HALFEN HZA-PS POWER SOLUTION

Technical Product Information

Seismic C1/ C2 assessment

NEW report and ETA-17/0728
for HZA-PS 53/34

HZA-PS 20
We are one team.
We are Leviat.
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companies worldwide.
Under the Leviat brand, we are uniting the
expertise, skills and resources of HALFEN and its
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connecting and anchoring technology.

The products you know and trust, including the

HALFEN HZA-PS Power Solution, will remain an
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HALFEN HZA-PS POWER SOLUTION
HALFEN Cast-in Channels for Power Plants

Standard application Safety relevant applications

HALFEN HTA-CE and HZA Channels are officially approved
and recommended for applications in normal concrete
projects; office buildings, schools, industrial buildings or
in non-critical areas of nuclear power plants.
In these applications the maximum crack width in the
concrete is 0.3 mm. For more information please see the
Technical Product Information for HALFEN Cast-in channels.
Free download at:
www.halfen.com/brochures/construction/fixing systems/
HTA Cast-in channels
Higher safety requirements for exterior (EVA) or interior
(EVI) impact loads must be considered in safety relevant
areas e.g. in nuclear power plants or other nuclear facilities.
The suitability of the HZA-PS Channels for extraordinary
impact loads has been verified in simulated application tests.
All these tests were done in concrete with opening and clos-
ing cracks varying from 1.0 mm up to 1.5 mm. The results are
summarized in evaluation report 09.05.18-E (see also pages
8 and 9).

Concrete cracks Larger concrete cracks

max. 0.3 mm up to 1.5 mm

HALFEN HTA-CE and HALFEN HZA-PS

HZA Cast-in channels Cast-in channel
annel

Approvals/European Expert Report/

R
Technical Assessments European
uropea Technical
Eu
Assessment
Assessm

Nuclear power plant under construction

4 © 2020 · HZA-PS 20-E · www.halfen.com

HALFEN HZA-PS POWER SOLUTION
HALFEN Cast-in Channels for Power Plants

Approvals
HALFEN Cast-in channels are available in
hot-dip galvanized or in stainless steel.
Building authority approved by the Ger-
man Institute of Construction Engineering
(DIBt, Deutsches Institut für Bautechnik).
Cast-in channels are embedded in HTA-CE: ETA-09/0339
the concrete, flush with the surface. HZA 41/22: App. no. Z-21.4-145
HALFEN T-bolts or serrated t-bolts, nuts HZA Dynagrip: App. no. Z-21.4-1691
and washers are used to reliably attach
structural elements to the channels.

c ia
l ly HZA-PS 53/34: ETA-17/0728
Z-21.4-... ffi
...

o
European European -
1.4
Technical Technical
Z -2
No
Assessment Assessment
ETA - 09/0339 ETA - 17/0728 p.
Ap

ed
ov
appr

Evaluation Report
HALFEN HZA-PS Cast-in channels are evaluated by the: HZA-PS 53/34; HZA-PS 38/23;
suitable for applications in safety rele- HZA-PS 29/20
vant areas of nuclear power plants and Evaluation Report
Technical University
other nuclear facilities.
Faculty for Architecture and Building of Dortmund 09.05.18-E
HALFEN HZA-PS Cast-in channels meet Engineering
the high requirements for extraordinary Concrete structures – Connection technology
impacts from external (EVA) and inter- HZA-PS 53/34
nal (EVI) loads e.g. earthquakes, plane Seismic C1/C2 assessment
crash or explosions. report, Technical University
of Kaiserslautern, see page 5

Fire Protection
HALFEN HTA and HZA Cast-in chan-
nels, in combination with HALFEN
Channel bolts, have been certified for
use in fire-exposed structural elements.
The anchor channels have a fire rating
of up to 120 minutes for concrete
structures if installed according to the
approvals stated above.

Sustainability 
   
   

 
 


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comparable ecological data which Cast-in channels helps to achieve addi-  !!"#$%$ 

helps to evaluate the sustainability tional points in the Leed-v4-system.

of a building.

BIM
We already have considerable experi-
ence as a BIM partner and we success-
fully completed various projects using
the BIM methodology.
Quality
Our subsidiaries are Quality Management certi-
fied according to ISO 9001:2015, Certificate no.
202384-2016-AQ-GER-DAkkS.
Examples of previous projects devel-
oped using BIM can be found at
www.halfen.com/Service/BIM/BIM
references.
BIM
The approvals can be found at:
www.halfen.com/downloads/brochures

Cert.-no. QS-281 HH

© 2020 · HZA-PS 20-E · www.halfen.com 5

HALFEN HZA-PS POWER SOLUTION
HALFEN Cast-in Channels for Power Plants
The anchor head
The wide, almost parallel anchor head
is a positively interlock connection and
results in very effective load transmis-
sion due to the low bearing pressure
under the head. Furthermore, there
is an additional enormous advantage
Anchoring depth
Deep anchorage guarantees high load
capacity and compensates for weak-
ness in the concrete caused by larger
cracks. Concrete elements designed
for safety relevant areas are generally
densely reinforced. The increase in
anchorage depth helps to ensure an
Channel profile
The manufacturing process for hot-
rolled channels has allowed a more
efficient design of the channel cross
section. This results in thicker chan-
nel lips which are stronger than the
channel backs or sides. This feature
prevents lip deformation while pro-
viding reliable and efficient transfer
of impact loads through the channel
Serrated channel lips
A hard-wearing inner serration is
formed in the channel lip material
during the rolling process. The serrated
HALFEN Channel bolts engage with
the matching 3.0 mm pitch of the
channel serration allowing non-slip,
reliable transfer of loads in the longitu-
dinal direction of the channel.
6 © 2020 · HZA-PS 20-E · www.halfen.com
when used in concrete designed for
possible wide cracks. With the minor
movement of the anchorage system
during opening and closing of cracks,
a reliable fixing with low deformation
can be guaranteed.
ideal load distribution into the rein-
forcement. Simultaneously the chan-
nels (maximum height is 44 mm) are
easily installed in the standard concrete
cover which is about 45–60 mm.
profile into the concrete structure. The
hot-roll process also prevents deforma-
tion over the channel length caused
during production and improving the
connection of components. Dynamic
loads can also be better transmitted as
the hot-rolled material has low internal
stresses.
The serrated anchor channels are very Type HZS
beneficial for application in seismic
zones or other load cases applications;
explosion collision loads or similar.
To achieve full load capacities in the
longitudinal direction of the anchor
channels the specified torque has to be
observed (see installation instructions).
Serration
HALFEN HZA-PS POWER SOLUTION
HALFEN Cast-in Channels for Power Plants
The anchor foot
The anchor foot is welded on all four
edges to the back of the channel.
This ensures efficient and even transfer
of static loads and critical dynamic
loads from the channel into the anchor.
HALFEN Channel bolts (serrated)
Without exception all HZS Channel
bolts for the HZA-PS Systems are only
available in high strength grade 8.8.
This ensures reliable transfer of loads
into the channel, even if an additional
moment acts on the bolt.
Seismic performance categories C1/C2
assessment report for HZA-PS 53/34
The seismic assessment and expert
reports for the HALFEN anchor
channel HZA-PS 53/34 cover the
technical specifications of the AFCEN
code RCC-CW, which corresponds to
the demands of ETAG 001 Annex E
(replaced by TR 049). The report pro-
vides characteristic seismic resistance
Quality
Our production facilities are
EN ISO 9001 certified. The certifica-
tion requires regular maintenance of
all machines and continual inspections
of all processes at the facilities. The
production facilities are certified for
welding processes according to inter-
national standard EN ISO 3834-2 and
EN 1090. All incoming material must
be certified acc. to EN 10204.
Certification
According to DIN EN 10204 the
following documents may be
requested:
Acceptance certificates based on non-
specific test (production 2.1 certificate
and production 2.2 certificate [a more
detailed description]) and acceptance
certificates based on specific tests on
© 2020 · HZA-PS 20-E · www.halfen.com
The extensive weld length is an addi-
tional safety feature. This is improved
on with regular, selective ultimate load
tests of welded anchors in our quality
assurance programme.
A specified torque is applied to ensure a
positive lock between the bolt and the
serration in the channel. The specified
torque is critical to ensure full load capacity
in the longitudinal channel direction.
It is important that the torques specified in
the installation instructions are observed.
R0k,eq ,steel for each direction and for
performance category C1 and C2.
load [kN]
HALFEN Anchor Channels HZA-PS
53/34 fulfil the high requirements of
seismic performance category C2 with
excellent ductile behaviour, no anchor
failure and low displacements.
displacement [mm]
Chemical, mechanical and geometric
material properties are also checked.
All products are subject to random
quality testing during production
which includes ultimate tensile
testing. The zinc layer is regularly
checked for thickness to ensure good
quality corrosion protection.
the delivered product (inspection 3.1
certificate).
The customer can request a 3.1 certifi-
cate when placing an order.
A 3.1 certificate issued by a manu-
facturer confirms the test results of the
delivered products fulfil the specified
requirements.
7
HALFEN HZA-PS POWER SOLUTION
HALFEN Cast-in Channels for Power Plants
With more than 90 years of experience
we became a world leader in providing
adjustable anchoring systems.
HALFEN Cold-rolled cast-in channels ful-
fil all basic requirements for an adjusta-
ble, user-friendly and reliable anchoring
system. The product family includes
hot-rolled channels with optimal charac-
teristics for reliable transfer of dynamic
loads. The hot-rolled serrated HALFEN
Channels are also suitable for transfer
of loads in its longitudinal direction.
Cold-rolled channels
Main features:
 safety
 reliability
 efficiency
 adjustable bolt connection
 no damage to concrete or
reinforcement
 suitable for cracked or
non-cracked concrete
 approved for fire-resistant
structural elements
Fuel element cooling
8 © 2020 · HZA-PS 20-E · www.halfen.com
A logical complement to the serrated This additional research and the tests
hot rolled channel range, the HZA-PS assume extreme interior and
product range allows application in exterior load-effects caused by earth-
safety relevant areas of nuclear power quakes, explosions and plane impacts.
stations and facilities.
A dedicated test-programme carried
out at the Technical University of
Dortmund/Germany confirms suita-
bility of HALFEN Channels HZA-PS
53/34, HZA-PS 38/23 and HZA-PS
29/20 for exceptional loads.
Hot-rolled channels and Hot-rolled serrated
hot-rolled serrated channels channels HZA-PS
Additional features: Additional features:
 suitable for dynamic loads  suitable for safety relevant areas
 flush with the concrete surface and extraordinary loads
with non-deformed channel lips  stringent quality management
 suitable for loads in all directions and inspections
(serrated channels)
 certified for seismic loads
(serrated channels)
©Vattenfall AB
©Vattenfall AB
Turbine block in a nuclear power plant
HALFEN HZA-PS POWER SOLUTION
HALFEN Cast-in Channels for Power Plants

HZA -PS Cast-in channels

HZA-PS 29/20 HZA-PS 38/23 38

29

20

23
166 *
163 *
35 ≤ 250 35

140
35 ≤ 200 35

140 5.7 18
5.7 12

40
40

HZA-PS 53/34 52.5 HZA-PS 64/44

64
34

44
177 *

187*
35 ≤ 250 35
35 ≤ 250 35
140

140
5.7 30 5.7 40

40 40
*calculated with tolerance
Available lengths (made to order) and anchor spacing

HZA-PS 38/23, 53/34, 64/44 – Standard lengths HZA-PS 29/20 – Standard lengths
Length [mm] / Number of anchors Length [mm] / Number of anchors
200 / 2 350 / 3 550 / 3 800 / 4 200 / 2 350 / 3 550 / 4 800 / 5
1050 / 5 3030 / 13 6070 / 25 1050 / 6 3030 / 16 6070 / 31

HZA-PS 38/23, 53/34, 64/44 – Fixed standard lengths HZA-PS 29/20 – Fixed standard lengths
Length [mm] / Number of anchors Length [mm] / Number of anchors
- 1300 / 6 1550 / 7 1800/ 8 1250/ 7 1450/ 8 1650/ 9 1850/ 10
2050 / 9 2300/ 10 2550/ 11 2800/ 12 2050/ 11 2250/ 12 2450/ 13 2650/ 14
- 3300/ 14 3550/ 15 3800/ 16 2850/ 15 - 3250/ 17 3450/ 18

4050/ 17 4300/ 18 4550/ 19 4800/ 20 3650/ 19 3850/ 20 4050/ 21 4250/ 22

5050/ 21 5300/ 22 5550/ 23 5800/ 24 4450/ 23 4650/ 24 4850/ 25 5050/ 26

5250/ 27 5450/ 28 5650/ 29 5850/ 30
3 ≤ 3
3 ≤ 3

© 2020 · HZA-PS 20-E · www.halfen.com 9

HALFEN HZA-PS POWER SOLUTION
HALFEN Cast-in Channels for Power Plants

Various specifications taken from different certifications and

categories apply in nuclear power plants and nuclear facilities
(see DIN 25449):

Category A3: Load cases which may occur only once during
the lifetime of the facility:

• earthquake 1.0 mm/1.5 mm

• plane crash
• exterior explosion
• interior explosion 1.0 and 1.5 mm concrete cracks in the location of the anchor
• differential pressure
• supporting forces etc. Load

Category A2: Load cases which are likely to occur less than
ten times during the lifetime of the facility.

Category A1: Load cases which are likely to occur more than
ten times during the lifetime of the facility.

As a result of the higher demands of category A3 and A2

wider concrete cracks must be considered. Therefore, the Deformation
behaviour of the anchoring system is examined in additional Load-deformation diagram of a pull-out test showing the constant load
increase with low deformation until maximum load is achieved.
suitability tests with larger crack widths.
The existing guidelines set by the (DIBt) German Institute
of Building Technology for use of post installed anchors in
nuclear power plants was the basis used for specification
of the additional tests.

Examples of tests include:

1. Pull-out test; the anchor was tested in a 1.0 mm

wide
wideconcrete
concretecrack
crack

2. Pull-out test; the anchor was tested in a 1.5 mm

wide concrete crack

Test setup; pull-out test

10 © 2020 · HZA-PS 20-E · www.halfen.com

HALFEN HZA-PS POWER SOLUTION
HALFEN Cast-in Channels for Power Plants

3. Performance test in an opening and closing

4. Cyclic load change in a wide concrete crack
concrete crack

For this purpose, 10 oscillations were applied with a frequency
of 0.2 Hz; the concrete crack varying between 1.0 and 1.5
mm, while the cast-in channel was subjected to a constant
tension load. A pull-out test was subsequently carried out
in the widest concrete crack of 1.5 mm.
In this test, cracks in the concrete were opened to 1.5 mm
and a tension load applied to the cast-in channel.
The load was then completely removed from the cast-in
channel. In this test 15 load cycles with a frequency F < 1 Hz
were applied. A pull-out test was subsequently carried out in
the widest (1.5 mm) concrete crack.

Load

Deformation

Anchor position directly in an opening and closing concrete crack. Load-displacement diagram - even after the cyclic load test the final
pull-out test shows a steady increase with only low deformation.

Crack width Adjustment Apply Test of residual

1.5 mm
to 1,5 mm of crack preload to load capacity
anchor
1.6

1.4

1.2
Crack width [mm]

0.8 crack widths

varied
0.6

0.4

0.2

0
0 500 1000 1500 2000
Time [s]

Chronological test procedure

Load

Deformation
Load-displacement diagram: shows ductile behaviour during the final
pull-out test. Test setup for cyclic load test

© 2020 · HZA-PS 20-E · www.halfen.com 11

HALFEN HZA-PS POWER SOLUTION
HALFEN Cast-in Channels for Power Plants

HZS bolts — available lengths

HZS 29/20 HZS 38/23 HZS 53/34 HZS 64/44 Product identification
M12 M16 M20 M24
Nomenclature on bolt head:

Manufacturer
HALFEN
H 4.6
8.8 Strength grade 8.8
(electroplated with addi-
tional special coating )
 equivalent to HDG coating for interior applications
H Z S T- B o l t l e n g t h s

Bolt type/ Grade 8.8

Bolt diameter (mm)
channel profile Bolt length (mm) 2 notches on the tip of
HZS 64/44 M24 80, 150 the shank. Used to verify
HZS 53/34 M20 65, 100 correct installation in the channel.
HZS 38/23 M16 40, 60, 80
HZS 29/20 M12 60, 80
For bolts in other lengths and diameters please contact
us (→ see page 19).

Example order for bolts: Example order for channels:

HZS 53/34 M20x100 GV-S8.8 HZA -PS 53/34-FV-1050-KF
Bolt prefix Channel prefix
Channel profile Channel profile
Bolt diameter Material/finish (FV)
Length (mm) Length (mm)
Finish and grade (GVs 8.8) Combination strip filler
(GVs = electroplated with additional special coating) (FV = hot-dip galvanized)

Tender specifications- Examples

1. HALFEN Cast-in channels

1.1 HALFEN HZA-PS Channel type – Power Solution
HALFEN HZA-PS Cast-in channel , hot-dip galvanized (FV) with strip filler (KF),
suitable for adjustable connections to concrete in safety relevant areas of nuclear
plants or other nuclear installations, channel length mm, design resistance FRd =
kN in all directions, up to kN dynamic loading, delivery and installation according
to the installation instructions.

2. HALFEN Bolts
2.1 HALFEN Bolts type HZS
HALFEN HZS serrated bolt suitable for the corresponding HALFEN HZA-PS
Cast-in channel, electroplated with special coating, including nut, delivery and instal-
lation according to the installation instructions.

12 © 2020 · HZA-PS 20-E · www.halfen.com

HALFEN HZA-PS POWER SOLUTION
HALFEN Cast-in Channels for Power Plants

Load capacities, HZA-PS 53/34 acc. to ETA-17/0728

The HZA-PS 53/34 (ETA-17/0728) design is based on EOTA Verification will account for specific boundary conditions and
TR 047 (EN 1992-4). differentiates between steel and concrete failure modes.

Profile load capacity* HZA-PS 53/34

HZA-PS 53/34 acc. to ETA-17/0728

N0Rd, s, l [kN] 43.7 * Concrete load capacity has to be verified for each individual case
V0Rd, s, l,y [kN] 43.7 (taking the geometric boundary conditions into account).

VRd, s, l,x [kN]/inst 27.3 N0Rd,s,l = channel lip load capacity (tension)
V0Rd,s,l,y = channel lip load capacity (shear perpendicular)
MRd, s, flex [Nm] 3538 VRd,s,l,x = channel lip load capacity (shear longitudinal)

Seismic performance categories C1 and C2

HALFEN HZA-PS 53/34 Cast-in channels have been tested

under simulated seismic tension and shear loads according to The Support team is available to help with
EOTA TR 049 for seismic performance categories C1 and C2. planning. Contact Information can be found
The assessment of the test results was done by the Techni- at the back of the catalogue or go to:
cal University of Kaiserslautern and can be found in the test www.halfen.com
report. Available on request.
l ly
c ia
ffi
.
- ..

o
Load capacities of HZA-PS according to Z-21.4-1691 No
Z -2
1.4

p.
Ap

ed
ov
appr

Loads where:
All the values shown are design resistance capacities and G = partial factor for permanent loads
should therefore be compared against fully factored loads. Gk = characteristic value of permanent loads (dead load)
q = partial factor for variable loads
e.g. FEd = G Gk + Q Qk Qk = characteristic value of variable loads (imposed or live load)

Design steel resistance FRd s = anchor spacing see page 7

FRd with simultaneous loading in all directions Single loads Load pairs

s s

y x
F F F F F F F

To check:  b1 b2 p1 b1 p2
bi ≥ 250 bi ≤ 250
A FEd = NEd2 + VxEd2 + VyEd2 < FRd
FRd [kN] FRd [kN] 
B Vx,Ed ≤ 0.8 x FRd (single load)
z bi ≥ 250 pi = 50 pi = 100 pi = 150 pi = 200 pi = 250

64/44 37.8 - 23.6 27.0 31.5 37.8

53/34 30.8 - 19.25 22.0 25.7 30.8

HZA-PS profile 
38/23 16.8 9.4 10.5 12.0 14.0 16.8

29/20 11.2 6.3 7.5 9.0 11.2 11.2

 Check B is only necessary if there are 2 or more bolts connecting one component.
 Intermediate values may be linearly interpolated.
Sufficient concrete resistances are provided if the boundary conditions are in accordance with the approval Z-21.4-1691 and the
Technical Product Information for HALFEN Cast-in channels.
Extraordinary impact loads from external (EVA) or internal (EVI) forces are given in the Evaluation Report TU Dortmund.
Available on request. Also see page 3.

© 2020 · HZA-PS 20-E · www.halfen.com 13

HALFEN HZA-PS POWER SOLUTION
System Solutions/Application Examples
Planning with our products provides a wide range of possible
design solutions: Nuclear power plants (EVA and
EVI impact load requirements); sewage plants with larger
pipe sizes; very long cable runs; pipe supply lines in utillity
or other types of tunnels; various other fixings, even to
curved or slanted surfaces.
Stacked cable trays fixed to vertical serrated channels
Cantilever fixed to a vertical serrated channel for pipe support
Pipe fixed to anchor channels cast into a ceiling slab
14
More than 90 Years of experience is packed into our products.
Contact the our support team to design and effectively dimen-
sion a project.
See the back of the catalogue for contact addresses or go to
www.halfen.com
Pipe support fixed to vertical cast-in serrated channel
Cantilever fixed to vertical serrated channel for pipe support
© 2020 · HZA-PS 20-E · www.halfen.com
HALFEN HZA-PS POWER SOLUTION
HALFEN System Solutions/Channel ring

Example: designing with the our Engineering Support Team

Our technical support team starts with outline drawings,
which should include some basic information.
From your drawings...
Standard and custom elements are combined when
designing a pipe support system; this ensures the best
and most economical solution for a specific project.
Our Engineering Support Team always strive
to achieve the best balance between safety and economy.
Always working in close cooperation with the customer
throughout the design process to find the best connections
for a project.
See the back of the catalogue for contact addresses or go
to www.halfen.com

..to a detailed design and a

successful
project

Example of a medium duty

framing channel ring HCS–SRI.
DN 2
DN 250
50
0 Available in hot-dip galvanized
Available in stainless steel

DN
DN 200
20
00
00
0
90

Serrated framing
R=

channel 1300

DN 3
DN 30
300
00
00 DN 250
~ 450 to center

1000

D
DNN 20
00
00
200 DN 300

Alternative:
Serrated anchor
channel

Example for a
hinged support
Example for a hinged beam

© 2020 · HZA-PS 20-E · www.halfen.com 15

HALFEN HZA-PS POWER SOLUTION
HALFEN HTA-CE/HZA Cast-in Channels

HTA-CE 72/48 HZA 64/44 HTA-CE 55/42 HZA 53/34 HTA-CE 52/34

187
191

161
185

177
hot-rolled

72
64
54.5
52.5
52.5
48.5

44

33.5
42

34
33 26 22.5
26 22.5

Bolt: Bolt:
HS 72/48 Bolt: Bolt: Bolt: HS 50/30
HSR 72/48 HZS 64/44 HS 50/30 HZS 53/34 HSR 50/30

Material: Material: Material: Material: Material:

HTA-CE 54/33 HTA-CE 49/30

HALFEN Cast-in channels are available in cold-
rolled or hot-rolled designs, with serrated or
non-serrated channel lips. Other Information not
included here; calculation notes, installation and
further application examples can be found in
the HALFEN Cast-in channels, Technical Product
161

Information:
Free download at: www.halfen.com
54
103
cold-rolled

100

53.5
50
33

30

22 22

FV = steel, hot-dip galvanized suitable for

dynamic loads Bolt: Bolt:
A4 = stainless steel
HS 50/30 HS 50/30
HCR = high corrosion resistant
steel Material: Material:
serrated channel

16 © 2020 · HZA-PS 20-E · www.halfen.com

HALFEN HZA-PS POWER SOLUTION
HALFEN HTA-CE/HZA Cast-in Channels

HTA-CE 50/30-P HZA 38/23 HTA-CE 40/22-P HZA 29/20

100
112

99

87
97

87
49 38 39.5 29
30

23
23

20
18 18 14
22.5

Bolt: Bolt:
HS 50/30 Bolt: HS 40/22 Bolt:
HSR 50/30 HZS 38/23 HSR 40/22 HZS 29/20

Material: Material: Material: Material:

HTA-CE 40/25 HZA 41/22 HTA-CE 38/17 HTA-CE 28/15

40*
89

75

81
85

41.3 38 28
50
20.5
25

15.25
17.5

18 22.3 18 12

Bolt: Bolt: Bolt: Bolt:

HS 40/22 HZS 41/22 HS 38/17 HS 28/15
Material: Material: Material: Material:
* 40
* 39.5

© 2020 · HZA-PS 20-E · www.halfen.com 17

HALFEN HZA-PS POWER SOLUTION
System Solutions/Application Examples

Air ventilation duct

supported with a welded
steel frame anchored to
a concrete slab with a
pair of serrated channels

Air ventilation duct

support
suspended as a light
weight system
bolted to a concrete slab
using a serrated channel

Air ventilation duct

support
a HALFEN Framing system
suspended from a
concrete slab with a pair
of serrated channels

Cable tray support

cantilever brackets
fixed to a vertical
serrated channel

18 © 2020 · HZA-PS 20-E · www.halfen.com

HALFEN HZA-PS POWER SOLUTION
System Solutions/Application Examples

A revolution in pipe support in

tunnels! The HALFEN Adjustable
cantilever combines the acclaimed
high load bearing capacity of the
medium duty system with a much
faster installation. Specially design-
ed for use in tunnels or other app-
lications with curved or slanted
surfaces. It is not necessary to know
the cantilever angles at planning.
One part for all fixings, dramatically
reduces complexity.
No custom cantilevers required, HALFEN Adjustable cantilever
no angles to measure. Angle and height adjustable

Suspended pipes and

cable trays with standard
cantilever brackets.
Height adjustable
using HALFEN Framing
HALFEN Cantilever
channels. height adjustable

The HALFEN Framing system product range

can be found in the following catalogues:
HALFEN Flexible bolt connections,
HALFEN Flexible framing connections
HALFEN Powerclick System.

Typical application of the HALFEN System: Anchor and framing channels with Powerclick and
framing fittings

© 2020 · HZA-PS 20-E · www.halfen.com 19

HALFEN HZA-PS POWER SOLUTION
System solutions/Application Examples

Example for standard cantilever with loads

HALFEN can supply standard cantilevers For higher loads with support bracket
with European Technical Approval from
stock. This brief extract from the main
catalogue illustrates just some of the Example:
HALFEN KON 42/2
available KON 52/2 cantilevers and the cantilever with bracing
corresponding working loads (allow.
load) i.e. the design resistances acc. to
Fixing to wall with T-head bolts to
Eurocode 3 (FRd). For more information a HALFEN Channel or with dowels
please see the MT-FFC Flexible Framing
Construction catalogue.
KON 52/2 Extract with sizes and load bearing capacities
F1 F1 F2 F2
Dimensions hot-dip stainless
galvanized steel A4
L
FV
Length Height Length
L/2 L/2 L L/3 L/3 L/3
L H LS
Order no. Order no.
[mm] [mm] [mm]
0310.080- 0310.080- F [kN] F1 F1 F2
H
30° allow. load 9.0 15.0 7.5
500 450 330 00001 00008
F Rd 12.6 21.0 10.5
allow. load 8.0 15.0 7.5
600 475 380 00002 00009
F Rd 11.2 21.0 10.5
allow. load 7.0 15.0 6.5
34
KON 52/2 700 500 430 00003 00010
F Rd 9.8 21.0 9.1
LS
allow. load 6.0 15.0 6.0
800 550 480 00004 00011
F Rd 8.4 21.0 8.4

Example for a custom cantilever solution

Cantilever for a safety relevant area

at the ITER fusion reactor (France).
Customized cantilevers for a cable
tray support, installed to a HALFEN
Cast-in channels.

Custom cantilever for a safety

relevant area:

 pre-assembled fixings provide fast

installation
 versatile and reliable support for
different types of cable trays

20 © 2020 · HZA-PS 20-E · www.halfen.com

Innovative engineered products and
construction solutions that allow
the industry to build safer,
stronger and faster.
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For information on certified management systems and standards see www.ancon.co.uk | www.aschwanden.com | www.halfen.com

Notes regarding this catalogue

© Protected by copyright. The construction applications and details provided in this publication are indicative only. In every case, project
working details should be entrusted to appropriately qualified and experienced persons. Whilst every care has been exercised in the preparation
of this publication to ensure that any advice, recommendations or information is accurate, no liability or responsibility of any kind is accepted
by Leviat for inaccuracies or printing errors. Technical and design changes are reserved. With a policy of continuous product development,
Leviat reserves the right to modify product design and specification at any time.
 PDF 10/20
B-137-E – 02/20
© 2020

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