QI: Draw symbol of the following: I- Hand control valve 2- Tank with floating roof 3- Cyclone 4- Axial flow fan ce her? Q2: List the main components in control valves. Se kg/m? from 20,000 kg/hr of vapor, vapor density 20 kg/m’. The vessel operating pressure will be 23 bar and 50°C. (Im=3.28 fi) ees ES Q4: Gas-solid separator is used to recover particles of catalyst from a gascous mixture at 270 °C with an efficiency of 75%, The density of the catalyst particles is{1800 kg/m’, the gas flow rate is 16,000 m’/hr and the operation is at atmospheric pressure. The estimated particle size distribution of the fines is: 3: Design a horizontal separator to separate 10,000 kg/hr of liguid, liquid density 1000 Particle size, pm 60 sO. 40 30 20 10 5 2 wt% less than 95 80 70 40 20 13) 7 1 Determine how many operating cyclones in parallel are need then calculate the scaling factor. The density and viscosity of gas are 0.77 kg/m’ and 0.02cp, respectively. Scanned with CamScannerQi: Draw symbol of the following: 1- Hand control valve 2- Tank with floating roof 3- Cyclone 4- Axial flow fan 4b heee Q2: List the main components in control valves. ei Q3: Design a horizontal separator to separate 10,000 kg/hr of liquid, liquid density 1000 kg/m” from 20,000 kg/hr of vapor, vapor density 20 kg/m’, The vessel operating pressure will be 23 bar and 50°C. (Tm =3.28 ft) aos (ES Q4: Gas-solid separator is used to recover particles of catalyst from a gaseous mixture at 270 °C with an efficiency of 75%} The density of the catalyst particles is{1800 kg/m’, the gas flow rate is 16,000 m’*/hr and the operation is at atmospheric pressure. The estimated particle size distribution of the fines is: Particle size, um 60 50 40 30 20 10 5 2 wt% less than 95 80 70 40 20 ny 7 1 Determine how mny operating cyclones in parallel are need then caleulate the scaling factor. The density and viscosity of gas are 0.77 kg/m’ and 0.02cp, respectively. Scanned with CamScannerQI: Draw symbol of the following: 1+ Globe vaive 2- Safety valve 3- H.X (plate type) 4- Clarifier 5- Loading device Q2 : List essential and optional information that shown ona process flow sheet. 03: Select suitable valve types for the following applications: 1- The valve needs to control of gas and vapor flows. 2- The valve needs in the reflux line to distillation column. 04 : Estimate the mm, Weir length = 0.21 m, hole diameter = 5 mm, Active area = 0.2 m’, Vapor density = 2.9 kg/m* (Actual minimum vapor flow rate = 0.176 i : (25 mark) ~~ vs QS: For a proposed cyclone which is used to recover solids from a process gas stream as shown in Fig. (2) and operates at atmospheric pressure, chegk the drop if the volumetric flow rate is 1000 m*/h. The gas density is 0.81 kg/m’, Qve uo (25 mark) Qe Qe ee My Bast Wishes for Success Unee . Leo 4 23 4 VAs Baer he Sa y cere ate he ioe i Ea Ms pote gl ; Lec. Thsan Habib Dakfil Dr. Raheem A. Hussion Examiner Head of Department t pee Scanned with CamScannerSubject + Equipment Design Class: 2” year Time. 3'liowrs Daw 11/9/2017 6 SUuniswry of Higher kancation / ges Scientific Research ‘Al-Muthanna University Engineering College Chem. Engg. Dep. Final Exam for Academic Year 2046 - 2017 (Secavet Anempy QI: Draw symbol of the following: (15 points) — 1- Controller field mounted 2- Kettle reboiler 3- Gos holder 4- Electrical device 5+ Safety valve 2: Answer either part A-or B: (20 points) A) A storage tank at atmospheric pressure used to store sulfuric acid (ceavity 1520 kg/m’) is to have an inside diameter of 4 m and a height of 12 maximum liquid level in the tank will be at 11 m. Estimate the plate t required of the tank. Take the allowable design stress as 90 Nimmn g4 ~ Joint welds will be spot radiography B) Estimate the optimum pipe diameter for a flow of gaseous HCI (M.wt=36, viscosity = 0.013 mN.s/m?) of 7000 kg/h at 5 bar, 15°C, stainless > Molar volume 22.4 m’/kmol, at 1 bar and 0°C, then determine the t o~ ABES 4 Q3: Fill the following blanks: (15 points) A rough estimate of the decanter volume required can be made by taking a hold-up time between 2. \6..... min. 2- The allowable re drop must be not exceed ...4.Q.. mm HO. 3- The overall he’ ation column depend on . ~ 4 Knockout drum use to separate .. ;- whereas. the decanter use to processes is better than in ..RaA« processes. 6- For higher heat transfer rates in heat exchanger, the tubes must be arranged as 3 orb)... NAD Seq ker, 7- Essential information that must be always.ineluded in PFD are a).. Se Suir b).. Table Win flev,.., and c)... SAwtetganit.. QD OF 8- Fixed capital’ cost includes the cost of a)... vey DY coccsteneceerscnnny and 0: i fe Distillation column contains sieve plate and: Gpeeates at wien pressure, Scanned with CamScannerCh ip = Pass: and twortube: asses)-used'to-cool TAD hich es PGR Cotte ws one ar i De is CE SUV Rap by: using SDoling Teaves at 45 e¢r 1 eee side 20 mmm ot, 16 mm i.d: tubes, 4m Jong) at 25°C and: Physical see Calculate the tube heat transfer coefficient ( v ‘Operties; hi) . (25 points) Temperature, °C 25 35 45: | Water G,, kivkg.eC 4.18 4.18 418 | ‘ 2» kg/m? 1000 995 990 | ‘Tergperature, °C 60 90 36 Gas-oil Go kitkg °C 2.02 21s | 238 p, kg/m? 865 855 850 ks “Good Lucky 5 F, a Assist. Prof, Thsan H. Dakhil Or. AGLI Rashecd Examiner Head of Department 22 —_ ah : i | a0 Ne |= | | | { y 20 ar 30 103720 (he bs) ae : Figure (1) Weep-point correlation, Scanned with CamScannerSubject: Eguipment Design Class: "year Time + 3 hours Date (84612017 — y of Higher Education nd Seientific Research Al-Muthanna University Engineering College Chem. Engg. Dep. Final Exam for Academic Year 2016- 2017 (First Ailempl) NOTE: Answer All Questions, 20 marks for Each Question, QJ: Determine whether the following statements are (Trure) or (False) and correct the false statement WITHOUT change underlined wards. Ih 1- Production rate in continuous processes is greater than 5 x 10° toh. Ks 2- Working capital costs are represented the total cost of the plant construction for start-up. 3. To store flammable liquids, it must be used fixed-roof tanks. 4- The optimum tube length to shell diameter in heat exchanger is 2 to 4. 5+ For heavily fouling fluids in heat exchanger js good to use triangular and L of) atime (rotated square tubes arrangement. A pers b pe, Q2: Answer either part A or B: ‘A)In the manufacture of methyl ethyl ketone from butanol, the product is separated from unreacted butanol by distillation column which operates at atmospheric pressure. Check the entrainment depends on the following data: Column diameter = 0.9 m, Plates spacing = 0.5 m, Maximum vapor flow rate = 1 ms, Slope of the bottom operating line = 3, Liquid density = 800 kg/m, Vapor density = 0.7 kg/m’, Liquid surface tension = 0.015 Nim. B)A feed mixture containing two liquids (Light liquid of 66 vol% and heavy liquid of 34 vol%). Using the following information to design a vertical liquid~ liquid separator and sketch the proposed design: The mixture flow rate = 60 m’/hr, The operating pressure is 30 bar, The operating temperatur Light liquid density = 800 kg/m’ and viscosity = 0.3 mN s/m°, Heavy liquid density = 1000 kg/m? and viscosity = 0.9 mN s/m” = eo Q3: Fill in the blanks: @4 1. Chemical engineering projects can be divided into three types, depending the novelty involved a)... SoBe + sand c) .. sist 2- Ancillary processes which needed in chemical manufacturing processes a1 included a). va BS sigs MMC) oe . ' Q-- 3+ Batch plants are commonly used for production of a) b).. sere wy and ¢) ... Q: & 4 There are various types of flow-sheet such as; a) QQ 5 The PID shows the arrangement of a) ....... and b) . Scanned with CamScannerSubject : Equipment Design Class: ff year Time + 3 hours Date + (84612017 — Ministry of Biigher Education and Scientific Research Al-Muthanna University Engineering College Chem. Engg. Dep. Final Exam for Academic Year 2016- 2017 (First Ailempl) NOTE: Answer All Questions, 20 marks for Each Question. QF: Determine whether the following statements are (True) or (False) and correct the false statement WITHOUT change underlined wards. | hn 1. Production rate in continuous processes is greater than 5 x 10° tone Ks 2- Working capital costs are represented the total cost of the plant construction for start-up. To store flammable liquids, it must be used fixed-roof tanks. s 4- The optimum tube length to shell diameter in heat exchanger is 2 to 4. S- For heavily fouling fluids in heat_exchanger is good to use triangular and rotated square tubes arrangement. ) b we b Q2: Answer either part A or B: ‘A)In the manufacture of methyl ethyl ketone from butanol, the product is separated from unreacted butanol by distillation column which operates at atmospheric pressure. Check the entrainment depends on the following data: Column diameter = 0.9 m, Plates spacing = 0.5 m, Maximum vapor flow rate = 1 ms, Slope of the bottom operating line = 3, Liquid density = 800 kg/m’, Vapor density = 0.7 kg/m’, Liquid surface tension = 0.015 Nim. B)A feed mixture containing two liquids (Light liquid of 66 vol% and heavy liquid of 34 vol%). Using the following information to design a vertical liquid~ liquid separator and sketch the prop ign: The mixture flow rate = 60 m’fnr, The operating pressure is 30 t “operating temperature is 20 °C, Light liquid density = 800 kg/m’ and viscosity = 0.3 mN s/m*, Heavy liquid density = 1000 kg/m? and viscosity = 0.9 mN s/m* Sr Q3: Fill in the blanks: @4 1. Chemical engineering projects can be divided into three types, depending the novelty involved a)... Seb) resteveievtesgimd OP on 2- Ancillary processes which needed in chemical manufacturing processes a1 included a)... “ao Wecisannreyeand es ' QF 3+ Batch plants are commonly used for production of a ®) vey and ¢) se 8: & 4 There are various types of flow-sheet such as; a) ws 5- The PID shows the arrangement of a) and b) .... Scanned with CamScanner