8 7 6 5 4 3 2 1

NOTES: TITLE OCR 3000 CONTROLLER KIT

1. SEE SHEET 3 FOR MOUNTING DETAILS AND WIRING CHART.
2. SEE SHEET 3 FOR IMPORTANT APPLICATION NOTES REGARDING THERMAL REQUIREMENTS.
3. BEFORE INSTALLING ANY MODULE INTO THE BASE ASSEMBLY, REMOVE THE BLACK-COLORED DUST CAP SYM

SYM
DESCRIPTION U/M PART NO.

IT.
FROM THE BACKPLANE CONNECTOR IN THE BASE SLOT TO WHICH A MODULE IS TO BE INSERTED. GR. 1 2 3 4 5 6 7 8
4. PRIOR TO INSTALLING ANY SFP MODULES IN ITEM 2, REMOVE THE DUST CAPS AS REQUIRED
AT THE N3 OR N4 NETWORK PORTS LOCATED IN THE TOP OF THE BASE ASSEMBLY. 1 OCR 3000 BASE ASSEMBLY, 4 COPPER EA 5X00876G01 1 1 - -
2 OCR 3000 BASE ASSEMBLY, 2 COPPER / 2 SFP EA 5X00919G01 - - 1 1
3 OCR 3000 CONTROLLER MODULE, 4 COPPER EA 5X00875G01 2 1 - -
4 OCR 3000 CONTROLLER MODULE, 2 COPPER / 2 SFP EA 5X00918G01 - - 2 1
D D
5 POWER CABLE, POWER DISTRIBUTION TO CONTROLLER EA 5A26137G04 R R R R
6 I/O BUS CABLE, CONTROLLER TO ROP EA 5A26141G05 R R R R
C 7 CG CABLE, CONTROLLER TO MOUNTING PLATE EA 1X00294G02 1 1 1 1
C 8 PG CABLE, CONTROLLER TO POWER DISTRIBUTION EA 1X00314G06 R R R R
A,C 9 .190-32 X .38 THREADFORMING SCREW EA 405A720H01 3 3 3 3
C 10 .190 EXT. TOOTH LOCKWASHER EA EX11019 1 1 1 1
11 DIN RAIL, 73.62 IN. LG. EA 1B30036H01 R R R R
12 CABLE MANAGEMENT BAR EA 1X00377H01 1 1 1 1
A 13 DIN RAIL CLIP EA 5A26371H85 2 2 2 2
G01
3 3 G01 1 A 14 SCREW, M5 X 6MM EA EX10849 2 2 2 2
G02 C 15 CONTROLLER PG/CG GROUND CABLE INSTALLATION INSTRUCTIONS EA 5X00680 R R R R

A - DEPENDING ON WHAT SCHEME (ON SHEET 3) IS USED TO MOUNT THE CABLE

MANAGEMENT BAR, SOME HARDWARE WILL NOT BE USED.

B - REFER TO DRAWING 1X00832 FOR APPROVED SPF DEVICES. SFP MODULES ARE
INSTALLED IN THE N3 THRU N4 NETWORK PORTS ON THE 5X00919G01 BASE ASSEMBLY.
C - IF THE OCR 3000 CONTROLLER IS BEING SHIPPED IN KIT FORM
(NOT ATTACHED TO A MOUNTING PLATE), IT IS PERMISSIBLE TO LEAVE THE
CG AND PG CABLES LOOSE (PLACE IN THE TOTE WITH THE OTHER ITEMS
AS PART OF THE PROJECT). A COPY OF THE 5X00680 INSTALLATION
C INSTRUCTIONS (ITEMS 15) MUST BE PROVIDED WITH THE CONTROLLER C
AS WELL AS HARDWARE ITEMS 9 & 10 (PLACE IN A SMALL PLASTIC BAG).

ENGINEERING REFERENCE:
G01 - REDUNDANT OCR 3000 CONTROLLER KIT, 4 COPPER
G02 - NON-REDUNDANT OCR 3000 CONTROLLER KIT, 4 COPPER
G07 - REDUNDANT OCR 3000 CONTROLLER KIT, 2 COPPER / 2 SFP
G08 - NON-REDUNDANT OCR 3000 CONTROLLER KIT, 2 COPPER / 2 SFP
8.20

B B

REMOVE BOTH JUMPERS REMOVE BOTH JUMPERS

IF EXTERNAL AUXILIARY IF EXTERNAL AUXILIARY
POWER IS SUPPLIED POWER IS SUPPLIED
TO THIS I/O BRANCH TO THIS I/O BRANCH

13.42 7.40

G01/G02

SEE NOTE 4 BEFORE INSTALLING ANY MODULES

STANDARD DRAWING
A ANY CHANGE MUST BE AUTHORIZED
BY DEVELOPMENT ENGINEERING DEPT.
A
DFTR 05/18
01

02

SHT REV PROPRIETARY DATA DO NOT SCALE DWG. R.MIKLANCIE 2020

M.LAERO 8/31/21
R.KISSELL 8/23/21

MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED CHKD
REVISED NOTE 4.

REVISED ITEM 15

1 02 THIS DOCUMENT CONTAINS PROPRIETARY

INFORMATION OF EMERSON PROCESS BREAK ALL SHARP EDGES .02R
00035136-5

DEBURR ALL HOLES SUPV

2 01
DESCRIPTION.

MANAGEMENT. IT IS TRANSMITTED TO
CHANGE

YOU IN CONFIDENCE AND TRUST, AND IS ANGULAR DIMENSIONS ±.5°

3 01 TO BE RETURNED UPON REQUEST. ITS APP 06/08 TM
CONTENTS MAY NOT BE DISCLOSED IN
OVER 24" ±.06 ±.015 B.KISSELL 2020
DEO 063613-6

WHOLE OR IN PART TO OTHERS OR USED

FOR OTHER THAN THE PURPOSE FOR APP
6" TO 24" ±.04 ±.010 TITLE
WHICH TRANSMITTED WITHOUT THE PRIOR
WRITTEN PERMISSION OF EMERSON UP TO 6" ±.02 ±.005 APP
OCR 3000 CONTROLLER KIT
ECO

PROCESS MANAGEMENT.
2 PLACE 3 PLACE
Emerson Process Management BASIC DIM.
DEC. DEC.
Power & Water Solutions, Inc. SCALE

5X00952
S.O. DWG NO SHEET
S.O.

Pittsburgh, PA USA TOLERANCE UNLESS

15
IT.

OTHERWISE SPECIFIED DO NOT SCALE 1 OF 3

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

D G07 D
4 4 G07 2
G08

C C

8.20

REMOVE BOTH JUMPERS REMOVE BOTH JUMPERS

IF EXTERNAL AUXILIARY IF EXTERNAL AUXILIARY
POWER IS SUPPLIED POWER IS SUPPLIED
TO THIS I/O BRANCH TO THIS I/O BRANCH

B B
13.42 7.40

G07/G08

STANDARD DRAWING
A ANY CHANGE MUST BE AUTHORIZED
BY DEVELOPMENT ENGINEERING DEPT.
A
DFTR 05/18
01

PROPRIETARY DATA DO NOT SCALE DWG. R.MIKLANCIE 2020

MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED CHKD
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION OF EMERSON PROCESS BREAK ALL SHARP EDGES .02R
MANAGEMENT. IT IS TRANSMITTED TO DEBURR ALL HOLES SUPV
CHANGE

YOU IN CONFIDENCE AND TRUST, AND IS ANGULAR DIMENSIONS ±.5°

TO BE RETURNED UPON REQUEST. ITS APP 06/26 TM
CONTENTS MAY NOT BE DISCLOSED IN
OVER 24" ±.06 ±.015 B.KISSELL 2020
DEO 063613-6

WHOLE OR IN PART TO OTHERS OR USED

FOR OTHER THAN THE PURPOSE FOR APP
6" TO 24" ±.04 ±.010 TITLE
WHICH TRANSMITTED WITHOUT THE PRIOR
WRITTEN PERMISSION OF EMERSON UP TO 6" ±.02 ±.005 APP
PROCESS MANAGEMENT. OCR 3000 CONTROLLER KIT
2 PLACE 3 PLACE
Emerson Process Management BASIC DIM.
DEC. DEC.
Power & Water Solutions, Inc. SCALE

5X00952
S.O. DWG NO SHEET
S.O.

Pittsburgh, PA USA TOLERANCE UNLESS

IT.

OTHERWISE SPECIFIED DO NOT SCALE 2

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

5
SEE NOTE 1 .175" DIA. HOLES IN
FOR CLAMP OPERATING MOUNTING PLATE
NOTES:
INSTRUCTIONS
1. TO ATTACH A CONTROLLER TO THE DIN RAILS, THE FOLLOWING STEPS
MUST BE PERFORMED:
9 12 A. ALL EIGHT DIN CLAMP SCREWS/LATCHES MUST BE IN THE OPEN
POSITION. VERIFY THAT THE GOLD-COLOR LATCHES, LOCATED ON
D THE REAR OF THE CONTROLLER, ARE NOT IN THE DIN RAIL CHANNEL. D
12.00"±.50" B. PLACE CONTROLLER ON DIN RAILS AS SHOWN.
PLACE LOCKWASHER
C. TURN THE EIGHT CLAMP SCREWS COUNTER CLOCKWISE FOR ONE OR TWO
UNDER SCREW HEAD ~2.25" FULL TURNS AT MOST. TURNING THE SCREWS ANY MORE IN THE COUNTER
10 9
CLOCKWISE DIRECTION COULD DAMAGE THE CLAMP MECHANISM. THEN TURN
THE SCREWS CLOCKWISE UNTIL TIGHTENED.
TIGHTEN TO 5.5 - 6.0 IN-LBS.
6 2. TO ENSURE THAT THE OCR 3000 CONTROLLER PERFORMS AT OPTIMUM THERMAL
EFFICIENCY, THE FOLLOWING RULES MUST BE STRICTLY ADHERED TO.
REMOVE BOTH JUMPERS
IF EXTERNAL AUXILIARY
POWER IS SUPPLIED
TO THIS I/O BRANCH
REMOVE BOTH JUMPERS
IF EXTERNAL AUXILIARY
POWER IS SUPPLIED
TO THIS I/O BRANCH

NOTE: THE SPECIFIED MAXIMUM AMBIENT TEMPERATURE FOR AN OVATION

8 SEE NOTE 3 OCR 3000 CONTROLLER CABINET ASSEMBLY IS 50°C.
REMOVE BOTH JUMPERS
IF EXTERNAL AUXILIARY
POWER IS SUPPLIED
TO THIS I/O BRANCH
REMOVE BOTH JUMPERS
IF EXTERNAL AUXILIARY
POWER IS SUPPLIED
TO THIS I/O BRANCH

THE CONTROLLER MUST BE MOUNTED IN A STANDARD OVATION VENTILATED

ENCLOSURE WITH BALL-BEARING FANS (MIN 110 CFM EACH) MOUNTED IN BOTH
EXISTING HOLE IN THE FRONT AND REAR DOORS OF THE ENCLOSURE. REFERENCE OVATION
MOUNTING PLATE CABLE MANAGEMENT BAR VENTILATED CABINETS 5X00127 OR 1X00900 FOR MOUNTING LOCATIONS AND AIR FLOW
MOUNTING DIRECTLY ON CABINET PLATE ORIENTATION OF FANS, INTAKE/EXHAUST GRILLE SIZE & FILTER MEDIA DENSITY.
IT IS RECOMMENDED THAT THE CONTROLLER BE MOUNTED AS CLOSE AS
POSSIBLE TO THE EXHAUST (TOP) DOOR FANS (PER THE DIAGRAM ON THE LEFT
SIDE OF THIS SHEET).
7 SEE NOTE 3
IN THE RARE EVENT THAT ENVIRONMENTAL CONDITIONS DICTATE THAT A
CONTROLLER NEEDS TO BE MOUNTED IN A NON-VENTILATED ENCLOSURE,
C A PROPERLY-SIZED AIR CONDITIONING UNIT MUST BE USED TO MAINTAIN C
AN OPTIMUM INTERNAL ENCLOSURE TEMPERATURE. THE USE OF INTERNALLY-
14 13 12 MOUNTED CIRCULATORY FANS IS REQUIRED TO ELIMINATE HOT SPOTS AND
PROVIDE A MORE-UNIFORM INTERNAL TEMPERATURE.
IF A NON-STANDARD OVATION ENCLOSURE IS USED, ENSURE THAT THE
ENCLOSURE IS PROPERLY GASKETED TO ELIMINATE "SHORT-CIRCUITING" OF
OUTSIDE AIR THROUGH THE ENCLOSURE SIDE PANELS, TOPS, ETC, AND THEN
CABINET MOUNTING PLATE ~2.25" THROUGH THE FANS. THIS REDUCES THE EFFECTIVENESS OF THE FANS TO
PROPERLY REMOVE INTERNAL HEAT.

3. THE GROUND WIRES THAT CONNECT TO THE CG & PG TERMINALS ON THE OCR3000 MUST
BE TIGHTENED USING THE FOLLOWING VALUES:
4.5 MIN. - 5.0 MAX. (IN-LBS)
DO NOT OVERTIGHTEN.
REMOVE BOTH JUMPERS REMOVE BOTH JUMPERS
IF EXTERNAL AUXILIARY IF EXTERNAL AUXILIARY
POWER IS SUPPLIED POWER IS SUPPLIED
TO THIS I/O BRANCH TO THIS I/O BRANCH

CABLE MANAGEMENT BAR

MOUNTING ON DIN RAILS

B B

WIRING CHART
ITEM DESCRIPTION FROM TO
5 POWER CABLE, POWER DISTRIBUTION TO CONTROLLER P9 - POWER DISTRIBUTION POWER - CONTROLLER
6 I/O BUS CABLE, CONTROLLER TO ROP LOCAL I/O L3/L8 - CONTROLLER P1 - ROP TRANSITION
7 CG CABLE, CONTROLLER TO MOUNTING PLATE CG - CONTROLLER MOUNTING PLATE
LEFT BOTTOM GND STUD -
8 PG CABLE, CONTROLLER TO POWER DISTRIBUTION PG - CONTROLLER
POWER DISTRIBUTION
RECOMMENDED CONTROLLER MOUNTING LOCATION

STANDARD DRAWING
A ANY CHANGE MUST BE AUTHORIZED
BY DEVELOPMENT ENGINEERING DEPT.
A
DFTR 05/18
PROPRIETARY DATA DO NOT SCALE DWG. R.MIKLANCIE 2020
MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED CHKD
THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION OF EMERSON PROCESS BREAK ALL SHARP EDGES .02R
MANAGEMENT. IT IS TRANSMITTED TO DEBURR ALL HOLES SUPV
YOU IN CONFIDENCE AND TRUST, AND IS ANGULAR DIMENSIONS ±.5°
TO BE RETURNED UPON REQUEST. ITS APP 06/27 TM
CONTENTS MAY NOT BE DISCLOSED IN
WHOLE OR IN PART TO OTHERS OR USED OVER 24" ±.06 ±.015 B.KISSELL 2020
FOR OTHER THAN THE PURPOSE FOR APP
6" TO 24" ±.04 ±.010 TITLE
WHICH TRANSMITTED WITHOUT THE PRIOR
WRITTEN PERMISSION OF EMERSON UP TO 6" ±.02 ±.005 APP
PROCESS MANAGEMENT. OCR 3000 CONTROLLER KIT
2 PLACE 3 PLACE
Emerson Process Management BASIC DIM.
DEC. DEC.
Power & Water Solutions, Inc. SCALE

5X00952
S.O. DWG NO SHEET
Pittsburgh, PA USA TOLERANCE UNLESS
OTHERWISE SPECIFIED DO NOT SCALE 3

8 7 6 5 4 3 2 1