Audit check Daewoo S 500 LC-V

PPM
PROGRAM PEMERIKSAAN MESIN

Machine make : DOOSAN

Machine model : S 500 LC-V

Serial number : 1010105

Engine model : DE12TIA

Engine number : 303092EA

HM : -

Customer : PT. LOBUNTA KENCANA RAYA

Location : SITE BELANI, MUARA RUMPIT

Date : 29 March 2019

P.I.C : AHMAD FIKRI N & SAPTA DWI P

Dilaksanakan oleh :
PT KOBEXINDO TRACTORS

PREPARED BY, ACKNOWLEDGE CUSTOMER

A.FIKRI & SAPTA D.P WISNU S EDI WIYONO

Mekanik FSH SDH
 UNIT ENGINE ATTACHMENT
Model
S 500 LC-V
Serial No. Code No.
38
Model
DX 12 TIA
Serial No.
1010105
Front
BUCKET
Rear Machine Condition Report MCR
MCR
Customer Name PT LOBUNTA KENCNA RAYA SERVICE METER
EXCAVATOR
EXCAVATOR
Machine Location SITE BELANI muara RUMPIT At Inspection Daily Name
- Date
KOBEXINDO TRACTORS Sat : Satisfaction (V) Kobexindo Tractors's Branch/Site: Samarinda
S 500 LC-V
US : Unsatisfaction (X)
ITEM CONDITION UNIT STANDARD ACTUAL CORECTION MADE
FINAL ANALISYS / COMMENTS
Result Sat / US

DATA SHEET
ENGINE ENGINE CAN'T START
Eng. Low Idle 930 - 1030 ENGINE BLOWBY
Engine Speed Auto Idle 1150 - 1250 REPLACE ENGINE/OVER HOUL
Rpm
H-Mode 1990 - 2110
Boost Pressure. Hydraulic Relief. 1900 - 2000
Blow-by Press. H-Mode mm Hg
Comp. Pressure At engine Cranking Kg/cm² 24 - 28
(If Required)
Exh. Gas Temp. Hydraulic Relief. °C 700 - 750
Eng. High 4.5
Lub Oil Press. Kg/cm²
Eng. Low 0.8 - 1.4

WORKING SPEED AT H-MODE

Boom Raise 3.9 - 4.7 ENGINE CAN'T START
Lower 2.7 - 3.3 ENGINE BLOWBY
Arm In 4.2 - 5.0 REPLACE ENGINE/OVER HOUL
Out 3.1 - 3.8
Bucket Crowd 2.5 - 3.3
Dump 2.8 - 3.4
3 Revolution Sec.
RH 17.3 - 20.3
Swing after 1
Revolution LH 17.3 - 20.3
Track Forward RH 38.7 - 42.7
3 Revolution LH 38.7 - 42.7
after 1
Track Reverse Revolution RH 38.7 - 42.7
LH 38.7 - 42.7
TRAVEL DEVIATION (20M) mm Max.150
TOTAL HYDRAULIC DRIFT mm

Page 2
 UNIT ENGINE ATTACHMENT
Model
S 500 LC-V
Serial No. Code No.
38
Model
DX 12 TIA
Serial No.
1010105
Front
BUCKET
Rear Machine Condition Report MCR
MCR
Customer Name PT LOBUNTA KENCNA RAYA SERVICE METER
EXCAVATOR
EXCAVATOR
Machine Location SITE BELANI muara RUMPIT At Inspection Daily Name
- Date
KOBEXINDO TRACTORS Sat : Satisfaction (V) Kobexindo Tractors's Branch/Site: Samarinda
S 500 LC-V
US : Unsatisfaction (X)
ITEM CONDITION UNIT STANDARD ACTUAL CORECTION MADE
FINAL ANALISYS / COMMENTS
Result Sat / US

HYDRAULIC PRESSURE AT POWER MODE III f front pump R=REAR PUMP

BOOM RISE Kg/cm² 315 - 325 ENGINE CAN'T START
DOWN Kg/cm² 315 - 325 ENGINE BLOWBY
ARM IN Kg/cm² 315 - 325 REPLACE ENGINE/OVER HOUL
OUT Kg/cm² 315 - 325
BUCKET CROWD Kg/cm² 315 - 325
DUMP Kg/cm² 315 - 325
SWING RIGHT Kg/cm² 280 - 290
LEFT Kg/cm² 280 - 290

TRAVEL RIGHT Kg/cm² 315 - 325 280 US ENGINE CAN'T START

LEFT Kg/cm² 315 - 325 280 US ENGINE BLOWBY
SAFETY OVERLOAD Kg/cm² 320 - 350 REPLACE ENGINE/OVER HOUL
PILOT PRESS. SOLENOID BLOCK Kg/cm² 35.6 - 46
PPC VALVE H-MODE OPERATING Kg/cm² 35 - 40
ELECTRICAL FUCTION
ENGINE CAN'T START
Engine Stop
Voltage Volt ENGINE BLOWBY
Engine H-mode REPLACE ENGINE/OVER HOUL
Specific Gravity At Ambient
Battery temperature

Page 3
 UNIT ENGINE ATTACHMENT
Model
S 500 LC-V
Serial No. Code No.
38
Model
DX 12 TIA
Serial No.
1010105
Front
BUCKET
Rear Machine Condition Report MCR
MCR
Customer Name PT LOBUNTA KENCNA RAYA SERVICE METER
EXCAVATOR
EXCAVATOR
Machine Location SITE BELANI muara RUMPIT At Inspection Daily Name
- Date
KOBEXINDO TRACTORS Sat : Satisfaction (V) Kobexindo Tractors's Branch/Site: Samarinda
S 500 LC-V
US : Unsatisfaction (X)
ITEM CONDITION UNIT STANDARD ACTUAL CORECTION MADE
FINAL ANALISYS / COMMENTS
Result Sat / US

FINAL DRIVE
Drain Plug No excessive Metalic ENGINE CAN'T START
Engine Stopped
Oil Leak Powder

OPTIONAL
ENGINE CAN'T START
Attachment &
Crack Detection No Crack
Frame

GENERAL MACHINE CONDITION BASE ON VISUAL CHECK

Kondisi Unit Secara Keseluruhan Berdasarkan Hasil Visual Check
Keterangan / Note :
Laporan ini merupakan hasil pengechekan secara visual yang
mendata kekurangan seluruh kelengkapan unit yang tidak
ada/hilang, tidak lengkap dan tidak sesuai dengan
spesifikasinya. Detail item tersebut terlampir disajikan dalam list
recommended parts.

Remarks Remarks
Item / Description Not Item / Description
Missing Not Completed
Completed No Spec No Spec

Page 4
 MACHINE INSPECTION DATA

UNIT MODEL S 500 LC-V DATE OF INSPECTION CUSTOMER PT. LKR

UNIT S/N 1010105 ADDRESS SITE BELANI MUARA RUMPIT
ENGINE S/N 303092EA LOCATION S/R NO
HM JOB DESC PPM Unit

VISUAL CHECK
SUMMARY OF COMPONENT CONDITION Note:
ENGINE S / US SUGGESTION REMARK S / US
CYLINDER BLOCK S S: Satisfaction
TIMING GEAR CASE S US: Unsatisfaction
FLYWHEEL HOUSING S
CYLINDER HEAD S
LUBRICATING STSTEM US REPAIR/REPLACE OVER PRESSURE Suggestion
COOLING SYSTEM S ­Repair
EXHAUST MANIFOLD US REPLACE CRACK ­Rebuild
INTAKE MANIFOLD S ­Replace
TURBOCHARGER S Remark
FUEL SYSTEM US REPLACE W/S MALFUMGSION ­Leak -Burnt
ALTERNATOR S ­Lose -Stuck
STARTING MOTOR S ­Crack -Deform
OIL PAN & BOLT S ­Wear -Malfuction
FRONT COVER S ­Broken
ENGINE MOUNTING S ­Noise
ACCESSORIES & LINE US REPLACE BROKEN ­Damage
ENGINE OIL COOLER US REPAIR/REPLACE LEAKS ­Rusty
­Short

VISUAL CHECK
SUMMARY OF COMPONENT CONDITION Note:
HYDRAULIC SYSTEM S / US SUGGESTION REMARK S / US
MAIN PUMP S S: Satisfaction
SWING MOTOR S US: Unsatisfaction
SWING REDUCTION GEAR S %
TRAVEL MOTOR GROUP US REPLACE LOSE Presentase component
TRAVEL REDUCTION GEAR US REPLACE LOSE Suggestion
CONTROL VALVE S ­Repair
REMOTE CONTROL VALVE ­Rebuild
HYD CYLINDER (BOOM LH) S ­Replace
HYD CYLINDER (BOOM RH) S Remark
HYD CYLINDER (BUCKET) S ­Leak -Burnt
HYD CYLINDER (ARM) S ­Lose -Stuck
PEDAL VALVE S ­Crack -Deform
SOLENOID VALVE S ­Wear -Malfuction
CENTER JOINT S ­Broken
TRAVEL LINE & HOSE US REPLACE LOSE ­Noise
­Damage
­Rusty
­Short
VISUAL CHECK
SUMMARY OF COMPONENT CONDITION Note:
ELECTRICAL SYSTEM S / US SUGGESTION REMARK S / US
STARTING SWITCH S S: Satisfaction
BATTERY US LOSE US: Unsatisfaction
FUSE BOX US REPAIR/REPLACE MALFUNGSION %
CONTROL PANEL US REPAIR/REPLACE BROKEN Presentase component
WARNING LAMP Suggestion
CONTROLLER US REPLACE MALFUNGSION ­Repair
HORN & RELAY S ­Rebuild
WIPER & SWITCH S REPLACE MALFUNGSION ­Replace
WORK LAMP S Remark
WIRE HARNESS US REPLACE MALFUNGSION ­Leak -Burnt
BACK ALARM ­Lose -Stuck
AIR CONDITIONER US REPLACE MALFUNGSION ­Crack -Deform
­Wear -Malfuction
­Broken
FRAME GROUP S / US SUGGESTION REMARK ­Noise
TRACK FRAME S ­Damage
IDLER US REPLACE WEAR ­Rusty
TRACK SPRING S ­Short
UPPER ROLLER US REPLACE WEAR
LOWER ROLLER US REPLACE WEAR
TRACK SHOE ASSY US REPLACE WEAR

VISUAL CHECK
SUMMARY OF COMPONENT CONDITION Note:
ATTACHMENT S / US SUGGESTION REMARK S / US
BOOM S S: Satisfaction
ARM S US: Unsatisfaction
BUCKET S %
PIN US REPLACE WEAR Presentase component
BUSHING US REPLACE WEAR Suggestion
PIPING S ­Repair
­Rebuild
­Replace
Remark
CABIN & BODY S / US SUGGESTION REMARK ­Leak -Burnt
CABIN GLASS S ­Lose -Stuck
CABIN & DOOR LOCK S ­Crack -Deform
FRONT DOOR & GLASS S ­Wear -Malfuction
SEAT ASSY S ­Broken
BACK MIRROR US REPLACE LOSE ­Noise
CHASIS / BODY S ­Damage
PAINTING S ­Rusty
­Short
A RUMPIT

ction

mponent

ction
mponent

ction

mponent

ction
 UNDERCARRIAGE INSPECTION REPORT
CUSTOMER MODEL S / N Code Unit Location Unit Inspection Date Type Of Soil
S 500 LC-V 38 PT LKR SITE BELANI MUARA RUMPIT Aplication 30-Dec-99
PT. LOBUNTA KENCANA RAYA Hour Meter Average Daily Operating Hour HOURS
HOURS HOURS LEFT ESTIMATE DATE
COMPONENT Standard Limit Measurement WORN (%) ON PARTS REPLACE (120%) REPLACE (120%)
Size Left Right Left Right K Left Right Left Right Left Right
LINK HEIGHT (A) 129.00 122.00 114.80 116.60 203% 177% 2 0 0
LINK PITCH (B) 215.90 222.00 215.10 225.70 -13% 161% 1.3 0 0

BUSHING O.D 71.00 66.00 42.20 68.80 576% 44% 2.0 0 0

GROUSER HEIGHT 36.00 22.00 31.40 31.50 33% 32% 1.0 0 0

IDLER 99.00 93.00 94.70 98.30 72% 12% 1.8 0 0

U. ROLLER 180.00 165.00 167.40 162.20 84% 119% 1.5 0 0

L. ROLLER (1) 200.00 190.00 183.30 187.20 167% 128% 1.3 0 0

L. ROLLER (2) 200.00 190.00 172.10 181.70 279% 183% 1.3 0 0
L. ROLLER (3) 200.00 190.00 178.60 188.80 214% 112% 1.3 0 0
L. ROLLER (4) 200.00 190.00 178.20 180.30 218% 197% 1.3 0 0
L. ROLLER (5) 200.00 190.00 170.10 182.70 299% 173% 1.3 0 0
L. ROLLER (6) 200.00 190.00 179.90 186.90 201% 131% 1.3 0 0
L. ROLLER (7) 200.00 190.00 172.70 188.20 273% 118% 1.3 0 0
L. ROLLER (8) 200.00 190.00 174.30 184.30 257% 157% 1.3 0 0
L. ROLLER (9) 200.00 190.00 174.50 176.10 255% 239% 1.3 0 0
U. ROLLER (REAR) 200.00 190.00 2000% 2000% 1.3 0 0
U. ROLLER (FRONT) 200.00 190.00 2000% 2000% 1.3 0 0

SPROCKET 0.00 6.00

 PT.KOBEXINDO TRACTORS

UNIT ENGINE ATTACHMENT

Model Serial No Code no Model Serial no Front Rear Machine Condition Report
S 500 LC-V 303092EA 38 DX 12 TIA 1010105 BUCKET

Customer Name SERVICE METER INSPECTOR

Machine Location Inspection Daily Name
0 - Date
KOBEXINDO TRACTORS Kobexindo Tractros's Branch

MAINTENANCE RECOMMENDATION / SERVICE PRESCRIPTION

1. SUMMARY 2. CLOSE EXAMINATION or REPAIR REQUIRED
Kesimpulan pemeriksaan atau kebutuhan perbaikan
Good
Hasil pemeriksaan dinyatakan baik Item
COMMENTS
Unsatisfaction

Partially suspected, close exam, requared. #ENGINE SYSTEM

Please note No. 2 for the detail ENGINE ASSY

Hasil pemeriksaan diduga sebagian FUEL LINE

memerlukan Perbaikan EXHAUSE MANIFOLD

Silahkan catat rinciannya pada No. 2 MOTOR GAS

MUFFLER

INTERCOOLER

#HYDRAULIC SYSTEM
Bad, early repair requared HOSE ATTACHMENT

PLUG KIT JOYSTIK

Please note No. 2 for the detail RESEAL CYLINDER BUCKET

Hasil pemeriksaan dinyatakan jelek, #ELECTRIC SYSTEM

memerlukan perbaikan segera AC SYSTEM

FUSE BOX

Silahkan catat rinciannya pada No. 2 MONITOR

#ACCESSORIES
MIROR

COVER CABIN
CUP FUEL TANK

COVER

#UNDERCARRIAGE
TRACK SHOE ASSY
 RECOMMENDED PARTS

UNIT MODEL S 500 LC-V DATE OF INSPECTION CUSTOMER PT. LOBUNTA KENCANA RAYA
UNIT S/N 0 ADDRESS
ENGINE S/N 1010105 LOCATION S/R NO
HM 0 SITE BELANI, MUARA RUMPIT JOB DESC PPM UNIT
COMPONENT:
ENGINE POWER TRAIN
HYDRAULIC SYSTEM CABIN & BODY
ELECTRICAL SYSTEM FINAL DRIVE & UNDER CARRIAGE
STEERING SYSTEM ATTACHMENT & OTHERS

No Fig. No COMPONENT Part No. Description Qty USD TOTAL Remark

### 1 ENGINE EBIECR ENGINE COMEX 1 Rp364,623,084.00 Rp364,623,084.00
2 FUEL LINE K1006519/K1044607 FILTER ASSY FUEL 1 Rp5,562,600.00 Rp5,562,600.00 A01
3 DS2079213 HOSE FUEL 1 Rp258,000.00 Rp258,000.00 F01
4 DS2079169 HOSE FUEL 2 Rp332,400.00 Rp664,800.00 F01
5 MUFFLER 240103-00526 MUFFLER 1 Rp13,210,950.00 Rp13,210,950.00 L56
6 120-00302A U BOLT 2 Rp455,100.00 Rp910,200.00 P03
7 S4012633 NUT 8 Rp26,400.00 Rp211,200.00 E01
8 S5010613 WASHER 4 Rp3,300.00 Rp13,200.00 L56
9 2114-1058D1 WASHER 4 Rp10,650.00 Rp42,600.00 P02
10 HOSE HYD ATTACHMENT DS2040330 HOSE 2 Rp4,911,900.00 Rp9,823,800.00 A01
11 DS2040331 HOSE 2 Rp5,255,250.00 Rp10,510,500.00 A01
12 MIROR K1040606 miror 1 Rp809,850.00 Rp809,850.00 M01
13 K1040606 miror 1 Rp809,850.00 Rp809,850.00 M01
14 PLUG KIT JOYSTIK 430221-00916C PLUG KIT 8 Rp752,850.00 Rp6,022,800.00 M01
15 FUSE BOX 2510-1010 FUSE BOX 1 Rp630,000.00 Rp630,000.00 A01
16 TRACK SHOE ASY 2272-6162D5/200106-00064 TRACK SHOE ASSY 2 Rp148,570,050.00 Rp297,140,100.00
17 UPPER ROLLER 200105-00032A upper roller 2 Rp3,697,950.00 Rp7,395,900.00 E01
18 LOW ROLLER 200104-00007B lower roller 22 Rp6,137,760.00 Rp135,030,720.00
19 TRAVEL RECDUTION 2401-9229A/170402-00023 gear reduction 2 Rp312,381,450.00 Rp624,762,900.00 A01
20 cover cabin assy 621-01885C COVER ASSY,DUCT Rp0.00
21 AC SYTEM Rp0.00
22 RESEAL CYLINDER BUCKET 401107-00242A SEAL KIT;BOOM & BUCKET 1 Rp2,915,400.00 Rp2,915,400.00 M01
24 MOTOR GAS 2523-9016 motor engine stop 1 Rp4,198,950.00 Rp4,198,950.00 M01
25 CUP FUEL TANK 110911-00126/110911-00126B CAP,FUEL 1 Rp1,065,900.00 Rp1,065,900.00 B01
26 MONITOR 300426-00084A PANEL,GAUGE;MONO 1 Rp16,618,800.00 Rp16,618,800.00 A01
27 INTER COOLER 13F53000 COOLER,CHARGE AIR 1 Rp58,383,600.00 Rp58,383,600.00 L56
28
TOTAL $ 1,561,615,704.00

Diperiksa oleh: Dibuat oleh:

Mekanik
TECHNICAL +A5:AG69SERVICE REP CONTINUE SHEET
REPORT NO
32/SDP/DSN/2018
DATE
6/Apr/2019
(Day-Month-Year)
CONCEPT CLAIM NO

(No/Branch/Product/Year)
KOBEXIND
DATE

(Day-Month-Year)

FOTO UNIT DOOSAN SN UNIT 1010105

SN ENGINE 303092EA HM 0
 PENGUKURAN IDLER 94.7

PENGUKURAN GROUSER HEIGHT 31.4

(2) *Forklift and Truck Blue _ HO Customer Service Red _ Mechanic

 PT KOBEXINDO TRACTORS

BEXINDO
(Day-Month-Year)
2

SN UNIT 1010105

HM 0
94.7

31.4
TECHNICAL +A5:AG69SERVICE REPORT
REPORT NO
32/SDP/DSN/2018
DATE
6/Apr/2019
(Day-Month-Year)
KOBEXINDO
CONCEPT CLAIM NO

(No/Branch/Product/Year)
DATE

(Day-Month-Year)

PENGUKURAN BUSING O.D 68,2 PENGUKURAN LINK PIT

PENGUKURAN U. ROLLER 162.2

 PENGUKURAN L.ROLLER 187.2

MUFFLER MISSING FUSE BOX BROKE

(2) *Forklift and Truck Blue _ HO Customer Service Red _ Mechanic

 FO/Svc-1/TSR-01/07-0
PT KOBEXINDO TRACTORS

EXINDO
Day-Month-Year)
2

NGUKURAN LINK PITCH 215,7

162.2
 187.2

FUSE BOX BROKEN

 PT KOBEXIN
TECHNICAL +A5:AG69SERVICE REPORT CONTINUE SHEET
REPORT NO
32/SDP/DSN/2018
DATE
6/Apr/2019
(Day-Month-Year)
KOBEXINDO
CONCEPT CLAIM NO

(No/Branch/Product/Year)
DATE

(Day-Month-Year)

ENGINE STOP BROKEN MUFFLER LOSE / BR

AC SYSTEM MALFUNGSION/BROKEN HOSE ATTACHMENT B

 HOSE CENTRA JOIN BROKEN/LEAKS CUP FUEL TANK MI

MIROR MISSING INTER COOLER BRO

(2) *Forklift and Truck Blue _ HO Customer Service Red _ Mechanic

 FO/Svc-1/TSR-01/07-0
PT KOBEXINDO TRACTORS

XINDO
Day-Month-Year)
2

MUFFLER LOSE / BROKEN

HOSE ATTACHMENT BROKEN

CUP FUEL TANK MISSING

INTER COOLER BROKEN

 KOBEXINDO
TECHNICAL +A5:AG69SERVICE REPORT CONTINUE SHEET
REPORT NO DATE CONCEPT CLAIM NO DATE
32/SDP/DSN/2018 6/Apr/2019
(Day-Month-Year) (No/Branch/Product/Year) (Day-Month-Year)

CYLINDER BUCKET LEAKS CYLINDER BUCKET LEAS

KONDISI CABIN JOK SEAT OPERATOR BRO

 KONDISI JOYSTIK JOSTICK LEAKS

(2) *Forklift and Truck Blue _ HO Customer Service Red _ Mechanic

XINDO FO/Svc-1/TSR-01/07-0
PT KOBEXINDO TRACTORS

Sheet No.

(Day-Month-Year)
2

YLINDER BUCKET LEASK

K SEAT OPERATOR BROKEN

JOSTICK LEAKS