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How Thick is the 5oz PCB?

Do you know what a thick copper PCB is? In this guide, we will enlighten you on
both the advanced and basic concepts of thick copper printed circuit boards. Reading
this guide is very necessary before you go ahead to import or fabricate thick copper
PCBs. This will make you an expert in the field. Before we go into details, let’s first
learn what PCB is.

Table of Contents

What is a PCB?

The full meaning of PCB is printed circuit board. This holds electric components on
one platform, while offering electrical connection and structural support to the
components.

Printed circuit boards decrease wire connections’ complexity, while increasing the
circuit’s reliability. This allows large circuits to be created, and having this ability to
link many electronic components having different functions.

Furthermore, the printed circuit board gets rid of wire complexity. It achieves this by
connecting the components internally via etched conductive paths or lines.

The application of PCBs is found in various electrical equipments such as industrial

machines, medical equipment, automotive industry, lighting features, and electrical
appliances of different industries

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What does Thick Copper PCB Mean?

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Thick copper printed circuit boards contain a copper material having over three
ounces for each square foot and utilized in the carrying of loads with high current.

You’ll discover that the copper material’s thickness utilized in this type of PCB falls
within the range of 105 – 400 µm. Furthermore, thick copper printed circuit boards
have the ability to sustain dissipation at high temperature while offering firmer
connections.

In addition, this property for thermal management ensures that the thick copper
PCB gets rid of thermal stress.

What is the Thickness of 5oz Copper?

In the industry of printed circuit boards, one way of expressing the thickness of
copper on printed circuit boards is in ounces (oz). Now the question comes – why
utilize a unit for weight in specifying thickness? Good question.

Now if copper of 1oz (approximately 28.35g) is flattened just to cover a surface area
of 1 sq ft (0.093 sq meter), then the thickness that will result is 1.37 mils or
0.00348mm. Therefore, for the 5oz PCB, you should expect a thickness of 6.85 mils
or 0.1740mm.

Benefits of Using 5oz PCB

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Now using a thick copper PCB of 5oz, features some benefits. With this, you can use
thick copper printed circuit boards in some applications.

Helps in conducting large amounts of current

With this feature, thick copper PCBs are useful in machineries or equipment having
large capabilities for current like heavy machinery used in industries.

Distributes Dissipated Heat in an Impressive Manner

The 5oz PCB has great efficiency in managing thermal energy, as well as enabling the
reliability of its performance. They will work fine in high temperatures and you won’t
find any slack in its level of performance. In addition, this feature allows its use in any
high power equipment and machinery.

Great mechanical strength

5oz PCB offers its components great foundational support, thereby making
these components functionally dependable and firm. This means that it provides great
support structure.

It is very compatible with some other materials

During the manufacturing of PCBs, there are other materials useful for the process of
fabrication. The use of different materials could lead to compatibility problems, which
leads to failure in these components. However, with 5oz PCB, there are reduced
instances of these failures. This is due to the high compatibility of 5oz PCB with
different materials.

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Elements of Design for 5oz PCB

5oz PCBs can serve as a very efficient option when we talk of managing the
generation of heat during the process. Why this is so, is that a 5oz PCB can hold large
amounts of current, and still deposit excess heat safely.

Furthermore, you will discover that your 5oz design must deliberate on your applied
system’s needs. Therefore, the following are elements of design that you must
emphasize.

 The component’s spacing on the printed circuit board

 Dimensions necessary for your PCB
 Types of components you should accommodate on the printed circuit board.

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Process of Fabricating 5oz PCB

You can fabricate the 5oz PCB, by the application of copper layers into the substrate.

Because copper is known to be electrically conductive, you will get a path that is
conductive enough for the transfer of electric current between the components.

With respect to the application, you must consider elements of design such as type of
component, spacing, and size, before you begin with the process of fabrication.

Two major approaches exists during the fabrication of 5oz PCB

Etching

This process involves cutting the pattern into a specific surface before the highlighting
of the pattern. In this case, you will pattern the conductive path’s design to the
substrate. You then fill up this cut pattern with molten copper.

Plating

This has to do with adding the deposits of a material’s surface with another. You also
apply this process when fabricating 5oz pcbs. Here, you deposit the copper to the
substrate working with the design of its conductive path.

Concerning these processes above, you perform them on the substrate. This is
achieved by making use of sidewalls, as well as holes using printing screens.

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Designing your 5oz PCB

It is possible to design a 5oz PCB. This is possible using computer-aided softwares.

You will find these softwares easy to use in both industrial labs and academic halls.
This allows you to develop your desired PCB designs elaborately.

The softwares can either be web-based or OS-based. This software is useful in

designing the diagrams of the circuit, as well as editing them schematically.
Furthermore, some software offers simulation, which allows users to both export and
import the desirable features into the layout of your PCB.

In addition, some permit the visualization of 3D design, coupled with allowing the
incorporation of all the components of your circuit into your design. You can achieve
all these from anywhere, as these softwares support different languages.

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Conclusion

You can produce 5oz pcb either through plating or etching. This pcb also comes with
different benefits, which makes them come with high demand. As a result of its great
benefits and features, 5oz pcb will surely meet your electrical demands and
requirements.

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1. Hybrid Material PCB Circuit Board

2. Professional Nelco PCB Manufacturer

3. PCB Equipments

4. What is the best waterproof coating for electronics?

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