Structuring Dreams from Steel

BRPL
Bansal

Bansal Roofing Products Ltd.

COMPANY PROFILE

Bansal Roofing Products Ltd. is a CRISIL rated Company having “MSE 2” rating which means
High Financial Strength and High Operating Performance and ISO 9001:2008 certified,
established by experienced technocrats having 23 years of experience in the field of
Production, Marketing and Projects Management. It is listed on SME platform of Bombay Stock
Exchange(BSE)
“BRPL" is known as quality manufacturer of Pre- engineering building and allied productsviz:
Colour Coated Metal Sheets (PPGI, PPGL and ALUMINIUM), Bare galvalume sheets, FRP
Corrugated Sheets, Polycarbonate Sheet, Perforated Sheet, Turbo Ventilators, “Z” and “C”
Purlin, Metal DeckSheet, Flashings/Accessories, and many othersuch products.
BRPL offers turnkey projects viz. design, manufacturing, erection of factory shed,
warehouses, show rooms, community hall, etc.
Backed by state-of-the-art infrastructure, technology and diligent workforce, we are able to
meet the various needs of our valuable clients by providing the highest reliability and quality of
product.
INFRASTRUCTURE:-
Factory: - We have factory shed having covered area approximately 25000 Sq. ft and open
area approx15000 Sq. ft.
Office: - 2000 Sq. ft well equipped with ultra- modern communication system and computers.
STAFF: -
We have a team of qualified personnel for Manufacturing, Quality Control, Store, Accounts,
Marketing, Secretarial, Service after sale and other support.

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BRPL
Bansal
PRE ENGINEERING BUILDING
Structuring Dreams from Steel

Warehouse Build by "Bansal" at Ekalbara, Gujarat for Transpek Industry

The Pre-Engineered Building (PEB) is a concept specially known for its high Structural Strength while light in
weight, speedy work, factory made and its compactness.
Pre-engineered Buildings outclass the traditional concept of fabrication at site.
l

lPEB SYSTEM COMPRISES OF

a) Primary Members which Include Rafter, Columns, Crane beams etc.
b) Secondary Members Include Purlins, Bracings, Tie Rods, Angle bracings, High Tensile Bolts and
Washers etc.
c) Roofing, Cladding & Accessories which Include Top Roof, Side Cladding, Skylights, Ventilators,
Louvers, Down Spouts etc.
llADVANTAGES OF "BANSAL" PEB

l It is designed using international standards considering weather, Wind Velocity, Seismic Zone, Land
/ Soil condition of location.
l We design Energy Efficient building using skylight sheets, cladding Louvers, Self-driven ventilators,
Ridge vents, Monitor design and many more.
l High aesthetic appeal using latest design of Gabble End, Curves, Bracket less Gutters etc.
l Flexibility in expansion & Speedy work
lAPPLICATION:
l Factory Building l Warehouse l Workshop l Auditorium l Convention Center
l Sports Complex & Many Others l Petrol pumps and Display rooms

lDESIGN GUIDELINES AS PER MBMA :

l The 2002 Edition of Low Rise Building System Manual of Metal Building Manufacturer Association
(MBMA)
l All Applicable loads are designed as per MBMA.
l Hot rolled and build up section are designed in accordance with: Manual of steel construction, 9th
Edition of American Institute of steel construction (AISI)
l Cold-Formed members are designed in accordance with 1996 edition of cold-formed steel design
manual of American iron and steel institute (AISI)
l Welding is applied in accordance with Structure steel welding code of American welding Society (
AWS.D1.1)
l (We also undertake jobs as per Indian standards)

MACHINES :-
(1) Roll Forming Machine to make profile sheet. (2) Roll Forming Machine to make Purlin (3) Shearing
Machine. (4) Cutting and Slitting Machine (5) Folding and Bending Press. (6) Powerpress - 50 Tons (7)
Radial Drill Machine (up to 50 mm) (8) Chaser Machine (9) Crimping Machine (10) 2 Overhead Crane (5
tons each) (11) MIG Welding Machines (12) Arc Welding Machine (13) PUG Cutting Machine (14) Saw
Machine (15) Dye Penetration
lQUALITY :- We have Quality control unit in the same premises to ensure quality of product. Instrument we
2
have to monitor quality are as below :-
(i) Salt spray Test (ii) Impact Test (iii) Scratch Test (iv) Cross Hatch
(v) Pencil Hardness (vi) Micrometer (vii) Gloss meter (viii) Digital Coating Thickness etc.
3
DETAILS OF PEB BRPL
Bansal
Structuring Dreams from Steel Turbo Vent

Roof Monitor

Ridge Vent
Eave Gutter

Sky Light Panels

Industrial Fin
Type Louver
Down Spout

Roof & Wall Panels

Bracing

Rake Trim

Canopy

Vertical Fascia

Z-Purlin/Girt
Rigid Frame

Post and Beam at Endwall

BRPL
Bansal

BANSAL "PEB" SYSTEMS : Structuring Dreams from Steel

Created by Bansal's professional engineers to meet your exact needs. Our custom-designed framing
systems provide exceptional flexibility and optimum performance. Available in a wide variety of
shapes, sizes and layouts to suit virtually any building requirement, our framing systems are
engineered to fit accurately for efficient, economical construction.
Primary Members
Moment resisting frames provides lateral stability and transfers the roof and wall loads to the
foundations through anchor bolts. All Built-up Numbers Conforming to A 570/572 of Grade 345 MPA.

CLEAR SPAN OPTIONS (CS) :

Span : 6 to 75 M
Height : 3 to 15 M
Slope : 1 : 10
Bay : up to 9 M BUILDING WIDTH
MAX. PRACTICAL WIDTH = 90 M

MULTI SPAN FRAMES (MS) :

Span : 24 to 150 M
Height : 3 to 15 M
Slope : 1 : 10
WIDTH MODULE
BUILDING WIDTH
WIDTH MODULE
Bay : up to 9 M
MAX. PRACTICAL WIDTH = 180 M

MULTI GABLE FRAMES (MG) :

Span : 18 to 175 M
Height : 3 to 12 M
Slope : 1 : 10 WIDTH MODULE
BUILDING WIDTH
WIDTH MODULE

Bay : up to 9 M MAX. PRACTICAL WIDTH = 200 M

CURVED RAFTERS FRAMES (CR) :

Span : 6 to 50 M
Height : 3 to 15 M
Bay : up to 9 M
BUILDING WIDTH
MAX. PRACTICAL WIDTH = 50 M

SINGLE SLOPE (SS) :

Span : 6 to 50 M
Height : 3 to 12 M
Slope : 1 : 10
Bay : up to 9 M BUILDING WIDTH
MAX. PRACTICAL WIDTH = 50 M

LEAN TO :
Span : 3 to 15 M
Height : 3 to 12 M
LEAN TO
Slope : 1 : 10
MAX. PRACTICAL WIDTH = 15 M

T-CANOPY (CS) :
Span : 4-6 M
Height : 3M
Slope : 1 : 10 T - CANOPY
MAX. PRACTICAL WIDTH = 4-6 M
4
BRPL
Bansal Projects Undertaken By Us

Chemical Plant at Deepak Nitrite, Nandesari, Vadodara

"GHANA" International Project

Leuva Patel Samaj, Community Hall, Vadodara

GMM Pfaulder Ltd., V.V. Nagar

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BRPL
Bansal Projects Undertaken By Us

Panchvati Agro Industries, Lunawada Aarti Industries Ltd., Bhachau

Processing Plant (PEB), Panchmahal, Gujarat Pulse Mill, Dahod

Godrej, Valia Haridarshan Protein, Vasad

Fabricated Columns & Trusses

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BRPL
Bansal
Colour Coated Trapazoidal Roofing Sheet

Bansal 1000 Profile (Hicover) Bansal 980 Profile (Histrength)

1040
1060 980
1000
250 980
23
42
196 30 30
15
1.5

m
45.3 0

300
m
35

5 20

32
25 24 24 24 24 24 25 80 8/28 74
All dimensions are in mm 30

Anty Capliry Groove

YX35-250-1000 YX32-196-980
Remark : (1) Tolerances Applicable (2) For high coverage width of sheet can be made 1080 / 1090 mm.

Off White Light Blue Caulfield Green Mist Green

Brick Red Torres Blue Terracotta Bare Galvalume

(Base Metal)
Cold rolled steel sheet

Zinc coat/Zn-Al

Pre-treatment

Primer coate

Top coat

Guard film
(optional)

Zinc coat/Zn-Al

Pre-treatment

Primer coat

Back coat
Functional paint (epoxy, polyester)
Coating Process

Bare Zinc Aluminium Colour Coated Zinc Pre painted Galvanized Bare / Painted
Detail (BGL) Aluminium (PPGL) Iron (PPGI) Aluminium Sheet
55% AL, 43.5% ZN 1.5% SI 55% AL, 43.5% ZN 1.5% SI 99.5% ZN
Coating Detail as per ASTM 792M, as per ASTM 792M, as per IS 277 AA 3015
AS1397:1993, IS15961:2012 AS1397:1993, IS15965:2012 Colour as per IS14246

Tensile Strength 550 MPA or Other on 550 MPA or Other on 550 MPA / 240 MPA 150 MPA
request request

Coating Mass AZ 150 GSM AZ 150 GSM Colour (27-30 ) Z-120 Gsm Colour
or Other on request or Other on request (27-30 ) Other on request
0.47TCT & 0.50TCT 0.50/0.55/0.60 TCT AS PER 0.30 TCT TO 0.85 TCT, 05/0.6/0.71 /0.91
Steel Substrate
IS 513 IS 513 AS PER IS 513
Regular modified polyster system Regular modified polyster system RMP / SMP or
Paint -------- Silicon modified polyster system Silicon modified polyster system as per requirement
Other Coatings on request Other Coatings on request
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BRPL
Bansal
Roofing Accessories :
35

300 150 0
300
150 0

Plain Ridge Crimped Ridge Gabble End Flashing

Corner Flashing Roof Gutter North Light Curvature

27 27 25
0 0
90 0
200
90 0 90 0
35
8
35
BRPL
Bansal
SECTIONAL PROPERTIES (STEEL-Zn/Zn-AI COATED SHEET)

Thickness Area Ixx Ztop Zbottom Span for Delection UDL (kg/m2) for Span
w/m2= 70 kg
mm (mm2) (mm4) (mm3) (mm3) L/100 (cm) L/200 (cm) 1 meter 1.4 meter 2 met

0.30 337.32 42115.5 1740.59 5405.01 211.03 167.49 314.86 114.74 39.35

0.40 449.75 56156.14 2320.88 7206.95 232.27 184.35 373.08 135.96 46.63

0.45 505.97 63177.11 2611.05 8108.01 241.57 191.73 419.74 152.96 52.46

0.50 562.19 70198.60 2901.24 9009.13 250.21 198.59 466.38 169.96 58.29

0.55 618.41 77220.66 3191.46 9910.33 258.29 205.00 513.02 186.96 64.12

0.60 674.63 84243.36 3481.7 10811.60 265.89 211.04 559.66 203.95 69.95

Above Table for Steel is for Substrate of 340mpa. Substrate such as Aluminium, Al-Zn coated Steel or Substrate
with high yield strength CR (upto 550mpa.)

Do's And Don'ts Of Handling Of Colour Coated Sheet

Dos of Fixing
• Do check the delivery to make sure you have the right product, delivered in prime condition.
• Do arrange for suitable dry storage if the material is not going to be used immediately.
• Do ensure the appropriate fasteners are selected for the environment.
• Do cut with shears or snips.
• Do remove swart from the job as the work progresses, or at least at the end of each day.
• Do wear clean, flat, rubber-soled footwear.
• Do lift sheets onto the job, rather than drag them.
• Strictly avoid surface abrasion by walking / rubbing / dragging/etc. over the coated area. It will damage the
coatings.
Do nots of fixing
• Don't cut sheets with an abrasive disc cutter.
• Don't attempt to solder pre painted steel surfaces.
• Don't use lead-headed nails.
• Don't use touch-up paints unless recommended by our experts.
• Don't leave off-cuts or other debris on the roof.
• Don't keep sheets bundle exposed to water / moisture
Care-post installation
Regular care and maintenance will ensure full life service of the product.
Environment
Moderate ISO Severe ISO Very Severe ISO
Category 3 Category 4 Category 5
Roof Rain washing Rain washing Rain washing

Rain washing plus Rain washing plus Rain washing plus

Wall cladding manual washing manual washing every manual washing
every year 6 month every 3 month
Unwashed and Manual washing Manual washing Manual washing
High Risk Areas every 6 months every 3 months every months

WATER PONDING :
Roofs :
l Where the roof pitch is low, changes in roof loadings may result in a negative pitch and consequently lead to
water ponding. The following conditions commonly cause water ponding.
1. Over-spaced purlins.
2. Deformation of timber purlins.
3. Placement of external loads such as air conditioning units.
4. Rigid fixing on long spans which causes deformation of the profile as a result of thermal expansion.
Design Guide :
1 Never use a pitch of less than 3 degrees.
2. Design the roof according to the profile manufacturer's specifications.
3. On minimum pitch roofs, ensure that the gutter end of profiled sheets is turned down.
4. Allow for thermal expansion to prevent profile distortion.
5. Consider the use of walkways to prevent damage where the roof may be subject to heavy foot traffic.
9 6. Ensure roof penetrations do not block the flow of water from the roof.
BRPL
Bansal

"Z" and "C" Purlins

40-80 R5 These purlins are most unique cold roll formed
0
-2

sections used to fix roof and side claddings.

15
1.

14-22
2-

The advantage of using these purlins are

3

100-300

26
unlimited depth and thickness option gives the
14-22

18
designer the required freedom to design most
20

40-80 economical Purlin.

15-20

"C" and "Z" purlins can be supplied from 100

14-22

100-300

26
mm to 300 mm depth (Web) and thickness
from 1.2mm to 3 mm.
14-22

18
1.6-3

R4
Note : All dimensions are in mm.

"C" Sigma Purlin "C" Purlins are available in Sigma design which
gives extra strength at lower Web height.
14-22

35
R3

1.2-3
100-300

15
25

14-22

35
15-20

40-80

Metal Deck Sheet

"Bansal Super Deck 51.233.960" "Bansal Super Deck 51.333.1000"

A B

233 mm 92 MET-DECK
mm
1000+7.5
51 mm
140
B A B A B
50+1.5

51.5+1.5

92 148 MET-DECK
mm mm

Width 960 mm 70 193.33 140 193.33 140 70

· Overall Width : 960mm ± 7.5mm · Overall Width : 1000mm ± 7.5mm

· Crest : 50mm ± 1.5mm · Crest : 50mm ± 1.5mm

Designed with high precision in order to meet the market standards, deck sheet is manufactured using
optimum grade materials and latest technology.

Benefits:
l Acts as composite member and as permanent shuttering
l No major reinforcement required
l Deck can be used as working platform during construction
l Speedy construction enables faster completion of a project
l Metal deck can also be used as roofing and cladding sheet in cement, power plants and bulk
material handling plants
l Decking reduces the construction time, hence the total cost
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BRPL
Bansal

"POLYROOF" R PREMIUM FRP SHEETS,

R
We are the Manufacturer of "Polyroof " brand" fibre glass" Opaque and Translucent sheets for
different applications. Products Manufactured by us are U.V. Resistance, better finish and quality
since it is made out of first quality chopped glass mate and polyester resin.
Textile Print

Jungle Print Chatai Sheet Agro Net Sheet Green Diamond Wrinkle

APPLICATIONS :
1. Polyroof R translucent sheets provide natural daylight. Light transmission is 40 % to 90%
depending upon the requirement of user.
2. Polyroof R translucent sheets can be used as :
A. Side cladding sheets, Glass substitute, Control Panels, Table Top, On main gate of house.
B. Decorative False Ceiling
C. Skylight area {OTS}, Green House. Canopy Car Parking Sheds.
PRODUCT RANGE :
1. Translucent & Opaque
A. Plain sheet with and without wrinkle.
B. Corrugated sheet in any Profile (Gl, Precoated, PVC, Aluminium etc.)
C. Textile Sheets.
2. Water Channel System (Gutter),

Swimming Pool Covered With FRP Tr. Sheet FRP Opaque Sheet

11 FRP Translucent Sheet Green Leaf Brown Leaf Geometry Print

BRPL
Bansal

Eco Ventilator (Runs without Power)

Turbo ventilator is a self driven equipment installed on industrial roofs to extract inside air.
Turbo ventilators are driven by wind hence no electricity or other power sources are
required. As the ventilator is rotated by wind, the stale inside air is exhausted through it
and natural inward flow of fresh air is boosted.
Features :
l Rigid roll formed curved vanes in Aluminium. Optional S.S. 304 vanes are also available.
l Rotor shaft & self lubricated metlon bush assembly concealed in mild steel casting.
l Light weight & durable. Approximately 5.5 to 6.5 kg.
l Top cover & bottom ring is made of stainless steel.
l Single piece U.V. Stabilised FRP base plate in different thickness. Option of opaque and
translucent colour available.

How does it works :

The turbo ventilator operates by utilizing the velocity of the wind to induce air flow by centrifugal action.
The centrifugal force caused by the spinning vanes creates a region of low pressure area which draws air
out through the vanes. Air drawn out by the vanes is continuously replaced by fresh air from the outside.
The slightest breeze will cause the turbine to spin and even after the breeze has stopped, the flywheel
effect of the rotor cage will use its stored energy to continuously remove air giving rise to ventilation.
Suction is maintained even at low wind velocities.

Air Change Rate :

TYPE OF BUILDING / HOUR TYPE OF BUILDING / HOUR
WARE HOUSE 4 TO 6 AUDITORIUM 4 TO 12
ASSEMBLY HALL 6 TO 12 TEXTILE MILL 4 TO 12
LIGHT INDUSTRIES 6 TO 12 PAPER MILL 8 TO 30
PACKING ROOM 8 TO 30 HEAVY INDUSTRIES 10 TO 30
PAINT SHOP 10 TO 30 BAKERIES 12 TO 30
BOILER ROOM 12 TO 30 FURNACE 12 TO 30

12
Ventilator Stock Ventilator With Polycarbonate Base
BRPL
Bansal

Profiled Perforated metal Sheet

Perforated profile sheet is very versatile. Perforated metal offers unique
opportunities to combine strength, functionality and beauty. Perforated
Sheet are also an excellent means of achieving sustainable design
objectives.
Perforated sunshades and sun screens provide privacy for building
occupants without blocking the view. And they offer a comfortable level of
natural lighting during daylight hours while deflecting heat to reduce the
load on the HVAC system.
Applications
l Noise Control l Security Ceilings l Sun Screens l Building Facades
l In-Fill Panels l Furnishings,
Benefits
Perforated materials have many advantages ranging from weight
reduction through acoustic noise reduction to heat dissipation and much
more.

Polycarbonate Sheet
BRPL offers Polycarbonate sheet in a wide range of thicknesses and colours. We offer flat sheets,
embossed, corrugated and multiwall.

Clear Compact : These are light weights, strong flat sheets in

different thicknesses. Transparency is like glass. It is very strong and
available from 1.5 mm. to 12 mm. thickness.
Multiwall : The product is light, strong, insulating and attractive.
Being used widely for roofing, cladding and other applications. It is
available in twin wall, triple wall, and multiple wall.

Embossed : These are plain sheets which is available in regular, prismatic embossing feature in
different thicknesses ranging from 1 mm. to 12 mm.
Corrugated : Different corrugation to suit the requirement of client is available to match with A.C.
Cement corrugation, Grecca, Sinus, Treford and any other profile. Sheets are available in natural
transparent colours and are suitable for skylighting.

LOW COST CABIN

Features of : "LOW COST CABIN"
l Low cost cabin is quick to install and dismantle.
l It's a temporary structure but rigid enough to take care of normal
wind, sunlight ,cold and rain.
l It is made of Mild Steel structure and PVC sheet. Can be install or
dismantle in a hour time.
Very much suitable for security cabin, temporary storage,
temporary office or shelter.
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BRPL
Bansal
PRODUCT BASKET

Colour Coated Roofing Sheets Perforated Sheet

Pre-Engineering Building Roofing Accessories

'S' type Louvers Z and C Purlins

(For cross ventilation) (Substitute of heavy angels and channels)

FRP Sheets
Metal Deck Sheets
(Fiber Reinforced Plastic)

Polycarbonate sheets Eco Ventilators

(For Skylight) (Runs Without Electricity)
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 BRPL
Bansal
Structuring Dreams from Steel
Bansal Roofing Products Ltd.
Factory : Plot No.6, Raj Ind. Estate, Village: Vadadala, Jarod-Samlaya Road, Ta. Savli,
Dist. BARODA, Gujarat, India. Pin 391 520.
Corporate & Registered Office :
3/2, Labdhi Ind. Estate, Acid Mill Compound, Pratapnagar, Vadodara-390 004, INDIA.
Telefax : 091-265-2581365, Ph. : 091-265-2581082, 2580178
E-mail : sales@roofsanddoors.com, Visit us at : www.bansalroofing.com
Mumbai : +91 9909002682
Ahemdabad : +91 9825821421
Notes :
(1) All the details and specifications provided in this literature is only for information and best to our knowledge
(2) Product details and specifications are subject to change without any prior notice to any body
(3) Description / specifications in the literature are only for guidance and can not be treated as final specification.
(4) Any specification or information in this brochure cannot form legal point for any offer/supply/contract or agreement.