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Wang 2019
Wang 2019
fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2019.2921384, IEEE
Transactions on Power Electronics
0885-8993 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2019.2921384, IEEE
Transactions on Power Electronics
0885-8993 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2019.2921384, IEEE
Transactions on Power Electronics
shown in Fig. 2(a) is as illustrated in Fig. 3. Fig. 3 shows that a B. Modeling of the matched circuit
new resonance frequency is newly-brought by the matching Modeling of the matched circuit is carried out under two
inductor and capacitor. We named it as the LC resonance basic assumptions given in the following. 1) The equivalent
frequency , , and it is expressed as: circuit model of a PT after LC matching is as presented in Fig.
f LC =1 2 LC . (4) 2(b), wherein all the inductors, capacitors, and resistances are
Note that is a very critical frequency for the circuit ideal. 2) The driving voltage can be approximated by a
because, at that frequency, the impedance is zero so that adding sinusoidal waveform with the frequency , i. e.
even a small amount of power can cause circuit damage. sin 2 .
Therefore, the value of must be taken into account when In Fig. 2(b), the total complex impedance can be
selecting matching parameters. expressed by:
In practice, the RFT algorithms track the real-time frequency 1 1
of , but the difference between the frequency of driving
Zin jdr L || R1 + +jdr Ls . (14)
jdr C jdr Cs
voltage and actual resonance frequency is unavoidable.
Furthermore, there are also errors in calculating the matching According to (5) - (13), (14) can be further re-written as
parameters by using (3). Suppose the actual values of and Z in j 2 1 2 12 R0
in (3) are (the corresponding angular frequency is ) (15)
1 2 12 R0 Q R
and , where denotes the load resistance under typical || 3 R0 + m 3 0 +j 2 Qm 3 R0 .
working condition. can be selected according to the actual j 2 j 2
conditions. The apparent power S, the power factor , and the total active
To demonstrate how the above-mentioned errors affect the power P of an ultrasonic system can be respectively calculated
matching results, we define several new variables as follows: by:
= f s f LC , (5) S Vin 2 Z in , (16)
1 = f dr f s , (6) = real( Z in ) Z in , (17)
2 = f ma f s , (7) P S Vin2 real Zin Zin .
2
(18)
3 = R1 R0 , (8) The output power of an ultrasonic system represents the
where denotes the ratio of to , we denoted it as a power obtained by mechanical loss resistance . Since is
matching parameter, represents the error of resonance the only active component of the PT, the total active power is
frequency tracking, represents the change in matching the actual output power of the circuit. Further, the model can be
inductor and capacitor , and represents the fluctuation of defined as:
acoustic load . (19)
The values of and are constrained by (3) and (4), so Zin , Qm , P, f , 1 , 2 , 3 ,
when is determined, the values of and are unique. By where is illustrated in (15) to (18), indicates the matching
using (3)-(5), the values of and can be respectively parameter to be determined, and , , and are the input
obtained by: variables.
L s 2 2ma 2 R0 s 2 = 1 2 12 R0 s , (9) C. Model Solving
The load’s fluctuation is taken as the main influence factor
C ( s 2 2ma 2 R0 )
= ( 1 2 12 s R0 ). (10)
for the circuit’s performance, so the RFT error is ignored first,
Meanwhile, according to (3), (4) and (5), the value range of i. e., =1; meanwhile, is equal to 1 too. And and will
is limited by C, and can be expressed by: be used in validating the feasibility of the proposed method.
f s R1 Substituting =1 and =1 into (15), can be further
s s s LC . (11)
f LC LC 1 C 2 s 2 R12 expressed by:
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2019.2921384, IEEE
Transactions on Power Electronics
Vin 2
P ,1,1, 3 = . (25)
1 R 1 +
2
0
2
3
2
3
Under typical load, i.e. , =1, and the typical value
of and are given
S ,1,1,1 = Vin 2 1 2 R0 , (26)
P ,1,1,1 V0 2 R1 = Vin 2 1 2 R0 . (27) (a)
With the aim to reduce the impact of the fluctuant load on the
output power as much as possible, both α and α should be as
close as possible to 1. Based on (28), at 1/√2, α is equal
to 1, which indicates the apparent power is always constant
under variable-load conditions; thus, it can be written that:
S 1
2 ,1,1,1 Vin 2 1 2 R0 2Vin 2 R0 . (30)
Accordingly, 1/√2 is taken as a candidate value of . Based
on (29), α is positively correlated to when 1 , and
(a) Active power change curves over load
negatively correlated to when 1 . This means it is
contradictory in the two conditions, 1 and 1, when
selecting the value of , so a compromised method is needed.
Hence, for the denominator of (25), we have:
3
1 R 1 +
2
0
2
3
2
3 2 1 2 2 R0 . (31)
Therefore, a maximum value exists, and it is given by:
Vin 2
Pmax = .
3 (32)
2 1 2 2 R
0
When is max, we get: (b) Apparent power change curves over load
Fig. 5. Power-load curves of a virtual PT with different value of .
3 max p = 1 . 2
(33)
2
In general, the transducer is expected to reach the maximum 2 = . (35)
power at the typical load so as to improve its power efficiency. 1 3 + 3
Thus, the active power could reach the maximum value at Equation (35) indicates that the active power has the same
1. Applying 1 to (33), we obtain: changing trend both when the load increases and decreases.
=1 2 . (34) Substituting 1/√2 to (21), the impedance is obtained as:
32 +1/2- 32 2 R0
The obtained value is the same as the above candidate value,
so we have:
Zin 1
2 ,1,1, 3
R0
2
= .
1 1/2+ 32 2 2
(36)
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2019.2921384, IEEE
Transactions on Power Electronics
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Transactions on Power Electronics
(a) (b)
Fig. 10. (a) Transducer and (b) the cleaning sink used in the experiments.
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2019.2921384, IEEE
Transactions on Power Electronics
0885-8993 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2019.2921384, IEEE
Transactions on Power Electronics
resonance frequency . Nonetheless, due to the unavoidable performed much better than in other cases. The experimental
error in signal sampling, when ∆ was set to a very small value, results were consistent with the simulation results. After
the algorithm could not converge. After carefully selected matching by using the proposed method, there were still small
through experiments, ∆ was set to 0.012, and the search range fluctuations in the output power which was because of the
was set to from 38 kHz to 42 kHz. When our developed system, environmental parameters change. However, the degree of
shown in Fig. 11(d), was used, the RFT error was within ±20 these fluctuations was acceptable. In practice, the power
Hz. fluctuation can severely weaken system performance, and
Furthermore, the apparent power S and active power P were reduce machining quality. Besides, excessive power can even
calculated by: damage an ultrasonic system. The experimental results show
I2 that despite its simple structure the proposed matching method
I L sin + I 2 +I L cos , (48)
2 2
S ui can address these problems well.
dr C2
Compared with the closed-loop based methods and the
I2 adjustable components based methods, there are only two
P u i cos u,i u i1 I L sin , (49)
dr C2 components included in the proposed method. Thus, in terms of
where , denoted the phase difference between u and i. cost and implementation difficulty, the proposed method is
Because the calculations were too complex, S and P were much better than closed-loop based methods and adjustable
calculated in the top computer (PC). components based methods. But apparently, our method is
limited in a highly fluctuating environment that the absolute
C. Experimental results and discussion constant power cannot be achieved simply by using such a
The mechanical loss resistance of the ultrasonic cleaning simple circuit. In high performance scenarios, to achieve better
transducer was closely associated with the water level, and the constant power control, combining the proposed matching
relationship between and the water level was not linear. circuit and closed-loop control would be a good choice.
Because of the effect of a standing wave, had an obvious
cyclical fluctuation as the water level increased. V. CONCLUSION
Water was slowly poured into the ultrasonic cleaning sink In this paper, a mathematical model has been developed to
that is shown in Fig. 10(b). Note that when the water depth is analyze the LC matching network for power ultrasonic
less than 3 cm, the ultrasonic system cannot reach a stable state, transducer. A new parameter was defined to help solving the
thus we didn’t record data under 3 cm. problem. And keeping the ultrasonic system’s output power
Further, was set to 300 Ω. The driving voltage was set to stable was considered as the primary design objective.
120 V. As measured by the impedance analyzer, varied According to the model, a high-tolerance matching method
within the range 200 Ω - 400 Ω, as shown in Fig. 12(a), which against load fluctuation was proposed where the optimal value
represented the load fluctuation. The resonance frequency is determined as √2 (
of √2/2). The advantages and
varied in a 200 Hz range, as shown in Fig. 12(b); also, the RFT the sensitivity of the proposed method including the driving
accuracy was higher than 25 Hz. Driven by the ultrasonic frequency error (∆ ) and the matching frequency error (∆ )
driving and control system, the real-time apparent power and
were analyzed in the simulations. The simulation results
active power of the ultrasonic transducer were collected at
suggest that when √2/2 the transducer performs much
every 0.5 cm for all the four cases whose matching parameter
better than the others, and the proposed matching method is still
are listed in Table I. The actual matching parameters were
valid even if there are some environmental fluctuations and
slightly different from the ideal matching parameters. Figs. 12(c)
some error in RFT algorithms. And the experimental results
and 12(d) show the power change with the increase in water
shows that the proposed matching method can indeed increase
depth in different cases. The values of relevant parameters after
the system’s tolerance of load fluctuation dramatically.
data processing are listed in Table II.
Owing to its simple structure and high performance, the
Table II shows that system performance was closely related
proposed matching method can be widely applied in most
to the matching parameter . When √2/2 , the system ultrasonic systems, especially the power ultrasonic systems. For
TABLE I simple cost-effective systems, this method can be applied
PARAMETERS OF DIFFERENT CASES
Parameters Case1 Case2 Case3 Case4
directly. For complex, high-performance ultrasonic systems,
Ideal √2/2 1/4 1/2 1/√3
this method could be integrated with other solutions. While
Actual 0.70 0.26 0.5 0.58 using closed-loop systems or adjustable components might
make sense in specific systems, they cannot change the
TABLE II transducer’s electrical properties radically. Although the
THE ANALYSIS RESULTS OF EXPERIMENTAL DATA
proposed method cannot ensure absolute stability of the output,
Average value Mean square Maximum
Parameters
(W) error (W) fluctuation (W)
it can be used complementarily to improve the transducer’s
electrical properties and protect the system.
P S P S P S
Case1 93.7 95.3 3.2 3.0 11 10 It is worth mentioning that the high-order matching circuits
Case2 53 53.4 8.8 8.9 32 32 were also researched and a high-order matching circuit,
Case3 64.1 65 6.0 6.4 23 24 denominated as Wang’s matching circuit, was given, which
Case4 71.3 72.5 4.6 5.2 18 21
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2019.2921384, IEEE
Transactions on Power Electronics
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0885-8993 (c) 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2019.2921384, IEEE
Transactions on Power Electronics
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1, 2015. Shenyang City, Liaoning Province, China, in 2017.
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Precision Measuring Technology & Instruments),
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[39] L. I. Xiaodong, BHAT, and K. S. Ashoka, “Analysis and Design of High- Mechanics and Electricity (Smart Space Vision
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driving technology and single board hardware design..
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