1600

Mower-Conditioner

John Deere Ottumwa Works

TM1474 (15JAN02)
LITHO IN U.S.A.
ENGLISH
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 Introduction
FOREWORD
This manual is written for an experienced technician.
Essential tools required in performing certain service
work are identified in this manual and are
recommended for use.
Live with safety: Read the safety messages in the
introduction of this manual and the cautions
presented throughout the text of the manual.
CAUTION: This is the safety-alert symbol. When you
see this symbol on the machine or in this manual, be
alert to the potential for personal injury.
Technical manuals are divided in two parts: repair
and diagnostics. Repair sections tell how to repair the
components. Diagnostic sections help you identify the
majority of routine failures quickly.
Information is organized in groups for the various
components requiring service instruction. At the
beginning of each group are summary listings of all
applicable essential tools, service equipment and
tools, other materials needed to do the job, service
parts kits, specifications, wear tolerances, and torque
values.
Binders, binder labels, and tab sets can be ordered
by John Deere dealers direct from the John Deere
Distribution Service Center.
TM1474 (15JAN02)
This manual is part of a total product support
program.
FOS MANUALS—REFERENCE
TECHNICAL MANUALS—MACHINE SERVICE
COMPONENT MANUALS—COMPONENT SERVICE
Fundamentals of Service (FOS) Manuals cover basic
theory of operation, fundamentals of troubleshooting,
general maintenance, and basic type of failures and
their causes. FOS Manuals are for training new
personnel and for reference by experienced
technicians.
Technical Manuals are concise guides for specific
machines. Technical manuals are on-the-job guides
containing only the vital information needed for
diagnosis, analysis, testing, and repair.
Component Technical Manuals are concise service
guides for specific components. Component technical
manuals are written as stand-alone manuals covering
multiple machine applications.
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1600 Mower-Conditioner
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 Dealer Presentation Sheet
JOHN DEERE DEALERS
IMPORTANT: Please remove this page and route
through your service department.

This is a complete revision for TM1474, 1600

Mower-Conditioner.

Listed below is a brief explanation of what was changed.

1. The information on the double overlap cutterbar.

2. The information on the diagnostic procedure for the

platform hydraulic drive system.

3. The procedure for installing bushings in the wheel

drops.

4. The repair and adjustment of the conditioner roll drive.

5. The repair and adjustment of the platform auger drive.

6. The repair of the knife drive case.

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 Dealer Presentation Sheet

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 Contents
SECTION 10—General Group 40—Steering Cylinder
Group 05—Safety Group 45—Lift Cylinders
Group 10—General Information
10
Group 15—Specifications Index
Group 20—Lubrication

SECTION 20—Cutting Components

Group 05—General Information 20
Group 10—Diagnosing Malfunctions
Group 15—Cutterbar
Group 20—Knife Drive Case

SECTION 30—Platform 30
Group 05—General Information
Group 10—Diagnosing Malfunctions
Group 15—Platform Frame
Group 20—Reel
Group 25—Augers
Group 30—Platform Drives
40

SECTION 40—Conditioner
Group 05—General Information
Group 10—Diagnosing Malfunctions
Group 15—Chain Drive 50
Group 20—Roll Arms
Group 25—Rolls

SECTION 50—Carrier Frame

Group 05—General Information 60
Group 10—Diagnosing Malfunctions
Group 15—Frame Components
Group 20—Tongue
Group 25—Wheel Hub and Support
Group 30—Electrical System
INDX
SECTION 60—Hydraulics
Group 05—General Information
Group 10—Diagnosing Malfunctions
Group 15—Hydraulic Tests
Group 20—Hydraulic Pump
Group 25—Planetary Gear Case
Group 30—Hydraulic Motor
Group 35—Relief Valve and Filter

All information, illustrations and specifications in this manual are based on

the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
TM1474-19-15JAN02

COPYRIGHT© 1993
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION® Manual
Previous Editions
Copyright 1992, 1990 Deere & Company

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 Contents

10

20

30

40

50

60

INDX

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 Section 10
General 10
Contents
Page

Group 05—Safety . . . . . . . . . . . . . . . . 10-05-1

Group 10—General Information

Machine Description . . . . . . . . . . . . . . . 10-10-1
Tractor Requirement . . . . . . . . . . . . . . . 10-10-1
Three-Point Hitch . . . . . . . . . . . . . . . . . 10-10-2

Group 15—Specifications
Machine Specifications . . . . . . . . . . . . . 10-15-1
Metric Cap Screw Torque Values . . . . . . 10-15-3
Inch Cap Screw Torque Values . . . . . . . 10-15-4
Tighten O-Ring Fittings . . . . . . . . . . . . . 10-15-5
Tighten Flare-Type Tube Fittings . . . . . . 10-15-6

Group 20—Lubrication
Hydrostatic Drive Oil . . . . . . . . . . . . . . . 10-20-1
Extreme Pressure Grease . . . . . . . . . . . 10-20-1
Knife Drive Case Grease . . . . . . . . . . . . 10-20-2
Gear Oil . . . . . . . . . . . . . . . . . . . . . . . 10-20-2

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 Contents

10

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 Group 05
Safety

HANDLE FLUIDS SAFELY—AVOID FIRES

When you work around fuel, do not smoke or work near 10
heaters or other fire hazards.
05
1

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Store flammable fluids away from fire hazards. Do not
incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn

TS227
spontaneously.

DX,FLAME -19-04JUN90

PREPARE FOR EMERGENCIES

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

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Keep emergency numbers for doctors, ambulance
service, hospital, and fire department near your
telephone.

TS291
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 Safety

AVOID HIGH-PRESSURE FLUIDS

10 Escaping fluid under pressure can penetrate the skin
05 causing serious injury.
2

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Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.

Search for leaks with a piece of cardboard. Protect

X9811
hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any

fluid injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors
unfamiliar with this type of injury should reference a
knowledgeable medical source. Such information is
available from Deere & Company Medical Department in
Moline, Illinois, U.S.A.

DX,FLUID -19-03MAR93

SUPPORT MACHINE PROPERLY

Always lower the attachment or implement to the ground
before you work on the machine. If you must work on a
lifted machine or attachment, securely support the

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machine or attachment.

Do not support the machine on cinder blocks, hollow

tiles, or props that may crumble under continuous load.
Do not work under a machine that is supported solely by
a jack. Follow recommended procedures in this manual.
TS229

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