Refrigerant Aircooler 0.3 MMSCFD (Ac-200b)

ENERGY RESOURCES INTERNATIONAL
Cra 12 #96 - 81 Oficina 502, Bogota D.C, Cundinamarca, Colombia
COMPRESS Pressure Vessel Design Calculatios, Gas AirCooler 0.3

MMSCFD, AC-200B
Serial Number ISO 004

MAWP 161 psi @ 190 °F
MDMT 0 °F @ 161 psi
Service: N/A
P.O. Number: ISO 001-09
este número no corresponde a este proyecto
Designer: Rodolfo Cruz
Date: Friday, march 01, 2024
CO-2203-P-MEC-020-ING-MEE-MC-000005 - REV 0
confirmar esta identificación
Design engineer __________________________________________
Quality Control Manager __________________________________________

Table of Contents
Pressure Summary 1
Revision History 2
Settings Summary 3
Thickness Summary 5
Weight Summary 6
Hydrostatic Test 7
Bill of Materials 8
Inlet/Outlet Header 9
Tubes 18
End Plates for Inlet/Outlet Header 20
Return Header 22
End Plates for Return Header 31

Pressure Summary
Component Summary
P T
MAWP MAP MDMT MDMT Impact
Identifier Design Design
(psi) (psi) (°F) Exemption Tested
(psi) (°F)
Tubesheet 35 190 350.92 489.54 -155 Note 1 No
Plugsheet 35 190 308.56 430.44 -55 Note 2 No
Inlet/Outlet Header Top / Bottom Plate 35 190 429.66 746.75 -155 Note 3 No
End Plates 35 190 463.26 927.64 -155 Note 4 No
Stay Plates 35 190 161.57 838.19 -155 Note 5 No
Tubes 35 190 1,733.97 2,039.97 -320 Note 6 No
Tubesheet 35 190 350.92 489.54 -155 Note 1 No
Plugsheet 35 190 308.56 430.44 -55 Note 2 No
Return Header Top / Bottom Plate 35 190 429.66 746.75 -155 Note 3 No
End Plates 35 190 463.26 927.64 -155 Note 4 No
Stay Plates 35 190 161.57 838.19 -155 Note 5 No
Chamber Summary
Design MDMT 0 °F
Rated MDMT 0 °F @ 161.57 psi
MAWP hot & corroded 161.57 psi @ 190 °F
MAP cold & new 430.44 psi @ 70 °F
(1) The rated MDMT is limited to the design MDMT based on the setting in the Calculations tab of the Set Mode dialog.
(2) This pressure chamber is not designed for external pressure.
Notes for MDMT Rating
Note # Exemption Details
1. Material is impact test exempt to -155°F per UCS-66(b)(3) (coincident ratio = 0.33)
Material impact test exemption temperature from Fig UCS-66 Curve B = -7°F
2. Fig UCS-66.1 MDMT reduction = 112.7°F, (coincident ratio = 0.3754) UCS-66 governing thickness = 0.5 in
Rated MDMT of -119.7°F is limited to -55°F by UCS-66(b)(2)
6. Impact test exempt per UHA-51(g) (coincident ratio = 0.0822)
1/32
Revision History
Revisions
No. Date Operator Notes
0 11/30/2023 ERI- New vessel created ASME Section VIII Division 1 [COMPRESS 2023 Build 8310]
Compress
ERI- Converted from ASME Section VIII Division 1, 2021 Edition to ASME Section VIII Division 1, 2023 Edition.
1 1/11/2024 Compress During the conversion, changes may have been made to your vessel (some may be listed above). Please
check your vessel carefully.
2/32
Settings Summary
COMPRESS 2024 Build 8400
ASME Section VIII Division 1, 2023 Edition
Units U.S. Customary
Datum Line Location 0.00" from right seam
Vessel Design Mode Design Mode
Minimum thickness 0.0625" per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 6"
Juncture calculations for a > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.3 times vessel MAWP [UG-99(b)]
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Appendix 46 No
Use UG-44(b) No
Use Code Case 3035 No
Apply interpretation VIII-1-83-66 No
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
Appendix 13
Apply API 661 Requirements No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions No
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs No
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No
3/32
UG-22(j) Test pressure and coincident static head acting during the test: Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be performed.
License Information
Company Name Energy Resources International ERI
License Commercial
License Key ID 81440
Support Expires October 24, 2024
Account Number 618529920957521
4/32
Thickness Summary
Header Data
Component Length Width Nominal t Design t Total Corrosion Mid-Joint Corner-Joint
Plate Material
Identifier (in) (in) (in) (in) (in) E E
Top / Bottom Plate SA-516 70 3.5 16 0.5 0.2176 0.125 1 1
Tubesheet SA-516 70 8 16 1 0.384 0.125 1 1
Inlet/Outlet Header Plugsheet SA-516 70 8 16 1 0.402 0.125 1 1
End Plates SA-516 70 3.5 7 0.5 0.2281 0.125 1
Stay Plates SA-516 70 15 3.5 0.3125 0.2635 0.25 1
Top / Bottom Plate SA-516 70 3.5 16 0.5 0.2176 0.125 1 1
Tubesheet SA-516 70 8 16 1 0.384 0.125 1 1
Return Header Plugsheet SA-516 70 8 16 1 0.402 0.125 1 1
End Plates SA-516 70 3.5 7 0.5 0.2281 0.125 1
Stay Plates SA-516 70 15 3.5 0.3125 0.2635 0.25 1
Component Data
Component Diameter Length Nominal t Design t Total Corrosion Joint

Material Load
Identifier (in) (in) (in) (in) (in) E
Tubes SA-213 TP304 Smls tube (low stress) 1 OD 81.55 0.049 0.0011 0 1.00 Internal
Definitions
Nominal t Vessel wall nominal thickness
Design t Required vessel thickness due to governing loading + corrosion
Joint E Longitudinal seam joint efficiency
Load
Internal Circumferential stress due to internal pressure governs
External External pressure governs
Wind Combined longitudinal stress of pressure + weight + wind governs
Seismic Combined longitudinal stress of pressure + weight + seismic governs
5/32
Weight Summary
Weight (lb) Contributed by Vessel Elements
Metal Metal Insulation Piping Operating Liquid Test Liquid Surface Area
Component Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded ft2
Inlet/Outlet Header 109.2 84.9 0 0 0 0 0 0 11.5 14.6 3
Tubes 96.9 96.9 0 0 0 0 0 0 52.7 52.7 N/A
Return Header 109.2 84.9 0 0 0 0 0 0 11.5 14.6 3
TOTAL: 315.3 266.8 0 0 0 0 0 0 23 29.2 7
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (lb) Contributed by Attachments
Nozzles &
Body Flanges Packed Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Supports Clips Loads ft2
New Corroded New Corroded
Inlet/Outlet Header 0 0 0 0 0 0 0 0 0 0
Return Header 0 0 0 0 0 0 0 0 0 0
TOTAL: 0 0 0 0 0 0 0 0 0 0
Vessel Totals
New Corroded
Operating Weight (lb) 315 267
Empty Weight (lb) 315 267
Test Weight (lb) 338 296
Surface Area (ft2) 7 -
Capacity** (US gal) 3 3
**The vessel capacity does not include volume of nozzle, piping or other attachments.
6/32
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
Gauge pressure at 70°F = 1.3 ⋅ M AW P ⋅ LSR
= 1.3 ⋅ 161.57 ⋅ 1
=210.04 psi
Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b) Stress Allowable Stress
Identifier pressure static head stress pressure during test test stress excessive?
(psi) (psi) ratio factor (psi) (psi)
Tubes 210.041 0 1.1765 1.30 2,036 27,000 No
End Plates (1) 210.041 0 1 1.30 4,528 51,300 No
Tubesheet 210.041 0 1 1.30 See header report
Inlet\Outlet Header Plugsheet 210.041 0 1 1.30 See header report
Top / Bottom Plate 210.041 0 1 1.30 See header report
Stay Plate 210.041 0 1 1.30 See header report
End Plates 210.041 0 1 1.30 4,528 51,300 No
Tubesheet 210.041 0 1 1.30 See header report
Return Header Plugsheet 210.041 0 1 1.30 See header report
Top / Bottom Plate 210.041 0 1 1.30 See header report
Stay Plate 210.041 0 1 1.30 See header report
(1) End Plates limits the UG-99(b) stress ratio.
The test temperature of 70 °F is warmer than the minimum recommended temperature of 30 °F so the brittle fracture provision of UG-
99(h) has been met.
Horizontal shop hydrostatic test - Minimum test temperature

Base Rated t MDMT Rated Minimum Test
r
Identifier Exempt per UG-20(f) MDMT Ratio Reduction MDMT Temperature
(°F) (in) (°F) (°F) (°F)
Tubes ... -320 ... ... ... -320 -290
End Plates No -7 ... 0.1742 ... -155 -125
Tubesheet No -7 ... 0.33 ... -155 -125
Inlet\Outlet Header Plugsheet No -7 ... 0.3754 112.7 -55 -25
Top / Bottom Plate No -7 ... 0.2164 ... -155 -125
Stay Plate No -7 ... 0.1928 ... -155 -125
End Plates No -7 ... 0.1742 ... -155 -125
Tubesheet No -7 ... 0.33 ... -155 -125
Return Header Plugsheet No -7 ... 0.3754 112.7 -55 -25
Top / Bottom Plate No -7 ... 0.2164 ... -155 -125
Stay Plate No -7 ... 0.1928 ... -155 -125
Chamber Rated MDMT ... 0 ... ... ... 0 30
Limit chamber rated MDMT to Design MDMT option is active.
7/32
Bill of Materials
Appendix 13 Headers
Item # Description Material Thk [in] Length [in] Width [in] Weight [lb] Qty
Plate1 Stay Plates SA-516 70 0.3125 15 3.5 4.6 6
Plate2 End Plates SA-516 70 0.5 3.5 7 3.5 4
Plate3 Top / Bottom Plate SA-516 70 0.5 16 3.5 7.9 4
Plate4 Tubesheet / Plugsheet SA-516 70 1 16 8 36.2 4
Tubes
Item # Type Material Thk [in] Dia [in] Length [in] Weight [lb] (ea) Qty
Tube1 Tube SA-213 TP304 Smls tube (low stress) 0.049 1 81.55 3.5 28
8/32
Inlet/Outlet Header
Component Appendix 13 Plug Header
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 35 190 0
Dimensions
Inside Length, h 7"
Tubesheet
Thickness, t2 1"
Inside Length, H 3.5"
Top/Bottom
Thickness, t1 0.5"
End Plate Thickness, t5 0.5"
Length, Lv 15"
Inner 0.125"
Corrosion
Outer 0"
Tubes
Number of Passes 4
Pitch 1.948"
Layout Angle Triangular (30°)
Quantity 28
OD 1"
Wall Thickness 0.049"
Min Wall Thickness 0.049"
Distance Between Headers 79.55"
Inner 0"
Corrosion
Outer 0"
Stay Plate
Number of Stays 3
Thickness, t4 0.3125"
Maximum Compartment Dimension 7"
Stay to End Plate Weld Full Penetration ✔
Joint Efficiency
Tubesheet/Plugsheet mid-plate 1
Top/Bottom mid-plate 1
Corner 1
End 1
Stay 1
Ligament Efficiency
Diameter, d
Tubesheet 1.012"
Plugsheet 1.125"
9/32
Material Summary
Plate Material Impact Normalized Fine Grain PWHT

Tested Practice
Tubesheet/Plugsheet SA-516 70 ✘ ✘ ✘ ✘
Top/Bottom SA-516 70 ✘ ✘ ✘ ✘
End SA-516 70 ✘ ✘ ✘ ✘
Stay SA-516 70 ✘ ✘ ✘ ✘
Tubes SA-213 TP304 Smls tube (low stress) ✘ ✘ ✘ ✘
Results Summary
t td MAWP MAP MDMT
(in) (in) (psi) (psi) (°F)
Tubesheet 1 0.384 350.92 489.54 -155
Plugsheet 1 0.402 308.56 430.44 -55
Top/Bottom 0.5 0.2176 429.66 746.75 -155
Stay 0.3125 0.2635 161.57 838.19 -155
10/32
Stress Summary
(Sb)N,M (Sb)Q (ST)N,M (ST)Q
Sm Sm,allow ST,allow
(psi) (psi) (psi) (psi)
(psi) (psi) (psi)
Inner Outer Inner Outer Inner Outer Inner Outer
Oper Hot & Corr 156 20,000 2,836 -2,836 395 -395 2,992 -2,680 551 -239 30,000
Tubesheet
Shop Test New 765 34,200 12,107 -12,107 1,790 -1,790 12,872 -11,342 2,555 -1,025 51,300
Oper Hot & Corr 178 20,000 3,225 -3,225 395 -395 3,403 -3,048 573 -218 30,000
Plugsheet
Shop Test New 870 34,200 13,769 -13,769 1,790 -1,790 14,639 -12,899 2,660 -920 51,300
Oper Hot & Corr 293 20,000 -474 474 2,151 -2,151 -181 767 2,444 -1,858 30,000
Top/Bottom
Shop Test New 1,279 34,200 -559 559 7,160 -7,160 719 1,838 8,438 -5,881 51,300
Oper Hot & Corr 4,333 20,000 - - - - 4,333 20,000
Stay
Shop Test New 5,012 34,200 - - - - 5,012 34,200
UCS-66 Material Toughness Requirements Tubesheet

161.57
Stress ratio per UCS-66(b)(1)(b) = = 0.33
489.54
Stress ratio ≤ 0.35, MDMT per UCS-66(b)(3) = -155°F
Material is exempt from impact testing at the Design MDMT of 0°F.
UCS-66 Material Toughness Requirements Plugsheet

Governing thickness, tg = 0.5"
Exemption temperature from Fig UCS-66 Curve B = -7°F
161.57
430.44
Reduction in MDMT, TR from Fig UCS-66.1 = 112.7°F
M DM T = max [M DM T − TR , − 55] = max [ − 7 − 112.7, − 55] = -55°F
UCS-66 Material Toughness Requirements Top/Bottom

161.57
746.75
UCS-66 Material Toughness Requirements Stay

161.57
838.19
11/32
Vessel Parameters
Lv
Aspect Ratio =
h
Lv
Aspect Ratio =
H
t31
I1 =
12
t32
I2 =
12
H
α=
h
K =( )α
I2
I1
Corroded
15.25
Aspect Ratio = = 2.1034
7.25
15.25
3.75
0.375 3
I1 = = 0.0044 in3
12
0.875 3
I2 = = 0.0558 in3
12
3.75
α= = 0.5172
7.25
0.0558
K =( ) ⋅ 0.5172 = 6.5709
0.0044
New
15
7
15
3.5
0.5 3
I1 = = 0.0104 in3
12
13
I2 = = 0.0833 in3
12
3.5
α= = 0.5
7
0.0833
K =( ) ⋅ 0.5 = 4
0.0104
Tubesheet
p −d
em = e b =
p
H
Sml = P
2t2 E m
12/32
3 + K (6 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 3 + 5K
3 + K (6 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 3 + 5K
ci 3 + 5α2 K
(Sbl )Qi = P h 2
12I2 Eb 3 + 5K
co 3 + 5α2 K
(Sbl )Qo = P h2
12I2 E b 3 + 5K
(ST )Mi = Sml + (Sb ) Mi
(ST )Mo = S ml + (Sb )Mo
(STl )Qi = Sml + (Sbl )Qi
(STl )Qo = Sml + (Sbl )Qo
Ligament Efficiency
1.948−1.012
em = e b = = 0.4805
1.948
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2
1 − 0.125 − 0
co = − = -0.4375"
2
New
1 −0 −0
ci = = 0.5"
2
1 −0 −0
co = − = -0.5"
2
Operating Hot & Corroded
Stress Allow
(psi) (psi)
3.75
Sml = 35 ⋅ = 156 20,000
2 ⋅ 0.875 ⋅ 0.4805
3 + 6.5709 ⋅ (6 − 0.5172 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 35 ⋅ 7.25 2 ⋅ 2,836 30,000
12 ⋅ 0.0558 ⋅ 0.4805 3 + 5 ⋅ 6.5709
3 + 6.5709 ⋅ (6 − 0.5172 2 )
⋅[ ] = -2,836
0.4375
(Sb ) Mo = 35 ⋅ 7.25 2 ⋅ − 30,000
12 ⋅ 0.0558 ⋅ 0.4805 3 + 5 ⋅ 6.5709
0.4375 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sbl )Qi = 35 ⋅ 7.25 2 ⋅ ⋅ = 395 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 6.5709
0.4375 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sbl )Qo = 35 ⋅ 7.25 2 ⋅ − ⋅ = -395 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 6.5709
(ST )Mi = 156 + 2,836 = 2,992 30,000
(ST )Mo = 156 + − 2,836 = -2,680 30,000
13/32
(STl )Qi = 156 + 395 = 551 30,000
(STl )Qo = 156 + − 395 = -239 30,000
Shop Test New

Stress Allow
(psi) (psi)
3.5
Sml = 210.04 ⋅ = 765 34,200
2 ⋅ 1 ⋅ 0.4805
3 + 4 ⋅ (6 − 0.5 2 )
⋅[ ]=
0.5
(Sb ) Mi = 210.04 ⋅ 72 ⋅ 12,107 51,300
12 ⋅ 0.0833 ⋅ 0.4805 3 +5 ⋅4
3 + 4 ⋅ (6 − 0.5 2 )
⋅[ ]=
0.5
(Sb ) Mo = 210.04 ⋅ 7 2 ⋅ − -12,107 51,300
12 ⋅ 0.0833 ⋅ 0.4805 3 +5 ⋅4
0.5 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sbl )Qi = 210.04 ⋅ 7 2 ⋅ ⋅ = 1,790 51,300
12 ⋅ 0.0833 ⋅ 1 3 +5 ⋅4
0.5 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sbl )Qo = 210.04 ⋅ 7 2 ⋅ − ⋅ = -1,790 51,300
12 ⋅ 0.0833 ⋅ 1 3 +5 ⋅4
(ST )Mi = 765 + 12,107 = 12,872 51,300
(ST )Mo = 765 + − 12,107 = -11,342 51,300
(STl )Qi = 765 + 1,790 = 2,555 51,300
(STl )Qo = 765 + − 1,790 = -1,025 51,300
Plugsheet
p −d
em = e b =
p
H
Sml = P
2t2 E m
3 + K (6 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 3 + 5K
3 + K (6 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 3 + 5K
ci 3 + 5α2 K
(Sbl )Qi = P h 2
12I2 Eb 3 + 5K
co 3 + 5α2 K
(Sbl )Qo = P h2
12I2 E b 3 + 5K
Ligament Efficiency
1.948−1.125
em = e b = = 0.4225
1.948
14/32
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2
1 − 0.125 − 0
co = − = -0.4375"
2
New
1 −0 −0
ci = = 0.5"
2
1 −0 −0
co = − = -0.5"
2
Stress Allow
(psi) (psi)
3.75
Sml = 35 ⋅ = 178 20,000
2 ⋅ 0.875 ⋅ 0.4225
3 + 6.5709 ⋅ (6 − 0.5172 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 35 ⋅ 7.25 2 ⋅ 3,225 30,000
12 ⋅ 0.0558 ⋅ 0.4225 3 + 5 ⋅ 6.5709
3 + 6.5709 ⋅ (6 − 0.5172 2 )
⋅[ ] = -3,225
0.4375
(Sb ) Mo = 35 ⋅ 7.25 2 ⋅ − 30,000
12 ⋅ 0.0558 ⋅ 0.4225 3 + 5 ⋅ 6.5709
0.4375 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sbl )Qi = 35 ⋅ 7.25 2 ⋅ ⋅ = 395 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 6.5709
0.4375 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sbl )Qo = 35 ⋅ 7.25 2 ⋅ − ⋅ = -395 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 6.5709
(ST )Mi = 178 + 3,225 = 3,403 30,000
(ST )Mo = 178 + − 3,225 = -3,048 30,000
(STl )Qi = 178 + 395 = 573 30,000
(STl )Qo = 178 + − 395 = -218 30,000
Shop Test New

Stress Allow
(psi) (psi)
3.5
Sml = 210.04 ⋅ = 870 34,200
2 ⋅ 1 ⋅ 0.4225
3 + 4 ⋅ (6 − 0.5 2 )
⋅[ ]=
0.5
(Sb ) Mi = 210.04 ⋅ 72 ⋅ 13,769 51,300
12 ⋅ 0.0833 ⋅ 0.4225 3 +5 ⋅4
3 + 4 ⋅ (6 − 0.5 2 )
⋅[ ]=
0.5
(Sb ) Mo = 210.04 ⋅ 7 2 ⋅ − -13,769 51,300
12 ⋅ 0.0833 ⋅ 0.4225 3 +5 ⋅4
0.5 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sbl )Qi = 210.04 ⋅ 7 2 ⋅ ⋅ = 1,790 51,300
12 ⋅ 0.0833 ⋅ 1 3 +5 ⋅4
0.5 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sbl )Qo = 210.04 ⋅ 7 2 ⋅ − ⋅ = -1,790 51,300
12 ⋅ 0.0833 ⋅ 1 3 +5 ⋅4
(ST )Mi = 870 + 13,769 = 14,639 51,300
15/32
(ST )Mo = 870 + − 13,769 = -12,899 51,300
(STl )Qi = 870 + 1,790 = 2,660 51,300
(STl )Qo = 870 + − 1,790 = -920 51,300
Top/Bottom
2
6 + K (11 − α )
{3 − [ ]}
h
Sms = P
2t1 E m 3 + 5K
ci 3 + 5α 2 K
(Sb ) Ni = P [ − 3H 2 + 2h 2 ]
24I1 E b 3 + 5K
co 3 + 5α 2 K
(Sb ) No = P [ − 3H 2 + 2h2 ]
24I1 E b 3 + 5K
ci 3 + 5α 2 K
(Sbs )Qi = P h 2
12I1 E b 3 + 5K
co 3 + 5α2 K
(Sbs )Qo = P h 2
12I1 Eb 3 + 5K
(ST )Ni = Sms + (S b) Ni
(ST )No = Sms + (Sb )No
(STs )Qi = Sms + (Sbs )Qi
(STs )Qo = S ms + (Sbs )Qo
Plate Parameters
Corroded
0.5−0.125 − 0
ci = = 0.1875"
2
0.5−0.125 − 0
co = − = -0.1875"
2
New
0.5−0 − 0
ci = = 0.25"
2
0.5−0 − 0
co = − = -0.25"
2
Stress Allow
(psi) (psi)
6 + 6.5709 ⋅ (11 − 0.5172 2 )

⋅ {3 − [ ]} =
7.25
Sms = 35 ⋅ 293 20,000
2 ⋅ 0.375 ⋅ 1 3 + 5 ⋅ 6.5709
0.1875 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sb ) Ni = 35 ⋅ ⋅ [ − 3 ⋅ 3.75 2 + 2 ⋅ 7.25 2 ⋅ ]= -474 30,000
24 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 6.5709
0.1875 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sb ) No = 35 ⋅ − ⋅ [ − 3 ⋅ 3.75 2 + 2 ⋅ 7.25 2 ⋅ ] = 474 30,000
24 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 6.5709
0.1875 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sbs )Qi = 35 ⋅ 7.25 2 ⋅ ⋅ = 2,151 30,000
12 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 6.5709
16/32
0.1875 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709
(Sbs )Qo = 35 ⋅ 7.25 2 ⋅ − ⋅ = -2,151 30,000
12 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 6.5709
(ST )Ni = 293 + − 474 = -181 30,000
(ST )No = 293 + 474 = 767 30,000
(STs )Qi = 293 + 2,151 = 2,444 30,000
(STs )Qo = 293 + − 2,151 = -1,858 30,000
Shop Test New

Stress Allow
(psi) (psi)
6 + 4 ⋅ (11 − 0.5 2 )
⋅ {3 − [ ]} =
7
Sms = 210.04 ⋅ 1,279 34,200
2 ⋅ 0.5 ⋅ 1 3 +5 ⋅4
0.25 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sb ) Ni = 210.04 ⋅ ⋅ [ − 3 ⋅ 3.5 2 + 2 ⋅ 7 2 ⋅ ]= -559 51,300
24 ⋅ 0.0104 ⋅ 1 3 +5 ⋅4
0.25 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sb ) No = 210.04 ⋅ − ⋅ [ − 3 ⋅ 3.5 2 + 2 ⋅ 72 ⋅ ]= 559 51,300
24 ⋅ 0.0104 ⋅ 1 3 +5 ⋅4
0.25 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sbs )Qi = 210.04 ⋅ 72 ⋅ ⋅ = 7,160 51,300
12 ⋅ 0.0104 ⋅ 1 3 +5 ⋅4
0.25 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sbs )Qo = 210.04 ⋅ 72 ⋅ − ⋅ = -7,160 51,300
12 ⋅ 0.0104 ⋅ 1 3 +5 ⋅4
(ST )Ni = 1,279 + − 559 = 719 51,300
(ST )No = 1,279 + 559 = 1,838 51,300
(STs )Qi = 1,279 + 7,160 = 8,438 51,300
(STs )Qo = 1,279 + − 7,160 = -5,881 51,300
Stay
6 + K (11 − α 2 )
[ ]
h
Smst = P
2t4 E st 3 + 5K

Stress Allow
(psi) (psi)
6 + 6.5709 ⋅ (11 − 0.5172 2 )
⋅[ ] = 4,333
7.25
Smst = 35 ⋅ 20,000
2 ⋅ 0.0625 ⋅ 1 3 + 5 ⋅ 6.5709
Shop Test New

Stress Allow
(psi) (psi)
6 + 4 ⋅ (11 − 0.5 2 )
⋅[ ]=
7
Smst = 210.04 ⋅ 5,012 34,200
2 ⋅ 0.3125 ⋅ 1 3 +5 ⋅4
17/32
Tubes
Component Tube
Material SA-213 TP304 Smls tube (low stress) (II-D p. 92, ln. 7)
Impact Normalized Fine Grain PWHT
Tested Practice
No No No No
Internal 35 190 0
Dimensions
Outer Diameter 1"
Length 81.55"
Tube Minimum Thickness 0.049"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
Weight (lb) Capacity (US gal)
New 3.46 0.23
Corroded 3.46 0.23
Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 Exempt per UG-16(b)(2)
Design thickness due to internal pressure (t) 0.0011"
Maximum allowable working pressure (MAWP) 1,733.97 psi
Maximum allowable pressure (MAP) 2,039.97 psi
Rated MDMT -320 °F
UHA-51 Material Toughness Requirements

161.57⋅0.5
tr = = 0.004"
20,000 ⋅ 1 + 0.4 ⋅ 161.57
tr ⋅ E * 0.004 ⋅ 1
Stress ratio = = = 0.0822
tn − c 0.049−0
Impact test exempt per UHA-51(g) (coincident ratio = 0.0822)

Rated MDMT = -320°F
Design thickness, (at 190 °F) Appendix 1-1
P ⋅ Ro 35 ⋅ 0.5
t= + Corrosion = + 0 = 0.0011"
S ⋅ E + 0.40 ⋅ P 17,000 ⋅ 1.00 + 0.40 ⋅ 35
Maximum allowable working pressure, (at 190 °F) Appendix 1-1
S ⋅E ⋅t 17,000 ⋅ 1.00 ⋅ 0.049

P = − Ps = − 0 = 1,733.97 psi
Ro − 0.40 ⋅ t 0.5−0.40 ⋅ 0.049
Maximum allowable pressure, (at 70 °F) Appendix 1-1
18/32
S ⋅E ⋅t 20,000 ⋅ 1.00 ⋅ 0.049
P = = = 2,039.97 psi
Ro − 0.40 ⋅ t 0.5−0.40 ⋅ 0.049
19/32
End Plates for Inlet/Outlet Header
Component Appendix 13 End Plate
Material SA-516 70 (II-D p. 20, ln. 45)
Tested Practice
No No No No
Internal 35 190 0
Static Liquid Head
Condition Ps (psi) Hs (in) SG
Test horizontal 0.25 7 1
Dimensions
Short Inside Length (d) 3.5"
Long Inside Length (D) 7"
Nominal Thickness 0.5"
Inner 0.125"
Corrosion
Outer 0"
Joint Efficiency 1
Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 0.0625" + 0.125" = 0.1875"
Maximum allowable working pressure (MAWP) 463.26 psi
Maximum allowable pressure (MAP) 927.64 psi
Rated MDMT -155°F
UCS-66 Material Toughness Requirements

161.57
463.26
Factor C from Appendix 13-4(f)
Factor C = 0.2
Factor Z
2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 2.1586
D 7.25
Design thickness, (at 190 °F) UG-34(c)(3)
−−−−−−−− −−−−−−−−−−−−−
+ Corrosion = 3.75 ⋅ √
Z ⋅C ⋅P 2.1586 ⋅ 0.2 ⋅ 35
t =d ⋅√ + 0.125 = 0.2281"
S ⋅E 20,000 ⋅ 1
Maximum allowable working pressure, (at 190 °F )
2 2
S ⋅E 20,000 ⋅ 1 0.375
M AW P = ( ) ⋅ ( ) − Ps = ( ) ⋅( ) − 0 = 463.26 psi
t
C ⋅Z d 0.2⋅2.1586 3.75
Maximum allowable pressure, (At 70 °F )
20/32
2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 2.2
D 7
2 2
S ⋅E 20,000 ⋅ 1 0.5
M AP = ( ) ⋅( ) =( ) ⋅( ) = 927.64 psi
t
C ⋅Z d 0.2⋅2.2 3.5
21/32
Return Header
Component Appendix 13 Plug Header
Internal 35 190 0
Dimensions
Inside Length, h 7"
Tubesheet
Thickness, t2 1"
Inside Length, H 3.5"
Top/Bottom
Thickness, t1 0.5"
End Plate Thickness, t5 0.5"
Length, Lv 15"
Inner 0.125"
Corrosion
Outer 0"
Tubes
Number of Passes 4
Pitch 1.948"
Layout Angle Triangular (30°)
Quantity 28
OD 1"
Wall Thickness 0.049"
Min Wall Thickness 0.049"
Distance Between Headers 79.55"
Inner 0"
Corrosion
Outer 0"
Stay Plate
Number of Stays 3
Thickness, t4 0.3125"
Maximum Compartment Dimension 7"
Stay to End Plate Weld Full Penetration ✔
Joint Efficiency
Tubesheet/Plugsheet mid-plate 1
Top/Bottom mid-plate 1
Corner 1
End 1
Stay 1
Ligament Efficiency
Diameter, d
Tubesheet 1.012"
Plugsheet 1.125"
22/32
Material Summary
Plate Material Impact Normalized Fine Grain PWHT

Tested Practice
Tubesheet/Plugsheet SA-516 70 ✘ ✘ ✘ ✘
Top/Bottom SA-516 70 ✘ ✘ ✘ ✘
End SA-516 70 ✘ ✘ ✘ ✘
Stay SA-516 70 ✘ ✘ ✘ ✘
Tubes SA-213 TP304 Smls tube (low stress) ✘ ✘ ✘ ✘
Results Summary
t td MAWP MAP MDMT
(in) (in) (psi) (psi) (°F)
Tubesheet 1 0.384 350.92 489.54 -155
Plugsheet 1 0.402 308.56 430.44 -55
Top/Bottom 0.5 0.2176 429.66 746.75 -155
Stay 0.3125 0.2635 161.57 838.19 -155
23/32
Stress Summary
(Sb)N,M (Sb)Q (ST)N,M (ST)Q
Sm Sm,allow ST,allow
(psi) (psi) (psi) (psi)
(psi) (psi) (psi)
Inner Outer Inner Outer Inner Outer Inner Outer
Oper Hot & Corr 156 20,000 2,836 -2,836 395 -395 2,992 -2,680 551 -239 30,000
Tubesheet
Shop Test New 765 34,200 12,107 -12,107 1,790 -1,790 12,872 -11,342 2,555 -1,025 51,300
Oper Hot & Corr 178 20,000 3,225 -3,225 395 -395 3,403 -3,048 573 -218 30,000
Plugsheet
Shop Test New 870 34,200 13,769 -13,769 1,790 -1,790 14,639 -12,899 2,660 -920 51,300
Oper Hot & Corr 293 20,000 -474 474 2,151 -2,151 -181 767 2,444 -1,858 30,000
Top/Bottom
Shop Test New 1,279 34,200 -559 559 7,160 -7,160 719 1,838 8,438 -5,881 51,300
Oper Hot & Corr 4,333 20,000 - - - - 4,333 20,000
Stay
Shop Test New 5,012 34,200 - - - - 5,012 34,200
UCS-66 Material Toughness Requirements Tubesheet

161.57
489.54
UCS-66 Material Toughness Requirements Plugsheet

Governing thickness, tg = 0.5"
Exemption temperature from Fig UCS-66 Curve B = -7°F
161.57
430.44
Reduction in MDMT, TR from Fig UCS-66.1 = 112.7°F
M DM T = max [M DM T − TR , − 55] = max [ − 7 − 112.7, − 55] = -55°F
UCS-66 Material Toughness Requirements Top/Bottom

161.57
746.75
UCS-66 Material Toughness Requirements Stay

161.57
838.19
24/32
Vessel Parameters
Lv
Aspect Ratio =
h
Lv
Aspect Ratio =
H
t31
I1 =
12
t32
I2 =
12
H
α=
h
K =( )α
I2
I1
Corroded
15.25
7.25
15.25
3.75
0.375 3
I1 = = 0.0044 in3
12
0.875 3
I2 = = 0.0558 in3
12
3.75
α= = 0.5172
7.25
0.0558
K =( ) ⋅ 0.5172 = 6.5709
0.0044
New
15
7
15
3.5
0.5 3
I1 = = 0.0104 in3
12
13
I2 = = 0.0833 in3
12
3.5
α= = 0.5
7
0.0833
K =( ) ⋅ 0.5 = 4
0.0104
Tubesheet
p −d
em = e b =
p
H
Sml = P
2t2 E m
25/32
3 + K (6 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 3 + 5K
3 + K (6 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 3 + 5K
ci 3 + 5α2 K
(Sbl )Qi = P h 2
12I2 Eb 3 + 5K
co 3 + 5α2 K
(Sbl )Qo = P h2
12I2 E b 3 + 5K
Ligament Efficiency
1.948−1.012
em = e b = = 0.4805
1.948
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2
1 − 0.125 − 0
co = − = -0.4375"
2
New
1 −0 −0
ci = = 0.5"
2
1 −0 −0
co = − = -0.5"
2
Stress Allow
(psi) (psi)
3.75
Sml = 35 ⋅ = 156 20,000
2 ⋅ 0.875 ⋅ 0.4805
3 + 6.5709 ⋅ (6 − 0.5172 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 35 ⋅ 7.25 2 ⋅ 2,836 30,000
12 ⋅ 0.0558 ⋅ 0.4805 3 + 5 ⋅ 6.5709
3 + 6.5709 ⋅ (6 − 0.5172 2 )
⋅[ ] = -2,836
0.4375
(Sb ) Mo = 35 ⋅ 7.25 2 ⋅ − 30,000
12 ⋅ 0.0558 ⋅ 0.4805 3 + 5 ⋅ 6.5709
0.4375 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sbl )Qi = 35 ⋅ 7.25 2 ⋅ ⋅ = 395 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 6.5709
0.4375 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sbl )Qo = 35 ⋅ 7.25 2 ⋅ − ⋅ = -395 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 6.5709
(ST )Mi = 156 + 2,836 = 2,992 30,000
(ST )Mo = 156 + − 2,836 = -2,680 30,000
26/32
(STl )Qi = 156 + 395 = 551 30,000
(STl )Qo = 156 + − 395 = -239 30,000
Shop Test New

Stress Allow
(psi) (psi)
3.5
Sml = 210.04 ⋅ = 765 34,200
2 ⋅ 1 ⋅ 0.4805
3 + 4 ⋅ (6 − 0.5 2 )
⋅[ ]=
0.5
(Sb ) Mi = 210.04 ⋅ 72 ⋅ 12,107 51,300
12 ⋅ 0.0833 ⋅ 0.4805 3 +5 ⋅4
3 + 4 ⋅ (6 − 0.5 2 )
⋅[ ]=
0.5
(Sb ) Mo = 210.04 ⋅ 7 2 ⋅ − -12,107 51,300
12 ⋅ 0.0833 ⋅ 0.4805 3 +5 ⋅4
0.5 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sbl )Qi = 210.04 ⋅ 7 2 ⋅ ⋅ = 1,790 51,300
12 ⋅ 0.0833 ⋅ 1 3 +5 ⋅4
0.5 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sbl )Qo = 210.04 ⋅ 7 2 ⋅ − ⋅ = -1,790 51,300
12 ⋅ 0.0833 ⋅ 1 3 +5 ⋅4
(ST )Mi = 765 + 12,107 = 12,872 51,300
(ST )Mo = 765 + − 12,107 = -11,342 51,300
(STl )Qi = 765 + 1,790 = 2,555 51,300
(STl )Qo = 765 + − 1,790 = -1,025 51,300
Plugsheet
p −d
em = e b =
p
H
Sml = P
2t2 E m
3 + K (6 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 3 + 5K
3 + K (6 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 3 + 5K
ci 3 + 5α2 K
(Sbl )Qi = P h 2
12I2 Eb 3 + 5K
co 3 + 5α2 K
(Sbl )Qo = P h2
12I2 E b 3 + 5K
Ligament Efficiency
1.948−1.125
em = e b = = 0.4225
1.948
27/32
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2
1 − 0.125 − 0
co = − = -0.4375"
2
New
1 −0 −0
ci = = 0.5"
2
1 −0 −0
co = − = -0.5"
2
Stress Allow
(psi) (psi)
3.75
Sml = 35 ⋅ = 178 20,000
2 ⋅ 0.875 ⋅ 0.4225
3 + 6.5709 ⋅ (6 − 0.5172 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 35 ⋅ 7.25 2 ⋅ 3,225 30,000
12 ⋅ 0.0558 ⋅ 0.4225 3 + 5 ⋅ 6.5709
3 + 6.5709 ⋅ (6 − 0.5172 2 )
⋅[ ] = -3,225
0.4375
(Sb ) Mo = 35 ⋅ 7.25 2 ⋅ − 30,000
12 ⋅ 0.0558 ⋅ 0.4225 3 + 5 ⋅ 6.5709
0.4375 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sbl )Qi = 35 ⋅ 7.25 2 ⋅ ⋅ = 395 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 6.5709
0.4375 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sbl )Qo = 35 ⋅ 7.25 2 ⋅ − ⋅ = -395 30,000
12 ⋅ 0.0558 ⋅ 1 3 + 5 ⋅ 6.5709
(ST )Mi = 178 + 3,225 = 3,403 30,000
(ST )Mo = 178 + − 3,225 = -3,048 30,000
(STl )Qi = 178 + 395 = 573 30,000
(STl )Qo = 178 + − 395 = -218 30,000
Shop Test New

Stress Allow
(psi) (psi)
3.5
Sml = 210.04 ⋅ = 870 34,200
2 ⋅ 1 ⋅ 0.4225
3 + 4 ⋅ (6 − 0.5 2 )
⋅[ ]=
0.5
(Sb ) Mi = 210.04 ⋅ 72 ⋅ 13,769 51,300
12 ⋅ 0.0833 ⋅ 0.4225 3 +5 ⋅4
3 + 4 ⋅ (6 − 0.5 2 )
⋅[ ]=
0.5
(Sb ) Mo = 210.04 ⋅ 7 2 ⋅ − -13,769 51,300
12 ⋅ 0.0833 ⋅ 0.4225 3 +5 ⋅4
0.5 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sbl )Qi = 210.04 ⋅ 7 2 ⋅ ⋅ = 1,790 51,300
12 ⋅ 0.0833 ⋅ 1 3 +5 ⋅4
0.5 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sbl )Qo = 210.04 ⋅ 7 2 ⋅ − ⋅ = -1,790 51,300
12 ⋅ 0.0833 ⋅ 1 3 +5 ⋅4
(ST )Mi = 870 + 13,769 = 14,639 51,300
28/32
(ST )Mo = 870 + − 13,769 = -12,899 51,300
(STl )Qi = 870 + 1,790 = 2,660 51,300
(STl )Qo = 870 + − 1,790 = -920 51,300
Top/Bottom
2
6 + K (11 − α )
{3 − [ ]}
h
Sms = P
2t1 E m 3 + 5K
ci 3 + 5α 2 K
(Sb ) Ni = P [ − 3H 2 + 2h 2 ]
24I1 E b 3 + 5K
co 3 + 5α 2 K
(Sb ) No = P [ − 3H 2 + 2h2 ]
24I1 E b 3 + 5K
ci 3 + 5α 2 K
(Sbs )Qi = P h 2
12I1 E b 3 + 5K
co 3 + 5α2 K
(Sbs )Qo = P h 2
12I1 Eb 3 + 5K
(ST )Ni = Sms + (S b) Ni
(ST )No = Sms + (Sb )No
(STs )Qi = Sms + (Sbs )Qi
(STs )Qo = S ms + (Sbs )Qo
Plate Parameters
Corroded
0.5−0.125 − 0
ci = = 0.1875"
2
0.5−0.125 − 0
co = − = -0.1875"
2
New
0.5−0 − 0
ci = = 0.25"
2
0.5−0 − 0
co = − = -0.25"
2
Stress Allow
(psi) (psi)
6 + 6.5709 ⋅ (11 − 0.5172 2 )

⋅ {3 − [ ]} =
7.25
Sms = 35 ⋅ 293 20,000
2 ⋅ 0.375 ⋅ 1 3 + 5 ⋅ 6.5709
0.1875 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sb ) Ni = 35 ⋅ ⋅ [ − 3 ⋅ 3.75 2 + 2 ⋅ 7.25 2 ⋅ ]= -474 30,000
24 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 6.5709
0.1875 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sb ) No = 35 ⋅ − ⋅ [ − 3 ⋅ 3.75 2 + 2 ⋅ 7.25 2 ⋅ ] = 474 30,000
24 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 6.5709
0.1875 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709

(Sbs )Qi = 35 ⋅ 7.25 2 ⋅ ⋅ = 2,151 30,000
12 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 6.5709
29/32
0.1875 3 + 5 ⋅ 0.5172 2 ⋅ 6.5709
(Sbs )Qo = 35 ⋅ 7.25 2 ⋅ − ⋅ = -2,151 30,000
12 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 6.5709
(ST )Ni = 293 + − 474 = -181 30,000
(ST )No = 293 + 474 = 767 30,000
(STs )Qi = 293 + 2,151 = 2,444 30,000
(STs )Qo = 293 + − 2,151 = -1,858 30,000
Shop Test New

Stress Allow
(psi) (psi)
6 + 4 ⋅ (11 − 0.5 2 )
⋅ {3 − [ ]} =
7
Sms = 210.04 ⋅ 1,279 34,200
2 ⋅ 0.5 ⋅ 1 3 +5 ⋅4
0.25 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sb ) Ni = 210.04 ⋅ ⋅ [ − 3 ⋅ 3.5 2 + 2 ⋅ 7 2 ⋅ ]= -559 51,300
24 ⋅ 0.0104 ⋅ 1 3 +5 ⋅4
0.25 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sb ) No = 210.04 ⋅ − ⋅ [ − 3 ⋅ 3.5 2 + 2 ⋅ 72 ⋅ ]= 559 51,300
24 ⋅ 0.0104 ⋅ 1 3 +5 ⋅4
0.25 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sbs )Qi = 210.04 ⋅ 72 ⋅ ⋅ = 7,160 51,300
12 ⋅ 0.0104 ⋅ 1 3 +5 ⋅4
0.25 3 + 5 ⋅ 0.5 2 ⋅ 4
(Sbs )Qo = 210.04 ⋅ 72 ⋅ − ⋅ = -7,160 51,300
12 ⋅ 0.0104 ⋅ 1 3 +5 ⋅4
(ST )Ni = 1,279 + − 559 = 719 51,300
(ST )No = 1,279 + 559 = 1,838 51,300
(STs )Qi = 1,279 + 7,160 = 8,438 51,300
(STs )Qo = 1,279 + − 7,160 = -5,881 51,300
Stay
6 + K (11 − α 2 )
[ ]
h
Smst = P
2t4 E st 3 + 5K

Stress Allow
(psi) (psi)
6 + 6.5709 ⋅ (11 − 0.5172 2 )
⋅[ ] = 4,333
7.25
Smst = 35 ⋅ 20,000
2 ⋅ 0.0625 ⋅ 1 3 + 5 ⋅ 6.5709
Shop Test New

Stress Allow
(psi) (psi)
6 + 4 ⋅ (11 − 0.5 2 )
⋅[ ]=
7
Smst = 210.04 ⋅ 5,012 34,200
2 ⋅ 0.3125 ⋅ 1 3 +5 ⋅4
30/32
End Plates for Return Header
Component Appendix 13 End Plate
Material SA-516 70 (II-D p. 20, ln. 45)
Tested Practice
No No No No
Internal 35 190 0
Static Liquid Head
Condition Ps (psi) Hs (in) SG
Test horizontal 0.25 7 1
Dimensions
Short Inside Length (d) 3.5"
Long Inside Length (D) 7"
Nominal Thickness 0.5"
Inner 0.125"
Corrosion
Outer 0"
Joint Efficiency 1
Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 0.0625" + 0.125" = 0.1875"
Maximum allowable working pressure (MAWP) 463.26 psi
Maximum allowable pressure (MAP) 927.64 psi
Rated MDMT -155°F
UCS-66 Material Toughness Requirements

161.57
463.26
Factor C from Appendix 13-4(f)
Factor C = 0.2
Factor Z
2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 2.1586
D 7.25
Design thickness, (at 190 °F) UG-34(c)(3)
−−−−−−−− −−−−−−−−−−−−−
+ Corrosion = 3.75 ⋅ √
Z ⋅C ⋅P 2.1586 ⋅ 0.2 ⋅ 35
t =d ⋅√ + 0.125 = 0.2281"
S ⋅E 20,000 ⋅ 1
Maximum allowable working pressure, (at 190 °F )
2 2
S ⋅E 20,000 ⋅ 1 0.375
M AW P = ( ) ⋅ ( ) − Ps = ( ) ⋅( ) − 0 = 463.26 psi
t
C ⋅Z d 0.2⋅2.1586 3.75
Maximum allowable pressure, (At 70 °F )
31/32
2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 2.2
D 7
2 2
S ⋅E 20,000 ⋅ 1 0.5
M AP = ( ) ⋅( ) =( ) ⋅( ) = 927.64 psi
t
C ⋅Z d 0.2⋅2.2 3.5
32/32

Refrigerant Aircooler 0.3 MMSCFD (Ac-200b)

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Refrigerant Aircooler 0.3 MMSCFD (Ac-200b)

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ENERGY RESOURCES INTERNATIONAL

Cra 12 #96 - 81 Oficina 502, Bogota D.C, Cundinamarca, Colombia

COMPRESS Pressure Vessel Design Calculatios, Gas AirCooler 0.3

Serial Number ISO 004

Quality Control Manager __________________________________________

End Plates for Inlet/Outlet Header 20

End Plates for Return Header 31

Tubesheet 35 190 350.92 489.54 -155 Note 1 No

Plugsheet 35 190 308.56 430.44 -55 Note 2 No

End Plates 35 190 463.26 927.64 -155 Note 4 No

Stay Plates 35 190 161.57 838.19 -155 Note 5 No

Tubes 35 190 1,733.97 2,039.97 -320 Note 6 No

Tubesheet 35 190 350.92 489.54 -155 Note 1 No

Plugsheet 35 190 308.56 430.44 -55 Note 2 No

End Plates 35 190 463.26 927.64 -155 Note 4 No

Stay Plates 35 190 161.57 838.19 -155 Note 5 No

Rated MDMT 0 °F @ 161.57 psi

MAWP hot & corroded 161.57 psi @ 190 °F

MAP cold & new 430.44 psi @ 70 °F

Notes for MDMT Rating

Note # Exemption Details

6. Impact test exempt per UHA-51(g) (coincident ratio = 0.0822)

No. Date Operator Notes

Top / Bottom Plate SA-516 70 3.5 16 0.5 0.2176 0.125 1 1

Tubesheet SA-516 70 8 16 1 0.384 0.125 1 1

Inlet/Outlet Header Plugsheet SA-516 70 8 16 1 0.402 0.125 1 1

End Plates SA-516 70 3.5 7 0.5 0.2281 0.125 1

Stay Plates SA-516 70 15 3.5 0.3125 0.2635 0.25 1

Top / Bottom Plate SA-516 70 3.5 16 0.5 0.2176 0.125 1 1

Tubesheet SA-516 70 8 16 1 0.384 0.125 1 1

Return Header Plugsheet SA-516 70 8 16 1 0.402 0.125 1 1

End Plates SA-516 70 3.5 7 0.5 0.2281 0.125 1

Stay Plates SA-516 70 15 3.5 0.3125 0.2635 0.25 1

Component Diameter Length Nominal t Design t Total Corrosion Joint

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Wind Combined longitudinal stress of pressure + weight + wind governs

Seismic Combined longitudinal stress of pressure + weight + seismic governs

Inlet/Outlet Header 109.2 84.9 0 0 0 0 0 0 11.5 14.6 3

Tubes 96.9 96.9 0 0 0 0 0 0 52.7 52.7 N/A

Return Header 109.2 84.9 0 0 0 0 0 0 11.5 14.6 3

TOTAL: 315.3 266.8 0 0 0 0 0 0 23 29.2 7

Weight (lb) Contributed by Attachments

Operating Weight (lb) 315 267

Empty Weight (lb) 315 267

Test Weight (lb) 338 296

Surface Area (ft2) 7 -

Capacity** (US gal) 3 3

Gauge pressure at 70°F = 1.3 ⋅ M AW P ⋅ LSR

Horizontal shop hydrostatic test

End Plates (1) 210.041 0 1 1.30 4,528 51,300 No

Tubesheet 210.041 0 1 1.30 See header report

Inlet\Outlet Header Plugsheet 210.041 0 1 1.30 See header report

Top / Bottom Plate 210.041 0 1 1.30 See header report

Stay Plate 210.041 0 1 1.30 See header report

End Plates 210.041 0 1 1.30 4,528 51,300 No

Tubesheet 210.041 0 1 1.30 See header report

Return Header Plugsheet 210.041 0 1 1.30 See header report

Top / Bottom Plate 210.041 0 1 1.30 See header report