LAXMI PUMPS PVT LTD.

UNIT NO - 2
STATISTICAL PROCESS CONTROL STUDY REF NO:- LP/SPC/01

PART NAME : LOI % INSTRUMENT : L.COUNT : Audit Conducted By : Amol Jadhav

PART NO. : SPECIFIC : MACHINE : OVEN Audit DATE: 28.02.2023
SAMPLE SIZE : 5 NOS. OPERATION : Sand Testing NO.OF DECIMALS: 2
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 7.00 SAMPLE D2 A2 D4
1 6.80 7.00 6.80 6.80 6.60 7.00 6.80 6.80 6.60 6.80 1 1.123 2.560 3.270
2 6.80 7.00 6.80 6.60 6.80 6.80 7.00 6.80 6.80 6.60 2 1.128 1.880 3.270
3 6.80 7.00 6.80 6.80 6.60 6.80 6.80 6.80 7.00 6.80 L.T.L. 6.00 3 1.693 1.020 2.570
4 6.60 6.80 6.80 6.80 6.80 6.60 6.80 7.00 6.80 6.80 4 2.059 0.730 2.230
5 6.80 6.60 6.60 6.80 6.60 6.80 7.00 7.00 6.80 6.80 5 2.326 0.590 2.110
CALCULATIONS FOR HISTOGRAM : -
XLARGE 6.8000 7.0000 6.8000 6.8000 6.8000 7.0000 7.0000 7.0000 7.0000 6.8000 Xmax. = 7.0000 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 6.6000 6.6000 6.6000 6.6000 6.6000 6.6000 6.8000 6.8000 6.6000 6.6000 Xmin. = 6.6000
RANGE 0.2000 0.4000 0.2000 0.2000 0.2000 0.4000 0.2000 0.2000 0.4000 0.2000 R - BAR = 0.26000 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 6.7600 6.8800 6.7600 6.7600 6.6800 6.8000 6.8800 6.8800 6.8000 6.7600 X - BAR = 6.7960 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.4000 Specification Width(S) = 1.000000 Index (K)={2 x (D-XBAR)/S} = 0.5920 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 6.5000 Interval = 0.080000 Selecting no. of classes = 5 6.3600 6.4400 0 0
Starting Point = 6.6000 No. of readings = 50 Shift Of 'X-BAR' from 'D' = 0.296000 6.4400 6.5200 0 0
6.5200 6.6000 10 10
7
X-CHART 6.6000 6.6800 0 10
HISTOGRAM 6.9
6.6800 6.7600 0 10
AVG.
35 6.8 U.C.L. 6.7600 6.8400 31 41
6.7 L.C.L.
6.8400 6.9200 0 41
30 31
6.6 6.9200 7.0000 9 50
25 6.5 7.0000 7.0800 0 50
6.4 7.0800 7.1600 0 50
20 1 2 3 4 5 6 7 8 9 10 7.1600 7.2400 0 50
Column Q
15 7.2400 7.3200 0 50
1.0
0.9
R- CHART
U.C.L.XBAR = 6.9494
0.8
10 R BAR
L.C.L.XBAR = 6.642600
10 0.7
9 0.6
U.C.L.RBAR = 0.5486
5 0.5
0.4 L.C.L.RBAR = 0
0.3
0
06 06 07 07 07 07 07 07 07
6

7 7 7 0.2 Std.Dev."s" = 0.12447

0.1
0.0
Cp=(S/6s) = 1.33900
1 2 3 4 5 6 7 8 9 10

Cpk={1-K}xPp) = 0.54640
CONCLUSION : - PROCESS NEEDS CORRECTION ,Cp & Cpk SHOULD BE >=1.33

(Pls. enter the readings into yellow coloured cells only) (Also change scales on graphs accordingly)
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