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Aw, VW 501-750l Hopper Scale
Aw, VW 501-750l Hopper Scale
Aw, VW 501-750l Hopper Scale
potential declarations
Commission AW/VW 501-750L HOPPER SCALE power supply/preliminary fuse 1/PE~50Hz 220 VAC 10A
nominal power/-current
control voltage(s) 24 Vdc
Customer
conductors cross sections min[sq. mm copper]
(correspondend to VDE 0113-1. IEC/EN 60204-1)
(see also schemes of terminal blocks)
main current power supply
motor circuit 1.5 mm2
control-circuit 1.0 mm2
instrument circuit 1.0 mm2
copyright remark
The copyright of this drawing will remain with BMH Chronos Richardson Gmbh. It is entrusted only for the agreed purpose and not be used for any other than the agreed purpose.
The drawing must not be copied nor reproduced without our prior written consent. This also includes storage. treatment and dissemination by use of electronic systems.
Except for the agreed purpose. originals or reproductions must not be made accessible to third parties. especially to competitors.
regulations
- earth the installation according to regulations valid on site!
- VDE 0113, IEC/EN 60204-1:
if control circuit is not earthed, remove link drawn in - provide leakage protective system!
- all metallic housings have to be connected with grounding circuit!
- the number of connectors given for the cables are always without the ground wire!
group key
identification number to classify an installation into technological and organizational components.
site key
identification number to classify physical sites within one group.
the site key number numerically corresponds to the group key.
voltage key
the digit following X for separation of terminals with different potentials.
remarks
due to the modular conception of the installations, the sheets are not consecutively paginated.
the installations with intrinsic security correspond to the VDE 0170/0171/165-1, IEC/EN 50014/60079-14 norm.
the text relating to circuit path refer to the active condition of the complete circuit path!
identification 1 and 2 are always mentioned in the heading of the drawing in the area "group key" resp. "site key"
and refer to all components of this page if no other identification is mentioned.
identification 3 is listed on the left side before the symbol concerned, identification 4 is written on the right hand side after.
in order to clearly separate voltage potentials, voltage identification numbers are determined.
these identification numbers follow DIN identification letter X.
L1 N
1 3 5
-2Q4 2G18
2 4 6 25 A Power supply
Isolator switch In85-264VAC
Out24VDC 5A
UNO-PS/1AC
24V
L N
1
-2F18
2A
SX2102-7 2
PE 3 4
PE-bar
-1X1 L N PE
-W1
4G2.5 1 2 PE
L N PE C D
3.4 3.4
2.18 / C
3 -1X3 3 -1X3
3 3
1
-3F18
2A
SX2102-7 2
=0-:C =2-:3
4.4 =2/2.3
318
=2/2.3
=2-:4
+24V
00F1
FAN
unit
0V 24VDC
4
4 =2+0-1X3
2.19 / D
+24VDC Weigher
101
115 -1X3
=2-0-:11 / =2/6.3
115 -1X3
=2 115 -1X3
-W5 101 =2+0-1X3
JZ-500
16x1 10
11
-4S20
12 E-Stop
main control panel
114
114 -1X3
114 -1X3
113
Weigher
Junction Box
113 -1X3
113 -1X3
101 =2+2-2X3
Emergency stop
external control
11 11
7S6
12 E-Stop Weigher 12
102 =2+2-2X3
112 -1X3
112 -1X3
=2
-W5
JZ-500 111
16x1 11
102 =2+0-1X3
111 -1X3
111
280 mm
495 mm
160 mm
247.5 mm
91 mm
45.5 mm
100 mm
228 mm
45.5 mm
170 mm
91 mm
188 mm
SPEED AC iQ
405 mm
500 mm
495 mm
500 mm
91 mm
45.5 mm
45.5 mm
91 mm
2ø
100 mm
22
140 mm .5
mm
160 mm
280 mm
RIGHT CONTROL PANEL FOR FAN LEFT CONTROL PANEL FOR FILTER
495 mm
247.5 mm
228 mm
180 mm
188 mm
SPEED AC iQ
495 mm
E-stop Fault
-4S20 -8H8
450 mm
30 mm
25x45 mm.
=0-2G18
8
8
F1
F1
-4A16
-3
-2
In85-264VAC
Out24VDC 5A
UNO-PS/1AC
135 mm
50REL328-E 8 I/O output: 24 VDC/2A
230VAC/2A
RS485-HS-24VDC input : 24 VDC/100 mA
Power ext. 24 VDC
SIEMENS SIEMENS
5SX2 5SX2
25x45 mm.
25x45 mm.
2
9
K2
K1
25x45 mm.
-7
-7
470 mm
R2
R3
R1
R4
0C
0C
0C
0C
-0
-0
-0
-0
125 mm
25x45 mm.
111
112
112
113
113
114
114
115
115
101
104
390
391
392
393
16
19
21
26
27
30
PE
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
N
L
=2+0-1x4
=0+0-1x1
=0+0-1x3
=2+0-1x3
3 -1X3 3 -1X3
3
3
+24VDC +2-2x3:3
4.3 3.3
4.3 +2-2x3:4
0V 3.3
4 4
4 -1X3 4 -1X3
3 +2-2X3 3 +2-2X3
-W1x25B8 -W1x25B12
JZ-500 JZ-500
3x1 1 3x1 1
4 4
-25B8 -25B12
3 5 /3.7 3 5 /3.12
-W1x25B8 -W1x25B12
JZ-500 JZ-500
3x1 3 3x1 3
19 +2-2X3 21 +2-2X3
21
19
=2+0-1X3:19
=2+0-1X3:21
7.6
5.4
1 1
-25B8 -25B12
2 2
-W1x25B8 -W1x25B12
JZ-500 JZ-500
3x1 2 3x1 2
-W5
JZ-500 4 +2-2X3
16x1 2
4 -1X3 4 +2-2X3
2.13 / =2+2-2x3:4 +2-2X3:4 /
4 3
4 3
GN YE WH BN W2 BN WH YE GN W2 WH BN W3
/4.15 4x0.5 4x0.5
4x0.5 Shield cable Shield cable
Shield cable
-4A16 0V 24V 0V 24V B/TX- A/TX+ B/TX- A/TX+ RX- RX+ RX- RX+
TX+ TX- RX+ RX- KL2 PA - + X4
33 32 31 30 29 28 27 26 37 36 35 34
1 2 3 4
POWER RS485 RS485
RS485 DC Power supply
Tx : Jumpers
9
0
1 50REL328-E 8 I/O
Rx : Jumpers 8 2 RS485-HS-24VDC
7 3
6
5
4
output: 24 VDC/2A
230VAC/2A
input : 24 VDC/100 mA
Power ext. 24 VDC
POWER
1 2 3 4 5 6
0V 0V 0V 24V 24V 24V
4 3
4 -1X3
2.4 / 0V
3 -1X3
2.4 / +24VDC
-W5 9
5
JZ-500 -00CR1
16x1 5 1 /5.9
512
21 -1X3
BN W4
7x0.75
Shield cable
A1
-00CR1
A2
4 -1X3
4.22 / =2-:4 =2-:4 / 6.3
5
1 9 /5.13
Discharge
request
YE W3
4x0.5
Shield cable
9 9 9
-00CR3 -00CR4 -00CR5
5 1 /6.5 5 1 /6.7 5 1 /6.10
+24VDC 6 KL5
Digital outputs module PIM
26 27 30
W3 W4
26 +2-2X3 27 +2-2X3 30
GN WH YE GN GY
4x0.5 7x0.75
Shield cable Shield cable -W1x6Y14 -W1x6Y16 -W1x6Y18
JZ-500 JZ-500 JZ-500
3x1 1 3x1 1 3x1 1
+2 +2 +2
6Y14 1 6Y16 1 6Y18 1
A1 A1 A1
-00CR3 -00CR4 -00CR5 2 2 2
A2 A2 A2
-W1x6Y14 -W1x6Y16 -W1x6Y18
4 4 4 4 JZ-500 JZ-500 JZ-500
3x1 2 3x1 2 3x1 2
5 5 5
9 /6.14 9 /6.17 9 /6.20
1 1 1
Bulk feed Dribble feed Discharge Bulk feed Dribble feed Discharge
door door
5.22 / =2-:3
=2-:3 /
3 =2+0-1X3 3 =2+0-1X3
3.22 / +2-2x3:3:
=0/4.22 / =0-:115 3 3 3
115
3 =2+2-2X3
-W1x27B5
3x1 bn
2 3
-27B5 P
option 1 TT TT
=2+0-1X3:19 / 3.10
-W1x27B5
3x1 bu
7 7
16 +2-2X3 27K22 27K19
9 8 /7.20 9 8 /7.18
-W5 -W5
JZ-500 JZ-500
-W5 16x1 12 13 16x1 14 15
3 4
JZ-500
16x1
=2+0-1X4 390 391 =2+0-1X4 392 393
16 =2+0-1X3 19
16 19 79 711
390 3 392 3
391 393
7 8 9 10 11 12 13 14 -4A16
+ +
+
+
+
27K19 27K22
- - - - - - - - - - - - - - - - /7.9 /7.8
1 3 14 1 3 14
- - - - - - - - 1 2 A1
1 2
8 7 /7.8
Emergency Pressure Low level Discharge door Catch gate Spare 9
Spare Spare A2
stop switch sensor closed open 27K19 27K22
- 15
- 15 15
4 4
6.23 / 0-:11
11 -1X3 11 -1X3
-4A16
8.21 / + + / 8.7
20 25
+
- - - - - - - -
16 17 18 19 21 22 23 24
88
x1
-8H8
x2
4
4 -1X3
7.23 / =2-:4
SPEED AC IQ ADM1
MODULE
+excltation
-excltation
+signal
+sense
-signal
sheild
-sense
1 2 3 4 5 6
Connection of cables
-W6
LiYCY 07X0,5 GR
7x0.5 GN GY PK YE BN WH
LOAD CELLS
PE SUMMATION BOX
OUT 10ZUB458-E
LC1 LC2
EXC+ EXC- SEN+ SEN- SIG+ SIG- EXC+ EXC- SEN+ SEN- SIG+ SIG-
+2-9B4 +2-9B21
Blue Blue
Green Green
Black Black
Gray Gray
White White
Red Red
Cable name Cable type No. of conductors Cross-section Cable length Function text
=0+0-W1 4G 2,5 Main Power Supply From Customer To IQ cabinet
Connection Connection
Function text X-Ref Target designation from Conductor Target designation to X-Ref Function text
point point
Cable name Cable type No. of conductors Cross-section Cable length Function text
=2+0-W1x6Y14 JZ-500 3 1 Solenoid valve 6Y14 to Weigher JB.
Connection Connection
Function text X-Ref Target designation from Conductor Target designation to X-Ref Function text
point point
Cable name Cable type No. of conductors Cross-section Cable length Function text
=2+0-W1x6Y16 JZ-500 3 1 Solenoid valve 6Y16 to Weigher JB.
Connection Connection
Function text X-Ref Target designation from Conductor Target designation to X-Ref Function text
point point
Cable name Cable type No. of conductors Cross-section Cable length Function text
=2+0-W1x6Y18 JZ-500 3 1 Solenoid valve 6Y18 to Weigher JB.
Connection Connection
Function text X-Ref Target designation from Conductor Target designation to X-Ref Function text
point point
Cable name Cable type No. of conductors Cross-section Cable length Function text
=2+0-W1x25B8 JZ-500 3 1 Top level (VEGA) 25B8 to Weigher JB.
Connection Connection
Function text X-Ref Target designation from Conductor Target designation to X-Ref Function text
point point
Top hopper low level (VEGA) (Min) /3.10 +2-2X3 19 3 -25B8 5 /3.9
Cable name Cable type No. of conductors Cross-section Cable length Function text
=2+0-W1x25B12 JZ-500 3 1 Down stream INLK (Vaga) 25B12 to Weigher JB.
Connection Connection
Function text X-Ref Target designation from Conductor Target designation to X-Ref Function text
point point
Cable name Cable type No. of conductors Cross-section Cable length Function text
=2+0-W1x27B5 3 1 Presser switch to Weigher JB.
Connection Connection
Function text X-Ref Target designation from Conductor Target designation to X-Ref Function text
point point
Cable name Cable type No. of conductors Cross-section Cable length Function text
=2+0-W5 JZ-500 16 1 Weigher JB. To Speed IQ Cabibet
Connection Connection
Function text X-Ref Target designation from Conductor Target designation to X-Ref Function text
point point
Low level sensor /7.6 -1X3 19 4 +2-2X3 19 /3.10 Top hopper low level (VEGA) (Min)
Down stream interlock /5.9 -1X3 21 5 +2-2X3 21 /3.15 Down stream interlock
Emergency stop weigher =0/4.5 -1X3 101 10 +2-2X3 101 =0/4.5 Emergency stop weigher
Catch gate open prox. + /7.18 -1X4 390 12 +2-2X4 390 /7.18 Catch gate open prox. +
Catch gate open prox. - /7.19 -1X4 391 13 +2-2X4 391 /7.19 Catch gate open prox. -
Discharge door closed prox. + /7.21 -1X4 392 14 +2-2X4 392 /7.21 Discharge door closed prox. +
Discharge door closed prox. - /7.21 -1X4 393 15 +2-2X4 393 /7.21 Discharge door closed prox. -
GNYE
Cable name Cable type No. of conductors Cross-section Cable length Function text
=2+0-W6 LiYCY 07X0,5 GR 7 0,5 LC. Sum box To Speed IQ Controller
Connection Connection
Function text X-Ref Target designation from Conductor Target designation to X-Ref Function text
point point
BU
SH
-W1
Strip
Cable name
Cable name
=0+0-1X1
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
Strip
Cable name
Cable name
=0+0-1X3
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
24VDC 3 /3.14
= 3 /3.11
Emergency stop Bag clamp 111 /4.20
Emergency stop external control 112 /4.20
Emergency stop Bag clamp 112 /4.20
Emergency stop external control 113 /4.20
= 113 /4.20
Emergency stop main control panel 114 /4.20
= 114 /4.20
= 115 /4.20
= 115 /4.20
= 115 /4.20
-W3
-W5
-W5
-W3
Strip
Cable name
Cable name
=2+0-1X3
JZ-500
JZ-500
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
3 /2.4
3 /2.13
24VDC 1 3 /3.7
= 3 /3.18
24VDC 3 /4.6
= 3 /4.7
= BN 3 /4.21
24VDC 4 /4.5
= 4 /4.6
= WH 4 /4.21
= 4 /5.9
= 4 GN /6.3
= 4 /6.5
= 4 /6.10
0VDC 4 /8.9
24VDC YE 11 /6.10
24VDC 11 /6.18
24VDC 11 /8.9
= 11 /8.20
Pressure switch 16 3 /7.4
Low level sensor 19 4 /7.6
Down stream interlock 21 5 /5.9
-W5
Strip
Cable name
Cable name
=2+0-1X4
JZ-500
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
+0-W5
+0-W1x27B5
+0-W1x25B12
+0-W1x25B8
+0-W5
+0-W1x25B8
+0-W1x25B12
+0-W1x6Y14
Strip
Cable name
Cable name
=2+2-2X3
JZ-500
JZ-500
JZ-500
JZ-500
JZ-500
JZ-500
JZ-500
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
24VDC 1 3 1 +0/3.7
= 1 3 +0/3.12
bn 3 +0/7.4
0VDC 2 4 2 +0/3.7
= 4 2 +0/3.12
4 +0/3.18
0VDC 4 2 +0/6.14
+0-W5
Strip
Cable name
Cable name
=2+2-2X4
JZ-500
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
-W5
Strip
Cable name
Cable name
=2+0-1X3
JZ-500
JZ-500
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation
Cable name
Cable name
=2+2-2X3
JZ-500
JZ-500
JZ-500
JZ-500
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation
+0-W1x6Y16
+0-W1x6Y14
+0-W5
+0-W1x25B12
+0-W5
Strip
Cable name
Cable name
=2+2-2X3
JZ-500
JZ-500
JZ-500
JZ-500
JZ-500
JZ-500
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation