Professional Documents
Culture Documents
Cement
Cement
Cement
COLLEGE OF ENGINEERING
CONCRETE
BSCE – 2B
GROUP – 03
CUNANAN, GARNER M.
PARALLAG, CHRISTIAN G.
March 6, 2024
I. INTRODUCTION TO CONCRETE
Concrete is a fundamental material in construction, considered one of the world's most popular
construction materials, widely used due to its strength, durability, and versatility. Concrete is a composite
material made up of coarse aggregate joined with fluid cement that hardens over time. Concrete can be
shaped and used for a variety of purposes and applications, including buildings, bridges, highways, dams,
and other constructions.
B. Historical background
Concrete has a long, intricate history ranging back thousands of years. Its use dates way back to
ancient civilizations, when primitive kinds of concrete were utilized for construction.
The following provides a historical overview of concrete, tracing its evolution from ancient to the modern
era.
Concrete has played an important part in the evolution of ancient cultures as a building
material. From the early usage of mud and straw mixtures to the groundbreaking techniques of
the Romans, concrete has been crucial in constructing some of history's most iconic monuments.
One of the most significant advancements in ancient concrete technology was made by the
Romans.
Ancient Egyptian construction methods were distinguished by precise craftsmanship, creative use
of materials, and a thorough understanding of architectural principles.
- Mud bricks, limestone, and granite were the most often utilized building materials among
the Egyptians.
- Stones were bound together using mortar consisting of mud, sand, and water, resulting in
long-lasting buildings.
- The use of precision-cut stones, such as those used to build the pyramids, indicates the
Egyptians' expertise of stone masonry.
- The enduring character of Egyptian monuments, such as the Great Pyramid of Giza,
demonstrates the efficacy of ancient construction processes.
- The notion of reinforced concrete, which combines concrete with steel reinforcement to
increase its strength, emerged in the mid-nineteenth century.
- François Coignet, a French businessman, is credited with being among the first to use
iron-reinforced concrete in construction projects.
3. 20th-century advancements
In the early 1970s, experts foresaw a practical limit for ready-mixed concrete, estimating
that its compressive strength would unlikely surpass 11,000 pounds per square inch (psi).
However, the subsequent two decades witnessed remarkable advancements in high-strength
concrete, enabling construction professionals to surpass the initial projections. Notably, two
structures in Seattle, Washington, now boast concrete with an impressive compressive strength of
19,000 psi.
The pivotal distinction between high-strength and standard-strength concrete lies in their
compressive strength, which signifies the utmost resistance of a concrete specimen to applied
pressure. Scientists achieved the development of high-strength concrete through thorough
research and analysis of crucial ingredients in concrete production, such as aggregates, cement,
water, and diverse additives. Through a series of experiments and exploration of various
formulations, scientists successfully engineered more robust concrete mixtures.
B. Pre-Stressed Concrete
Recognized as one of the strongest concrete types, prestressed concrete is ideal for
challenging environments, showcasing robustness and resilience. Its application proves effective
in structures requiring substantial load-bearing capacity, particularly in critical projects like
bridge construction.
The structural integrity of prestressed concrete makes it well-suited for extended spans,
with the ability to withstand large distances without compromising stability. This versatility,
combined with its durability and strength, positions prestressed concrete as a top choice in
construction projects demanding resilience and load-bearing capabilities.
4. Contemporary trends and innovations
Concrete mix design is the process of determining the proportions of ingredients needed to
produce concrete with desired properties in both fresh and hardened states. It is a crucial step in concrete
construction as it directly influences the strength, durability, workability, and other properties of the
concrete.
A. Proportioning of ingredients
Proportioning of ingredients in concrete mix design involves determining the optimal ratios of
cement, aggregates, water, and any supplementary materials to achieve the desired properties of the
concrete.
1. Cementitious materials: The proportion of cement in the mix is typically determined based on
the desired strength of the concrete. Higher cement content generally leads to higher strength, but
excessive cement can also result in increased heat of hydration, shrinkage, and cost.
2. Aggregates (fine and coarse): Aggregates include both fine aggregates (such as sand) and
coarse aggregates (such as gravel or crushed stone). The proportion of aggregates in the mix
depends on factors such as the desired workability, strength, and economy.
3. Water-cement ratio: The water-cement ratio (W/C ratio) is a critical parameter in concrete mix
design as it directly affects the strength and durability of the concrete. A lower W/C ratio
generally results in higher strength and durability, but it can also lead to reduced workability and
increased susceptibility to segregation and bleeding. The W/C ratio is typically specified based on
the desired strength and exposure conditions of the concrete.
4. Admixtures: Supplementary materials such as admixtures (e.g., water reducers, air entrainers,
accelerators, retarders) and mineral additives (e.g., fly ash, silica fume) may be added to the mix
to enhance specific properties of the concrete or to achieve certain performance objectives. The
proportion of supplementary materials in the mix is determined based on their intended effect and
compatibility with other mix components.
Several factors influence concrete mix design to ensure that the resulting concrete meets the
desired performance criteria for a specific application. These factors include:
● Workability: Workability refers to the ease with which concrete can be mixed,
transported, placed, and compacted. Factors such as water-cement ratio, aggregate
gradation, and use of admixtures influence workability. A mix with appropriate
workability ensures proper consolidation and finishing without segregation or excessive
bleeding.
● Placement Conditions: Considerations such as temperature, humidity, and access
constraints at the construction site influence mix design. Admixtures like retarders or
high-range water reducers (superplasticizers) may be used to adjust setting time or
enhance flowability, respectively, to accommodate specific placement conditions.
3. Environmental considerations
a. Workability
The specifications of the structure and the types of concrete placement regulate or control the
composition of the concrete in a level of harmoniousness that is adjusted on the basis of the Abrams cone
slump test. Workability is important in order for the concrete to completely fill the necessaries such as
cold and formwork, whose shape might be complex but it is required to correctly cover the reinforcement.
There's a lot of parameters that must be consider such as nature and proportion of the cement, shape of the
aggregate particles, use of additives and proportion of water
● Slump test
● Competing factor test
● Flow test
● Vee-Bee consistency test
● Flow table
● Kelly Ball
● Ouimet
● K-Slump
1. Slump Test
Slump test should meet specific standards before using it as part of the construction project. By
doing a concrete slump test, it measures the consistency of a concrete to see how easily the concrete will
flow. The execution of this test is not only just observing the consistency of between batches but also
identifies the defects in the mix, giving the worker a chance to change the mix before it’s poured on site.
The major reason for performing this test is to ensure and be consistent in applying the same
concrete’s quality and strength. If the customer want a higher workability, we need to increase the content
of cement to satisfy the customer’s target strength. This test is one of the ways to ensure the quality of the
concrete, water is the opposite when it comes to concrete strengths. Theses are the seven stages for
executing a slump test
1. Position the cone on a level, even surface and step onto the designated footholds on either side to
ensure secure placement.
2. Layer the cone with concrete in three increments, utilizing a steel tamping rod to compress the concrete
after each layer uniformly. This compression process should be repeated 25 times for each layer.
3. Upon completion of filling the cone, eliminate any excess concrete protruding from the top, ensuring
the concrete reaches precisely to the brim of the cone. Additionally, clear away any spilled concrete
around the base of the cone.
4. Elevate the cone vertically with a gradual and steady motion until it is clear of the concrete, then invert
the cone and position it on the adjacent surface.
5. The concrete will naturally settle, forming a slump. To gauge the slump, position the steel rod across
the upturned cone so that it extends over the concrete.
6. Proceed to measure the distance from the rod to the highest point of the slump. The degree of slump is
quantified to the nearest 5mm.
True Slump - the concrete largely maintains it cones shape, meaning that the mix is cohesive and it’s
workability is not that high.
Zero Slump - the concrete maintains it’s shape completely. It shows that the mix is very dry.
Shear Slump - the top half of the concrete subside dramatically, meaning the concrete have high water
content.
Collapse - the mix does not retain its shape, the water and cement ratio is to high and need to be fully
amended
2. Flow Test
The flow test of fresh concrete identifies the workability and consistency of fresh concrete, it
measures the flow by calculating the percentage increase in diameter of the spread concrete, and should
be approved by standards.
Flow test is a significant property that has a direct impact on the strength and total quality of high
workable concrete, it is the important ingredient of concrete and minor deviation in the water to cement
ratio.
B.
1. Segregation
Segregation occurs primarily due to excessive cement vibration. In a concrete mixture, the
various components have differing weights, leading heavier materials to settle at the bottom while the
lighter slurry rises to the surface during the liquid state.
Isolation refers to the separation of newly incorporated solid constituents within an uneven mixture.
Specifically, it denotes the detachment of coarse aggregates from the mortar due to variations in size,
density, shape, and other properties. This segregation influences the concrete's strength and porosity.
2. Bleeding
Bleeding in concrete, also known as water gain, is a unique type of segregation where water from
the concrete migrates towards the surface, having the lowest specific gravity among all concrete
constituents. Excessive bleeding is observed in thin structures like roof and road slabs, especially in hot,
sunny conditions.
C. Setting time
According to national standards, the initial set time of the concrete should not happen before 45
minutes. Additionally, the final setting time should not go further than 6.5 hours. This balances the
integral for concrete’s performance during the curing process. Environmental Factors, along with the mix
design, temperature and admixtures are the primary essences of the initial and final set time
D. Temperature considerations
There's a lot of factors when determining the temperature of a fresh concrete, it may change due
to the weather temperature or a place where doing the construction site.
In cold weather, the hydration of the cement will slow down or completely stop until the
temperature increases again, there will be a reduction in the strength development. If the concrete
temperature freezes before reaching its potential strength, this will reduce the overall strength of the
concrete. To ensure the proper strength and avoid cracks. The concrete temperature must be maintained
higher than a certain temperature 35F-40F for a specific amount of time.
In hot weather concreting, the temperature of concrete is up to 160F during hydration. If the
temperature of the concrete during hydration is too much, it will cause the concrete to have high early
strength but gain less strength in later stages, resulting in lower durability of the structure overall.
Additionally, high temperatures are one of the concerns in mass concrete pours. So sometimes the pouring
of concrete on a project executes at night.
Concrete is a very special invention by mankind that enabled the construction industry to
move to the next level. Hardened concrete shows special features that can be gained using any
other materials. Having special properties of hardened concrete is the key reason to use the
concrete as a construction material in the majority of structures.
Hardened concrete is a widely used construction material known for its strength,
durability, and versatility. Understanding its properties, particularly after it has undergone the
hardening process, is crucial for ensuring the structural integrity and longevity of concrete
structures.
A. COMPRESSIVE STRENGTH
The compressive strength of the concrete is the main parameter considered in the
structural design. The most important and widely used concrete is because it is having higher
compressive strength. The strength of the concrete is represented by the concrete grade.
1. Paste Strength:
It is mainly due to the binding properties of cement that the material is compacted
together. If the paste has a high binding strength, it will have a high concrete strength.
2. Interfacial Bonding:
Interfacial bonding is very essential with respect to strength. Clay disrupts the bonding
relationship between paste and aggregate. The aggregates should be washed for better
bonding between the paste and the aggregate.
3. Aggregate Strength:
It is mainly aggregates that give strength to concrete, especially coarse aggregates that act
like bones in the body. Rough and angular aggregates provide better bonding and higher
strength.
Different compressive strength of the concrete is achieved by the concrete mix design.
Change in the mix proportions is the key to having different characteristic strengths.
Standards and guidelines established by organizations such as the American Society for
Testing and Materials (ASTM) and the European Committee for Standardization (CEN) outline
procedures for conducting compressive strength tests and interpreting results, ensuring
consistency and reliability across different testing facilities.
- Cylinder Testing: Concrete cylinders are cast and cured under controlled conditions
before being subjected to compressive loading using hydraulic testing machines.
- Cube Testing: Similar to cylinder testing, concrete cubes are cast and tested for
compressive strength, providing valuable data for quality control and assurance.
B. TENSILE STRENGTH
The tensile strength of concrete is not generally considered in the structural design,
especially in the normal reinforced concrete structures. However, when designing prestressed
and post tension structures, we considered the tensile strength of the concrete for the design.
C. DURABILITY
Durability is the ability of concrete to resist deterioration and damage over time due to
factors such as weathering, chemical exposure, freeze-thaw cycles, and abrasion. Proper mix
design, curing, and protective measures can enhance the durability of concrete.
Environmental forces such as weathering, chemical attack, heat, freezing and thawing
seek to destroy concrete. The period of existence of concrete without being adversely affected by
these forces is known as durability.
1. Permeability
In cold climates, freeze-thaw cycles can cause concrete to crack and deteriorate.
Air entrainment and proper curing techniques enhance freeze-thaw resistance.
Certain environments expose concrete to chemicals that can corrode it over time.
Understanding the chemical composition of concrete and selecting appropriate materials
can mitigate this risk.
1. Plastic shrinkage:
2. Drying Shrinkage:
As the concrete is completely set and hardened, some further shrinkage may result
in moisture, or further loss of drying, due to contraction of the gel-structure. Such
shrinkage is practically an essential and irreversible property of concrete. Careful design
of reinforcement has to be met to avoid its side effects.
3. Thermal shrinkage:
This may be due to a drop in the temperature of the concrete being held until it is
fully set. Thus, when the concrete is placed at 30 ° C, cooled to 15 ° –18 ° C, some
shrinkage can be expected. This may be negligible in its account. But when drying is
added to shrinkage, it becomes necessary.
These particular mixes, such as self-compacting concrete created for effective installation in
crowded areas or high-performance concrete intended for high-stress settings, are prime examples of
concrete's adaptability and versatility in modern construction. With the changes that take place in the
contemporary world. Not just people and knowledge need to adapt. probably the surroundings as well.
This is the point at which special concrete appears, concrete that was researched and designed to
withstand specific harsh conditions. This is achieved by modifying the main ingredients, the
manufacturing process, or both. Through the addition of fibers for increased durability or the modification
of aggregate composition for weight considerations, special concrete offers solutions to meet the various
challenges of infrastructure projects while maintaining strength, durability, and sustainability.
A. High-performance concrete
B. Self-compacting concrete
C. Fiber-reinforced concrete
● Fiber-reinforced concrete (FRC) is a concrete that has been reinforced with small fibers
to increase its tensile strength. Plain concrete has low tensile strength, ductility, and
resistance to cracks.
● Fibers that wind around the aggregate in fiber-reinforced concrete (FRC) decrease
workability while boosting cohesiveness and lowering segregation in the mixture.
● Properties like ductility, flexural strength, toughness, impact resistance, and fatigue
strength are all enhanced when fibers are added to concrete.
● Reinforcement from fibers prevents cracking and improves mechanical performance
overall.
● The degree of improvement is determined by the particular fibers' type, size, strength,
configuration, and content, which enables FRC to be customized to fulfill predetermined
performance standards.
D. Roller-compacted concrete
Applications: Lightweight concrete: Roof decks and insulation, precast panels, marine
structures Heavyweight concrete: Radiation shielding, offshore structures, counterweights
Quality control in concrete production ensures the performance of the concrete mix by checking
if it meets the required specifications. So, the product achieved the desired properties, such as strength,
durability, workability, and appearance.
Concrete batching is the procedure of measuring and mixing the materials in pre-established
ratios in order to produce concrete. Quality Control of concrete batching plants are divided into three:
Forward Control, Immediate Control, and Retrospective.
Forward Control - it deals with the procedures that need to be followed before the production process.
This includes the storage of materials, observing the quality of the materials, modification of mix design,
plant maintenance, and calibration of the equipment.
Immediate Control - it deals with concrete in instant action happens during the production. This covers
the,
Retrospective Control - it deals with rich quality control procedures after production. Which covers
● Sampling of concrete, testing and monitoring of results
● weighbridge checks of laden and unladen vehicles weights
● Stock control of materials
● Diagnosis and correction of identified faults
- Recycled elements, such glass or crumbled concrete, can be used to concrete mixtures to
decrease waste and lessen the need for natural resources.
- Incorporating recycled materials as aggregates or additional cementitious elements into
concrete mixes can promote sustainability and resource conservation.
- Using strategies including transportation route optimization, alternative fuel use in kilns,
and increased manufacturing process energy efficiency to lessen the carbon footprint of
the manufacture of concrete.
- Reducing transportation distances and using locally obtained resources can also aid in
lowering emission related to the manufacture of concrete.
- Developing mix designs that prioritize sustainability by using locally sourced materials,
optimizing proportions to minimize waste, and incorporating additives that enhance
durability and performance while reducing environmental impact.
- Using materials like geopolymers, which are created from waste materials or industrial
byproducts and have less of an impact on the environment than conventional
cement-based concrete. Is one way to do this.
Engineers and architects value concrete for its remarkable versatility, granting them the
freedom to mold it into diverse shapes during its viscous state. This adaptability contributes to
the creation of innovative and aesthetically pleasing designs, enhancing the architectural
possibilities in construction projects.
The inherent high compressive strength of concrete makes it an ideal material for
constructing roads, ensuring robust support to withstand the dynamic forces imposed by
vehicular traffic. Despite its strength, concrete's surface can be meticulously smoothened,
prioritizing both driver comfort and road safety, particularly on high-speed routes.
Beyond its strength and durability, concrete's versatility facilitates rapid construction, a
crucial advantage in minimizing disruptions and traffic congestions during road projects. This
efficiency underscores concrete's role not just as a robust material but also as a practical solution
for timely and effective infrastructure development.
Concrete's unmatched compressive strength renders it the ideal choice for foundations
and footings, where the entire weight of a structure converges. As foundations and footings
contend with soil movements, the choice of material becomes pivotal. Here, concrete's robust
strength and rigidity become instrumental, providing not just stability but also enduring
resilience against the dynamic forces at play.
In the face of soil shifts and settlements, concrete's inherent strength counters these
challenges, fortifying the structure's foundation and ensuring long-term durability. The
adaptability of concrete is a key asset, allowing for flexibility in design that seamlessly aligns
with the specific requirements and dimensions of foundations and footings.
In the realm of prestressed concrete, the focus shifts to enhancing the structural integrity
of construction elements. Ingeniously placed steel tendons are strategically stressed, imparting a
robust strength to columns and beams. This deliberate stressing of steel not only results in a
material of heightened strength but also ensures the creation of a durable structure, standing the
test of time with unwavering resilience.
Case Study 2: The Vessel, New York City, USA (Completed in 2019)
- Description: The spiral staircase is an artwork and landmark in Hudson Yards.
- Innovative concrete applications: Precast concrete with 154 flights of stairs, 80 landings,
and over 2,500 steps.
- Significance: Demonstrates the versatility and aesthetic appeal of concrete in building
architecture.
Case Study 1: `The Pavilion, Dubai, United Arab Emirates (Completed in 2020)
- Description: A public structure that serves as a community hub and event venue.
- Sustainability Features: Uses a specific concrete mix to reduce carbon emissions.
- Significance: Emphasizes the necessity of sustainable construction approaches in urban
settings.
Recent advancements in concrete research have led to several potential achievements and
innovations that could revolutionize the construction industry:
XI. Conclusion