Not to be distributed outside of FM Approvals and its affiliates except by Customer

APPROVAL REPORT
Project No: 0003047329
Class: 4880, 4881, 4471
Product Name: ISOJOINT ISOTELHA PIR, ISOJOINT FRIGO PIR,
ISOJOINT ISOFACHADA PIR, and ISOTELHA COLONIAL
PIR

Product Type: Insulated Wall/Ceiling Panels for Interior and/or Exterior

Use Including Class 1 Panel Roofs

Name of Listing Company: Isoeste Industria e Comercio de Isolantes Termicos Ltda

Address of Listing Company: Qd 08 Modulo 14/16
Isolantes Termicos LTDA
Distrito Agro Industrial de Anapolis/DAIA
Anapolis Goias
Brazil

Customer ID: 123398-1

Customer website: www.isoeste.com.br

Prepared by Reviewed by

Kalyn Magazu Leonard D'Angelo

Engineer Technical Team Manager, Materials

Cynthia E. Frank
AVP, Manager of Materials

3/28/2016
Date of Approval

FM Approvals
1151 Boston-Providence Turnpike
PO Box 9102
Norwood, MA 02062

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FM APPROVALS PROJECT NO: 0003047329

1 INTRODUCTION

1.1 Isoeste Industria e Comercio de requested Approval of their ISOJOINT ISOTELHA PIR,
ISOJOINT FRIGO PIR, ISOJOINT ISOFACHADA PIR, and ISOTELHA COLONIAL PIR
insulated building panels listed in Section 1.4 to determine if it meets the Approval
requirements of the standard(s) listed in Section 1.3.

1.2 This report may be freely reproduced only in its entirety and without modification.

1.3 Standards

Title Number Issue Date

Approval Standard For Class 1 Fire Rating of 4880 October, 2015
Building Panels or Interior Finish Materials
Approval Standard for Class 1 Exterior Wall 4881 November, 2007
Systems
Approval Standard for Class 1 Panel Roofs 4471 March, 2010

1.4 Listing

The products will appear in the Approval Guide and RoofNav, on-line resources of FM
Approvals, as follows:

1.4.1 Building Insulations - Walls and Ceilings (FM Approval Class Numbers 4411, 4651,
4880, 4881, 4882) Wall-Ceiling Construction/Roof Construction (Class Number 4880)
Wall-Ceiling Construction Metal-faced with Combustible Core

Primary
Listing Height Certification
Product Class of
Country Restriction Type
Work
ISOJOINT ISOTELHA PIR, 4880-
No Height
ISOJOINT FRIGO PIR, Wall/Ceiling Brazil FM Approved
ISOJOINT ISOFACHADA PIR, Restriction
Ins. Assembly
ISOTELHA COLONIAL PIR

ISOJOINT ISOTELHA PIR, ISOJOINT FRIGO PIR, ISOJOINT ISOFACHADA PIR,

ISOTELHA COLONIAL PIR

Minimum Minimum
Panel
Panel Thickness Exterior Facer Interior Facer
Product Width
in (mm) Thickness Thickness
in (mm)
in (mm) in (mm)
ISOJOINT ISOTELHA PIR 1.18-5.90 (30-150) 39.4 (1000) 0.0170 (0.43) 0.0170 (0.43)
ISOJOINT FRIGO PIR 1.97-7.87 (50-200) 43.3 (1100) 0.0170 (0.43) 0.0170 (0.43)
ISOJOINT ISOFACHADA PIR 1.97-3.94 (50-100) 43.3 (1100) 0.0170 (0.43) 0.0197 (0.50)
ISOTELHA COLONIAL PIR 1.18-3.94 (30-100) 39.4 (1000) 0.0197 (0.50) 0.0170 (0.43)

Facer Material: Prefinished (optional) galvanized steel facers

Core Material: Polyisocyanurate (PIR)

Panel Length: Minimum 8ft (2.43 m)

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FM APPROVALS PROJECT NO: 0003047329

Flashing: Prefinished (optional) galvanized steel minimum 4* x 2in (102* x 51mm)

angle flashing 0.02in (0.62mm) thick shall be placed over the internal top corner of all
walls before the ceiling is installed. Prefinished (optional) galvanized steel minimum 3 x
3in (80 x 80mm) angle flashing is secured along all internal corners/eaves and fastened
minimum 11.8 in (300mm) on center. An additional fastener must be placed at the end
of all flashing regardless of spacing. *Note: 4in (102mm) is based on a 200mm thick
panel. This measurement of the angle flashing, which is placed on top of a wall, is
based on the panel thickness and must be 50% of the panel’s thickness.

Sealant/Gasket/Caulking: Hilti FS-ONE MAX Fire stop Sealant is required between

joints and along flashing. Four beads of sealant are required between every joint
(application shall be on the female side of a joint), one bead along the edge of each
facer and two along the center of the joint. Sealant is also required along all edges of
flashing and on top of the of the flashing placed on top of all walls before the ceiling is
installed (i.e. between jointing wall and ceiling panels)

1.4.2 Building Insulations - Walls and Ceilings (FM Approval Class Numbers 4411, 4651,
4880, 4881, 4882) Exterior Wall Constructions (Class Number 4881)

Primary Class of Listing Height Certification

Product
Work Country Restriction Type
ISOJOINT ISOTELHA PIR,
ISOJOINT FRIGO PIR,
4881-Exterior Wall No Height
ISOJOINT ISOFACHADA Brazil FM Approved
Systems Restriction
PIR, ISOTELHA COLONIAL
PIR

Min
Wind Max Min
Hail Support
Thickness/ Max Load Support Support
Wall Panel Width Resistance Steel
Securement Height Rating Steel Steel
Rating Yield
& Zone Spacing Thickness
Stress

ISOJOINT 1.97-7.87in 43.3in Class 8ft 36 ksi

No Class S 0.07in
FRIGO PIR (50-200mm) (1100mm) +46/-63 (2400 (250
Fastening Limit (severe) (1.9mm)
Zone H mm) MPa)
System A
ISOJOINT 1.97-3.94in 43.3in Class 8ft 36 ksi
ISOFACHA (50-100mm) No Class S 0.07in
(1100mm) +40/-56 (2400 (250
Fastening Limit (severe) (1.9mm)
DA PIR Zone H mm) MPa)
System B

Fastening System A – Minimum of three Hard DURS PB 12-14 fasteners through-

fastened per panel; one at the center of the panel and two maximum 3.1in (80mm) from
each side of the joints.

Fastening System B – Minimum of two fasteners through-fastened (not secret fixed)

per panel. One Hard DURS PB 12-14 fastener through-fastened 1.6in (40mm) from the
edge of the joint (the side of the joint which allows the fastener to go through both joining
panels). One Hard DURS PB 12-14 fastener through-fastened with Isoeste Industria e
Comercio de Isolantes Termicos Ltda ARRUELA 32MM-Thrulok washer at the center of
the panel.

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FM APPROVALS PROJECT NO: 0003047329

1.4.3 The ISOJOINT ISOTELHA PIR Cover (composite panel) in RoofNav

Company Isoeste Industria e Comercio de Isolantes Termicos Ltda
Trade name ISOJOINT ISOTELHA PIR
Approved use Cover (composite panel)
Material Polyisocyanurate/polyurethane
Min width 1000 mm
Max width 1000 mm
Min thickness 30 mm
Max thickness 150 mm
Top facer Steel, 0.43 mm
Bottom facer Steel, 0.43 mm

1.4.4 The ISOTELHA COLONIAL PIR Cover (composite panel) in RoofNav

Company Isoeste Industria e Comercio de Isolantes Termicos Ltda
Trade name ISOTELHA COLONIAL PIR
Approved use Cover (composite panel)
Material Polyisocyanurate/polyurethane
Min width 1000 mm
Max width 1000 mm
Min thickness 30 mm
Max thickness 100 mm
Top facer Steel, 0.50 mm
Bottom facer Steel, 0.43 mm

1.4.5 The ARRUELA 32MM-Thrulok washer Fastening (stress plate) in RoofNav

Company Isoeste Industria e Comercio de Isolantes Termicos Ltda
Trade name ARRUELA 32MM-Thrulok washer
Approved use Fastening (stress plate)
Material Steel
Shape round
Thickness 3.20 mm
Diameter 31.85 mm

1.4.6 The ISOJOINT ISOTELHA RoofNav Assembly #391088

Cover
ISOJOINT ISOTELHA PIR
(composite panel)
Hard DURS PB 12-14 fastener with Isoeste Industria e
Securement from Comercio de Isolantes Termicos Ltda ARRUELA 32MM-
cover to structure Thrulok washer (RoofNav system ID SSSP27840) fastened
through the high rib maximum 19.7in (500mm) on center
Securement from Hard DURS PB 12-14 fastener fastened along the joint every
cover to cover 12in (305mm) on center
Steel, minimum 0.07in (1.7mm) thick, minimum 36 ksi (250
Structure
MPa) yield strength, spaced maximum 8.5ft (2.6 m) on center
Internal fire Class 1
External fire Class A at maximum 5 in 12 slope
Hail Class Severe Hail
Wind Class 1-60

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FM APPROVALS PROJECT NO: 0003047329

1.4.7 The ISOTELHA COLONIAL PIR RoofNav Assembly #391089

Cover
ISOTELHA COLONIAL PIR
(composite panel)
Hard DURS PB 12-14 fastener with Isoeste Industria e
Securement from Comercio de Isolantes Termicos Ltda ARRUELA 32MM-
cover to structure Thrulok washer (RoofNav system ID SSSP27840) fastened
through the high rib maximum 19.7in (500mm) on center
Securement from Hard DURS PB 12-14 fastener fastened along the joint every
cover to cover 12in (305mm) on center
Steel, minimum 0.07in (1.7mm) thick, minimum 36 ksi (250
Structure
MPa) yield strength, spaced maximum 8.5ft (2.6 m) on center
Internal fire Class 1
External fire Class A at maximum 5 in 12 slope
Hail Class Severe Hail
Wind Class 1-60

2 DESCRIPTION

The ISOJOINT ISOTELHA PIR, ISOJOINT FRIGO PIR, ISOJOINT ISOFACHADA PIR,
and ISOTELHA COLONIAL PIR insulated building panels are described as follows:

2.1.1 ISOJOINT ISOTELHA PIR, ISOJOINT FRIGO PIR, ISOJOINT ISOFACHADA PIR, and
ISOTELHA COLONIAL PIR panels are insulated wall and ceiling building panels with a
polyisocyanurate (PIR) foam core and prefinished (optional) galvanized steel facers.

2.1.2 ISOJOINT ISOTELHA PIR panels are internal wall/ceiling panels and/or roof panels and
are 1.18-5.90in (30-150mm) thick by 39.4in (1000mm) wide with minimum 0.0170 in
(0.43 mm) interior and exterior facers

2.1.3 ISOJOINT FRIGO PIR panels are internal wall/ceiling panels and/or external wall panels
and are 1.97-7.87in (50-200mm) thick by 43.3in (1100mm) wide with minimum 0.0170 in
(0.43 mm) interior and exterior facers

2.1.4 ISOJOINT ISOFACHADA PIR panels are internal wall/ceiling panels and/or external wall
panels and are 1.97-3.94in (50-100mm) thick by 43.3in (1100mm) wide with minimum
0.0170 in (0.43 mm) interior and 0.0197in (0.50mm) exterior facers

2.1.5 ISOTELHA COLONIAL PIR panels are internal wall/ceiling panels and/or roof panels
and are 1.18-3.94in (30-100mm) thick by 39.4in (1000mm) wide with minimum 0.0170 in
(0.43 mm) interior and and 0.0197in (0.50mm) exterior facers

2.2 There are three different polyisocyanurate (PIR) foam systems which could be utilized for
these panels. Each foam system consist of a polyol, isocyanate, catalyst(s), and blowing
agent, which are mixed together at Anapolis Goias – GO or Vitória de Santo Antão – PE.
Each component is listed below and the formulation and specifications are on file at FM
Approval:

Foam system
• Polyol – Elastopir 1139/400/8
• Isocyanate – Elastopor P1046U
• Catalysts – Elastopir KX 491 and Elastpir KX958/1
• Blowing Agent – Cyclopentane
• Adhesive - Elastopor H1129/5

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FM APPROVALS PROJECT NO: 0003047329

Foam system
• Polyol – Voracor CM 754
• Isocyanate – Voracor CE 120
• Catalysts – Voracor CM 759
• Blowing Agent – Cyclopentane

Foam system
• Polyol – Rubitherm WR 40625
• Isocyanate – Rubinate 1850
• Catalysts – Rubitherm WR 40544
• Blowing Agent – Cyclopentane

2.3 Assembly of the panels shall included prefinished (optional) galvanized steel minimum 4*
x 2in (102* x 51mm) angle flashing 0.02in (0.62mm) thick that shall be placed over the
top internal corners of all walls before the ceiling is installed. *Note: The 4in (102mm) is
based on a 200mm thick panel. This measurement of the angle flashing, which is placed
on top of a wall, is based on the panel thickness and must be 50% of the panel’s
thickness.

2.4 Assembly of the interior corners are finished with prefinished (optional) galvanized steel
minimum 3 x 3in (80 x 80mm) angle flashing fastened minimum 11.8 in (300mm) on
center. An additional fastener must be placed at the ends of all flashing regardless of
spacing.

2.5 Hilti FS-ONE MAX Fire stop sealant is required between panel joints and along all interior
corner flashing, as detailed in section 1.4

2.6 Hard DURS PB 12-14 fasteners and Isoeste Industria e Comercio de Isolantes Termicos
Ltda ARRUELA 32MM-Thrulok washers are used to secure external wall and/or roof
panel assemblies, as detailed in section 1.4

3 EXAMINATIONS AND TESTS

3.1 Samples were submitted for examination and testing. The samples were considered to
be representative of standard production and were examined or tested as indicated
below. All data is on file at FM Approvals along with other documents and
correspondence applicable to this program.

3.2 All testing and analysis considered appropriate was conducted and verified to be in
compliance with the Standards defined in Section 1.3.

3.3 Several performance requirements and tests required by the Standard have been
waived due to previous successful testing. See Table 1 below for details.

Table 1
Standard Section Test Name Justification/Comments
Number
4880 4.1 Room Test FM Approvals Room Test was successfully
conducted on Isojoint Frigo Panels with the
Dow/Santo Antão - PE foam system which was
considered representative of all the panels and
foam systems in the scope of this project.

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FM APPROVALS PROJECT NO: 0003047329

Standard Section Test Name Justification/Comments

Number
4880 4.2 Flammability Conducted on 3 different foam system from 2
Characterization different manufacturing locations;
Santo Antão - PE manufacturing location:
Dow FSPc = 0.48 s-1/2
BASF FSPc = 0.43 s-1/2
Huntsman FSPc = 0.34 s-1/2
Anapolis Goias - GO manufacturing location:
Dow FSPc = 0.21 s-1/2
BASF FSPc = 0.46 s-1/2
Huntsman FSPc = 0.32 s-1/2
4880 4.3 16ft High Parallel Successfully conducted on Dow/Santo Antão - PE
Panel Test foam system determined to be the most critical
(Max Heat Release = 474 kW)
4880 4.4 FM Approvals Not required
25ft (7.6m) High
Corner Test
4880 4.5 FM Approvals Not required
50ft (15.2m) High
Corner Test
4880 4.6 Density of Conducted on 3 different foam system from the
Insulated Cores Santo Antão - PE manufacturing location:
Dow density = 2.39 lb/ft3 (38.3 kg/m3)
BASF density = 2.50 lb/ft3 (40.0 kg/m3)
Huntsman density = 2.35 lb/ft3 (37.6 kg/m3)
4880 4.7 Density of Plastic
Panels or Panel Not applicable
Facings
4880 4.8 Surface Burning
Optional test/ Not Conducted
Characteristics
4880 4.9 Ignition Conducted on 3 different foam system from the
Properties Santo Antão - PE manufacturing location:
Dow Flash Ignition 443.4°C [830.1°F]
Dow Self Ignition 443.0°C [829.4°F]
BASF Flash Ignition 420.8°C [789.4°F]
BASF Self Ignition 434.1°C [813.4°F]
Huntsman Flash Ignition 453.9°C [849.0°F]
Huntsman Self Ignition 445.2°C [833.4°F]
4880 4.10 Heat Content Conducted on 3 different foam system from the
Santo Antão - PE manufacturing location:
Dow Heat Content = 11,724, 11,836, 12,184 Btu/lb
[27.27, 27.53, 28.34 MJ/kg])
BASF Heat Content = 10,692, 10,933, 10,641
Btu/lb [24.87, 25.43, 24.75 MJ/kg])
Huntsman Heat Content = 12,111, 11,873, 12,145
Btu/lb [28.17, 27.61, 28.25 MJ/kg])
4880 4.11 Ash Content Conducted on 3 different foam system from the
Santo Antão - PE manufacturing location:
Dow Ash = 0.54%
BASF Ash = 0.58%
Huntsman Ash = 1.01%
4880 4.12 Combustion Not applicable

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FM APPROVALS PROJECT NO: 0003047329

Standard Section Test Name Justification/Comments

Number
4880 4.13 Addition Tests Not applicable
4881 4.1 Class 1 Fire Conducted successfully under FM Standard Class
Rating 4880 listed above
4881 4.2 Simulated Wind Conducted successfully on
Load Rating Isojoint Frigo Panel (Zone H +45/-63)
Isojoint Isofachada Panel (Zone H +40/-56)
4881 4.3 Windborne
Test is not required for Zone H
Debris Ratings
4881 4.4 Hail Resistance Conducted Hail damage resistance (Section 4.5
Rating under 4471) below which is considered more
critical.
4471 4.1 Combustibility Per Section 4.1.1 - Not Required for panels that
from below the have met the requirements of FM Approval
roof assembly Standard 4880
4471 4.2 Combustibility Conduced successfully on Isojoint Isotelha panels
from above the (Class A slope 5in/12in) which is considered
roof assembly representative of all the roof panels in the scope of
this project.
4471 4.3 Wind uplift Conducted successfully on Isojoint Isotelha panels
resistance (Class 1- 60) which is considered representative of
all the roof panels in the scope of this project.
4471 4.4 Foot traffic Conduced successfully on Isojoint Isotelha panels
resistance which is considered representative of all the roof
panels in the scope of this project.
4471 4.5 Hail damage Conduced successfully on Isojoint Isotelha panels
resistance (Severe Hail) which is considered representative of
all the roof panels in the scope of this project.

4 MARKING

4.1 The manufacturer shall mark each panel or packing container with the manufacturer's
name and product trade name. In addition, the panel or container must be marked with
the Approval Mark of FM Approvals.

4.2 The manufacturer shall mark the packaging for exterior wall systems with the
manufacturer’s name, product trade name and the Approval mark of FM Approvals.

4.3 The manufacturer shall mark each component of an FM Approved exterior wall system
consisting of a long section with the Approval mark of FM Approvals, where practicable.
Such markings may be located on the backside of the component such that the markings
cannot be seen after the component has been installed.

4.4 Upon completion of an installation, the manufacturer shall attach permanent, corrosion
resistant nameplates to the exterior of the building. The nameplates shall be visible from
ground level. At a minimum, the nameplates shall bear the manufacturer’s name,
product trade name, date of construction, the Approval mark of FM Approvals and the
applicable Approval ratings for fire, wind and hail.

4.5 With the exception of the nameplates installed on the exterior of the building after the
completion of an installation, labels or markings denoting Approval shall be applied by

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FM APPROVALS PROJECT NO: 0003047329

the manufacturer only within and on the premises of manufacturing locations that are
under the FM Approvals Surveillance Audit Program.

4.6 The manufacturer agrees that use of the FM Approvals name or Approval Mark is
subject to the conditions and limitations of the Approval by FM Approvals. Such
conditions and limitations must be included in all references to Approval by FM
Approvals.

5 REMARKS

5.1 Continued Approval is based upon fabrication and construction of the ISOJOINT
ISOTELHA PIR, ISOJOINT FRIGO PIR, ISOJOINT ISOFACHADA PIR, and ISOTELHA
COLONIAL PIR insulated building panels in accordance with this Approval Report,
satisfactory field experience and continued use of acceptable quality control procedures
as determined by Surveillance Audits.

5.2 The combustible core system described in section 2.2 has not been evaluated for the
toxicity of the products of combustion.

5.3 The wind and hail ratings established in Section 1.4 of this report are to be used in
conjunction with FM Global Property Loss Prevention Data Sheets 1-28 Design Wind
Loads, 1-34 Hail Damage and 1-57 Plastics in Construction.

5.4 The securement of the roof system must be enhanced at the building corners and
perimeter as outlined in FM Global Property Loss Prevention Data Sheet 1-31.

6 SURVEILLANCE AUDIT

The manufacturing facilities at the following location(s) shall be visited on a routine

basis. The facility processes and quality control procedures in place have been
determined to be satisfactory to manufacture products identical to that tested and
Approved. An FM Approved Products/Specification Tested Revision Request Form shall
be submitted to FM Approvals for requesting to manufacture products at any additional
or alternate manufacturing facilities which are not listed below.

Audit Location(s)

Qd 08 Modulo 14/16
Isolantes Termicos LTDA
Distrito Agro Industrial de Anapolis/DAIA
Anapolis Goias - GO
Brazil

Rod. BR-232, Km 5.18

S/N - Zona Rural/Fazenda Pérola
Vitória de Santo Antão - PE
Brazil

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FM APPROVALS PROJECT NO: 0003047329

7 MANUFACTURER’S RESPONSIBILITIES

7.1 The manufacturer shall notify FM Approvals of any planned change in the Approved
products, prior to general sale or distribution, using the FM Approved
Products/Specification Tested Revision Request Form. No changes of any nature shall
be made unless notice of the proposed change has been given and written authorization
obtained from FM Approvals.

7.2 To ensure compliance with his procedures in the field, the manufacturer shall supply to
the installer and owner such necessary instruction or assistance required to produce the
desired performance achieved in the tests.

7.3 In accordance with the Master Agreement, the manufacturer shall make full and
immediate disclosure to FM Approvals of all information concerning any defect in, or
potential hazard of, the product or service manufactured or provided by the Customer
which is Approved by, or being examined by, FM Approvals. The manufacturer shall
make all necessary arrangements for the investigation of complaints / anomalies
applicable to this approval and shall keep records of all complaints / anomalies including
actions taken.

8 DOCUMENTATION

The following document describes the ISOJOINT ISOTELHA PIR, ISOJOINT FRIGO
PIR, ISOJOINT ISOFACHADA PIR, and ISOTELHA COLONIAL PIR insulated building
panels and is on file at FM Approvals.

Document Title Issue Date

Surveillance Audit Manual Anapolis Goias and Santo February 2016
Antão

9 CONCLUSION

9.1 See www.ApprovalGuide.com for the Approved assemblies.

9.2 Test results show 1) the panels in and of themselves would not create a need for
automatic sprinklers and 2) the panels would be acceptable in a combustible occupancy
protected by automatic sprinklers as defined by FM Global Property Loss Prevention
Standards.

9.3 The steel facings of the panels must be positively secured to the core by 1) attachment
of the entire panel assembly to supporting structural members with mechanical fasteners
or 2) positive attachment of the interior panel facer to the external panel facer with
mechanical fasteners.

9.4 Approval is effective as of the date of this report since a duly signed Master Agreement
is on file for this customer.

9.5 Continued Approval will depend upon satisfactory field experience and periodic
Surveillance Audits.

PROJECT DATA RECORD: 0003047329

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