Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

OPERATOR’S MANUAL PD10X-X

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE PE10X-X


RELEASED: 3-11-04
1” DIAPHRAGM PUMP REVISED:
(REV. 05)
2-25-05
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS
   !"#$#% &'  ('"& & $)($ ('#' $#%!
*+*  '# !"#% $'# ,! $'- .
*  )# !"#% $'# ,! $'- .  / &#! 0# '! "%
'#%! !1' '# ( !'! 2&#"& 2# %  3 $'"
*+ ('4 '# 1'1 '!!(35 ,! $'- *.

PUMP DATA
              !  !"#$#% &'  67
            '#" # $' )3 #'$&'-(
                !  !"#$#% &'
              8 3! ,8 0-!.
          9 3! , 0-!.  #
         + 3! ,8 0-!.
 :        89 3! ,* 0-!. MODEL DESCRIPTION CHART
'  3! ,9* 0-.  )(#%)( '# ( !"#%
' 9+ 3! ,8 0-.  :'#%!! : '# ( !"#%
               9 $!#- ,8 3'.  2 #$ 2 3 2 2 2 3 2 2 2
.(.! ,! , .!.
              $!#- ,+ 3'.   %  1'#'3
               9 $!#- ,8 3'. !., . &.! ,  .(
      , .     99 -$( ,+* $(.  )(#%)(
     !  " #$$ %%%%    99 -' ,88 #.  5$$5%
     &'             ;87 #' , ((. :  :'#%!! :
      (  )    *      + (4 !,,.! ,
  ;             98 < ,  8 .   F ;9  <  
5               9   < ,9+   .    F  :
##                   8 < ,9  89 .
(4 !& 9 ,(  .(
5$$5%             < ,9   .
 )(#%)(   '!5 
:'%$%             99 < ,  * .  '! % :  :'#%!! :
<  , %.           99 < ,  * .
=#%                  < ,  ** . 7.  .(
  ' : :  :'#%!! :
                     ! $'- 8
           7 > 97 , (( > 88 ((. &.  .(
, (- ? * $!#  "$(      8 3, .¬  :'%$% B  ##
 5   '  :'#%!! :
 '3% : A  '!5 
À & $)($ !)% $!!) 1! $)3#!& & &'1 3% )$'  '% @)#1'%
%#%))! :)% A1 ,A @.  ( & #%%  : :+* B C <  )(#%)( :   :'#%!! :
 : )!#%- ) (#"$&% "'#%! :((  .(
 :'%$% :   :'#%!! :
, !./  *        0 -0    5  %
 *   *  0    -   B  ## =  =#%
     - 1  -  * 
78  .(
 :'%$%   #"' B' :'%$%
 5 =  =#%
B  ##  % ; :'%$%
(4 &.! , &.5!. 6 &.(.! ,       
 A /  A D   : *   
<AC :  : = E D * ' #'$&'-(

INGERSOLL-RAND COMPANY
           
& (800) 276-4658  FAX (800) 266-7016 2005 CCN 15207657
OPERATING AND SAFETY PRECAUTIONS
.0 4,.& ,0 , (( 7& , ,  5 ,>4? , . ? 8.%
 *     &    &      
.2!.&&5.  .&&4.
&  ! &6
7@4&  .(&
7@4& .&&4.
       %
WARNING .2(&, 7@%     3
     *   %3  0 3
WARNING .2!.&&5.  .&&4.% !    3   !   7   7  * -
 A 0        %      %
                !B   0   0   
   %      * *   -
 :          *  3    %
    -  *   % !B   WARNING &(! , 7@%    
     % :     -               3
   B %   %           
WARNING &  ! &6% !         %
- A   % 8       % CAUTION 5      *   
S & B     *    - %     *  *  0   3
S       *A *     *  % !    *      3
     0 0      3         )+  
  *     0 -0  10 *  *  0    %   
%              * 0       %
-      *% 8   3 CAUTION        *    3
 - -  -0  0    *A       % !        
   *  %          % !    
 &  0        -        *      3
-*            B% %   4     #    %
 !   *         CAUTION :         1   -
 1 %
  0   -      *      B  0   E   3
 %           )%%0 0        1   1%
0  0  0  0   0 %+    CAUTION            
  %     $%#    %      % :        
 &*     0   - -  -       -     %
   *    *% )-     &      * * 3
   *  %+  )  +0    0   *  *
 4       %   *  *  %
 4   - % CAUTION -        % 
 6  *    0       B%               
 6       %   %
WARNING        % !              
  - A %       B   3    %
% CAUTION 4          3
   -      0     *     *      - %
     % NOTICE .3 F4. (( & .,.& :.. .3
                 '3 ,% !     B      3
   *  %   % 31        
 4  C=D   %%  *       B 
 %
WARNING 7@4& .&&4.% !    
A     %   -     0 WARNING G 7 '        
    - -      '%   -   A 0   
       -     3 *      %
 *     - -  -      CAUTION G 7 '        
     -            A 0 
 %     %
WARNING 7@4&  .(&% !     3 G      0    
NOTICE
A     %             %
   -       '   %
&               
      1 %

 ;;<  = #$232
GENERAL DESCRIPTION OPERATING INSTRUCTIONS
&  #'$&'-( $)($ ! &#-& 1)( #15 1% ' 2 '#  2'5! )!& & $)($ 2#& ' !1% "($'#3 2#& & ('#'
$!!) '% ' 3' '%-  ('#' "($'#3##5 $#%! '1'#'3 3#%- $)($ # & ('#' 3#%- $)($ #! !)34"  6!#%- )$7
  & ( '% $#% "&'  $)($! ') !' !#!'% 2&% % #% )!  ' $#  #(
!#-% ()' '# ( ; )# !"#%!  #!"%%" & '# !)$$5 ( & $)($ # # #!  3 #%'"#1  ' 2
# $' )3 #'$&'-( $)($! )##G ' $!!) #%#' #% &)!
& '# "&'(3!  '%'5 "' !)"#% '% $!##1 )# $!!) #%
& )# "&'(3! 3' "&"0! #%!) ' $!##1 2  )#
)($ "5"#%- 2# 3-#% '! '# $!!) #! '$$# '% # 2# "%#%) 
PARTS AND SERVICE KITS
$)($ '% 0$ )$ 2#& & ('%  2# 3)# '% ('#%'#% #% $!   & $' 1#2! '% !"#$#%! '! $1# % $'-  &)-& *
!) '% 2# !$ "5"#%- %" ('>#()( #% $!!) #! '"& ,#!  $'! #%##"'#% '% :1#" E# #%('#%
$%!#%- 1#" "!. '% 2# !)( $)($#%- '! %  '#%  6:(' '!7 ' #%#"' 2&#"& !&) 3 '1'#'3
 '! $'# '% )"#%  2% #(
AIR AND LUBE REQUIREMENTS  :1#" 0#! ' #1#  !1#" 2 !$'' #'$&'-( $)($
)%"#%!/   :  9 <AC :  & <AC : 
WARNING .2!.&&5.  .&&4.% !      #! #1# )&  ('"& 5$#"' $'   A  :
 0   A     %
 # "'$'3  ##%- ) $'#"! '- &'%  (#"%! !&) MAINTENANCE
3 )! % & '# !)$$5 & #! % )3#"'#% @)# & &'%
& 67 #%- )3#"'% 2&#"& #! '$$# )#%- '!!(35  $'#  1# ' "'% 20 !)'"  $" !%!##1 #%%' (1#%-
  )3#"' '# #! $!% ('0 !) &' # #! "($'#3 2#& & $'! ( "%'(#%'#% ( # '% #-% (' )#%- !1#"
## !'! #% & '# ( !"#%  & $)($ #!'!!(35 '% '!!(35
 E$ - "!  !1#" '"#1#5 '% #%") $)($ #% $1%
#1 ('#%%'%" $-'(
INSTALLATION   #!'!!(3#%- ($5 "'$) ('#' #% & ) ('%
 =#5 "" ( ; "%#-)'#% $#  #%!''#% # 35 )%#%- & $)($ )$!# 2%  '#% ('#' ( &
 @) ' >%' '!%! $ !$"##"'#%! $#  !' )$ $)($
 )($! ' ! #% 2' ' '!!(35 <)!& $)($ 2#& "($'#3
)# $#  #%!''#% FLUID SECTION DISASSEMBLY
 H&% & #'$&'-( $)($ #! )! #% ' " , #%.
!#)'#% # #! "((% &' ' 6 &"0 ='17 3 #%!' ' &  (1 ,. ) ('%# ,. #% ('%#
'# #% 9 (1 ,99. 3'! ,+. 67 #%-! ,# '$$#"'3. '% ,9. !'!
 '#' !)$$5 )3#%- !&) 3 ' '! & !'( #'( '! &  (1 ,. )# "'$!
$)($ #% ('%# "%%"#%  / %5 % #'$&'-( (! )! ' $#('5 #'$&'-( ,*. '%
 '#' !)$$5 &! ()! 3 #%" %%"'$!#3 5$ "( ' 3'"0)$ #'$&'-( ,8.   & ')>##'5 1#2 #% & <)# :"#%
$'#3 2#& & ('#' 3#%- $)($ #)!'#%
 #$#%- ()! 3 '@)'5 !)$$  % )! & $)($  !)$  (1 & ,. #'$&'-( 2'!& ,*.  ,* ; 8. #'$&'-(! '% ,.
$ & $#$#%- 3'"0)$ 2'!&
 C! >#3 "%%"#%! ,!)"& '! &!. ' & !)"#% '% #!  /  % !"'"&  (' & !)'"  ,. #'$&'-( 
"&'- &! "%%"#%! !&) % 3 #-# $#$ '% ()! 3
"($'#3 2#& & ('#' 3#%- $)($
 :") & #'$&'-( $)($ -!  ' !)#'3 !)'" ,1 '%
FLUID SECTION REASSEMBLY
'.  #%!) '-'#%! '('- 35 1#3'#%  '!!(3 #% 1!    & @) @)#(%! %
 )($! &' %  3 !)3(! ()! &'1 3& 2 '% %%2 $'- 
"($%%! "($'#3 2#& & ('#' 3#%- $)($  '% '% #%!$" ' $'! $'" 2%  '('- $'! 2#&
 :)3(! $)($! ()! &'1 >&')! $#$ '31 #@)# 1 > %2 $'! '! @)#
&')! &! ()! 3 "%)"#1 '% -)%  A)3#"' ,. #'$&'-(  '% ,. 6C7 ")$ 2#& A)3#$'
 < !)"#% #% $!!) ()! % >"  $!#- ,+ <A9 -'! ,+9* -'! $'"0 #! #%") #% !1#" 0#.
3'.  < (! 2#& % #'$&'-(!/ ( ,8. :'%$% #'$&'-(
#! #%!' 2#& & !# ('0 6  : 7 2'! & $)($ "%
 35 %!' & % #'$&'-( ,*. 2#& & !# ('0
6<AC : 7 2'! & ,. )# "'$
 "&"0 @) !#%-! ' $)($ &'! 3% !' '% )% '
2&#

=#% % '% 5 ' '('0!  & )% ($'%5  E5%' #! ' -#! '('0  %2' $
:'%$% #! ' -#! '('0  %!'% ($'%5 #"%!  1'%" '!( :5!(! A  A)3#$' #! ' -#! '('0  A)3#$' #1#!#% ,<#!0 &!.

#$232  ;;C  =
PARTS LIST / PX10X-X FLUID SECTION
 ICJH$#322 (4 &.! , &.5!. 6 & ,!(4./ :((& ) :   0   322  &- 6   *+0 78& )   
 0   322  &- 6   *+0    #K0 J$0 #HH0 #JL  #=$ ) *+  #JH  KH<JI (*   (3<   )  I+%
&.  ,& 2#$232223222 :((  ,& 2#$232223222
M<#D  M<<D )#3#HD  %+
3222 &  F NO 3222 &  F NO 3222 :  F NO 3222 :  F NO
322 KI#L<3 )H+ N&O 3822 KI#L<38 )H+ N:O 322 KC<J=3 )H+ N&O 32&2 K<H$= )H+ N&&O
3!22 KI#L<3! )H+ N7O 3722 KHJ$I )H+ N&7O 32!2 KC<J=3! )H+ N7O 32 2 KC<J=3H )H+ N O
3.22 KI#L= )H+ N!O 3(22 KL=CI )H+ N7 O 3282 KC<J=3< )H+ N:O 3252 KC<J=3C )H+ N5O
322 KI#LI )H+ NO 3&22 KI#L# )H+ N&&O

78  ,& 2#$232223222


 &- 6  MJD  M=D  M#KD  MCCD
322 G ): +
3222 322 G )   +    F NO    F NO 8 B F NO 8 B F NO
322 ICJH$#32 KI<IJ3 )<+ N&O PPPPP PPP PPP KC<=$ )H+ N.O KC<JK )H+ N.O
322! ICJH$#32! KI<IJ3! )<+ N7O PPPPP PPP PPP ?C<J3<<L )H+ N5O ?C<J3<<$ )H+ N5O
3228 ICJH$#328 KI<IJ38 )<+ N:O PPPPP PPP PPP ?C<L3<<L )H+ N:O ?C<L3<<$ )H+ N:O
322 ICJH$#32 KI<IJ3 )<+ N&O PPPPP PPP PPP KC<=< )H+ N O KC<=# )H+ N O
322 ICJH$#32 KI#HI3 )<+ N O KI#HL3 )<+ N&O KC<=< )H+ N O KC<=# )H+ N O
3225 ICJH$#325 KLK=K3C )<+ N5O PPPPP PPP PPP ?C<J3<<L )H+ N5O ?C<J3<<$ )H+ N5O
, ./ 8 B   #K  CC   1      3220 3!22  3822%
!., . &.! ,  ,& 2#$232223222
     &  &
#$32 .#$32 #$32 .#$32 #$&32 .#$&32
   )'+ F   ,%   ,% NO   ,%   ,% NO   ,%   ,% NO
<=   )=%L %%+ )=+ PPPPP PPPPP PPP KI<#J KI<#J N&&O PPPPP PPPPP PPP
HC 8 ( )#+ KC$$H KC$$H N!O PPPPP PPPPP PPP KC$$H KC$$H N!O
I=  ! )#+ KLKKH3< KLKKH3H NO KI#$H3# KI#$H3C NO KI$$J3# KI$$J3C N&&O
IK  ! )#+ KLKKH3# KLKKH3C NO KI#$H3< KI#$H3H NO KI$$J3< KI$$J3H N&&O
JH    )#H 3 #= ,%% %  J#ID+ )<+ PPPPP ?#J3L#3& N&&O PPPPP KC=C<3C N6O PPPPP ?#J3L#3& N&&O
JI    )#= 3 <J ,%% %  $%<JD+ )#+ PPPPP ?#J3L$3& N&&O PPPPP ?#J3L$3& N&&O PPPPP ?#J3L$3& N&&O
#C# & )=  #%<L 3 I  KL + )H+ KI$$# KI$$# N!O PPPPP PPPPP PPP KI$$# KI$$# N!O
)=  #%<L 3 I  #$$ + )H+ PPPPP PPPPP PPP KI<#I KI<#I N&&O PPPPP PPPPP PPP
 #=$   )H+ KI$$I KI$$I N!O PPPPP PPPPP PPP KI$$I KI$$I N!O
  MD  )<%L  #< %%+ )=+ PPPPP PPPPP PPP KI<K< KI<K< N:O PPPPP PPPPP PPP

,(  (4 !  .(  ,& 2#$232223222


  !   7  3! &  &
2#$23223222 2#$232!23222 2#$232723222 2#$232&23222
   )'+ F   ,% NO   ,% NO   ,% NO   ,% NO
L : B   )<+ KLKK$3C N!O KLKK$3C N!O KLKK$3# N&&O KLKK$3# N&&O
I      )<+ KLKK$3C N!O KLKK$3C N!O KLKK$3< N7 O KLKK$3# N&&O
K   )$%L$LD %%+ )<+ KC#=K3# N&&O KC#=K3# N&&O KI#I# N7 O KC#=K3# N&&O
#H & )#<  #%JL 3 I  <L + )<+ KLKKJ N&&O KLKKJ N&&O KI#LK N7 O KLKKJ N&&O
#L  ! )<+ KLKCL NO KL=C# N!O KI#H= N7 O KI$#$ N&&O
I$    )#+ KLKCI3N O NO KL=<K3N O N!O KI#L$3N O N7 O KI$$=3N O N&&O
I#    )#+ KLKI$3N O NO KL=C$3N O N!O KI#HK3N O N7 O KI$$K3N O N&&O
IC    )# 3 ##3#< ,%% %+ )<+ ?#J3#<L NO ?#J3LL3& N&&O PPPPP PPP ?#J3LL3& N&&O
)<+ KI#I$3<
) #0 # 3 ## :&+ NO KI#I$3# N&&O PPPPP PPP KI#I$3# N&&O
 <  < &' (! , . )! 67
 < : &' (! ,. )! 697

.2 .,( 7.  ,& 2#$232223222 !,  &


2#$23223222 2#$2322&3222    )'+ F   ,% 
   )'+ F   ,%    ,%  #  )#+ KLKKL N!O
<I & )=  #%<L 3 I  C$ + )=+ KL==$3# N!O KL==$ N&&O   J$ 8 B )<+ KL=HC N:O
<J : )=  #%<L 3 I  H$ + )<$+ KL=KI3# N!O KL=KI N&&O  #HH M4D ! )C#ID  #3#=D %%+ )<+ ?#=I3HK N:O
<K 7   , )=  #%<L 3 I+ )<$+ KL=JK3# N!O KL=JK N&&O  #JL MD  )CC<D  #C#ID %%+ )<+ ?C<L3##H N:O
#KL , )=  #%<L 3 I+ )H+ KI$$L N&&O
 # :"#% :1#" E# '! ! $'- 
 ;;H  = #$232
PARTS LIST / PX10X-X FLUID SECTION
!( !. TORQUE REQUIREMENTS
C #
78 :(( , ./  , 5. 87 ., & .,.&%
 .( !( !( L = (( & .,.& . . !%
 A '( '(
)#H+ 0   <L 3 C$  * )CC%K 3 H$%J , +%
 A '"0  ,. )<I+ 0 <$ 3 <L  * )<J%# 3 CC%K , +%
:    '% '% K #$ )<K+ 0 #L 3 <$  * )<$%C 3 <J%# , +%
:    B% ; )#C#+ 0 #< 3 #J  * )#I%C 3 <C%$ , +%
,'"0)$.
<A H&# H&#
=  2 ,. 2 ,. LUBRICATION / SEALANTS
,. '!& ,.  J I   (*   (3<    
< H MD 0 M4D !  9  %
  ( <H<      * %
1 &1            * %
   ( <J#      * %
   3'        * %
IC   ,   2#$232223220 3!22  3822%
A)3#$' <A9 #! ' 2&#  -' $)( -'!

I#

<I 
 7.
   &.! ,
&.. 8.& I 9 J

I= J$ JI  #HH #C#

J$ <K #KL IK J K
<<
:
#K 
<#
CC 
<J 

#JL HC #L
JH  #HH
#JL :
<K
<J  # #=$ L
IC  <<
I #H 
<I 
#K 
 < <#
MATERIAL CODE
I$
I J K )(#%)( IEJ K =< ,E5%'.
IJ K ## I:JK #"' B' :'%$%
I J K '3% : IJ K 5$$5% CC 
I J K '! % I:J K ' :'#%!! :
I J K $$ I:J K :'%$%
I J K   I::J K :'#%!! :
IJ K 5 I J K %
I'J K '!5 I=J K =#%

5        42(? 5. 3 42(? 5. :3:
)  2#$32223222+ )  2#$32223222+

#=$
#=$
<=
<=

&   =


#KL
 J

#$232  ;;L  =
PARTS LIST / PX10X-X AIR SECTION
      ICJCKJ  & &- 6  *    )J$+0 )#HH+0 )#JL+  )#=$+    H%
    &
   )'+ F   ,% NO    )'+ F   ,% NO
#$# ! : )2#$32+ )#+ KL=== NO #CI . ! )2#$32+ )#+ KLKH# N@O
)2#$32+ )#+ KLKJ$ NO )2#$32+ )#+ KL=CC NO
)2#$&32+ )#+ KLK$# N&&O )2#$&32+ )#+ KLKC= N&&O
#$C : )#+ KI$$$ NO  #CJ 8 B )#+ KL=HH N:O
#$L & )I  # 3 I+  #C= M4D ! )C#ID  #3L=D %%+ )#+ ?#=I3LC N:O
)2#$32  2#$&32+ )#I + )H+ KLKK# N&&O  #CK M4D ! )C#ID  #3#=D %%+ )#+ ?#=I3HK N:O
)2#$32+ )#C$ + )H+ KL==I N&&O #H$ 5 -  )#+ KL=C= NO
#$J .   )2#$32  + )<+ KL=H$ N&&O #H# 5 -   )#+ KL==L NO
### &  )2#$32  2#$&32+ )#+ KL=CL NO  #II 8 B )2#$32  2#$&32+ )#+ KI#J# N:O
)2#$32+ )#+ KI<KC NO )2#$32+ )#+ KI$$H N:O
##=    )<+ KLKKK N&&O #IJ
   ) #I=  #IK+ )#+ IJ#IH NO
#<# &- )<+ KL#<C NO #I= MD  )CC<D  L=D %%+ )<+ KHHCC N4O
#<=    )#= 3 <J ,%%%  $%<JD+ )#+ ?#J3L$3& N&&O #IK M4D ! )#=D  J=D %%+ )#+ ?<H$3K N:O
)2#$32  2#$&32  + #J$  &- )#+ KH$=# N:O
 #C< 8 B )2#$32  2#$&32+ )#+ KI#J$ N:O  #J# MD  )CC<D  #3#=D %%+ )#+ ?C<L3##K N:O
)2#$32+ )#+ KL=H# N:O  #J< MD  )##ID  #3#=D %%+ )#+ ?C<L3<< N:O
#CC   )#HD+ )2#$32+ )C+ ?##J3H#I3! N!O  #JC MD  )CC<D  #3C=D %%+ )<+ ?C<L3#<C N:O
)I+ )2#$32+ )I+ KLKC# N&&O   #JH MD  )#=D  #<D %%+ )<+ ?C<L3<$< N:O
)#HD+ )2#$&32+ )C+ ?#H3H#I3 N&&O  #JI    )B - -+ )<+ KL=HL N&O
#CH & )I  # 3 I  <$ + )2#$32+ )I+ KL==J N&&O #=#   )LC<D %%  #<D + )H+ ?#J=3L<3& N&&O
)2#$32  2#$&32+ )H+ KL==J N&&O  <$$ 8 B )2#$32  2#$&32+ )#+ KI#J< N:O
#CL 5 - :B )#$32+ )#+ KLKH<3C N@O )2#$32+ )#+ KL=H< N:O
)#$32+ )#+ KI#JH3# NO <$#  )#+ KC#CK NO
)#$&32+ )#+ KLKCK3C N&&O <CC     )#+ KL=C< NO
).#$32+ )#+ KLKH<3H N@O <CI , )I  # 3 I+ )2#$32  + )H+ KLK<H N&&O
).#$32+ )#+ KI#JH3< NO  (*   (3< 8  )#+ KH<JI
).#$&32+ )#+ KLKCK3H N&&O (*   8   B )#$+ ICJC$=
 <)# :"#% :1#" E# '! ! $'- 

AIR MOTOR SECTION SERVICE MAJOR VALVE DISASSEMBLY


&-  -    P #%  5 -0 <%  A 5 -%  (1 ,. 1'1 3"0 '% ,9. ''$ $' >$!#%- ,9
8.,.( .&&.:(? , .&/ '% . -'!0! '% ,*. "&"0!
 #  :"#% :1#" #! "%#%) ( <)# :"#% $'# 9 %! ' !(' ' 3' !"2#1 #% & %"& #% & !#  ,.
 %!$" '% $'"  $'! 2#& %2 $'! '! %"!!'5 A0  1'1 3"0 '% $)!& #% % '3  (1 ,9. ''$ $' '!
$ !"'"&! % !)'"! '% %#"0!  ")! #% 67 #%-! #%- ,. 1'1 #%! ,. 1'1 $' ,9. -'!0
 '0 $"')#%!  $1% ")#%- 67 #%-! )$% #%!''#%  (1 ,. % "'$ '% ,*. -'!0 '!#%- ,. !$
 A)3#"' 67 #%-! 2#& A)3#$' <A9 -'!
  % 1#-&% '!%!   @) !$"##"'#% 3"0 % MAJOR VALVE REASSEMBLY
1#2
 @) '!%! 2#%- !'  %!' %2 ,8 '% +. 6C7 ")$! % ,. !$ F (& 4&
 : = A: F  '# #% & #%!''#%  ,8. 67 #%-! % !. .!7  7.%
& ,*. $# $#!% )!  D 9  '1'#'3 (  9 %! ,. !$ #% ,. 1'1 3"0
 %!' ,*. -'!0 % ,. % "'$ '% '!!(3 % "'$  ,.
PILOT VALVE DISASSEMBLY 1'1 3"0 !")#%- 2#& ,*. % $'! ,2& '$$#"'3. '%
,. !"2!
 #-& '$ % ,8. !&) >$! & $$!# ,9. !1 ,*.  %!' ,. 1'1 #%! '% ,. 1'1 $' #% ,. 1'1 3"0
$# $#!% '% & $'!  / !!(3 ,. 1'1 #%! 2#& 6#!&7 !# 2' ,.
9 (1 ,*. !1 #%!$" #%% 3  !1  '('- 1'1 $' !!(3 ,. 1'1 $' 2#& $' %)(3 #%##"'
#% 2' ,. 1'1 #%!
 !!(3 ,9. -'!0 '% ,9. ''$ $'  ,. 1'1 3"0
PILOT VALVE REASSEMBLY  / !!(3 ,9. ''$ $' 2#& %"& !# 2%
 '% '% )3#"' $'! % 3#%- $'" ( !1#" 0#  !!(3 ,9 '% . -'!0! '% ,*. "&"0!  ,. 35
9 %!' %2 ,* '% *9. 67 #%-! $'" ,*. !1 * !!(3 ,. 1'1 3"0 '% "($%%!  ,. 35 !")
 %!' %2 ,8. 67 #%-! '% ,+. !'   & #$ #"#% A) #%- 2#& ,. !"2!
3#"' '% $'" ,*.
 '!!(3 ('#%#%- $'! $'" ,* '% *. 67 #%-!
 ;;I  = #$232
PARTS LIST / PX10X-X AIR SECTION

##= #JC #IK #I= PILOT VALVE


#J<
PART GROUP
#J#
#JH
#J$
#<# #JC
#<#
#IJ
##=
#II #JH
<CC
#H$ #H#

#CL
#CC

 #CH ,
#C=
<$$ #C< #JI #$# #=# #$C <$#

###
 -    - )<CC+    %
#CK
#CJ
MAJOR
 #<= VALVE
#CI   A 
I J K )(#%)(
 #$L I J K )(#%' >#
IJ K ##
 C
 2#$32 IJ K '!!
I J K '3% :
2#$&32 IJ K "'
IJ K %
 2#$32 IJ K 5$$5%
I:J K :'%$%
I::J K :'#%!! :
#$J ICJ K 5)&'%
ILJ K L#%"
 -    - )<CC+    %
 #$L
TORQUE REQUIREMENTS
#CC , ./  , 5. 87 ., & .,.&%
(( & .,.& . . !%
 #CH
2#$32  2#$&32/ 1 )#$L  #CH+   H$ 3 L$ % * )H%L 3 L%I , +%
#CL 2#$32/ 1 )#CH+   )<CI+   CL 3 H$ % * )H%$ 3 H%L , +%

LUBRICATION / SEALANTS
#C=   (*   (3<    MD 0 M4D !  9  %
           * %
   3'        * %
###
$'"(% '4 ='1 :1#" !!(35 #! '1'#'3 !$''5 2&#"& #%")! & 2#%-/
#CK *+  (!  /  ,. * ,9.  9   * 8 +   
* ,9. 9 9 '% 9 ,.
#CJ *+9  (!   / *  ,. * ,9.  9   * 8 +   
* ,9. 9 9 '% 9 ,.
#CI *+  (!  /  ,.  98 9   * 8 +    * ,9.
9 '% 9
*+  (!   / *  ,.  98 9   * 8 +   
#$J * ,9. 9 '% 9
*+  (! :/  ,.  98 9   * 8 +    * ,9.
<CI 9 '% 9
*+  (!  :/ *  ,.  98 9   * 8 +   
* ,9. 9 '% 9

#$232  ;;J  =
TROUBLE SHOOTING
      % (   - 0   0   %
 &"0  #'$&'-( )$)  &"0 '# !)$$5
 &"0 #-&%!!  ,. #'$&'-( !"2  &"0  $)-- ) &!
 &"0  0#%0 ,!#"#1. ) ('#' &!
 ***    %  &"0  0#%0 ,!#"#1.  "'$! #% ('#' &!
 &"0 "%%"#%!  !)"#% $)(3#%-  &"0  $)($ "'1#'#% F !)"#% $#$ !&) 3 !#G ' '! '!
 &"0 67 #%-! 32% #%'0 ('%# '% #% !# )# "'$! '- '! & #% &' #'(  & $)($  $$ 2 # &#-&
 &"0 #-&%!!  ,. #'$&'-( !"2 1#!"!#5 )#! ' 3#%- $)($ :)"#% &! ()! 3 ' %%"
'$!#%- 5$ "'$'3  $)#%- ' &#-& 1'"))(
 *    %  &"0 ' 4#%! % & #% ('%#! '% !)"#% "%%"#%!
 &"0 ,*. "&"0 1'1  '('-  2' &! ()! 3 '# #-&
 &"0  !#"#%! #% 1'1 ; >&')!  %!$" & $)($  !# 34"! -- #% & #'$&'-( "&'(3
 & !' ''

DIMENSIONAL DATA

,#(%!#%! !&2% '  %" %5 &5 ' #!$'5 #% #%"&! '% (##(! ,((.
# 3 ##3#< ,%% %% 3 # )2#$23223222+
# % ;  8   # 3 ## :& )2#$23:223222+ >&')!  ;    

 .
F 
 (

)
8
:

 %

6 , 7
! >
 ::
 9;97 ,9 ((. < ! 32 A ;97 ,8 ((.
 +;7 ,9+* ((. B 9*;7 ,+ ((.  ;97 , ((.
 7 , ((.  ;7 ,88 ((.  ! 32
 ;7 ,8 ((. M *;7 ,8* ((.  9*;97 ,89 ((.
 ! 32 E ;97 , ((. N 97 ,8 ((.

6 7 6<7 67
  ;7 ,9** ((. 8;87 ,9 ((.   ;7 , ((.
  ;97 ,9*+ ((. 8;7 ,9 ((.   +;97 ,* ((.
: ;7 ,9*9 ((. 8;7 ,9*+ ((.  +;97 ,* ((.
: +;97 ,* ((.
 H

, KJKKK3#$I=
 ;;=  = #$232

You might also like