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Unstable two-phase flow rate in micro-channels and cracks under imposed


pressure difference

Article in International Journal of Multiphase Flow · August 2015


DOI: 10.1016/j.ijmultiphaseflow.2015.08.009

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Unstable two-phase flow rate in micro-channels and cracks
under imposed pressure difference

Giuseppe Rastielloa , Sébastien Leclairea,b , Rafik Belarbib , Rachid Bennacera,∗


a LMT-Cachan / ENS-Cachan / CNRS / Université Paris Saclay, 61 Av. du Président Wilson, 94235 Cachan Cedex, France
b LaSIE UMR 7356, Université de La Rochelle, Av. Michel Crépeau 17042 Cedex 1, La Rochelle, France

Abstract
This paper numerically investigates two-phase flow rate instabilities in micro-channels comprising localized geometrical restrictions
(i.e., a convergent-divergent duct). A numerical Lattice Boltzmann method is used to model and simulate multiphase flow with an
accurate treatment of the contact angle at the triple line. A pressure difference is imposed between the inlet and outlet sections of the
channel. This induces flow and allows its time evolution to be followed. Indeed, the resulting flow exhibits strong time fluctuations
as it is strongly influenced by the induced viscous forces acting at solid-fluid interfaces and by pressure discontinuities sustained
across the curved fluid-fluid interfaces (i.e., across the curvatures of the menisci). Flow fluctuations are investigated parametrically
for wetting and non-wetting fluids and for different micro-channel geometrical irregularities. For this purpose, an equivalent dimen-
sionless formulation is adopted. Flow fluctuations are analyzed and related to the controlling dimensionless parameters (Reynolds
number, Laplace number, Bejan number, contact angle and channel constriction ratio). This allows quantification of the coupled in-
fluence of physical fluid properties (surface tension and contact angle), channel geometry, and loading conditions (imposed pressure
difference) on flow evolution. Numerical results show that, under particular conditions, capillary pressure jumps sustained across
the fluid bridge (owing to flow rate, contact angle, and local orientation of channel walls) entirely compensate for the imposed
pressure difference. This situation results in a no-flow state, i.e., the flow becomes impossible even under an imposed pressure
difference.
Keywords: Multiphase flow, Immiscible fluids, Contact angle, Leakage, Triple-line, Numerical lattice Boltzmann method.

The final publication is available at In nuclear engineering applications, proper modeling of com-
http://www.sciencedirect.com/science/article/ plex two-phase air steam flows (Simon et al., 2007, Vyskocil
pii/S0301932215001810 et al., 2014) through cracked concrete structures represent a
real challenge. Under severe thermo-hydraulic loading condi-
tions (e.g., a loss-of-coolant accident (Shekarchi et al., 2002,
1. Introduction
Dal Pont et al., 2007, Ahn et al., 2009, Medjigbodo et al., 2015))
Understanding of the main physical mechanisms control- phase changes can occur within cracks, leading to the forma-
ling multiphase flow in micro-channels and cracks, in the pres- tion of liquid water bridges. This significantly modifies leakage
ence of local variations in their cross-sections, plays a crucial kinetics, thus inducing a loss in pertinence of the commonly
role in many industrial and engineering applications. adopted macroscopic modeling strategies (Simon et al., 2007,
In the microelectronics, energy, and biomedical industries, Rastiello et al., 2014, 2015b,a).
micro-pumps, heat-pipes, micro-capillaries, and micro-needles In all the cited cases, global responses (e.g., flow rate evolu-
require proper control and mastery of multiphase flow at the tion) are strongly influenced by local phenomena occurring near
micro-scales. This problem has attracted researchers’ atten- the triple line. A proper characterization of local fluid-fluid and
tion because of the increasing use of small-scale devices such fluid-solid interactions occurring during flow is therefore a key
as miniature power systems, compact heat exchangers, chem- aspect for enhancing the physical validity of the adopted mod-
ical reactors, and micro-electro-mechanical systems (MEMS). eling strategies.
In particular, great efforts have been made to reveal multiphase In the present work, multiphase flow fluctuations and insta-
flow instabilities (Wu and Cheng, 2004, Wu et al., 2006, Huh bilities induced by localized variations in channel cross-section
et al., 2007, Wang et al., 2007, Lee and Mudawar, 2008, Wang (e.g., geometrical defects) are investigated through paramet-
and Cheng, 2008, Han and Kedzierski, 2008, Liu et al., 2005, ric numerical analysis. High-performance cluster simulation
Xu et al., 2005) as they could lead to inaccurate predictions of strategies are adopted to obtain real-time flow visualizations.
mixing and, possibly, to unexpected damage. This allows proper study of flow evolution, completing macro-
scopic variables with local information concerning the complex
interactions between the phases considered.
∗ e-mail: rachid.bennacer@lmt.ens-cachan.fr Computations are performed according to a two-dimensional

Accepted for publication in International Journal of Multiphase Flow August 2015


Rastiello et al. (2015), Unstable two-phase flow rate in micro-channels and cracks under imposed pressure difference

(2D) multiphase lattice Boltzmann (LB) numerical formulation. 1. Collision operator: 


The chosen model follows the numerical formulation presented
 
|N k (x, t∗ )i = (Ωk )(3) (Ωk )(2) (Ωk )(1) |N k (x, t)i
by Reis and Phillips (2007), along with the improvements by
Leclaire et al. (2012, 2011, 2013, 2014, 2015a) for the recolor- 2. Streaming operator:
ing operator, the isotropic color gradient, the enhanced equilib- Nik (x + ci ∆t, t + ∆t) = Nik (x, t∗ )
rium distribution functions, the multiple-relaxation-time (MRT) where the symbols |.i denotes the Dirac ket notation with an ex-
collision operator, and the modeling of static contact angle. The pansion with respect to the velocity space. The collision oper-
first part of this paper presents the basic aspects of the numeri- ator results in three main operations: the single-phase collision
cal model. operator (Ωk )(1) ; the multiphase perturbation operator (Ωki )(2) ;
The second part of the article presents the considered geo- and the multiphase recoloring operator (Ωki )(3) .
metrical micro-channel configuration. A simplified geometry is
analyzed for sake of simplicity: a horizontal rectangular micro- 2.2. Single-phase collision operator
channel with high length-to-height aspect ratio, comprising a The first operator, (Ωk )(1) , is the MRT operator of the single-
single convergent-divergent duct. Dimensionless parameters phase LB model first introduced by D’Humières (1992). The
allowing proper definition of fluid properties and geometrical moments are relaxed toward a local equilibrium, in which K
channel characteristics are then introduced and discussed. denotes a diagonal matrix of relaxation coefficients and M is
In the third part of the article, the presented LB model is the matrix that shifts the domain from a distribution space to a
used to simulate two-phase flow through the channel. A single moment space:
wetting/non-wetting fluid bridge is initialized at the entrance of  
the channel. A pressure difference is then imposed between the (Ωk )(1) (|N k i) = |N k i − M−1 KM |N k i − |N k(e) i (2)
inlet and outlet sections of the channel in order to analyze flow
rate evolution. Its main phases are identified and discussed, and Some details (not all) about the chosen operator are given
representative macroscopic flow variables allowing for a proper below. The density of the fluid k is given by the first moment of
description of average flow and its time fluctuations are defined. the distribution functions:
Parametric analyses allow identification of the role of physi- X X
cal fluid properties (surface tension and contact angle), channel ρk = Nik = Nik(e) (3)
i i
geometry, and loading conditions (imposed pressure difference
between the inlet and outlet) on flow evolution. Finally, con- where the superscript (e) denotes equilibrium. The total fluid
ditions for the appearance of a so-called “fluid cork” such that density is given by ρ = k ρk , while the total momentum is
P
the flow becomes impossible (i.e., flow rate decreases down to defined as the second moment of the distribution functions:
zero) even under a significant imposed pressure difference, are XX XX
discussed in terms of dimensionless variables. ρu = Nik ci = Nik(e) ci (4)
Some conclusive remarks close the paper. i k i k

where u is the velocity of the color-blind distribution functions.


2. Lattice Boltzmann formulation The equilibrium functions are defined by Leclaire et al. (2013):

The numerical model is briefly described here for conve- Nik(e) (ρk , u, αk ) =
nience. For more details about the adopted LB formulation
" #!
3 3 1
the reader can refer to (Reis and Phillips, 2007, Leclaire et al., ρk φi + 2 Wi (ci · u) + 2 (ci · u) − (u · u) + Φki
k 2
(5)
c 2c 2
2012, 2011, 2013, 2014, 2015a).
The weights Wi are those of a standard D2Q9 lattice:
2.1. Problem setting
i=1

 4/9,
The 2D two-phase LB model considers two sets of distri-

Wi =  i = 2, 4, 6, 8

1/9, (6)

bution functions, one for each fluid, moving on a D2Q9 lattice  1/36, i = 3, 5, 7, 9


with the velocity vectors ci . With θi = π4 (4 − i), these velocity
vectors are defined as follows: Moreover,
[0, 0], i=1 α, i=1
 
 k

 

x y
ci = [ci , ci ] =  i = 2, 4, 6, 8 φki = α = 2, 4, 6, 8
 
[sin(θ ), cos(θ )] c, (1)

i i (1 − )/5, i (7)
 [sin(θ ), cos(θ )] √2c, i = 3, 5, 7, 9
 k
  (1 − α )/20, i = 3, 5, 7, 9


i i k

where c = ∆x/∆t, ∆y = ∆x, ∆x is the lattice spacing, and ∆t is As established by Grunau et al. (1993), the density ratio be-
the time step. tween the fluids γ must be taken into account as follows to
The distribution functions for a fluid of color k (with k = obtain a stable interface:
r, b) are denoted Nik (x, t), while Ni (x, t) = Nir (x, t) + Nib (x, t) is
ρ0r 1 − αb
the color blind distribution function. The evolution algorithm γ= = (8)
follows the operators below: ρb0 1 − αr

2 Accepted for publication in International Journal of Multiphase Flow


Rastiello et al. (2015), Unstable two-phase flow rate in micro-channels and cracks under imposed pressure difference

where the superscript “0” over ρ0r or ρ0b indicates the initial value defined such that:
of the density at the beginning of the simulation. 
 −3ν (u · ∇ρk ) /c2 , i=1

In each homogeneous-phase region, the pressure of the fluid k Φi = 
k


+4ν (G : c ⊗ c ) /c4
, i = 2, 4, 6, 8 (13)
k i i
is:  +1ν (G : c ⊗ c ) /c4 , i = 3, 5, 7, 9


3(1 − αk ) 2 k i i
pk = ρk c = ρk (cks )2 (9)
5
1
In the above expressions, only one αk is a free parameter be- Gk = (u ⊗ ∇ρk ) + (u ⊗ ∇ρk )|

(14)
8
cause of (8). In general, we let the blue fluid be the least dense,
and we set the value of 0 < αb < 1 so that the relation 0 < where ⊗ is the tensor product, the symbol ":" stands for the ten-
αb ≤ αr < 1 is guaranteed to hold. This relation needs to be sor contraction, and the superscript | is the transpose operator.
respected to avoid non-physical negative pressure. Also, these
2.3. Perturbation operator
parameters set the isothermal sound speed cks in each fluid k.
According to Premnath and Banerjee (2009), the following The surface tension in the RK model is modeled by means
orthogonal moment set is chosen: of the perturbation operator (Gunstensen et al., 1991, Halliday
et al., 1998, Reis and Phillips, 2007). To introduce surface ten-
h1|
 
  sion into this model, a “color” gradient F, which approximates

 hc x | 
 the normal to the interface, is defined first. With two-phase
 hcy | 
flow, the color gradient can be defined as:
3hc x | ◦ hc x | + 3hcy | ◦ hcy | − 4h1|
 
 
ρr − ρb
!
M =  hc x | ◦ hc x | − hcy | ◦ hcy |
 
F=∇ (15)

hc x | ◦ hcy | ρr + ρb
 
 
 −3hc x | ◦ hc x | ◦ hcy | + 2hcy | 

 −3hc x | ◦ hcy | ◦ hcy | + 2hc x |

 The perturbation operator for the fluid k is therefore defined by:
9hc x | ◦ hc x | ◦ hcy | ◦ hcy | − 6hc x | ◦ hc x | − 6hcy | ◦ hcy | + 4h1|
 
(F · ci )2
" #
A
(10) (Ωi ) (Ni ) = Ni + |F| Wi
k (2) k k
− Bi (16)
2 |F|2 c2
where the symbol ◦ stands for the Hadamard product and where with
the symbols h.| denotes the Dirac bra notation with an expansion
−4/27, i = 1


with respect to the velocity space. The elements of the diagonal 
Bi =  i = 2, 4, 6, 8

2/27, (17)

matrix K are the relaxation factors. As in (Leclaire et al., 2014),  5/108, i = 3, 5, 7, 9


the coefficients K5,5 and K6,6 are related to bulk and shear stress,
so their values are set to the usual effective relaxation parame- Reis and Phillips (2007) showed that the perturbation oper-
ter ωeff . The other diagonal coefficients are set to χωeff . The ator complies, to within the macroscopic limit, with the capil-
constant factor 0 < χ ≤ 1 may improve the stability of the lary stress tensor present in the macroscopic equations for two-
model. With χ = 1, the multiple-relaxation-time operator be- phase flows. It handles the coupling between the two fluids,
comes a single-relaxation-time operator; lowering the value of with the space- and time-dependent parameters A chosen to fit
χ may therefore make the model more stable (Leclaire et al., the surface tension value at the fluid interface. The surface ten-
2014). However, lowering this value too much can affect accu- sion σ is expressed as follows:
racy. Overall, MRT is preferred to SRT for sake of its improved 4 A 2
stability properties (Leclaire et al., 2014). σ= c (18)
9 ωeff
The effective relaxation parameter ωeff is defined so that the
fluid viscosity is consistent with the macroscopic equations for The value for σ is set at the beginning of a simulation. However,
a single-phase flow in the single-phase regions. When the vis- the value for A could be space- and time-dependent, because
cosities of the fluids are different, an interpolation is applied to ωeff may depend on space and time. Although this operator
define the parameter ωeff at the interface. If νk is the kinematic generates the surface tension, it does not guarantee the fluid’s
viscosity of the fluid k, we use the harmonic density-weighted immiscibility. To minimize mixing and segregate the fluids, the
average to define the viscosity ν at the interface between the recoloring operator (Ωki )(3) needs to be properly selected.
fluids:
2.4. Recoloring operator
1 ρr 1 ρb 1 This operator is used to maximize the amount of fluid k at
= + (11)
ν ρr + ρb νr ρr + ρb νb the interface that is sent to the fluid k region, while remaining
consistent with the laws of conservation of mass and total mo-
Then the effective relaxation parameter is: mentum. The recoloring operator presented here (Latva-Kokko
and Rothman, 2005, Leclaire et al., 2012) is as follows:
2c2 ∆t
ωeff = (12) ρr ρr ρb X
6ν + c2 ∆t (Ωri )(3) (Nir ) = Ni + β 2 cos(ϕi ) Nik(e) (ρk , 0, αk ) (19)
ρ ρ k
From (Leclaire et al., 2013), the expression for Φki in (5) is ρb ρr ρb
X
(Ωbi )(3) (Nib ) = Ni − β 2 cos(ϕi ) Nik(e) (ρk , 0, αk ) (20)
ρ ρ k

3 Accepted for publication in International Journal of Multiphase Flow


Rastiello et al. (2015), Unstable two-phase flow rate in micro-channels and cracks under imposed pressure difference

where β is a parameter controlling the thickness of the inter- flow fluctuations induced by fluid-fluid and fluid-solid interac-
face. The variable ϕi corresponds to the angle between the tions occurring during flow.
color gradient F and the lattice velocity ci . A special relation A no-slip condition is used to state that, at a solid boundary,
for β exists for which it is possible to easily control the spuri- the relative fluid velocity with respect to the channel wall is
ous currents and the physical width of the interface with lattice null. This corresponds to assume that the channel height and
refinement (Leclaire et al., 2015b). mean molecular fluid paths λα (α = b, r) are such that local
Knudsen numbers Knα = λα /H always remain smaller than
2.5. Boundary conditions for static contact angles the conventional critical value (Kn = 10−3 ) corresponding to
The boundary conditions at a fluid-solid interface is treated the transition between no-slip and slip flow regimes (Arkilic
according to the exact methodology proposed by Leclaire et al. et al., 1997, Morini et al., 2004). As an example of this, for
(2015a). The main idea is to impose the desired value of the air at atmospheric conditions the mean free path λ of molecules
contact angle at the boundary as a Dirichlet boundary condition is of about 70 nm. So, rarefaction phenomena can be generally
and to propagate this information within the flow field. With neglected for H larger than 70 µm. However, if the critical value
this method, a prediction of the gradients F and ∇ρ = ∇ρr +∇ρb experimentally suggested by Turner et al. (2004) is considered
is made near the solid boundary, then a correction is applied in (Kn = 10−2 ), one can assume that no-slip flow hypothesis is
order to take into account the desired contact angle. For all approximately valid for H > 7 µm. Furthermore, the higher the
lattice sites, either surrounded by fluid sites or near the solid pressure level the lower is this limit channel height.
sites, the numerical evaluation of the predicted gradients used a
3.1.1. Computational grid – D2Q9 lattices
fourth-order isotropic discretization (Leclaire et al., 2013).
With two fluids, the computational domain is discretized
using two spatially uniform and regular D2Q9 lattices. The final
3. Model description computational mesh is composed of two 42×400 lattices so that
the total number of degrees of freedom is 604 800 = 2×9×42×
The incompressible flow of a two-phase viscous fluid through 400. Preliminary analyses have shown that such a mesh is dense
a single horizontal rectangular micro-channel (with high length- enough to allow for a proper characterization of flow evolution.
to-height ratio) comprising a convergent-divergent duct is nu- In other words, further reductions in lattice size do not change
merically simulated. The considered fluid is composed of two the conclusion of our analysis.
immiscible phases: a principal fluid and a fluid bridge which is It is, however, worth observing that a proper definition of
initiated at the channel entrance. According to the nomencla- mesh convergence in transient regime is extremely complex,
ture introduced in previous section, they are denoted as “red” and is not treated in this context. Concerning the steady-state
(r) and “blue” (b) respectively. regime, convergence and accuracy of the adopted numerical
method in modeling the static contact angle are discussed by
3.1. Geometry and boundary conditions Leclaire et al. (2015a).
Consider the parallel plates channel, L in length and H in
height, depicted in Fig. 1. It comprises a symmetric convergent- 3.2. Representative dimensionless variables
divergent duct, which is l < L in length and D < H in maximum The mean fluid velocity ū is evaluated as the average ve-
constriction (i.e., minimum height of the vertical cross-section). locity of the color-blind fluid inside the whole channel and is
Accordingly, the slope of the top wall with respect to the hor- monitored in real-time during computations. It depends on fluid
izontal direction is α = arctan [2 (H − D) /l] within the con- properties, channel geometry, boundary conditions and time t∗
vergent duct, and −α in the divergent duct. The channel walls according to the unknown functional relationship:
are considered as smooth (i.e., H is assumed large enough to
F (ρb , ū, ρr , νb , νr , R, H, D, L, l, σ, θc , ∆P, t∗ ) = 0 (21)
neglect the influence of solid walls roughness ε).
A single circular bubble of blue fluid, R = H/2 in radius, where, according to the simplifications aforementioned, param-
is initialized at a distance d  L from the inlet section. When eters ε, λb and λr were neglected.
blue fluid touches the solid wall, it is compressed and a bridge Finding such a relationship (21) may, however, reveal quite
forms. Depending on blue fluid wettability (i.e., contact an- computationally expensive and strongly dependent on the nu-
gle θc ), concave-concave or convex-convex tail (rear) and nose merical values assigned to input (physical/geometrical) param-
(front) interfaces form. According to the numerical methodol- eters. For this reason, a dimensionless equivalent formulation is
ogy presented in section “Boundary conditions for static contact used in this work. This allows simplification and parametriza-
angles”, θc is considered as a constant equilibrium property of tion of the problem, thus recovering characteristic properties of
the fluid-fluid-solid system and no hysteretic effects (Cho et al., the system.
2012a,b, Eral et al., 2013) are taken into account. For the problem under consideration, nondimensionaliza-
Numerical experiments are performed by imposing a pres- tion performed following a Ipsen’s step-by-step technique (Ipsen,
sure difference ∆P = Pin − Pout between the inlet (x = 0) and 1960, White, 1999) leads to considering the following set of di-
outlet (x = L) sections of the channel. This allows analysis of mensionless independent variables:
the time evolution of the fluid flow rate, and quantification of ρb νb R D L l
!
G Re, , , , , , , La, Be, θc , t = 0 (22)
ρr νr H H H H
4 Accepted for publication in International Journal of Multiphase Flow
Rastiello et al. (2015), Unstable two-phase flow rate in micro-channels and cracks under imposed pressure difference
!

Figure 1: Geometry of the channel and definition of the main physical properties of the fluids.

where t = t∗ νr /L2 is dimensionless time, Re is the Reynolds


Table 1: Numerical values assigned to dimensionless parameters.
number (i.e., the ratio between inertial and viscous forces): ρb /ρr 1/2
ūH νb /νr 1
Re = , (23) R/H 1/2
νr
L/H 10
La is the Laplace number (i.e., the ratio of surface tension to l/H 2
momentum-transport inside the fluid): d/H 2
D/H 0.5 ~ 1
σl
La = , (24) La 0.05 ~ 0.2
ρ2r νr2 Be (6 ~ 22) ×103
and Be denotes the Bejan number (Bhattacharjee and Grosshan- θc 60o ~ 120o
dler, 1988) (i.e., the dimensionless pressure difference along the
whole length of the channel):
4. Results and discussion
∆PL2
Be = . (25)
Multiphase flow is numerically characterized for different
ρr νr2
channel geometrical configurations, fluid physical properties,
It is worth observing that this latter number can be seen as a and pressure difference levels. Before discussing the details of
combination of the Euler (Eu) and Reynolds numbers according particular properties of the flow evolutions, it is worth noting
to the relationship Be = Eu · Re .2 that strong flow rate fluctuations are observed when blue fluid
Among the dimensionless variables introduced in (22), six passes through the convergent-divergent duct. In this phase, due
parameters (ρb /ρr , νb /νr , R/H, L/H, d/H and l/H) are held to the applied pressure drop and viscous interactions with the
constant. The remaining variables (La, Be, θc and D/H) vary solid walls, blue fluid menisci’s curvatures evolve. The result-
parametrically according to the numerical values defined in Tab. 1. ing capillary pressures induce flow accelerations/decelerations
Although for a comprehensive parametric study a larger set (i.e., the Reynolds number increases/decreases). Furthermore,
of variable parameters should be considered, this choice allows under particular geometrical and kinematic conditions, the flow
significant simplification of the problem: rate can decrease down to zero even if a nonzero pressure differ-
ence is imposed between the channel extremities (i.e., the blue
 D fluid acts as a cork).
Re(t) = G̃ La, Be, θc , . (26)
H
This ensures, at the same time, capturing some interesting as- 4.1. Flow evolution
pects of the variable fluid-fluid and fluid-solid interactions oc- Wetting and non-wetting blue fluids exhibit different inter-
curring during flow. face curvatures, leading to strong differences in pressure jumps
It should be noted that the relatively near unitary values as- (i.e. capillary pressures) acting across blue fluid-to-red fluid in-
signed to νb /νr and ρb /ρr correspond to a computing time con- terfaces. The quantification of these interactions is, however,
straint. It stems directly from the numerical difficulties asso- extremely complex, as the blue bridge deformation is strongly
ciated to the use of large viscosity and density ratios between influenced by the coupled effect of the contact angle, the ori-
phases in the framework of standard multiphase LB formula- entation of the solid walls, and the applied pressure difference.
tions. Under these conditions, large density gradients appear in This latter aspect is important, as flow can induce a strong asym-
the interfacial region between two phases. This may leads to metrical deformation between nose (front) and tail (rear) fluid-
strong numerical instabilities, the reduction of which requires fluid interfaces, even in absence of geometrical irregularities.
very refined computational grids and small time steps. In this Due to the strong expected differences between wetting (θc <
research, parametric analyses were performed in order to cap- 90o ) and non-wetting (θc > 90o ) blue fluids, the two wettability
ture some interesting phenomena associated with interactions conditions are treated separately. This allows better definition
between solid and fluid phases. Higher density and viscosity of the main flow features and captures the principal fluid-fluid
ratios may thus lead to CPU times which are incompatible with and fluid-solid coupling sources.
the need to perform a large numerical campaign.
5 Accepted for publication in International Journal of Multiphase Flow
Rastiello et al. (2015), Unstable two-phase flow rate in micro-channels and cracks under imposed pressure difference

4.1.1. Wetting fluid (θc < 90o ) resulting capillary pressure drop ∆Pnt has an unfavorable
The time evolution of the Reynolds number for a represen- effect with respect to the externally applied pressure dif-
tative multiphase computation, performed assuming a wetting ference ∆P. Flow rate starts then to decrease, eventually
blue fluid (θc = 60o ), is depicted in Fig.2a. Time evolutions of recovering the initial condition (Re = Rein ). This con-
nose and tail interface curvatures kα (α = n, t) are represented in dition is attained when the blue fluid bridge is centered
Fig. 2b. In order to better understand fluid dynamics and con- within the constriction. In this phase, a small asymmetry
finement effects, fluid interface movements are also analyzed. between interface curvatures induced by the flow is still
According to the Laplace law, this information is directly re- present.
lated to the capillary pressure drop ∆Pnt = Pn − Pt sustained
across the blue fluid bridge: Phase 4 The curvature of the front meniscus continues to in-
crease, while the tail meniscus curvature increases more
∆Pnt = −σ (kn + kt ) . (27) (in absolute value), so the capillary pressure drop con-
tinues to reduce the local pressure gradient. The result-
Curvatures of the intefaces are computed according to the ing flow rate continues to decrease down to its minimum
following procedure: (1) at each time step, the contour value of value (Re = Remin ). This flow condition is attained when
the color field (ρr − ρb )/(ρr + ρb ) = 0 is first extracted; (2) its the whole blue fluid is within the beginning of the diverg-
intersections with the three horizontal lines y1 = H/2 − ∆x/2, ing duct.
y2 = H/2 + ∆x/2 and y3 = H/2 + 3∆x/2 are computed. This
gives the coordinates of six points, of which three are near the Phase 5 Once the blue fluid is within the diverging zone, a de-
tail and three are near the nose interfaces; 3) for each of these crease in the tail meniscus curvature (in absolute value)
two sets of points, the equations of the circles passing through occurs due to progressive decrease in channel cross sec-
those dots are found; 4) the curvatures of the nose and the tail tion (it is still within the convergent duct). The curva-
interfaces are finally obtained as the inverse of the computed ture of the front interface decreases in parallel, eventually
radii. Such a simple approach properly works if interfaces are reaching its asymptotic value. This condition is attained
not too deformed, which is the case for the results depicted in when the nose interface exits from the divergent section
Figs. 2a and b. (i.e., it is within the parallel-plates zone). An increase
Numerical results show that flow rate fluctuations strictly in Reynolds number Re, up to recovery of its initial Rein
depends on the blue fluid bridge interface positions within the value, corresponds to this phase.
convergent-divergent duct. In particular, for the considered blue
fluid bridge dimensions, both interfaces evolve significantly dur- Phase 6 When the blue fluid is again within the parallel-plates
ing the intermediate phase of the flow. The Reynolds number zone, the initial Reynolds value is recovered Re = Reend =
evolves schematically according to the following main phases: Rein .

Phase 1 Before the blue fluid reaches the convergent duct, the 4.1.2. Non-wetting fluid (θc > 90o )
mass flow rate remains constant and equal to its initial The time evolution of Reynolds number (Re, t) and curva-
value (Re = Rein ). The presence of the convergent-divergent ture (kα , t) pertaining to a representative simulation performed
(i.e., singular/localized source of pressure loss) induces considering a non-wetting fluid (θc = 120o ) are depicted in Fig.
a reduction in flow rate with respect to the correspond- 3. Due to the inversion in the menisci’s curvatures, the non-
ing parallel-plate channel flow. In this phase, a positive wetting fluid response is quite different from those previously
capillary pressure drop ∆Pnt results from the asymmetric described. As expected, strong differences occur in the interme-
menisci’s curvatures: nose curvature induces an enhance- diate phases of the test (i.e., when the blue fluid passes through
ment in flow intensity, while the tail curvature has the the convergent-divergent duct).
opposite effect. The resulting effect is opposite to that of In this case, the main phases of flow evolution can be sum-
the external pressure drop (i.e., it tends to decelerate the marized schematically as follows:
flow).
Phase 1 Before the blue fluid reaches the convergent duct, the
Phase 2 When the nose (front) interface is within the entrance response is quite similar to that observed for a wetting
of the geometric constriction, flow intensity increases non- fluid (i.e., Re = Remin ).
linearly until reaching its maximum value (Re = Remax ).
The change in menisci’s curvatures is such that ∆Pnt co- Phase 2 When the nose interface of the blue fluid enters within
operates with the effect of ∆P, enhancing its effect and the entrance of the geometrical restriction, the mass flow
inducing an increase in mass flow rate. A coupling with rate increases. In this phase, the total capillary pressure
the decrease in pressure, due to fluid acceleration within drop ∆Pnt results from the competition of two effects: (1)
the converging section, is noticeable and is partly respon- an abrupt change (decrease) in effective contact angle due
sible for the observed non-linear Re(t) evolution. to a change in orientation of the solid walls inducing a fa-
vorable effect on the flow; (2) a reduction in channel cross
Phase 3 Once the front interface passes through the diverg-
section which, in the presence of a non-wetting fluid, has
ing zone, nose curvature decreases and tail curvature in-
an unfavorable effect on fluid-invading capability (i.e., it
creases (as it is still within the convergent duct). The
6 Accepted for publication in International Journal of Multiphase Flow
Rastiello et al. (2015), Unstable two-phase flow rate in micro-channels and cracks under imposed pressure difference

Phase 1

Phase 2

Phase 4

Phase 6
Phase 5
Phase 3

a)
Meniscus curvature – |k|

3
tail (rear)
nose (front) Wetting fluid
2

0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
b) Time – t

Figure 2: Representative (Re, t) evolutions for a two-phase flow considering a wetting fluid (a), and absolute values of the associated dimensionless menisci’s
curvatures (La = 0.12, Be = 14000, D/H = 0.5, θc = 60o ).

tends to slow down the flow). During this phase, the first Phase 7 When the entire blue fluid bridge is within the parallel
effect is dominant. It results in a favorable pressure drop plates channel, flow rate remains constant Re = Reend =
∆Pnt leading to a modest increase in Re up to a local max- Rein .
imum.
Numerical analysis considering non-wetting blue fluids al-
Phase 3 Once this condition is attained, the influence of chan- lows to point out (Phases 2 and 3) the effect of a so-called “ge-
nel restriction becomes dominant. The reduction in cross ometric contact angle”. This results from combined effects of
section induces the menisci’s curvatures to change so that the contact angle θc and geometrical restriction angle α in in-
∆Pnt now works against the flow. Then the flow inten- ducing a change in front meniscus curvature. The latter, under
sity tends to decrease, eventually attaining the condition some conditions, can become convex instead of concave. Mass
Re = Remin . Despite what is observed for the wetting flow rate is thus influenced by the change in orientation of the
fluid, this condition is now attained when the whole blue solid wall through the geometric contact angle, but also by the
fluid is within the converging duct. change in cross section. In the case of a non-wetting blue fluid,
when the nose interface is within the convergent zone these two
Phase 4 An abrupt increase in Re, up to recovery of the value phenomena have opposite effects: the increase in contact angle
corresponding to the initial flow condition, follows this would lead to an increase in fluid-invading capability, while a
regime. Again, this condition corresponds to the centered reduction in section has an opposite effects.
blue fluid bridge within the constriction. One can note that, for wetting fluids, both effects are still
Phase 5 The subsequent regime, with Re above the average present but they cooperates, so their identification is more com-
value illustrates the cooperating effect of ∆Pnt and the plex.
applied original pressure difference. Blue fluid is pushed Finally, it is worth observing that smoother Re(t) evolutions
out from the divergent section and the maximum Re = can be expected if larger fluid bridges are considered; in par-
Remax condition is then attained. ticular if their widths are larger than the total length (l) of the
convergent-divergent duct. Under these conditions, nose and
Phase 6 Finally, Re decreases down to recover the initial flow tail menisci cannot simultaneously transit across the convergent-
intensity Re = Reend = Rein . divergent channel. This, in turn, could reduce the strong non-
7 Accepted for publication in International Journal of Multiphase Flow
Rastiello et al. (2015), Unstable two-phase flow rate in micro-channels and cracks under imposed pressure difference

Phase 1

Phase 2

Phase 4
Phase 3

Phase 5

Phase 6

Phase 7
a)
Meniscus curvature – |k|

3
tail (rear)
nose (front) Non-wetting fluid
2

0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
b) Time – t

Figure 3: Representative flow evolution for a multiphase flow considering a non-wetting fluid. Time evolutions of (a) the Reynolds number Re, (b) the nose and tail
dimensionless menisci’s curvatures (La = 0.12, Be = 14000, D/H = 0.5, θc = 120o ).

linearities stemming from the simultaneous evolution of their In the following these dependencies are analyzed for the
curvatures. case of no interface breakup and blue fluid bridge separation.
As depicted in Fig. 4, these phenomena may however occur (for
4.2. Characteristic flow variables high Be and/or small La values) and can be represented through
Multiphase flow under the conditions considered is a strongly the adopted numerical method. Although very interesting they
transient phenomenon. Therefore it cannot be completely and are not studied further in the this work.
properly characterized by a unique Reynolds value (e.g., the
mean Re value); rather, multiple Re measures are needed in 4.3.1. Influence of surface tension
order to define initial and final flow conditions, as well as the As evidenced in the previous section, flow rate evolution
magnitude of the flow’s time fluctuations. For this purpose, four is strongly influenced by capillary pressure drops ∆Pnt due to
characteristic variables are adopted in the following sections: the menisci’s curvatures. According to the Laplace law (27),
the maximum flow intensity Remax , its minimum value Remin ∆Pnt depends linearly on the surface tension σ, and thus on
and its initial Rein and final Reend values. the Laplace La number. Figure 5 represents the effect of La
on Rein , Remax , Remin and Reend for two representative series of
4.3. Effect of controlling parameters on the flow computations, alternatively considering the blue fluid as wet-
ting (θc = 60o ) and non-wetting (θc = 120o ).
The representative flow properties (Remax , Remin , Rein , and
Reend ) depend on pressure difference ∆P, contact angle θc , sur- In both cases, numerical results put in evidence the exis-
face tension σ, and the orientation α of the solid walls (convergent- tence of a critical value of the Laplace number (Lacr ) such that
divergent). According to (26), these dependencies can be alter- for La ≥ Lacr the flow becomes impossible (i.e., Remax > Rein >
Re min = Reend = 0). In other terms, if the surface tension is
natively expressed in terms of dimensionless variables; there-
large enough, mass flow rate can decrease down to zero even
fore their role can be analyzed through the La number, Be num-
under a nonzero applied pressure difference. Under this con-
ber, θc , and D/H ratio respectively:
dition, the blue fluid acts as a cork and the system reaches a
 D possible no-flow state.
Reβ = G̃ La, Be, θc , β = max, min, end, in (28) Once this critical state is identified, numerical results put
H
8 Accepted for publication in International Journal of Multiphase Flow
Rastiello et al. (2015), Unstable two-phase flow rate in micro-channels and cracks under imposed pressure difference

1.2 Wetting fluid

Reynolds number – Re
0.8
Time - t

0.6

0.4
Remax
Remin
0.2 Rein
Lacr
Reend
0
0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
a) Laplace number – La

Figure 4: Example of interface breakup (La = 0.1, Be = 100000, D/H = 0.5, 0.6 Non-wetting fluid
θc = 60o ).

Reynolds number – Re 0.5


in evidence that for small Laplace values (La < Lacr ) the ini-
tial and final flow rates are equal (Rein = Reend ) and quasi- 0.4
independent of La. The maximum flow intensity Remax in-
creases linearly against La, while the opposite tendency is ob- 0.3
served for Remin . This clearly illustrates the key role of σ in am-
plifying capillary pressure drops, enhancing or reducing flow 0.2
intensity. In this phase (i.e. the absence of the cork effect) Remax Remax
and Remin evolutions are, however, quite asymmetric with re- Remin
0.1 Rein
spect to the reference Rein level. In particular, |Remax −Rein |/|Remin − Lacr
Reend
Rein | < 1 for wetting blue fluids, while an opposite response is
0
obtained for non-wetting ones. This feature directly stems from 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
asymmetric menisci’s curvature induced by the flow itself. b) Laplace number – La
This evidence can be easily explained in light of previously
discussed Re(t) evolutions. In particular, if a wetting fluid is Figure 5: Influence of the Laplace number La on Re considering (a) a wetting
considered, flow induces an increase in curvature for the tail blue fluid (Be = 10000, D/H = 0.5, θc = 60o ), (b) a non-wetting fluid (Be =
6000, D/H = 0.5, θc = 120o ).
interface and an opposite effect on the nose interface. The as-
sociated capillary pressure drop ∆Pnt works against ∆P, and in-
creases as asymmetry in curvatures increases (i.e., Be increases, • for non-wetting fluids, an abrupt reduction in Remax cor-
as mentioned in the next section). Therefore, in the convergent responds to the condition La = Lacr . Then Remax newly
duct, flow contributions to ∆Pnt are opposite to those associated starts to increase linearly, but with a reduced slope. For
with section constriction, while they cooperates when the blue such fluids the cork always forms within the convergent
fluid is within the diverging duct. Opposite considerations can zone of the duct; therefore the observed Remax corre-
be introduced for non-wetting fluids. sponds to the local maximum in Re, attained when the
For Laplace values larger than the critical level (La > Lacr ), front interface enters the convergent section (i.e., second
the capillary pressure drop induced by menisci’s curvatures is phase of the test).
such that the effect of the imposed pressure difference ∆P is
entirely compensated. Therefore, no flow is possible and the Representative flow evolutions Re(t) depicted in Fig. 6 al-
blue fluid bridge acts as a cork. In this phase, strong differences low these considerations to be made more explicit for both wet-
between wetting and non-wetting fluids can be observed: ting (Fig. 6a) and non-wetting fluids (Fig. 6b). For each kind
of fluid, two Laplace values satisfying the condition La1 <
• for wetting fluids, the maximum-flow condition always Lacr < La2 are considered. Numerical results clearly illustrate
precedes the formation of the cork, so Remax continues to the role of the surface tension in amplifying flow fluctuations
increase linearly with La. Maximum flow rate is indeed (acceleration-deceleration and vice versa). If La is high enough,
attained when the blue fluid is within the convergent sec- this deceleration effect is such that the flow reaches a rest state
tion, while the condition Re = 0 (i.e., the cork appearance where the liquid bridge (blue fluid) stops the flow.
condition) is always attained in the diverging duct;

9 Accepted for publication in International Journal of Multiphase Flow


Rastiello et al. (2015), Unstable two-phase flow rate in micro-channels and cracks under imposed pressure difference

1
La > Lacr æ cork 1.6 Be < Becr æ cork
La < Lacr æ no cork Be > Becr æ no cork
0.8 1.4

Reynolds number – Re
Reynolds number – Re

1.2
0.6 1

0.8
0.4
0.6

0.4
0.2
0.2 Wetting fluid
Wetting fluid
0 0
0 20 40 60 80 100 120 140 160 180 200 0 0.2 0.4 0.6 0.8 1
a) Time – t a) Time · Bejan number – t · Be ◊106
0.6
Be1 > Becr
Non-wetting fluid 1.4
Be2 > Be1 > Becr
0.5
Reynolds number – Re 1.2
Reynolds number – Re

0.4 1

0.8
0.3
0.6
0.2
0.4

0.1 0.2
La > Lacr æ cork
Non-wetting fluid
La < Lacr æ no cork
0 0
0 20 40 60 80 100 120 140 160 180 200 0 0.2 0.4 0.6 0.8 1
b) Time – t b) Time · Bejan number – t · Be ◊106

Figure 6: Influence of the La number of the observed (Re, t) responses for two Figure 7: Representative flow rate Re versus time t evolution for two Be values,
representative simulations with La1 < Lacr < La2 for a) a wetting fluid (Be = considering a) a wetting fluid (Be1 = 10000, Be2 = 22000, La = 0.14, θc =
6000, La1 = 0.12, La2 = 0.18, θc = 60o , D/H = 0.5) and b) a non-wetting fluid 60o , D/H = 0.5) and b) a non-wetting fluid (Be1 = 10000, Be2 = 22000,
(Be = 6000, La1 = 0.12, La2 = 0.18, θc = 120o , D/H = 0.5) La = 0.14, θc = 120o , D/H = 0.5).

4.3.2. Influence of the imposed pressure difference if Be ≤ Becr a “cork condition” is attained. The effect of Be for
To overcome a possible “cork effect” (i.e., to increase Lacr ), non-wettable blue fluids is globally similar to the wettable case.
the applied pressure difference ∆P (i.e., Be number) has to be The main difference is, in this case, that the Remin condition is
increased. Figure 7 represents the representative flow rate evo- attained in when the blue fluid bridge is within the convergent
lutions for two Be numbers. For sake of comparison, Re evo- duct instead of the divergent duct.
lutions are represented using a rescaled dimensionless time t˜ = All these considerations are summarized in Fig. 8, where
t · Be. This accounts for the increase in fluid velocity when the Remax , Remin , Rein , and Reend are represented versus the Bejan
Be increases (the travelling time needed to the liquid bridge for number. A wettable blue fluid is considered in this case, but
passing from the inlet to the outlet sections reduces). similar results have been obtained for all the simulated condi-
Once time is rescaled, numerical results clearly indicate tions (also for non-wetting blue fluids). For Be ≤ Becr , Remax
that higher Be values correspond to higher mean flow levels and Rein increase linearly with Be while Remin = Reend = 0.
(Remean ≈ Rein = Reend , in the absence of the cork effect) while Once the critical condition is attained, further increases in Be
the influence of Be on flow fluctuations is less pronounced. In induce linear increases in Remin and Reend = Rein . In this phase,
other words, a change in Be only induces a vertical translation all curves are quasi-parallel. However a clear asymmetry in
of the Re(t˜) profile. When Re(t˜) touches the horizontal axis (i.e. flow fluctuations can be seen; furthermore this asymmetry tends
Remin = 0) the zero-flow condition is attained. to increase with Be.
Therefore, for a given set of dimensionless (La, θc , D/H)
parameters, there exists a critical Bejan number (Becr ) such that
10 Accepted for publication in International Journal of Multiphase Flow
Rastiello et al. (2015), Unstable two-phase flow rate in micro-channels and cracks under imposed pressure difference

0.5
1.6 Remax
Remin
1.4 Rein 0.4
Reynolds number – Re

Reynolds number – Re
Reend
1.2

1 0.3

0.8
0.2
0.6
Non-wetting fluid
0.4 D/H = 1
0.1
D/H = 0.75
0.2 Becr
D/H = 0.5
0 0
0.6 0.8 1 1.2 1.4 1.6 1.8 2 2.2 0 20 40 60 80 100 120 140
Bejan number – Be ◊10 4 Time – t

Figure 8: Influence of the Bejan number Be on Remax , Remin , Rein and Reend Figure 9: Representative flow rate Re versus time t evolution for three D/H
(La = 0.14, θc = 60o , D/H = 0.5). ratios considering a non-wetting fluid (Be = 6000, La = 0.14, θc = 120o ).

4.3.3. Influence of the constriction ratio neous change in contact angle, when the nose meniscus enters
An alternative way to avoid reaching a critical “cork con- within the convergent duct (Phase 2); 2) the subsequent fluid
dition” is to reduce the maximum channel restriction (i.e., in- deceleration (Phase 3) associated with the menisci’s deforma-
crease the D/H ratio). A reduction in D/H induces a decrease tions induced by the reduction in the cross section to flow.
in the mean flow rate owning to a progressive increase of the lo-
calized pressure loss occurring within the convergent-divergent 5. Concluding remarks
duct. Representative time evolution of the Reynolds number
(Re, t) obtained considering a non-wettable blue fluid and three Multiphase flow in a rectangular channel comprising a ge-
values of D/H are depicted in Fig. 9. As expected, a decrease ometrical constriction (convergent-divergent) is simulated nu-
in D/H not only induces a reduction in initial and final flow merically. The two-phase fluid comprises a principal fluid (red),
rate levels, but also leads to a strong increase in the amplitude and a secondary fluid bridge (blue) which is initiated at the
of the flow rate fluctuations. For the channel with D/H = 0.5 channel entrance. Flow is induced by imposing a pressure dif-
(maximum constriction), these fluctuations are large enough to ference between the extremities of the channel. An LBM nu-
induce the flow to stop (i.e., the cork conditions is achieved). merical technique is used to simulate multiphase flow with ex-
The results obtained considering D/H = 0.75 are partly act treatment of the triple line and contact angle. This allows
affected by some numerical oscillations (owning to a poor de- parametric analysis of the time fluctuations of the mass flow
scription of the convergent duct for small α values). Indeed, for rate (i.e. of the Reynolds number), and to understand the role
D/H = 0.75, the slope of the convergent-divergent duct is very of complex solid-solid and fluid-fluid couplings on the global
small and is approximated by the regular stairway bounce back flow properties: mean flow rate and its time fluctuations. For
approach concerning the momentum of the color-blind fluid. this purpose a simplified dimensionless formulation is adopted.
However, to accurately model contact angle (Leclaire et al., Four parameters are considered as variables: the Laplace num-
2015a), the real position of the wall and its normal vector are ber (i.e., surface tension), the Bejan number (i.e., the imposed
taken into account. This leads to a gap of up to one lattice site pressure difference), the contact angle and the channel restric-
between the boundary modeling, causing this kind of oscilla- tion ratio D/H.
tions (this problematic is a lot less present with D/H = 1 or The numerical results clearly show that flow rate fluctua-
D/H = 0.5). A possible solution in order to reduce this effect tions result from the coupled effect of surface tension, contact
would be to increase mesh refinement. However, as the mag- angle, imposed pressure difference and channel geometry. Sep-
nitude of the oscillations is sufficiently small, one can judge arate analysis of these interactions is however quite complex, as
that a cork would not be form even in absence of these parasite they are simultaneous and induce concurrent/opposite effects.
effects. Furthermore, although these oscillations, flow evolves In particular, a so-called “geometric contact angle” effect
according to the main phases as defined in section “Flow evo- results from a coupling between fluids wettability (i.e., con-
lution”. tact angle) and walls orientation. Furthermore, the reduction in
These results show the role of the so-called “geometrical cross section strongly influences the curvatures of the meniscii
contact angle” in influencing flow rate fluctuations. For a non- which, under some conditions, could become convex instead
wetting blue fluid, the higher the solid walls’ inclination α, the of concave. This coupling is clear for non-wetting blue fluids.
higher are: 1) the initial fluid acceleration due to an instanta- Under this condition, when the nose interface enters within the

11 Accepted for publication in International Journal of Multiphase Flow


Rastiello et al. (2015), Unstable two-phase flow rate in micro-channels and cracks under imposed pressure difference

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The authors gratefully acknowledge Georges Nahas, Re- 027. URL http://www.sciencedirect.com/science/article/pii/
S0307904X11005270.
search Engineer at IRSN (French National Institute for Radio- S. Leclaire, N. Pellerin, M. Reggio, and J.-Y. Trépanier. Enhanced equi-
protection and Nuclear Safety) and Associate Professor at ENS librium distribution functions for simulating immiscible multiphase
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