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Prestress Losses
Prestress Losses
Prestressed Concrete
Part 5:
Prestress Losses
INTRODUCTION
The stress in the prestressing tendon decreases over time
prestress losses.
Some of the prestress losses are not only time-dependent, but are
also inter-dependent:
Concrete
Shrinkage
Elastic Concrete
Shortening Creep
Total
Prestress
Loss
Tendon
Friction
Relaxation
Anchorage
Set
= fpj fpA fpR1 fpES
fpe = effective stress in the tendons after all losses
= fpj fpT = fpi fpR2 fpSH fpCR
= fpj fpF fpES fpA
fpe = effective stress in the tendons after all losses
= fpj fpT = fpi fpR fpSH fpCR
CALCULATION METHODS
Factors affecting prestress losses are complex prediction is an
approximation (± 10%) at best consider a range of values.
Approaches for Time-dependent Losses:
Calculations for Instantaneous Losses are the same for each of the
above methods
Code Treatment:
CSA A23.3-04: Building Code Requirements
Clause 18.5 indicates prestress losses should
be considered, but no specific provisions or
guidance are given. Commentary contains
limited discussion for instantaneous losses.
CSA S6-06: Canadian Highway Bridge Design Code
Clause 8.7.4 provides “detailed method” for
loss estimation. Commentary provides
further discussion, including a table of “lump
sum losses” suitable for preliminary design
Pretensioned Elements:
A pretensioned concrete element shortens when the prestress
force is transferred to the concrete reduction of tendon length
elastic shortening loss
cut
Fj Fj
member shortening
when prestress is
c transferred to concrete
Fj
pES c
AcEci
Ep Fj Ep
fpES Ep pES fc npifc
Eci Ac Eci
Eccentric Tendons:
cgc
e
cgs
fc due to prestress
c at level of cgs
at cgs
Prestress loss due to ES with eccentric tendon profile:
e of tendon about which stresses are required
fpES
Fj
npi
Fj e e Mo e
Atr Itr Itr
where,
npi = modular ratio based on concrete modulus of elasticity at time of
transfer
e = eccentricity of cgs based on transformed section
Mo = moment due to girder self-weight
Post-tensioned Elements:
A post-tensioned element with only one tendon does not
experience prestress loss due to ES since the member shortens
while the tendon is being stressed.
If more than one tendon is used, the last tendon stressed will not
have an ES loss, but the previously stressed tendons will
experience an ES loss as each subsequent tendon is stressed.
first
cgc 1
500
2
3
50
27.4 MPa
Avg. ES: fpES Avg. 27.4 MPa ES
fpj
2.2%
General Form:3
N F
Fi,y e y ex
fpES x npi
i,y
y x 1 Atr
Itr
where
N = number of tendons
Fi,y = force in tendon “y” immediately after the last tendon has been
stressed
ex, ey = eccentricities of tendon “x” and tendon “y” with respect to
the centroid of the transformed concrete section
Atr = transformed area of concrete section
Itr = transformed moment of inertia of concrete section
Note that tendon “N” does not experience elastic shortening loss
start with tendon “N” and proceed backwards to evaluate ES
loss for each previous tendon in turn.
N 1 Ep
fpES fcgp
2N ci
E
where,
N = number of tendons
fcgp = sum of concrete stresses at the level of the cgs due to the
prestress force at jacking and the self-weight of the member
=
Fj
Fj e e Mo e
Atr Itr Itr
Redo Example:
3 1
fpES 8.11 9.86 MPa
2 3
26.6 MPa
Midspan Section
PT Duct
Stage 3: Stage 4:
Tendon 1 Tendon 2
from 1/3Tj from 2/3Tj
to Tj to Tj
Tj Tj
fpj x fpj e
Kx
where,
fpj = tendon stress at jacking end
x = tendon length from anchorage to section of interest
= coefficient of angular friction
= angle change (in radians) between the force at the anchorage
and the force at section of interest (distance x)
K = wobble coefficient, per unit length
fpF fpj 1 e
Kx
cgs 442 mm
cgc
e1 = 650 mm
A B C
15 m 21 m 4m 4m 21 m 15 m
4600
4,419
4400
4,222
4200
4,179
Tendon Force (kN)
4,121
4000
3,974
3,937
3,869
3800
3,767
3600
3,545
3400
3,387
At Jacking
3200
After Release
3000
0 10 20 30 40 50 60 70 80
Distance Along Beam (m)
Calculations:
Drape, f x start x end Lseg p seg
Parabola ( + Kx) S( + Kx) e-S( + Kx) e+S( + Kx)
(m) (m) (m) (m) (rad.) (N/mm)
1 0.65 0 15 15 0.087 0.046 0.046 0.955 1.047 13.133
2 1.092 15 36 21 0.104 0.061 0.106 0.899 1.112 11.845
3 0.208 36 40 4 0.104 0.027 0.133 0.875 1.142 26.192
4 0.208 40 44 4 0.104 0.027 0.160 0.852 1.173 25.502
5 1.092 44 65 21 0.104 0.061 0.220 0.802 1.247 10.567
6 0.65 65 80 15 0.087 0.046 0.266 0.766 1.305 10.535
80%
70%
60%
50%
40%
80%
1. Tendon is stressed 70%
60%
to 80% fpu from
50%
both ends 40%
80%
2. Tendon is released 70%
60%
to 60% of fpu from
50%
both ends 40%
80%
3. Tendon is re- 70%
60%
stressed to 70% of
50%
fpu from both ends 40%
strand
Before
Seating
wedge
set or
slip
After
Seating
Fp
tendon force
Fpj at jacking
tendon force
after anchor seating loss
Tendon
Shortening
Due to with friction
Anchor Set
l set
Fp (x)
set
0
ApEp
dx
lset Ltendon
unbonded (no friction)
FpA
1 FpA
Anchorage l set
Seating 2 ApEp
Loss with friction
lset Ltendon
Thus,
set
FpA 2ApEp
l set
FpA 2 p l set
Thus,
ApEp set
l set
p
FpA 2 p l set
FpA
fpA
Ap
where,
Note: In short beams, lset may exceed the length of the beam
procedures shown above are no longer applicable
(See Naaman text,3 Section 8.18).
Start by determining the friction loss per unit length near the anchorage. The
previous calculations show:
Fp = 4,419 kN at x = 0
Fp = 4,222 kN at x = 15 m
4,419kN 4,222kN
p 13.133kN/m
15m
l set
2970mm 190,000MPa 8mm 18,540mm 18.54m
2
13.133N/mm
Fj (x) 1
(x)dx dx Fj (x)dx
L
A
L p p E A E
p pL
Fj,avg L
ApEp
where,
Fj,avg = average force in tendon along length at jacking
L = total length of tendon
Ap = total cross-sectional area of tendon
Ep = tendon modulus of elasticity
Department of Civil & Environmental Engineering CivE 602 - Prestressed Concrete
University of Waterloo
Part 5: Prestress Losses p. 5.27
Lump Sum Estimation of Long-Term Losses
CPCI Manual6
Simplified Method proposed by PCI Committee on Prestress
Losses7
Provides estimate of total loss due to ES, REL, SH and CR
Applicable to precast pretensioned elements only
Assumes fpi = 0.75 fpu
Rectangular beam
Upper Bound 203 28 PPR
or solid slab
Average 182 28 PPR
f 42
I-Girder 2311 0.15 c 42 PPR
42
f 42
Upper Bound 273 1 0.15 c 42 PPR
Single-T, Double- 42
T, Hollow-core and
Voided Slabs f 42
Average 2311 0.15 c 42 PPR
42
PPR
Aps fps dp a 2
Aps fps dp a 2 A s fy ds a 2
Upper bound and average values are the same for I-girders.
Low-Relaxation Strands
Standard stress-relieved prestressing strand has “normal”
relaxation characteristics.
Strands with “low-relaxation” are produced by subjecting stress-
relieved strands to stabilization:
Strands are subjected temperatures ranging from 20oC to
100oC for 1000 hours
stress level ~ 70% of fpu
up to 75% of relaxation losses occur (in comparison to stress-
relieved strands)
Low-relaxation 1% 2% 4.5%
log t fpi
fp (t) fpi 1 0.55
K fpy
log t fpi
fpR 0.55 fpi
K fpy
where,
fp(t) = stress in prestressing steel at time “t” during which intrinsic or
pure relaxation has occurred (under constant strain)
fpR(t) = prestressing loss at time “t” due to intrinsic or pure
relaxation (under constant strain)
fpi = initial prestress
fpy = yield stress of tendon
= 0.85 fpu for stress-relieved strands
= 0.90 fpu for low-relaxation strands
t = time since prestressing, in hours (or duration of sustained
strain)
K = 10 for stress-relieved strands
= 45 for low-relaxation strands
Example:
Assume Gr. 1860 strand is stressed to 80% of f pu. Compute relaxation
loss after 1 day, 1 month, 1 year and 100 years.
fpSH fpCR
fpR app
fpR 1 2
pure
fpi
ultimate
creep
creep strain, cr strain, cru
t 0.6
Cc (t) 0.6 cu
C Qcr (“t” in days)
10 t
The above expression is valid for normal, semi-low and low density
concretes subjected to sustained compressive stresses not
exceeding 50% of f’c.
The ultimate creep coefficient varies between 1.3 and 4.15. An
average value of Ccu = 2.35 is selected for standard conditions.3,6,11
The modification factor, Qcr, is used to account for non-standard
conditions.
Qcr QaQhQ f Qr Q sQ v
where,
Qa = modification factor for age at loading
Qh = modification factor for relative humidity
Qf = modification factor for ratio of fine to total aggregate
Qr = modification factor for volume-to-surface area ratio
Qs = modification factor for concrete slump
Qv = modification factor for concrete air content
The CAC Handbook (Table 1.2) and CPCI Handbook (Fig. 2.4.1)
provide summaries of the ACI 209 factors in tabular form.
Since the steel and concrete are assumed to bonded, the steel
experiences the same strain (change) due to creep.
The change in stress in the prestressing steel (prestress loss) over
an interval of time (ti, tj) is given by:
Ep
fpCR 1.37 0.77 0.01RH Kcr fcir fcds
2
Ec
where,
The rate of shrinkage decreases over time, such that the shrinkage
strain approaches an “ultimate” value:
Concrete Strain, c
ultimate
shrinkage
shrinkage strain, sh strain, shu
where,
sh(t) = concrete shrinkage strain at time t (in days)
Cs = 35 for concrete moist-cured for 7 days
= 55 for concrete steam-cured for 1-3 days
shu = ultimate shrinkage strain for standard conditions
= 780 x 10-6 mm/mm (Ref. 11)
Psh = modification factor for non-standard conditions
= Pc Ph Pf Pr Ps Pv
with,
Pc = modification factor for cement content
Ph = modification factor for relative humidity
Pf = modification factor for ratio of fine to total aggregate
Pr = modification factor for volume-to-surface area ratio
Ps = modification factor for concrete slump
Pv = modification factor for concrete air content
Department of Civil & Environmental Engineering CivE 602 - Prestressed Concrete
University of Waterloo
Part 5: Prestress Losses p. 5.43
Detailed Estimation of Long-Term Losses
Since the steel and concrete are assumed to bonded, the steel
experiences the same strain (change) due to shrinkage.
The change in stress in the prestressing steel (prestress loss) over
an interval of time (ti, tj) is given by:
where,
no = modular ratio at beginning of time step (time “t”)
= Ep Eco
fcgp = stress in the concrete at the level of the prestressing steel
(c.g.s.) due to prestress and sustained loads at time “t”
Cc = creep coefficient at time “t”
sh = shrinkage strain at time “t”
fpR = “pure” relaxation loss at time “t”
fp CR SH and
fpi
fpi fpu
no fcgp Cc sh Ep
with fp CRSH 1 n
o s p 1 e2 r 2 1 0.8Cc
nfcgp c Cc sh Ep r fpR
fpt
1 np 1 e2 r 2 1 0.8 c Cc
where,
c = creep reduction coefficient (see Figure 10.4 from the CAC
Handbook)
f
p CR SH
fpi
fpi
fpu
Cc = creep coefficient
at time “t”
= A s Ac
n = modular ratio
The life of the structure is subdivided into time steps: short initial
steps (time-dependent phenomena change more rapidly initially),
considering construction stages, etc., or other milestones,
followed by longer steps during service life.
The losses during each step are computed, and a revised estimate
of total prestress is obtained. This revised prestress level is then
used to determine the losses in the next step.
REFERENCES
1). Cement Association of Canada, (2006). “Concrete Design Handbook,” 3rd Ed. (Incl. CSA Standard:
A23.3-04), Ottawa, ON.
2). Canadian Standards Association, (2006). “Canadian Highway Bridge Design Code,” CAN/CSA-
S6-06, and “Commentary on Canadian highway Bridge Design Code,” CAN/CSA S6.1-06,
Canadian Standards Association, Mississauga, Ontario, Canada
3). Naaman, A. E., (2004). “Prestressed Concrete Analysis and Design,” 2nd Ed., Techno Press 3000,
Ann Arbor, MI.
4). Collins, M.P., and Mitchell, D., (1991). “Prestressed Concrete Structures,” Prentice Hall,
Englewood Cliffs, NJ.
5). American Association of State Highway and Transportation Officials (AASHTO), (1998). “LRFD
Bridge Design Specifications,” 2nd Ed., Washington, DC.
6). Canadian Prestressed Concrete Institute, (2007). “Design Manual,” 4th Ed., Ottawa, ON.
7). PCI Committee on Prestress Losses, (1975). “Recommendations for Estimating Prestress Losses,”
PCI Journal, Vol. 20, No. 4, pp. 43-75. Also see comments Vol. 21, No. 2, 1976.
8). Naaman, A.E., and Hamza, A.A., (1993). “Prestress Losses in Partially Prestressed High-Strength
Concrete Beams,” PCI Journal, Vol. 38, No. 3, pp. 98-114.
9). FIP Commission on Prestressing Steels and Systems, (1976). “Report on Prestressing Steels: Types
and Properties,” International Federation for Prestressed Concrete (FIP), Wexham Spring, UK.
(discussed in Naaman Text).
10). Neville, A.M., Dilger, W.H., and Brooks, J.J., (1983). “Creep of Plain and Structural Concrete,”
Construction Press, London.
11). ACI Committee 209, (1992). “Prediction of Creep, Shrinkage and Temperature Effects in Concrete
Structures” (ACI 209R-92), American Concrete Institute, Farmington Hills, MI.