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Using Dissolved Gas Analysis Results To Detect and Isolate The Internal Faults of Power Transformers by Applying A Fuzzy Logic Method
Using Dissolved Gas Analysis Results To Detect and Isolate The Internal Faults of Power Transformers by Applying A Fuzzy Logic Method
Using Dissolved Gas Analysis Results To Detect and Isolate The Internal Faults of Power Transformers by Applying A Fuzzy Logic Method
Research Article
method
Masoud Noori1, Reza Effatnejad1, Payman Hajihosseini1
1Department of Electrical Engineering, Karaj Branch, Islamic Azad University, Alborz, Iran
E-mail: p_hajihosseini@kiau.ac.ir
Abstract: One of the most important tools for condition monitoring is the gas chromatography test of transformer oil, which is
known as dissolved gas analysis (DGA). In this research, the DGA results of >3000 power transformers operating in Iran's
power grid were carefully studied and from among them, the results related to transformers suspicious of being faulty were used
to validate the fault detection accuracy of the presented fuzzy inference system (FIS). In most of the previously published
papers, the detection and isolation of transformer faults has been based on one or two of the following parameters: absolute
concentrations of free and dissolved gases in transformer oil, total dissolved combustible gases, total combustible gases, ratios
of some gases to each other, and the rates of gas increase. However, in this research, most of these parameters have been
used for fault detection and isolation, according to the IEC 60599 standards. Also, no attempt has been previously made to
detect the decomposition of insulation papers of transformers; but the presented FIS is able to detect this fault as well. The
overall performance accuracy of the presented system is F1 = 91.2%, which seems to be a suitable value.
2722 IET Gener. Transm. Distrib., 2017, Vol. 11 Iss. 10, pp. 2721-2729
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Fig. 1 Graphical rectangles or cubes [16]
Note 1: The arrow indicates increasing temperature; Note 2: The axes are limited to values of ten for clarification of presentation, but actually extend to unlimited values; Note 3:
Each of the cases defined in Table 3 is represented by a volume or ‘box’ on the 3D graphic; and Note 4: The coordinates of each box are the same as in Table 3. It is more convenient
to use this representation with the help of a computer software package
i. The Mamdani model has been selected for the fuzzy inference
engine in this research. The designed FIS consists of 25 inputs,
according to the tables and criteria stated in the IEC 60599
guidelines (Tables 2–4 and Figs. 1 and 2). This system has one
output with nine different states; eight states indicate the faults
(Table 1), and one state points out the health of the transformer.
The different inputs and output states have been listed in
Tables 6 and 7.
ii. In this research, triangular functions have been selected as the
membership functions for the inputs and outputs of the FIS.
From among these different triangular, bell-shaped, trapezoidal
and other membership functions, the best results have been
obtained by means of the triangular functions.
iii. The Zadeh method has been employed for the implication
Fig. 2 Duval triangle [16] (AND) and aggregation (OR) operations; which, respectively,
Where %C2H2 = ((100x)/(x + y + z)) for x = [C2H2] in microlitres per litre (µl/l); means the ‘Min’ and ‘Max’ operations [24, 25].
%C2H4 = ((100y)/(x + y + z)) for y = [C2H4] in µl/l; and %CH4 = ((100z)/(x + y + z))
iv. The centroid technique has been used for defuzzification.
for z = [CH4] in µl/l
v. In this system, according to the IEC 60599 guidelines, 221
‘IF…THEN’ fuzzy rules have been set up for the FIS, using
the ‘AND’ operator. Due to the same significance of all these
iv. Fuzzy rules: Conditional propositions in the form of ‘IF… rules, a weight of 1.0 has been allocated to each rule.
THEN’ that use operators such as ‘AND’, ‘OR’ and ‘NOT’ to
formulate the governing rules of the FIS [21]. Fuzzy rules are Here, an example is given to explain how the designed fuzzy
generated based on the knowledge of experts, and by using the system works and the governing rules of this system. Take
linguistic variables [22]. The linguistic variables reduce the transformer T, with a nominal power of 160 MVA, made in 2008
complexity of the fuzzy models [23]. In this research, all of the by Iran Transfo Co. and installed in the 230/63 kV power
rules have been formulated according to Tables 2–4 and Figs. 1 transmission substation of Boein Zahra, a subsystem of Zanjan
and 2 and based on the normal and abnormal ranges of Local Electricity Company. The data obtained from two periods of
absolute concentrations of gases, annual growth of gases and
the gas ratios.
Table 3 Normal rates of dissolved gas increase in transformer oil, in µl/l [16]
C2H2 H2 CH4 C2H4 C2H6 CO CO2
all transformers 35–132 10–120 32–146 5–90 260–1060 1700–10,000
no OLTC 0–4
communicating OLTC 21–37
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the mentioned transformer is the presence of a hot spot or hot spots
with a temperature <300°C (i.e. fault T1). Since the fault has been
diagnosed in the first step, we need not proceed to other steps. In
the fuzzy system designed for fault detection, for conditions such
as those of the mentioned transformer, Rule # 54 in the designed
system's rules set has been defined as follows:
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Abbaspour and Masjed Soleiman). One hundred sixty-two of these corresponding to that range. After applying all the inputs, the
185 transformers had been condition monitored and found to have diagnosis results of the FIS were compared to the real faults. For
one or more electrical, thermal or chemical faults or a combination example, as shown in Table 10, the designed FIS diagnosed a D2
of these faults. Once the internal faults of these transformers were type fault for power transformer T1 used in the Khamseh
detected, they were taken offline and repaired. The remaining 23 substation of Zanjan Regional Power Company; which agreed with
transformers had no faults and were totally healthy. The interesting the real fault. However, the FIS diagnosed a T1 fault for the power
point about these data is their extensive quantity and variety. IRAN transformer in the Palor-63 substation of Hormozgan Regional
is famous for being a four-season country; and the selected datasets Power Company; which did not match the real fault; this
were related to power transformers that have operated in different transformer had actually two real faults of PD and T2. Finally, the
climatic conditions, including the warm and dry, warm and humid, fault diagnosis accuracy of the FIS has been determined.
cold and dry, cold and humid, moderate and dry, and moderate and The point to consider in analysing the fault of insulation paper
humid climates. A sample of these data has been presented in decomposition is that it is true that one cannot rely solely on the
Table 10. ratio of CO2 to CO gas concentrations to decide the condition of
Using the MATLAB codes, the data in these tables have been the insulation paper and that the transformer paper might be
applied to the FIS as inputs. Through a fuzzy computational healthy even if this ratio is <3; however, IEC 60599 guidelines
process, the FIS generated defuzzified numbers from these data. state that to find out whether the changes of gas ratios relative to
Any defuzzified number belonging to one of the ranges defined for the measurements of the previous period are due to a new fault or
the nine output states specified the type of internal fault not, the new values should be subtracted from the previous values
and the ratio of gases (ratio of growth of gases relative to each
other) should be calculated again. This is particularly true for the
Table 6 Different inputs of the FIS designed in this ratio of CO2 to CO. Therefore, if the ratio of CO2 to CO is <3 and,
research at the same time, the ratio of the annual growth of CO2 to CO is
Number Inputs also <3, it means that the insulation paper of transformer is
1 CO2 gradually being decomposed and deteriorated [16]. Of course, there
2 CO are two tests for determining the condition of transformer paper: an
3 H2 online test which measures the amounts of furanic compounds (2-
furfuraldehyde) and calculates its annual growth and compares
4 CH4
these values against a standard table; and an offline test (performed
5 C2H2 when the transformer is disassembled) which removes a small
6 C2H4 piece of transformer paper and measures its degree of
7 C2H6 polymerisation (DP) [26–28]. In this research, the second test has
been used to evaluate the correct performance of the designed
8 Rate_CO2 fuzzy system; which in most cases, the detection of cellulose paper
9 Rate_CO fault by the presented fuzzy system has matched the results of
10 Rate_H2 measuring the insulation paper's DP after opening the transformer.
11 Rate_CH4 In very few occasions (just two cases, according to Table 12 of our
paper), in which the fuzzy system has alerted the ongoing
12 Rate_C2H2 deterioration of the cellulose paper, the increased concentration of
13 Rate_C2H4 CO gas might have been due to the leakage and entering of air into
14 Rate_C2H6 the tank, oil oxidation, or other causes, ant not because of the
deterioration of insulation paper. It should be mentioned that the
15 CO2 to CO
number of rules in the presented fuzzy system for detecting the
16 Rate_CO to gradual deterioration of the cellulose paper is 3.
17 C2H2 to C2H4
18 CH4 to H2 5.1 Evaluation of fault diagnosis accuracy
19 C2H4 to C2H6 5.1.1 F1 score: The fault diagnosis accuracy can be quantified by
20 Graphical C2H2 to C2H4 means of the F1 score. This criterion has been widely used in
21 Graphical CH4 to H2 machine learning systems. The reason for using the F1 score is that
it simplifies the process of determining the accuracy of system
22 Graphical C2H4 to C2H6 performance by providing a single index that combines the
23 CH4 Percent parameters of precision (positive predictive value) and recall
24 C2H2 Percent (sensitivity or TPR value). After testing each set of trained faults
by using new data, the obtained fault diagnosis results can be
25 C2H4 Percent
arranged in a confusion matrix (Table 11).
Table 9 Outputs of the applied FIS and the internal faults corresponding to each output
Fault No fault P PD D1 D2 T1 T2 T3 DT
range 0–0.11 0.11–0.22 0.22–0.33 0.33–0.44 0.44–0.55 0.55–0.66 0.66–0.77 0.77–0.88 0.88–1
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Fig. 4 Definition of Rule #54 in the applied FIS and its result
Fig. 5 Varnish material has collected at the bottom of transformer and caused the corrosion of collector #6 of transformer radiator
(a) Healthy and intact power transformer collector, (b) Damaged and corroded collector #6 of transformer radiator
Table 10a Sample of DGA data used in this research and the fault diagnosis results of some power transformers used in Iran's
electricity power network
Number Comp. Trans. code Present Previous Present gas concentration values, Previous gas concentration
name sampling sampling ppm values. ppm
data data
CO2 CO H2 CH4 C2H2 C2H4 C2H6 CO2 CO H2 CH4 C2H2 C2H4 C2H6
1 Bakhtar 9-1402 2008/24/08 2007/30/08 952 416 387 40 0 2 7 706 266 215 25 0 0 0
T6100-104
2 Azarbayejan SARDROOD2-T5 2014/26/07 2014/14/06 1132 204 1261 77 0 9.303 74 790 166 1014 65 0 11.35 56
3 Azarbayejan SARDROOD2-T6 2014/26/10 2014/01/09 3402 206 379 22 75 20 0 3940 226 343 16 58 17 6.3
4 Zanjan Khamseh – T1 2010/16/10 2009/06/06 3693 529 387 137 31 52 924 2347 360 348 56 17 28 519
5 Gilan Siadati-T2 2003/06/02 2003/09/01 3482 603 25.62 134 0 58 155 3157 431 54.4 104 0 58.85 102
6 Hormozgan Palor-63 2013/02/09 2012/25/02 4545 870 454 10 0.24 58 23 1839 893 67 6.5 0.24 57 22
7 Khuzestan Susangerde asli – 2006/09/08 2006/05/07 474 286 428 1984 9 2626 621 529 298 371 1735 0.82 2214 515
T3
8 Zanjan Khamseh – T2 2013/11/11 2013/01/01 2380 353 138 33 7 20 228 1186 126 0 0 17 20 9
9 Bakhtar 8-1401T1_22-26_ 2008/21/04 2007/19/09 1762 199 22 2 2 2 3 2084 259 35 3 0 2 3
In Table 11, af is the number of true positive diagnoses, bf is the negative diagnoses, and df is the number of true negative
number of false positive diagnoses, cf is the number of false diagnoses. In other words, af are the diagnoses correctly assumed
2726 IET Gener. Transm. Distrib., 2017, Vol. 11 Iss. 10, pp. 2721-2729
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Table 10b
Gas increase rate, ppm/year Gas ratio Duval tri. gas percent Real Diagnosed
CO2 CO H2 CH4 C2H2 C2H4 C2H6 CO2 /CO (CO2 C2H2 /C2H4 CH4 /H2 C2H4 /C2H6 CH4% C2H2% C2H4% fault fault
growth/
CO
growth)
249 152 174 15 0 2 7 2.228 1.64 0 0.103 0.286 0.952 0 0.05 P+ P
T1
2908 316 2908 107 0 17 154 5.558 9.194 0 0.061 0.126 0.892 0 0.107 PD PD
−3636 −135 245 43 114 22 −43 16.487 26.901 3.662 0.059 2000 0.191 0.636 0.174 D1 D1
767 124 28.6 59 10 17.59 297 6.981 7.946 0.596 0.354 0.056 0.623 0.141 0.236 D2 D2
4090 2163 −362 376 0 −11.831 665 5.771 10.873 0 5.227 0.375 0.698 0 0.302 T1 T1
1780 −15 254 2.368 0 0.395 0.685 5.224 −118 0.004 0.022 2.522 0.148 0.004 0.849 PD + T1
T2
−558 −122 579 2528 83 4177 1080 1.657 4.619 0.003 4.636 4.227 0.43 0.002 0.568 T3 T3
1392 265 161 38 −12 0 255 6.742 5.26 0.35 0.239 0.088 0.55 0.117 0.333 DT DT
−547 −102 −22 −1.7 3.4 0 0 8.854 5.367 1 0.091 0.667 0.333 0.333 0.333 no no fault
fault
to belong to fault f; bf are the diagnoses incorrectly considered to averaged to get a single performance value in multiclass problems
belong to f; cf are the diagnoses incorrectly supposed not to belong [30]. In macro-averaging, which is calculated by averaging the
to f and df are the diagnoses correctly assumed not to belong to f. results of different categories in multiclass problems, ‘C’ is
Thus, the TPR or the recall value in (1) measures the ratio of the considered as the total number of categories in the multiclass
number of positive cases correctly detected as faults (af) to the total problem, and the macro-averaging procedure is performed as
follows [29, 30]:
number of actual positive cases, by taking parameter cf into
consideration [29, 30]
∑Ci = 1 F1 f
F1 = i
, (0 ≤ F1 ≤ 1) (4)
af C
Recf = (1)
af + cf
The greater the F1 score, the more accurate the fault diagnosis
results. Hence, the objective in fault diagnosis problem is to
Also, the true predictive value or the precision in (2) measures the
maximise F1 score.
ratio of af over the total number of positively predicted outcomes,
by taking into account the false alarms (bf)
5.1.2 Measuring the fault diagnosis accuracy of the designed
FIS by using the F1 score: In this step, the considered FIS has
af
Precf = (2) been implemented and the results of monitoring 185 examined
af + bf transformers have been compiled. The set of actual results and the
prediction results obtained from the FIS have been presented in a
Finally, the F1 score can be obtained from (3) [29] confusion matrix, according to Table 12.
The F1 score is a very suitable index for measuring the degree
2 × Precf × Recf of fault diagnosis accuracy which measures based on confusion
F1f = (3) matrix. For example, for determining the degree of accuracy of
Precf + Recf
isolating fault T1 from the other faults by the designed FIS, first,
Since the precision and recall parameters are only used in binary the F1 score is computed eight times, as follows, and then, by
(two-class) classification tasks, the obtained results need to be averaging these eight scores, the fault diagnosis accuracy for fault
T1 is obtained (Table 13).
For example, the value of F1(T1,NoFault) = 92.7% expresses the
Table 11 Confusion matrix [29, 30] percentage of transformers with the T1 fault, which have been
Actual class correctly differentiated from the healthy transformers. Here, the
f −f procedure for calculating the F1(T1,NoFault) is explained. First, the
predicted class f af bf recall and precision parameters related to F1(T1,NoFault) are
−f cf df calculated based on Table 12 as follows:
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Table 13 Degree of accuracy (%) of diagnosing fault T1 from the other faults by the designed FIS
Measure F1 (T1, no fault) F1 (T1, P) F1 (T1, PD) F1 (T1, D1) F1 (T1, D2) F1 (T1, T2) F1 (T1, T3) F1 (T1, DT) Total F1 (T1)
value, % 92.7 95 95 97.4 90.5 79.2 92.7 100 92.8
af: Number of transformers with the T1 fault; which were correctly Due to the high importance and cost of power transformers used in
diagnosed by the FIS = 19. power networks, one of the key objectives of the managers in the
bf: Number of healthy transformers which were misdiagnosed by sensitive electricity industry is to properly operate and maintain
the FIS as transformers with the T1 fault = 0. this important equipment. To this end, the strategy adopted by the
managers is ‘condition monitoring’, and the tool for implementing
cf: Number of transformers with the T1 fault; which were
this strategy is the different electrical and chemical tests which are
misdiagnosed by the FIS as healthy transformers =3. performed on various parts of power transformers. One of these
chemical tests, which is performed on the oil of a power
Using the above values, we obtain transformer, is the gas chromatography test. In reality, the number
of defective transformers relative to the whole transformers in the
af 19 power grid is low; hence, not much experience exists in this regard,
Prec T 1, No Fault = = = 1,
af + bf 19 + 0 and there are very few expert technicians with sufficient experience
af in dealing with faulty transformers. Therefore, intelligent systems
19
Rec T 1, No Fault = = = 0.864 that are able to detect and isolate the internal faults of power
af + cf 19 + 3 transformers can be very useful. So in this research, based on the
data collected from the whole country in the last 15 years regarding
so the technical specifications and the results of tests performed on
162 faulty transformers and 23 healthy transformers, a FIS was
2 × Prec × Rec 2 × 1 × 0.864 designed which uses the gas chromatography test results as well as
F1(T 1, NoFault) = = = 0.927
Prec + Rec 1 + 0.864 the tables and procedures given in the IEC 60599 guidelines to
detect and isolate the faults of power transformers. The efficiency
In the same way, F1(T1,P) can be computed as below: of this system, i.e. the fault diagnosis accuracy of the designed FIS
and the matching of its predictions with the reality, was estimated
af 19 to be 91.2%.
Prec T 1, P = = = 1, However, the important point that should be emphasised is that
af + bf 19 + 0
the decisions made regarding the manner of operating and
af 19 maintaining power transformers should not be solely based on the
Rec(T 1, P) = = = 0.904
af + cf 19 + 2 results of this test, but the findings of other complementary
transformer tests should also be taken into consideration in order to
so adopt appropriate decisions in this regard.
One of the limitations of the designed FIS is that it is only able
2 × Prec × Rec 2 × 1 × 0.904 to diagnose one fault in a transformer that has multiple faults; and
F1(T 1, P) = = = 0.95 sometimes, even this one fault is misdiagnosed. Therefore, a
Prec + Rec 1 + 0.904
suggestion for future work on this subject is to optimise the FIS so
With regards to the above values, the value of parameter F1(T1), i.e. that it can adequately diagnose multiple faults in a power
the accuracy of correctly diagnosing fault T1 from the other faults, transformer.
is obtained as
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