DIRE DAWA UNIVERSITY

COLLEGE OF NATURAL AND COMPUTATIONAL SCIENCE

DEPARTMENT OF BIOLOGY
TITLE:INTERNSHIP INDUSTRY REPORT
NAME OF STUDENT ID NUMBER
LOMI SERBESA 1303303

SUBMITTED TO INST.ESHETU.

SUBMISSION DATE. Jan.20-05-2016

ACKNOWLEDGEMENT

First, we would want to express our gratitude to our almighty, merciful GOD for everything he has
done for us and for enabling us to experience . Finally, we would like to thank all industrial park
and Coca cola company employees for their assistance and explanations. we would like to express
our gratitude to Mr. Eshetu who engaged with me as advisor from college of natural and
computational science.There were a variety of people that worked with us from during the
duration of the internship program.
INDUSTRY VISITED REPORT
NAME OF Industry VISITED
1. Coca Cola Bottle industry

2. Cement bags production rfactory -industrial free trade zones

DATE OF VISITED
1. Coca-Cola Bottle Company -January 06/05/2016

2. Cement bags production factory -industrial free trade zones- January 02/05/2016

TIME OF VISITED
1. Coca Cola Bottle industry -morning from 3:00-5:00

2. Cement bags factory -morning from3:00-6:30

NAME OF DEPARTMENT VISITED

 Department of Biology
A. DIRE DAWA INDUSTRIAL PARK-CEMENT BAG PRODUCTION FACTORY
 1.BACKGROUND
Dire Dawa Free Trade Zone (150 hectares) is located in Dire Dawa. It is 445 km from Addis Ababa.
It has started operations at 2018, with 15 factory sheds rented out to different Investors from
China, Italy, Sri Lanka and Ethiopia. It specializes in Garment, Apparel, and Textile and 100%
exportable products. It has access to an International airport and an Ideal location for Investment.

1.1 Objectives, Mission and Vision

1.1.1 Obectives of industrial park

Attract Investment: To attract domestic and foreign direct investment in diverse industrial sectors,
fostering economic growth and employment opportunities in the region.Promote Industrialization: To
facilitate the development and expansion of industrial and manufacturing activities, contributing to
the region's industrial capacity and diversification.

Enhance Export Capabilities: To create an environment conducive to the manufacturing of export-

oriented products, with a focus on increasing regional and international trade.

Infrastructure Development: To provide modern infrastructure, utilities, and facilities that support
industrial and manufacturing activities, creating an enabling environment for business operations.

Sustainable Development: To promote sustainable and environmentally responsible industrial

development, integrating eco-friendly practices and resource-efficient processes.
1.1.2 Vision of industrial park

"To be recognized as a premier industrial park, driving economic transformation, technological

advancement, and export competitiveness, while contributing to the social and economic development
of Dire Dawa and the broader region."

1.1.3 Mission OF industrial park

To establish Dire Dawa Industrial Park as a hub for industrial and manufacturing excellence,
fostering sustainable economic growth, business innovation, and job creation in the region."

1.2 .Main Service of the Company

 Andrea shoes manufacturing P.L.C.......................foot wear/shoes

 Han plast P.L C........................................................packaging/Cement bags

 EI auto engineering P.L.C........................................Vehicles assembly

 S and D chemical manufacturing p.l.c....................chemical manufacturing

 Wuxi number one Textile manufacturing p.l.c.........Textile and Garment

 Gulf ignotfzc................................................................ .plastic packing, Bottleling

2. Processes Of Cement Bags Production
2.1 materials used for production of cement bags

 paper

 Polypropylene Resin

 Pigments and Colorants

 Lamination Film

 Adhesive Resins

 Sewing Threads

 Surface Coatings

 Wax or Hydrophobic Additives

The production of cement bags involves several distinct processes that contribute to the
manufacturing of durable, efficient bags suitable for packaging cement products. During observation
I saw the following steps in cement bags production:

 Material Preparation:Selection of Raw Materials: The production process begins with the
selection of raw materials for the bags, including durable paper or woven polypropylene (WPP)
fabric. These materials are chosen for their strength, tear resistance, and suitability for
withstanding the weight and properties of cement.

 Colorant and Additives: If required, colorants or additives for the bag material are prepared
to ensure the desired appearance and performance properties of the bags.

 Printing:Pre-Printing Preparation: Prior to printing, the bag material undergoes preparation

processes such as coating and treatment to ensure proper ink adhesion and print quality.

 Design and Printing: Using flexographic or gravure printing methods, bag designs, branding,
product information, and handling instructions are printed directly onto the bag material.
 Lamination :Lamination Process: If the bags require an additional layer for moisture
protection or enhanced durability, lamination of the printed material may be undertaken,
adding an extra protective film to the bag's exterior.

 Bag Forming:Cutting and Sizing: The printed and laminated material is cut into individual
sheets according to bag size specifications, ensuring proper dimensions for the intended
cement packaging.

 Seaming and Stitching: For woven polypropylene bags, the cut material is folded and seamed
using heat sealing or ultrasonic welding. Paper bags, on the other hand, may be folded and
stitched to form the bag shape.

 Gusseting and Bottom Formation:Gusseting Process: If specific bag styles require gusseted
sides for better stability and packing volume, the material is gusseted and folded in
preparation for seam sealing.

 Bottom Sealing: The bag bottoms are formed, sealed, and reinforced to ensure structural
integrity. This step may involve adhesives, heat sealing, or stitching, depending on the bag
material and design.

 Printing Inspection (if applicable): Quality Control: Printed bags may undergo an inspection
process to ensure print quality, registration, and compliance with design specifications. Any
necessary adjustments or corrections are made at this stage.

 Finishing:Trimming and Polishing: The finished bags undergo trimming processes to ensure
uniform edges and overall appearance. Any lamination overhangs or excess material is
trimmed, and the bags are polished for a neat, professional finish.
B.COCA-COLA BOTTLE INDUSTRIAL COMPANY

1.BACKGROUND OF COMPANY

East Africa Bottling Share Company (EABSC) is a joint share bottling company owned
byseveral shareholders and operates under the registered trademark of the coca cola
beveragesAfrica (CCBA) that spans the entire continent of Africa. EABSC has several factories
in different locations in Ethiopia setting up its sites in different locations. EABSC currently
operates in several locations in Ethiopia including manufacturing plants inAddis Ababa,
Bahirdar, Dire Dawa and several plants are under way to erect new plants inHawassa and
Sebeta.The first Coca Cola bottler in Ethiopia was created in 1959 by five Ethiopians its initial
capitalwas 750,000 Birr as the Ethiopian Bottling Share Company. As the business, grown a branch
wasestablished in Dire Dawa in 1965, again with the capital of 750,000 Birr.In February 1975, the two
factories were nationalized, re-named as Addis Ababa Soft Drinks andDire Dawa

In September 2007, a third production line was installed in the Addis Plant, increasing
theinstalled capacity by 75% and after a waste water treatment plant was built a new PET line
isstarted to be built in 2011 and started production in late 2013. Currently EABSC has plants
inBahirdar, Addis Ababa and Dire Dawa

1.2. Vision of the company

 To be the best Coca-Cola bottler in the world.

 To be the Best in sales volume growth; and in return on capital employed.

 Coca-Cola Bottler: A consumer driven, customer orientated, manufacturer, sales &

Distribution Company that markets the products and brands of the Coca-Cola Company.

 We measure ourselves against the best Coca-Cola bottlers in the world clear, uniting
1.3.Mission of the company

 Is what we stand for and do in order to realize our vision" Continually increasing profitable,
sustainable unit case sales of our products bysatisfying new and existing consumers:
Through excellent service to and with ourcustomers at an increasing return".

 To produce internationally recognized quality products and to satisfy and

exceedcustomer requirement.

 Protecting the environment to contribute our share of the growth of our country.

 Maximizing the benefits of customers' needs attempt to must be strong competitor

1.4. Products and services of the company

 Coca-Cola

 Sprite

 Fanta orange

 Fanta pineapple

 Fanta strawberry

 Schweppes tonic

 Noida schweppes
2.WHAT I OBSERVED FROM THE FACTORY

2.1 Water Treatment Or Wasted Water Treatment Procedure

Water treatment involves a series of systematic steps and processes designed to remove impurities,
contaminants, and undesirable substances from raw water, rendering it safe and suitable for its
intended use. Each step in the water treatment process plays a critical role in purifying the water
and ensuring it meets quality and safety standards. Comprehensive Water Treatment Procedure are:

 Coagulation and Flocculation:In the initial stage, chemicals known as coagulants are added to
the raw water. Common coagulants include aluminum sulfate (alum) and ferric chloride. The
coagulants neutralize the electrical charge of particles in the water, allowing them to stick
together to form larger particles. Subsequently, flocculants, such as polymers, are introduced
to further bind the destabilized particles, forming larger, denser particles known as floc. The
floc particles are easier to remove from the water through subsequent filtration steps.

 Sedimentation: After coagulation and flocculation, the water is allowed to sit in a large tank,
promoting the gradual settling of the floc particles at the bottom due to gravity. This process,
known as sedimentation or settling, separates the heavier floc from the water, resulting in
clearer water above the settled particles.

 Filtration: Following sedimentation, the clarified water undergoes filtration to further

remove remaining particles and impurities. The most common method is rapid sand filtration,
where the water passes through layers of sand and gravel to trap any remaining floc,
sediment, or impurities.

 Disinfection:Disinfection involves the treatment of water to eliminate microorganisms,

bacteria, and pathogens that may be present. Chlorination is a commonly used method,
where chlorine or chloramine is added to the water to kill bacteria and viruses. Ultraviolet
(UV) treatment is another effective method, using UV light to inactivate microorganisms
without introducing chemicals.

 pH Adjustment and Chemical Addition:Neutralization:Depending on the source water's

 characteristics, the pH may need adjustment to achieve the desired levels. Chemical
additives, such as lime or soda ash, are introduced to stabilize and optimize the pH of the
treated water.

 Advanced Treatment: In some cases, advanced treatment processes such as carbon

filtration, membrane filtration, or advanced oxidation processes (AOPs) may be employed to
address specific contaminants or achieve higher purity levels.

 Desalination :If the source water is saline or brackish, desalination processes like reverse
osmosis or distillation may be employed to remove salt and minerals, producing fresh water
suitable for consumption.

 Distribution and Monitoring:The treated water is then distributed through a network of pipes
to homes, businesses, and industries. Continuous monitoring and testing are crucial to ensure
the quality and safety of the distributed water, with regular checks for chemical, physical,
and microbiological parameters.

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2.2 Isolation Of Microorganisms Form Raw Materials

In Production Of Beverage

In industrial settings, the isolation of microorganisms from raw materials is a crucial step in ensuring
product quality and safety, particularly in fields such as food and beverage production, pharmaceutical
manufacturing, and biotechnology. Various materials and equipment are employed to effectively
isolate and identify microorganisms from raw materials.

2.2.1 Materials and equipments

 Agar plates

 Liquid Broth

 Incubators

 Membrane filtration

 Microbial swabs

 Farces

 Pump

 Petridition

 Raw Materials (10 % of sugar and 90%of water)

2.2.2 Procedure of removing microorganisms

 Agar Plates: Agar plates are widely used as a solid growth medium for culturing and isolating
microorganisms. Nutrient agar, blood agar, and selective agars are commonly employed based
on the specific needs of the microbial isolation process.

 Agar chloroform is a volatile organic compound, as a solvent for dissolving agar for
microbiological applications. Agar, a gel-forming polysaccharide derived from seaweed, is
commonly used in microbiology to create a solid substrate for the growth of microorganisms
in petri dishes and other culture mediums.

 Liquid Broth: Nutrient-rich liquid broths are utilized for the cultivation of microorganisms in
liquid form. These broths support microbial growth and aid in the isolation of specific organisms.

 Inoculation Loops and Needles: These tools are used to transfer microorganisms onto culture
media for isolation and analysis.

 Incubators: These are used to provide optimal conditions for the growth of microorganisms by
regulating temperature, humidity, and other environmental factors.

 Membrane Filters: These filters are employed to concentrate microorganisms from liquid
samples and allow for their subsequent isolation and identification.

 Microbial Swabs: Sterile swabs are used for sample collection from various surfaces and raw
materials, allowing for the transfer of microorganisms onto culture media.

 Sample Containers: Sterile containers are utilized for sample collection and transport,
maintaining the integrity of the specimens for subsequent analysis.

 Micropipettes: These precision instruments are used for accurate measurement and
transfer of liquid samples during microbial isolation and analysis.

 Disposable Pipette Tips: These provide a sterile and convenient means for transferring liquid
samples, minimizing the risk of cross-contamination.
 Microbial Sampling Kits with Digital Counters: These kits include sterile swabs, containers,
and collection tools for sampling raw materials, integrated with digital counters for accurate
microbial load monitoring and assessment

 Biochemical Test Kits: These kits are used for the rapid identification of microorganisms
based on their biochemical characteristics and metabolic activities.
Conclusion

In conclusion, my visit allowed me to share my dedication to the highest standards of quality, safety,
and environmental sustainability in our beverage production and wastewater treatment practices. I
confident that our processes and technologies align with industry best practices, ensuring product
and environmental integrity.I demonstrated a multi-faceted approach to effectively remove
microorganisms from our beverages. I had the privilege of showcasing our advanced processes for
the removal of microorganisms from beverages and innovative wastewater treatment methods.also
I Observed the best and quality, efficiency in the production of cement bags.