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1 s2.0 S2468896723000058 Main
1 s2.0 S2468896723000058 Main
a r t i c l e i n f o a b s t r a c t
Article history: Radiation of noise to the interior of a space vehicle during liftoff and transonic climb is a long-standing
Received 20 October 2022 problem. To attenuate noise inside the crew compartment during launch and in-space operation, sand-
Received in revised form 31 January 2023
wich panels have been employed in the pressurized outer shell to passively reduce the exterior noise
Accepted 2 February 2023
transmission. However, the layouts and the sound transmission loss of the implemented sandwich pan-
Available online 16 February 2023
els have not been made available for public release. Against this idiosyncratic practice, this study en-
Keywords: visioned disseminating the know-how on the sound attenuation ability of dissimilar sandwich panels.
Sandwich panels To efficiently absorb and dampen the acoustic energy, the sandwich panels were specifically configured
Anti-symmetric coincidence
using a honeycomb core, felts and a closed cell aluminum-foam in the material lay-up. The face sheets
Resonance
of the sandwich panels consisted of either glass fiber-reinforced epoxy or carbon fiber-reinforced epoxy
Mass effect
Sound transmission loss composites. The sandwich panels were tested as acoustic barriers to a diffuse sound field in a sound
transmission suite. As found, an increase in the panel thickness brought a decrease in the anti-symmetric
coincidence frequency of sandwich panels. A rubber damping layer in the material lay-up added limp
mass to a sandwich panel and reduced the panel vibration at excitation frequencies beyond 500 Hz.
Multiple felts reinforced the sound transmission loss of a sandwich panel by dissipating the acoustic en-
ergy into thermal energy at the felt interstices in the frequency regime beyond 315 Hz. In conclusion,
this study proposed optimized sandwich configurations considering the constitutive materials, number of
material layers, material layer thickness and stacking sequence. The optimized sandwich configurations
could fairly deliver the demanded sound transmission loss in the high-frequency regime.
© 2023 International Association for the Advancement of Space Safety. Published by Elsevier Ltd. All
rights reserved.
1. Introduction Since the early 1960s, passive damping has been applied
to mitigate low-frequency noise inside aircraft [1]. The sound
Intense acoustic noise is a by-product of spacecraft launch. On absorption at low frequencies greatly depends on the thickness
a launch pad, the firing of a spacecraft rocket engine induces noise of damping layers [2]. As seen, the sound absorption coefficient
in the form of airborne acoustics and structural vibration. The of thinner acoustic blankets drops rapidly at frequencies below
rocket engine noise can be hostile for the spacecraft itself and 100 Hz [2]. To attenuate the incoming noise, a visco-elastic core
for the avionics and payloads aboard. A rocket engine produces can be used in a sandwich structure [3]. The visco-elastic core
noise within a broad frequency range. However, the high-frequency experiences little shear in low-order deformation modes, if the
noise is particularly intense and of concern since it causes a large base structure is not appreciably curved. A spacer layer beneath
number of stress reversals in space vehicle structures, payloads a visco-elastic core acts as a kinematic amplifier to increase the
and electronic packages. These stress reversals lead to fatigue fail- shear deformation, which reinforces the noise damping capability
ure. Therefore, it is of utmost importance to mitigate the high- of a passive treatment [1]. A soft core significantly affects the STL
frequency noise inside space vehicles. To do so, this study adopted and peak/valley frequencies of a composite sandwich panel [4].
a passive approach and in correspondence, offered new sandwich Grosveld and Mixson concluded that a honeycomb (HC) core
configurations for space vehicle structures. These sandwich config- reinforces the STL of a sandwich panel, although, damping tapes
urations should reinforce the sound transmission loss (STL) in the in a sandwich panel do not provide additional benefits [5]. A
high-frequency regime. double-layer HC core sandwich panel offers a better STL than a
single-layer HC core sandwich panel [6]. A two-layered pyramidal
core filled with fibrous materials reinforces the STL at low frequen-
E-mail address: md.zahidhasan83@yahoo.de cies [7]. Micro-perforated sandwich panels stuffed with fiberglass
https://doi.org/10.1016/j.jsse.2023.02.001
2468-8967/© 2023 International Association for the Advancement of Space Safety. Published by Elsevier Ltd. All rights reserved.
M.Z. Hasan Journal of Space Safety Engineering 10 (2023) 133–143
materials provide a wide low-frequency absorption bandwidth and periments have been analyzed, and the implications of these out-
a surplus interior noise reduction [8]. Micro-perforated sandwich comes have been discussed. Third, based on the STL performance,
panels with a large perforation diameter (about 1.0 mm) are poor the optimized sandwich configurations have been proposed. Fi-
sound absorbers at a low incident sound pressure, though, can be nally, conclusions have been outlined.
useful sound barriers at a high incident sound pressure [9]. An
investigation on the sound absorption performance of a micro- 2. Methodology
perforated sandwich panel, built with a perforated HC-corrugation
hybrid core, has depicted that the face sheets play the key role The STL experiments had been conducted according to the stan-
in sound absorption, while the effect of corrugation on sound dard test method ISO 10140-2. The upcoming discourse delineates
absorption is less significant [10]. A better acoustic comfort can be the particulars of the performed STL experiments.
obtained by reducing the core height and increasing the face sheet
thickness of a sandwich panel [11]. Though, the acoustic response
2.1. Test specimens
is not sensitive to the cell size of a HC core [11].
Partially reticulated polyurethane foam (the so-called smart
For the experimental campaign, nineteen sandwich panels with
foam) effectively dampens the vibration of sandwich structures
dissimilar materials, thicknesses and stacking sequences were cho-
[12]. To attenuate noise inside a crew cabin, Liu et al. preferred
sen. Table 1 shows the distinct features of the selected sandwich
porous sound absorbing materials for fuselage sidewalls [13]. It
panels.
has been found that an impervious screen on a foam assembly in-
creases the normal impedance sound absorption coefficient [14].
The resonant amplitudes of vibro-acoustic responses can be sig- 2.2. Material properties
nificantly reduced by filling the empty space of a truss core with
polyurethane foam [15]. Foam filling also reduces the overall trans- Tables 2 and 3 demonstrate the mechanical properties and the
mitted sound power level [15]. Particles of fir sawdust or fibers of thickness of material layers of the sandwich panels.
beech sawdust, used as reinforcing materials inside polyurethane
foam, ensure a good sound absorption [16]. Sandwich panels, con- 2.3. Manufacturing and mounting the test panels
stituted by two aluminum (Al) face sheets and a foamed Al-core,
guarantee a high acoustical insulation and an appreciable vibration The material layers of the sandwich panels were stacked in
damping [17]. the required sequence manually and cured in an autoclave for
Arunkumar et al. found that the high stiffness and the inherent 3 h at a curing temperature of 120 °C under 6 bar pressure.
material damping of fiber-reinforced plastic face sheets enhance Rectangular panels were cut afterward using a diamond saw.
the STL of a sandwich panel [18]. The STL experiments conducted Next, aging of the cured sandwich panels was conducted at an
by Chao and Fai showed that the replacement of glass-reinforced ambient temperature of 24 °C and a relative humidity of 60%
silicon-calcium face sheets with glass-reinforced concrete face for 3 days to relieve the residual stress of the cured sandwich
sheets leverages a better STL in the low-frequency regime [6]. panels. Visual inspections revealed no aging-related distortion, and
Thicker face sheets shift the resonances of a sandwich panel to C-scan exhibited no cracks or cutting-induced delamination inside
higher frequencies, while a thicker core filled with a magnetorheo- the sandwich panels. Even though the outer shell of pressurized
logical fluid brings down the resonances to lower frequencies [19]. spacecraft compartments has curvilinear shapes, the test panels of
Wood-waste tire rubber composite face sheets offer better sound this study were flat for the sake of an uncomplicated panel instal-
insulation properties [20]. lation in the sound transmission suite. The panels were cut into
Stiffeners on composite face sheets of a sandwich panel atten- two sizes: 1540 mm (length) × 1043 mm (cabin height direction),
uate the sound radiation [21]. Visco-elastic patches bonded to a and 1500 mm (length) × 1051 mm (cabin height direction), and
structure decrease the radiated noise with the aid of mass and lo- clamped around their perimeter in a thick rigid mounting frame
cal damping effects [22]. Metamaterial sandwich panels with at- made of high-density fiberboard (see Fig. 1). The panel edges were
tached resonators can reduce the sound- transmission and radia- intended to be fully constrained. Therefore, the sandwich panels
tion [23]. Nanofibrous materials in a sandwich panel have good po- were screwed to the mounting frame to avoid any displacement
tential of low-frequency noise reduction [24]. Synthetic fibers with or rotation at the panel edges. The mounting frame reduced the
circular, hollow and triangular cross-sections improve acoustic ab- test dimension of the sandwich panels by 5 cm along the panel
sorption properties [24]. perimeter. It is to be noted that all the treatment masses were
The open literature has exhibited an array of experimental stud- applied away from the spatial plane, in which a sandwich panel
ies on the attenuation of low-frequency noise with the help of was screwed to the supporting frame.
sandwich panels. Yet, as far as the author’s knowledge is con-
cerned, none of those sandwich panels has been conceptualized 2.4. Dimension of reverberation rooms
to mitigate the high-frequency noise. Even if some sandwich pan-
els were configured to do so, those sandwich configurations have The sound transmission suite consisted of two adjacent rever-
been confined to company brochures and not been disseminated in beration rooms, which were identified as the sound source- and
academic and archival literature. Against this backdrop, this study the sound receiving room. The two reverberation rooms were sep-
aimed at developing a series of HC sandwich panels with different arated from each other by a sandwich panel in-between. Fig. 2
configurations. The sandwich panels were supposed to passively demonstrates the sketch of the sound transmission suite. Room-A
reduce the sound transmission in the high-frequency regime while acted as the sound source room, while sound transmitted through
maintaining their mechanical strength. Finally, this study evaluated a sandwich panel toward Room-B, the sound receiving room. Two
the acoustic performance of these developed heterogeneous sand- dimensions of this pair of rooms were not the same or in the ratio
wich panels in terms of STL. of small whole numbers. The two rooms were so constructed and
To elaborate on the particulars of the conducted STL experi- arranged that the sandwich panel offered the only sound transmis-
ments, the upcoming content of this article is divided into three sion path between them. As recommended by the selected ISO test
sections. First, the ISO-standard procedure of the STL experiments standard, the volume of the sound source room differed by more
has been described. Second, the significant outcomes of the STL ex- than 10% from that of the sound receiving room.
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Table 1
Stacking sequence, dimension, and mass of the tested sandwich panels.
Panel Stacking sequence Panel Panel dimension Surface mass Panel mass
identifier thickness (in-plane) density [gm/m2 ] [kg]
[mm] [mm × mm]
Table 2
Properties and thickness of material layers.
2.5. Microphone arrangement (see Fig. 3). All microphones were of 13 mm random incidence
pressure field condenser type. The small size microphones did
The average sound pressure level (SPL) was measured at not distort the diffuse sound field. Pressure field microphones
twenty-one locations inside each reverberation room. Corre- were chosen instead of free field microphones, since pressure field
spondingly, twenty-one microphones were placed in the sound microphones do not underestimate the true SPL of a diffuse sound
source room, while the sound receiving room accommodated also field and do have comparable sensitivity to any sound incidence
an identical number of microphones. Twenty-one microphones angle. Stationary microphones were at least 1.5 m apart from each
occupied three spatial planes normal to the test panel surface. other. Microphone positions were mutually far enough to enable
Seven microphones were allotted per spatial plane accordingly independent sampling of the diffuse sound field.
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Table 3
Mechanical properties of materials.
Material identifier Flexural 45° In-plane shear modulus [MPa] Young’s Young’s Young’s Poisson’s
strength [MPa] modulus, modulus, modulus, ratio
E11 [MPa] E22 [MPa] E33 [MPa]
Fig. 1. A test panel as viewed from the sound source room; 1, 2, and 3 stands for the sandwich panel, the supporting frame, and the baffle, respectively.
In the sound source room, the microphones were more than high-frequency sounds. Projecting the loudspeakers to the corners
2 m away from the sound power sources. The shortest distance of the sound source room prevented a direct blow of sound pres-
from a microphone to a major extended surface was beyond 1 m. sure on microphone diaphragms. Independent random noise gener-
In the sound receiving room, the microphones were at least 1.5 m ators and amplifiers electronically controlled the loudspeaker func-
apart from the test panel. In both rooms, two microphones did tion. It is worth noting that a change in the projected direction and
not have the same height above the floor. Dissimilar heights of the position of sound power sources may alter the measured val-
the microphones allowed sampling the diffuse sound field in as ues of STL in the low-frequency regime. As registered by the micro-
much of the room volume as possible. Sufficient time for averaging phones, the loudspeakers generated a SPL of 103 dB in the sound
the sound pressure at each microphone yielded a time-averaged source room. The average temperature and relative humidity inside
SPL with an accuracy of ±0.5 dB. Longer averaging times were the sound source- and the sound receiving room were, respectively,
needed for low-frequency sounds than for high-frequency ones. 22 ± 2 °C and approximately 30% in the course of STL experiments.
As found, the minimum averaging time was 9.9 s for sounds at
the 125 Hz one-third octave band center frequency (f1/3 ) to reach 2.7. Calculation
the confidence limit of ± 0.5 dB. Keeping the confidence limit,
the minimum averaging time increased to 12.4 s for sounds at The frequency analysis bandwidth of the STL measurements
f1/3 = 100 Hz. Prior to the STL experiments, the microphones were chosen was one-third octave. The STL at a specific f1/3 was deter-
calibrated using an acoustic calibrator, which generated a pre- mined from:
defined SPL at a specific frequency at microphone diaphragms.
ST Lsavg, f1/3 = SP Lsavg,S, f1/3 − SP Lsavg,R, f1/3 + 10log10 S/AR, f1/3 (1)
2.6. Selection of sound sources where,
In the sound source room, two loudspeakers acted as two refer- ST Lsavg, f1/3 = space-averaged sound transmission loss (in [dB]) at
ence sound power sources, which generated a diffuse sound field a specific f1/3 ;
and unleashed random noise at one-third octave bands over a wide SP Lsavg,S, f1/3 = space-averaged sound pressure level (in [dB]) in
frequency range. Separate loudspeakers were assigned to low- and the sound source room at a specific f1/3 ;
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and
1 SPLtavg,i(R), f1/3 /10
n
SP Lsavg,R, f1/3 = 10log10 10 (3)
n
i=1
Fig. 3. Location of the microphones and loudspeakers in the sound transmission suite.
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Table 4
One-third octave band center frequencies.
f1/3 [Hz] 100 125 160 200 250 315 400 500 630 800 1000
log10 (f1/3 ) 2 2.09 2.20 2.30 2.39 2.49 2.60 2.69 2.79 2.90 3
Table 5
The next standing one-third octave band center frequencies.
f1/3 [Hz] 1250 1600 2000 2500 3150 4000 5000 6300 8000 10,000
log10 (f1/3 ) 3.09 3.20 3.30 3.39 3.49 3.60 3.69 3.79 3.90 4
that the ratio of the largest to the smallest dimension of the sound the acoustic excitation-induced structural waves constructively in-
reverberation rooms was less than two to avoid room resonances terfered with the waves reflected from the panel boundaries. In
in the low-frequency regime. Uncorrelated noise signals were pre- correspondence, the sandwich panel was nearly transparent to
ferred for the two loudspeakers to reduce the spatial gradient of sound at the resonance frequency. After the resonance-committed
SPL in the sound source room. In addition, the sound absoption STL dip, the STL steadily increased with the increasing frequency
area of the sound receiving room was kept as small as possible (up to f1/3 = 5 kHz), manifesting into an extended mass law-
to ensure an ideal diffuse sound field and to minimize the surface controlled region. For f1/3 > 5 kHz, the STL of sandwich panel-1
area directly impacted by the sound field transmitted through the tended to decrease.
sandwich panel. The sound field generated in the low-frequency In an identical trend, a decline in the STL of sandwich pan-
regime, therefore, was diffusion-dominated, not room resonance- els (2–3) appeared at their first structural resonance frequency of
dominated. 200 Hz. After the resonant effect, sandwich panels (2–3) rapidly
returned to the mass law behavior (between 250 Hz and 4 kHz).
Finally, another resonant-like effect, the so-called anti-symmetric
3. Results and discussion
(flexural) coincidence, made itself felt at f1/3 = 6.3 kHz. This co-
incidence was coined as anti-symmetric attributed to the anti-
High stiffness-to-mass ratio materials force the resonance fre-
symmetric flexural motion of composite face sheets (the later mo-
quencies of a sandwich panel to two to four times the original res-
tion of composite face sheets was in phase) with respect to the
onance frequencies based on the material properties and the panel
middle plane of the sandwich panel. The anti-symmetric coinci-
dimension. Subsequently, the upward shifted resonance frequen-
dence induced a stronger dip in the STL to 21.3 dB at f1/3 = 6.3 kHz
cies do not coincide with the frequencies of the strongest harmon-
compared to the STL of 26.9 dB at f1/3 = 4 kHz, due to the fact that
ics in the low-frequency regime. In spite of the detrimental impact
at f1/3 = 6.3 kHz, the acoustic wavenumber matched the flexural
of the strongest harmonics on sound radiation, conventional noise
wavenumber, and the velocity of bending waves in the sandwich
attenuation treatments, such as acoustic blankets, can effectively
panels was sonic [25–27].
dissipate the sound energy into thermal energy.
It is worth pointing out that the mass of sandwich panels (2–3)
To exhibit this positive effect of passive treatments on sound
was lower than that of sandwich panel-1 (see Table 1). The lower
attenuation, Sections 3.1–3.6 exemplify the STL of dissimilar sand-
mass translated into a reduced mass impedance to dynamic loads.
wich configurations as a function of f1/3 .
As a result, the STL performance of sandwich panels (2–3) was
inferior to that of sandwich panel-1 in the mass law-controlled
3.1. STL at structural resonance and anti-symmetric coincidence region. These experimental outcomes suggest that sandwich pan-
els (2–3) were not the suitable candidates to attenuate the sound
Fig. 4 demonstrates the STL performance of sandwich panels transmission at frequencies beyond 3.15 kHz.
(1–3). As seen, first, the STL of sandwich panel-1 increased to ap-
proximately 12.5 dB at f1/3 = 160 Hz. Next, the STL experienced 3.2. Effect of HC core thickness on coincidence frequency and STL
a sudden drop to about 11.7 dB at f1/3 = 200 Hz, which corre-
sponded to the first structural resonance frequency of sandwich Similar to the STL of sandwich panels (1–3), the STL of sand-
panel-1. The resonance-committed bump in the STL implies that wich panels (4–6) increased from about 4.8 dB to 6.85 dB with fre-
quency from 100 Hz to 160 Hz (see Fig. 5), due to the HC stiffening
of the sandwich panels. The STL of sandwich panels (4–6) suffered
a drop to about 4.6 dB at the first structural resonance frequency
of 200 Hz. At f1/3 = 400 Hz, the second structural resonance ap-
peared. The shallow STL dip at the second structural resonance
frequency was due to the finite size of the sandwich panels com-
pared to the wavelength of structural waves. The shallow STL dip
also suggests that the primary structural wavenumber component
and the panel deformation modes were insufficient at the second
structural resonance. Beyond the resonance controlled region, the
STL entered the mass law-controlled region between 250 Hz and
1.6 kHz, wherein the STL increased at a rate of 4 dB per doubling
the f1/3 . For f1/3 > 1.6 kHz, the STL of sandwich panels (4–5) de-
creased below the STL of the mass law-controlled region ascribed
to flexural coincidence.
If compared with the STL of sandwich panels (4–5), sandwich
panel-6 retained a STL of 13.35 dB at f1/3 = 1 kHz. When f1/3 in-
Fig. 4. Sound transmission loss of sandwich panels (1–3). creased from 1.25 kHz to 3.15 kHz, the STL of sandwich panel-6
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Fig. 5. Sound transmission loss of sandwich panels (4–6). Fig. 6. Sound transmission loss of sandwich panels (7–9).
suffered a drop from 12.98 dB to 10.68 dB. For f1/3 > 4 kHz, the STL ing waves in the panels with the velocity of acoustic waves in air
of sandwich panel-6 increased steadily, surpassed the STL of the medium within the frequency range of interest. As follows, higher
mass law-controlled region, and reached 17.4 dB at f1/3 = 10 kHz. levels of transmitted sound pressure were measured in the sound
Wave filtering effects provided such enhancements to the STL per- receiving room for sound barriers like sandwich panels (4–5).
formance of sandwich panel-6 in the high-frequency regime. Wave
filtering surfaced in the form of partial acoustic band gaps courtesy
of the spatial periodicity of hexagonal unit cells of the HC core. 3.3. Effect of panel- mass and symmetry on STL
The partial band gaps invoked a reduction (typically by 41%) in the
transmitted sound pressure, since acoustic waves with frequencies The approximately 2.8 times larger mass of sandwich panels (8–
falling within these partial band gaps were forbidden to travel in 9), in comparison to the mass of sandwich panels (4–6), shifted
certain directions. Consequently, the STL of sandwich panel-6 in- down the first structural resonance frequency of sandwich panels
creased by 6.3 dB, as f1/3 increased from 4 kHz to 10 kHz. It needs (8–9) to about 125 Hz (compared to the first structural resonance
to be mentioned that the human auditory system can easily notice frequency of 200 Hz of sandwich panels (4–6)). On top of that, for
a more than 2 dB STL variation. sandwich panel-9, a sharp decline in the STL to 9.75 dB centered at
It is worthy to mention here that the HC core of sandwich pan- the first resonance frequency of 125 Hz (see Fig. 6). Next, the STL
els (4–5) was 3 mm thicker than the HC core of sandwich pan- of sandwich panel-9 ascended to 13.7 dB at f1/3 = 200 Hz courtesy
els (2–3). The 3 mm thicker HC core-induced higher bending stiff- of the anti-resonant phenomenon, before embracing a weak dip to
ness pushed down the anti-symmetric coincidence frequency from 12.43 dB at the second structural resonance frequency of 250 Hz.
6.3 kHz (of sandwich panels (2–3)) to 5 kHz (of sandwich panels Below the first structural resonance frequency, sandwich panel-9
(4–5)), which also adversely affected the STL of sandwich panels was in the stiffness controlled region.
(4–5) (as exhibited by the STL of about 12.95 dB of sandwich pan- In the mass law-controlled region from 315 Hz to 1 kHz, the STL
els (4–5) at 5 kHz compared to the STL of approximately 21.28 dB of sandwich panel-9 increased near steadily and reached 18.65 dB
of sandwich panels (2–3) at 6.3 kHz). In addition, the approxi- at f1/3 = 1 kHz. In the critical frequency region from 1 kHz to
mately 2.7 times lower mass of sandwich panels (4–5) (compared 2.5 kHz, the STL degraded below the STL of the mass law-controlled
to that of sandwich panels (2–3)) promoted a strong panel excita- region. As found, the STL of sandwich panel-9 drastically reduced
tion at f1/3 = 5 kHz. from 18.65 dB at f1/3 = 1 kHz to 15.85 dB at f1/3 = 2.5 kHz (the
It is of interest to note that the mass law-dominated frequency flexural coincidence frequency), curving into a strong wide STL dip.
bandwidth of sandwich panels (4–6) was relatively narrow com- For f1/3 > 2.5 kHz, the STL of sandwich panel-9 steeply increased
pared to that of sandwich panels (1–3), since the mass of sandwich attributed to the inter-laminar shear and the partial band gaps in
panels (4–6) was approximately 0.3 times the mass of sandwich the frequency region between 3.15 kHz and 5 kHz.
panels (1–3). Attributed to the comparatively lower mass, the STL The STL history of sandwich panel-8 assimilated the STL his-
of sandwich panels (4–6) degraded below that of sandwich panels tory of sandwich panel-9 within the frequency range of interest.
(1–3) in the mass law-controlled region. However, the mass law- It was seen for sandwich panel-8 that following the STL peak of
dominated STL of sandwich panels (4–6) can be improved using approximately 18.65 dB at f1/3 = 100 Hz, the first narrow STL dip
air cavities or noise absorbing materials. to 12.27 dB appeared at the first structural resonance frequency of
Apart from that, the STL of sandwich panels (4–5) was on an av- 125 Hz. Next, a distinct increase in the STL to 14.71 dB was ap-
erage 8.2 dB lower than the STL of sandwich panels (2–3). Looking parent at f1/3 = 200 Hz. This increase in the STL achieved by the
at the material lay-out, the 3 mm thick HC core of sandwich pan- action of the anti-resonant effect was reduced by the weak dip in
els (2–3) was inserted between a 3.13 mm thick felt and 0.25 mm the STL to approximately 13.72 dB at the second structural reso-
thick glass fiber-reinforced epoxy (GFRP) face sheets. In sandwich nance frequency of 250 Hz. Similar to the STL of sandwich panel-9,
panels (4–5), no felt was used, while the 0.2 mm to 0.25 mm thick an increase in the STL of sandwich panel-8 was noticeable in the
GFRP face sheets enclosed the hexagonal unit cells of the 6 mm mass law-controlled region between 315 Hz and 1 kHz. As found,
thick HC core. The absence of felts in sandwich panels (4–5) did at f1/3 = 1 kHz, the STL of sandwich panel-8 reached the second
not lead to an increase, but to a decline in the STL, since sound peak of 17.76 dB. Thereafter, in the critical frequency regime from
reflections on the felt surface and the viscous loss in the felt in- 1.25 kHz to 2.5 kHz, a nonlinear decrease in the STL of sandwich
terstices were missing for sandwich panels (4–5). Furthermore, the panel-8 had been visibly distinct. The anti-symmetric coincidence
comparatively 6.6 times higher bending stiffness-to-mass ratio of at f1/3 = 2.5 kHz brought down the STL of sandwich panel-8 to
sandwich panels (4–5) caused overlapping of the velocity of bend- 14.73 dB. From 2.5 kHz onward, the STL of sandwich panel-8 ex-
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M.Z. Hasan Journal of Space Safety Engineering 10 (2023) 133–143
felt, which was 6.27 mm thicker than the 9.53 mm thick two- frequency of composite sandwich panels differed from that of
layered felt of sandwich panel-18. In both sandwich panels, the metallic sandwich panels for a comparable panel thickness. Taking
GFRP laminates occupied 1.6 mm of the panel thickness. The thick- these into consideration, analyzing the STL of the enlisted compos-
est felt in sandwich panel-19 reinforced the STL to 34.0, 44.9 and ite sandwich panels with the help of classical theories of acoustics
60.55 dB at the 2, 5 and 10 kHz one-third octave band center fre- can yield counterintuitive observations, since classical theories to
quencies, respectively. Yet, the average STL of sandwich panel-19 date have been validated using benchmark STL studies on metallic
was 7.0 dB lower than that of sandwich panel-18, hinting at the panels. It is, therefore, commendable to bring more variations in
missing contribution of the rubber damping layer to the STL of the design of composite sandwich panels and to conduct further
sandwich panel-19. STL experiments in order to complement and compliment the
Fig. 9 also demonstrates the required STL, which the sandwich findings of this study.
panels were designed to leverage. It can be seen that sandwich
panel-18 delivered the STL demanded in the low-frequency regime Funding information
between 100 Hz and 1 kHz. Beyond 1 kHz, sandwich panel-18
leveraged a STL that tended toward the required STL. Yet, the STL This study was funded by the Bangladesh Air Force (BAF)
of sandwich panel-18 was not satisfactory in the high-frequency Academy, BAF, Bangladesh.
regime beyond 1.6 kHz. By contrast, the STL performance of sand-
wich panel-19 satisfied the criteria up to the frequency band of
Declarations of Interest
630 Hz. However, the STL of sandwich-19 was far below the re-
quired STL at frequencies beyond 630 Hz.
The author declares no conflict of interests.
Now if compared to the acoustic performance of other sand-
wich configurations, a better STL within the selected frequency
range of interest and the highest STL at frequencies beyond 2 kHz CRediT authorship contribution statement
could be achieved using sandwich panels (18–19). Since sandwich
panels (18–19) were asymmetric in stacking sequence, their bend- Md Zahid Hasan: Conceptualization, Methodology, Software,
ing stiffness did not decline rapidly with the increasing frequency, Data curation, Formal analysis, Visualization, Investigation, Valida-
which was opposite to the drastic decrease in the bending stiff- tion, Writing – original draft, Writing – review & editing.
ness of symmetric sandwich panels (i.e., sandwich panels (4–9)) in
the high-frequency regime. Thus, the velocity level differences be- Data availability
tween the GFRP laminates of sandwich panels (18–19) increased
All data generated or analyzed during this study are included in
the STL at frequencies beyond 2 kHz. In addition, as sandwich pan-
this published article.
els (18–19) had a relatively thicker core, the lateral motion of the
entire panels was influenced by the shear and rotation of the core.
This additional deformation of the core augmented the total loss Acknowledgments
factor of the sandwich panels and in relation, reinforced the STL
in the high-frequency regime. These findings of this study were in The author sincerely acknowledges the critical and stimulat-
line with the observation of Nilsson [26]. Since sandwich panels ing discussions with his colleagues. The author is also grateful to
(18–19) attenuated the sound transmission within a broad band- the anonymous reviewers for their interest and helpful suggestions
width of frequency, these sandwich panels will be the right can- that helped uplift the quality of this manuscript.
didates for the outer structure of crew compartments and pay-
load modules to ensure crew comfort and integrity of embarked References
payloads.
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