PT.

HILLCONJAYA SAKTI 1
PLANT DEPARTMENT Report No ISI CO
JOB SITE : SEBUKU TANJUNG COAL Report Date 13-Jul-23 NOTE:
Page 1 - PAST
SOFT

TECHNICAL INFORMATION REPORT

Model Unit EX VOLVO 950 EL Date Trouble / Inspc. 12-Jul-23 Component Name Power Take Off

Serial Number Unit VCEC950EH0037013 Status B/D UB2 Component P / N 14782291

Code Number 2 Status Unit Breakdown Fitment Date 7/12/2023
Machine HM / KM 10,188 Engine Model D16F SMR (HM / KM) 10,188
Receive Date Engine S/N 139292 Life Time Componen 10188
Symptom GROUP
Engine Vibration Abnormal
PTO Gear Box

Cronological
Pada tgl 4 juni 2023 operator melaporkan Unit mengalami Getaran dan Bunyi tidak normal. Setelah Dilakukan Pengecekan pada Oli PTO gear box Terdapat
Material Gram besi

Caustic
Bearing Gear Box Worn Out

Picture Analysis
Check Clearance Endplay Shaft Bearing Gear Box Not Ok,Check Bearing
shaft Worn Out , System Pelumasan Pada PTO gear Box Tidak Normal
housing Gearbox mengalami Perubahan Warna di karenakan
Oli/pelumasan Mengalami kerusakan

Support
Shop Manual & Partbook

PLANETARY GEAR

Corrective Action :
Replace Bearing Gear Box,Flushing Oil System Gear Box

Reported By, Acknowledge By Approved by,

_________________________ _________________________
Mekanik G4 FM / SPV / Planner Superintendent
 PT. HILLCONJAYA SAKTI 1
PLANT DEPARTMENT Report No ISI CO
JOB SITE : SEBUKU TANJUNG COAL Report Date 4-Jun-23 NOTE:
Page 1 - PAST
SOFT

TECHNICAL INFORMATION REPORT

Model Unit Excavator Sany 215C Date Trouble / Inspc. 30-May-23 Component Name Track Roller

Serial Number Unit SY021HCA30328 Status B/D Breakdown Component P / N 13289079

Code Number 34 Status Unit Breakdown Fitment Date 5/30/2023
Machine HM / KM 11,610 Engine Model D06S2 SMR (HM / KM) 11,610
Receive Date Engine S/N DL06005798 Life Time Componen 11610
Symptom GROUP
TracknRoller Broken
Undercarriage

Cronological
Saat Periodic Service 250 di lakukan Cleaning Undercarriage di Temukan Track Roller Broken

Caustic
Life Time componen

Picture Analysis
Track Roller Mengalami Keausan Normal Pada Hour meter 11000

Seal Floating &Bushing Sudah Support

Broken Shop Manual & Partbook

PLANETARY GEAR

Corrective Action :
Replace Track Roller & Track Guard

Reported By, Acknowledge By Approved by,

_________________________ _________________________
Mekanik G4 FM / SPV / Planner Superintendent
 PT. HILLCONJAYA SAKTI 1
PLANT DEPARTMENT Report No ISI CO
JOB SITE : SEBUKU TANJUNG COAL Report Date 27-May-23 NOTE:
Page 1 - PAST
SOFT

TECHNICAL INFORMATION REPORT

Model Unit SY365H Date Trouble / Inspc. 27-May-23 Component Name Cylimder Arm
Serial Number Unit SY36GCB37058 Status B/D SBV Component P / N
Code Number 16 Status Unit Redy Wait Part Fitment Date
Machine HM / KM 11,786 Engine Model 6HK1-XDHAG-01-CSMR (HM / KM) 11,786
Receive Date 28-May-23 Engine S/N G30097L0779HXA Life Time Componen 11786
Symptom GROUP
Cylinder Arm Drift (Internal Leaking)
Work Device

Cronological
Unit Sany 365 kode 016 Di lakukan Schedule Service PS 1 Setelah di lakukan Tes Performance ditemukan Kelainan pada Cylinder Arm Turun sendiri
dengan cepat.

Caustic
Cylinder Arm Internal Leaking (lifetime Componen)

Picture Analysis
Componen Cylinder Arm Life time 11786 Banyak Material Componen yang
sudah Aus dan Rusak di karenakan Pemakaian normal Beberapa Part Seal
pada Cylinder Piston sudah Rusak menyebabkan Internal Leak pada
Cylinder

Kondisi Cylinder Arm tidak ada kebocoran

di bagian Seal Dust & Rod cylinder

Hasil pengecekan
Hydroulic Filter Return
terdapat Materiall Seal
Backup & Seal Cylinder

Support
Shop Manual & Partbook

PLANETARY GEAR

Corrective Action :
Replace Cylinder Arm Assy & Replace Oil Hydroulic

Reported By, Acknowledge By Approved by,

_________________________ _________________________
Mekanik G4 FM / SPV / Planner Superintendent
 PT. HILLCONJAYA SAKTI 1
PLANT DEPARTMENT Report No ISI CO
JOB SITE : SEBUKU TANJUNG COAL Report Date 20-Mar-23 NOTE:
Page 1 - PAST
SOFT

TECHNICAL INFORMATION REPORT

Model Unit Date Trouble / Inspc. Component Name

Serial Number Unit Status B/D Component P / N
Code Number Status Unit Fitment Date
Machine HM / KM Engine Model SMR (HM / KM)
Receive Date Engine S/N Life Time Componen
Symptom GROUP
Engine Low Power Setelah Periodic Service
Engine Group

Cronological

Caustic
Bleeding Fuel System Tidak Sempurna

Picture Analysis
Prosedur Bleeding Fuel Filter System Pada Unit Sany 215 Belom Di
Trainingkan Ke sebagian Mekanik Sehingga Membandingkan Brand Unit
yang Biasa diisi Main filter fuelnya.

Support
Shop Manual & Partbook

PLANETARY GEAR

Corrective Action :

Reported By, Acknowledge By Approved by,

_________________________ _________________________
Mekanik G4 FM / SPV / Planner Superintendent
 PT. HILLCONJAYA SAKTI 1
PLANT DEPARTMENT Report No ISI CO
JOB SITE : SEBUKU TANJUNG COAL Report Date 20-Mar-23 NOTE:
Page 1 - PAST
SOFT

TECHNICAL INFORMATION REPORT

Model Unit BDLIEBHERR 736 3AL Date Trouble / Inspc. 20-Mar-23 Component Name IDLER
Serial Number Unit VAUZ1736LZT022273 Status B/D Breakdown Component P / N
Code Number 3 Status Unit Brrakdown Fitment Date
Machine HM / KM 8,792 Engine Model D934 A7-23 SMR (HM / KM) 8,792
Receive Date Engine S/N 2021030314 Life Time Componen 8792
Symptom GROUP
Track Link LH Abnormal Noise
Undercarriage

Cronological
pada Tanggal 20/03/2023 dilakukan Schedule Service pada unit Dozer Liebher 736 03 Setelah di lakukan Inspection pada Area Undercarriage Di temukan
Idler Mengalami kerusakan

Caustic
Bad Material

Picture Analysis
Material Idler tidak di desain Heavy Duty Lifetime 8700 Sudah Mengalami
Kerusakan

Shaft Idler Lepas dari Track (Lock

Guide)

Support
Idler Tidak Berfungsi sebagai Shop Manual & Partbook
Pengarah Track Link

PLANETARY GEAR

Corrective Action :
Replace Idler Assy & Undercarriage

Reported By, Acknowledge By Approved by,

_________________________ _________________________
Mekanik G4 FM / SPV / Planner Superintendent
 PT. HILLCONJAYA SAKTI 1
PLANT DEPARTMENT Report No ISI CO
JOB SITE : SEBUKU TANJUNG COAL Report Date 25-Jan-23 NOTE:
Page 1 - PAST
SOFT

TECHNICAL INFORMATION REPORT

Model Unit Excavator Sany 215C Date Trouble / Inspc. 1-Feb-23 Component Name Work Equipment Hidrolik Frame
Serial Number Unit SY021HCA30328 Status B/D Breakdown Component P / N
Code Number 34 Status Unit Breakdown Fitment Date 2/1/2023
Machine HM / KM 10,447 Engine Model D06S2 SMR (HM / KM) 10,447
Receive Date Engine S/N DL06005798 Life Time Componen 10447
Symptom GROUP
Bucket Digging & dumping Abnormal Noise & machine Abnormal vibration
Upper Structure frame

Cronological
Unit Mengalami Kelainan Pada saat Dioperasikan abnormal Noise pada Bagian boom Foot

Caustic
Cylinder Pin Boom Foot Bad Material

Picture Analysis
Setelah Melakukan Pengukuran Pada Pin Boom Foot Dan Diameter Rumah
Pin adanya perbedaan yang menyebabkan Unit Mengalami Abnormal noise.

Boom Foot Inspection Diameter Hole

PIn

Support
Diameter Hole Pin Worn Out Shop Manual & Partbook

PLANETARY GEAR

Corrective Action :
Reinforce Hole Diameter Pin & Replace Pin Boom Rebushing

Reported By, Acknowledge By Approved by,

_________________________ _________________________
Mekanik G4 FM / SPV / Planner Superintendent
 PT. HILLCONJAYA SAKTI 1
PLANT DEPARTMENT Report No ISI CO
JOB SITE : SEBUKU TANJUNG COAL Report Date 25-Jan-23 NOTE:
Page 1 - PAST
SOFT

TECHNICAL INFORMATION REPORT

Model Unit BDKM 85 Date Trouble / Inspc. 2-Sep-22 Component Name Tracklink Assy/Trackshoe
Serial Number Unit 5658 Status B/D Breakdown Component P / N 14U-32-01120
Code Number 16 Status Unit Breakdown Fitment Date 9/2/2022
Machine HM / KM 150 Engine Model S6D125E-2 SMR (HM / KM) 150 HM baru
Receive Date 2-Sep-22 Engine S/N Life Time Componen
Symptom GROUP
Track Loose Tracklink Overstroke
Undercarriage

Cronological
Unit Sering Mengalami Track Lepas dan Low Tension setelah dilakukan pengecekan Tracklink mengalami Keausan dan overstroke

Caustic
Tracklink Worn Out

Picture Analysis
Track link Mengalami Keausan (Bertambah Panjang) Yang Menyebabkan
Track sering lepas dari Idler Sebelumnya unit Beroperasi di daerah Abrasif
yg mempercepat keausan Pada componen Undercarriage

Support
Shop Manual & Partbook

PLANETARY GEAR

Corrective Action :
Replace Tracklink Assy LH RH ( unit dioperasikan di Lumpur SSC)

Reported By, Acknowledge By Approved by,

_________________________ _________________________
Mekanik G4 FM / SPV / Planner Superintendent
 PT. HILLCONJAYA SAKTI 1
PLANT DEPARTMENT Report No 12/1/2022 ISI COLOM
JOB SITE : SEBUKU SAJAKA COAL Report Date 1-Dec-22 NOTE:
Page 1 - PASTIKAN
SOFT COPY

TECHNICAL INFORMATION REPORT

Model Unit Vibro Volvo SD110 Date Trouble / Inspc. 1-Dec-22 Component Name Water Pump
Serial Number Unit VCES110E00059141 Status B/D Waiting Part Component P / N VOE21247955
Code Number 12 Status Unit Warranty Fitment Date
Machine HM / KM 2,037 Engine Model D5DGAE3 SMR (HM / KM) 2,037
Receive Date 1-Dec-22 Serial Number 12658401 Life Time Componen 2037
Symptom GROUP
Water Coolant Leaking
Engine

Cronological
Pada Tgl 01 Januari 2022 Unit Vibro Volvo kode 12 Mengalami Kebocoran Water Coolant

Caustic
Water Pump Bearing Bad Material

Picture Analysis
Water Pump Mengalami Premature Failure mengingat SMR/lifetime
Componen baru 2000 jam Kerusakan di sebabkan Bad Material
sehingga Ketahanan Componen tidak tahan Lama

Support

PLANETARY GEAR

Corrective Action :
Replace Water Pump & Check Cooling System

Reported By, Acknowledge By Approved by,

_________________________ _________________________
Mekanik G4 FM / SPV / Planner Superintendent