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DE023031 EN V1.3 WA-9XX+ Inst
DE023031 EN V1.3 WA-9XX+ Inst
All rights reserved. Also partial copy of this manual is forbidden without a written permis-
sion of Lahti Precision Oy.
INSTALLATION MANUAL Page 3
CONTENTS
CONTENTS .........................................................................................................................3
1. SAFETY INSTRUCTIONS...............................................................................................6
2. GENERAL .......................................................................................................................8
5. ERROR MESSAGES..................................................................................................... 35
Pictures
Tables
1. SAFETY INSTRUCTIONS
Sources of Danger
No danger originates from the measuring system itself, if it is properly installed and
commissioned. However, danger can arise from transit of material to be weighed
(e.g. from auxiliaries used to handle or feed material) or if system assumes control
tasks.
Residual risks may originate from the measuring system if unskilled operators im-
properly handle the system. The measuring system can be part of a more complex
plant. The user is fully responsible for the overall plant safety.
The presence of this symbol indicates that the machine or component used has the
potential to cause damage to the measuring system or other plant sections.
Personnel
Only skilled persons may exclusively perform preparation, installation, commission-
ing, operation, maintenance and servicing.
All persons working on the measuring system are required to observe the safety
hints and know the parts of the technical documentation relevant to their work.
The supervisor is responsible for instructing his operators to observe all regulations
and instructions given.
Parameter Changes
The measuring system’s functionality is determined by parameters, which must ex-
clusively be changed by persons familiar with the measuring system operating prin-
ciples. Parameters incorrectly set may cause injuries or damage to the machine
whenever a user control system is connected. They can also adversely affect
weighing operation.
Password
Software parameters are protected from unintended change by password. The
measuring system user has to ensure safe password handling.
Before you acknowledge an error message, check to see that connected peripher-
als properly operate. Check to see that connected control systems, if any, are in fail-
safe state.
Before performing work on the electrical equipment, disconnect the power supply.
Moisture Protection
Protect all system parts, electrical items in particular, from moisture (e.g. during
maintenance and servicing) when housings are open. Observe housing protection
standards.
Constructional Changes
Unauthorized modifications to the system and/or use of replacement parts not sup-
plied by manufacturer voids manufacturer’s liability for any resulting damages. This
particularly applies to modifications, which have the potential to affect the operating
safety of the measuring system.
Replacement
Always use the genuine spare parts supplied by manufacturer. If other makes are
used, the warranty will be void.
2. GENERAL
Note: When connecting a multi stranded cable (also soldered) to screw connector,
a wire pin must be used!
260
16
0
8 4
7
D
3
5
6 2 1
B
A
C
Housing dimensions:
External connections:
Cable glands:
Connections of mainboard and load cell connection board are seen in the figure 2.
Mainboard is seen on the upper part and load cell connection board on the lower
part of the figure.
• Alternative 1:
Cable is fastened with supplied cable clamps to the metallic earthing plate.
1 2
1 Stripped cable
2 Clamp
• Alternative 2:
It is also possible to use cable ties. This is however not recommended as primary
way.
External
24 VDC supply
External
24 VDC supply
• For inductive load (relay) have to connect transient protection parallel with the
coil, for relay it is reverse-conducting diode.
External
24 VDC supply
• A standard WA-900+ product family unit has 3 pcs serial interfaces. Name of the
interfaces is S1, S2 and S3.
• S1 = RS485 2-wire interface, galvanically isolated
• S2 = RS485 2-wire interface, not galvanically isolated
• S3 = RS232 interface, not galvanically isolated
XSS
9
TRx+ 8 TRx+
TRx- Rx+ 7 TRx-
Tx- 6
Rx-
Tx+ 5
Asennuslevy 4
3
2
1
All electrical welding jobs in close to weighing instrument should be made be-
fore installation of load cells. If welding is necessary after the load cells are
installed and connected to the weight indicator the following measures must
be carried out:
1. Disconnect each individual load cell cable from the junction box or WA-900
unit.
If the load cells cannot be removed, place the earthing electrode of the
welding apparatus so close to the weld as possible and unconditionally
so that welding current does not run through the load cells.
Load cell cables are connected to the connection board, which is located at the bot-
tom of the unit.
Connectors of the load cell connection boards are seen in the figure 2. Load cell
connection board is located below the mainboard. Main board has to be removed to
access load cell connection board.
Each load cell is connected to its own channel. This type connection allows auto-
matic corner adjustment. Figure 10.
It is possible to connect more load cells to one channel of the WA-900+, load cell
parallel connection, Figure 11. Corner adjustment is done with resistors in the con-
nection box. Take care when more load cells are connected to one channel, load
impedance may not be less than 43Ω.
Load cell extension cable is connected in load cell connection box, table 2 and par-
allel connection table 3. Load cell extension cable must be done with twisted-pair
screened (shield) cable, table 4.
5
U+ 2 U+ Ch1-82
Se+ 6 Se+
Ch1-82.1
Si+ 4 Si+
Ch1-28
U- 3 U-
Ch1-81
Se- 7 Se-
Ch1-81.1
B1 Si- 1 Si-
Ch1-27
5
U+ 2 U+ Ch2-82
Se+ 6 Se+
Ch2-82.1
Si+ 4 Si+
Ch2-28
U- 3 U-
Ch2-81
Se- 7 Se-
Ch2-81.1
B2 Si- 1 Si-
Ch2-27
5
U+ 2 U+ Ch3-82
Se+ 6 Se+
Ch3-82.1
Si+ 4 Si+
Ch3-28
U- 3 U-
Ch3-81
Se- 7 Se-
Ch3-81.1
B3 Si- 1 Si-
Ch3-27
5
U+ 2 U+ Ch4-82
Se+ 6 Se+
Ch4-82.1
Si+ 4 Si+
Ch4-28
U- 3 U-
Ch4-81
Se- 7 Se-
Ch4-81.1
B4 Si- 1 Si-
Ch4-27
Anturikaapelin
jatkorasiat
Figure 10. Load cell cable connection, 1 load cell / channel (max. 8 kanavaa).
5
U+ 2 U+ Ch1-82
Se+ 6 Se+
Ch1-82.1
Si+ 4 Si+
Ch1-28
U- 3 U-
Ch1-81
Se- 7 Se-
Ch1-81.1
B1 Si- 1 Si-
Ch1-27
5
U+ 2
Se+ 6
Si+ 4
U- 3
Se- 7
B2 Si- 1
5
U+ 2
Se+ 6
Si+ 4
U- 3
Se- 7
B3 Si- 1
Anturikaapeleiden
kytkentärasia
Figure 11. Load cell cable connection, 3 load cells connected to the channel 1
Box
Connection U + Se + U- Se - Si + Si - Shield
type
AR-1 Soldering 1 2 3 4 5 6 7
KR-1 Screw 1 2 3 4 5 6 7
Box
Connection U + Se + U- Se - Si + Si - Shield
type
KR-54 Screw 1 2 3 4 5 6 7
KR-41A Screw 1 2 3 4 5 6 7
KR-41B Screw 1 2 3 4 5 6 7
Outer
Cable type Diameter
[mm]
LiYCY (TP) 3x2x0,14 5,8
LiYCY (TP) 3x2x0,25 7,1
LiYCY (TP) 3x2x0,5 8,7
JAMAK 4x(2+1)x0,5 9,5
DATAJAMAK 4x(2+1)x0,24 9,0
In addition, VNT 410 lets you convert a serial RS-232 connection (e.g. from a PC)
to RS-485 4-wire, so that max. 300 m distance to WA-900+ can be bridged. Se-
rial interface expansion module VSS 8020 must be used with VNT 410 serial
converter. RS-232 cable max. length is 15m.
157
177
Korkeus 46mm
Height
40
94
8 Rx- XSS-6
XS3-2
123
321
7 Rx+ XSS-5
XS3-5
6 NC
5 NC
9
5
4 0V
3 +24V
2 0V XPW-1
1 +24V XPW-2
Fuse
0,5AT
L 3
N 2
PE 1
RS-485 bus termination resistors jumpers W221 and W222 must be set same way,
position 1-2 or 2-3.
Position
1-2 Terminated
2-3 No Termination, Factory default setting
4. BUS INTERFACE MODULES
All parts required for installation are supplied with the unit.
1. Attach 3 pcs. spacer bolts on the mainboard. Height of a bolt should be 35 mm.
2. Check that all jumpers in the module are in correct position.
3. Connect flat cable of the module to the XFB-connector in the mainboard.
4. Bus interface module is installed component side down. Attach module to the
spacer bolts with screws.
5. Install bus interface cable. In the WA-900+ units XP3 (or XC3 or XS3) connector
is used.
VPB8020
W100
1
DC/DC
Figure 14. VPB 8020 bus interface module. Leds, connectors and jumpers.
1 5
Operation mode
Status
Led Meaning
Led Meaning
Pin Signal
4 +5V BUS
5 Cable screen ***
Bus termination can be activated with jumpers W150, W151 and W152.
If the last actively terminated slave is removed from the bus, this may cause the en-
tire bus to disturbed. This fault occurs particularly often when using alternating
scales. This problem can be avoided by using a separate active bus termination.
At normal application 2-wire cable is used. Both signals RxD/TxD are connected.
DGND and VP are not connected.
WA-900+ unit can be connected to DeviceNet fieldbus with VCB 8020 module.
Module VCB 8020 is equipped with two bus connectors. Use connector XC3 on
WA-900+.
The bus termination resistors must be activated at the first and last station of the
bus. This is done by applying the W160 jumper to the position 1-2. By default, the
resistances are not activated (position 2-3)
1 5
Network Status
Module Status
Led Meaning
Led Meaning
Pin Signal
1 V-
2 CAN_L
3 Cable screen
4 CAN_H
5 V+
Power supply 5V DC
Current Max 250mA
²
Bus connector Phoenix MSTB 5 max. 1.5mm
4.4. Serial interface expansion module VSS 8020, WA-mcom
One serial port can be added with serial expansion module VSS 8020.
The module has two connectors. XS3 connector is used in WA-900+ devices.
Connector XS3:
• RS-485
• 9600 Baud
• 8 bit
• no parity
• 1 stop bit
ICP-Module
INCOM ( R) + Vs +
Power Supply
( B)GND 10
IN 0 (Y)DATA+ + WA-9xx
(G)DATA- RS-485
Voltage is available across inputs with open switch (logical signal), and check LEDs
light.
ICP-module WA-9XX+
WA-unit
XSS
XSS
9
TRx+ 8
TRx- 7
6
390R 5
220R Mounting plate 4
Asennuslevy
3
2
1
Figure 20. ICP-module serial interface connection
Technical specifications
I-7063D
Relay outputs 8
5A@250VAC
Load max.
5A@30VDC
Switching time 8ms max.
Drop time 3ms max.
Min. Life 100000 switching operations
Inputs 8
Isolation 3750Vrms
Digital 0 +1V max
Digital I +4 …+30V
Input Impedance 3 kohm
Power supply +10…30VDC
Consumption 1.5 W
4.5.2. ICP-module I-7067D
7 relay outputs
Technical specifications
I-7067D
Relelähtö 7
5A@120VAC
Load max.
1.0A@24VDC
Switching time 5ms max.
Drop time 2ms max.
Min. Life 100000 switching operations
Power supply +10…30VDC
Consumption 1.5 W
Technical specifications
I-7021
Analogilähtö
Channels 1
Interface type mA, V
Accuracy ±0.1% , FSR
Zero drift: voltage output ±30µV/°C, max.
Zero drift: current output ±0.2µA/°C, max .
Span temp. coefficient ±25ppm/°C, max.
Voltage output Load 10mA , max
Current output Load
500 ohm
internal voltage
Current output Load
1050 ohm
external voltage
Isolation 3000VDC
Power supply +10...30VDC
Consumption 1.8 W
I-7021 Jumper settings
Load
Technical specifications
I-7014D
Analogitulo
Channels 1
Interface type mV / V / mA
Sample rate 10/ sec.
Bandwith 5.24 Hz
Accuracy ±0.05%
Zeropoint drift 20µV/°C
Span drift ±25ppm/°C , max.
Input Impedance: voltage 30 kohm
Input Impedance : current 125 ohm
Isolation 3000VDC
Excitation voltage output rating 30mA@15V
LED display 4½ decades
Power supply +10...30VDC
Consumption 1.9 W
Technical specifications:
Installation:
5.1. General
An example:
o Warning. This usually means that some part of the device (including
scale program) does not work correctly. It also may require some ac-
tions from operator or service personnel.
o Message. This error indicates that it is not directly affecting the scale
functions but may however require some repairing actions.
o If error indication does not contain any of the codes mentioned above,
it means that this is not really an error, only a notification and it does
not require any urgent operations from user.
First two digits, “AXXXX” indicate an error ID. Please, see chapter “Error
descriptions” for individual error ID’s.
The second two digits and possibly trailing “AXXXX-X” are reserved for ser-
vice personnel use. If there is a need to contact the service personnel in
Lahti Precision Oy due to any error, please be prepared to give the full error
description when asked.
The trailing part of the string contains a short, readable error indication.
5.2. Error descriptions
02 M02XX Power fail has occurred. If the unit has restarted due to user’s
operation, no action. Otherwise:
check cable, connectors and power
line.
A0404-1 Function block parame- At first, load empty variant and then
ters or loaded function the needed function variant again.
variant.
A0404-2 Analog output calibra- Re-calibrate analog output.
tion.
A0404-8 Analog input calibration. Re-calibrate analog input.
6.1. Calibration
6.2. Sealing
Legal-for-trade scales have to fix Descriptive plate. EU Notified body fix the other
EU-directive required marks and seals to legal-for-trade scales.
Plates are fixed to side of the housing. If unit is to legal-for-trade scale and Descri
tive plate is non-destructive, the plate has to be sealed.
+ /AS1250
M
2007
0424
D11-09-003
• Manufacturer
• Type: Scale type number (WA-903+ / AS1250)
• Id: Scale serial number (L0028777)
• Max: Maximum capacity
• Min: Minimum capacity
• e= Verification interval or d= interval for non-verified scales
• (III) The accuracy class of the scale (III tai IIII)
• CE-mark
• Fixing year with CE-mark (2007)
• Identification number of the EC-notified body (0424)
• EC-type approval certificate number (D11-09-003)
• M-sticker: In green sticker Capital letter M
If unit is fixed in red sticker capital letter M, the scale is non legal-for-trade.
In addition with descriptive plate have to be fixed electrical information plate.
WA-903+
VME 21040R
V0011136
9…36VDC 5W
• Manufacturer
• Manufacturer address
• WA type (WA-903+)
• Type: (VME 21040R, VME21041R, VME21080R tai VME
21081R)
• Mat no: Material number
• Power: Supply voltage and power consumption
7. WA-900+ TECHNICAL DATA
Base units
WA-903+ 8 channels VME 21080R V0011134
WA-903+ 8 channels, lightning protection VME 21081R V0011135
WA-903+ 4 channels VME 21040R V0011136
WA-903+ 4 channels, lightning protection VME 21041R V0011133
WA-951+ 4 channels VME 21040R V0011149
Accessories
Power supply 24V, 12W/ serial interface adapter VNT 410 V0010296
Adapter cable RS-232 USB P1038479
WA-9xx---PC RS-232 interface cable V0010911
PC-Programs
WA-view PC-scale program WA-View V0010305