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Cunha 2023 Smart Mater. Struct. 32 085016
Cunha 2023 Smart Mater. Struct. 32 085016
Cunha 2023 Smart Mater. Struct. 32 085016
E-mail: rafaelbragadacunha@gmail.com
Abstract
The objective of this study is to investigate the influence of crystallization on the shape memory
effect (SME) of poly (lactic acid) (PLA). Different thermal treatment times were applied to the
PLA to obtain different degrees of crystallinity. Additionally, a PLA sample was cooled rapidly
to obtain an amorphous PLA. The characterization techniques used in this study were Fourier
transform infrared spectroscopy, x-ray diffraction, Dynamic Mechanical Analysis, the
differential scanning calorimetry, optical microscopy, and the SME was evaluated by
fold-deploy and torsion modes. Results show that crystallization positively affected the SME,
both in shape fixity and shape recovery. Different crystallization times provided different
degrees of crystallinity, and the SME gradually increased with increasing crystallinity.
Additionally, it was found that the SME of PLA is higher in water. The study concludes that the
crystallization process plays a crucial role in the SME of PLA, and this work contributes to the
understanding of the relationship between crystallization and the SME of PLA, which can
contribute to the development of new technologies and applications for shape memory polymers.
Keywords: poly (lactic acid), shape memory, crystallization, thermal treatment, biopolymers
crystallites act as a spring that allows the polymer to recover it is possible to improve the performance of the polymer and
its original shape upon heating [21–24]. The behavior of shape expand the range of applications for this material. In this con-
memory in amorphous polymers arises from the tremendous text, we intend to propose an innovative approach to under-
change in molecular mobility of the polymeric chains through stand the relationship between crystallization and the SME of
the glass transition. Generally, SMPs consist of two phases: PLA, through the use of methods like FTIR, DSC, DMA, OM
the frozen phase (glassy state) and the active phase (rubbery and XRD, to evaluate the thermal, mechanical and morpholo-
state). The frozen phase is characterized by limited molecular gical properties of the polymer, and to understand the beha-
mobility, where the polymer is in a rigid state and deforma- vior of the shape recovery. Through this research, we hope to
tion is hindered. On the other hand, the active phase exhibits contribute to the development of new technologies and applic-
high molecular mobility, allowing for stretching and folding ations for SMPs.
of the chains, which is a characteristic property of the rub-
bery phase. Another way to understand the SME in polymers
is through the thermo-viscoelastic theory. Generally, polymers 2. Experimental
are in a tangled state at room temperature due to the fact that
monomers, when connected, form large and highly entangled 2.1. Materials
molecules. Entanglement increases as the polymer’s molecu- PLA—PLA Ingeo™ 4043D, from Nature Works,
lar weight also increases, resulting in greater resistance to MFI = 6 g/10 min (210 ◦ C/ 2.16 kg).
chain mobility at room temperature. As the temperature rises,
molecular agitation increases, favoring chain mobility. At this
point, when chain mobility is facilitated with the temperature 2.2. Samples preparation
increase, the polymer can be easily deformed and elongated,
leading to a decrease in randomness and entropy of the system PLA pellets were dried at 80 ◦ C for 12 h in a vacuum oven.
[25–27]. The degree of crystallinity of the polymer directly The test specimens with dimensions of 54.0 × 13.0 × 3.2 mm
influences the shape recovery behavior, and the understand- were prepared by compression molding using a Solab SL-11
ing of this relationship is essential to improve the performance hydraulic press. The specimens were molded under 25 MPa,
of SMPs. at a temperature of 180 ◦ C for 5 min. After compression, the
In the case of PLA, the process of crystallization results in a samples were cooled in two different ways. To obtain amorph-
high degree of crystallinity, which leads to a high thermal sta- ous samples, the samples were quenched in iced water right
bility and mechanical properties of the polymer [16, 28, 29]. after compression. For the four different crystallized samples,
This high degree of crystallinity is one of the reasons why the samples were cooled to room temperature (26 ◦ C) and then
PLA has a high shape fixity, that is, the ability to maintain the thermally treated at a temperature of 115 ◦ C for 15, 30, 60 and
shape after programming. The high rigidity of the polymer, 120 min.
due to the presence of crystallites, leads to a high shape fixity
and a high recovery ratio upon heating [19, 30–32]. According
2.3. Characterizations
to literature [26], achieving high shape fixity ratio and shape
recovery ratio depends on several factors such as the weight Fourier transform infrared spectroscopy (FTIR) spectra were
fraction of the transition component, programming temper- recorded using a Bruker Alpha II spectrometer, in attenuated
ature, maximum programming strain, and residual strain. To total reflectance mode, sweeping from 4000 to 500 cm−1 , with
achieve high shape fixity ratio, it is recommended to program a resolution of 4 cm−1 and 32 scans. Dynamic Mechanical
the material at low temperatures where the strong interaction Analysis (DMA) was performed in an Anton Paar Physica
between the elastic and transition components can reduce the MCR 301 rheometer, in torsion mode. The samples, with
shape fixity ratio. Additionally, it is noted that the shape fixity dimensions of 54.0 × 13.0 × 3.2 mm, were heated from room
ratio is actually higher at a smaller maximum programming temperature to 150 ◦ C at a heating rate of 5 ◦ C min−1 , a fre-
strain in all samples. To achieve high shape recovery ratio, quency of 1 Hz, and a strain of 0.1%. The DRX essays were
the programming temperature should be within the transition performed on a Shimadzu XRD 6000 x-ray diffractometer (Cu
temperature range. If the programming temperature is within Kα radiation) operating in the 2θ range of 2◦ –30◦ at a rate
this range, a large portion of shape recovery occurs upon heat- of 2◦ min−1 . The analyses were done on impact test speci-
ing to around the previous programming temperature. It is also mens. The differential scanning calorimetry (DSC) analyses
recommended to program the parts, which are expected to drop were conducted on a TA Instruments SDT Q20 equipment,
out at lower temperatures, to lower strain only to ensure well operating at a heating rate of 10 ◦ C min−1 , with temperature
controllable recovery in a more gradual manner. ranging from ambient to 200 ◦ C in a nitrogen atmosphere. The
The goal of this study is to investigate the influence of crys- mass of the samples was approximately 7 mg. Optical micro-
tallization on the SME of PLA. The study aims to analyze scopy (OM) of polarized light was used to observe the spher-
the relationship between the degree of crystallinity and the ulites in the samples. A microscope equipped with a polarizer
thermal and the shape recovery behavior. By understanding was used for the observation of the samples. The samples were
the relationship between crystallization and the SME of PLA, melted at 200 ◦ C between two glass plates, later the samples
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Smart Mater. Struct. 32 (2023) 085016 R B D Cunha et al
Figure 1. Two different characterization methods of shape memory effect and programming cycle. (a) Fold-deploy, (b) torsion mode and (c)
shape memory cycle.
were subjected to heat treatment at 115 ◦ C in an oven, for 15, the specimen with the temporary shape was immersed again
30, 60 and 120 min. in hot water to restore its initial shape (θr ). The shape fixity
(Rf1 ) and recovery ratios (Rr1 ) were calculated according to
equations (1) and (2), respectively
2.4. Evaluation of SME
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Smart Mater. Struct. 32 (2023) 085016 R B D Cunha et al
ε2 − ε3
Rr2 = × 100%. (4) 3.2. X-ray diffraction (XRD)
ε2
X-ray diffraction (XRD) analysis of PLA (poly lactic acid)
(figure 3) samples was conducted to investigate the degree
3. Results and discussion
of crystallinity in each sample. The analysis showed that the
amorphous sample did not exhibit any characteristic peaks,
3.1. Fourier transform infrared (FTIR)
but rather showed noise. This is because amorphous samples
The objective of conducting FTIR analysis of amorphous and lack any long-range order and do not possess a specific crystal-
crystallized PLA (poly lactic acid) samples was to investigate line structure that would produce diffraction peaks [39, 40]. In
the differences in the vibrational modes associated with the contrast, the samples that were subjected to various heat treat-
C=O bond between the two samples and to provide insights ment times exhibited characteristic peaks at different angles,
into the chemical structure and bonding environment of the which correspond to different planes in the crystal lattice of
polymer in its amorphous and crystalline states. PLA [35, 39–41]. The intensity of these peaks is proportional
Characteristic peaks observed for PLA were CH3 asymmet- to the degree of crystallinity of the sample.
ric stretching at 3000 cm−1 , CH2 asymmetric and symmetric The sample with 15 min of heat treatment exhibited 14.1%
stretching at 2915 and 2850 cm−1 , respectively, symmetric crystallinity, which is relatively low. The sample with 30 min
stretching of the C=O carbonyl at 1750 cm−1 , CH3 bending at of heat treatment exhibited a higher degree of crystallinity,
1357 cm−1 , and ester bonds stretching at 1180 to1043 cm−1 with 31.15%. As the heat treatment time increased, the degree
[35, 36]. PLA crystallinity can be qualitatively evaluated from of crystallinity also increased, with the sample treated for
the FTIR spectrum. According to literature [37] when PLA has 60 min exhibiting 37.7% crystallinity and the sample treated
high crystallinity, absorption bands are observed at 920 and for 120 min exhibiting the highest degree of crystallinity at
1207 cm−1 . Crystallinity in polymers refers to the degree to 42.2% (table 1). These results indicate that the degree of crys-
which the polymer chains are organized in a crystalline struc- tallinity of PLA can be controlled by adjusting the heat treat-
ture, as opposed to an amorphous structure. In the case of ment time. The degree of crystallinity affects the physical
PLA, these absorption bands are associated with the stretch- and mechanical properties of the material, such as stiffness,
ing vibrations of the C=O bond in the crystalline regions of the strength, and thermal stability. Therefore, it is important to
polymer [29, 37, 38]. As the degree of crystallinity increases, carefully control the heat treatment time to obtain the desired
the intensity of these absorption bands also increases. From properties of the material [36, 42].
the detail of the PLA spectrum in the range of 800–1500 cm−1 The characteristic crystal planes of PLA are (200), (110),
(figure 2), the presence of bands at 920 and 1207 cm−1 can be (010), (203), and (015) [39, 40]. These planes are detected
observed for PLA with treatment, and it can be concluded that through XRD after thermal treatment, with the most intense
PLA presents high crystallinity after being subjected to heat peak occurring at the (200) and/or (110) plane. These peaks
treatment, whereas for PLA without treatment, the absence of correspond to the repeating units of the crystalline structure of
bands at 920 and 1207 cm−1 can be observed, and it can be PLA and are used to determine the degree of crystallinity of the
concluded that PLA presents low crystallinity after being sub- material [28, 29, 36, 39, 40]. As mentioned earlier, the intens-
jected to sudden cooling. ity of these peaks is proportional to the degree of crystallinity
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Smart Mater. Struct. 32 (2023) 085016 R B D Cunha et al
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Smart Mater. Struct. 32 (2023) 085016 R B D Cunha et al
shown in figure 4(a)), which is attributed to the cold crys- transition. The glass transition is a reversible transition that
tallization of PLA. While for PLA with thermal treatment occurs below the melting temperature of the polymer. It is
of 60 and 120 min, the curves from 110 ◦ C show a decay, characterized by a change in the molecular mobility and the
showing that the polymers reached a sufficient crystalliza- transition from a rigid, glassy state to a rubbery state. In DMA,
tion, not needing to crystallize even more. Crystallized poly- the glass transition is observed as a significant change in the
mers already have chains organized in an orderly manner, storage modulus (E′ ) and the loss modulus (E′ ). PLA has a
so there is no need for additional crystallization, that is, the distinct melting point where it undergoes a transition from the
mechanical behavior would already be stabilized, and this solid state to the molten state [28]. This transition is observed
transition would have already occurred in the previous crystal- as a sharp decrease in the storage modulus and is reflected as
lization process [40, 44]. The temperature at which the trans- a peak in the loss modulus in the DMA results. However, the
ition occurs, determined through experimentation, is used as melting temperature of PLA is around 180 ◦ C, and the DMTA
the trigger point to deform and recover the SMP system [45]. test was only programmed to go up to 150 ◦ C, preventing the
The material can be easily manipulated at temperatures above material from melting and damaging the equipment.
the transition temperature (T > T g ) allowing its programming, Stress-induced phase transformations occur when the
its shape is maintained at temperatures below the transition material is subjected to mechanical stress or strain during
temperature (T < T g ) and quickly returns to its original shape DMA analysis. PLA can exhibit stress-induced transitions,
at the transition temperature (T g ) [45]. such as: Under the influence of stress or strain, PLA can
Figure 4(b) shows the loss modulus of PLA with different undergo crystallization. This process involves the alignment
heat treatment times. The loss modulus was used to determine and organization of polymer chains, resulting in the forma-
the T g of PLA [17, 46]. The value found for the T g of PLA was tion of crystalline regions within the material. Crystallization
around 62.5, which is in good agreement with the literature is typically seen as an increase in the storage modulus in the
[17, 18, 28, 39, 40, 46]. However, the glass transition temper- DMA results. It is important to note that temperature-induced
ature (T g ) varied according to the degree of polymer crystalliz- phase transformations are primarily driven by changes in tem-
ation because crystallization increases the structural order of perature, while stress-induced phase transformations occur
the polymer and this affects the thermal stability of the poly- due to the application of mechanical stress or strain. Both
mer. Loss modulus is a measure of the energy dissipated by a types of phase transformations can significantly influence the
material when subjected to cyclic deformation. The loss modu- mechanical properties of PLA and are essential to understand
lus depends on the frequency and temperature of deformation, its behavior in different temperature and stress conditions.
and is used to evaluate the viscoelastic behavior of materials. However, it is important to point out that in this specific case,
PLA presents a typical behavior of a semicrystalline polymer, the phase transformations are being induced mainly by tem-
with a glass transition (T g ) around 60 ◦ C and a melting (T m ) perature. The peak displacement observed in the loss modulus
around 180 ◦ C. It is observed that the loss modulus increases curves (E′ ) is attributed to the effect of crystallization in these
with temperature until it reaches a peak in the glass transition samples, crystallization induced before the DMTA assay and
region, where the material changes from a glassy state to a not generated by stress [28, 34, 40].
rubbery state. In this region, the material has a greater capa-
city to dissipate energy, as the molecular chains gain mobility 3.4. DSC
and can rearrange themselves under deformation. The damp-
ing factor also shows a peak in the glass transition, indicat- DSC analysis is a useful technique to investigate the crystalline
ing that the material has greater damping in this temperature structure of polymers, and the results obtained for amorphous
range. After the glass transition, the loss modulus decreases PLA and PLA annealed at different times are interesting.
with temperature until it reaches a minimum in the melting The PLA curve shows an endothermic peak, 60 ◦ C, which
region, where the material changes from a solid state to a liquid is attributed to the enthalpy of relaxation, ∆H rel , of the mater-
state. In this region, the material loses its rigidity and its abil- ial. According to [48] such a peak is related to physical aging
ity to store elastic energy, as the molecular chains are disor- and the fragility of PLA, and increases with decreasing molar
ganized and move freely. Crystallization is a process where mass, in addition, the peak corresponds to the glass trans-
polymeric chains are organized in an orderly manner, forming ition temperature (T g ) of this polymer, which is around 60◦
crystals. The crystalline structure is more rigid and resistant to C for all samples. An exothermic event with a maximum at
thermal changes than the amorphous structure. The greater the around 124 ◦ C is attributed to cold crystallization (T cc ) of
degree of crystallization, the greater the thermal stability of the PLA, and only appears in amorphous samples, with 15 and
polymer, and the greater the glass transition temperature. 30 min of thermal treatment. After prolonged heat treatment
In the DMA results reported for PLA, temperature-induced (60 and 120 min), the T cc of PLA disappeared in the thermo-
and stress-induced phase transformations can exhibit distinct grams of the blends, these results are in line with [49], the T g
characteristics [47]. Let us discuss the differences between and the double melting peak were shifted to the right, in addi-
these two types of phase transformations: Temperature- tion to the melting peaks becoming more intense. This must
induced phase transformations in PLA occur when the mater- have occurred due to PLA crystallization during heat treat-
ial is subjected to changing temperature conditions dur- ment. It is also observed for pure PLA an endothermic event
ing the DMA analysis. PLA typically exhibits two primary characterized by a peak with a maximum at 151 ◦ C referring
temperature-induced transitions: Glass transition and melting to the crystalline melting temperature (T m ) of the α phase of
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Smart Mater. Struct. 32 (2023) 085016 R B D Cunha et al
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Smart Mater. Struct. 32 (2023) 085016 R B D Cunha et al
Figure 6. Polarized optical micrographs of PLA spherulites isothermally melt crystallized at 115 ◦C for (a) 15 min, (b) 30 min, (c) 60 min,
(d), (e) and (f) 120 min.
Figure 7. Fold-deploy programming example for amorphous and crystallized PLA samples.
the polymer. Moreover, the formation of spherulites in PLA indicators for assessing the SME. The shape fixity measures
also affects other physical and mechanical properties, such as the material’s ability to maintain the mechanical deformation
thermal and mechanical stability, tensile strength, and stiffness applied during the programming process, while the recovery
[28]. Thus, it is important to carefully tune the crystallization ratio quantifies the ability of the material to return to its per-
process to achieve the desired properties in the material. manent shape [19, 20, 28, 31, 33]. The results of these tests
for the compositions studied, in both fold-deploy and torsion
modes, are presented in table 3.
3.6. SME
SMPs typically have two components: shape-fixing and
The shape memory properties of PLA were examined using shape-switching parts. The shape-fixing parts are respons-
two distinct methods. Initially, fold-deploy (figure 7) tests ible for maintaining dimensional stability during program-
were conducted in a water bath, followed by a torsion mode ming and recovery, and can include structural domains or
analysis using a rheometer set to ‘strain-controlled’ mode. fixed points. The shape-switching parts are long polymeric
The shape fixity (Rf ) and recovery ratio (Rr ) are essential chains that stretch during programming to store elastic energy.
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Smart Mater. Struct. 32 (2023) 085016 R B D Cunha et al
Table 3. PLA without and with heat treatment, comparison of their shape memory properties measured in different modes (fold-deploy and
torsion), at a switching temperature of 80 ◦ C.
Fold-deploy Torsion
Samples Rf (%) Rr (%) Rf (%) Rr (%)
Theoretically, all high-molecular-weight PLA should have Figure 9. 3D diagram of the shape memory cycle for PLA with and
shape memory ability due to physical entanglement and the without heating treatment, obtained in torsion mode using a
crystallization of PLA, however, the observation of this effect rheometer operating in a strain-controlled mode.
in PLA is often limited in practice [18, 19].
Figure 8 displays the shape fixity (Rf ) and recovery ratio releasing the strain while the material maintains its pro-
(Rr ) of PLA as obtained from fold-deploy tests performed in a grammed shape, and raising the temperature again to release
water bath. All samples had an Rf value of more than 90% at stored energy and return the material to its original shape
every time heating examined. Despite having moderate shape [13, 14, 18, 20, 31, 34, 44, 54]. The switch temperature and
memory capabilities, literature suggests possible explanations strain applied in torsion mode were 80 ◦ C and 25% respect-
for these results. The use of a water bath during the fold-deploy ively. It was found that the SME of PLA was affected by the
tests likely contributed to the high Rr values of the PLA. The degree of crystallinity, with higher crystallinity resulting in
material’s hydrophilic nature allows for some water to enter its better shape fixity and recovery. Additionally, it was observed
structure and act as a plasticizer, increasing the flexibility of its that the SME of PLA was higher in water.
macromolecular chains and lowering its T g for shape recovery Comparing the torsion mode test with the fold-deploy test
to occur [52]. Additionally, the absorbed water in PLA weak- and water immersion, it can be seen that the recovery ratio
ens the hydrogen bonding between O–H and C=O groups, fur- (Rr ) of PLA in torsion mode was lower, approximately 43%–
ther lowering its T g [53, 54]. As shown in figure 8, all meas- 54%, compared to the fold-deploy test. It was observed that
ured Rr values were above 90% for all samples analyzed. the water acted as a favorable factor for the recovery of PLA,
The SME of PLA was analyzed using torsion mode in this is why the results are different between the two tests. It
this study, as shown in the 3D diagram of figure 9. The pro- is important to note that while the fold-deploy test is simple
cess was carried out using a rheometer operating in a strain- and inexpensive, the torsion test using the SRF device is more
controlled mode, with an SRF device. The shape memory precise and provides graphical results that aid in understand-
cycle includes four main steps: heating the polymer above ing the SME. However, it is important to keep in mind that the
its switch temperature to create a pre-defined strain, cooling precision of the measurements in fold-deploy test are obtained
the material to room temperature while maintaining the strain, by a person and not by the equipment and the duration of the
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Smart Mater. Struct. 32 (2023) 085016 R B D Cunha et al
experiment is considerably lower than that using a rheometer Data availability statement
or DMA equipment. It is also important to note that the heat
transfer in the fold-deploy test occurs by conduction, while in All data that support the findings of this study are included
torsion test it occurs by convection. Therefore, both methods within the article (and any supplementary files).
are suitable for the analysis of the SME, but different factors
must be considered depending on the desired outcome and
Acknowledgments
resources available. In this study, the torsion mode test was
used to further understand the SME of PLA and its relation- The authors would like to thank the Brazilian research fund-
ship with crystallinity. Additionally, the use of water immer- ing agencies National Council for Science and Technology
sion was included as a factor to analyze its impact on the SME. (CNPq), (PA Grant Number 442128/20142/UNIVERSAL, T
Through the analysis of the results, it was determined that the J A M Grant Numbers 426191/20161 and 577061/20089) and
degree of crystallinity plays a significant role in the SME of the Coordination for the Improvement of Higher Education
PLA, and that water immersion can be used to improve the Personnel (CAPES) (RBC: Scholarship).
recovery ratio.
ORCID iDs
4. Conclusion
Rafael Braga da Cunha https://orcid.org/0000-0003-0304-
In conclusion, this study provides valuable insights into the 4220
influence of crystallization on the SME of PLA, shedding light Pankaj Agrawal https://orcid.org/0000-0002-5078-8321
on the fundamental understanding of this important material Gustavo de Figueiredo Brito https://orcid.org/0000-0002-
property. This comprehensive study elucidated the signific- 4114-9552
ant influence of crystallization on the SME of PLA, a widely Tomás Jeferson Alves de Mélo https://orcid.org/0000-
used biodegradable polymer. By varying the thermal treat- 0002-5879-6764
ment times, different degrees of crystallinity were achieved,
and it was observed that crystallization positively impacted References
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