JEYA POLYTECHNIC COLLEGE

SERVAIKARANMADAM, TUTICORIN -628251

Department of Electrical and Electronics Engineering

ENTREPRENEURSHIP & STRAT-UPS (V SEMESTER)

PROJECT PROFILE ON “POWER INVERTER”

2023-2024

Submission on Business Plan

Submitted by

Name (REG.NO: )

Sakthi Ganesh S

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 JEYA POLYTECHNIC COLLEGE

SERVAIKARANMADAM, TUTICORIN -628251

Department of Computer Science Engineering

DEPARTMENT OF ELECTRICAL & ELECTRONICS ENGINEERING

BONAFIDE CERTIFICATE

Certified that this project profile Report “POWER INVERTER ” is the

Bonafide work of “Sakthi Ganesh S” (REG.NO: ) who carried out the
Entrepreneurship & Start-UPS under my Supervision.

SIGNATURE OF THE STAFF INCHARGE SIGNATURE OF THE HOD/EEE

Submitted for the Board practical examination held on ------------------.

INTERNAL EXAMINER EXTERNAL EXAMINER

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 ENTREPRENEURSHIP START UP REPORT

PROJECT PROFILE

ON

POWER INVERTER

NAME OF THE PRODUCT : POWER INVERTER

TYPE OF CONCERN : MANUFACTURING UNIT

NAME OF COMPANY : VOLTCARE ELECTRICAL INDUSTRIES

QUALITY & STANDARD : ISS: 1286.

PRODUCTION CAPACITY : QUANTITY: 150/ month

PROJECT VALUE : VALUE : Rs.1646780.00/-

MONTH & YEAR : December, 2022.

PREPARED BY : Sakthi Ganesh S,

REGISTER NUMBER :

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 PROJECT PLAN

1.1 INTRODUCTION
An inverter is a motor control that adjusts the speed of an AC induction
motor. It does this by varying the frequency of the AC power to the motor.
An inverter also adjusts the voltage to the motor.

This process takes place by using some intricate electronic circuitry

that controls six separate power devices. They switch on and off to produce a
simulated AC voltage. This switching process is also called inverting DC bus
voltage and current into the AC waveforms that are applied to the motor. This
led to the name “inverter”. For the rest of this discussion, the term “inverter”
will be used in place of adjustable speed drive An inverter is a motor control
that adjusts the speed of an AC induction motor. It does this by varying the
frequency of the AC power to the motor. An inverter also adjusts the voltage
to the motor. This process takes place by using some intricate electronic
circuitry that controls six separate power devices.

Most inverters are of the variable voltage, variable frequency design.

They consist of a converter section, a bus capacitor section and an inverting
section. The converter section uses semiconductor devices to rectify (convert)
the incoming fixed voltage, fixed frequency AC power to DC voltage which
is stored in the bus capacitor bank. There it becomes a steady source of
current for the power devices which are located in what is known as the
inverting section. The inverting section absorbs power from the DC bus cap
bank, inverts it back to simulated AC sinewaves of varying voltage and
varying frequency that are typically used to vary the speed of a 3-phase
induction motor.

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1. IDEA GENERATION
This conversion may be accomplished by electromechanical means
namely motor, Generator sets are entirely by electronics means. Any
Individual having an interest in the electrical and electronics product
manufacturing sector can initiate an inverter manufacturing business. This
manufacturing operation doesn’t demand a lot of space. The assembling
process is also simple. Inverters find applications where emergency standby
power is required and/or there is no AC power available. The inverter is
generally used with various sophisticated electronic and mechanical
equipment that requires a continuous and un-fluctuating power supply for
effective functioning.

1.3 OPPORTUNITIES
The focus will be on direct sales to customers and retailers in
Tirunelveli district as there is good demand. Further focus will be on nearby
four districts for bulk sales through wholesalers and retailers.

1.4 BASIS & PRESUMPTIONS

 The basis for calculation of production capacity is on single shift basis,

working of 25 days per month on 65% efficiency.
 Rental charges of Rs. 15/- per sq. mtr. Per month has been taken on an
average.
 Rate of interest has been taken as 12% on an average for investment
capital.
 Labour wages have been taken on the basis of minimum per month

1.5 IMPLEMENTATION SCHEDULE

It is estimated that from conception of the project to commercial
production it may take about three months including purchase of machines,
installation, staff recruitment, all clearance.
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 TIMELINE CHART
LIST OF ACTIVITIES TO BE CARRIED OUT TO COMPLETE THE PROJECT (BAR CHART SHOWING TIME SCALE)
DECEMBER 22/MAY -2023
2/
S.N 5/1 8/1 11/1 27/1 15/ 29/ 10/ 17/ 21/ 23/ 15/ 12/ 25/
ACTIVITIES 1 3/1 21/1 26/1 4/4 2/5
O 2 2 2 2 1 1 2 2 3 3 4 2 5
2

1 Report preparation

2 Estimation chart
3 Shop placed

4 Machinery purchase

5 Equipment purchase

Machine erection
6
work
Raw material
7
purchase
8 Production work

9 Sales

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 COMPANY PROFILE
2.1 COMPANY PROFILE

NAME OF COMPANY : VOLTCARE ELECTRICAL INDUSTRIES

YEAR OF ESTABLISHED : November, 2022

ADDRESS : No 5/117 West Street K.R.House

Tirunelveli – 627001.

FOUNDER NAME : Sakthi Ganesh S,

MOBILE NUMBER : 97123 39876

EMAIL ID : voltcareec22@gmail.com,

PRODUCTION SCHEDULE : 18 hours a day and 7 days a week

2.2 BUILDING DETAILS

It is built in an area of 600 sq fts for office. For doing all kinds of
technical works, we have allotted 450 sq fts. Also we have an open space
parallel to the workshop with the same dimension.

Type : Rental building

2.3 ELECTRICITY
Electricity connection under Tariff III(b) plan. Three phase connection
provided Unit cost is Rs.25. Load is 500 KVA.

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2.4 LOGO

2.5 MAN POWER REQUIRED

Our team of well experienced professionals helps us to cater the exact
requirements of our valuable Customer. We can associate two technical teams
directly in our manufacturing plant. We work with objectives to achieve the
target.

2.6 ORGANISATIONAL CHART

PROPRIETOR

PRODUCTION

ACCOUNT

PURCHASE
MANAGER

SUPERVISOR

SALES

WORKERS

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2.8 GUARANTY OF QUALITY
Our Manufacturing Unit with the total focus on quality of project,
customer service and on time delivery. The quality of our products confirm to
the quality policy that serves as a reason for our customer to show trust on us.
But then also we undertake stringent quality control measures ensuring
supreme product quality.

2.9 PACKAGE AND DELIVERY

We would work to serve our customer with this motto, “Dispatching at
right time maintaining high Quality & Quantity”.

2.10 AFFIRMATION
We are glad to work that we should work hard to spread our network to
ensure timely delivery of our entire product. We are ready a huge list of
satisfied the customers.

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 TECHNICAL DETAILS

3.1 PRODUCT PROFILE

The inverter is a device that converts DC electricity (battery, storage
battery) into AC power with a fixed frequency and voltage or with frequency
modulation and voltage management (usually 220V, 50Hz sine wave). It is
made up of semiconductor power devices as well as drive and control
circuits for inverters, The creation of new high-power semiconductor devices
and drive control circuits has been aided by the advancement of
microelectronic and power electronics technologies.

Insulating gates are now often used in inverters, Polar transistors,

power field-effect transistors, MOS controller thyristors, and intelligent
power modules are examples of advanced and easy-to-control high-power
technologies. The control circuit has also evolved from an analog integrated
circuit to being controlled by a single-chip microprocessor or a digital signal
processor, allowing the inverter to progress in the direction of
systematization, full control, energy efficiency, and multi-function. Air
conditioners, home theaters, electric grinding wheels, electric tools, sewing
machines, DVDs, VCDs, laptops, TVs, washing machines, range hoods,
refrigerators, video recorders, massagers, fans, lighting, and other electronic
devices use it.

The input circuit, main power transformer circuit, output circuit,

auxiliary circuit, control circuit, and protection circuit make up the inverter
structure.

8
3.2 PRODUCT CATALOGUE

High quality branded & combed auto coned

Product Description
yarns on cone with tail end.
Voltage Range 175-500 V
Rated capacity (kVA)
3.4 -4.1
200V -240V
Single phase 200V –15% to 240V +10%,
Rated input voltage (V)
50/60Hz ±5%
Three phases 200 to 240V (corresponding
Rated output voltage (V)
to input voltage)
Maximum input 15A
Maximum efficiency 97%

9
3.3 OUR PRODUCTS

10
3.4 RAW MATERIAL DETAILS
There are a wide variety of machines and tools required to operate an
inverter manufacturing business. Some of them are the following:

Integrated Circuit(IC) SG 3524 PWM

IC NE 555 Timer
IC LM 393 (LM 324) Comparator
Transistor
Metal Oxide Semiconductor Field Effect Transistor (MOSFET)
Transformer
Relay Switch
Rectifier
Capacitor
Diode, Light-Emitting Diode (LED)
Resistor
Breakers
Opto-Isolator
Operational Amplifie

3.5 PRODUCTION CAPACITY PLAN

The present target of Siva electrical works is around 5 per day.A
technologically advanced unit right from its inception, the industries state of
the art equipment ensures optimum production efficiency and profitability.
3.6 PROCESS OF PRODUCTION
First of all, you must have special transformers for such a product. You
have to procure that from outside as per the specifications. Test the critical
components, which go to make up the products. Because you have to ensure
that they meet the required specifications.

11
 The components are fixed and soldered on a printed circuit board
(PCB) according to the design. Additionally, assemble the controls and
sockets individually. Then mount the PCB transformers etc. on the chassis
and make all the interconnections.

The waveforms at various checkpoints, output voltage, and power are

checked adjustments are made so that the products meet the desired
performance specifications.

Upon completion of testing the instrument is kept for soaking the

specific time period to ensure its quality and reliability.

Raw material procurement → Inspection of components → Sub-

assembly → Wiring → checking of finished products → Testing →
Packing

3.7 MACHINE EQUIPMENT REQUIRED

In starting an inverter manufacturing unit, you will need to procure the
following raw materials:

1. Resistors
2. Diodes
3. Capacitors
4. Switches
5. Transistors
6. S.C.R
7. Mosfet
8. Heat Sink
9. ICs
10.LED

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11.Connectors
12.Auto Wires
13.Wire & Sleeves
14.Relays
15.Lug
16.Cabinet
17.PCB
18.Jacks
19.Pre-set
20.Socket
21.Fuse Holder
22.Mains Lead
23.Copper Wire
24.Tapes
25.Sleeves Plastic Formers
26.Impregnation Compound
27.Ktheriod + Prespam Paper
28.P.F.
29.Hardware fittings
30.Coir
31.Varnish

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3.8 MACHINERY REQUIRED
1) PCB ASSEMBLY MACHINE
A PCB milling system is a single machine that can perform all of the
required actions to create a prototype board, with the exception of inserting
vias and through hole plating. Most of these machines require only a standard
AC mains outlet and a shop-type vacuum cleaner for operation.

Catalogue

Positioning accuracy 0.1 mm

Repetition accuracy +/- 0.05 mm
Acceleration up to 10 m/s2

2) COIL WINDER MACHINE

Electrical coil winding machines are used to wind coils for motors,
transformers, inductors, and chokes. Coil winding equipment is used in a
variety of wire winding, wire welding, and wire bonding applications

14
Wire Diameter 0.1-0.5 mm, 0.5-1 mm
Winding Motor Power 1 HP
Max Speed 0-500 rpm, 500-800 rpm, 800-1000 rpm,
Finished Coil Diameter 5-50 mm, 5-100 mm, 5-150 mm, 5-200 mm

3) FREQUENCY COUNTER

A frequency counter is a test and measurement instrument that very

accurately measures the frequency of repetitive electronic signals, conveying
the number of oscillation cycles that occur within a specific period of time..

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 Sinewave15mV RMS from 30Hz to 100MHz.
Signal the 15 mV
42 mV peak to peak
4) FLOW SOLDERING MACHINE
A device that has a solder pot inside the device and immerses the PCB
in the melted solder for soldering. It has excellent production efficiency and is
suitable for mass production.

Wave Width: 11.8" (300mm)

Solder Pot Power: 3.6 kW
Max Conveyor Speed: 98.4"/min (2.5m/min)
Foam Fluxer Tank: 0.8 gal. (3 liters)

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5) SURFACE MOUNTING EQUIPMENT

6) LINE FREQUENCY MONITOR

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3.9 ADDRESSES OF MACHINERY & EQUIPMENT SUPPLIERS:

MAS india power stores Rotor Machines

1. 195-a, Vakkil New St · 098943 5967
Uttarand.
New Indian Technology Components bearing Machine
2. 3-M Block, Kidwai Nagar, Kanpur.

A.P.Power system Bearing Assembly Machine

3. PB No. 4004, Mumbai – 400 007.

Live guard Electrical Works (P) Ltd., General Machines.

4 119, Rippon Street, Kolkata.

ADDRESSES OF RAW MATERIALS SUPPLIERS:

Inverter dealers Luminious.,

1. 1651 Baghi Hata Palace, Chandini Chowk,
Thirunelveli– 110016.

2. Locally available.

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 FINANCE DETAILS
4.1 FINANCIAL ASPECTS

EXPENSES DETAILS

FIXED COST-ASSETS

BUILDING DETAILS
Particulars Amount in Rs.
Advance for rental 1200000.00

Total 1200000.00

MACHINERY DETAILS
Particulars Qty. Rate Amount in Rs.
Coil winder machine 1 60000.00 60000.00
PCB Assembly machine 1 85000.00 85000.00
Embedded machine 1 65000.00 65000.00
Acid filling Unit 1 25000.00 25000.00
Casing assembling machine 1 36000.00 36000.00
0.00
0.00
CGST 24390.00

SGST 24390.00
0.00
0.00
0.00

Total 319780.00

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 TESTING EQUIPMWNTS
Particulars /one time Qty. Rate Amount in Rs.
office equipments/working table etc. 1 80000.00 80000.00
Mechanical Tools Kit 1 3000.00 3000.00
Continuity tester 1 2000.00 2000.00
Electric tools 1 10000.00 10000.00
Computer 1 32000.00 32000.00
0.00

Total 127000.00

WORKING CAPITAL

RAW MATERIALS
Reqd.
Particulars Unit Rate/Unit Unit Amount In Rs.
Circuit board 50.00 5 250.00
Transistor 20.00 5 100.00
Transformer 5.00 5 25.00
Commutator 5.00 5 25.00
Metal oxide semiconductor 10.00 5 50.00
Operational Amplifier 10.00 5 50.00
Capacitor 10.00 10 100.00
Soldering flux 20.00 10 200.00
Package material 50.00 100 5000.00
Relay Switch
30.00 50 1500.00
Total per day 7300.00
Total per annum 2628000.00

SALARY DETAILS
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 No. of Wages Per Month Amount in Rs.
Particulars Total
Staff Month 12
Manager 1 15000.00 180000.00
Accountant 1 10000.00 120000.00
Computer designer 1 8000.00 96000.00
Supervisor 2 7000.00 168000.00
Workers 10 5000.00 600000.00
Total 15 1164000.00

UTILITIES DETAILS
reading Utility Per Month Amount in Rs.
Particulars Total
month Month 12
Electric bill 1 15000.00 180000.00
Water bill 1 3000.00 36000.00
0.00
0.00
0.00
Total 2 216000.00

CONTINGENT EXPENSES
Particulars per Con. Per Month Amount in Rs.
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 Total
month Month 12
Fuel (litre) 16 200.00 38400.00
Postage & Stationary (Time) 2 5000.00 120000.00
Telephone (Qty) 2 500.00 12000.00
Repair &Maintenance(Times) 1 4500.00 54000.00
Consumable stores (Times) 2 5000.00 120000.00
Travelling allowances (Times) 1 5000.00 60000.00
Transportation(Times) 2 1000.00 24000.00
Miscellaneous(Times) 1 500.00 6000.00
0.00
0.00
Total 27 434400.00

BUILDING RENT
Particulars Area Rate/Sq.ft Amount in Rs.
Rental office room 150 10.00 1500.00
Manufacturing Unit 1500 10.00 15000.00
Parking Area 150 10.00 1500.00
0.00
0.00
0.00
0.00
Total 18000.00
Total per annum 216000.00

TOTAL FIXED COST

Particulars Amount in Rs.

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BUILDING DETAILS 1200000.00
MACHINERY DETAILS 319780.00
TESTING EQUIPMWNTS 127000.00

Total 1646780.00

TOTAL WORKING CAPITAL PER ANNUM

Particulars Amount in Rs.
RAW MATERIALS 2628000.00
SALARY DETAILS 1164000.00
UTILITIES DETAILS 216000.00
CONTINGENT EXPENSES 434400.00
BUILDING RENT 216000.00

Total 4658400.00
average working capital per month 388200.00

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 INCOME DETAILS

Schedule of Sales
Realization :
Details of Sales
Rate/ No. of Amount in
Particulars of Product
Pair/Unit Pair/Unit Rs.
Inverter 1 hp 1450.00 5 7250.00
Inverter 2 hp 2500.00 5 12500.00
0.00
0.00
0.00
0.00
0.00
0.00

Total per day 3950.00 10 19750.00

Total per month 300 592500.00

FINAL DATA
1646780.0
Fixed Cost assets 0
Average Income per Month 592500.00
Average Expenses per Month 388200.00

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 BALANCE SHEET

Month
entry Month entry
Month Opening amount Income Income Expences expenses balance
Mar-23 0 0 0 1646780.00 1646780.00 -1646780.00
Apr-23 592500.00 592500.00 388200.00 2034980.00 -1442480.00
May-23 592500.00 1185000.00 388200.00 2423180.00 -1238180.00
Jun-23 592500.00 1777500.00 388200.00 2811380.00 -1033880.00
Jul-23 592500.00 2370000.00 388200.00 3199580.00 -829580.00
Aug-23 592500.00 2962500.00 388200.00 3587780.00 -625280.00
Sep-23 592500.00 3555000.00 388200.00 3975980.00 -420980.00
Oct-23 592500.00 4147500.00 388200.00 4364180.00 -216680.00
Nov-23 592500.00 4740000.00 388200.00 4752380.00 -12380.00
Dec-23 592500.00 5332500.00 388200.00 5140580.00 191920.00
Jan-24 592500.00 5925000.00 388200.00 5528780.00 396220.00
Feb-24 592500.00 6517500.00 388200.00 5916980.00 600520.00

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 BREAK EVEN ANALYSIS

BREAK EVEN ANALYSIS

7000000

6000000

5000000

4000000

3000000

2000000

1000000

0
1 2 3 4 5 6 7 8 9 10 11 12

Month entry Month entry

Income expenses

BREAK EVEN
MONTH Dec-23
BREAK EVEN
AMOUNT 5320120.00
BREAK EVEN QTY 1347
PROFIT/ANNUM 600520.00

TOTAL PROJECT COST 1646780.00

Profit Percentage 36%

This Project Report has been prepared based on the data furnished by
the entrepreneur.

Place:

Date:

Prepared by :

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