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Spall & Sethi, 2020 - Design, Modeling and Analysis of Efficient Multi-Rack Tray Solar Cabinet Dryer Coupled With North Wall Reflector
Spall & Sethi, 2020 - Design, Modeling and Analysis of Efficient Multi-Rack Tray Solar Cabinet Dryer Coupled With North Wall Reflector
Solar Energy
journal homepage: www.elsevier.com/locate/solener
A R T I C L E I N F O A B S T R A C T
Keywords: An innovative design of front loaded multi-rack tray (MRT) solar cabinet dryer is presented having optimally
Multi-tray solar cabinet dryer inclined reflective north wall (RNW) which utilizes reflected component of the solar radiation in addition to the
Reflective north wall beam radiation for efficient drying particularly in winter when conventional dryer does not perform well at
Solar radiation capture model
higher latitudes (>30◦ N). A modified global solar radiation capture model coupled with RNW is presented to
Thermal model
Dryer efficiency
determine the effect of RNW on its performance. A thermal model is also developed for chamber air temperature
Drying model (Tch) and crop surface temperature (Tc) with experimental validation and solved using Modified Euler’s method
using FREEMAT software with experimental validation at Ludhiana climate (30.56◦ N) India. Use of RNW en
hances the radiation capture by 37.58%, 31.57% and 23.24% at 30◦ , 40◦ and 50◦ N latitude respectively in
winter. Daily average efficiency η(avg) with RNW was 5% and 4.35% higher under natural and forced convection
modes respectively as compared to without using RNW. By using RNW, 4–7 ◦ C and 2–5 ◦ C higher Tch was
observed as compared to when RNW was not used under natural and forced convection modes respectively. Total
reduction in drying time for carrot drying was observed to be 20% and 15% under natural and forced convection
modes respectively. Predicted and experimental values for Tch were successfully validated with root mean square
error (RMSE) ranging between 2.6 and 4.9. Uncertainty was found to be 20.5 out of which 19.3 was internal and
1.2 external which indicates the accuracy of observed data to determine the performance of solar dryer.
* Corresponding author.
E-mail addresses: vpsethi@pau.edu, vpsethi68@yahoo.co.in (V.P. Sethi).
https://doi.org/10.1016/j.solener.2020.10.012
Received 18 November 2019; Received in revised form 13 August 2020; Accepted 5 October 2020
Available online 16 October 2020
0038-092X/© 2020 International Solar Energy Society. Published by Elsevier Ltd. All rights reserved.
S. Spall and V.P. Sethi Solar Energy 211 (2020) 908–919
Inw solar radiation intensity on north wall of MRT solar cabinet εc emissivity of the crop, dimensionless
dryer, Wm− 2 τc transmissivity coefficient of crop, dimensionless
Isw solar radiation intensity on south wall of MRT solar cabinet ηd thermal efficiency of MRT solar dryer, dimensionless
dryer, Wm− 2 θin angle of incidence with north wall reflector, degrees
Itw solar radiation intensity on top wall of MRT solar cabinet θz zenith angle of the sun, degrees
dryer, Wm− 2 θi angle of incidence with MRT solar dryer inclined surface,
It total solar radiation incident on a horizontal surface degrees
consisting of beam radiation, diffuse radiation and βn slope of the MRT solar dryer north wall with vertical,
radiation reflected from ground, W m− 2 degrees
IT total solar radiation incident on a horizontal surface β’ coefficient of volumetric expansion, 0C
consisting of beam radiation, diffuse radiation, radiation ρn reflectivity of reflective north wall, dimensionless
reflected from ground and reflected from north wall αp absorptivity coefficient of polycarbonate sheet,
reflector installed at optimized tilt angle, W m− 2 dimensionless
kv thermal conductivity of humid air, Wm− 1 ⁰C-1 τp transmissivity coefficient of polycarbonate sheet,
Kin thermal conductivity of insulation, Wm− 1 ⁰C-1 dimensionless
Lin thickness of insulation, mm ρv density of humid air, kg m− 1 s− 1
mwb moisture content in wet basis, % μv dynamic viscosity of humid air, kg m− 1 s− 1
mdb moisture content in dry basis, % μ dynamic viscosity, kg m− 1 s− 1
mev mass of moisture evaporation, gm ρ reflectivity of ground, dimensionless
MRT multi rack tray β slope of the MRT solar dryer with horizontal, degrees
m mass flow rate air of air inside the chamber, kg s− 1 φ latitude of selected location, degrees
MR moisture ratio, dimensionless σ Stefan-Boltzmann constant, 5.67 × 10-8 W m− 2 K4
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S. Spall and V.P. Sethi Solar Energy 211 (2020) 908–919
moisture evaporated for drying jaggary inside the greenhouse for nat peeled longan and banana. Kumar (2013) investigated the behavior of
ural convection mode. Panwar et al (2013) conducted analysis on walk- heat and mass transfer phenomena for papad drying under forced con
in-type solar tunnel dryer for computing thermal modeling, energy ef vection mode. Wankhade et al (2014) presented an experimental anal
ficiency and exergy efficiency. Prakash and Kumar (2015) computed ysis to investigate the performance of solar dryer with air vents for
various thermal parameters such as; heat loss, coefficient of diffusion, natural air flow in dryer. ELkhadraoui et al (2015) conducted an
heat transfer coefficient on greenhouse crop dryer. Singh et al (2018) experimental analysis to investigate the performance of a novel mixed
concluded that the greenhouse operated in active mode was much better mode solar greenhouse dryer with forced convection to dry red pepper.
than the passive mode and forced convection mode was suitable for Yuan et al (2015) presented an experimental investigation of a solar
higher moisture removal than the natural convection mode. dryer system used for drying carpet. Thermal performance of the
Sharma et al (1990) developed energy balance equations for cabinet designed collector was tested based on ANSI/ASHRAE standard. Singh
solar dryer and solved for typical days in summer season. Anwar and and Sethi (2018) presented a comprehensive review of various indirect
Tiwari (2001) presented thermal analysis on four-tray solar crop dryer type solar dryers and also reviewed that these dryers were better than
by considering basic energy balance equations and solved them using against open sun drying. Simate and Siwanzi (2016) studied the per
fourth order Runge-Kutta method. The magnitude of different heat and formance of a photovoltaic ventilated solar tunnel dryer with unglazed
mass transfer coefficients affecting the moisture removal were deter transpired cloth absorber which was used to dry cabbage.
mined. Sreekumar et al (2008) presented an indirect type shaded solar It has been observed from above studies that although several de
cabinet dryer which consisted of two components that helped to absorb signs, experimental and theoretical studies of solar dryers have been
more solar radiation and thermal energy for drying of vegetables and reported. However, in composite type of climate the solar dryer does not
fruits. Two fans were fitted at the inlet of the dryer to accelerate the perform well due to low solar radiation availability during winter
drying rate significantly. months hence many drying operations at domestic level cannot be
Bala and Janjai (2009) presented the potential of solar drying tech performed when fresh vegetables are needed for drying and value
nologies for drying fruits, vegetables, spices, medicinal plants and fish addition. Therefore, in this study, a sufficiently large capacity multi-
examined the drying performance, product quality and economics for shelf crop dryer coupled with north wall reflector (RNW) is presented
the rural area of the tropic and subtropics regions. Medugu (2010) which improves the solar radiation capture by adding the reflected
studied the performance of solar cabinet and solar chimney dryer for component particularly in winter conditions at higher latitudes. For
drying tomatoes, pepper and bitter leaves. Singh and Kumar (2011) continuous operation of cabinet solar dryer under forced convection
studied the steady state mathematical model based on heat balance mode, PV operation has been used for operating the fans for moisture
concept of solar cabinet drier without loading the crop. Gatea (2011) removal. Furthermore, modified solar radiation and thermal models
conducted a study on design and development of a solar dryer and have also been developed and used to predict the drying chamber air
analysis on the performance of thermal drying system which consists of temperature, crop surface temperature. To solve the energy balance
a solar collector flat plate, drying chamber cylindrical section for the equations, Modified Euler’s method was used and computations were
purpose of drying 70 kg of bean crop. Badgujar (2012) designed a forced performed in FREEMAT software. Other performance parameters such
convection desiccant integrated solar dryer operating in two modes; as; heat loss coefficient and useful heat gained along with thermal effi
during sunshine and off-shine hours. The dryer was used to dry 20 kg ciency of the MRT solar cabinet dryer have been computed and
green peas and pineapple slices. Misha et al (2013) reviewed various compared with experimental values. Experimental validation of the
designs of tray dryers for drying of agricultural products and evaluated designed dryer with RNW is also performed for carrot drying.
the performance. Rigit et al (2013) designed and developed indirect
prototype solar dryer with biomass backup burner for the use of small 2. Design details and working principle of MRT solar cabinet
scale rural farmers to dry their harvested pepper berries. Sundari et al dryer
(2013) studied the performance of a forced convection solar drier with
evacuated tube collector for drying amla. The efficiency of the designed A multi rack tray (MRT) solar cabinet dryer with reflective north wall
drier varied from 38.16% to 43.7% whereas in sun drying the efficiency (RNW) of 1.25 m length, 1.50 m breadth and 1.09 m height with 1.61 m2
varied from 12.5% to 14.51%. bottom area was fabricated using 6 mm polycarbonate sheet at solar
Chaudhari and Salve (2014) reviewed various types of dryers with energy research laboratory of mechanical engineering department at
their design and performance parameters as well which were helpful in Punjab Agricultural University, Ludhiana (Fig. 1a Isometric view and
preservation of agricultural products for a long time. Sansaniwal and Fig. 1b Pictorial view). Specialty of the design was that MRT solar
Kumar (2015) presented a natural convection indirect solar dryer to cabinet dryer (having two shelves and four trays) was front loaded for
analyze the drying behavior of ginger in terms of convective heat ease of loading and unloading and to maximize the reflected solar ra
transfer coefficient and moisture removal rate (%db). Aiswarya and diation reflective north wall (RNW) was fitted for efficient drying
Divya (2015) designed and developed a solar dryer incorporated with operation at domestic level as well as commercial level.
PCM (phase change material) for drying of potato and canvas root. Flat Use of reflective north wall (RNW) on optimally inclined north wall
plate solar collector was used to absorb more heat which was transferred was suggested by Sethi and Arora (2009) for greenhouse type dryer. The
to the drying compartment with the help of a blower. Chevli et al (2016) optimum angle of north wall for four winter months at 30◦ N latitude as
studied the performance of a chimney type solar dryer tested for chilli suggested by these authors is used in the current study so that RNW
drying. The dryer consisted of a flat plate solar collector with a drying reflects the solar radiation from the north wall onto the tray that helped
chamber. Pakhare and Salve (2016) studied the performance of a solar in raising the chamber temperature during winter months when altitude
cabinet dryer with thermal storage for drying chillies in forced con angle of the sun is low particularly at higher latitudes. The south wall
vection mode which consisted of a flat plate collector for air heating and and south facing roof with downward inclination (at β = 25⁰ with the
used paraffin wax as PCM. horizontal) of MRT solar cabinet dryer fitted with RNW which helped in
Shanmugam and Natarajan (2006) presented an experimental maximization of transmitted solar radiation during winter months when
investigation of indirect forced convection and desiccant integrated altitude angle of the sun is low. The base material used for RNW was
solar dryer under hot and humid climatic conditions. It was concluded aluminized reflector sheet of 0.8 mm thickness having reflectivity close
that the integrated desiccant unit with solar drying continued the drying to glass 0.92 for glass and 0.9 for aluminized sheet) as prescribed by the
of products in off-shine hours which improved the quality of the drying manufacturer. The cost of the reflective sheet was about 40% less as
products. Janjai et al (2009) presented an experimental and simulated compared to good quality reflecting glass (having silver nitrate layer at
performance of a PV-ventilated solar greenhouse dryer for drying of the back) and has at least 5 years of life in sun without fading and does
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S. Spall and V.P. Sethi Solar Energy 211 (2020) 908–919
Fig. 1b. Pictorial view of MRT solar cabinet dryer with north wall reflector sheet.
Table 1a
Cross-sectional details of MRT solar cabinet dryer.
Shape (area) SW-south wall, NW-north wall, WW-west wall, EW-east wall, SR-south roof, BS-bottom surfaceAn area of nth section, where n is 1–5 for MRT solar dryer
2
MRT solar dryer (6.89 m ) SW NW WW EW SR* BS
0.64 m2 1.41 m2 0.81 m2 0.81 m2 1.61 m2 1.61 m2
β = 900 β = 900 β = 900 β = 900 β = 250 (inclined*)
γ =00 γ =1800 γ = + 900 γ = − 900 γ =00
not require ant maintenance or extra care against breakage except oc vegetables. Ten holes of 3 cm diameter were provided at the top inclined
casional cleaning of dust. The sheet can be easily rolled, replaced and roof and six holes of 6 cm diameter at the bottom were provided for
fixed just by removing the north wall of the MRT dryer using removable moisture removal under natural convection mode while during forced
screws. convection mode, the holes were kept closed with cotton plugs so that
Thermocol sheet of 0.04 m thickness was used at the base of the dryer the outside air could not enter the drying chamber and the moisture was
to minimize bottom loss coefficient. The size, dimensions and cross removed by operating the PV operated fans.
sectional area of each section of MRT solar cabinet dryer are given in Because there was angle iron partition between the two parallel trays
Table 1a. Front door was provided for ease of loading and unloading of to rest them at the lower side and uniformity was maintained by
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S. Spall and V.P. Sethi Solar Energy 211 (2020) 908–919
providing 3 holes at equal distance under each tray but of double size
It = Ib Rb + ρn Ib Rbn + Id Rd + ρRr [Ib + Id ] (1)
diameter for proper air inflow. However, at the top inclined roof, 10
holes of 3 cm diameter were provided as it was a continuous surface − 2
Instant solar radiation (Wm ) was converted into hourly insolation
without any partition and holes were provided at equal distance for (MJ m− 2) on a particular day as given below
moist air removal.
3600
Front and side views along with the dimensional details are shown in Hourlysolarradiation(MJm − 2) = IT × (2)
1000000
Fig. 1c, Fig. 1d and Table 1b. The north wall of MRT solar cabinet dryer
is inclined at optimum angle for achieving the maximum width of the Hourly total solar radiation on MRT solar cabinet dryer surfaces was
reflected radiation onto the drying trays. Two fans of 7.7 cm diameter calculated as under
consuming 3 W power each were connected with a six watt PV panel and
ST = Aww Iww + Aew Iew + Anw Inw + Asw Isw + ASR ISR (3)
attached with the iron frame on the top side of the MRT solar cabinet
dryer at optimum angle. Four rectangular wire mesh trays of 80 cm × 70 Year round solar radiation availability was evaluated at selected
cm × 2 cm depth size each were designed for placing on the iron frame latitudes of 30◦ , 40◦ , and 50◦ respectively to determine the performance
for drying operations. Trays were designed to have sufficient quantity of of MRT solar cabinet dryer. Thermal performance of the dryer was
loading material over a wider area, for the ease of drying process as it computed by total heat loss coefficient (UL), convective and radiative
helps to maintain good space between crops spread over it for uniform loss coefficient (UCR), bottom loss coefficient (UB), heat absorbed by
drying throughout the day. The main design aspect of optimum dryer MRT solar cabinet dryer (qabs), useful heat gained by MRT solar cabinet
width was based on the optimum inclination angle of the north wall of dryer (qga), heat loss by MRT solar cabinet dryer (qlo) and thermal ef
the dryer so that all the reflected radiation from the RNW falls back on ficiency of MRT solar cabinet dryer (ηd) on the pattern as presented in
the tray at solar noon when zenith angle of the sun (θz) is minimum for detail by Sekhon and Sethi (2019) for community solar cooker.
four winter months as given by Sethi et al. (2014) for solar cooker. In this
study, an average value of θz for four winter months at 30◦ N is chosen as 3.2. Thermal analysis of MRT solar cabinet dryer with north wall
49.32◦ and used to compute the optimum inclination angle of north reflector
reflective wall (βn) such that all the reflected radiation from RNW is
received up to the farthest end of tray for uniform crop drying. Thus, an Modified energy balance equations for different components of MRT
optimum size of tray dimensions having 80 cm length (leaving some solar cabinet dryer were computed using the greenhouse crop dryer
space for tray movement within 125 cm of total length) and 70 cm width model presented by Tiwari and Goyal (1998).
(having two trays covering 140 cm and 10 cm gap for placement was
left) were chosen. 3.2.1. Crop surface temperature
The energy balance equation for crop surface in MRT solar cabinet
3. Theoretical aspects dryer is given below
dTc
3.1. Solar radiation capture model by MRT solar cabinet dryer McCc = [hAc (Tc − Tch ) + (αc τc I(t)Ac )] (4)
dt
Solar radiation capture model for MRT solar cabinet dryer fitted with Where
reflective north wall was presented after making suitable modifications αc τc I(t)Ac = Rate of solar energy absorbed by the crop (carrot) inside
in the original model developed by Sethi (2009) for greenhouse. The the dryer from solar radiation
equations were used to write total instant solar radiation incident (It )on hAc (Tc − Tch ) = Rate of thermal energy transfer from crop to cham
the surface of the MRT solar cabinet dryer and computed by adding the ber air due to convective, evaporative and radiative heat transfer
effects of beam radiation (Ib ), diffuse radiation (Id ), reflected radiation coefficients
(Ir ) from the surface of earth and north wall reflector and conversion h = hrc + hev (Tiwari and Goyal, 1998)
factor of diffuse radiation (Rb ), reflected radiation (Rr ) and beam radi h2 = 5.7 + 3.8 v is convective and radiative heat transfer from crop to
ation north wall reflector (Rb ) as given below drying chamber
Fig. 1c. Front view of MRT solar cabinet dryer (all dimensions in cm).
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S. Spall and V.P. Sethi Solar Energy 211 (2020) 908–919
Fig. 1d. Side view of MRT solar cabinet dryer with inclined north wall reflector.
Table 1b K
hc = hc = C(Gr × Pr)n For natural convection (Jain and Tiwari 2004)
Size and dimensions of MRT solar cabinet dryer. X
(8)
S. Particulars Dimensions
No.
K
1. Length 1.25 m
hc = hcc = C(Re × Pr)n For forced convection (Jain and Tiwari 2004)
X
2. Breadth 1.50 m (9)
3. Height 1.09 m
Tray dimensions 80 cm × 70 cm
4. Bottom area 1.61 m 3.3. Mathematical solution
5. Covered area 6.89 m2
6. Door size 0.55 m × 1.15 m
To solve the energy balance equations for crop surface temperature
7. Vertical distance between the trays 0.23 m
8. Vertical distance from the bottom area to below tray 0.08 m
and chamber air temperature discussed above, Modified Euler’s method
9. Distance between PV operated exhaust fans 0.92 m (Grewal, 2016) was used and computation were performed by using
10. Surface area of MRT solar dryer (6.89 m2); SW, NW, 0.64, 1.41, 0.81 FREEMAT software.
WW 0.81, 1.61, 1.61
EW, SR and BS(bottom surface) (m2) 1
yn+1 = yn + [k1 + k2 ]
11. Tilt angle (β); βSW , βNW. βWW (◦ ) 90, 90, 90 2
ВEW , βSR (◦ ) 90, 25
12. Solar Azimuth Angle (γ); γSW, γSR γNW, γWW, γEW (◦ ) 0, 0, 180, +90, Where
γEW, γSR, (◦ ) − 90
-90, 0
k1 = f(xn , yn )
k2 = f(xn + h; yn + k1 )
0.016hc [P(Tc ) − γP(Tch )]
hev = (5) To apply this method, yn+1 is the required temperature after
[Tc − Tch ] particular time, y is the initial temperature and × values were taken as
zero in this case and h is the time step (1 h). The initial values of tem
h2 (Tch − Tc ) − 0.016hc [P(Tch ) − γP(Tc )]
hrc = (6) perature for chamber air and crop surface in MRT solar cabinet dryer (Tc
(Tch − Tc )
and Tch) were assumed as equal to ambient temperature. Solar radiation
intensity changes with time so it is input parameter in these equations
3.2.2. Chamber air temperature and obtained from global solar radiation model. Therefore the devel
Heat loss or gain by or from the chamber air depends upon the oped program helps in obtaining these values.
interaction with the crop in MRT solar cabinet dryer as given below
dTch ( ) 3.3.1. Computation of predicted crop temperature with respect to time(dT c )
Mch Cch = [hi Ac (Tch − Ta ) + αp τp I(t)Ac ] (7)
dt Predicted crop surface temperature dTc was computed by using
Modified Euler’s method applied on Eq. (4).
Where
⌊ ⌋ [ ]
αp τp I(t)Ac = Rate of solar energy absorbed by the chamber air inside dTc hAc (Tc − Tch ) αc τc I(t)Ac
= + (10)
the dryer from solar radiation dt Mc C c Mc C c
hi Ac (Tch − Ta ) = Rate of thermal energy transfer from chamber to
Where
ambient air due to convection and evaporation
rate of thermal energy transfer from crop to chamber due to
hi = 2.8 + 3V = Convective heat transfer coefficient from chamber
convective, evaporative and radiative heat transfer coefficients, y
to ambient air due to fans and wind as well ⌊ ⌋
∑ = hAc M
(Tc − Tch )
c Cc
Ac = AEW + AWW + ANW + ASR + ASW
rate of thermal energy transfer from crop to chamber due to
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S. Spall and V.P. Sethi Solar Energy 211 (2020) 908–919
convective, evaporative and radiative heat transfer coefficients, x 3.5.3. Drying method
[ ]
Blanching of carrots was done at 80 ◦ C temperature for 5 to 8 min in
= αc τMc I(t)A c
C
c c hot water before the start of the experiment and allowed to cool down
( )
derivative function of × and y at particular point, k1 = f xn , yn for 30 min and cut into round pieces of 4 mm to 6 mm thickness. Batch of
derivative function of × and y at particular point with adding value 2 kg carrots were spread uniformly on each tray and kept in the drying
of k1, k2 = f(xn + h; yn + k1 ) chamber of MRT solar cabinet dryer as shown in Fig. 2.
All experiments were performed during the day from 9 am to 5 pm in
1 winter season as well as summer season. After each drying day, the
actual value of predicted temperature y, n+1 = yn + [k1 + k2 ]
2 samples were removed from each tray in the evening time and then
Where packed in sealed polyethylene bags to avoid moisture gain. Next day
y’n+1 is predicted value of crop temperature (Tc ) experiment was continued with the same sample until the equilibrium
n is number of terms or experimental values moisture content (8% db) was reached. The initial moisture content in
h is time difference in hours carrots (86% db) was measured by standard oven drying (AOAC 2001)
the number of experimental values is 7 (10 am to 5 pm). method by placing 250 gm carrot sample in a hot air oven. The inclined
Same procedure was applied for computation of predicted chamber surface (roof) of the dryer had 10 holes on the top side of the dryer and
air temperature Tch with respect to time(dTch ) was kept open during natural convection mode for release of moist air,
As there was very little free moisture available in the carrot, there but during forced convection mode these holes were kept closed and PV
fore, due to evaporation of moisture, the temperature just above the crop operated fans operated at constant speed of 0.25 ms− 1 for continuous
surface was almost equal to the chamber air temperature. Hence, in removal of moist air. Two solarimeters (range 0–2000 Wm− 2 and least
order to obtain the physical properties of humid air (Ti) the average crop count 5 Wm− 2) were used to measure solar radiation on horizontal and
temperature (Tc) and chamber air temperature (Tch) were used as given inclined surface after each hour and average taken. A digital type elec
below tronic balance was used to measure moisture reduction (maximum
loading capacity of 10 kg, least count 0.01 gm) from the samples. Inside
Ti = (Tc + Tch )/2
and outside chamber air temperature and relative humidity were
Physical properties of humid air like density (ρv ), viscosity (μv ), measured using thermo-hygrometers (Maxtech, TH-103 model,
thermal conductivity(kv )and specific heat (Cv )for computing Grashof measuring range − 50 ◦ C to 70 ◦ C and 1–99% respectively having ac
number (Gr), Reynolds number (Re) and Prandtl number (Pr) were used curacy of ± 0.1%). Crop surface temperature was measured using a non-
as given by Anwar and Tiwari (2001). contact gun type infrared thermometer (measuring range − 20 ◦ C to 315
The numerical value of ‘C’ and ‘n’ depends upon the type of crop ◦
C, least count 0.5 ◦ C). All the data was recorded after every one hour of
dried and these equations were suitable for computing the moisture interval.
evaporated as suggested by Tiwari and Goyal (1998). Series of four experiments were conducted on consecutive sunny
days having almost similar day time temperature variations in both
0.016 K
mew = C(Gr Pr )n [P(Tc ) − γP(Tch )]At t (11) under natural convection as well as forced convection mode with and
L X
without using reflective north wall (RNW) such as; (i) natural convec
tion mode with RNW (ii) forced convection mode with RNW (iii) natural
3.4. Experimental uncertainty analysis convection mode without RNW and (iv) forced convection mode
without RNW. The air flow through the sample was measured using vane
Experimental percentage uncertainty was calculated for chamber air type an anemometer. Solar radiation intensity (It) available on hori
temperature Tch which is most important parameter for predicting and zontal surface equivalent to tray surface of MRT solar cabinet dryer,
validating the developed thermal model. It is the summation of internal ambient air temperature (Ta) and chamber air temperature (Tch) and
and external percentage of uncertainty. The external percentage un weight of the sample were recorded on hourly basis. Moisture content
certainty was taken as least count of the measuring instruments while (%) on dry basis and drying rate were calculated using equations given
internal percentage uncertainty was determined as Kumar and Tiwari by Sekhon and Sethi (2019).
(2007) and Prakash and Kumar (2014). Where
The experimental percentage of uncertainty was found to be 20.5 out
Xt − Xe
of which 19.3 was internal and 1.2 external uncertainties. The uncer MR = Moisture ratio = (12c)
tainty analysis clearly indicates that the observed data was adequately Xi − Xe
precise to determine the performance of MRT solar cabinet dryer. Xt, Xe and Xi are moisture contents % (db) at any time ‘t’, at equi
librium and at time t = 0, respectively. Various constants used in the
3.5. Drying performance study are given in Table 2.
Where
wi is initial weight of product and wf final weight of product in gm
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S. Spall and V.P. Sethi Solar Energy 211 (2020) 908–919
Table 2
Values of different constants used in the study.
Name of the constant Symbol Value used Reference
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S. Spall and V.P. Sethi Solar Energy 211 (2020) 908–919
Table 3
Total solar radiation enhancement by north wall reflector sheet during solar noon at selected latitudes (MJ m− 2).
Month Day φ = 30◦ N φ = 40◦ N φ = 50◦ N
Table 4
Showing maximum and daily average of performance parameters of MRTS solar cabinet dryer with and without RNW under natural and forced convection modes.
Mode Season Date (2017) Solar insolation at noon (MJ m− 2) Tch(max) (◦ C) UL(avg) (Wm− 2) UL(Max) (Wm− 2) η(avg) (%) η(max) (%)
Natural convection (with RNW) Winter (Jan 10) 2.20 51.3 5.12 5.66 25.88 61.45
Summer (Aril 09) 2.87 64.4 5.31 6.03 24.06 53.03
Natural convection (without RNW) Winter (Jan 11) 2.99 47.2 5.18 5.80 20.91 41.11
Summer (April 10) 2.87 60.6 5.30 6.55 22.79 46.26
Forced convection (with RNW) Winter (Jan 12) 2.62 50.3 4.92 6.35 23.98 54.13
Summer (April 14) 2.88 64.2 5.21 6.47 23.21 48.24
Forced convection (without RNW) Winter (Jan 14) 2.99 48.4 5.28 6.36 19.63 41.25
(Summer) April 16 3.07 62.5 5.44 7.46 21.73 43.12
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S. Spall and V.P. Sethi Solar Energy 211 (2020) 908–919
4.5.1. Variation of chamber air temperature with RNW under natural and Fig. 8. Hourly variation of chamber air temperature (Tch) under natural con
forced convection mode vection (NC) and forced convection (FC) modes without using RNW at 30⁰N in
Hourly variation of chamber air temperature (Tch) with RNW under winter month.
natural and forced convection mode is shown in Fig. 7. It was observed
that at 10 am Tch under natural and forced convection mode was 39.4 ◦ C respectively at the end of first drying day i.e. up to 5 pm (Fig. 9). During
and 36.8 ◦ C respectively (difference of only 2.6 ◦ C). This difference the start of 2nd drying day moisture content was almost same as of
further increased to only 3.4 ◦ C up to 1 pm as peak chamber air tem previous day and then drying continued till the equilibrium moisture
perature was observed to be 55.8 ◦ C and 52.4 ◦ C under natural and content is attained. It is thus clearly evidenced that moisture reduction
forced convection mode at 1 pm. By the end of experiment (at 5 pm), with RNW as compared to without RNW was much higher. It was due to
chamber air temperature was 33.4 ◦ C for natural convection and 31.4 ◦ C the fact that north wall reflector fixed of MRTS helped to maintain the
for forced convection mode. It was thus observed that the temperature higher inside chamber air temperature of the dryer for a long time
difference of chamber air under natural and forced convection was only resulting in faster moisture evaporation from the carrots. During the
2 to 3.4 ◦ C during the whole day which clearly indicates that use of RNW second drying day it was observed that the samples placed under RNW
helped to maintain chamber air temperature even under forced con dryer attained the equilibrium moisture content of 8.56% at around 2
vection mode throughout the day. pm however, the samples placed under without NWR dryer took about 3
hrs more to attain the equilibrium condition which clearly shows that
4.5.2. Variation in chamber air temperature without RNW under natural use of NWR can save about 18% drying time for carrot drying.
and forced convection mode However, estimation of moisture reduction percent in forced con
The chamber air temperature under natural and forced convection vection mode was less significant as compared to natural convection
mode without using RNW was 38.4⁰C and 34.4⁰C respectively at 10 am mode due to continuous removal and replacement of hot and moist air
(difference of 4 ◦ C) as shown in Fig. 8. This difference further increased with outside cold and dry air using PV operated constant speed fans
to 7 ◦ C at 1 pm (maximum) as peak chamber air temperature was 54.6⁰C (0.25 ms− 1) that did not allow the inside temperature to rise much even
and 47.6⁰C under natural and forced convection mode respectively. This with RNW. It was observed that without and with RNW, the percent
difference gradually reduced to only 1⁰C at 5 pm. It was thus observed moisture reduction of the carrots was 505.40% and 514.28% at the end
that without using RNW, the chamber air temperature remained higher of first day of drying i.e. up to 5 pm which was almost same in forced
under natural convection as compared to forced convection mode convection mode for both the cases. After two days of experimentation,
because constant speed of fans caused faster removal of hot and moist air the moisture content in the crop reached to the equilibrium condition of
(under forced convection mode). 8.33% only about 2 hrs earlier as compared to when RNW was not used
(Fig. 10) and could save about 15% of drying time.
4.6. Effect of reflective north wall on drying rate The effect of NWR under natural and forced convection mode is
shown in Fig. 11. It was clearly established that NC mode with NWR had
The experiments were conducted on four consecutive bright and the highest drying rate followed by FC mode with NWR. In natural
sunny days in the month of January (11th to 14th January 2017). It was convection mode, the effect of RNW was more significant as compared to
observed that under natural convection mode, moisture reduction the forced convection mode due to much higher chamber air tempera
without using RNW and with using RNW was 381.43% and 513.86% ture under NC mode with RNW than that of FC mode with RNW.
However, when RNW was not used moisture reduction rate was much
lower both under NC and FC modes due to lesser increase in chamber air
temperature. The speed of PV operated fans was also small (0.25 ms− 1)
which could not generate significant effect under FC drying and was
only capable of removing the moisture from the chamber of the dryer
but was not enough to increase the evaporative heat transfer coefficient
(hev) and the temperature effect was more predominant over the
convective drying.
5. Conclusions
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S. Spall and V.P. Sethi Solar Energy 211 (2020) 908–919
Fig. 9. Variation of moisture content (MC) reduction (%) of carrot samples without and with using RNW under natural convection (NC) mode of drying for two
consecutive drying days at Ludhiana (30◦ N latitude) India in winter.
Fig. 10. Variation of moisture content (MC) reduction (%) of carrot samples without and with using RNW under forced convection (FC) mode of drying for two
consecutive drying days at Ludhiana (30◦ N latitude) India in winter.
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S. Spall and V.P. Sethi Solar Energy 211 (2020) 908–919
than 10%). Medugu, D.W., 2010. Performance study of two design of solar dryer. Arch. Appl. Sci.
Res. 2 (2), 136–148.
It can thus be concluded that use of RNW on MRT solar cabinet dryer
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of 40◦ N and 50◦ N as the effect of RNW is significant on solar radiation validation of solar tunnel dryer a clean energy option for drying surgical cotton. Int.
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Declaration of Competing Interest 316–335.
Pinto, R.J., Dumroese, R.K., Marshall, J.D., 2006. Run for cover! What’s covering your
The authors declare that they have no known competing financial greenhouse and how it is affecting seedling growth. In: Proc 48th USDA Forest
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interests or personal relationships that could have appeared to influence Prakash, O., Kumar, A., 2012a. ANFIS modeling of a natural convection greenhouse
the work reported in this paper. drying system for jaggary: an experimental validation. Int. J. sustainable. Energy. 33
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Prakash, O., Kumar, A., 2015. Annual performance of a modified greenhouse dryer under
Acknowledgement passive mode in no load conditions. Int. J. green energy. 12, 1091–1099.
Prakash, S., Kumar, S., 2012b. Development of convective heat transfer correlation for
Authors are thankful to the authorities of Punjab Agricultural Uni common design of solar dryer. Energy convers. And manag. 64, 403–414.
Rajeshwari, N., Ramaliyam, A., 2012. Low cost material used to construct effective solar
versity, Ludhiana for providing all the necessary financial and technical
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Sekhon, M., Sethi, V.P., 2019. Thermal modeling and analysis of novel twin-chamber
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