This document provides technical specifications and maintenance instructions for a type 149 forklift. It includes:
1. Pressure and brake settings for the lift circuits and electromagnetic brake.
2. Lubricant quantities and types needed for components like the gearbox, hydraulic system, and grease points.
3. Recommended lubricants for the hydraulic system, gearbox, greases, and chain spray.
4. A maintenance and inspection chart outlining checks and services to be done every 500 hours or 6 months and more thorough inspections every 1000 hours or yearly.
This document provides technical specifications and maintenance instructions for a type 149 forklift. It includes:
1. Pressure and brake settings for the lift circuits and electromagnetic brake.
2. Lubricant quantities and types needed for components like the gearbox, hydraulic system, and grease points.
3. Recommended lubricants for the hydraulic system, gearbox, greases, and chain spray.
4. A maintenance and inspection chart outlining checks and services to be done every 500 hours or 6 months and more thorough inspections every 1000 hours or yearly.
This document provides technical specifications and maintenance instructions for a type 149 forklift. It includes:
1. Pressure and brake settings for the lift circuits and electromagnetic brake.
2. Lubricant quantities and types needed for components like the gearbox, hydraulic system, and grease points.
3. Recommended lubricants for the hydraulic system, gearbox, greases, and chain spray.
4. A maintenance and inspection chart outlining checks and services to be done every 500 hours or 6 months and more thorough inspections every 1000 hours or yearly.
This document provides technical specifications and maintenance instructions for a type 149 forklift. It includes:
1. Pressure and brake settings for the lift circuits and electromagnetic brake.
2. Lubricant quantities and types needed for components like the gearbox, hydraulic system, and grease points.
3. Recommended lubricants for the hydraulic system, gearbox, greases, and chain spray.
4. A maintenance and inspection chart outlining checks and services to be done every 500 hours or 6 months and more thorough inspections every 1000 hours or yearly.
5.1 Drive - motors: 1 PRESSURE SETTINGS bar bar 1.2 Pressure limiter Maxi/mini 5.2 Drive - Gearboxes: Initial lift circuit ( end of opening ) 235 High lift circuit ( end of opening ) 220 5.3 Chassis:
2 SETTINGS mm 5.4 Steering axle and steering-wheels:
2.1 Electromagnetic brake Driving wheel Maxi gap 0,5 Wheel nuts 140 Normal gap 0,25 Stabilizer wheel Pivot attachment screw 125 3 WEAR LIMITS mm mm Load bearing wheel 3.1 Motor brushes New / mini lenght Mounting bolt 50 Traction motor 32 15 5.5 Electrical system: Pump motor High lift 22,5 14 5.6 Hydraulic system: Initial lift 27 8 149 804 3511.0304
Steering motor 16 5,5
5.7 Mast and tilt cylinders:
4 FILLING QUANTITIES Litres Lubricant*
4.1 Gearbox 1,5 Gear oil 4.2 Hydraulic system 6.8 Hydraulic fluid 4.3 Battery electrolyte As Distilled required water 4.4 Lubricate Pinion and steering gear As Silicone required grease Various hinge pins As Lithium required grease 4.5 Flyer chain protection As Chain required spray
* See recommanded lubricants
6 RECOMMENDED LUBRICANTS: 9 MAINTENANCE AND INSPECTION CHART
Hydraulic fluid Maintenance as required
ISO VG 46 H-L or H-LP (DIN 51524). Manufacturer’s code, 5-litre cans: FM 8101521. - Truck cleaning For cold-room operation: FM 8101489 (25-litre cans). - Chain cleaning and lubrication - Mast lubrication Gearbox oil - Wheel condition and fixing check SAE 80 W 90, API. GL5, MIL.L 21DSC. Manufacturer’s code, 5-litre cans: 8100560. - Stabilising wheel height adjustment - Electrolyte level check and top-up Multi-purpose grease - Electrolyte specific gravity check Lithium-based grease, high-pressure with anti-wear additive: Standard DIN 51825 - KPF 2K - 30, - Fuse check KPF 2K - 20, KPF 2N- 30. - Check on condition of cables, terminals and battery connector Manufacturer’s code, cartridge: 7.337.475 140. - Battery and battery compartment cleaning - Truck operation tests Chain spray Manufacturer’s code: 7326300602 Inspection and maintenance ervery 500 hours or every 6 months For cold-room operation: 7326300615 - Drive unit steering bearing lubrication - Steering ring gear pinion cleaning Grease for steering gear and pinion - Hydraulic oil level check Silicone grease in aerosol (600 ml) - Hydraulic circuit leak check Reference: FM 8 107 219 - Check on condition and fixing of electrical cables and connections - Check on condition and fixing of mast and chains 7 SERVICES AFTER THE FIRST 50 SERVICE HOURS - Chain length adjustment - Braking system check - Variator panel cleaning - Wheel fixing check - Contact wear check - Wheel condition check - Traction motor brush check and replacement if necessary - Hydraulic oil level check - Steering motor brush check and replacement if necessary - Hydraulic circuit leak check - Electromagnetic brake adjustment - Hydraulic filter cleaning - Articulation check - Battery electrolyte level and specific gravity check - Gearbox oil level check - Check on condition and fixing of electrical cablesand connections - Truck operation tests - Mechanical and chassis fixing check - Check on condition of mast and chains Inspection and maintenance every 1000 hours or one years - General lubrication - Check and replace if necessary pump motor brush - Lubrication of drive unit steering bearing - Cleaning the high pressure hydraulic filter - Battery charger check - Check the mechanical parts - Truck operation tests - Truck operation tests
Inspection and maintenance every 2000 service hours or 2 years
8 DAILY CHECKS - Hydraulic oil replacement - Check forward/reverse and lift/lower controls - Gearbox oil replacement - Check steering operation - Truck operation tests - Check braking - Check emergency stop button NOTE - Check horn operation In case of malfunctions and all truck servicing, always first disconnect the battery - Check battery charge state plug. Due to the danger of a short, never place tools on the battery.