TONG CONG TY KHI VIETNAM.

CTCP
coNG TY DICH vU KHi

euy rRiNH vAN HANH vA sAo DUoJg NcAN Nctla

THIET BI DAU SIET B,ULONG KHI NEN TWP4OS
cuu xV or rsANc - pHArv co xsi

Hg vA rEN CHI/C DANH CHCTKV

K! su Co khi
sonN tuAo L€ V[ Qu6c Kh6nh DQi BDSC Phia Bdc
C6ng ty DVK

Nguy6n Minh H6i

DQi truong
DOi BDSC Phia Bdc
COng ty DVK
il*,ol- t'.,
l;r1
ii ri

\,.s
xtetr rnn 't

I
Trin Khdnh Todn
Pho P.KTSX
C6ng ty DVK vF
f##k"\
/;HtNHrlir
ra,p ch,\
Ph6 Giam D6c (ili r lFr t,tri
PIIE DUYET Nguy6n Minh Tuin cd.,,s ry 15 o,
C6ng ty DVK \:it,; '/ rlctl
\ tki
.'{i,:r.J

Ngiry ban hdnh:

I Han cAp nhdt :
 @EIo-D@
THIET tsI DAU SIET BULONG KHI NEN TWP4OS i

CHU KV 3 THANG - PHAN CO KHi

56: DVK.DPB.BD. 9)+t+
DANH SACH PHAN PH6I TAI LIEU

E6i tu'qng ph6n phiii Sii tugng

ir Phong T6 chuc - Flinlr chinh 0l bAn copy

Phdng K}thuit sdn xu6t 01 bdn copy

Dqi BDSC I'hia B6c 0l bin copy

'11
:.
,M
t rii
!ti

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 Wi=LEINAv-ANHAffi
THrET Bt oAu ster BULoNG rgiNEN Twp4os
cHu ri I luAr.rc - PHAN co rui
56: DvK.DPB.BD.

QUA TRiNH BAN HA),IH vA CAP NHAT TAI LIEU

Neny i
Ngud'i
I
Rer'. , ban hinh sogn thrio Ngudi phG duyQt
I Chri'c danh
l-
D6i truong
Nguy6n DPB
Minh Hdi C.ry DVK
L0 Vit NguyEn Minh Tudn
filrtM) Quoc Ph6 Gidn D6c
Klriinh c.ry DVK
TrAn Kh6nh Pho P.KTSX i

Todn c.ty DVK

I l
,),

.:i
'9i
rii
 euy rRiNH vAn uANu vA eAo DUdNG NcAN Ncrn
rHtEr el oAu STET BULoNG rcgi ueN Twp4os
cuu rcY s rHANc - PHAN co KHi
:DVK.DPB.BD. Rev 0l

MUC LUC

l.

2, Pr-rAM vr vA o6l luoNc Ap

s BIEU vAu vA puu luc oixu

a
Al

i
:I
 QUy rRiNH VAN HANH VA BAO DUONG NGAN NGUA
THTETBI oAu sEr nuloNcxni NEN Twp4os
crrurYr nraNc-pnANcoKHi

uqc oicn
Quy hinh oti-
tuorrg d5n c6c bu6c v{n hanh vd bio du&ng ngin ngira
(chu k! BDNN 03 th6ng) ph6n co khi thii5t bi Diu si6t bulong khi n6n
TWP40Sd6 dim bio an toirn vd hiQu qui.

PHAM vrvAD6r rrlgr{c Aroqxc

- Pham vi 6p dgng: Ap dgng cho c6ng viQc vin hanh vi bio du0ng ng6n
ngira 03 thring phan co khi thiiit bi DAu sitit bulong khi n6n TWP4OS.
- Otii tuqng rip {rng: C6c CBCNV sri dpng vd BDNN Diu si6t bulong khi
n6n TWP4OS (Md dgng c9: ).
cAc T,lr L4U LfrN QUAN
- Quy trinh phiSi hqrp gita DVK vi KDN s6: DVK.KTSX.CAM.007.0I7;
- Quy trinh c6p phdp ldm viQc sti: KDN.AT.CAM.O07.02;
\
- Quy tinh DGRR si5: KDNT.ATMT.CAM.002; !)
- Quy tinh Quan lj, luu trE v6t tu kho s6: DVK.KTSX.CAM.007.02I;
,fr

rr/vA crr0vrfr rAr H

DVK: C6ng ty Dlch Vu Khi
DPB: DQi Bno dudng sria chta Phia Bic
KTSX: Phdng Ki thuAt San xuAt
BDNN: Bio dudng ngin ngira
l. BTEU MAU VA PHU LUC DII\IH KEM
Bi6u m6u s6:
Bi6n ban Ch nhan flnh h.ang BDNN.
DVK.DPB.BD._/BM-01
Biiiu mAu sii: Bi6n ban ki€m tra an tod.n v6n hanh
DVK.DPB.BD._1tsM-02 fti6t ui
Bi6u mAu s6:
Logsheet v6n hanh.
DVK.DPB.BD._/BM-o3
Bi6u mAu s6: D6nh gi6 rui ro cho c6ng viQc nguy
KDN.ATMT.CAM.OO2lBM-05 hlem
Phg lqc s6: Danh mgc vft tu phgc 4r BDNN chu
DVK.DPB.BD _____lPL-01
. Ic! 03 th6ng
 er.ry rRiNH vAN HANH vA sAo DUONG NcAN NcUe
THrET BI DAU smr suloNc xrd xeN Twp4os
cnu rY r nrANc - puAN co KHi

6. D1rr{c cg, rrufr BI vA vAT TrI

6.1 Dgng cg vi thiSt bi
- Thung dung cU co khi cAm tay (g6m bQ c?r 16, W tuyp, m6 li5t, tim, Ufa,
tu6c no vit...): 0l thimg;
- Nhot thriy lgc Shell Teluss T32;
- Khay, can ttpg ctr6t tnai nguy h4i.

V$t tu ti6u hao, thay th5 vi dg phdng

- Theo danh muc t4i Phu luc DVK.DPB.BD. /?L-01: Danh mgc v{t tu
phgc 4r BDNN 03 th6ng.

7. AN TOAN VA UOT TRI.IONG

C6c y€u cAu vd an toiur vd vQ sinh m6i tnrdng:
- Trang thii5t bi BHLD ttri: QuAn 6o, giiy, n6rL kinh BHLD;
<tAy
- Danh gi6 rui ro cho c6ng viQc nguy hi€m vd ph6 bi6n cho nguoi tham gia
.-':

c6ng viQc;
- Thio lufn vd phOi hgrp voi Trudng c4 nhin vi€n v{n hd,nh trong qrui
trinh thUc hiQn c6ng vi€c BDNN;
- Otii voi c6c vflt tu ch6t thai sau khi sri dqng: Thu gom vd vi tri dr! nic thii
vir bdn giao cho dor vi vfn hanh.

8. vAN HANrr rrilfT BI

8.1 Cic bmic ki6m tra an toin trrni,c khi vin hinh thi6t bi
1. Ki6m tra tinh trlng iIAu si6t:
- Kiilm tra t6ng qu6t tftiu siiit Tinh tr.ang m6p m6o, hu h6ng cria v6;
Ki6m tra tinh tr.ang dAu niii;
KiiSm tra tinh tr.ang Support tun (56 3 - Hinh l);
Ki6m tra tinh tr4ng Spline (Sti 1l - Hinh l) vd Square Oriver (St5 12 -
Hinh l);
Ghi nhan tinh tr4ng thiist bi vdo bi€n ban kiiSm tra an toirn vdn hanh thi6t
bf theo bii5u mau s6 DVK.DPB.BD._____ltsM-02.
 -
THIET BI DAU SIET BULoNc xHillel.{ TwP4os
cnu rY : rHANc - puAN co rni
56: DVK.DPB.BD.

l: Pistol grip
4a: Toggle switch right
4b: Toggle switch
6: Torque Setting
I l: Spline
l2: Square Drive
I3: Reactior/Support Arm
l4: Socket (Output force)
34: Air Inlet

Ilinh t: Ddu siil bulong khi nin TWP4lS

Ki6m tra Regular ili6u 6p:
- Kii6m tra tinh h.ang hu h6ng v6, l6p son cria Regular <li€u 6'p;
- Kii6m tra tinh tr4ng hu hdng crla tl6ng h6;
- Ki6m tra hoat tlQng cta van diAu 6p Pressure Reduction Valve (Si5 40 -
Hinh 2);
- Kiiim tra tinh tr.ang nhot trong binh chria nhst Oiler (Sii 38 - Hinh 2), b6
sung n6u thitiu, thay nhot tting k! I nnm I hn.
GGnarEl Anongsm.nl-Al Confol tht

30: Air control unit

35: Air supply
36: Water trap
37: Pressure gauge
38: Oiler
39: Hose
40: Pressure reduction valve

I{inh 2: Regular ctiiu ap

 -3. Ki0rn tm tinh trang 6ng tlin khi:
- Ong diin khi kh6ng b! son, nut, xoin hay ro Li, n€u 6ng bl nhung tinh
tlang tren th i khong duoc sir dung;
- ...i ,l l,- :,
Ki6nr tra diu n6i cua 6ng din khi;
- Chi nlrdn tinh trang thi€t bi vdo bi6n brin ki6m tra an todn van hdnh thi6t
bi theo bi6u nriu so DVK.DPB.BD. IBM-02.
8.2 C6c buric vin hhnh thi6t b!
- Ddu n6i tlAy khi rr6n ti rn6y n6n khi vdo Regular di6u 6p vd tu Regular
-.: -l -i
o lcu ap vao oau sleti
- Cip khi ttL rniiy ncn khi vio diu si5t qua Regular didu 6p;
- Diiu chinlr dp suAt khi nen bing van di6u dp Pressure Reduction Valvc
(56 10 - l'linh 2;: Nhdn vri gifr chay cliu si6t o chii dq khdng tdi, kco
Pressurc l(ecluction Valve l6n vi van didu chinh rip cin cdi dat;
+ 'l ham khao: Ap suet cdi d4t vdo Regular di€tr rip tuong [mg voi llrc si6t
1l
cira <Iiu si6t nhu quy doi theo bdng sau: ll
l
:i
I

20pgi S98 lbr.ir

30 osi '.C3( lbr.il
40psi 1328 lbf.lt
60 psi 1028 lbf.lt

llirng. l; Buttg qut, tltji ap sudt

Ghi rrhin tinlr trang tlri6t bi vio bi0n ban kidrn tra an todn vdn hdnh thi6t
bi thco bi6u miu s6 DVK.DI']B.BD. /BM-02;
8.3 Cic bu6'c ki6nr tra an toiu sau l<hi vfln hinh thi6t bi
Tit nray nen khi;
Xa het ap ttr Regular di€u ap ra tlau si0t;
Di6u chinh 6p vio Regular didu dp vd 0;
 QwTffiHvTrunNnVffi-
THIET BI
cnu
oAu sler BULoNC rcHi Nrn
rcV 3 THAN*G - prrAN cO rui
TwP4OS
l
:DVK.T)PI].8D,

Th6o dAy khi khoi diu si6t, Regular di6u 6p vir tu mriy nen khi;
V6 sinh khu vuc ldnr vi0c.
Chi nhiin tinh trang thi6t bi vio bien bdn ki€rn tra an todn vdn hdnh thiOt
bi thr:o bidu rniiu so DVK.DPB.BD.-/BM-02;
- Chi logsheet v6n hanh theo biOu nriu s6 DVK.DPB.BD. /BM-03.
9. BAO DU'ONG NCAN NGUA
9.t C6ng viGc chuiin bi vh c6 lgp thi6t b! khi b:io du6'ng ngtrn ngira
- , .:.
Xin ciic giay phcp kinr vi6c: Cidy ph6p ngu6i;
- l'rco chc bi€n canh b6o nguy hi6m thi6t b! dang BDSC khong v6n hdrrh
rhtdt br.

9.2 C:ic bu'ri'c thgc hign b:io du'6ng ngtrn ngira

L Ki6m tra vA BDNN diu si6t bulong khi n6n TWP4OS:
.'.:
- Kiinr tra. vd sinlr t6ng thri diu si6t;
- KiOnr tla tinh trang vd vO sinh diu ntii;
I(r0nr tra tinh trang xoay cua Support Arm (56 l3 -Hinh 1);
I(iclnr tla tinh tran-lr .roay ctia Spline (36 l l -
Hinh l) r,d Square Drivcr
(SO l: - l{inh l).
2. Kiern tru vii BDNN Rerlulardi6u ip:
- Ki0nr tra tinh trang vi v€ sinh vo ctia Regular di€Lr rip;
- Ki6m tra tinh trang hrr hdng cua ddng hd;
- Ki0m tra hoat d6ng van clidu iip Prcssure Reduction Valve (56 40 - Flinh
2);
...:
- Ki6rrr tta tinh llang nh6t trong binh chua nhdt Oilcr (SO 38 - Hinh 2).
J. Ki6m tla vri BDNN dng ddn khi:
- Kidnr tra tinh trane nrit, gip, ro ri,... vd ve sinh ong din khi:
- Kieur tla vir r,0 sinh diu n6i.
:+. Kicnr tla vin hiiulr:
- l huc hicrr nhtr muc 8.2 r,6i rip suit vin hdnh 20/40/60/80 psi;
,: : .:
- Ki€nr trir tiing t)n birt thtrong;
- Kiemtraldri khi tai ciicdAun6i tai dAusi€tvdtai Regulardiduiip;
- Ki€m lra tinh trarlg hoat rlQng cna cl0ng h0;
- Kiinr tra hoat <long c[ra van dieu dp Pressulc llcduction Valve;
 N-GANN-UA
THIE'I BI DAU SIEI'BULONC KHI NEN TWP4OS
crru rci s L'HANc - PHAN co rrri
56: D\/K.DPB.BD.

- Chi nhAn bao dLrdng vdo bi6u nriu s6 DvK.DPB.BD. /BM-01.

9.3 KOt thrlc cdug viQc

- Thu don vii vd sinh khu vrlc;
- -- ^ 1
1'ap k€t vi ban giao ric thar nguy h?i cho don vi vdn hdnh;
- Dong c6c giiy phep lim viQc;
- Nghi6ru thu c6ng vi0c.
r0. rlAo cio YA NGHIEM THU
- -.:
l-it cii ciic cdng viec thuc hiQn phdi dugc ghi nhdn theo Bi€u nriu s6
DVK.DPB.MI', /BM-O I cua Quy tlinh niy;
- Nglri€nr tlru thco cluy trinh hi€n hinh.

\
I
,J
I
il

I
I
 thin nt Dt I t)t'u lll) D.ll-01

BIEN BAN GHI NHAN TiNH TRANG BDNN THIT,T B!

MAy srtT BULoNG KHi NEN Twp4os cHU KV 3 THANG plrAN co KHi

'f.^ll
rhicl bi:

Dirrh kj,thtrc hiin; _ Thing (Mi CV sii _, W.O s6:

-._
Thuc hifn rheo Quy rrinh 56: DVK.DPB.BD

Thqi qian thtrc hierr: Ngiy _/ /

TiNH TRANG
K6T QUA
THIET BI
(Sau BDSC)
(Trusc BDSC)
DANH M r.,-C KIEM TRA

Ki6rrr tra vi BDNIi si6r khi n6n TwP4os

Krim lra, ve sinh rdog Ihd diu si,ir
KrClr tra, vQ siuh cliu u6i
Kiinl lra tillh lraDg xoay cia Support Arnr
Kidrn tra tinh tmng to:r)'cua Splrrc vi Squarc
lJrrver
Ni6nr (r'r lri IlDNN Regular di6u ip
Kiirrt tra tinh trang vi vg sinh vo cua Rcgular di6u s
tip

Kier)r tra rinh rrlng hu hong cria diing hd \,

,A
Ki€nr tla hoat dQng van tli€u ip Prcssurr'Rcduction t1
4
1l
Kiim nho trong binlr chua nlro Oilcr,
rra tirrh trang
bd surrg rriu thiEu, thay uho dirh kj, I n6nr I lin \i
Ki6nr trr r i BDNN 6ng din khi
Kidrx lrr lillh lrang Dut. gap,...vi vf sinh 6ng din

Krirn tra ta r.i sinh diu n6i

Ki6nr tra vin hirrh
Krinr tr;r tring 6n biit thudug
Kr.:ru rrir rrl rr khi tui eiic diu liri tqi diu sr6t vd tai
llcgular rlriu iip
K:irn tra tinh trang hoat d6ng cua ddng hd
Kidrr tra holt d6rrg cril van di6u ip Pressurc
Rcductiort Yalvu

Tlri6r bi dat ydu ciu, hoat dQng binh rhuong n

Thi6r bi hu hong nhd chd khic phgc, hoqr dQng t1m thdi tr
1'hiir bi kh0rrg ttar y€u ciu, cin phdi dung sia chia tr
 Btiu ll"it l)t K l)l'll llD. B:tl./tt

;lu,l i l\nfi ti kiu n) i.oo n hn hii

NGr.IOr TflUC Hr0N GIAII SAT DOC CONG

 tlisu nriu l)\ (.1)l'll llD 'lll!l-02

Bt tN BAN KtEi\r'rRA AI ToAN vAN H^NH'rHrtT Bl

MAY SIET BUI,ONG KHI NEN TWP4OS
Thuc hiirr thco Quy trinh 56. DVK.DPB.BD
'lhur gian thlrc hiin: Ngay
_/_/ _
'I TiNH TRANC
HItT BI
THIET 8I
(Tru6rc khi v6n
(St'u khi van hinh)
DANH IVUC KIEM TIIA

KrEnt TR^ l RudC KHr \/1iN it$H'Drr61 Bl

^N'r'OiN
Kii.nr tr:r tlnh trung rliu si6t
ii lKrarn rrn krlg qr',rl rl;irr siir: I inh Iirng nrLtp nrio, hu ho g cia ro
Krinl lrr linh rrnllg (liu r)di
Krinl rm rinh tmng S ppon Ann
lrit rinh rrcng Splinc vi Squarc Drivcr

KiirD lrir linh lrnntl hu hdD( vo. lul, son cua Reqular diau
Kid,r) lra linh tmnB hrt lrdng cia <l6ng h6

Kri'r rrl h(Hl (l\ixg vau diiu 6p Prcssurc lle{uction VaNc

Kiirn rrx tinlr lnrng nhdl rrong binh ch{ra Dh(h Oilcr, bd sung n6u thi6u,
thirv nhor durh [i I ninr I Lin

Kiim trr tinh treag 5rg dIn khi

tlin khi khdng bi sdn, nrir, xoin hay rd ri, niu 6ng bi nhing tinh
rirn8 rin rhi khdng duvc su duog
Krinr tr:r,liiu n6i cua rirrg din khi
\'\N [,\\-lt I If T BI
t)irr nnr tLil khi rrin rir rrdy ni'n thi vrio Regui.rr drdu ip vii tri Regular
ia'u iiD liro d:ir siir
C:ip khi rir lr:iy rtn khi vio rliu siit qua ltcgr.rlar diiu Ap
,rli
Driu rhinh rip suir khi rr6n bing an diiu ip Pressurc RL{uclion valvc

xt[:nr'r'Ri\,\\'roiN s^u KHt \/aN HAIH THItT Bl

(il
.:
I
Xr hil rip rri ltcgulrr ip ra diu si6t
'liiu
Driu chrrrh irl) \'xo RrSular dieu rip 16 0

fhio Ji) khr \hoid'iu siit, ltegulardiiu 5p vA ti rruiy nln khi

Vi siDh khu !ul- Lirn viec

,h 1\n t,' .\t.ht^)\,n,It'a hkn

lhrit bi rlqr yiu ciiu, holl donB binh thuong o

'I
hrir bi Iu hotrS nho chJ khJc phuc, hott ddrg lam thdi o
Tliir bi khdngdat yau riiu. cin sia chia !
lriii, n l)\K l)l'H,lI) lt\l rrr
'

l,(x;sHEIr'\,aN HANr|r rfla'l-Bl MiY srET BULONG klli NEN TNPI0S

Thor gian vin hrnh

lruuc thr \irl hrlnh I kh' vitr hnDh Gh' chI
lGhi tth.in nhi tr tu hi)t|
Thor !rxll Kh6ng hir rhrrlng uia tlit hr1
Kn rCn
lA rhnc

IE
rl
-:?
.11

,'t
l'ht lhL I)t'L Ltl'B lll). I'l ttl

li tiYi:\ cAo DANIr r\ruc YAIIU PHUC \ru BDNN l'Hlt1'B!

rl.(\,st[i'r IrLrr-oNC KHi \nN 1'\\'p40s cHU Ki'03 THANC pHii\ co xtti

s r'l TEN VAl' TL] N4i V.1'

QUY CACH Ki D\TT
S6
cut c Ll
H UAl- Iuqng
- vat lu dAu haoi
Cie lau VNMOOO I KC 2

CSng Lay VNMOOO2 Dili 2

l Cao su non Malaysia VNMOO IS Cu6n I

4 Keo silicon do VNMOO?O Tuip I

5 Xe phong bor vuM0025 KB 0.2

6 Dung dich WD 40 vNM0026 Chai 2

7 ShellTelus T32 VTB552 Lir I

t
a
 i
I
Trarg.... /

Lt do
Ghi nhan sru
Mi.c
thFc hi6n
(d6i v6r cun RR
TT Ittnit cAng tiec Bien phep phdng ngirr (Ngity, thihg,
nguor, thiilr b1, cdn
i l?i
t Id"S-..)
r
Quan set khi di chuy€n, di chuyen
Di lai \a quet. chAnr,/dnng tuyEn quy dinh.
le nga SudunSdeydu phuong tiin BHLD
r.
Tron truqt l- vi srnh, Iar chur nqay sAn lAn) !iec
I t!re!,
l- Diy cip khj phe' co kidm dtnh cdn
I r',"
Rd ri k],i cap l- oiy kn6ng br gip, eav,...
l- l- Su dunE dunE loir d6y du 6p cho rhr6l

L-
I
b!.
:i
Thyc hifn vin hdnh vi - Quan s6t khi di chuydn, di chuy€n
BDNN thia! bi rheo cic chir dlng tuy€n quy dinh.
- ))
bu6c lrongquy trinh Su dung dAy dn phuonB rien BHLD
- VC sirlr, lau chrii ngay snn lim viQc
Tron trust
kli co nhot

Doc ky ciic buoc lhuj hi6n trong quy

Hu hilng thiel I triDh
6t
Ll bi Thuc hien boi nsudi c6 kinh nshi6'n
v6n henh thi6r bi

-
 I - Chu i khr lhao riic
LI
I

:'r- Trang bi da) di phuung trCn t Hl-D

il I
I

I Vin lunh rli lrtnt trr phAn quay cu!

\han \ieD \';rn htlnh phar duoc diio r ,
quy lrir)h vriD hanh rhtil br
tinlr lrang hoat d6ng cLla lhi6l bilroDg 4
thiir br luc rh'et bi I' DOc ky cjc l,r(ic lan hinh tronS quy
tri[h
dang hoat dQng
- Thrrc hiiD bor ngudic6 krnh rghiem
l
ven hanh thrCr br
I

V6 sinh khr vuc lir)r vrec sach sa.

Anh huong toi
Ph6r hop gi6ur silt kiirr tra I3r trvoc
- Thu goln ric thai, V6 26
I

khr. hoan thAnh ca)ng viec.

DVK,/
siDh m6r nTdng KDN
I Ph.li hoD ATVSV/gi:irn sAt phen Ioar
I
rLic thaidung nor qui dinh (n6u co)
_-l_ i
NBey rh6'rg nam .r-gay rhang nim
TRUONC NTIOV PIIAN TICH AN TOA\ TRLTONC NITOM THUC IIIEN CONG VIEC

t_
I
Crc thinh vrcn them eir: i Cic rhinh vi6n lhrm sir:
I
l-- 2. L*G;Dffi;
vn-Quoc
| L€ Kltdnh
| .1. Nguydn Qu6c Manh
I I 4 Phanl6V'nh