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Operation mode
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Multitubular isotherm
Tubular or multi-tubular furnace
𝑑𝑁𝐽 𝑅,𝐽 𝑅ሶ 𝐽
∆𝐻 𝑅,𝐽 𝑅ሶ 𝐽
∆𝐻
𝑅ሶ 𝐽 = ∗ ∗
𝑚ሶ 𝑖𝑛 𝑐Ƹ𝑃,𝑎𝑣 (𝑇𝑖𝑛 − 𝑇 ) − 𝑚ሶ 𝑜𝑢𝑡 𝑐Ƹ𝑃,𝑎𝑣 (𝑇𝑜𝑢𝑡 − 𝑇 ) − ሶ
+ 𝑄 = 0 𝑚ሶ 𝑖𝑛 𝑐𝑃,𝑎𝑣
Ƹ ∗
(𝑇𝑖𝑛 − 𝑇 ) − 𝑚ሶ 𝑜𝑢𝑡 𝑐𝑃,𝑎𝑣
Ƹ ∗
(𝑇𝑜𝑢𝑡 − 𝑇 ) − + 𝑄ሶ = 0
𝑑𝑡 𝑠𝐽 𝑠𝐽
One inlet an one outlet 𝒎ሶ 𝒊𝒏 = 𝒎ሶ 𝒐𝒖𝒕 = 𝒎ሶ 𝟎 One inlet an one outlet 𝒎ሶ 𝒊𝒏 = 𝒎ሶ 𝒐𝒖𝒕 = 𝒎ሶ 𝟎
Constant specific heat capacity with temperature and conversion Constant specific heat capacity with temperature and conversion
𝑅,𝐽 𝑅ሶ 𝐽
∆𝐻 𝑑𝑇
− + 𝑄ሶ = 𝑚𝑐𝑃,𝑎𝑣
Ƹ
𝑠𝐽 𝑑𝑡
𝑅ሶ𝐽 = ∆𝐹𝐽 𝑅ሶ 𝐽 = 𝐹𝐽,𝑜𝑢𝑡 − 𝐹𝐽,𝑖𝑛
𝑅,𝐽 𝑅ሶ𝐽
∆𝐻 𝑅,𝐽 𝑅ሶ 𝐽
∆𝐻
𝑚ሶ 0 𝑐𝑃,𝑎𝑣
Ƹ (𝑇𝑖𝑛 − 𝑇𝑜𝑢𝑡 ) − + 𝑄ሶ = 0 𝑚ሶ 0 𝑐𝑃,𝑎𝑣
Ƹ (𝑇𝑖𝑛 − 𝑇𝑜𝑢𝑡 ) − + 𝑄ሶ = 0
𝑠𝐽 𝑠𝐽
Approach to a perfectly mixed reactor. Approach to a perfectly mixed reactor. Approach to a plug flow reactor:
As the concentration is uniform in the reactor: As the concentration is uniform in the reactor: 𝑹ሶ 𝑱 ≠ 𝐫𝑱 𝑽
of my reactor, in which:
𝒅𝑹ሶ 𝑱 = 𝐫𝑱 𝒅𝑽
Then I can apply the mass and energy balance I can apply the mass and energy balance in the entire
in the entire volume of reactor volume of reactor
𝑑 𝑅ሶ 𝐽 = 𝐹𝐽 + 𝑑𝐹𝐽 − 𝐹𝐽 = d𝐹𝐽
As the reaction rate changes with time the
heat exchanged is going to change with time: The conditions at the outlet are the same than inside
𝑑𝑄 𝑅,𝐽 𝑑𝑅ሶ𝐽
𝑄ሶ = ∆𝐻
Assumption of reactor:
𝑑𝑡 𝑚ሶ 0 𝑐𝑃,𝑎𝑣
Ƹ 𝑇 − 𝑇 + 𝑑𝑇 − + 𝑑 𝑄ሶ = 0
𝑠𝐽
𝑑𝑁𝐽
𝑅ሶ 𝐽 = 𝑅ሶ 𝐽 = ∆𝐹𝐽 𝑑 𝑅ሶ𝐽 = d𝐹𝐽
𝑑𝑡
𝑅,𝐽 𝑅ሶ 𝐽
∆𝐻 𝑅,𝐽 𝑑𝑅ሶ 𝐽
∆𝐻
𝑅,𝐽 𝑅ሶ 𝐽 𝑑𝑄
∆𝐻 𝑑𝑇 𝑚ሶ 0 𝑐𝑃,𝑎𝑣
Ƹ (𝑇𝑖𝑛 − 𝑇𝑜𝑢𝑡 ) − + 𝑄ሶ = 0
− + = 𝑚𝑐𝑃,𝑎𝑣
Ƹ 𝑠𝐽 𝑚ሶ 0 𝑐𝑃,𝑎𝑣
Ƹ (−𝑑𝑇) − + 𝑑 𝑄ሶ = 0
𝑠𝐽 𝑑𝑡 𝑑𝑡 𝑠𝐽
EQUATIONS We need to convert the differential or increases of molar flow or number of moles into differential or increases of conversion with:
GIVEN: 𝒅𝑵𝑱 = −𝑵𝑱,𝟎 𝒅𝑿𝑱 ∆𝑵𝑱 = −𝑵𝑱,𝟎 ∆𝑿𝑱 𝒅𝑭𝑱 = −𝑭𝑱,𝟎 𝒅𝑿𝑱 ∆𝑭𝑱 = −𝑭𝑱,𝟎 ∆𝑿𝑱
𝑵𝑱,𝟎 𝒅𝑿𝑱
𝑹ሶ 𝑱 = − 𝑹ሶ 𝑱 = −𝑭𝑱,𝟎 ∆𝑿𝑱 𝒅𝑹ሶ 𝑱 = −𝑭𝑱,𝟎 𝒅𝑿𝑱
𝒅𝒕
Combine the generation term of the mass balance with the generation term of the energy balance
𝑅,𝐽 𝑵𝑱,𝟎 𝒅𝑿𝑱 𝑑𝑄
∆𝐻 𝑑𝑇 𝑅,𝐽 𝑭𝑱,𝟎 ∆𝑿𝑱
∆𝐻 𝑅,𝐽 𝑭𝑱,𝟎 𝒅𝑿𝑱
∆𝐻
+ = 𝑚𝑐𝑃,𝑎𝑣
Ƹ 𝑚ሶ 0 𝑐𝑃,𝑎𝑣
Ƹ 𝑇𝑖𝑛 − 𝑇𝑜𝑢𝑡 + + 𝑄ሶ = 0 𝑚ሶ 0 𝑐𝑃,𝑎𝑣
Ƹ −𝑑𝑇 + + 𝑑 𝑄ሶ = 0
𝑠𝐽 𝒅𝒕 𝑑𝑡 𝑑𝑡 𝑠𝐽 𝑠𝐽
𝑵𝑱,𝟎 𝒅𝑿𝑱
𝐫𝑱 𝑽 = − 𝐫𝑱 𝑽 = −𝑭𝑱,𝟎 ∆𝑿𝑱 𝐫𝑱 𝒅𝑽 = −𝑭𝑱,𝟎 𝒅𝑿𝑱
𝒅𝒕
from the mass balance
Separate the parameter of design of the reactor in one side of the equation
−𝑵𝑱,𝟎 𝒅𝑿𝑱 −𝑭𝑱,𝟎 ∆𝑿𝑱 −𝑭𝑱,𝟎 𝒅𝑿𝑱
𝒅𝒕 = 𝑽= 𝒅𝑽 =
𝐫𝑱 𝑽 𝐫𝑱 𝐫𝑱
As condition inside the reactor are the same as the conditions at the
Integrate between the limits Integrate between the limits
outlet, 𝐫𝑱 = 𝐫𝑱,𝒐𝒖𝒕
𝒕 𝑿𝑱,𝒆𝒏𝒅 𝑽 𝑿𝑱,𝒐𝒖𝒕 −𝑭
−𝑵𝑱,𝟎 −𝑭𝑱,𝟎 ∆𝑿𝑱 𝑱,𝟎
න 𝒅𝒕 = න 𝒅𝑿𝑱 න 𝒅𝑽 = න 𝒅𝑿𝑱
𝑽= 𝐫𝑱
𝟎 𝑿𝑱,𝒔𝒕𝒂𝒓𝒕 𝐫𝑱 𝑽 𝐫𝑱,𝒐𝒖𝒕 𝟎 𝑿𝑱,𝒊𝒏
𝑿𝑱,𝒆𝒏𝒅 −𝑵 𝑿𝑱,𝒐𝒖𝒕 −𝑭
𝑱,𝟎 −𝑭𝑱,𝟎 ∆𝑿𝑱 𝑱,𝟎
𝒕𝑩𝑷𝑴𝑹 = න 𝒅𝑿𝑱 𝑽𝑪𝑷𝑴𝑹 = 𝑽𝑷𝑭𝑹 = න 𝒅𝑿𝑱
𝑿𝑱,𝒔𝒕𝒂𝒓𝒕 𝐫𝑱 𝑽 𝐫𝑱,𝒐𝒖𝒕 𝑿𝑱,𝒊𝒏 𝐫𝑱
+ 𝑑 𝑄ሶ = 0
PARAMETER RELATED TO THE THERMAL CONDITIONS
𝑅,𝐽 𝑁𝐽,0
∆𝐻 𝑅,𝐽 𝐹𝐽,0
ISOTHERM (dT = 0)
∆𝐻
𝑑𝑄 = − 𝑑𝑋𝐽 𝑑𝑄ሶ = − 𝑑𝑋𝐽
heat exchanged?
𝑠𝐽 𝑠𝐽
𝑅,𝐽 𝐹𝐽,0 ∆𝑋𝐽
∆𝐻
𝑄ሶ = 𝑚ሶ 0 𝑐𝑃,𝑎𝑣
Ƹ 𝑇𝑜𝑢𝑡 − 𝑇𝑖𝑛 −
𝑄 𝑅,𝐽 𝑁𝐽,0
∆𝐻 𝑋𝐽,𝑒𝑛𝑑 𝑠𝐽 𝑄ሶ 𝑅,𝐽 𝐹𝐽,0
∆𝐻 𝑋𝐽,𝑜𝑢𝑡
න 𝑑𝑄 = − න 𝑑𝑋𝐽 න 𝑑𝑄ሶ = − න 𝑑𝑋𝐽
0 𝑠𝐽 𝑋𝐽,𝑠𝑡𝑎𝑟𝑡 𝑠𝐽
0 𝑋𝐽,𝑖𝑛
𝑹,𝑱 𝑵𝑱,𝟎
∆𝑯 𝑹,𝑱 𝑭𝑱,𝟎 ∆𝑿𝑱
∆𝑯 𝑹,𝑱 𝑭𝑱,𝟎
∆𝑯
𝑸=− ∆𝑿𝑱 𝑸ሶ = 𝒎ሶ 𝟎 𝒄ො 𝑷,𝒂𝒗 𝑻𝒐𝒖𝒕 − 𝑻𝒊𝒏 − 𝑸ሶ = − ∆𝑿𝑱
𝒔𝑱 𝒔𝑱 𝒔𝑱
Outlet temperature?
𝑚ሶ 0 𝑐𝑃,𝑎𝑣
Ƹ 𝑇𝑖𝑛 − 𝑇𝑜𝑢𝑡 + =0 𝑠𝐽
𝑠𝐽 𝑠𝐽
𝑠 ∆𝑋𝐴 𝑠𝐵
1 𝑆 − 𝑠𝐵 𝑋𝐴,𝑒𝑛𝑑 1 − 𝑋𝐴,𝑠𝑡𝑎𝑟𝑡 𝜏𝐶𝑃𝑀𝑅 = 𝑆− 𝑋 1 − 𝑋𝐴,𝑖𝑛
𝐴 𝑠 1 𝑠𝐴 𝐴,𝑜𝑢𝑡
𝑡𝐵𝑃𝑀𝑅 =
𝑠𝐵
× 𝑙𝑛
𝑠𝐵 𝑘𝐴 𝐶𝐴,0 1 − 𝑋𝐴,𝑜𝑢𝑡 𝑆 − 𝑠𝐵 𝑋𝐴,𝑜𝑢𝑡 𝜏𝑃𝐹𝑅 = × 𝑙𝑛
2nd (2 reactants) 𝐴 𝑠 𝑠
CONSTANT DENSITY OR CONSTANT VOLUME (
Reversible 1st
𝑟𝐴 = −𝑘𝐴 𝐶𝐴 + 𝑘𝑃 𝐶𝑃 𝑠𝑃 𝑠𝑃 𝑠𝑃
𝑆− 𝑋 𝑋𝐴,e − 𝑋𝐴,𝑒𝑛𝑑 𝑋 − 𝑆 ∆𝑋𝐴 𝑆− 𝑋 𝑋𝐴,e − 𝑋𝐴,𝑜𝑢𝑡
𝑠𝐴 𝐴,e 𝑠𝐴 𝐴,e 𝑠𝐴 𝐴,e
𝑠 𝑡𝐵𝑃𝑀𝑅 = × 𝑙𝑛 𝜏𝐶𝑃𝑀𝑅 = 𝜏𝑃𝐹𝑅 = × 𝑙𝑛
(𝑆 − 𝑃 𝑋𝐴,𝑒 ) 𝑠𝑃 𝑋𝐴,e − 𝑋𝐴,𝑠𝑡𝑎𝑟𝑡 𝑠𝑃 𝑠𝑃 𝑋𝐴,e − 𝑋𝐴,in
𝑠𝐴 𝑘𝐴 −𝑆 𝑘𝐴 −𝑆 𝑋𝐴,e − 𝑋𝐴,𝑜𝑢𝑡 𝑘𝐴 −𝑆
𝑠𝐴 𝑠𝐴 𝑠𝐴
𝐾𝐶 =
1 − 𝑋𝐴,𝑒
Autocatalytic 𝑠𝑃 𝑠𝑃
1 𝑆− 𝑋 1 − 𝑋𝐴,𝑠𝑡𝑎𝑟𝑡 ∆𝑋𝐴 1 𝑆− 𝑋 1 − 𝑋𝐴,𝑖𝑛
𝑟𝐴 = −𝑘𝐴 𝐶𝐴 𝐶𝑃 𝑠𝐴 𝐴,𝑒𝑛𝑑 𝜏𝐶𝑃𝑀𝑅 = 𝑠𝐴 𝐴,𝑜𝑢𝑡
𝑡𝐵𝑃𝑀𝑅 = × 𝑙𝑛 𝑠 𝜏𝑃𝐹𝑅 = × 𝑙𝑛
𝑘𝐴 𝐶𝐴,0 𝑆 + 1 𝑠 𝑘𝐴 𝐶𝐴,0 (1 − 𝑋𝐴,𝑜𝑢𝑡 )(𝑆 − 𝑠𝑃 𝑋𝐴,𝑜𝑢𝑡 ) 𝑘𝐴 𝐶𝐴,0 𝑆 + 1 𝑠
𝑆 − 𝑃 𝑋𝐴,𝑠𝑡𝑎𝑟𝑡 1 − 𝑋𝐴,𝑒𝑛𝑑 𝐴 𝑆 − 𝑃 𝑋𝐴,𝑖𝑛 1 − 𝑋𝐴,𝑜𝑢𝑡
𝑆 = 𝐶𝑃,0 /𝐶𝐴,0 𝑠𝐴 𝑠𝐴
𝑟𝐴 = −𝑘𝐴 𝑘𝐴 𝜀𝐴 1 + 𝜀𝐴 𝑋𝐴,𝑠𝑡𝑎𝑟𝑡 𝑘𝐴 𝑘𝐴
VARIABLE DENSITY (
RULE 1
RULE 2 PARALLEL
SERIES
RULE 3 SERIES-PARALLEL
RULE 4
➢ RELATIONS BETWEEN SELECTIVITIES AND YIELDS
Which selectivities add to 100% and which not.
What is the meaning of the values obtained
If there is any relation between some selectivities and yields