Professional Documents
Culture Documents
Maintenance Manual
Maintenance Manual
AOA-NP-19458-42 2/3
We change the glue spread on Main HD and Pre-HD (only terminals → whole).
Refer to the following figure for details.
・Main HD
・Pre-HD
OUTSIDE_DRAWING
Customer P/N Sankyo Model Revision change(Before → After)
No.
T09A524A01 445-0764436A ICT3Q8-3A2347 AE → AF
SPECIFICATION
Customer P/N Sankyo Model Revision change(Before → After)
No.
445-0764436A ICT3Q8-3A2347
ASR-NP-19458-01 J → K
445-0764437A ICT1Q8-1R0347
445-0764438A ICT3Q8-3A2348
ASR-NP-29052-01 D → E
445-0764439A ICT1Q8-1R0348
MAINTENANCE MANUAL
Customer P/N Sankyo Model Revision change(Before → After)
No.
445-0764436A ICT3Q8-3A2347
AMR-NP-19458-01 F → G
445-0764437A ICT1Q8-1R0347
445-0764438A ICT3Q8-3A2348
AMR-NP-29052-01 A → B
445-0764439A ICT1Q8-1R0348
Notes :
H.Takahashi Dec.16.2009
F.Akahane Dec.16.2009
Det-che K.Oguchi Dec.16.2009
Type Name Appro. Y.Komatsu Dec.16.2009
NIDEC SANKYO CORPORATION
No. S39Z-032-00-02F
CONFIDENTIAL No. ASR – NP – 19458 - 01 1 /37
Contents
1. Product. 5
2. Model. 6
2. Model. 6
3. Function. 6
3. Function. 7
3.1 Basic Function 7
3.1.1 Card Feed 7
3.1.2 Mag.-stripe Read/Write 7
3.1.3 Interface (Between the HOST and the NU-MCRW / NEMO) 8
3.1.4 Pre-head detect 8
3.1.5 Shutter gate 8
3.1.6 Enhanced Card Drive (ECD) 9
3.1.7 Card return Operation on power fail / card return on system escape
9
3.1.8 IC card Read/Write 11
3.1.9 Media Entry and Exit Indicator (MEEI) 12
3.1.10 Latch Fast Card Capture Bin 12
3.1.11 Magnetic Stripe Read using Digital Decoding 12
3.2 Stage-1 Function 13
3.2.1 CIM / MM 13
4. Characteristic 14
4.1 Appearance 14
4.2 Circuit 14
4.3 Mass 14
4.4 Power requirement 14
4.4.1 Main Power 14
4.4.2 MEEI Power 15
4.5 Card feed speed 15
4.6 Card feed time 15
4.7 Card eject length (ISO standard card used) 15
4.8 Dielectric strength 15
4.9 Insulation resistance 15
4.10 Mechanical noise 15
4.11 Thin card transport 15
5. Usable card 16
5.1 Magnetic card 16
5.2 IC card 16
5.3 Cleaning card 16
CONFIDENTIAL No. ASR – NP – 19458 - 01 2
6. Environmental condition 17
6.1 Normal Operating temperature / humidity 17
6.2 Card Entry Mechanism Operating temperature / humidity 17
6.3 Extreme Power-ON Range temperature / humidity 17
6.4 Storage temperature / humidity range 18
6.5 Transit Temperature/Humidity Range. 18
6.6 Barometric Pressure Range. 18
6.7 Vibration durability 18
6.8 Shock durability 18
6.9 Electro Magnetic Compatibility(EMC) 19
6.9.1 Emission 19
6.9.2 Immunity 19
7. Life 20
7.1 NU-MCRW / NEMO Unit 20
7.2 Card 20
8. Reliability 21
8.1 Mag-stripe read / write Error Rate 21
8.2 IC contact connection Error Rate 21
8.3 MTBF 21
8.4 ISO magnetic stripe cards 21
9. Power down mode(Assembled Main PCB) 22
9.1 Definition of power down(Card Return) 22
9.2 Operation (Battery Backup) 22
9.3 Backup power supply 22
10. Warped card. 23
11. Physical level 24
11.1 Explanation for signal and PIN assignments 24
11.2 Circuit of USB I/F and POWER 26
12. PCB Connector pin connections. 27
12.1 Main PCB 27
12.2.Stage1 PCB(CIM/MM) 32
12.3. IC Block PCB 33
13. Notes. 34
13.1 Note 1. Normal Conditions 34
13.2 Note 2. 34
13.3 Note 3. 34
13.4 Note 4. Care for handling the cards; 34
13.5 Note 5. 35
13.6 Note 6. Manufacturers life test results. (Reference Section 6) 36
CONFIDENTIAL No. ASR – NP – 19458 - 01 3
CHANGE SHEET
1. Product.
IC card and Magnetic Card Reader /Writer.
(Hereafter refers as NU-MCRW / NEMO. Customer’s main system as HOST)
NU-MCRW / NEMO is of a modular construction.
USB interface.
The software interface is held Flash PROM (F-ROM) and downloadable from the
HOST. (max 100000 times).
The NU-MCRW / NEMO has following functions for option.
▪ Connect and control CIM/MM optical sensor
▪ Attach a BIN and detect card-full condition
▪ Charge and discharge power to battery for backup
▪ Connect and control MEEI
NOTE: MEEI and its circuit are option. If you need
C MEEI functionality, you need to get this option.
2. Model.
G
K I 445-
445 - 0764436A
07 64436A
445-0737836B
J G 445-0745510 ICT1Q8-1R0347 N/A R N/A N/A C - - ○ +Std Shutter
K I 445-
445 - 0764437A
07 64437A
009-0025444
J H S36A670A01
009-0028981 R/W R/W R/W C N/A ○ ○ - 3Tk Transport with Bas e
K I S36A670A03
009-
009 - 0031368A
003 1368A
J 009-0025442
J S37A017A01
009-0028980 N/A R N/A N/A N/A - - ○ Tk2 Transport with Bas e
K S37A017A03
I 009-
009 - 0031369A
003 1369A
K J 009-0031367A S36A663A02 - - - - - - - - Standard Shutt er
C 009-0028065 S36A420C01
JH S36A420D01
G 009-0028984 S46A569D01 R/W R/W R/W C N/A - - - Main PCB (3TK)
K I 009-
009 - 0031366A
003 1366A S58A297A01
009-0028064 S36A420C02
J S36A420D02
009-0028983 S46A569D02 N/A R N/A N/A N/A - - - Main PCB (TK2)
K 009-
I 009 - 0031365A
003 1365A S58A297A02
009-0025450
D (Option) S37A018A01 - - - - - - - - (New) MEEI
009-0025447
C D (Option) MYB486201 - - - - - - - - MEEI Plastic cov er
3. Function.
3.1 Basic Function
3.1.1 Card Feed
Round trip and capture
Write and read jitter on the track3 shall be measured by using the same card reader
and the standard card specified by magnetic card specification.
3.1.7 Card return Operation on power fail / card return on system escape
2ms
USB Interrupt
IRQ3
+D OKI CPU
Normal
CROSE0 (LongSE0_Trigger=1)
CROR(EnumSeqFail_Trigger = 1)
LED PCB
USB-IMCRW
CN4
ATM J31
D
(53261-0571 Molex) Male (51021-0500 Molex)
55935-0210 (MOLEX)
It is important that the read verification after a write command does not use the digital decode
read option as this could mask possible card or NU-MCRW / NEMO problems. If the
standard read after write fails to read and verify the data on the card then a faulty/damaged
card or a faulty NU-MCRW / NEMO is indicated, allowing appropriate opportunities for error
recovery.
However, NEMO has added new Decode IC to PCB as ASIC which has almost the
G same performance as this Digital Decode.
CONFIDENTIAL No. ASR – NP – 19458 - 01 13
3.2.1 CIM / MM
The NU-MCRW / NEMO provides the facility to fit the CIM/MM optical read head. The
interface from the optical head is connected to the stage1 function board via an RS232
(CMOS+5V) port. MM/CIM Pin assignment (AMP 281281-1 or equiv.)
1Pin
16Pin 2Pin
4. Characteristic
4.1 Appearance G
Appearance drawing No.:
B T09A634A01 ; ICT1Q8-1R0347 ;Tk2
T09A524A01 ; ICT3Q8-3A2347 ;3Tk (Hi-Co)
4.2 Circuit
Circuit diagram: C X00A414C01
E X00A678D01 ; Main PCB(3Tk HiCo, Tk2)
H X00A414D01(NU-MCRW)
; Main PCB(3Tr HiCo, Tk2)
YEC5301 ; Stage1 PCB CIM/MM
X00A687A01 ; ICC PCB
X00A416A01 ; Top MEEI PCB High bright
C X00A417A01 ; Bottom MEEI PCB High bright
* Information of MEEI has been moved to its Document.
YEC5359 ; Stage1 PCB CIM/MM security
4.3 Mass
Approximately : 1.8 kg ; with IC Block
P=max4.9A
1/2P
Fig P
CONFIDENTIAL No. ASR – NP – 19458 - 01 15
5. Usable card
5.1 Magnetic card
ISO7810, 7811 parts 1,2,6 and 8
NOTE: NU-MCRW / NEMO can update for new transparent card handling (next ISO7810) by software.
5.2 IC card
1) EMV Integrated Circuit Card Specification for Payment System
Version 3.1.1
Version 4.0
Version 4.1
Version 4.2
2) ZKA3.0 (in collaboration with the NCR SST/ATM)
3)GIECB’98 Specification D’ interface Des Cartes A Microcircuit et Terminaux CB.
4)Latest version of ISO 7816 part 3 and the standard ISO 7816 part4.
5)Memory Cards(GPM896,Siemens4442)
6)The ability to relax the constraints (eg. Timing, valid ATR’,etc) to allow support of
Non-Compliant Customer Cards.
6. Environmental condition
6.1 Normal Operating temperature / humidity
The whole NU-MCRW / NEMO, card entry mechanism plus the rest of reader/writer
will meet all hardware/software requirements as defined within this specification over
the following temperature/humidity ranges, except for warped card handling capability
in the temperature range 0 to 5 degrees C.
The extreme power-on range does not represent an operating range but a range in
which there should be no unrecoverable damage to the NU-MCRW / NEMO.
These limits which are likely if the heating or air conditioning plant fails and have not
yet brought the room to operating conditions.
CONFIDENTIAL No. ASR – NP – 19458 - 01 18
6.9.1 Emission
Radiated and Conducted emission : EN 55022(2006, A1:2007) Class B
: FCC 47 CFR Part15B Class B
6.9.2 Immunity
: EN 55024(1998+A1:2001, A2:2003)
7. Life
Refer to 13.7 Note 7. for derivation of life figures.
7.2 Card
Magnetic card 1,000 passes/card. (indoor usage)
Smart card 3,000 passes/card. (indoor usage)
CONFIDENTIAL No. ASR – NP – 19458 - 01 21
8. Reliability
8.1 Mag-stripe read / write Error Rate
Less than 5 / 5,000 times
Condition : at indoor normal condition,
Card: SANACARD-T5 flat.
Card feed: 1 cycle / 10 seconds
1 cycle: one Mag-Track Write Command and one
Mag-Track Read Command function.
8.3 MTBF
More than 220,000 hours (Circuit parts only)
#1 #5
#1 #2
#1
7 5 3 1
8 6 4 2
PCB side
Card Bin
280389-2(AMP)
1 2 PCB side
1 2 3 4 5 PCB side
1) USB circuit
USB Interface Ver.2.0 compliant Full Speed(12Mbit/s)
3.3V
V BUS
1.5k ohm 1
max 1 mA
D- 2
3
D+
4
ID
Shell
5
GND FG
2) Power circuit
+24V 1 Power
PGN 2
Diode
CPU
J11
CPU
1 Battery charge circuit
2
External battery
CONFIDENTIAL No. ASR – NP – 19458 - 01 27
J11(Battery) 1 BAT+(Battery +)
22-05-1022(Molex) 2 BAT-(Battery -)
CONFIDENTIAL No. ASR – NP – 19458 - 01 29
J302
J11
J7
J2
J801
J301
J9
J4 J110
J5
CN4 CN1
J102 J101 J201(6pin) J6
J31
CONFIDENTIAL No. ASR – NP – 19458 - 01 32
12.2.Stage1 PCB(CIM/MM)
CN11(CIM/MM) 1 +5V
2 MMDT(MM detect)
3 Reset)
4 TXD(Transmit data)
5 RXD(Receive data)
6 GND
7 CIMDT(CIM detect)
8 GND
9 NC
10 NC
11 +5V
12 +5V
13 GND
14 GND
15 NC
16 NC
CN51 CN52
CN11
CONFIDENTIAL No. ASR – NP – 19458 - 01 33
G J2 1 +5V
2 ICE_DAT(M052ZBN IN)
3 SYNCLK (NCN8025 synchronous clock IN)
4 GND
5 IO(M052ZBN&NCN8025 serial I/O)
6 RST(M052ZBN Reset IN)
7 RDYMOD(M052ZBN RDYMOD I/O)
8 ICE_CLK(M052ZBN IN)
9 POWON(M052ZBN POEWRON IN)
10 FUSE(M052ZBN&NCN8025 C4 IN)
11 PROG(M052ZBN&NCN8025 C8 IN)
12 PDOUT(M052ZBN /RST IN)
13 ICC(M052ZBN ICS IN)
14 PIC(M052ZBN ICCEN IN)
CONFIDENTIAL No. ASR – NP – 19458 - 01 34
13. Notes.
13.1 Note 1. Normal Conditions
Temperature : 20degrees C +/- 5degrees C
Humidity : 35% to 60% RH
Mounting : Horizontal
(Mounting plate on horizontal surface)
13.2 Note 2.
Details of specific evaluation method for each characteristic in this documents, and
details of quality assurance program are negotiated under separate agreement.
13.3 Note 3.
For location of the sensors, refer to the appearance drawing.
Drawing number: T00A315A01
13.5 Note 5.
The location of the card driving roller in NU-MCRW / NEMO and the area of IC chip are
overlapped.
The card driving mechanism gives pad roller pressure onto IC card chip.
The pad roller is located in the opposing side of the card-driving roller.
The IC cards must be endurable against the aforementioned pressure.
27.0mm typ.
IC chip
Emboss
IC card
φ20 Mag-stripe
19.6[N] typ.
CONFIDENTIAL No. ASR – NP – 19458 - 01 36
DESCRIPTION OF CHANGE
REV DATE
PARAGRAPH
03A Newly issued
F 03B 20/July/’12 Change handling of the USB Drive IC
TYPE
( for Example )
Production country
IFM ID
*6 Serial No. Label RoHS Compliance
I/F Connector
CviLux;CU04SCM15B0
or equivalent
R/W HEAD
MODEL LABEL Lower MEI (Option)
P/N
TAPE
( for Example )
Production country
IFM ID
*6 Serial No. Label RoHS Compliance
I/F Connector
CviLux;CU04SCM15B0
or equivalent
R/W HEAD
MODEL LABEL Lower MEI (Option)
P/N
Notes :
NSGH 1
No. of sheet
Y.Fujimori
D Standardzation 6 EB-21849-01 Jul.14. 2016 Y.Fujimori H.Takeda
C Return MEEI, Protrusion length all EB-21077-01 Dec. 4. 2015 F. Akahane H.Takeda
B Writing Error P14 EB-21040-01 Nov.19.2015 H.Kuwaki H.Takeda
Sym. Revision Page Cha. No. Date By Appr.
Reference Document
Design F.Akasu Oct.26.2015
Custody
Contents
1. Product. 5
2. Model. 6
3. Function. 6
3. Function. 7
3.1 Basic Function 7
3.1.1 Card Feed 7
3.1.2 Mag.-stripe Read/Write 7
3.1.3 Interface (Between the HOST and the NEMO(MFR) 8
3.1.4 Pre-head detect 8
3.1.5 Shutter gate 8
3.1.6 Enhanced Card Drive (ECD) 9
3.1.7 Card return Operation on power fail / card return on system escape
9
3.1.8 IC card Read/Write 11
3.1.9 Latch Fast Card Capture Bin 12
3.1.10 Magnetic Stripe Read using Digital Decoding 12
3.1.11 Media Entry and Exit Indicator (MEEI) 12
3.2 Stage-1 Function 13
3.2.1 CIM / MM 13
4. Characteristic 14
4.1 Appearance 14
4.2 Circuit 14
4.3 Mass 14
4.4 Power requirement 14
4.4.1 Main Power 14
4.4.2 MEEI Power 15
4.5 Card feed speed 15
4.6 Card feed time 15
4.7 Card eject length (ISO standard card used) 15
4.8 Dielectric strength 15
4.9 Insulation resistance 15
4.10 Mechanical noise 15
4.11 Thin card transport 15
5. Usable card 16
5.1 Magnetic card 16
5.2 IC card 16
5.3 Cleaning card 16
6. Environmental condition 17
CONFIDENTIAL No. ASR – NP – 29052 - 01
2
DESCRIPTION OF CHANGE
REV. DATE APPROVAL
PAGE PARAGRAPH
B Nov.19.2015 14 Writing Error H.Takeda
5, 6, 12, 15, 26, 28, 32 Added MEEI explanation
C Nov. 27. 2015 F. Akahane
15 Correction: Eject Length
D Jun. 23. 2016 6 Standardization Y.Fujimori
E May.19.2017 6 Change the Customer P/N Y.Fujimori
CONFIDENTIAL No. ASR – NP – 29052 - 01
5
1. Product.
IC card and Magnetic Card Reader /Writer.
(Hereafter refers as NEMO(MFR). Customer’s main system as HOST)
NEMO(MFR) is of a modular construction.
USB interface.
The software interface is held Flash PROM (F-ROM) and downloadable from the
HOST. (max 100000 times).
The NEMO(MFR) has following functions for option.
▪ Connect and control CIM/MM optical sensor
▪ Attach a BIN and detect card-full condition
▪ Charge and discharge power to battery for backup
▪ Connect and control MEEI
NOTE: MEEI and its circuit are option. If you need
C MEEI functionality, you need to get this option.
445-0764439A ICT1Q8-1R0348
E D N/A R N/A N/A C - - +Short Exit
○
E D 009-0031368A
3Tk Transport with
S36A670A03 R/W R/W R/W C N/A ○ ○ - Bas e
E D 009-0031369A
Tk2 Transport with
S37A017A03 N/A R N/A N/A N/A - - ○ Bas e
009-0028982
IC Block
S46A961A01 - - - - - - - - (W ithout SAM )
009-0022328
Stag e 1 Function.
SBW242901 - - - - - - - - PCB (CIM/ MM only)
009-0031366A S46A569D01
R/W R/W R/W C N/A - - - Main PCB (3TK)
E D S58A297A01
009-0031365A S46A569D02
D S58A297A02 N/A R N/A N/A N/A - - - Main PCB (TK2)
E
009-0028186 (New) MEEI
S45A719A01 - - - - - - - -
C (Option) Only Upper LED
Write and read jitter on the track3 shall be measured by using the same card reader
and the standard card specified by magnetic card specification.
3.1.7 Card return Operation on power fail / card return on system escape
2ms
USB Interrupt
IRQ3
+D OKI CPU
Normal
CROSE0 (LongSE0_Trigger=1)
CROR(EnumSeqFail_Trigger = 1)
It is important that the read verification after a write command does not use the digital decode
read option as this could mask possible card or NEMO(MFR) problems. If the standard read
after write fails to read and verify the data on the card then a faulty/damaged card or a faulty
NEMO(MFR) is indicated, allowing appropriate opportunities for error recovery.
However, NEMO(MFR)has added new Decode IC to PCB as ASIC which has almost
the same performance as this Digital Decode.
LED PCB
USB-IMCRW
CN4
ATM J31
(53261-0571 Molex) Male (51021-0500 Molex)
55935-0210 (MOLEX)
CONFIDENTIAL No. ASR – NP – 29052 - 01
13
3.2.1 CIM / MM
The NEMO(MFR) provides the facility to fit the CIM/MM optical read head. The
interface from the optical head is connected to the stage1 function board via an RS232
(CMOS+5V) port. MM/CIM Pin assignment (AMP 281281-1 or equiv.)
1Pin
16Pin 2Pin
4.2 Circuit
Circuit diagram:
B X00A678D01 ; Main PCB(3Tk HiCo, Tk2)
YEC5301 ; Stage1 PCB CIM/MM
X00A687A01 ; ICC PCB
* Information of MEEI has been moved to its Document.
YEC5359 ; Stage1 PCB CIM/MM security
4.3 Mass
Approximately : 1.8 kg ; with IC Block
W=max50uS
P=max4.9A
1/2P
Fig P
CONFIDENTIAL No. ASR – NP – 29052 - 01
15
5.2 IC card
1) EMV Integrated Circuit Card Specification for Payment System
Version 3.1.1
Version 4.0
Version 4.1
Version 4.2
2) ZKA3.0 (in collaboration with the NCR SST/ATM)
3) GIECB’98 Specification D’ interface Des Cartes A Microcircuit et Terminaux CB.
4) Latest version of ISO 7816 part 3 and the standard ISO 7816 part4.
5) Memory Cards(GPM896,Siemens4442)
6) The ability to relax the constraints (eg. Timing, valid ATR’,etc) to allow support of
Non-Compliant Customer Cards.
The extreme power-on range does not represent an operating range but a range in
which there should be no unrecoverable damage to the NEMO(MFR).
These limits which are likely if the heating or air conditioning plant fails and have not
yet brought the room to operating conditions.
CONFIDENTIAL No. ASR – NP – 29052 - 01
18
6.9.1 Emission
Radiated and Conducted emission : EN 55022(2006, A1:2007) Class B
: FCC 47 CFR Part15B Class B
6.9.2 Immunity
: EN 55024(1998+A1:2001, A2:2003)
7.2 Card
Magnetic card 1,000 passes/card. (indoor usage)
Smart card 3,000 passes/card. (indoor usage)
CONFIDENTIAL No. ASR – NP – 29052 - 01
21
8. Reliability
8.1 Mag-stripe read / write Error Rate
Less than 5 / 5,000 times
Condition : at indoor normal condition,
Card: SANACARD-T5 flat.
Card feed: 1 cycle / 10 seconds
1 cycle: one Mag-Track Write Command and one
Mag-Track Read Command function.
8.3 MTBF
More than 220,000 hours (Circuit parts only)
#1 #5
#1 #2
#1
7 5 3 1
8 6 4 2
PCB side
Card Bin
280389-2(AMP)
White
GND 2 2 GND
Black
24V 1 1 24V
White
Card Reader 4 GND
3 Spare
White
Red
Shutter 1 2 Shutter
Black
Width 1 1 Width
CONFIDENTIAL No. ASR – NP – 29052 - 01
26
1 2 PCB side
C g) MEEI: 53261-0571(MOLEX)
Pin No. Signal name I/O Function
1 +12V Vcc O +12V Vcc
2 MEEIA I MEEI LED (ON/OFF)
3 MEEIB I MEEI LED (ON/OFF)
4 L-Back I MEEI Detection
5 SGN - Signal Ground
1 2 3 4 5 PCB side
1) USB circuit
USB Interface Ver.2.0 compliant Full Speed(12Mbit/s)
3.3V
V BUS
1.5k ohm 1
max 1 mA
D- 2
3
D+
4
ID
Shell
5
GND FG
*USB Controller switches “D+” pull up
2) Power circuit
+24V 1 Power
PGN 2
Diode
CPU
J11
1 CPU
Battery charge circuit
2
External battery
CONFIDENTIAL No. ASR – NP – 29052 - 01
28
12. PCB Connector pin connections.
12.1 Main PCB
Connector No. Pin No. Signal name
J801(Host I/F) 1 VBUS(+5VDC)
UB-M5BR-DMP14-4S(JST) 2 D-(USB Data(-))
3 D+(USB Data(+))
4 ID(NC)
5 SGN(Signal ground)
J2(Main Power) 1 +24V(+24VDC)
44130-0018(Molex) 2 PGN(Power ground)
J11(Battery) 1 BAT+(Battery +)
22-05-1022(Molex) 2 BAT-(Battery -)
CONFIDENTIAL No. ASR – NP – 29052 - 01
30
C
J302
J11
J7
J2
J801
J301
J9
J4 J110
J5
CN4 CN1
J102 J101 J201(6pin) J6
J31
CONFIDENTIAL No. ASR – NP – 29052 - 01
33
12.2.Stage1 PCB(CIM/MM)
CN11(CIM/MM) 1 +5V
2 MMDT(MM detect)
3 Reset)
4 TXD(Transmit data)
5 RXD(Receive data)
6 GND
7 CIMDT(CIM detect)
8 GND
9 NC
10 NC
11 +5V
12 +5V
13 GND
14 GND
15 NC
16 NC
CN51 CN52
CN11
CONFIDENTIAL No. ASR – NP – 29052 - 01
34
J2 1 +5V
2 ICE_DAT(M052ZBN IN)
3 SYNCLK (NCN8025 synchronous clock IN)
4 GND
5 IO(M052ZBN&NCN8025 serial I/O)
6 RST(M052ZBN Reset IN)
7 RDYMOD(M052ZBN RDYMOD I/O)
8 ICE_CLK(M052ZBN IN)
9 POWON(M052ZBN POEWRON IN)
10 FUSE(M052ZBN&NCN8025 C4 IN)
11 PROG(M052ZBN&NCN8025 C8 IN)
12 PDOUT(M052ZBN /RST IN)
13 ICC(M052ZBN ICS IN)
14 PIC(M052ZBN ICCEN IN)
CONFIDENTIAL No. ASR – NP – 29052 - 01
35
13. Notes.
13.1 Note 1. Normal Conditions
Temperature : 20degrees C +/- 5degrees C
Humidity : 35% to 60% RH
Mounting : Horizontal
(Mounting plate on horizontal surface)
13.2 Note 2.
Details of specific evaluation method for each characteristic in this documents, and
details of quality assurance program are negotiated under separate agreement.
13.3 Note 3.
For location of the sensors, refer to the appearance drawing.
Drawing number: T00A315A01
13.5 Note 5.
The location of the card driving roller in NEMO(MFR) and the area of IC chip are
overlapped.
The card driving mechanism gives pad roller pressure onto IC card chip.
The pad roller is located in the opposing side of the card-driving roller.
The IC cards must be endurable against the aforementioned pressure.
27.0mm typ.
IC chip
Emboss
IC card
φ20 Mag-stripe
19.6[N] typ.
CONFIDENTIAL No. ASR – NP – 29052 - 01
37
DESCRIPTION OF CHANGE
REV DATE
PARAGRAPH
03A Newly issued
03B 20/July/’12 Change handling of the USB Drive IC
TYPE
Production country
( for Example )
IFM ID
STAGE1 PCB *6 Serial No. Label RoHS Compliance Card Detect SW
PD3 PD2 PD4 PD1
S/N R-91100001
Rev. * * * * * *
Shutter REV NO. SERIAL NO. Pasting *2 P/N Label
Pasting IC Contact Centor YEAR MONTH
Card Detect SW , Pre HD
*4 P/N Label MM Sensor Centor CE/UL Label
PDi Card Centor Line
VIEW C
Pasting *3 P/N Label
Battery Connector
Molex:22-05-1022 P/N
Power Connector
Molex:44130-0018
I/F Connector
CviLux;CU04SCM15B0
or equivalent
Card Bin Connector
AMP:280389-2
MEI Power Connector
Molex:55935-0210
Molex:39-01-2026
or equivalent
TYPE
Production country
( for Example )
IFM ID
Power Connector
Molex:44130-0018
I/F Connector
CviLux;CU04SCM15B0
or equivalent
Card Bin Connector
AMP:280389-2
MEI Power Connector
Molex:55935-0210
Molex:39-01-2026
REV.
or equivalent
LABEL
Notes :
Table of Contents
1.Introduction....................................................................................................................................... 2
1.2.Applicable limit of this maintenance manual......................................................................... 2
2.Name of parts on NU-MCRW / NEMO ........................................................................................... 3
3.Periodical Maintenance .................................................................................................................... 3
3.1.Maintenance by user ................................................................................................................ 3
3.2.Maintenance by Field service .................................................................................................. 3
4.Replacement steps of Maintenance parts ....................................................................................... 4
4.1.R/W Amp. Board Ass'y Replacement ....................................................................................... 5
4.2.Motor Ass'y Replacement ......................................................................................................... 7
4.3.R/W Head Guide Block Ass'y Replacement ............................................................................ 8
4.4 Guide Ass'y Replacement ....................................................................................................... 10
4.5 Bezel Ass'y Replacement ........................................................................................................ 11
4.6 Pre-Head Ass'y Replacement ................................................................................................. 12
4.7 Timing Belt or Roller Replacement ....................................................................................... 13
5.Other Adjustments ......................................................................................................................... 15
5.1.SW1 Adjustment (Micro Switch for card detector) ............................................................... 15
5.2.SW2 Adjustment (Micro Switch for shutter) ........................................................................ 15
5.3.Shutter Solenoid Adjustment................................................................................................. 16
5.4.Pad-Roller Gap Adjustment ................................................................................................... 17
6.IC contact Block Ass'y Replacement ............................................................................................. 18
7.Trouble Shooting Flow Chart ........................................................................................................ 20
8.MEEI PCB Ass'y Replacement ...................................................................................................... 25
8.1.UPPER MEEI Ass'y Replacement ......................................................................................... 25
9.Stage1 PCB Ass'y Replacement ..................................................................................................... 26
10. Appendix 1: Outside view of R/W Amp. Board .......................................................................... 27
11. Appendix 2: Marking of Shutter assembly ................................................................................ 29
12. Appendix 3: Boot Program Information ..................................................................................... 29
12. Appendix 3: Boot Program Information ..................................................................................... 30
12-1 Version................................................................................................................................... 30
12-2 Boot Program Change Sheet................................................................................................ 31
13. Appendix 4 : Switch Selectable Test .......................................................................................... 32
14. Appendix 5 : Specialist Service Tools ......................................................................................... 34
The Last Page .................................................................................................................................... 35
No AMR – NP – 19458 – 01 2/
1.Introduction
1.1.Applicable models
Mag-stripe Head Assy. Resistors
Customer P/N Sankyo P/N IC JP1 JP2 JP3 Note
Tk1 Tk2 Tk3 Hi-Co
(See a bottom picture)
F 445-0737837B(NU)
G ICT3Q8-3A2347 R/W R/W R/W C C ○ ○ - +Std Shutter
445-0764436A
445-0737836B(NU)
F ICT1Q8-1R0347 N/A R N/A N/A C - - +Std Shutter
G 445-0764437A
○
F 009-0025444(NU) S36A670A01
G R/W R/W R/W C N/A ○ ○ - 3Tk Transport with Base
009-0031368A S36A670A03
F 009-0025442(NU) S37A017A01
G N/A R N/A N/A N/A - - ○ Tk2 Transport with Base
009-0031369A S37A017A02
G F 009-0031367A S36A663A02 - - - - - - - - Standard Shutter
IC Block
F 009-0028982 S38A912A02 - - - - - - - - (Without SAM )
Stage 1 Function. PCB
009-0022328 SBW242901 - - - - - - - - (CIM/MM only)
009-0028065(NU) S36A420D01
009-0031366A S58A297A01
F
(Covered) R/W R/W R/W C N/A - - - Main PCB (3TK)
G (S46A569D01)
(NON-Covered)
009-0028064(NU) S36A420D02
009-0031365A S58A297A02
F
(Covered) N/A R N/A N/A N/A - - - Main PCB (TK2)
G (S46A569D02)
(NON-Covered)
009-0028186 (New) MEEI
(Option)
S45A719A01 - - - - - - - - Only Upper LED
IC Contact Block
R/W Head
Top MEEI
Pre Head
Shutter Gate
3.1.Maintenance by user
R/W Head cleaning
(1) The cleaning card (Specification #68-76-02-51-8 DWG.No. EGC219101)specified by Sankyo
must be used or NCR approved cleaning card. (Sankyo Prt No EGC219101 = NCR Prt No
497-0444494)
(2) Cleaning must be done with cleaning card when R/W error happens very often.
(3) If R/W error still happens after Head cleaning, clean the rollers.
DC Motor
Fig.3-2-1
No AMR – NP – 19458 – 01 4/
Customer P/N Sankyo P/N Spare parts List No. Exploded diagram No.
445-0764436A ICT3Q8-3A2347 AMP-NP-19458-01 T10A084A01
F 445-0755000B ↑ ↑ ↑
G
445-0737837B(NU) ↑ ↑ ↑
445-0764437A ICT1Q8-1R0347 ↑ ↑
F
G 445-0754999B ↑ ↑ ↑
445-0737836B(NU) ↑ ↑ ↑
G 009-0031368A S36A670A03 - -
F
009-0031369A S37A017A03 - -
GF
009-0031367A S36A663A02 - -
G F
009-0028982 S38A912A02 - -
009-0022328 SBW242901 - -
009-0025447 MYB486201 - -
F 998-0912563 S36A626A02 - -
009-0031366A S58A297A01 - -
GF
(S46A569D01) - -
009-0028065(NU) S36A420D02 ↑ ↑
009-0031365A S58A297A02 - -
G F (S46A569D02) - -
009-0028064(NU) S36A420D02 ↑ ↑
009-0028186 S45A719A01 - -
<Disassembling>
(1) Remove screws, "l" shown in the Fig.4-1-1 from the board.(Ref.No.112).
(2) Disconnect all connectors from the board.
(3) Replace the R/W Amp. Board Ass'y.
Cover
Fig.4-1-1 Screw(l)
<Assembling>
(1) Assemble in the reverse order of the above disassembling.
(2) To fasten screw, "l"at 35 N⋅cm(3.5Kgf⋅cm)
Note:
1) Adjustment and Check must be done without any presence of card.
2) For the detailed procedures when sensor check is fail, please refer to Page 10.
3) After check and adjustment, please turn off power of the NU-MCRW / NEMO and set to 0(hex)
the dipswitch.
No AMR – NP – 19458 – 01 6/
NOTE: Standard Card for Check Motor Speed and for Adjustment of SS Position
This card has very correct interval of each magnetic stripe on this card, plus this card has very correct
SS position. You can order this card as <<Sankyo P/N: G00A900A01>>.
Please don't attempt to write to these cards as they will then be invalid.
NOTE:
After check and adjustment, please turn off power of the NU-MCRW / NEMO and set to 0(hex) the
dipswitch.
No AMR – NP – 19458 – 01 7/
<Disassembling>
(1) Remove the R/W Amp. board per the instruction of 4.1.
(2) Remove screws, "e" fixing the motor and replace the motor.
(3) Replace Motor Ass'y
Motor Assy Screw(e)
Screw (e)
δ
A
10~30gf :A≈B
Fig.4-2-1
<Assembling>
(1) Assemble in the reverse order of the above Disassembling.
<Check Points>
A. Belt Tension
(1) Loosen screws, "e" and to adjust belt tension.
At this time, the belt must have flexibility,δ by 0.6mm at the mid-point (A≈B) and its flexibility δ
requires the load ranging 10~30gf.
(2) To fasten screws, "e" at 74N⋅cm (7.5kgf⋅cm) and check if the belt has appropriate flexibility or not.
If not sufficient or excessive, readjustment must be required.
If appropriate, put any kinds of mark on those screw heads indicating adjustment has been done.
C. R/W operation
(1) Check if R/W operation has been done without any problems.
No AMR – NP – 19458 – 01 8/
<Disassembling>
(1) Remove the R/W Amp. board (Ref.No.112) per the instruction of 4.1.
(2) Remove the Bezel Ass'y (Ref.No.105).
(3) Remove 2 screws from R/W Head guide block and a screw, "m" under flexible printed cable of the
Head (see Fig.4-3-1).
(4) To replace R/W Head Guide Block Ass'y (Ref.No.4).
Screws
Screw (2)
F
F G
Bezel Assy
NCR P/N: 009-0031367A Screws(l)
Sankyo P/N:S36A663A02
<Assembling>
(1) Assemble in the reverse order of the above Disassembling.
(2) Assemble Bezel Assy in order of screw (1) and screw (2).
(3) To fasten screw, "l "at 24N・cm(2.5Kgf・cm) and "M3"at 74 N・cm(7.5Kgf・cm)
No AMR – NP – 19458 – 01 9/
<Check points>
A. Sensitive of the photo-detectors
Please refer to “Sensitive of the photo-detectors” of 4.1 R/W Amp. Board Ass’y.
D. Track Skew
(1) Check if the track skew on each magnetic data is staying within the range specified as below.
Fig.4-3-3
E. R/W operation
(1) Check if R/W operation has been done without any problem.
No AMR – NP – 19458 – 01 10/
<Disassembling>
(1) Remove the board (Ref.No.112) per the instruction of 4.1.
(2) Remove the Bezel Ass'y (Ref.No.105) and R/W Head guide block Ass'y (Ref.No.4) per the
instruction of 4.3.
(3) Remove screws shown in the Fig.4-4-1 from the Guide Ass'y upper side (Ref.No.108).
(4) Replace Guide Ass'y.
Fig.4-4-1
<Assembling>
(1) Assemble in the reverse order of the above Disassembling.
(2) To fasten screws at 74 N⋅cm(7.5 Kgf⋅cm)
<Check points>
A. Sensitivity of the photo-detectors
(Please refer to “Sensitive of the photo-detectors” of 4.1 R/W Amp. Board Ass’y.)
B. R/W operation
(1) Check if R/W operation has been done without any problem.
No AMR – NP – 19458 – 01 11/
G
Bezel Assy F
NCR P/N: 009-0031367A
Sankyo P/N: S36A663A02
Screw (2)
Screw (1)
Fig.4-5-1
<Assembling>
(1) Assemble Bezel Assy in order of screw (1) and screw (2).
(2) To fasten screw, "M3"at 74 N・cm(7.5Kgf・cm)
No AMR – NP – 19458 – 01 12/
<Disassembling>
(3) Remove the board (Ref.No.112) per the instruction of 4.1.
(4) Remove screws shown in the Fig.4-6-1.
Screw(e)
Fig.4-6-1
<Assembling>
(1) Assemble in the reverse order of the above Disassembling.
<Check points>
A. Head mounting
(1) Ensure Pre-Head position to be set as indicated below and fix the screw, "e".
A B
A≈B
Fig.4-6-2
B. Amplifier output
(1) Confirm if the Pre-Head is detected the card of 5% Amp.
Note
(1) Pay attention to insert locking pin into Roller “5”.
(2) Fit the tooth form of Timing Belt “6” and Timing Pulley when assembling.
(3) There is the possibility of the deformation of Retaining Ring “i” and “k” by removing.
If deformed, the part(s) shall be replaced by new one.
g k i
Screw i E-Ring
CE-Ring 2
Pin
k
g
h
P/N.KYG214502 5
Timing Belt 6
F
P/N.M30A624A03
5 Rubber Roller
Pin
2
P/N.S28A731A02
Capture Roller
F
Screw
<Disassembling>
Note
(1) There is the possibility of the deformation of Retaining E-Ring “i” by removing.
If deformed, the part(s) shall be replaced by new one.
(2) Please tighten screw "g" with 54N・cm(5.5kgf・cm) when you exchange capture roller "2" .
(P/N.S28A731A02 #1Roller to #3Roller)
F
No AMR – NP – 19458 – 01 14/
E-Ring
Screw i
Poli-Slider
Screw tightening torque:54N・cm g h
CE-Ring
k
F 2 #3 Roller
P/N.S28A731A02 g
Capture Roller
#1 to #3
2 #2 Roller
Fig.4-8-1
<Adjustment>
(1) Loose Screw and add the pressure between 400 and 450 gf to the position of Tension Pulley
shown in Fig. 4-8-2.
(2) Fix Screw under the condition that the above-mentioned pressure is added.
Note) In case of no tension gage for adding the pressure, mark the fixing position before the
replacement and fix Screw to fit the position to the mark when replacement.
3.9-4.4N (400-450gf)
Screw
Fig.4-8-2
No AMR – NP – 19458 – 01 15/
5.Other Adjustments
5.1.SW1 Adjustment (Micro Switch for card detector)
(1) Insert the ST-SW card (No. EGCMC0119) into card throat slowly. When the position B of ST-SW
card contacts micro switch actuator (see Fig.5-1-1),a click sound will come from the switch. This
sound shows the SW1 detected the card (SW1 ON). At this position, fasten the adjusting screws
for SW1.
(2) Next, draw out the ST-SW card a little bit. A click sound will come from the SW1 again when
position A of the ST-SW card comes by the micro switch actuator. This sound indicates the switch
turned OFF.
(3) Confirm if the SW1 works correctly at each ST-SW card position.
*Required tool: ST-SW card (No. EGCMC0119)
ST-SW Card
SW1 Lever DWG No.EGCMC0119
Position A (52.7mm)
Position B (53.5mm)
Fig.5-1-1
Bezel
Lever Detail X
ON OFF
G
φ1.5 PIN Fig.5-2-1.
Sankyo P/N;
DMJ-AD-348-16
Adjusting Screws for SW2
Fig.5-2-2.
No AMR – NP – 19458 – 01 16/
Detail Y
Φ2 PIN G
Adjusting Screws for
DMJ-AD-348-11
Plunge
Fig.5-3-1
Shutter Tool
DMJGA149
Shutter Plate
Fig.5-3-2 Fig.5-3-3
No AMR – NP – 19458 – 01 17/
(1) Loosen the attachment screws, "e", then fasten screws, "e" at the position where the Gap A and
the Gap C looks equal to each other.
(2) Adjust the Gap A and C with nut, "b" to be at 0.0mm~0.1mm.
(3) Confirm if a card (its thickness = 0.25mm) can transport back and forth.
Gap C Gap A
Screws(e) Nut(b)
Fig.5-4-1
No AMR – NP – 19458 – 01 18/
<Disassembling>
(1) Remove the board (Ref. No.112) per the instruction of 4.1. Very right side
(2)Remove screws from IC Contact Block Ass'y.
(3) Replace .IC Contact Block Ass'y.
IC Contact Block
P/N:009-0028982
Sankyo P/N: S46A961A01
emboss
Fig.6-1
<Assembling>
(1) Assemble in the reverse order of the above Disassembling.
(2) Attach the Block very right side of positioning emboss gap.
(3) Connect Cables to connector of PCB.
(4) The Smart Card Block includes a label that has the new EMV number. Please stick a new label on
the following area.
(Please understand there is a condition that we do not need to update the number.)
CE **
EMV **
*********
*********
EMV **
*********
*********
This is the new Label
No AMR – NP – 19458 – 01 19/
<Adjustment check>
IC Card
Fig.6-2
(2) Turn off power of the NU-MCRW / NEMO. Set the DipSwitch(DSW2) that is on the main PCB to
No.0A(hex). Turn on power. Then insert a card to the NU-MCRW / NEMO. This card is Smart Card
and it has Magnetic data on the card. Please be careful when this test is performed, because the
NU-MCRW / NEMO writes data to Magnetic.
(3) The NU-MCRW / NEMO accepts this card, performs WriteCheck and ReadsCheck, communicates
to the SmartCard and ejects this card. If it fails, the NU-MCRW / NEMO stops check and ejects this
card and displays error number.
(4) If the SmartCard error occurs, then go to Re-adjustment.
Re-Adjustment:
i) Shift the Smart card Block assembly a little bit to the left, then attach the Block.
ii) Follow the instruction (2)~(4) again.
O.K.→ finish (Set PCB to fasten screws.)
Error → exchange the Block and readjustment
No AMR – NP – 19458 – 01 20/
Turn off power of the NU-MCRW / NEMO. Set the DipSwitch(DSW2) that is on the main PCB to No.0A(hex).
Turn on power. Then insert a card to the NU-MCRW / NEMO. This card is Smart Card and it has Magnetic
data. Please be careful when this test is performed, because the NU-MCRW / NEMO writes data to
Magnetic.
The NU-MCRW / NEMO accepts this card, performs WriteCheck and ReadCheck, communicates to the
SmartCard and then ejects this card. If it fails, the NU-MCRW / NEMO stops check and ejects this card and
displays error number on LEDs.
If this NU-MCRW / NEMO doesn't have any WriteTracks, then the NU-MCRW / NEMO doesn't do
Write test.
If this NU-MCRW / NEMO doesn't have the IC block, then the NU-MCRW / NEMO doesn't do
SmartCard test.
Card Insertion
No
1.Shutter open? Go to Bezel Ass'y diagnosis
Yes
Yes
Yes
Yes
6.Card ejected? No
Go to card Transport diagnosis
Yes
END
NOTE:
If a fail occurs and you have to check each item and repair it, then you should go to each direction.
But you don't have to check and repair it, please jump over those processes and change all of those
parts.
No AMR – NP – 19458 – 01 21/
No NG
SW1 signal (point A) SW1 needs adjustment
Check ON/OFF or replacement
Yes (see p.15)
Recovered
NG
Solenoid Sol. needs adjustment
section signal (point D) or replacement(see p.16)
Check ON/OFF
Yes Recovered
NG
SW2 signal (point C) SW2 needs adjustment
Check ON/OFF or replacement(see p.15)
Yes
Bezel Ass'y
Replacement
END
No AMR – NP – 19458 – 01 22/
Transport Diagnosis
Recovered
Yes
Recovered
Yes
Recovered
Yes
END
No AMR – NP – 19458 – 01 23/
Read Diagnosis
Amplifier Output
Point: R/W Amp. Board Ass'y
G1 for TR#1 Replacement(see p.5)
G2 for TR#2
G3 for TR#3
(mV0-p)
Tk2 3Tk(Hi-Co Card)
Yes TR#1 - 170±46%
TR#2 250±43% 190±49%
TR#3 - 170±46%
First read when it is set to three times the number of retries.
Yes
Card Speed No
(Do Switch Test No.8)
Yes
END
No AMR – NP – 19458 – 01 24/
Write Diagnosis
Recovered
Yes
Recovered
Yes
Recovered
Recovered
SS Position Adjustment SS
(Do Switch Test No.9) No Adjustment No R/W Amp Board Ass'y
(see p.6) Replacement(see p.5)
END
No AMR – NP – 19458 – 01 25/
UppeMEEI Assembly
P/N:009-0028186
Sankyo P/N: S45A719A01
Fig.8-1-1
<Assembling>
(1) Assemble in the reverse order of the above Disassembling.
(2) Attach the Cover.
(3) Connect Cables to connector of MEEI Control Board. (See Fig.8-1-2)
MEEI connector
Fig.8-1-2
No AMR – NP – 19458 – 01 26/
Fig.9-1-1
<Assembling>
(1) Assemble in the reverse order of the above Disassembling.
(2) To fasten screws at 74 cN⋅m(7.5 Kgf⋅cm)
(3) Connect Cables to connector of PCB.
No AMR – NP – 19458 – 01 27/
IC301
Point D(2pin)
J301
Point C(4pin)
Point A(6pin)
GND
TPF2F
GND TPS
TPAMP
Point GP Point F1
Point F2 Point G1
Point F3 Point G2
Point F4 Point G3
Point Fi
Point H3(3pin)
Point H2(8pin)
Point H1(12pin)
1 14
J6
Note: VR5AD is a volume for adjustment of critical voltage of CPU. Please don't touch it.
No AMR – NP – 19458 – 01 28/
Point E(Forward)
Point E(Backward)
IC301
Point D(2pin) TPF2F
J301
Point C(4pin)
Point A(6pin) GND
GND
TPS
TPAMP
Point F1
Point F2 Point G1
Point F3 Point G2
Point F4 Point G3
Point Fi Point GP
GND
Point H3(3pin)
Point H2(8pin)
Point H1(12pin)
1 14
J6
Note: VR5AD is a volume for adjustment of critical voltage of CPU. Please don't touch it.
No AMR – NP – 19458 – 01 29/
445-0764436A 445-0764437A
GF ICT3Q8-3A2347 GF ICT1Q8-1R0347
DESCRIPTION OF CHANGE
REV DATE
PARAGRAPH
03A Newly
03B 20/July/’12 Change handling of the USB Drive IC
TABLE A: Illustrates the LEDs flash sequence for Switch Selected Test fail condition.
Red
Green
Start Interval
Middle Interval
End Interval
Next
Start Interval
Off Interval
On Interval
Pulse
Pulse
Start Next
Test ID Code Middle Mark Error/Pass Code
End Mark
Mark Start Mark
The above diagram details how the Green LED is to indicate Test ID and error code and test
number. The following interval times are to be used:
Table B: Illustrates the LEDs flash sequence for a Selected test in the Pass condition.
ON
Red
OFF
Test ID
ON
Start Interval Middle & Error Code & End(Off
Green
OFF for approx 1+1+1sec)
Adjustment Start Sentinel Position NEVER Run Test Run adjustment only once 00 = Pass
1. The NU-MCRW / NEMO is on the 01 = not Standard
Card Enable Mode after Power On. Card or Read Error
2. Insert a Standard Card for the Start occur
Sentinel Adjustment. 02 = Card Jammed
0x09 3. The NU-MCRW / NEMO takes in this 03 = unable to adjust
card and measures Start Sentinel (Out of range)
Position. 06 = Un-able to
4. And the NU-MCRW / NEMO stores preserve the data to
adjustment data to Flash ROM and Flash ROM normally
indicates this result on LEDs.
No AMR – NP – 19458 – 01 34/
Cycle Test Mode
1.Accept card entry(The card must have NEVER Run Test Repeat Test Cycle until 00 = Pass
Mag Stripes) failure 01 = Accept Fail
2.Magnetic Write data(pattern A) check 02 = Mag Read Fail
( track #1, #2, #3) 03 = IC Set Fail
3.Magnetic Write data(pattern B) check 04 = ATR Fail
0x0A ( track #1, #2, #3) 05 = Release Fail
0x0E 4.Magnetic read bit check ( track #1, #2, 06 = Eject Fail
#3) 07 = Card Jam
5.Smart Card position set 08 = Write Error
6. Smart Card Power ON and receive
ATR
7. Smart Card Power OFF and release
8.Eject Card repeat
NOT ALLOWED NOT ALLOWED RED & GREEN LED
0x0B Reserved
Flash at 3Hz
NOT ALLOWED NOT ALLOWED RED & GREEN LED
0x0C Reserved
Flash at 3Hz
NOT ALLOWED NOT ALLOWED RED & GREEN LED
0x0D Reserved
Flash at 3Hz
0x0F Not defined NOT ALLOWED NOT ALLOWED
φ2.1 PIN)
Shutter Switch Alignment Tool (φ Sankyo P/N: DMJ-AD-348-11
Notes :
NSAC 1
No. of sheet
Distribution
Table of Contents
1. Introduction........................................................................................................................................ 2
1.2. Applicable limit of this maintenance manual ............................................................................. 2
2. Name of parts on NEMO(MFR) ........................................................................................................ 2
3. Periodical Maintenance ..................................................................................................................... 2
3. Periodical Maintenance ..................................................................................................................... 3
3.1. Maintenance by user ................................................................................................................. 3
3.2. Maintenance by Field service.................................................................................................... 3
4. Replacement steps of Maintenance parts ........................................................................................ 4
4.1. R/W Amp. Board Ass'y Replacement ....................................................................................... 5
4.2. Motor Ass'y Replacement ......................................................................................................... 7
4.3. R/W Head Guide Block Ass'y Replacement ............................................................................. 8
4.4 Guide Ass'y Replacement ........................................................................................................ 10
4.5 Bezel Ass'y Replacement......................................................................................................... 11
4.6 Pre-Head Ass'y Replacement .................................................................................................. 12
4.7 Timing Belt or Roller Replacement .......................................................................................... 13
5. Other Adjustments .......................................................................................................................... 15
5.1. SW1 Adjustment (Micro Switch for card detector) .................................................................. 15
5.2. SW2 Adjustment (Micro Switch for shutter) ............................................................................ 15
5.3. Shutter Solenoid Adjustment................................................................................................... 16
5.4. Pad-Roller Gap Adjustment .................................................................................................... 17
6. IC contact Block Ass'y Replacement .............................................................................................. 18
7. Trouble Shooting Flow Chart .......................................................................................................... 20
8. Stage1 PCB Ass'y Replacement .................................................................................................... 25
9. Appendix 1: Outside view of R/W Amp. Board ............................................................................... 26
10. Appendix 2: Marking of Shutter assembly .................................................................................... 27
11. Appendix 3: Boot Program Information......................................................................................... 27
11. Appendix 3: Boot Program Information......................................................................................... 28
11.1. Version .................................................................................................................................. 28
11.2. Boot Program Change Sheet ................................................................................................ 29
12. Appendix 4 : Switch Selectable Test ............................................................................................ 30
13. Appendix 5 : Specialist Service Tools........................................................................................... 32
No AMR – NP – 29052 – 01 2/
1. Introduction
1.1. Applicable models
Mag-stripe Head Ass’y. Resistors
Customer P/N Sankyo P/N IC JP1 JP2 JP3 Note
Tk1 Tk2 Tk3 Hi-Co
(See a bottom picture)
445-0764438A
B ICT3Q8-3A2348 R/W R/W R/W C C ○ ○ - +Std Shutter
009-0031368A S36A670A03 R/W R/W R/W C N/A - 3Tk Transport with Base
B ○ ○
009-0031369A S37A017A03 N/A R N/A N/A N/A - - Tk2 Transport with Base
B ○
IC Block
009-0028982 S46A961A01 - - - - - - - - (Without SAM )
Stage 1 Function. PCB
009-0022328 SBW242901 - - - - - - - - (CIM/MM only)
009-0031366A S58A297A01
(Covered)
R/W R/W R/W C N/A - - - Main PCB (3TK)
B S46A569D01
(NON-Covered)
009-0031365A S58A297A02
(Covered)
B N/A R N/A N/A N/A - - - Main PCB (TK2)
S46A569D02
(NON-Covered)
R : Read only R/W : Read and Write ○Short circuit C : Connected
N/A : Not applicable
IC Contact Block
R/W Head
Pre Head
Stage1 PCB (Option)
Shutter Gate
Fig.2-1
No AMR – NP – 29052 – 01 3/
3. Periodical Maintenance
3.1. Maintenance by user
R/W Head cleaning
(1) The cleaning card (Specification #68-76-02-51-8 DWG.No. EGC219101) specified by Sankyo
must be used or NCR approved cleaning card. (Sankyo Part No EGC219101 = NCR Part No
497-0444494)
(2) Cleaning must be done with cleaning card when R/W error happens very often.
(3) If R/W error still happens after Head cleaning, clean the rollers.
DC Motor
Fig.3-2-1
No AMR – NP – 29052 – 01 4/
Customer P/N Sankyo P/N Spare parts List No. Exploded diagram No.
B 445-0764438A ICT3Q8-3A2348 AMP-NP-29052-01 T10A084A01
B 445-0764439A ICT1Q8-1R0348 ↑ ↑
B 009-0031368A S36A670A03 - -
B 009-0031369A S37A017A03 - -
B 009-0031370A S55A566A02 - -
009-0028982 S46A961A01 - -
009-0022328 SBW242901 - -
998-0912563 S55A553A02 - -
B 009-0031366A S58A297A01 - -
(S46A569D01) - -
B 009-0031365A S58A297A02 - -
(S46A569D02) - -
<Disassembling>
(1) Remove screws, "l" shown in the Fig.4-1-1 from the board. (Ref.No.112).
(2) Disconnect all connectors from the board.
(3) Replace the R/W Amp. Board Ass'y.
Cover
Screw (l)
Fig.4-1-1
<Assembling>
(1) Assemble in the reverse order of the above disassembling.
(2) To fasten screws, "l" at 35 N⋅cm(3.5Kgf⋅cm)
Note:
1) Adjustment and Check must be done without any presence of card.
2) For the detailed procedures when sensor check is fail, please refer to Page 10.
3) After check and adjustment, please turn off power of the NEMO(MFR) and set to 0(hex) the
dipswitch.
No AMR – NP – 29052 – 01 6/
NOTE: Standard Card for Check Motor Speed and for Adjustment of SS Position
This card has very correct interval of each magnetic stripe on this card, plus this card has very correct
SS position. You can order this card as <<Sankyo P/N: G00A900A01>>.
Please don't attempt to write to these cards as they will then be invalid.
NOTE:
After check and adjustment, please turn off power of the NEMO(MFR) and set to 0(hex) the
dipswitch.
No AMR – NP – 29052 – 01 7/
<Disassembling>
(1) Remove the R/W Amp. Board per the instruction of 4.1.
(2) Remove screws, "e" fixing the motor and replace the motor.
(3) Replace Motor Ass'y
Motor Ass’y Screw (e)
Screw (e)
δ
A
10~30gf : A ≈ B
Fig.4-2-1
<Assembling>
(1) Assemble in the reverse order of the above Disassembling.
<Check Points>
A. Belt Tension
(1) Loosen screws, "e" and to adjust belt tension.
At this time, the belt must have flexibility, δ by 0.6mm at the mid-point (A ≈ B) and its flexibility δ
requires the load ranging 10~30gf.
(2) To fasten screws, "e" at 74N⋅cm (7.5kgf⋅cm) and check if the belt has appropriate flexibility or not.
If not sufficient or excessive, readjustment must be required.
If appropriate, put any kinds of mark on those screw heads indicating adjustment has been done.
C. R/W operation
Check if R/W operation has been done without any problems.
No AMR – NP – 29052 – 01 8/
<Disassembling>
(1) Remove the R/W Amp. Board (Ref.No.112) per the instruction of 4.1.
(2) Remove the Bezel Ass'y (Ref.No.105).
(3) Remove 3 screws from R/W Head guide block and a screw, "l" under flexible printed cable of the
Head (see Fig.4-3-1).
(4) To replace R/W Head Guide Block Ass'y (Ref.No.4).
Screws
② Screw (f)
B
Bezel Ass’y
NCR P/N: 009-0031370A Screws (l)
Sankyo P/N: S55A566A02
<Assembling>
(1) Assemble in the reverse order of the above Disassembling.
(2) Assemble Bezel Ass’y in order of ① screw (f) and ② screw (f).
(3) To fasten screws, "l " at 24N・cm(2.5Kgf・cm) and screw, "f" at 74 N・cm(7.5Kgf・cm).
No AMR – NP – 29052 – 01 9/
<Check points>
A. Sensitive of the photo-detectors
Please refer to “Sensitive of the photo-detectors” of 4.1 R/W Amp. Board Ass’y.
D. Track Skew
Check if the track skew on each magnetic data is staying within the range specified as below.
Fig.4-3-3
E. R/W operation
Check if R/W operation has been done without any problems.
No AMR – NP – 29052 – 01 10/
<Disassembling>
(1) Remove the board (Ref.No.112) per the instruction of 4.1.
(2) Remove the Bezel Ass'y (Ref.No.105) and R/W Head guide block Ass'y (Ref.No.4) per the
instruction of 4.3.
(3) Remove screws shown in the Fig.4-4-1 from the Guide Ass'y upper side (Ref.No.108).
(4) Replace Guide Ass'y.
Fig.4-4-1
<Assembling>
(1) Assemble in the reverse order of the above Disassembling.
(2) To fasten screws at 74 N⋅cm(7.5 Kgf⋅cm)
<Check points>
A. Sensitivity of the photo-detectors
(Please refer to “Sensitive of the photo-detectors” of 4.1 R/W Amp. Board Ass’y.)
B. R/W operation
(1) Check if R/W operation has been done without any problems.
No AMR – NP – 29052 – 01 11/
B
Bezel Ass’y
NCR P/N: 009-0031370A
Sankyo P/N: S55A566A02
① Screw (f)
② Screw (f)
Fig.4-5-1
<Assembling>
(1) Assemble Bezel Ass’y in order of ① screw (f) and ② screw (f).
(2) To fasten screw, "f" at 74 N・cm(7.5Kgf・cm).
No AMR – NP – 29052 – 01 12/
M65A360A01
Fig.4-6-1
<Assembling>
Assemble in the reverse order of the above Disassembling.
<Check points>
A. Head mounting
Ensure Pre-Head position to be set as indicated below and fix the screw, "m".
A B
A≈B
Fig.4-6-2
B. Amplifier output
Confirm if the Pre-Head is detected the card of 5% Amp.
Note
(1) Pay attention to insert locking pin into Roller “5”.
(2) Fit the tooth form of Timing Belt “6” and Timing Pulley when assembling.
(3) There is the possibility of the deformation of Retaining Ring “i” and “k” by removing.
If deformed, the part(s) shall be replaced by new one.
g k i
2
i E-Ring
CE-Ring
Screw k
g
h
P/N.KYG214502 5
Timing Belt 6
P/N.M30A624A03
5 Rubber Roller
Pin
2
P/N.S28A731A02
Capture Roller
Timing Belt 7
P/N.KYG212912 Screw
Fig.4-7-1
4.8 Capture Roller #1 to #3 Replacement
<Disassembling>
(1) Remove the screw “g” fixing capture roller “2”.
(2) Remove the retaining rings “i” and “k” and Poli-Slider "h" fixing shaft.
(3) Pull out Pulley Ass’y to the direction shown with the arrow in the figure (Fig.4-8-1).
(4) Remove #1Roller“2” to #3Roller“2”.
(5) Replace Capture Roller, and then assemble in the reverse order of the above disassembling.
Note
(1) There is the possibility of the deformation of Retaining E-Ring “i” by removing.
If deformed, the part(s) shall be replaced by new one.
(2) Please tighten screw "g" with 54N・cm(5.5kgf・cm) when you exchange capture roller "2".
(P/N.S28A731A02 #1Roller to #3Roller)
No AMR – NP – 29052 – 01 14/
i E-Ring
Screw
Screw tightening torque:54N・cm g h Poli-Slider
k CE-Ring
2 #3 Roller
P/N.S28A731A02 g
Capture Roller
#1 to #3
2 #2 Roller
M14A957A01
Fig.4-8-1
<Adjustment>
(1) Loose Screw and add the pressure between 400 and 450 gf to the position of Tension Pulley
shown in Fig. 4-8-2.
(2) Fix Screw under the condition that the above-mentioned pressure is added.
Note) In case of no tension gage for adding the pressure, mark the fixing position before the
replacement and fix Screw to fit the position to the mark when replacement.
3.9-4.4N (400-450gf)
Screw
Fig.4-8-2
No AMR – NP – 29052 – 01 15/
5. Other Adjustments
5.1. SW1 Adjustment (Micro Switch for card detector)
(1) Insert the ST-SW card (No. EGCMC0119) into card throat slowly. When the position B of ST-SW
card contacts micro switch actuator (see Fig.5-1-1), a click sound will come from the switch. This
sound shows the SW1 detected the card (SW1 ON). At this position, fasten the adjusting screws
for SW1.
(2) Next, draw out the ST-SW card a little bit. A click sound will come from the SW1 again when
position A of the ST-SW card comes by the micro switch actuator. This sound indicates the switch
turned OFF.
(3) Confirm if the SW1 works correctly at each ST-SW card position.
*Required tool: ST-SW card (No. EGCMC0119)
ST-SW Card
SW1 Lever DWG No.EGCMC0119
Position A (52.7mm)
Position B (53.5mm)
Fig.5-1-1
5.2. SW2 Adjustment (Micro Switch for shutter)
(1) Hold the shutter plate at the position where a shaft (φ1.5 ± 0.02) can go through the hole, X
indicated in the Fig.5-2-1.
(2) Adjusting screws for SW2 are shown below under pushing the solenoid toward the direction ‘’G’’.
(3) Adjust the SW2 at the position where SW2 turns ON (OFF→ ON) Fig.5-2-2.
(4) Confirm if SW2 turns OFF when Shutter hole agree with Bezel hole, X indicated in the Fig.5-2-1.
Bezel
X Lever Detail X
ON OFF
G
φ1.5 PIN
Sankyo P/N; Fig.5-2-1
DMJ-AD-348-16
Adjusting Screws for SW2
Fig.5-2-2
No AMR – NP – 29052 – 01 16/
Detail Y
Φ2 PIN
DMJ-AD-348-11 G
Adjusting Screws for Solenoid
Plunge
Fig.5-3-1
Shutter Tool
DMJGA149
Shutter Plate
Fig.5-3-2 Fig.5-3-3
No AMR – NP – 29052 – 01 17/
(1) Loosen the attachment screws, "f", and then fasten screws, "f" at the position where the Gap A and
the Gap C looks equal to each other.
(2) Adjust the Gap A and C with nut, "b" to be at 0.0mm~0.1mm.
(3) Confirm if a card (its thickness = 0.25mm) can transport back and forth.
Gap C Gap A
IC Contact Block
P/N: 009-0028982
Sankyo P/N: S46A961A01
Fig.6-1
<Assembling>
(1) Assemble in the reverse order of the above Disassembling.
(2) Attach the Block pushing to direction of A.
(3) Connect Cables to connector of PCB.
(4) The Smart Card Block includes a label that has the new EMV number. Please stick a new label on
the following area.
(Please understand there is a condition that we do not need to update the number.)
EMV ※※
※※※※※※
EMV ※※
Fig.6-2 ※※※※※※ This is the new Label
No AMR – NP – 29052 – 01 19/
<Adjustment check>
IC Card
Fig.6-3
(2) Turn off power of the NEMO(MFR). Set the DipSwitch(DSW2) that is on the main PCB to
No.0A(hex). Turn on power. Then insert a card to the NEMO(MFR). This card is Smart Card and it
has Magnetic data on the card. Please be careful when this test is performed, because the
NEMO(MFR) writes data to Magnetic.
(3) The NEMO(MFR) accepts this card, performs WriteCheck and ReadsCheck, communicates to the
SmartCard and ejects this card. If it fails, the NEMO(MFR) stops check and ejects this card and
displays error number.
(4) If the SmartCard error occurs, then go to Re-adjustment.
Re-Adjustment:
i) Shift the Smart card Block assembly a little bit to the left, then attach the Block.
ii) Follow the instruction (2) ~ (4) again.
O.K.→ finish (Set PCB to fasten screws.)
Error → exchange the Block and readjustment
No AMR – NP – 29052 – 01 20/
Turn off power of the NEMO(MFR). Set the DipSwitch(DSW2) that is on the main PCB to No.0A(hex). Turn on
power. Then insert a card to the NEMO(MFR). This card is Smart Card and it has Magnetic data. Please be
careful when this test is performed, because the NEMO(MFR) writes data to Magnetic.
The NEMO(MFR) accepts this card, performs WriteCheck and ReadCheck, communicates to the SmartCard
and then ejects this card. If it fails, the NEMO(MFR) stops check and ejects this card and displays error
number on LEDs.
If this NEMO(MFR) doesn't have any WriteTracks, then the NEMO(MFR) doesn't do Write test.
If this NEMO(MFR) doesn't have the IC block, then the NEMO(MFR) doesn't do SmartCard test.
Card Insertion
No
1. Shutter open? Go to Bezel Ass'y diagnosis
Yes
Yes
Yes
Yes
6. Card No
Go to card Transport diagnosis
ejected?
Yes
END
NOTE:
If a fail occurs and you have to check each item and repair it, then you should go to each direction.
But you don't have to check and repair it, please jump over those processes and change all of those
parts.
No AMR – NP – 29052 – 01 21/
No NG
SW1 signal (point A) SW1 needs adjustment
Check ON/OFF or replacement
Yes (see p.15)
Recovered
NG
Solenoid Sol. needs adjustment
section signal (point D) or replacement(see p.16)
Check ON/OFF
Yes Recovered
NG
SW2 signal (point C) SW2 needs adjustment
Check ON/OFF or replacement(see p.15)
Yes
Bezel Ass'y
Replacement
END
No AMR – NP – 29052 – 01 22/
Transport Diagnosis
Recovered
Yes
Recovered
Yes
Recovered
Yes
END
No AMR – NP – 29052 – 01 23/
Read Diagnosis
Amplifier Output
Point: R/W Amp. Board Ass'y
G1 for TR#1 Replacement(see p.5)
G2 for TR#2
G3 for TR#3
(mV0-p)
Tk2 3Tk(Hi-Co Card)
Yes TR#1 - 170±46%
TR#2 250±43% 190±49%
TR#3 - 170±46%
First read when it is set to three times the number of retries.
Yes
Card Speed No
(Do Switch Test No.8)
Yes
END
No AMR – NP – 29052 – 01 24/
Write Diagnosis
Recovered
Yes
Recovered
Yes
Recovered
Recovered
SS Position Adjustment SS
(Do Switch Test No.9) No Adjustment No R/W Amp Board Ass'y
(see p.6) Replacement(see p.5)
END
No AMR – NP – 29052 – 01 25/
Fig.8-1
<Assembling>
(1) Assemble in the reverse order of the above Disassembling.
(2) To fasten screws at 74 cN⋅m(7.5 Kgf⋅cm)
(3) Connect Cables to connector of PCB.
No AMR – NP – 29052 – 01 26/
Point E(Forward)
Point E(Backward)
IC301
Point D(2pin)
J301
Point C(4pin)
Point A(6pin)
GND
TPF2F
GND TPS
TPAMP
Point GP Point F1
Point F2 Point G1
Point F3 Point G2
Point F4 Point G3
Point Fi
Note: VR5AD is a volume for adjustment of critical voltage of CPU. Please don't touch it.
No AMR – NP – 29052 – 01 27/
445-0764438A 445-0764439A
ICT3Q8-3A2348 ICT1Q8-1R0348
B B
Main PCB Boot Main PCB Boot
Total Rev. /. Revision Total Rev. /. Revision
Revision Electric Rev 02516- Revision Electric Rev 02516-
S46A569D01 B S46A569D02 B
A 84 03B A 94 03B
No AMR – NP – 29052 – 01 29/
DESCRIPTION OF CHANGE
REV DATE
PARAGRAPH
03B Newly
TABLE A: Illustrates the LEDs flash sequence for Switch Selected Test fail condition.
Red
Green
Start Interval
Middle Interval
End Interval
Next
Start Interval
Off Interval
On Interval
Pulse
Pulse
Start Next
Test ID Code Middle Mark Error/Pass Code
End Mark
Mark Start Mark
The above diagram details how the Green LED is to indicate Test ID and error code and test
number. The following interval times are to be used:
Table B: Illustrates the LEDs flash sequence for a Selected test in the Pass condition.
ON
Red
OFF
Test ID
ON
Start Interval Middle & Error Code & End(Off
Green
OFF for approx 1+1+1sec)
Adjustment Start Sentinel Position NEVER Run Test Run adjustment only once 00 = Pass
1. The NEMO(MFR) is on the Card 01 = not Standard
Enable Mode after Power On. Card or Read Error
2. Insert a Standard Card for the Start occur
Sentinel Adjustment. 02 = Card Jammed
0x09
3. The NEMO(MFR) takes in this card 03 = unable to adjust
and measures Start Sentinel Position. (Out of range)
4. And the NEMO(MFR) stores 06 = Un-able to
adjustment data to Flash ROM and preserve the data to
indicates this result on LEDs. Flash ROM normally
No AMR – NP – 29052 – 01 32/
Cycle Test Mode
1.Accept card entry(The card must have NEVER Run Test Repeat Test Cycle until 00 = Pass
Mag Stripes) failure 01 = Accept Fail
2.Magnetic Write data(pattern A) check 02 = Mag Read Fail
( track #1, #2, #3) 03 = IC Set Fail
3.Magnetic Write data(pattern B) check 04 = ATR Fail
0x0A ( track #1, #2, #3) 05 = Release Fail
0x0E 4.Magnetic read bit check ( track #1, #2, 06 = Eject Fail
#3) 07 = Card Jam
5.Smart Card position set 08 = Write Error
6. Smart Card Power ON and receive
ATR
7. Smart Card Power OFF and release
8.Eject Card repeat
NOT ALLOWED NOT ALLOWED RED & GREEN LED
0x0B Reserved
Flash at 3Hz
NOT ALLOWED NOT ALLOWED RED & GREEN LED
0x0C Reserved
Flash at 3Hz
NOT ALLOWED NOT ALLOWED RED & GREEN LED
0x0D Reserved
Flash at 3Hz
0x0F Not defined NOT ALLOWED NOT ALLOWED
φ2.1 PIN)
Shutter Switch Alignment Tool (φ Sankyo P/N: DMJ-AD-348-11