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02 Pressure Measurement
02 Pressure Measurement
DR. B. R. AMBEDKAR
NATIONAL INSTITUTE OF TECHNOLOGY
JALANDHAR
(An Institute of National Importance, established by MHRD)
INTRODUCTION
Terminology
1. The atmospheric pressure is the pressure that an area
experiences due to the force exerted by the atmosphere.
2. For engineering calculations typically the pressure used is the
pressure at sea level.
3. Gauge pressure is the pressure relative to the atmospheric
pressure.
4. In other words, how much above or below is the pressure with
respect to the atmospheric pressure.
5. Absolute pressure is the sum of the atmospheric pressure and
the gauge pressure.
6. If the gauge pressure has a positive value, the absolute pressure
will be greater than the atmospheric pressure.
7. If the gauge pressure has a negative value, the absolute
pressure will be less than the atmospheric pressure.
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• 1 Pa = 1 N/m2
• 1 atm = 760 mm Hg = 1.013 × 105 Pa
• 1 mm Hg = 1 Torr
• 1 Torr = 1.316 × 10−3 atm = 133.3 Pa
• 1 bar = 105 Pa
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4. Electrical pressure transducers:
(a) Resistance-type pressure transducer
(b) Potentiometer devices
(c) Inductive-type transducer
(d) Capacitive-type transducer
(e) Piezoelectric pressure transducer
(f) Bridgman gauges
6. Low-pressure measurement gauges:
(a) McLeod gauges
(b) Pirani or thermal conductivity gauges
(c) Ionization gauges
7. Engine indicator (for varying pressure measurements)
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U Tube Manometer
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• A higher pressure of P1 to the narrow limb having a cross section
of A1 and a lower pressure of P2 to the wide limb having a cross
section of A2 are applied.
• It can be observed that the liquid in the wider limb rises and that
in the narrow limb falls.
• Pressure balance can be achieved by using the following
equation:
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where A1 and A2 are the cross sectional areas (in m2) of the narrow and
wide limbs respectively. Substituting this value of h in equation, we get
the following equation:
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• Thus, it can be seen that the rise of the liquid in the wide
limb is proportional to the differential pressure (P1 − P2).
• Industrial manometers comprise a float, which is an integral
part of the wide limb.
• Which in turn is connected to a pointer or a pen recorder
with the help of a linkage mechanism.
• Whenever the level of liquid rises due to the differential
pressure, the float at the top of the liquid surface records
the change in level or, in other words, the differential
pressure.
Cistern Manometer
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RING BALANCE
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• The mass attached at the lower part produces an opposing or
restoring moment Rm, which balances the turning moment.
• Thus, the differential pressure can be measured using a pointer
and scale arrangement.
• The turning moment Tm is given by the following equation:
Tm= (P1 − P2)Ar1
• The opposing moment, which restores the balance,
Rm = mgr2 sin θ,
where m is the mass attached at the lower part,
r2 is the radius of the point of application of the mass,
θ is the angle of rotation acceleration due to gravity, and
g is the acceleration due to gravity.
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Cond…
• A mechanical linkage
system or an electrical
secondary transducer
needs to be connected to
the diaphragm at its
centre.
• The diaphragm may be
made up of a variety of
materials such as nylon,
plastic, leather, silk, or
rubberized fabric.
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Bellow Gauges
Bourdon tube
• The most widely used gauge for pressure
measurement
• Developed in 1849 by E. Bourdon.
• This tube is composed of a C-shaped
hollow metal tube having an elliptical
cross section.
• One end of the Bourdon tube is fixed and
can be used as the pressure inlet.
• The other end is free and closed.
• When the pressure enters from the fixed
end, the cross-section tends to become
circular so the free end moves outward.
• By amplifying this movement, the pressure
values can be read.
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• Due to the applied pressure, the
tube straightens out.
• Thus, pressure causes the free
end to move.
• This movement is proportional
to the difference between inside
and outside pressures.
• To measure pressure, movement
of the free end is magnified and
transmitted to a pointer
• The pointer moves over the
scale through a linkage and
gearing mechanism.
31-Mar-23 Dr. Narendra Kumar 39
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Resistance-type Transducer
where
R = resistance of the wire grid in ohms
ρ = resistivity constant for the particular type of wire grid
L = length of wire grid
A = cross sectional area of wire grid
𝑅1 𝑅4
=
𝑅2 𝑅3
• The voltage output VO is zero.
• Under these conditions, the bridge is said to be balanced.
• Any change in resistance in any arm of the bridge results in a nonzero output voltage.
• Therefore, if you replace R4 with an active strain gage, any changes in the strain gage
resistance unbalance the bridge and produce a non zero output voltage that is a function of
strain.
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Unbonded type
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Potentiometer Devices
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• The closed end of the Bourdon
tube is connected to the
potentiometer wiper.
• A constant voltage is applied to
the end terminals of the
potentiometer.
• Application of pressure to the
open end of the Bourdon tube
results in the deflection of its
closed end.
• Due to this, the wiper moves over
the potentiometer varying the
resistance of the circuit, thus
changing the wiper voltage.
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Inductive-type Transducer
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CASE I
CASE II
CASE III
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Piezoelectric-type Transducer
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• The most widely used materials are quartz and Rochelle salt
(potassium sodium tartrate).
• If higher sensitivity is required, materials such as barium
titanate and lead zirconate titanate can be used.
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Capacitive-type Transducer
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Working principle
Construction
• A dead-weight pressure gauge comprises a piston that is inserted
into a close-fitting cylinder.
• The cross sectional areas of both the piston and the cylinder are
known.
• A chamber with a check valve is provided.
• The entire space is filled with oil.
• Known weights are then placed on the piston.
• By means of a displacement pump, the plunger can be moved
• Pressure is applied gradually until enough force is attained to lift
the piston and the weight combination.
• When the piston is floating freely within the cylinder, the system
is in equilibrium with the system pressure.
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• Pressure may be varied by adding several known weights to the
piston or by employing different piston cylinder combinations of
varying areas.
• Calibration can be carried out by recording different readings of
the gauge in the ascending and descending order of addition of
weights, keeping the areas of the piston and cylinder
combination the same.
• Ideally, the readings of the gauge should be the same for both
ascending and descending orders
Some errors associated with a dead-weight tester
• One such error is the friction created between the piston and the
cylinder wall.
• The leakage through the clearance between piston and cylinder
provides some lubrication, which helps to minimize friction.
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MEASUREMENT OF VACUUM
• Pressures below atmosphere are generally termed as low
pressures or vacuum pressures.
• When the term vacuum is mentioned it means that the gauge
pressure is negative.
• However, atmospheric pressure serves as a reference and
absolute pressure is positive.
• Low pressures are more difficult to measure than medium
pressures.
• Pressures above 1 Torr can easily be measured by the direct
measurement method, wherein the force applied causes a
displacement.
• Manometers, diaphragms, bellows, and Bourdon tubes are some
examples of the instruments used in direct measurement of
pressure.
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McLeod Gauge
• Developed in 1874 by Herbert McLeod
• An absolute standard of vacuum measurement for pressures
ranging from 10 to 10−4 Torr
• Also known as a compression gauge, measurement by
compressing the low-pressure gas whose pressure is to be
measured.
• The trapped gas gets compressed in a capillary tube.
• Vacuum is measured by measuring the height of a column of
mercury.
• Works on Boyle’s law, which states that by compressing a known
volume of the low-pressure gas to a higher pressure, initial
pressure can be calculated by measuring the resulting volume
and pressure.
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Construction
• Composed of a capillary
tube A, which is sealed at
the top
• Two limbs B and C, which
are connected to the
vacuum system.
• Both limbs A and B are
capillary tubes and their
diameters are the same.
• The diameter of limb C is
wider and hence reduces
capillary errors.
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• Let V1 be the volume of the bulb in
capillary A above the level O, P1 the
unknown pressure of the gas in the
system connected to B and C, P2 the
pressure of the gas in the limb after
compression, and V2 the volume of the
gas in the sealed limb after compression.
Then,
• If the cross sectional area of the capillary
tube is a and the difference in levels of
the two columns in limbs A and B is h,
then V2 = ah, where h is the difference
between pressures P1 and P2, that is, h =
P2 − P1. Therefore, one gets the following
equations:
Numerical Problem
(i) 6.773 μm
(ii) 0.002 μm
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Note:
[higher pressure – higher density – higher conductivity –
reduced filament temperature – less resistance of
filament] and vice versa.
• Thermocouple gauges, as
the name suggests, use a
thermocouple attached to
the hot wire to measure its
temperature.
• The difference between
them is that in the case of
the Pirani, the temperature
of the hot element in
contact with the gas is
directly measured by means
of a thermocouple.
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Electron ionization
Ionization gauge
• Ionization gauges are employed for medium- and high-
vacuum measurements.
• These gauges convert neutral gas molecules into positively
charged or ionized gas molecules.
• This gauge is also known as thermionic gauge as electrons
are emitted from a heated filament or substance.
• These emitted electrons are called thermions.
• The principle of thermionic emission is employed in electron
vacuum tubes.
• When the tungsten filament is heated to a high
temperature, electrons acquire sufficient energy and move
into the space.
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• In ionization gauge, a stream of electrons are emitted from
the cathode.
• Some of these electrons strike gas molecules and knock out
secondary electrons, leaving the molecules as positive ions.
• For normal operations of the gauge, the secondary electrons
are negligible part of the total electron current.
• Therefore, electron current ie is same for all vacuum
pressures
• The number of positive ions formed is directly proportional
to ii.
• Rate of production of positive ions (ion current ii) for given
gas is a direct measure of number of gas molecules per unit
volume and thus the gas pressure
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Disadvantage
Thank you