PRESENTATION

ON
STATE LEVEL ANNUAL ENVIRONMENT AWARD FOR
FY 2021-22
BY
SECURITY PAPER MILL (SPM), NARMADAPURAM
AT
MPPCB, BHOPAL
ON 23/05/2022

SECURITY PAPER MILL, NARMADAPURAM-461005 (M.P.)

(A unit of Security Printing & Minting Corporation of India Ltd.)
Wholly owned by Government of India
(An ISO – 9001:2000 , ISO 14001:2015, ISO 45001:2018, ISO 50001:2011 Certified Company)
1
SPMN- Introduction
Security Paper Mill (SPM, Narmadapuram) was
established & dedicated to nation in 1967 and notified as
non-commercial undertaking under the administrative
control of Ministry of Finance, Govt. of India. It became a
unit of SPMCIL at the time of corporatization in 2006.

SPM engaged in a sovereign function of manufacturing

high quality Bank note, currency & security paper.

Papers manufactured by SPMN are used for printing of

currency notes by CNP, Nashik & BNP, Dewas and for
Non-Judicial Stamps being printed by ISP, Nashik & SPP,
Hyderabad.
SPMN- Introduction

Security Paper Mill (SPM, Narmadapuram) is under RED

category.

Total capital Investment – Rs. 670.37 Crores.

Capital investment for pollution control

measures/domestic sewage & municipal solid waste
management environment awareness – Rs. 22 crores
 Product Mix

CWBN Paper
Non judicial stamp paper
For all denomination (Rs 10, (NJSP)
Rs 20, Rs 50, Rs 100, Rs 200,
For Grade I,II,III,IV&V
Rs 500, Rs 2000)
 Production Capacity

CWBN
NJS Paper Total
Paper
Capacity Capacity
Capacity
4000 MTPA 10000 MTPA
6000 MTPA
Production Performance in FY
2021-22

CWBN Total
NJS Paper
Paper Production
Production
Production
1788 MTPA 7488 MTPA
5700 MTPA
 SPMN Facilities

Pulp Mill

New
Old Paper CWBN
Machines SPMN Paper
Machine

Utilities-
LPG Boiler,
132KVA
substation
WTP, ETP
Air Pollution Control Facilities

Continuous Stack
LPG based Boilers Bag Filter, Multi
Emission Monitoring
instead of furnish Oil Cyclone, Scrubber
System

Air Filtration & Developed Green Belt

Spoil paper shredding &
briquetting unit in Pulp area around the Mill &
briquetting
Plant Colony Premises
 Performance of Air Pollution Control
Facilities
Performance Performance
Emission Consent value
output with output with
Parameter (Mg/nm3)
Furnace oil LPG fuel

SOx 300 260-280 30-40

NOx 300 220-250 80-120

PM 50 40-45 1-10
Water Pollution Control Facilities

Effluent Real Time Collection

Treatment Effluent Cum Zero Liquid
Plants Quality Evaporation Discharge
Capacity - Monitoring Pond System
17 MLD System 72 ML
Water Pollution Control Measures
SPM has reduced the fresh water intake by 5 MLD (12 MLD to 9 MLD) form Narmada River.
SPM has signed the a revised agreement with Water Resources department, Bhopal (M.P.) with
the reduced quantity.

A 4.5 km long pipeline network has been laid down to use the recycled treated water in
the gardening & horticulture

SPM constructed a collection-cum-evaporation pond of 72 ML capacity for storing

excess treated water in the pond.

SPM has permanently stopped the treated water discharge to natural nallah by
constructing RCC obstruction in the final discharge line; and the treated water is being
used in gardening & horticulture and the excess water is stored in collection-cum-
evaporation pond.

ZLD Project Installation work of RO Plant 1500 x 3 = 4500 KLD is in progress. The first phase
shall be started by July 2022.
 Performance of Water Pollution Control Facilities

WATER CONSUMPTION TILL THE YEAR 2018

Water intake Wastewater Water recycled Water discharged

(KL/D) generation (KL/D) (KL/D) (KL/D)

• 10000-12000 • 8000-9000 • 1000-2000 • 3000-4000

WATER CONSUMPTION AFTER THE YEAR 2019-2022

Water intake Wastewater Water recycled Water discharged

(KL/D) generation (KL/D) (KL/D) (KL/D)

• 8000-9000 • 5000-6000 • 3000-4000 • ZERO

 Performance of Water Pollution Control
Facilities
Expected
Treated Performance
Standard value Performance
Effluent output with
(mg/l) output after
Parameter Existing ETP
RO Treatment

pH 6.5-8.8 7.0 – 7.8 6.5-7.5

SS < 30 15-25 0

BOD < 20 5-15 <2

COD < 150 60-120 <10

TDS < 1600 500-1000 0-50

Chlorides < 1000 100-200 0

Performance of Water Pollution Control Facilities
Performance of Water Pollution Control Facilities
Waste Generation & Management

Solid Liquid Hazardous

Effluent → Transformer oil →

Recovered Pulp →
Treated, Recycled & Sold Through
Sold Through MSTC reused MSTC

Sewage→
Spoil Paper → Used oil →
Collection & Storage
Briquetted & Sold and use in gardening Sold Through
Through MSTC MSTC

Cotton waste→
Briquetted & Sold
Through MSTC
TREE PLANTATION AT SPM, NARAMADAPURAM

Total 25,400 No’s (Including

Trees, Shrubs, Ornamental
Plant etc.)

During FY 2021-22 , more than

200 No’s of trees plantation on
World Environment Day &
other occasions.

Total open area: 100 Acare

Total lawn area: 18 Acare
Plantation
 PLANTATION DETAILS for FY 2021-22

1 Total Lawn area 22.11 Acre

2 Fast growing Trees

(i) 3-4 year 510 No's

(ii) 4-8 year 280 No's

(iii) above 6 year 606 No's

3 Developed Plants 1584 No's

4 Shrubs 1572 No's

5 Hedge 22080 Rft

6 Potted Plant

(i) Inside 800 No's

(ii) Outside 525 No's

7 Rockeries 536.49 m2
Plantation near Guest House area Plantation near Gate SPM No-2

Plantation near Senior Staff Club Plantation near Factory Main Gate
Plantation near old laboratory area Plantation near admin block

Plantation near CISF commandant Plantation near AC Plant

 Plantation Near NPP Area Plantation Near CISF Fire Station

Plantation near Old mould House Plantation front side of New ETP
Tree plantation around Pond area
Tree plantation in Colony area
Tree plantation in Colony area
Unutilized land converted into Garden
Unutilized land converted into
Garden cum Children Park
MAJOR ACHIEVEMENT OF SPM, NARMADAPURAM FOR
STATE LEVEL ENVIRONMENT AWARD

Implementation of LPG as the fuel for Boilers in place of existing

Installation of Automatic Shredder Briquetting Machine at SPM

Certification in Energy Management system

ISO-50001-2018.

Automatic Air-Filtration Unit

Zero liquid Discharge (ZLD) Project (4500 KLD)

Implementation of LPG as the fuel for Boilers in place of
existing

LPG is cleaner fuel, much cleaner than oil and produce less carbon
than oil when it’s burned. This can help to reduce carbon foot print

It produces very low Sulphur emissions (with in permissible

limit), hence it is pollution free fuel.

Combustion is virtually odorless compared to oil

No generation solid waste and make air pollution free

environment .

LPG is high calorific value of 11,900 Kcal/kg results in high

efficiency heat output.
LPG as the fuel for Boilers
Installation of Automatic Shredder Briquetting Machine at
SPM

Conversion of Spoil CWBN paper into Paper Briquettes

which resulted into Clean Environmental Conservation.

Completely Stop the incineration of spoil paper .

Safe and clean disposal of waste product.

Shredder Briquetting Machine Briquettes
 Certification in Energy Management system
ISO-50001-2018.

ISO EnMS certification enables that organization to take a systematic

approach in order to achieve continual improvement of energy
performance, including energy efficiency, energy use and consumption

It specifies requirements applicable to energy uses and consumption,

including measurement, documentation and reporting, processes, and
personnel that contribute to energy performance

Implementation of this standard should lead to reductions in energy

cost, greenhouse gas emissions and other environmental impacts,
through systematic management of energy.

The total energy cost saved about 4.12 crores in FY 2021-22 by

improvement of load factor, improvement of power factor & Contract
demand reduction.
 Automatic Air-Filtration Unit

The old air filtration unit was very inefficient, it requires manual handing of
cotton dust & makes the environment very dusty and it directly hinders the
health of the employees working at new pulp plant.

To improve the quality, user-friendliness and dust free environment of the

pulp plant, an automated filtration unit with Briquette press installed for
the treatment of the cotton waste(cotton dust)

Safe and dust free environment.

Safe disposal of cotton waste.

Zero liquid Discharge (ZLD) Project (4500 KLD)

Presently, SPM draws around 9000 KLD fresh water from the Narmada River,
which is treated in WTP (capacity 11245 KLD or 2.5 MGD), and used in pulp
& paper manufacturing and other utilities. The effluent generation from pulp
& paper mill is around 6000 KLD, which is treated in 3-stage effluent
treatment plants. .

The main aim of SPM is to minimize the environmental impact of its

production process and to achieve continual improvement in
environmental performance. SPM consistently focused to reduce the
amount of waste produced and resources used in manufacturing process.

To increase the recycling and reuse the treated effluent in production process.
SPM is installing the 4500 KLD capacity 3 stage RO system. First phase 1500
KLD RO system is expecting to complete before August,2022.
 WORKS ON HEALTH & SAFETY

SPM is committed to provide a Safe & Healthy workplace for all employees and
ensures that its operations are carried out in a manner that protects the environment
and community.

Safety Promotional activities such as training, mock-drill, medical check-up &

celebration of National Safety Week & Industrial Safety Day

Certification on Occupational Health & Safety Management system

ISO 45001:2018

State Level Safety Award for Best Performance on Safety for FY 2021-22

Workplace monitoring study & Safety Audit conducted through Regional Labour
Institute, Kanpur
 Accident statistics of SPM
REPORTABLE ACCIDENT
9
8 8
7 7
No. OF ACCIDENT

6
5 5 5 5
4 4
3 3
2
1 1 1
0 0
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
YEAR
Safety promotional Activities
Health check-up
FIRE & SAFETY EXHIBITIONS
Fire Mock-drill
Fire Mock-drill
STATE LEVEL GOLDEN AWARD FOR
SAFETY
Thank You