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228-90475V Sil-20a 20ac 20aht 20acht Im en
228-90475V Sil-20a 20ac 20aht 20acht Im en
Apr. 2022
AUTOSAMPLER
FOR SHIMADZU HIGH PERFORMANCE
LIQUID CHROMATOGRAPH
SIL-20A/20AC
SIL-20AHT/20ACHT
INSTRUCTION MANUAL
Read the instruction manual thoroughly before you use the product.
Keep this instruction manual for future reference.
This page is intentionally left blank.
Introduction
Introduction
Thank you for purchasing this instrument. This manual describes: the installation,
operation, hardware validation, cautions for use, and details on the accessories and
options. Read the manual thoroughly, and use the instrument in accordance with the
instructions described in the manual. Keep this manual for future reference.
IMPORTANT • If the user or usage location changes, ensure that this Instruction Manual is
always kept together with the product.
• If this documentation or the warning labels on the instrument become lost or
damaged, promptly obtain replacements from your Shimadzu
representative.
• To ensure safe operation, read the Safety Instructions before using the
product.
• To ensure safe operation, contact your Shimadzu representative if product
installation, adjustment, or re-installation (after the product is moved) is
required.
Notice • This publication may not be reproduced in whole or in part without written
permission from Shimadzu Corporation. Since Shimadzu products are
frequently upgraded and improved, information in this publication is subject
to change without notice. We appreciate notification of any errors or
omissions.
• Some of illustrations in this manual may differ from those of your instrument.
SIL-20A/20AC I
SIL-20AHT/20ACHT
Introduction
Models of this This manual uses the following designations for the models (A and C models)
of this instrument.
instrument
Model Instrument name Part No.
S228-45006-31
S228-45006-41
S228-45006-32
S228-45006-42
SIL-20A S228-45006-36
S228-45006-38
S228-45006-46
S228-45006-48
A models S228-45006-58
(no sample cooler) S228-45119-31
S228-45119-41
S228-45119-32
S228-45119-42
SIL-20AHT S228-45119-36
S228-45119-38
S228-45119-46
S228-45119-48
S228-45119-58
S228-45007-31
S228-45007-41
S228-45007-32
S228-45007-42
SIL-20AC S228-45007-36
S228-45007-38
S228-45007-46
S228-45007-48
C models S228-45007-58
(with a sample cooler) S228-45120-31
S228-45120-41
S228-45120-32
S228-45120-42
SIL-20ACHT S228-45120-36
S228-45120-38
S228-45120-46
S228-45120-48
S228-45120-58
II SIL-20A/20AC
SIL-20AHT/20ACHT
Warranty and After-Sales Service
Warranty 1. Period:
Please consult your Shimadzu representative for information about the extent
of the warranty.
2. Description:
If a product/part failure occurs for reasons attributable to Shimadzu during the
warranty period, Shimadzu will repair or replace the product/part free of
charge. However, in the case of products which are usually available on the
market only for a short time, such as personal computers and their
peripherals/parts, Shimadzu may not be able to provide identical replacement
products.
3. Limitation of Liability:
1) In no event will Shimadzu be liable for any lost revenue, profit or data, or
for special, indirect, consequential, incidental or punitive damages,
however caused regardless of the theory of liability, arising out of or
related to the use of or inability to use the product, even if Shimadzu has
been advised of the possibility of such damage.
2) In no event will Shimadzu's liability to you, whether in contract, tort
(including negligence), or otherwise, exceed the amount you paid for the
product.
4. Exceptions:
Failures caused by the following are excluded from the warranty, even if they
occur during the warranty period.
1) Improper product handling
2) Repairs or modifications performed by parties other than Shimadzu or
Shimadzu designated companies
3) Product use in combination with hardware or software other than that
designated by Shimadzu
4) Computer viruses leading to device failures and damage to data and
software, including the product's basic software
5) Power failures, including power outages and sudden voltage drops,
leading to device failures and damage to data and software, including the
product's basic software
6) Turning OFF the product without following the proper shutdown
procedure leading to device failures and damage to data and software,
including the product's basic software
7) Reasons unrelated to the product itself
8) Product use in harsh environments, such as those subject to high
temperatures or humidity levels, corrosive gases, or strong vibrations
9) Fires, earthquakes, or any other act of nature, contamination by
radioactive or hazardous substances, or any other force majeure event,
including wars, riots, and crimes
SIL-20A/20AC III
SIL-20AHT/20ACHT
Introduction
After-Sales Service If any problem occurs with this instrument, perform an inspection and take
appropriate corrective action as described in the Section "6 Troubleshooting".
If the problem persists, or the symptoms are not covered in the troubleshooting
section, contact your Shimadzu representative.
Replacement Parts Replacement parts for this instrument will be available for a period of seven
(7) years after the discontinuation of the product. Thereafter, such parts may
Availability
cease to be available. Note, however, that the availability of parts not
manufactured by Shimadzu shall be determined by the relevant
manufacturers.
Hardware Validation Each LC component and the entire LC system should be checked
periodically to ensure that they function normally, or the analysis data may
not be reliable. To this end, it is necessary to carry out periodic hardware
validation and keep records of the validation. There are two types of
hardware validation - component validation and system validation.
The purpose of component validation is to check that the individual
components of the system function normally, while the system validation
checks that the system as a whole (the several components in combination)
functions normally.
Before shipment from the factory, this instrument was rigorously inspected.
The results are summarized in the Inspection Certificate accompanying the
instrument. To inspect the instrument performance after installation, repeat
the Hardware Validation as described in "7 Hardware Validation".
"7 Hardware Validation" P. 7-1
IV SIL-20A/20AC
SIL-20AHT/20ACHT
Safety Instructions
Safety Instructions
• To ensure safe operation of the instrument, read these Safety Instructions carefully before use.
• Observe all of the WARNINGS and CAUTIONS described in this section. They are extremely important for
safety.
• In this manual, warnings and cautions are indicated using the following conventions;
Application Precautions
WARNING
This instrument is an autosampler for use with a high performance liquid
chromatography system.
Use this instrument ONLY for the intended purpose.
Using this instrument for any other purpose could cause accidents.
SIL-20A/20AC V
SIL-20AHT/20ACHT
Introduction
WARNING
• The solvents used in high performance liquid
chromatograph are flammable and toxic. The room
where the instrument is installed should be well
ventilated; otherwise, solvent vapors could cause
poisoning or ignite and cause a fire.
CAUTION
• The weight of this instrument is approximately 27 kg in
case of A models or 30 kg in case of C models.
During installation, consider the entire weight combined
with other LC components.
The lab table on which this instrument is installed should be strong to
support the total weight of the LC system. It should be level, stable
and have depth of at least 600 mm.
Otherwise, the instrument could tip over or fall off the table.
At least
600 mm
• Keep at least 100 mm between the rear of the instrument
and the wall.
This allows for sufficient air circulation and ventilation from the grille
to provide cooling and prevent the instrument from overheating and
impairing the performance.
VI SIL-20A/20AC
SIL-20AHT/20ACHT
Safety Instructions
Installation Precautions
To ensure safe operation, contact your Shimadzu representative if product installation, adjustment, or re-
installation (after the product is moved) is required.
WARNING
• Take measures to prevent the instrument from falling in the event of an
earthquake or other disaster.
Strong vibrations could cause the instrument to fall over, resulting in injury.
[SIL-20A]
Power Supply Voltage Power Rated Breaking
Part No. Frequency
(indicated on the instrument)*1 Consumption Capacity*2
S228-45006-31
AC100 V 10% (100 V)
S228-45006-41
S228-45006-32
AC110-120 V 10% (110-120 V)
S228-45006-42
S228-45006-36 100 VA 50/60 Hz 35 A
S228-45006-38
S228-45006-46 AC220-240 V 10% (220-240 V)
S228-45006-48
S228-45006-58
[SIL-20AC]
Power Supply Voltage Power Rated Breaking
Part No. Frequency
(indicated on the instrument)*1 Consumption Capacity*2
S228-45007-31
AC100 V 10% (100 V)
S228-45007-41
S228-45007-32
AC110-120 V 10% (110-120 V)
S228-45007-42
S228-45007-36 300 VA 50/60 Hz 63 A
S228-45007-38
S228-45007-46 AC220-240 V 10% (220-240 V)
S228-45007-48
S228-45007-58
*1 Mains supply voltage fluctuations are not to exceed 10 % of the nominal supply voltage.
*2 Connect the instrument to a power outlet that is equipped with a circuit breaker that shuts off the current at the described value or less.
SIL-20A/20AC VII
SIL-20AHT/20ACHT
Introduction
WARNING
[SIL-20AHT]
Power Supply Voltage Power Rated Breaking
Part No. Frequency
(indicated on the instrument)*1 Consumption Capacity*2
S228-45119-31
AC100 V 10% (100 V)
S228-45119-41
S228-45119-32
AC110-120 V 10% (110-120 V)
S228-45119-42
S228-45119-36 100 VA 50/60 Hz 35 A
S228-45119-38
S228-45119-46 AC220-240 V 10% (220-240 V)
S228-45119-48
S228-45119-58
[SIL-20ACHT]
Power Supply Voltage Power Rated Breaking
Part No. Frequency
(indicated on the instrument)*1 Consumption Capacity*2
S228-45120-31
AC100 V 10% (100 V)
S228-45120-41
S228-45120-32
AC110-120 V 10% (110-120 V)
S228-45120-42
S228-45120-36 300 VA 50/60 Hz 63 A
S228-45120-38
S228-45120-46 AC220-240 V 10% (220-240 V)
S228-45120-48
S228-45120-58
*1 Mains supply voltage fluctuations are not to exceed 10 % of the nominal supply voltage.
*2 Connect the instrument to a power outlet that is equipped with a circuit breaker that shuts off the current at the described value or less.
WARNING
• Ground the instrument.
Grounding is necessary to prevent electric shock in the event of
an accident or electrical discharge, and important for ensuring
stable operation.
VIII SIL-20A/20AC
SIL-20AHT/20ACHT
Safety Instructions
WARNING
• Do not place heavy objects on the power cord, and
keep any hot items away.
The cord could be damaged, resulting in fire, electrical shock
or malfunction. If the cord becomes damaged, contact your
Shimadzu representative immediately.
CAUTION
• When installing the instrument, be careful not to pinch
your fingers between the system components, as this
could result in injury.
SIL-20A/20AC IX
SIL-20AHT/20ACHT
Introduction
Operation Precautions
WARNING
• Take thorough measures to prevent buildup of
static electricity.
"Static Electricity Precautions" P.XIV
Static electricity could result in fires or explosions.
X SIL-20A/20AC
SIL-20AHT/20ACHT
Safety Instructions
CAUTION
• Do not bend any tubing of the instrument at the same position repeatedly.
Stainless or PEEK resin tubing can be provided; in either tubing, the wall is thin so a rupture or cracks
are likely to occur, which might result in solvent leaks.
• For the models equipped with a sample cooler, turn off the sample cooler when the
instrument is not analyzing, and avoid cooling the sample for a long time.
In the event that dew condensation water gathers in the cooling unit, immediately wipe
it off.
The models equipped with a sample cooler have a dehumidifying function, which prevents dew
condensation in the vial, to be used when the sample needs cooling before analysis.
However, if cooling is performed for one week or longer, dew condensation water may gather in the
cooling unit (sample rack, rack plate, temperature sensor, etc.) due to moisture in the air. Allowing such
water to remain in the cooling unit (in particular, at the temperature sensor) for a long time could
shorten the service life of each part or lead to damage to the instrument.
"8.17 Maintenance for Continuous Use over Extended Periods" P. 8-50
SIL-20A/20AC XI
SIL-20AHT/20ACHT
Introduction
WARNING
• Unplug the instrument before inspection, maintenance, or
parts replacement.
Otherwise, electrical shock or short-circuit accidents could occur.
• If the power cord plug gets dusty, remove the plug from
the power outlet and wipe away the dust with a dry cloth.
If dust is allowed to accumulate, fire could result.
XII SIL-20A/20AC
SIL-20AHT/20ACHT
Safety Instructions
In an Emergency
WARNING
Turn OFF the power switch at the front of the instrument in case of an emergency.
Also, when the instrument is used again, inspect the instrument and, if necessary, contact your Shimadzu
representative to request servicing.
CAUTION
Take the following action in the event of a power outage.
1) Turn OFF the power switch at the front of the instrument.
2) After confirming all related items in this section "Installation Precautions" and "Operation Precautions",
use the standard startup procedure to start the instrument.
SIL-20A/20AC XIII
SIL-20AHT/20ACHT
Introduction
The major cause of these accidents is static electricity. Devising preventative measures for static can be
difficult, because the symptoms before an accident vary and can be hard to detect, since such accidents
occur as a result of several simultaneous coincidences. Recommended methods for preventing static
electricity accidents are provided below. Take thorough safety measures based on this information.
When liquid is passed through thin tubing at high flow rates, as in liquid
Generation of static electricity chromatograph, the electrostatic charges of the flowing matter generate
static electricity.
Generation of Static Electricity by a Liquid Flowing over a Solid
Flowing liquid A: Charges move with
flow of liquid.
B: Immobile charges,
fixed to surface of
solid.
Solid
Insulated container of
polyethylene, etc.
spark
Flammable gas present in
Dry air container.
XIV SIL-20A/20AC
SIL-20AHT/20ACHT
Static Electricity Precautions
CAUTION
• It is important to take multiple preventive measures simultaneously.
• If large amounts of flammable solvents are collected in a large container, implement
preventative measures 1, 2, and 3 below.
Preventive Measure 1
Use a metal container for the waste liquid, and ground the container.
This will ensure that the electrical charges of the container and waste liquid pass to the ground.
CAUTION
• Be sure to ground the metal waste container properly.
If the grounding wire is not properly attached or connected to the ground, static electricity can build up
in the container.
• Some metal waste containers have surfaces that are laminated or oxidized, and
therefore do not conduct electricity. After grounding the metal container, use a tester
to verify that electricity is conducted to the ground.
• If the liquid to be drained into the waste container is virtually non-conductive (10-10 S/m
or less), it will be necessary to add properly conductive, and therefore safe, liquid to the
tank.
This conductive liquid may be added beforehand.
SIL-20A/20AC XV
SIL-20AHT/20ACHT
Introduction
Preventive Measure 2
Cover the spaces between the tubing and the sides of the inlet and outlet openings of the waste container
with caps or other protective covering. This will prevent any sparks generated outside the container from
getting inside.
Preventive Measure 3
Keep electrostatically charged objects, including the human body, away from the waste liquid container.
To prevent electrostatic charging of the human body, take the following precautions:
CAUTION
• Persons who have not taken anti-static precautions should touch some grounded
metal object before coming near the waste liquid container, in order to drain static
charges.
Preventive Measure 4
Use tubing with an inner diameter of at least 2 mm for drain lines with high flow rates.
CAUTION
• Periodically check the tubing connections for leaks.
Air bubbles in liquid can multiply the electrostatic charge by a factor of 20, 30 or more.
XVI SIL-20A/20AC
SIL-20AHT/20ACHT
Static Electricity Precautions
Preventive Measure 5
If it is not possible to use a conductive waste liquid container, take the following precautions:
• Ensure that the end of the inflow tubing is always submerged inside the container. Also, place some
type of grounded metal object, such as a ground wire connected to the instrument, into the liquid.
CAUTION
The above precaution will be ineffective for low conductivity (less than 10-10 S/m) liquids.
• Use as small a container as possible to minimize damage in the event of fire.
• Keep the room at a proper humidity.
Ambient humidity exceeding 65% will prevent static.
For Reference
Anti-static equipment (anti-static clothing, shoes and matting) and charge measurement equipment
(potentiometer) are sold by specialty manufacturers.
SIL-20A/20AC XVII
SIL-20AHT/20ACHT
Introduction
XVIII SIL-20A/20AC
SIL-20AHT/20ACHT
Precautions for Mobile Phase Selection and Use
CAUTION
• Do not use resin parts for the high-pressure tubing while pumping at high pressures.
Pumping at high pressure may cause resin tubing to be ruptured or disconnected, which could result in
mobile phase leaks. Please note the maximum withstand pressure of each part when resin parts are
used for the high-pressure tubing.
• Do not use the solvents listed below as the mobile phase when PEEK tubing is used
for plumbing. These solvents degrade the strength of the PEEK resin, which could
cause the tube to burst and the mobile phase to splash. Use stainless steal tubing.
Tetrahydrofuran (THF), chloroform, hexafluoroisopropanol (HFIP), concentrated sulfuric acid,
concentrated nitric acid, dichloroacetic acid, acetone *1), dichloromethane, dimethyl sulfoxide
(DMSO).
*1) Briefly using a weak solution of less than 0.5% acetone in water (e.g. in order to check gradient
performance) will present no problems.
Suppliers of the PEEK resin provide information about chemical resistance of PEEK which states that PEEK is
not affected by THF or chloroform. Such information, however, is presented as general guidelines, and it also
recommends testing of PEEK parts prior to use under specific conditions for the actual application.
The following are some data from test examples performed by Shimadzu regarding the chemical resistance of
PEEK components (tubing, high-pressure valve rotor, and needle seal) to several types of solvents. Although
apparently good results are shown in some combinations of solvent, tubing ID and pressure, this information
is merely for reference and should not be taken as guarantee on the chemical resistance of PEEK
components.
Optional 'Vespel needle seal' (Part No. S228-48258-91), or 'GPC Kit for SIL-20A/20AC' (Part No. S228-
46606-96), must be used to replace the part where rank B or C is indicated.
CAUTION
Hexafluoroisopropanol (HFIP) cannot be used in any case, since it weakens Vespel and
PEEK and may cause a tube to burst and splash the solvent.
Doing so will weaken the Vespel or PEEK components in the flow line, and this could result in splashing
the solvent.
[PEEK tubing]
The chemical resistance of PEEK tubing is ranked as A, B, or C for each combination of solvent and tube ID.
This ranking is based on the results of testing done by delivery the solvent through the PEEK tube at the
specified pressure for thirty days. Observation was made after the testing as to cracking, leaks, and changes
in mechanical strength.
(
A: There is no cracking, leak, or deformation.
B: There is no cracking or leak, but degrading in mechanical strength such as deformation is observed.
C: There is cracking or leak in the tubing.
SIL-20A/20AC XIX
SIL-20AHT/20ACHT
Introduction
Pressure
Solvent 0.13 mm ID 0.25 mm ID 0.5 mm ID Remark
(MPa)
20 C C C
100% THF
10 A B C
20 C C C
100% chloroform
10 B C C
20 A A A
100% acetonitrile
10 A A A
20 A A A
Water
10 A A A
Note: Cover PEEK tubing with a protective sleeve when using a high pressure.
(
A: Rotor should be replaced every 100,000 switching cycles.
B: Rotor should be replaced every 50,000 switching cycles.
C: Rotor should be replaced in less than 20,000 switching cycles.
20 A
100% THF
5 A
XX SIL-20A/20AC
SIL-20AHT/20ACHT
Precautions for Mobile Phase Selection and Use
20 A
100% chloroform
5 A
20 A
100% acetonitrile
5 A
20 A
Water
5 A
20 A
Methanol
5 A
[Needle seal]
The chemical resistance of needle seals is ranked as A, B, or C according to seal replacement intervals
determined by test results of continuous injections with the solvent delivered at 20 MPa and 10 MPa. Note
that the replacement intervals shown here are not guaranteed since the needle seal life may vary due to other
conditions.
(
A: Needle seal should be replaced every 40,000 injections.
B: Needle seal should be replaced every 20,000 injections.
C: Needle seal should be replaced in less than 20,000 injections.
Pressure
Solvent PEEK Needle Seal Vespel Needle Seal Remark
(MPa)
20 C A
100% THF
10 C A
100% chloroform 20 C A
SIL-20A/20AC XXI
SIL-20AHT/20ACHT
Introduction
Pressure
Solvent PEEK Needle Seal Vespel Needle Seal Remark
(MPa)
20 A A
100% acetonitrile
10 A A
20 A A
Water
10 A A
NOTE
• Use only HPLC grade or comparable mobile phase, and filter it with a filter of 0.45 µm mesh or finer
before use to remove particulates and foreign matter.
• Halogen ions can corrode the stainless steel material (SUS316L) used in the plumbing, so if such
materials are used for the wetted parts of the equipment, avoid, as much as possible mobile phases
that contain halogen ions - such as KCl, NaCl and NH4Cl or mobile phases that generate halogen ions
in certain reactions. If such mobile phases must be used, clean all flow lines thoroughly with distilled
water immediately after analysis.
• When SPD or a similar UV detector is used for high-sensitivity analysis, be sure to use HPLC grade
mobile phases that have a low absorptivity of UV rays.
• Always degas the mobile phase, as air bubbles may tend to form during solvent mixing or during
temperature or pressure changes. Air bubbles may cause pump malfunctions and detector signal
noise.
• Understand the properties, including boiling points, firing point and viscosities, of the mobile phase.
"9.7 Mobile Phase Characteristics" P. 9-41.
XXII SIL-20A/20AC
SIL-20AHT/20ACHT
Warning Labels
Warning Labels
For safety operation, warning labels are affixed to where special attention is required.
Should any of these labels peel off or be damaged, obtain replacements from Shimadzu Corporation.
Warning label
(Part No. S228-42603)
SIL-20A/20AC XXIII
SIL-20AHT/20ACHT
Introduction
XXIV SIL-20A/20AC
SIL-20AHT/20ACHT
Contents
Introduction ......................................................................................................................I
Warranty and After-Sales Service .................................................................................III
Safety Instructions ......................................................................................................... V
Application Precautions ................................................................................................ V
Installation Site Precautions......................................................................................... VI
Installation Precautions............................................................................................... VII
Operation Precautions .................................................................................................. X
Precautions for Instrument Inspection, Maintenance, Adjustment and Care .............. XII
In an Emergency........................................................................................................ XIII
During a Power Outage ............................................................................................. XIII
Static Electricity Precautions ...................................................................................... XIV
Typical Cause of Static Electricity Accidents .............................................................XIV
Preventing Static Electricity Accidents........................................................................XV
Maintenance, Inspections, and Adjustment .............................................................. XVIII
Precautions for Mobile Phase Selection and Use ...................................................... XIX
Warning Labels ......................................................................................................... XXIII
Chapter 1 Configuration
1.1 Overview ..........................................................................................................1-2
SIL-20A/20AC Contents-1
SIL-20AHT/20ACHT
Contents
Chapter 3 Preparation
3.1 Turning Power ON/OFF ...................................................................................3-2
Contents-2 SIL-20A/20AC
SIL-20AHT/20ACHT
Contents
SIL-20A/20AC Contents-3
SIL-20AHT/20ACHT
Contents
Contents-4 SIL-20A/20AC
SIL-20AHT/20ACHT
Contents
SIL-20A/20AC Contents-5
SIL-20AHT/20ACHT
Contents
Chapter 6 Troubleshooting
6.1 Troubleshooting and Corrective Action ............................................................6-2
In Case of Leaking ....................................................................................................6-5
Contents-6 SIL-20A/20AC
SIL-20AHT/20ACHT
Contents
SIL-20A/20AC Contents-7
SIL-20AHT/20ACHT
Contents
Chapter 8 Maintenance
8.1 Periodic Inspection and Maintenance ..............................................................8-2
8.1.1 Prior to Inspection and Maintenance ............................................................... 8-2
8.1.2 List of Periodic Inspection and Maintenance ................................................... 8-2
Contents-8 SIL-20A/20AC
SIL-20AHT/20ACHT
Contents
8.5 Replacing and Inspecting Low-Pressure Valve Rotor and Stator ..................8-17
8.5.1 Removing the Low-Pressure Valve Rotor and Stator ................................... 8-17
8.5.2 Installing the Low-Pressure Valve Rotor and Stator ..................................... 8-19
8.5.3 Resetting the Usage Frequency .................................................................... 8-20
8.6 Replacing and Inspecting High-Pressure Valve Rotor and Stator ASSY .......8-21
8.6.1 Before Removing the High-Pressure Valve Rotor and Stator ASSY ............ 8-21
8.6.2 Removing the High-Pressure Valve Rotor and Stator ASSY ........................ 8-22
8.6.3 Installing the High-Pressure Valve Rotor and the Stator ASSY .................... 8-24
8.6.4 Resetting the Usage Frequency .................................................................... 8-26
8.8 Inspecting (Replacing) and Ultrasonic Bath Cleaning of Suction Filter ..........8-33
8.8.1 Removing the Suction Filter .......................................................................... 8-33
8.8.2 Installing the Suction Filter ............................................................................ 8-34
SIL-20A/20AC Contents-9
SIL-20AHT/20ACHT
Contents
Contents-10 SIL-20A/20AC
SIL-20AHT/20ACHT
Contents
Index
SIL-20A/20AC Contents-11
SIL-20AHT/20ACHT
Contents
Contents-12 SIL-20A/20AC
SIL-20AHT/20ACHT
1 Configuration
1
Contents
1.1 Overview
This instrument is an autosampler that is designed for use with Prominence series High Performance Liquid
Chromatograph. The applicable pressure is 20 MPa at maximum with SIL-20A/20AC, 35 MPa with SIL-
20AHT/20ACHT. The injection capacity ranges from 0.1 µL up to a maximum of 2,000 µL (with optional
accessories installed).
There are two modes for sample injection; standard injection mode that facilitates condition setting, and
bracket sequence analysis mode that the bracket sequence analysis can be performed in a certain cycle. A C
model instrument is equipped with a sample cooler that is able to control the sample temperature in the range
between 4 and 40 °C. With this feature, a sample that decomposes at the room temperature can be cooled
and analyzed continually.
1-2 SIL-20A/20AC
SIL-20AHT/20ACHT
1.3 Sample Injection
Rinsing
port
Measuring pump
Sample loop
2 1
Low-
pressure
3 valve 5
4
Manual syringe 1 Solvent delivery
2 module
Rinse solution
3 6
4 5
Needle
Injection port Column
High-pressure valve
(Inject)
Fig. 1.1
1. Standby (READY)
Mobile phase from the reservoir is pumped, in order, through the high-pressure valve, sample loop, needle,
injection port and back through high-pressure valve, before reaching the analysis column.
Rinsing
port
Measuring pump
Sample loop
2 1
Low-
pressure
3 valve 5
4
Manual syringe 1 Solvent delivery
2 module
Rinse solution
3 6
4 5
Needle
Injection port Column
High-pressure valve
(Inject)
Fig. 1.2
SIL-20A/20AC 1-3
SIL-20AHT/20ACHT
1. Configuration
Rinsing port
Measuring pump
Sample loop
2 1
Low-
pressure
3 valve 5
4
Manual syringe 60
2 1 Solvent delivery
module
Rinse solution
3 6
Needle 4 5
Injection port Column
High-pressure valve
(Load)
Fig. 1.3
Sample loop
Needle
Measuring pump
Rinsing
port
2 1
Low-
pressure
3 valve 5
4 Solvent delivery
Manual syringe 2 1 module
Rinse solution 3 6
4 5
Fig. 1.4
1-4 SIL-20A/20AC
SIL-20AHT/20ACHT
1.3 Sample Injection
4. Sample aspiration
The needle is inserted into the vial. Then the measuring pump draws the sample into the needle and sample
loop.
1
Sample loop
Measuring pump
Rinsing
port
2 1
Low-
pressure
3 valve 5
4 2 1
Solvent delivery
Manual syringe module
Rinse solution 3 6
Vial
4 5
Fig. 1.5
Sample loop
Needle
Measuring pump
Rinsing
port
1
2
Low-
pressure
3 valve 5
4
Manual syringe 2 1 Solvent delivery
module
Rinse solution 3 6
4 5
Fig. 1.6
SIL-20A/20AC 1-5
SIL-20AHT/20ACHT
1. Configuration
6. Start of analysis
The needle is inserted into the injection port, and the high-pressure valve rotates 60° counterclockwise to the
injection position. The sample is injected into the flow lines and, along with the mobile phase, passes through
the high-pressure valve and into the column, where analysis begins.
Rinsing
port
Measuring pump
Sample loop
2 1
Low-
pressure
3 valve 5
4
Manual syringe 2 1 Solvent delivery
module
Rinse solution
3 6
4 5
Fig. 1.7
Rinsing
port
Measuring pump Sample loop
2 1
Low-
pressure
3 valve 5
4
Manual syringe Solvent delivery
2 1
module
Rinse solution
3 6
4 5
Fig. 1.8
1-6 SIL-20A/20AC
SIL-20AHT/20ACHT
1.3 Sample Injection
2 1
Low-
pressure
3 valve 5
4
Manual syringe 2 1 Solvent delivery
module
Rinse solution
3 6
4 5
Column
High-pressure valve
(Inject)
Fig. 1.9
SIL-20A/20AC 1-7
SIL-20AHT/20ACHT
1. Configuration
[SIL-20A/20AC]
Q'ty
No. Part Part No. SIL-20A SIL-20AC Remark
(S228-45006-) (S228-45007-)
1-8 SIL-20A/20AC
SIL-20AHT/20ACHT
1.4 Component Parts
Q'ty
No. Part Part No. SIL-20A
(S228-45006-)
SIL-20AC
(S228-45007-)
Remark 1
21 Drain tubing adapter S228-43347 1 1
28 Connector S228-50602 1 1
[SIL-20AHT/20ACHT]
Q'ty
No. Part Part No. SIL-20AHT SIL-20ACHT Remark
(S228-45119-) (S228-45120-)
SIL-20A/20AC 1-9
SIL-20AHT/20ACHT
1. Configuration
Q'ty
No. Part Part No. SIL-20AHT SIL-20ACHT Remark
(S228-45119-) (S228-45120-)
ID identification
26 SUS tubing, ID 0.17 × 1000 mm S228-46609-94 1 1 ∗
mark (white) 3)
28 Connector S228-50602 1 1
33 Ferrule S228-16000-10 1 1
NOTE
The parts of No.27, 28, 29, and 30 are used to extend rinse solution inlet tubing or to connect the suction filter
ASSY directly without using a degassing unit.
1-10 SIL-20A/20AC
SIL-20AHT/20ACHT
1.5 Optional Parts
Rinsing Pump
To rinse the sampling needle with two or more types of rinse solutions.
SIL-20A/20AC 1-11
SIL-20AHT/20ACHT
1. Configuration
Maintenance Kit
The maintenance kit consists of major consumable parts and tubing parts.
"9.5.3 Maintenance Kit" P. 9-37
CAUTION
Do not use PEEK tubing when performing GPC analysis since PEEK tubing is not strong enough for this
purpose. The tubing may break and the solvent may splash.
Also, do not use the mobile phase that contains Hexafluoroisopropanol (HFIP) with either PEEK or
stainless tubing. It may weaken the resin such as Vespel and PEEK and cause the solvent to splash.
NOTE
1-12 SIL-20A/20AC
SIL-20AHT/20ACHT
1.5 Optional Parts
1 When removing or mounting the needle seal XR, a spanner 8 10 (Part No. S086-03006) and the dedicated removal tool (Part No.
S228-50570) are required.
A spanner 8 10 is provided as standard while the removal tool is not. Please purchase a removal tool as well when purchasing a
needle seal XR for the first time.
2 If you purchase an additional needle seal XR for replacement, select any of the following three types depending on the part you need
to replace.
Housing, needle seal XR Repair part S228-50391 Needle seal housing: 1 pc.
NOTE
For details about the mounting procedure, refer to the instruction manual packed with the needle seal XR kit
(S228-50452-92).
Removal
tool
Needle seal
housing
SIL-20A/20AC 1-13
SIL-20AHT/20ACHT
1. Configuration
Extended Sample Loop for Inert Kit for SIL-20A/20AC Water 20.0 MPa
S228-45405-43
(Sample loop for 500 µL Injection) Solvent 9.8 MPa
1-14 SIL-20A/20AC
SIL-20AHT/20ACHT
1.5 Optional Parts
NOTE
When the instrument has been modified with this modification kit, the Expansion Loop Base Kit (Part
No. S228-61450-41) is required for using the 500 µL or 2 mL option loop.
Set the upper limit for the injection volume depending on the capacity of the sample loop connected.
"[MAX Inj. Volume]" P. 5-35
Sample Racks
Please select according to the purpose and content of analysis.
Contact your Shimadzu representative regarding recommended microtiter plates.
Screen
Name Vial Type, Volume Capacity For Model Part No.
Display
A and C
1 mL-C Glass 1 mL 175 vials S228-37614-92
models
SIL-20A/20AC 1-15
SIL-20AHT/20ACHT
1. Configuration
Screen
Name Vial Type, Volume Capacity For Model Part No.
Display
Glass 4 mL,
Plastic (PP) 4 mL, A and C
4 mL-C 50 vials S228-37616-92
0.3 mL to accommodate models
4 mL vials
1-16 SIL-20A/20AC
SIL-20AHT/20ACHT
1.5 Optional Parts
1.5-mL vial cooling rack (70 vials or 105 vials) Vial bottom temperature = temperature setting 3 C
(Note *)
The following table indicates the temperature control performance when using various types of optional
sample racks.
Sample Rack Name Environment Liquid Volume Vial Used Measurement Site
1-mL vial rack 30 C 70% Water 700 L Glass vial Vial bottom center
4-mL vial rack 30 C 70% Water 3 mL Glass vial Vial bottom center
Deep-well plate rack (96-well) 30 C 70% Water 1 mL Nalge Nunc flat-bottom plate Well center
SIL-20A/20AC 1-17
SIL-20AHT/20ACHT
1. Configuration
Vials
The following types of vials can be used in the sample racks.
4-mL Vial
Borosilicate
4 mL S228-21287-91 General
glass
1.1-mL Vial
General and
Borosilicate small-capacity
× 1.1 mL S228-21283-91
glass Needle stroke is
less than 50 mm
1-mL Vial
General and 200 ea. w/cap
Polypropylene
small-capacity (See TIP
× 1 mL Cap: S228-31600-91
Needle stroke is " Vial Material"
polyethylene
less than 50 mm P. 1-19.)
Borosilicate
glass
1-mL Vial 1 mL S228-39699-91 General 250 ea. w/cap
Cap:
polyethylene
0.3-mL Vial
Borosilicate
0.3-mL Vial (Spares) 300 µL S228-16850-91 100 ea.
glass
0.3-mL Vial
100 ea. w/spring,
Borosilicate used inserted into
× 300 µL S228-21284-91 Small-capacity
glass aforementioned 4-
mL vial
Borosilicate
0.3-mL Vial (Spares) 300 µL S228-21285-91 100 ea.
glass
1-18 SIL-20A/20AC
SIL-20AHT/20ACHT
1.5 Optional Parts
1
Part Capacity Material Part No. Application Remark
1.5-mL Vial
Silicone Rubber Silicone rubber 1.1-mL Vial
- S221-26718-93 100 ea.
Septum w/PTFE cover 0.3-mL Vial
(S228-16847-92)
NOTE
NOTE
Vial Material
Both glass and plastic (polypropylene) vials are available for use, however, to prevent problems during
analysis the following precautions should be observed when selecting the type of vial.
Glass Vials
There is a possibility that ionic substances, such as acids or bases, may be adsorbed onto the glass surface.
If ionic substances are analyzed under these circumstances, precision will be poor and the reliability of the
analysis will be lost. When using glass vials, employ a sample solvent to restrict adsorption of the substance.
The following kinds of sample solvents are used.
• 10 mM to 100 mM aqueous perchloric acid solution or a mixture of that and an organic solvent.
(Use acetonitrile, methanol, or ethanol as the organic solvent.)
• An organic solvent solution of 10 mM trifluoroacetic acid (TFA).
(Use acetonitrile, methanol, or ethanol as the organic solvent. However, trifluoroacetic acid will be detected
when detecting absorbance in the 200 nm to 220 nm range.)
In the event that one of these sample solvents cannot be used, use a plastic vial. Note that alkalis and
hydrogen fluorides will chemically attack glass.
SIL-20A/20AC 1-19
SIL-20AHT/20ACHT
1. Configuration
Plastic Vials
The hydrophobic properties of substances are the cause of surface adsorption in plastic vials. The precision
of analysis will be poor in this situation as well. The higher the polarity of the sample solvent, the greater the
effect. The adsorption of hydrophobic substances can be suppressed through the use of low-polarity sample
solvents, but if the polarity is too low, the possibility arises of additives in the plastic dissolving off the surface
of the vial. Consequently, use the following sample solvents.
• Mixtures of water or a buffering solution with an organic solvent.
The organic solvent content should be 20% to 50% (V/V). (Use acetonitrile, methanol, or ethanol as the
organic solvent.)
In the event that one of these sample solvents cannot be used, use a glass vial. As discussed above, note
that organic solvents promote the deformation of plastic.
Microtiter Plates
When using a sample cooler, do not use microtiter
plates with a raised bottom, shallow wells, and a gap
above 2 mm between the bottom of the wells and the
bottom of the plate. Using this type of plate will create a
gap between the cooling plate on the rack and the
microtiter plate or deep-well plate. Water condensation
may occur in this gap, making it impossible to obtain
accurate analysis results.
Fig. 1.10
It is recommended that the following microtiter plates or deep-well plates and corresponding mats are used
with this autosampler.
Material: polypropylene,
Microtiter plate 267245 series (NUNC)
capacity: 0.5 mL
Material: polypropylene,
278752 (NUNC)
capacity: 2 mL
Deep-well plate
Material: polypropylene,
P-DW-20-C (AXYGEN)
capacity: 2 mL
1-20 SIL-20A/20AC
SIL-20AHT/20ACHT
1.5 Optional Parts
Material: polypropylene,
Deep-well plate 4Ti-0130 (4titude)
capacity: 1.85 mL
Easy Peel
AB-0745 (ABgene)
Peel-Seal
4Ti-0521 (4titude)
Mat Pierce-Seal
4Ti-0531 (4titude)
Permanent Sheet PP
298-37851
(Wako Pure Chemical Industries, Ltd.)
Material: polypropylene,
Microtiter plate 267245 series (NUNC)
capacity: 0.5 mL
Material: polypropylene,
278752 (NUNC)
capacity: 2 mL
Deep-well plate
Material: polypropylene,
P-DW-20-C (AXYGEN)
capacity: 2 mL
NOTE
The sealing mats having the features (1) and (2) described below may cause the needle or needle seal flow
line to be clogged. If you use such a sealing mat, pay careful attention to clogging.
(1) Adhesive-backed mats (adhesive on the entire face that will contact the plate)
Regardless of the sample solvent type, as the instrument is used, the adhesive may attach to the external
needle surface and the internal surface of the flow line, causing sample aspiration or peak area
calculation to fail, or clogging of the flow line.
SIL-20A/20AC 1-21
SIL-20AHT/20ACHT
1. Configuration
Rack Changers II
Rack changers make it possible to perform analysis with up to 12 microtiter plates or deep-well plates.
S228-45164-31
S228-45164-32
S228-45164-38
Rack Changer II S228-45164-41 With rack cooling function
S228-45164-42
S228-45164-48
S228-45164-58
When using 1.5 mL sample vial plates on the Rack Changer/C not equipped with a window on the front panel,
be sure to use the Extended Plate Kit for Rack Changer (part No.: S228-50829-91).
NOTE
This kit can be operated on any of the work stations (or the driver) shown below.
LabSolutions LC Ver. 5.30 and later SIL-20A/20AC series Ver. 1.21 and later
LabSolutions DB/CS Ver. 6.00 and later Ver. 1.20 and later Rack Changer/C Ver. 1.11 and later
Rack Changer II Ver. 2.00 and later
LabSolutions LCMS Ver. 5.00 and later
1-22 SIL-20A/20AC
SIL-20AHT/20ACHT
2 Parts Identification and Function
2
Contents
Keypad
To operate and configure settings.
Press to show the operation keys.
Panel F
(When using the
door sensor function,
P.2-3 injection can be
at the left performed only if
panel F is attached.)
P.2-3
at the right
2-2 SIL-20A/20AC
SIL-20AHT/20ACHT
2.1 Front Section Interior
Injection port
The samples are injected
here.
SIL-20A/20AC 2-3
SIL-20AHT/20ACHT
2. Parts Identification and Function
2.2 Back
Fuse holders
Changer connector
2-4 SIL-20A/20AC
SIL-20AHT/20ACHT
2.3 Names and Functions of Display Panel and Keypad
Display panel
status.
NOTE
Keypad
No. Display or Indicator Function
Rack display Displays the model of the sample rack set in the autosampler.
Control vial rack display Indicates whether or not there is a control vial rack.
SIL-20A/20AC 2-5
SIL-20AHT/20ACHT
2. Parts Identification and Function
2.3.2 Keypad
Deletes the set line in the repeat injector table or the sample
Delete key
table.
2-6 SIL-20A/20AC
SIL-20AHT/20ACHT
2.3 Names and Functions of Display Panel and Keypad
For performing the operations for arrow keys indicated in the top
part of the numeric keypad.
shift Shift key When this key is pressed, [Shift pressed] appears on the display
screen. Press any key or shift again to cancel [Shift
pressed]. 2
For entering the well number when using a microtiter plate or a
ABC - WXYZ Letter keys
deep-well plate.
SIL-20A/20AC 2-7
SIL-20AHT/20ACHT
2. Parts Identification and Function
2-8 SIL-20A/20AC
SIL-20AHT/20ACHT
3 Preparation
3
Contents
Fig. 3.1
Initial Screen
3-2 SIL-20A/20AC
SIL-20AHT/20ACHT
3.2 Rinse Solution and Waste Containers Preparation
WARNING 3
Do not use cracked or damaged waste container(s). They could be broken.
CAUTION
The waste container must be positioned lower than the instrument (for example, on the floor). If it is
positioned higher than the instrument, liquid will not be drained, and will leak from the connections.
Check that the drain tubings are attached in the way shown in the following diagram. (The upper outlet is
for the rinse solution, the center outlet is for condensation (only with C models) and the lower outlet is for
liquid leaked inside the equipment.) Attach a drain tubing adapter (accessory) to the mouth of the waste
container, and make sure that the tip of the drain tubing connected to the rinse solution outlet is not
immersed in the waste. If the tip of the drain tubing is immersed in the waste, the waste solution may flow
inside of the instrument and may break the instrument.
SIL-20A/20AC 3-3
SIL-20AHT/20ACHT
3. Preparation
CAUTION
When using a highly volatile acid for rinse solution:
If rinse solution contains highly volatile acids (1% or higher formic acid or acetic acid solution, 0.1% or
higher TFA solution, etc.), follow the instructions given below. If analysis is continued for a long time with
such a rinse solution, volatile components may cause metals in the instrument to corrode.
• When the analysis is complete, purge the rinse solution with water or methanol that does not include any acids, and
open the front door to ventilate the instrument.
• Avoid using a solution that contains an acid concentration higher than those listed above. Dilute the solution
sufficiently before use.
3-4 SIL-20A/20AC
SIL-20AHT/20ACHT
3.3 Rinse Solution Selection
CAUTION
When using a buffer solution for mobile phase:
If a buffer solution is used for mobile phase, follow the instructions given below. Depending on the type of
buffer solution, tubing may become clogged.
• During injection from an autosampler, rinse solution and mobile phase are mixed in the tubing that extends between
the high-pressure valve and the measuring pump. Before use, confirm that salts do not precipitate when rinse
solution and mobile phase are mixed.
When sample is injected, the flow lines shown with solid lines in Fig. 3.3 are filled with rinse solution. Those
shown with dashed lines are filled with mobile phase. The high-pressure valve rotates before measuring sample
as shown in Fig. 3.4 and compresses the mobile phase under high pressure, from high-pressure valve port Nos.
3
1 and 2. Depending on the pumping pressure, rinse solution and mobile phase may be mixed in the circled area
in the figure, which may result in salt deposition.
2 1
Low-
pressure
3 valve 5
4
Manual syringe Rinse solution 2 Solvent delivery
1 module
3 6
4 5
Column
High-pressure valve
(Inject)
Fig. 3.3
Rinsing port
Measuring pump
Sample loop
Mobile phase and
2 1 rinse solution may
Low-
pressure partly be mixed.
3 valve 5
4
Manual syringe 2 1 Solvent delivery
60 module
Rinse solution 3 6
Needle 4 5
Column
High-pressure valve
(Load)
Fig. 3.4
• To prevent salt precipitation, it is recommended that the organic solvent concentration of rinse solution be lowered
to 50% or less when using a buffer solution exceeding a concentration of 50 mmol.
SIL-20A/20AC 3-5
SIL-20AHT/20ACHT
3. Preparation
NOTE
When replacing the solvent with an incompatible solvent, first replace with a compatible solvent as an
intermediate rinse solution before replacing with the desired solvent.
L:1.5ml-C/R:CntR
NOTE READY
When the [RINSE SPEED] is 35 µL/s, the purging flow
rate is about 0.3 mL/min. Recommend to set 25 min at
[PURGE TIME] for replacing with a new solvent in the
flow line completely.
To change the PURGE TIME, refer to "[PURGE TIME]"
P. 5-19.
2 Press .
Rinse solution will be applied to purge the flow
lines. PURGING LINE
TIME LEFT 4.0
NOTE
3-6 SIL-20A/20AC
SIL-20AHT/20ACHT
3.5 Preparing Samples
CAUTION
If insoluble substances, such as dust or solids, are mixed in the mobile phase or sample, the high-
3
pressure valve stator or rotor or the outlet tubing in the flow line may be clogged.
Besides the sliding surface on the high-pressure valve stator or rotor may be scratched, resulting in leaks
within a very short time.
To prevent the entry of dust or solids, filter the mobile phase and sample through the membrane filter
(0.45 m or 0.22 m) beforehand.
High-viscosity samples may not be injected correctly according to the volume setting. Dilute high-viscosity
samples before use.
Membrane filter
Fig. 3.5
Vial
Fig. 3.6
CAUTION
• When loading into a vial, place the silicon septum on the vial so that the PTFE surface is facing down
(liquid side) before attaching the cap.
If the septum is positioned incorrectly, the solvent may dissolve the silicon rubber.
• Only use vial septum provided by Shimadzu.
Septum provided by other vendors may produce fragments that could clog the flow line or may prevent
successful penetration by the needle.
SIL-20A/20AC 3-7
SIL-20AHT/20ACHT
3. Preparation
3-8 SIL-20A/20AC
SIL-20AHT/20ACHT
4 Basic Operation
4
Contents
CAUTION
Condensation may occur with the C models if the door is left open while the cooler is performing
temperature regulation. Also, when using the door sensor, the autosampler will not operate if the front
door is open.
Fig. 4.1
Fig. 4.2
4-2 SIL-20A/20AC
SIL-20AHT/20ACHT
4.1 Preparing the Samples
3 Slide the sample rack along the guides all the way
to the back of the instrument. The sample rack
clicks into place when it is inserted correctly.
CAUTION
If the sample rack is not inserted correctly, the needle
may miss the vial opening and become bent.
4
Fig. 4.3
Fig. 4.4
SIL-20A/20AC 4-3
SIL-20AHT/20ACHT
4. Basic Operation
NOTE
MTP rack
Fig. 4.5
3 Slide the MTP rack all the way to the back of the
instrument. The MTP rack clicks into place when it
is inserted correctly.
"Fig. 4.3" P. 4-3
Fig. 4.6
4-4 SIL-20A/20AC
SIL-20AHT/20ACHT
4.1 Preparing the Samples
NOTE
4
The amount of sample introduced into the vial must not
exceed the corresponding height shown on the right. If
more than this amount is introduced, sufficient cooling of
15 mm max. 15 mm max. 27 mm max.
the liquid may not be possible.
(approx. 450 µL (approx. 1 mL (approx. 2 mL
max.) max.) max.)
Fig. 4.7
Fig. 4.8
Fig. 4.9
SIL-20A/20AC 4-5
SIL-20AHT/20ACHT
4. Basic Operation
hooks
holes
Fig. 4.10
Fig. 4.11
4-6 SIL-20A/20AC
SIL-20AHT/20ACHT
4.2 Creating an Analysis Sequence Table
The procedure for creating the following sample table is described using the settings for line 0. The line
number is set automatically.
NOTE
This is not usable when the system controller CBM-20A/20Alite or SCL-10Avp is connected. 4
Sample table example
line rack from to rep inj volume runtime
0 1 1 9 10 20 5.00
1 1 20 30 10 10 10.00
2 1 30 39 1 10 30.00
L:1.5ml-C/R:CntR
READY
2 Press .
The analysis sequence table title screen will be
briefly displayed, and then replaced by the Editing
parameter setting screen. Sample Table
SIL-20A/20AC 4-7
SIL-20AHT/20ACHT
4. Basic Operation
NOTE
4-8 SIL-20A/20AC
SIL-20AHT/20ACHT
4.2 Creating an Analysis Sequence Table
9 Press .
The sample table on the next line appears.
1 ™1
NOTE
SIL-20A/20AC 4-9
SIL-20AHT/20ACHT
4. Basic Operation
Deleting a Line
2 Press .
The line displayed will be deleted, and the line that 0 1
follows will be displayed. If no lines follow, the
display will be as shown on the right.
Inserting a Line
2 Press .
The new line will be added to the table.
4-10 SIL-20A/20AC
SIL-20AHT/20ACHT
4.3 Starting Injection
2 Press start .
The start indicator on the display panel illuminates, and the autosampler injects the first specified
sample.
NOTE
When a data processor is used, it takes some time to print analysis results. To allow for this, set the
autosampler's analysis time (RUN TIME) to a value slightly longer than that of the data processor's analysis
4
time (STOP TIME). The value should allow time for the report to be printed. Note that starting the data
processing unit by the event cable (provided as standard accessory) may fail, if analysis cycle of autosampler
is shorter than that of the data processing unit.
For how to set the data processor's analysis time, refer to the data processor manual.
NOTE
If the open/close door detection is enabled and the door is opened during sample injection, operation ceases.
Operation resumes as soon as the door is closed.
SIL-20A/20AC 4-11
SIL-20AHT/20ACHT
4. Basic Operation
RINSING LINE
NOTE
4-12 SIL-20A/20AC
SIL-20AHT/20ACHT
4.5 Finishing Injection
4
4.5 Finishing Injection
Fig. 4.12
SIL-20A/20AC 4-13
SIL-20AHT/20ACHT
4. Basic Operation
4.6 Rinsing
To ensure long-term, safe, and trouble-free operation, follow these rinsing procedures when analysis have
been completed.
CAUTION
When a buffer solution has been used as a mobile phase or rinse solution, the flow lines must be cleaned
with distilled or de-ionized water.
Otherwise, any remaining buffer solution evaporates and crystallizes over time. This residue could
damage the instrument or clog the flow lines.
The mobile phase and sample flow lines must be cleaned separately. Follow the procedures below.
Rinsing port
Measuring pump
Sample loop
1
2
Low-
pressure
3 valve
5
4
Manual syringe 1 Solvent delivery
2
module
Rinse solution
3 6
Needle 4 5
Injection port Column
High-pressure valve
(Inject)
Fig. 4.13
1 Replace the mobile phase in the reservoir with distilled or de-ionized water.
2 Run the pump until the mobile phase in the flow lines (shown in the figure below) has been completely
replaced with water.
4-14 SIL-20A/20AC
SIL-20AHT/20ACHT
4.6 Rinsing
5 Run the pump again, until the water in the mobile phase flow lines has been completely replaced with
methanol.
1 Replace the water in the rinse solution container with distilled or de-ionized water.
2 Press .
4
Rinse solution is pumped from the measuring pump, and the flow lines are purged for 25 minutes.
NOTE
The default setting for the purge time is 25 minutes. Reset this setting if it has been changed.
"3.4 Purging Air Bubbles" P. 3-6
1 Remove the tubing from the No.5 port of the high-pressure valve (outlet tubing).
Check that there is no clog in the upstream flow lines.
2 Clean the outlet tubing by reverse-rinsing or by cutting the end of tubing to remove clogging.
If the clog cannot be removed, replace the tubing.
"8.13.2 Reverse Rinsing of the Flow Lines" P. 8-43
"8.14 Replacing Outlet Tubing" P. 8-44
3 Demount the high-pressure valve following the procedure in "8.6 Replacing and Inspecting High-
Pressure Valve Rotor and Stator ASSY" P. 8-21.
Clean the rotor and stator with an ultrasonic cleaning bath.
(For use in the condition above, carry on this operation after approximately 20,000 injections.)
Replace the rotor with a new one after approximately 100,000 injections.
"8.6 Replacing and Inspecting High-Pressure Valve Rotor and Stator ASSY" P. 8-21
SIL-20A/20AC 4-15
SIL-20AHT/20ACHT
4. Basic Operation
water carefully.
4-16 SIL-20A/20AC
SIL-20AHT/20ACHT
5 Application Operation
5
Contents
L:1.5ml-C/R:CntR PARAMETER
READY Enter to Select
Auxiliary function settings.
• Parameter
• Control
• System
• Changer
0 1 1 1 1
10 10.00
Used to create repeat injection tables for performing
periodic injections.
0 1 1 1 1
10 10.00
Used to create sample tables for performing analysis
with standard injection operations.
This is not usable when the system controller CBM-20A/20Alite or SCL-10Avp is connected.
5-2 SIL-20A/20AC
SIL-20AHT/20ACHT
5.1 Display Screens
Initial screen
L:1.5ml-C/R:CntR
READY
RINSE SPEED 35
Input 1-35
CE
SIL-20A/20AC 5-3
SIL-20AHT/20ACHT
5. Application Operation
NEEDLE STROKE 52
CE Input 17-54
5-4 SIL-20A/20AC
SIL-20AHT/20ACHT
5.1 Display Screens
Clear RepInjtbl0
CE 0:No 1:Yes
STAT
CE Enter to Edit
5
Analysis pause setting P.5-32
PAUSE 0
CE 0:NO 1:YES
ZHOME
CE Enter to Start
SIL-20A/20AC 5-5
SIL-20AHT/20ACHT
5. Application Operation
SELECT EVENT2 0
CE 0:Ev 1:St 2:Sd
5-6 SIL-20A/20AC
SIL-20AHT/20ACHT
5.1 Display Screens
CE
SMALL ID VIAL
0:Off 1:On
0
5
Switching remote connector terminals
P.5-38
CBM LINK 1
CE 0:Int 1:Ext
SIL-20A/20AC 5-7
SIL-20AHT/20ACHT
5. Application Operation
STACK A CODE 0
CE Input 0 - 4
STACK B CODE 0
CE Input 0 - 4
STACK C CODE 0
CE Input 0 - 4
STACK D CODE 0
CE Input 0 - 4
STACK B STRK 45
Input 10 - 52
CE
STACK C STRK 45
Input 10 - 52
CE
5-8 SIL-20A/20AC
SIL-20AHT/20ACHT
5.1 Display Screens
STACK D STRK 45
CE Input 10 - 52
5
Changing to the next rack after sample
injection at the last well P.5-47
AUTO EXCHANGE 0
0:Off 1:On
CE
REMOVE DUMMY 0
0:MANUAL 1:AUTO
CE
RC STACK SCAN 0
0:AUTO 1:USER
CE
RC INITIALIZE
Enter to Start
CE
SIL-20A/20AC 5-9
SIL-20AHT/20ACHT
5. Application Operation
Initial screen
L:1.5ml-C/R:CntR
CE READY
RC SERIAL NUMBER
CE L20184500001
5-10 SIL-20A/20AC
SIL-20AHT/20ACHT
5.1 Display Screens
SIL-20A/20AC 5-11
SIL-20AHT/20ACHT
5. Application Operation
POSITION SENS
CE Enter to Start
5-12 SIL-20A/20AC
SIL-20AHT/20ACHT
5.1 Display Screens
ADJUST MTP
CE Enter to Start
CE
ERASE MTP ADJ
Enter to Erase 5
Sample aspiration volume compensation
factor P.5-77
ASP FACTOR 0
CE 0:AUTO 1:MANUAL
SIL-20A/20AC 5-13
SIL-20AHT/20ACHT
5. Application Operation
CANCEL DOORSW 0
0:No 1:Yes
CE
CANCEL VIALDET 0
0:No 1:Yes
CE
OP MODE 0
0:20A 1:HT
CE
INITIALIZE PARAM
CE Enter to Init
PARAMETER LOCK 0
0 : O f f 1:O n
CE
5-14 SIL-20A/20AC
SIL-20AHT/20ACHT
5.1 Display Screens
SIL-20A/20AC 5-15
SIL-20AHT/20ACHT
5. Application Operation
NOTE
When this instrument is controlled by the system controller, values of [COOLER TEMP] through [Repeat Inj
Table] (except [EVENT]) in the Parameter Settings Group need to be set on the system controller (or the LC
workstation).
RINSE VOLUME For setting the replacing volume of rinse solution. P.5-21
RINSE SPEED Sets flow rate of rinse solution when replacing the solution. P.5-21
For setting the well number when using a microtiter plate or a deep-well
MTP WELL P.5-26
plate.
For setting the sample injection order when using a microtiter plate or a
MTP ORDER P.5-27
deep-well plate.
Repeat Inj Table For making settings related to bracket sequence analysis. P.5-29
5-16 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
NOTE
When this instrument is controlled by the system controller, [STAT] and [PAUSE] in the Control Settings Group
do not work. Set these using the functionality of the system controller (or LC workstation).
Clear Rep Inj tbl For deleting the sample table used for bracket sequence analysis. P.5-30
MANUAL PURGE For drawing in rinse solution with the manual syringe. P.5-32
5
Z HOME For raising the needle during transportation. P.5-33
TEST INJ PORT For checking that the needle is lowered correctly into the injection port. P.5-33
PURGE (Ext Pump) For purging with a second rinse solution using a rinsing pump (optional). P.5-33
CNT RACK STRK For setting the lowering distance of the needle in the control vial rack. P.5-35
MAX Inj. Volume For setting the maximum volume of injection. P.5-35
For switching the function of event output 1 between event output and
SELECT EVENT1 P.5-36
start output.
For switching the function of event output 2 among event output, start
SELECT EVENT2 P.5-36
output, and shutdown output.
For switching the function of event output 3 between error output and
SELECT EVENT3 P.5-36
event output.
For setting the needle's rinsing method when using a rinsing pump
RINSE METHOD P.5-37
(optional).
For setting the needle's rinsing time when using a rinsing pump
EXT RINSE TIME P.5-38
(optional).
CUT OFF LOOP Set when using the loop cut function. P.5-39
SIL-20A/20AC 5-17
SIL-20AHT/20ACHT
5. Application Operation
DISP RACK STATUS Displays the status of racks 1 to 12 in the Rack Changer II. P.5-43
REMOVE RACK Set when removing the rack-changer rack from the instrument. P.5-47
LED LIGHT Turn on the LED inside the Rack Changer II for about 10 seconds. P.5-50
AUTO EXCHANGE Changes the rack to the next one during sample analysis of the last well. P.5-47
Set whether or not to remove the rack-changer rack from the instrument
REMOVE DUMMY P.5-48
during the time other than analysis.
RC INITIALIZE Checks the presence or absence of racks at all the stacks. P.5-50
1 Press CE .
Initial screen appears.
L:1.5ml-C/R:CntR
2 Press
Press
.
to return the previous screen.
READY
5-18 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
[COOLER TEMP]
Sets the temperature when using a sample cooler.
The current cooler temperature is displayed on the
second line. COOLER TEMP 15
NOTE
ACTUAL TEMP 15
5
This setting is possible only with C models.
The Rack Changer II (if used) is also set to the same
temperature.
4-40 C 15 C
[PURGE TIME]
Sets the time for which the flow lines are purged.
Enter purge time using the numeric keypad, and press
. PURGE TIME 25.0
Input 0.1 - 25.0
Set Range Default value
SIL-20A/20AC 5-19
SIL-20AHT/20ACHT
5. Application Operation
[RINSE MODE]
Selects the rinsing method used for the needle during
sample injection.
Enter the rinse mode number with the numeric keypad RINSE MODE 0
and press . Input 0-3
0 No rinsing.
NOTE
[RINSE DIPTIME]
Sets the length of time to dip the needle into the rinsing
port during needle rinse.
Enter the desired time with the numeric keypad and RINSE DIPTIME 0
press . Input 0-60
NOTE
5-20 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
[RINSE VOLUME]
Sets the volume of rinse solution that is used for
replacement of the rinse solution in the rinsing port.
Enter the rinse volume with the numeric keypad and RINSE VOL 200
press . Input 0-2000
0-2000 µL 200 µL
NOTE
5
flow lines after sample injection.
" 7. Purge of measurement flow line (rinse solution
aspiration)" P. 1-6 and " 8. Purge of measurement
flow line (rinse solution discharge)" P. 1-7 in "1.3
Sample Injection" P. 1-3.
NOTE
[RINSE SPEED]
Sets the discharge rate of the rinse solution during
rinsing in µL/sec.
RINSE SPEED 35
NOTE Input 1-35
Set a small value when using a rinse solution with a high
viscosity that is likely to cause bubbles during pumping.
SIL-20A/20AC 5-21
SIL-20AHT/20ACHT
5. Application Operation
[SAMPLE SPEED]
Sets the rate at which the sample is aspirated by the
needle in µL/sec.
Enter the value with numeric keypad and . SAMPLE SPEED15.0
Input 0.1-15.0
Set Range Default value
0.1-15 µL/sec
(Increment:
15.0 µL/sec
0.1 µL/sec, for rates <1.0 µL/sec, and
1.0 µL/sec, for rates > 1.0 µL/sec)
NOTE
CAUTION
When using the 50 L sample loop ASSY, set
[SAMPLE SPEED] to 5 L/sec or less.
If the speed is fast, the injection volume may not be
precise or may be reproducible.
[NEEDLE STROKE]
Sets the distance that the needle descends into the vial.
When the rack is changed, this parameter is
automatically reset to the default value (the needle goes NEEDLE STROKE 52
to the depth of 2 mm from the bottom of the vial). This Input 17-54
parameter needs to be adjusted for each of the different
rack types.
Enter the value with numeric keypad and .
The setting ranges for different types of rack are shown
in the following table.
5-22 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
NOTE
CAUTION
When using one of the following vials or another thin-tipped small-capacity vial, set the needle stroke to
50 mm or less.
If a value greater than 50 mm is set for these vials, the tip of the needle may touch the vial bottom since it
is higher than other glass vials. This may result in varied aspiration amounts or damage to the needle tip.
NOTE
The needle stroke must be set so that there will be at least 1 mm left between the needle tip and the bottom of
the vial or well. If there is no space between the needle tip and the bottom of the vial or well, the needle tip will
contact the vial or well and may fail in sample aspiration, resulting in false analysis results.
In addition, even if the same kinds of microtiter plates or deep-well plates are used with the same needle
stroke setting, the distance between the needle tip and the well bottom may vary 3 mm maximum due to the
rack structure depending on whether the autosampler is used independently or is used in combination with a
Rack Changer II.
SIL-20A/20AC 5-23
SIL-20AHT/20ACHT
5. Application Operation
[When the autosampler is used independently (microtiter plate rack or deep-well plate rack)]
When the well bottom thickness at the microtiter plate is 1 mm and the needle stroke setting is 45 mm (default),
the needle tip will move down to the depth 6 mm from the well bottom surface ( as shown in "Fig. 5.1").
Well bottom
Needle stroke setting
(= descending distance of the needle): 45 mm
Microtiter plate or Gap between the needle tip
deep-well plate and the well bottom: 6 mm
Fig. 5.1
Fig. 5.2
5-24 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
NOTE
The needle stroke setting range and default value for each plate type for the Rack Changer II is given below.
CAUTION
When using plastic vials or small-capacity vials with narrow tips, set "42" (mm) or less for the needle
stroke.
If a value greater than "42" (mm) is set, since the bottom position of these vials is higher than that of glass
vials, there may be cases where the needle hits the bottom, resulting in variations in the amount of sample
injection or breakage of the needle tip.
SIL-20A/20AC 5-25
SIL-20AHT/20ACHT
5. Application Operation
[MTP WELL]
Set the well type of microtiter plates to be loaded in a
rack when microtiter plates are used. Select whether the
well type setting is to be downloaded from CBM-20A/ MTP WELL 0
20Alite or to be set on the instrument. Enter the set value 0:REMOTE 1:LOCAL
using the numeric keypad and press .
NOTE
5-26 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
[MTP ORDER]
When injecting samples from a microtiter plate, set
whether priority is given to columns or rows. Enter the
column priority mode (0:A1A2) or the row priority mode MTP ORDER 0
(1:1A1B) with the numeric keypad and press . 0:A1A2 1:1A1B
SIL-20A/20AC 5-27
SIL-20AHT/20ACHT
5. Application Operation
Fig. 5.4
5-28 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
[EVENT]
Sets the contact output for external output terminals. It is
used, for example, to switch flow-line switching valves.
Set the connector number for which the contacts close. EVENT 0
Input 0 - 123
Set value Function
23
123
Connector 2, 3's terminals are closed.
1 Used.
SIL-20A/20AC 5-29
SIL-20AHT/20ACHT
5. Application Operation
CONTROL
Enter to Select
[Clear SMPTBL]
Clears the analysis sequence table.
Clear SMPTBL 0
0:No 1:Yes
2 Enter the set value by the numeric keypad and
press .
[Clear RepInjtbl]
Clears the repeat injection table.
5-30 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
[STAT]
Interrupts analysis based on a sample table to perform
immediate analysis for one sample.
NOTE
1 Press
press
in the control setting screen and
repeatedly until the [STAT] screen
appears. STAT
Enter to Edit
SIL-20A/20AC 5-31
SIL-20AHT/20ACHT
5. Application Operation
[PAUSE]
Stops analysis temporarily.
1 Analysis is paused.
[MANUAL PURGE]
Draws in the rinse solution using the manual syringe.
Use the following procedure to perform manual purging.
NOTE
5-32 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
[Z HOME]
Used when the instrument is not to be used for a long
time or before moving the instrument.
Press to move the needle. ZHOME
The needle is raised to the highest point and moved to Enter to Start
the center of the equipment.
NOTE
NOTE
SIL-20A/20AC 5-33
SIL-20AHT/20ACHT
5. Application Operation
[HPV TEST]
Check the high pressure valve.
After rotating the high pressure valve, output the start
signal to the event terminal. HPV TEST
Check the high pressure valve to use this function, if the Enter to Start
ghost peak will appear or the carry over will occur.
When you will change or clean the high pressure valve;
"8.6 Replacing and Inspecting High-Pressure
Valve Rotor and Stator ASSY" P. 8-21.
SYSTEM
Enter to Select
[LOCAL]
Sets whether this instrument is operated by system
controller or the instrument operates independently
when system controller is connected. LOCAL 0
Enter the desired value, and press . 0:Remote 1:Local
After setting, turn off the power and then turn it on again.
Set
Mode Function
value
[KEY CLOSE]
Press to prohibit key entry.
After this, key operation is not available.
KEY CLOSE
NOTE Enter to Close
To release this function, press shift while pressing
.
5-34 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
[BRIGHTNESS]
Sets the brightness of display screen.
Enter the set value and press .
Value range is 1 to 4 and 4 is the brightest. BRIGHTNESS 3
Input 1-4
5
press . Input 17 - 54
17-54 52
100 L
When optional sample loop ASSY 500 L
50 to 2000 L or 2 mL is used, enter 500 L or 2000 L.
When sample loop ASSY 50 L is used,
enter 50 L.
NOTE
SIL-20A/20AC 5-35
SIL-20AHT/20ACHT
5. Application Operation
[SELECT EVENT1]
Selects the output of No. 1 external output terminals.
This is used, for example, to switch flow-line valves.
Enter the set value using the numeric keypad and press SELECT EVENT1 0
. 0:Ev 1:St
[SELECT EVENT2]
Selects the output of No. 2 external output terminals.
This is used, for example, to switch flow-line valves.
Enter the set value using the numeric keypad and press SELECT EVENT2 0
. 0:Ev 1:St 2:Sd
NOTE
[SELECT EVENT3]
Selects the output of No.3 external output terminals. This
is used, for example, to switch external valves.
Enter the set value by the numeric keypad and press SELECT EVENT3 0
. 0:Error 1:Event
5-36 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
[RINSE METHOD]
Sets the needle rinsing method when using the optional
rinsing pump.
Enter the set value by the numeric keypad and press
.
RINSE METHOD 0
Input 0-6
Set value Function
SIL-20A/20AC 5-37
SIL-20AHT/20ACHT
5. Application Operation
NOTE
[SMALL ID VIAL]
When samples vials with a small capacity are used,
atmospheric changes in the vials during sample
measurement can cause incorrect measurements. This SMALL ID VIAL 0
function can be used to reduce the influence of these 0:Off 1:On
changes in atmospheric pressure.
Select [1:On] when using small-capacity vials.
NOTE
[CBM LINK]
Sets the link destination of system controller.
Enter the desired value, and press .
After setting, turn off the power and then turn it on again. CBM LINK 1
0:Int 1:Ext
Set value Function
5-38 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
[BEEP MODE]
Sets operation of buzzer.
Enter a set value and press .
BEEP MODE 0
0:On 1:Alm 2:Off
Set value Function
5
[CUT OFF LOOP]
When analysis is started after the sample injection, the
high-pressure valve typically remains in the injection
position until the analysis is complete. However, when CUT OFF LOOP 0
this function is enabled, the high-pressure valve is 0:Off 1:On
switched to the load position for a specified period of
analysis time.
NOTE
NOTE
Solvent delivery
2 1 module
Set the high-pressure valve switching time for [C TIME].
"[C TIME]" P. 5-40 3 6
4 5
High-pressure Column
valve (Inject)
Fig. 5.5
SIL-20A/20AC 5-39
SIL-20AHT/20ACHT
5. Application Operation
NOTE
mobile phase. 4 5
High-pressure Column
valve (Load)
Fig. 5.6
Set value Function
[C TIME]
This item is enabled when [CUT OFF LOOP] is set to 1
(On).
Set the time for the high-pressure valve to switch to the C TIME 1/ 0.1
load position after analysis starts and the time for it to 1-999/0.1-999.9
return to the injection position. Refer to the example on
the next page.
NOTE
5-40 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
Setting
SIL-20A/20AC 5-41
SIL-20AHT/20ACHT
5. Application Operation
CAUTION
If the actual analysis time is longer than the one set in the sample table, an ERROR may be generated.
Ensure that the analysis time setting and the valve switching time setting for [CUT OFF LOOP] are made
correctly.
Setting
5-42 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
NOTE
RACK CHANGER
Enter to Select
When using the following plates with "1" (384-well
microtiter plates, 384-well deep-well plates, or 1.5-mL
vial plates), be sure to use the "Enhancing Kit for Rack
Changer II Plates (Part No.: S228-50829-92)".
2 Press
12 in order.
to display the status of racks 1 to
RACK 1 MTP-96
The rack number and type are displayed on the READY
first line and the rack status is displayed on the
second line.
[STACK A CODE]
Enter the set value by the numeric keypad and press
.
STACK A CODE 0
Set value Function Input 0 - 4
0 96-well microtiter plate is used.
SIL-20A/20AC 5-43
SIL-20AHT/20ACHT
5. Application Operation
[STACK B CODE]
Enter the set value by the numeric keypad and press
.
STACK B CODE 0
Set value Function Input 0 - 4
0 96-well microtiter plate is used.
[STACK C CODE]
Enter the set value by the numeric keypad and press
.
STACK C CODE 0
Input 0 - 4
Set value Function
[STACK D CODE]
Enter the set value by the numeric keypad and press
.
STACK D CODE 0
Input 0 - 4
Set value Function
5-44 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
[STACK A STRK]
Set the distance of moving down the needle for stack A.
Depending on the stack code used, the default value and
setting range differ. Enter the stroke value by the STACK A STRK 45
numeric keypad and press . The default value Input 10 - 52
and setting range for each stack code is given in the
table below.
4
384-well microtiter plate is used (option, 1).
10-52
45
45
5
"[When the autosampler is used with Rack Changer II (rack-changer rack)]" P. 5-24
[STACK B STRK]
Set the distance of moving down the needle for stack B.
Depending on the stack code used, the default value and
setting range differ. Enter the stroke value by the STACK B STRK 45
numeric keypad and press . The default value Input 10 - 52
and setting range for each stack code is given in the
table below.
"[When the autosampler is used with Rack Changer II (rack-changer rack)]" P. 5-24
SIL-20A/20AC 5-45
SIL-20AHT/20ACHT
5. Application Operation
[STACK C STRK]
Set the distance of moving down the needle for stack C.
Depending on the stack code used, the default value and
setting range differ. Enter the stroke value by the STACK C STRK 45
numeric keypad and press . The default value Input 10 - 52
and setting range for each stack code is given in the
table below.
"[When the autosampler is used with Rack Changer II (rack-changer rack)]" P. 5-24
[STACK D STRK]
Set the distance of moving down the needle for stack D.
Depending on the stack code used, the default value and
setting range differ. Enter the stroke value by the STACK D STRK 45
numeric keypad and press . The default value Input 10 - 52
and setting range for each stack code is given in the
table below.
"[When the autosampler is used with Rack Changer II (rack-changer rack)]" P. 5-24
5-46 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
[REMOVE RACK]
Enter the set value by the numeric keypad and press
.
REMOVE RACK
0:Rack 1:Dummy
Set value Function
NOTE
The next rack is set when sample injection to 96-well deep-well plate H12
1
the last well has been completed.
1.5-mL vial plate (option, 1) 54
SIL-20A/20AC 5-47
SIL-20AHT/20ACHT
5. Application Operation
NOTE
[REMOVE DUMMY]
On completion of analysis the dummy rack is
automatically moved to the neutral position. This is used
when removing the rack-changer rack after analysis. REMOVE DUMMY 0
0:MANUAL 1:AUTO
Enter the set value by the numeric keypad and press
.
NOTE
5-48 SIL-20A/20AC
SIL-20AHT/20ACHT
5.2 Parameter in Auxiliary Functions
NOTE
5
• When "1" is selected, press within
10 seconds while the screen at the right is displayed
after the stack has been installed, to perform rack Enter to Init A
check operation at the stack. Left 10 sec
SIL-20A/20AC 5-49
SIL-20AHT/20ACHT
5. Application Operation
NOTE
[RC INITIALIZE]
Rack check operation is performed for all stacks.
[LED LIGHT]
Press to turn on the LED inside the Rack
Changer II for about 10 seconds.
LED LIGHT
NOTE Enter to Light
This is enabled only when the Rack Changer II with LED
illumination is used.
5-50 SIL-20A/20AC
SIL-20AHT/20ACHT
5.3 Using a Rack Changer II
NOTE
When using 384-well microtiter plates, 384-well deep-well plates, or 1.5-mL vial plates with the Rack
Changer II, be sure to use the "Enhancing Kit for Rack Changer II Plates (Part No.: S228-50829-92)".
( Refer to the Rack Changer II Instruction Manual.)
Adapter number
Adapter number (The lamp is illuminated when the adapter is set.)
Stack number
(rack number input in the sample table)
Stack D 10, 11, and 12 from the stack front side Stack C
NOTE
Stack B
Fig. 5.7
NOTE
When using an autosampler with a Rack Changer II, analysis is possible using racks other than rack-changer
racks.
Before removing the rack-changer rack from the autosampler, check that there is no rack on the rack-changer
rack. If a rack remains on the rack-changer rack, return the rack to the Rack Changer II.
"[REMOVE RACK]" P. 5-47
SIL-20A/20AC 5-51
SIL-20AHT/20ACHT
5. Application Operation
Analysis based on the following sample injection table and repeat injection table (interval = 4) is performed in
the way described below.
Sample injection table
line rack from to rep inj vol runtime
0 1 0 9 10 10 10
1 1 20 30 10 10 30
Repeat injection table
2 1 30 39 1 10 30
line rack from to rep inj vol runtime
3 1 50 59 10 10 30
0 1 80 80 1 100 30
4 1 60 60 1 200 30
1 1 81 81 5 100 30
5 1 70 79 1 100 30
2 1 82 82 1 100 30
6 1 71 71 1 100 30
7 1 72 72 1 100 30
Interval = 4
8 1 73 73 1 100 30
NOTE
This is not usable when the system controller CBM-20A/20Alite or SCL-10Avp is connected.
5-52 SIL-20A/20AC
SIL-20AHT/20ACHT
5.4 Setting Bracket Sequence Analysis
6 Line 8 of the analysis sequence table is executed. All the analyses have now been completed.
Use the following procedure to create a sample table and repeat injection table for this type of analysis.
L:1.5ml-C/R:CntR
READY
2 Press
screen.
to display the parameter setting
5
3 From the parameter setting screen, press
, and press repeatedly until the RepeatInjTable 1
[RepeatInjTable] screen is displayed. 0:OFF 1:ON
5 Press
screen.
CE two times to return to the initial
L:1.5ml-C/R:CntR
READY
6 Press .
The screen on the right will be briefly displayed, to
Editing Repeat
be replaced by the parameter setting screen. Injection Table
SIL-20A/20AC 5-53
SIL-20AHT/20ACHT
5. Application Operation
5-54 SIL-20A/20AC
SIL-20AHT/20ACHT
5.4 Setting Bracket Sequence Analysis
7 Press .
The screen for setting the next line appears.
0 ™1
NOTE
9 Press CE
completed.
when the table settings have been
3 Press .
The input value is validated.
SIL-20A/20AC 5-55
SIL-20AHT/20ACHT
5. Application Operation
5-56 SIL-20A/20AC
SIL-20AHT/20ACHT
5.4 Setting Bracket Sequence Analysis
8 Press .
The next line is displayed.
1 ™1
NOTE
5
5.4.2 Creating an Analysis Sequence Table during the Analysis
When the repeat injection table is used, a repeat injection table or an analysis sequence table cannot be
changed or added during the analysis.
When the repeat injection table is not used, the parameters can be changed or added from the second line
under the current analysis. Under the pause state, the parameters can be changed or added from the next
line.
SIL-20A/20AC 5-57
SIL-20AHT/20ACHT
5. Application Operation
5.5 VP Functions
VP functions support the validation of the instrument by check functions or displaying the instrument
information.
There are four groups for VP functions: Product Information, Maintenance Information, Validation Support,
and Calibration Support.
RC SERIAL NUMBER Displays the serial number of Rack Changer II. P.5-62
RC S/W ID Displays the program version number of Rack Changer II. P.5-62
HPV SEAL USED Displays the usage frequency of the high-pressure valve rotor. P.5-63
LPV SEAL USED Displays the usage frequency of the low-pressure valve rotor. P.5-64
5-58 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
ADJUST MTP For adjusting the position of microtiter plates or deep-well plates. P.5-71 5
ERASE MTP ADJ For deleting microtiter plates position data. P.5-76
LEAK THR For adjusting operation level of the leak sensor. P.5-79
NDLE SEAL For changing needle seal replacement alert value. P.5-79
HPV SEAL For changing HPV rotor replacement alert value. P.5-79
LPV SEAL For changing LPV rotor replacement alert value. P.5-79
EXT PUMP For changing rinsing pump replacement alert value. P.5-80
OP MODE For setting the mode for communications with the external controller. P.5-82
PARAMETER LOCK For setting the parameter lock with password. P.5-83
ADJUST INJ PORT For adjusting the position of the injection port. P.5-86
ERASE INJ.P ADJ For erasing injection port position data. P.5-89
SIL-20A/20AC 5-59
SIL-20AHT/20ACHT
5. Application Operation
Sets the transmitting medium between CBM-20A and the data processing
INTERFACE P.5-90
unit.
5-60 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
1 Press CE .
The initial screen appears.
L:1.5ml-C/R:CntR
READY
5
3 Press until the desired function appears.
To return to the previous screen, press SERIAL NUMBER
. L20164500001
SIL-20A/20AC 5-61
SIL-20AHT/20ACHT
5. Application Operation
[SERIAL NUMBER]
Shows the serial number of this instrument.
NOTE
SERIAL NUMBER
L20164500001
The serial number and software version number can only
be displayed. They cannot be changed.
[S/W ID]
Shows the name of software (same as the model name)
and version.
S/W ID: V1.21
NOTE SIL-20A
The serial number and software version can only be
displayed. They cannot be changed.
5-62 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
[TOTAL OP TIME]
Shows the total operating time of the instrument.
TOTAL OP TIME
1(h)
5
SIL-20A/20AC 5-63
SIL-20AHT/20ACHT
5. Application Operation
[NDLE FLUSH]
The screen on the right can be used to rinse the inside of
the needle with mobile phase when it is clogged.
"8.13.1 Rinsing Needle and Sample Loop" P. 8-42 NDLE FLUSH
Enter to Start
[P-SET]
This screen can be used to move the plunger position
when replacing the plunger seal and plunger.
"8.3 Replacing Plunger Seal" P. 8-8 P-SET
"8.4 Replacing and Inspecting Measuring Pump
Enter to P-SET
Plunger" P. 8-13
5-64 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
[HPV ROTATION]
This screen is used when replacing the high-pressure
valve‘s rotor seal. When this menu is executed, the high-
pressure valve rotates 50 times automatically. HPV ROTATION
It takes approx. 20 minutes to finish the operation. Enter to Start
2 Press .
The high-pressure valve rotates every several
HPV is rotating
Rot. Left 50
seconds 60 at a time automatically. The left
number of rotation is displayed in the second line. 5
NOTE
[LPV ROTATION]
This screen is used when replacing the low-pressure
valve‘s rotor seal. When this menu is executed, the low-
pressure valve rotates 50 times automatically. LPV ROTATION
It takes approx. 20 minutes to finish the operation. Enter to Start
NOTE
[PART REPLACEMENT]
Enters the replaced part No.
The part No. is recorded in the maintenance log.
PART REPLACEMENT
P/N: - -
SIL-20A/20AC 5-65
SIL-20AHT/20ACHT
5. Application Operation
[MAINTENANCE LOG]
Shows the maintenance log, which contains the most
recent parts replacement records (part No. and date) (up
to 20). MAINTENACE LOG
Enter to Display
Press repeatedly to show Log1 to Log10 in
sequence, and return to the title screen.
[OPERATION LOG]
Shows the operation log, which contains the most recent
password settings, parameter initialization, etc. (up to
10). OPERATION LOG
Enter to Display
Press repeatedly to show Log1 to Log10 in
sequence, and return to the title screen.
5-66 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
[ERROR LOG]
Shows the error log, which contains the most recent
errors (up to 10) with their dates.
ERROR LOG
Press repeatedly to show Log1 to Log10 in Enter to Display
sequence, and return to the title screen.
SIL-20A/20AC 5-67
SIL-20AHT/20ACHT
5. Application Operation
[DATE]
Shows/enters the date. Date
This value returns to "00-00-00" when the power is
turned off. When the instrument is controlled by the
DATE YY-MM-DD
system controller, the date is transmitted at the
connection.
™0-00-00
Example: Setting January 2, 2003
[TIME]
Shows/enters the time. Time
This value returns to "00:00:00" when the power is
turned off. When the instrument is controlled by the
TIME HH:MM:SS
system controller, the time is transmitted at the
connection.
™0:00:00
Example: Setting 5:30:55 p.m.
5-68 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
[MEMORY CHECK]
Runs the memory check on ROM and RAM.
Press to start.
Results are shown when checking is completed.
MEMORY CHECK
Enter to Start
NOTE
Result
SL ROM OK/RAM OK
5
[POSITION SENS]
When is pressed, the sensors inside the
autosampler (i.e., for the needle's X direction, the rack's
Y direction, the needle's Z direction, the high-pressure POSITION SENS
valve, the low-pressure valve, and the pump) perform Enter to Start
automatic operation checks.
SIL-20A/20AC 5-69
SIL-20AHT/20ACHT
5. Application Operation
Leak sensor
Fig. 5.8
CAUTION
The sensor must be dry when exiting this screen, or
leak sensor errors may occur.
Thermosensor body
4 Press
Press
to return to the [DATE] screen.
to return to the previous screen.
Fig. 5.9
5-70 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
CALIBRATION
Press func or VP
[Input PASSWORD]
Password should be registered by a system manager.
Press , input five numbers and press .
Input PASSWORD
Be sure to input five numbers. The default password is
[00000]. 5
If the password is input correctly, [ADJUST MTP]
function (subsequent function) appears.
[ADJUST MTP]
NOTE
SIL-20A/20AC 5-71
SIL-20AHT/20ACHT
5. Application Operation
Fig. 5.10
5-72 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
Z mount
5
Jig rack
teaching
Screw
Fig. 5.11
(2) Removal of the jig rack teaching
NOTE
SIL-20A/20AC 5-73
SIL-20AHT/20ACHT
5. Application Operation
WARNING
During this adjustment, operation will not stop when
the door is open. Do not reach into the auto injector
during this procedure; you could be injured.
4 Press .
The [ADJUST MTP] screen is displayed.
ADJUST MTP
5 Press .
The needle moves close to hole A1 in the near-
Enter to Start
side microtiter plate (the left position of the rack)
and stops.
5-74 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
7 Press .
The position is determined, the finely adjusted
position is stored in memory, and the needle
moves close to hole A1 of the rear-side microtiter
plate (the deep, left position of the rack) and
stops.
NOTE
NOTE
12 Press
Press
to display the next screen.
to return to the previous screen.
Press to return to the initial screen.
CE
SIL-20A/20AC 5-75
SIL-20AHT/20ACHT
5. Application Operation
NOTE
• When the jig rack teaching has been used, remove the
jig from the Z mount.
ADJUST MTP
Enter to Start
2 Press .
The [ERASE MTP ADJ] screen will be displayed. ERASE MTP ADJ
Enter to Erase
3 Press .
Select the data to be erased, and press .
NOTE
4 Press
Press
to display the next screen.
to return to the previous screen.
Press CE to return to the initial screen.
5-76 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
NOTE
[ASP FACTOR]
This screen is used for compensating sample injection
5
precision. There are two compensation methods
available: automatically obtaining a factor using the
gravimetric method or directly specifying a factor.
ASP FACTOR 0
0:AUTO 1:MANUAL
SIL-20A/20AC 5-77
SIL-20AHT/20ACHT
5. Application Operation
6 Press .
The sequence of 10 aspirations will begin.
Set Vial at No.1
NOTE Enter to Start
During the aspirations, the operation cannot be
canceled.
screen.
10 Press .
The [ASP FACTOR] screen will be displayed.
5-78 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
[LEAK THR]
Sets the level (threshold value) at which the leak sensor
is actuated. Use numeric keypad to enter the level, and
press . The setting range is [0-255]. LEAK THR 200
ActLv 62 / 255
NOTE
[NDL SEAL]
5
Changes the needle seal replacement alert level
(i.e.total number of injections before an alert is issued),
indicating that the needle seal needs to be replaced. NDL SEAL 40000
Use numeric keypad to enter the new value and press Input Alert Lv
.
Default value: 40000 (times)
[HPV SEAL]
Changes the high-pressure valve rotor seal replacement
alert level.
Use numeric keypad to enter the new value and press HPV SEAL 100000
. Input Alert Lv
Default value: 100000 (times)
[LPV SEAL]
Changes the low-pressure valve rotor seal replacement
alert level.
Use numeric keypad to enter the new value and press LPV SEAL 60000
. Input Alert Lv
Default value: 60000 (times)
SIL-20A/20AC 5-79
SIL-20AHT/20ACHT
5. Application Operation
[EXT PUMP]
Changes the rinsing pump (optional) seal replacement
alert level (i.e.total number of injections before an alert is
issued), indicating that the needle seal needs to be EXT PUMP 700000
replaced. Input Alert Lv
Use numeric keypad to enter the new value and press
.
Default value: 700000 (second)
[CANCEL DOORSW]
This function cancels open/close door detection.
When this function is enabled (detection is off), opening
the door will not stop the injection operation.
WARNING
When [1] is set, the autosampler will perform
injection even if the door is open or the panel F is
removed. Do not change the set value unless it is
absolutely required.
Doing so may cause injuries from the needle.
CAUTION
Do not reach into the auto injector while it is
operating. You could be injured.
5-80 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
[CANCEL RACKDET]
This function can be used to cancel automatic rack
detection if it has failed due to a broken sensor or rack
detector.
Enter the set value and press .
NOTE
Rack-changer rack 18
Not used (reserved) 19
CAUTION
If automatic rack detection is disabled ([1]), the
needle may descend below the bottom of the vial or
well if another rack is used for analysis. This could
result in clogging or bending the needle. Except
when adjusting the rack position ("[ADJUST RACK]"
P. 5-85) or an emergency arises, set "0".
SIL-20A/20AC 5-81
SIL-20AHT/20ACHT
5. Application Operation
[CANCEL VIALDET]
Use numerical keypad to enter the value, and press
.
CANCEL VIALDET 0
Set value Function 0:No 1:Yes
Automatic vial detection is enabled (default
0
setting).
[OP MODE]
Select the operation mode according to the type of
connected system controller.
1 SCL-10Avp
NOTE
[INITIALIZE PARAM]
Initializes the parameters and deletes the time programs.
NOTE
5-82 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
[PARAMETER LOCK]
In order to prohibit changing parameters by someone
except the administrator, this function locks the screen
by the password-input display. When the setting is "1: PARAMETER LOCK 0
ON", the password-input display appears at the timing of 0:Off 1:On
switching to the auxiliary function or VP function screen
from main screen.
When this setting is changed or each time the password
input is certificated, the log data is recorded to the
"OPERATION LOG".
"[OPERATION LOG]" P. 5-66
Initial screen
L:1.5ml-C/R:CntR
READY
Press 5
INPUT PASSWORD
Press
INPUT PASSWORD
Editing
Sample Table
Press
INPUT PASSWORD
VP function screen
SIL-20A/20AC 5-83
SIL-20AHT/20ACHT
5. Application Operation
[CHANGE PASSWORD]
Changes the password set.
CHANGE PASSWORD
1 Press .
The input screen appears.
Enter to Change
NOTE
5-84 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
[ADJUST RACK]
WARNING
During this adjustment, operation will not stop when
the door is open. Do not reach into the autosampler
during this procedure; Doing so may cause injuries
from the needle.
NOTE
1 Press .
Set a vial in position 1 of the rack used (1.5-mL,
1-mL, or 4-mL rack). Do not attach a septum to the ADJUST RACK
vial. Enter to Start
2 Press .
The needle stops above position 1 of the rack.
SIL-20A/20AC 5-85
SIL-20AHT/20ACHT
5. Application Operation
NOTE
When the needle position is less visible, use the jig rack
teaching.
"[ADJUST MTP]" P. 5-71
4 Press .
Adjustment is completed and the needle moves to
the injection port.
NOTE
WARNING
During this adjustment, operation will not stop when
the door is open. Do not reach into the autosampler
during this procedure; Doing so may cause injuries
from the needle.
1 Press .
The needle stops at the front central position of
the rack. ADJUST INJ PORT
Loosen the screws at 5 locations on the front of Enter to Start
the autosampler by hand and remove panel F.
Fig. 5.12
5-86 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
4 Press .
Fig. 5.13
SIL-20A/20AC 5-87
SIL-20AHT/20ACHT
5. Application Operation
6 Press .
In order to check that the position has been
entered correctly, the tip of the needle moves up Testing
and down approximately 2 mm at the position 1:OK 2:NG 3:MORE
where the seal is attached. Check that the needle
is lowered smoothly into the injection port as "Fig.
5.15".
Fig. 5.14
Fig. 5.15
Injecting
9 Select the [Z HOME] screen, and press
After installing the cover, press again.
.
I nj. Left 50
5-88 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
Press .
The rack position data is erased.
ERASE RACK.P ADJ
NOTE Enter to Erase
When data has been erased, the rack position must be
readjusted in the [ADJUST RACK] screen.
"[ADJUST RACK]" P. 5-85
[TEMP DELTA]
Calibrates the sample cooler temperature.
SIL-20A/20AC 5-89
SIL-20AHT/20ACHT
5. Application Operation
NOTE
CBM PARAMETER
Enter to Set
CBM parameter group is displayed when the instrument
is connected with CBM.
5-90 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
0 Realizes automatically.
NOTE
5
Depending on the setting for the system controller, this
item may not require setting and so therefore may not be
displayed.
0 Not used.
1 Used.
NOTE
SIL-20A/20AC 5-91
SIL-20AHT/20ACHT
5. Application Operation
NOTE
NOTE
5-92 SIL-20A/20AC
SIL-20AHT/20ACHT
5.5 VP Functions
12
13
Connects with C-R7A/C-R5A.
SIL-20A/20AC 5-93
SIL-20AHT/20ACHT
5. Application Operation
5.6.1 Preparation
To control the instrument by the CBM-20A or CBM-20Alite system controller, set the parameters as follows:
Set [LOCAL] to [0: Remote], [OP MODE] to [0: 20A].
5-94 SIL-20A/20AC
SIL-20AHT/20ACHT
5.7 Control by SCL-10Avp System Controller
5.7.1 Preparation
To control the instrument by the SCL-10Avp system controller, set the parameters as follows:
NOTE
This instrument cannot be controlled from a 10A-series system controller (SCL-10A or CBM-10A).
5.7.3 Attention
When using a control vial rack, set the rack number in the following way.
• 1-mL rack, 1.5-mL standard rack, 1.5-mL cooling rack, or 4-mL rack:
When performing sample injection from the control vial rack, set the rack number to [2].
• Microtiter plate rack or deep-well plate rack:
When performing sample injection from the control vial rack, set the rack number to [3].
When injecting from position 1 in the control vial rack, set [A01] or [01A], and when injecting from position
10, set [A10] or [10A].
If the control vial rack's vial number is set to [11] or a higher number or [B01-H12], sample injection stops
due to an error.
SIL-20A/20AC 5-95
SIL-20AHT/20ACHT
5. Application Operation
NOTE
• With SCL-10Avp, none of the VP functions except [PRODUCT INFORMATION] can be used. Use the VP
function screens of this instrument.
• To display system check reports on screen, execute the VP function [PRODUCT INFORMATION], and
display the system check reports on the screen of the SCL-10Avp.
• The Rack Changer II (optional) cannot be used with HT compatible mode.
When using a Rack Changer II, use CBM-20A/20Alite.
• When using a rinsing pump (optional), set the parameters with the auxiliary settings screens of this
instrument.
• Display and setting of CBM-20A parameters is not possible.
"5.5.7 CBM Parameter Group" P. 5-90
5-96 SIL-20A/20AC
SIL-20AHT/20ACHT
6 Troubleshooting
6
Contents
Power does not turn Power plug disconnected. • Connect plug correctly. P.9-10
ON even after
Power cord internal wires are • Replace with a new cord of the same type.
switching ON power. P.9-10
cut.
Power supply does not meet • Use power supply that meets specifications for
specifications for this this instrument. P.9-8
instrument.
No peaks. Mobile phase is not flowing. • Check whether pump is functioning normally.
1
Take corrective action as necessary.
6-2 SIL-20A/20AC
SIL-20AHT/20ACHT
6.1 Troubleshooting and Corrective Action
Peak retention time Pump flow rates unstable. • Check whether pump is functioning normally.
1
fluctuates. Take corrective action as necessary.
6
problem persists, replace the needle or the P.8-44
plumbing.
Peak shapes are Column performance has • Check column performance under known
abnormal (peaks are deteriorated. analysis conditions. If performance has
broad, or tailing, etc.). deteriorated, replace column.
Flow lines leaking. • See "In Case of Leaking" in this section. P.6-5
There is clogging in the • Clean the flow lines by reversing the flow
needle or the plumbing. direction.
P.8-43
• Clean the interior of the needle with a mobile
P.8-42
phase <NDLE FLUSH>.
P.8-35
• Clean by reversing the flow direction. If the
P.8-44
problem persists, replace the needle or the
plumbing.
Ghost peaks appear. No rinse solution. • Check whether rinse solution is present.
SIL-20A/20AC 6-3
SIL-20AHT/20ACHT
6. Troubleshooting
Poor reproducibility. Flow lines are not being • [PURGE] or [RINSE] the flow lines.
rinsed sufficiently, or there is • Add rinse solution. P.4-14
no rinse solution. • Operate [PUMP HEAD FLUSH].
Flow lines leaking. • See "In Case of Leaking" in this section. P.6-5
Baseline drifting. Flow lines dirty. • Thoroughly clean the instrument and detector
P.4-14
flow lines.
Flow rate (of the mobile • Replace the outlet tubing with stainless tubing of
P.8-44
phase) is too high. 0.17 mm, 0.30 mm inner diameter.
Flow lines clogged. • Rinse the flow lines with reverse flow.
P.8-43
• Check the flow lines and replace the tubing if
P.8-44
any clogging is found.
Column inlet pressure Column is clogged. • Check column pressure. If column is clogged,
is too high. replace it.
Flow lines clogged. • Rinse the flow lines with reverse flow.
P.8-43
• Inspect the flow line. Clean or Replace any
P.8-44
clogged plumbing.
6-4 SIL-20A/20AC
SIL-20AHT/20ACHT
6.1 Troubleshooting and Corrective Action
In Case of Leaking
Symptom Probable Cause Corrective Action Page
High-pressure valve Rotor and stator ASSY sealing • Replace the rotor seal, inspect the stator
P.8-21
leaking. ability has deteriorated. ASSY and replace it if necessary2
Low-pressure valve Rotor and stator sealing ability • Inspect the rotor and stator and replace them
P.8-17
leaking. has deteriorated. if necessary.2
Flow line connections Male nuts are loose or stripped. • Tighten male nuts.
leaking. • If tightening does not stop the leak, replace P.9-13
the male nuts and ferrules.
2 The high-pressure valve stator and the Low-pressure valve stator are made of ceramic.
If there are no visible scratches, they do not need to be replaced.
SIL-20A/20AC 6-5
SIL-20AHT/20ACHT
6. Troubleshooting
Pressure increase
Yes
Disconnect outlet No Check or replace Has the rotor been Rinse High pressure
operated by 10,000 No valve.
tubing from column column.
inlet 2. rotations min. since "[HPV
Is pressure still high? installed, ROTATION]"of "5.5.4
Perform Reverse- maintenanced last Maintenance
Yes time, or replaced? Information Group"
rinsing outlet tubing.
Disconnect outlet Is pressure still high? No "4.6.3 Cleaning
No the High-pressure
tubing from High "8.13.2
pressure valve 3. Reverse Rinsing of Valve" Replace the high-
Is pressure still high? the Flow Lines" pressure valve rotor
and clean the stator.
Yes Yes "8.6 Replacing
Yes
Replace outlet tubing. and Inspecting High-
"8.14 Pressure Valve Rotor
Replacing Outlet and Stator ASSY"
Tubing"
Check or replace
Remove needle from
No needle seal, needle or
injection port (NDLE
sample loop.
FLUSH).
"8.13.1 Rinsing
Is pressure still high?
Needle and Sample
Yes Loop"
"8.2 Replacing
Disconnect inlet
No Needle Seal"
tubing from High
"8.9 Replacing
pressure valve 4.
Needle"
Is pressure still high?
"8.7 Replacing
Yes Sample Loop"
6-6 SIL-20A/20AC
SIL-20AHT/20ACHT
6.2 Countermeasures against Clogging (Pressure Increase) in Flow Lines
1
6
Column
4
3 2
High-pressure valve
SIL-20A/20AC 6-7
SIL-20AHT/20ACHT
6. Troubleshooting
Similarly, insoluble matter in the sample can cause clogging in • Disposable filter
the system plumbing or column. If the sample is cloudy or if (Refer to p.114 - 115 of
(2) Insoluble matters
particulates are visible, filter the sample solution using a Shimadzu Column
in the sample
commercially available disposable filter before analysis. Such Catalogue for details.)
filters are available also from Shimadzu.
Dust in the environment can enter the flow line from the injection
(3) Suspended port and cause clogging. Normally this is less likely to occur
particles or dust in because the instrument is operated with the front door closed.
the environment Avoid dusty areas when working on the instrument with the front
door open for the purpose of maintenance, etc.
6-8 SIL-20A/20AC
SIL-20AHT/20ACHT
6.2 Countermeasures against Clogging (Pressure Increase) in Flow Lines
SIL-20A/20AC 6-9
SIL-20AHT/20ACHT
6. Troubleshooting
NOTE
Error message
Each message is classified into the following three types.
The type is indicated under the type column.
6-10 SIL-20A/20AC
SIL-20AHT/20ACHT
6.3 Error Messages
ERR HPV HOME Fatal Cause: High-pressure valve is not working correctly.
Action: Turn the power OFF and contact your
(HPV motor slip error)
Shimadzu representative.
ERR LPV HOME Fatal Cause: Low-pressure valve is not working correctly.
Action: Turn the power OFF and contact your
(LPV motor slip error)
Shimadzu representative.
ERR PUMP HOME Fatal Cause: Measuring pump does not operate correctly.
Action: Turn the power OFF and contact your
(Pump motor slip error)
Shimadzu representative.
6
(Vial not detected error)
without vial is skipped and the next analysis
will start.
ERR LEAK DETECT Alarm Concentration of organic mobile phase vapor inside
the instrument has exceeded the leak sensor
(Leak detection error)
actuation level.
Cause: Leak sensor was detected leakage.
Action: Inspect the leakage from the flow line.
Wipe out spilled liquid after fixing the leakage.
Cause: Sensor is too sensitive.
Action: Adjust the leak sensor actuation level.
"[LEAK THR]" P. 5-79
NDLE PROTECTED Fatal Cause: A foreign substance was detected at the tip of
the needle.
(Foreign substance detection error)
Action: Check for foreign substances inside the
autosampler.
SIL-20A/20AC 6-11
SIL-20AHT/20ACHT
6. Troubleshooting
ERR TEMP SENSOR Fatal Cause: There is an error in the sample cooler's
temperature sensor.
(Temperature sensor error)
Action: Turn the power OFF and contact your
Shimadzu representative.
DOOR IS OPEN Warning Cause: The front door is open or panel F has been
removed.
(Door open/close display)
Action: Close the front door or attach panel F.
ERR INJ VOL Alarm Cause: The injection volume exceeds the set value for
the maximum volume of injection.
(Injection volume error)
Action: Reduce the injection volume to a value less
than the set value of the maximum volume of
injection.
"[MAX Inj. Volume]" P. 5-35
6-12 SIL-20A/20AC
SIL-20AHT/20ACHT
7 Hardware Validation
7
This chapter provides instruction on hardware validation, which verifies the
performance of individual components and the instrument as a whole.
Contents
The operational protocol and criteria for this component and the HPLC system are described in this chapter to
assist the user in conducting validation. Refer to each the instruction manual for each component for
operational protocol of that specific component.
7-2 SIL-20A/20AC
SIL-20AHT/20ACHT
7.2 Implementation of Hardware Validation
7
After any maintenance, component performance must be re-validated. The type of validation depends on the
actual work done.
If the maintenance inspection cannot be performed solely by the specific component validation, system
validation is required.
NOTE
Maintenance information and results of hardware validation must be recorded and kept for future reference.
SIL-20A/20AC 7-3
SIL-20AHT/20ACHT
7. Hardware Validation
7.3.1 Environment
Instrument performance may be affected by abrupt changes in ambient temperature such as drafts from
heating and air conditioning vents.
The equipment should be installed in a room with minimal (< 2 C) temperature fluctuation and away from
sources of drafts and air currents.
WARNING
• Provide ample ventilation with no fire sources in vicinity
When flammable or toxic solvents are used as the mobile phase, the room must be properly ventilated.
When flammable solvents are used, open flame or other fire sources must be strictly prohibited.
CAUTION
• Avoid dust or corrosive gas
Avoid installing the instrument in places subject to excessive dust or corrosive gas since service life
and performance levels may be affected.
• Keep away from strong magnetic fields
Do not install the instrument near equipment that generates strong magnetic fields. If the power supply
line is subject to high electrical noise, use a commercially-available power surge protector.
• Provide adequate installation surface and space
The weight of A models is approx. 27 kg and C models approx. 30 kg. During installation, consider the
entire weight combined with other LC components.
The lab table on which this instrument is installed should be strong enough to support the total weight
of the LC system. It should be level, stable and have depth of at least 600 mm.
If these precautions are not followed, the instrument could tip over or fall off the table.
When components are installed side by side, maintain a keep space of at least 30 mm between the
components.
• Regulate room temperature and humidity
The room temperature should be between 4 and 35 C, with minimal temperature variations throughout
the course of a day. Humidity should be kept within 20-85%.
• Position instrument properly in the room
Install the instrument in a location that is free from vibration and away from sunlight, and heat/air
conditioning drafts.
7-4 SIL-20A/20AC
SIL-20AHT/20ACHT
7.4 Equipment Required for Validation
Testing Equipment
A list of testing equipment required for hardware validation is shown below. A certificate ensuring traceability
or inspection results should accompany each item of testing equipment that is used.
Equipment Description
For inspection of the temperature setting accuracy for the column oven and the
autosampler's sample cooler.
Thermo recorder
The thermo recorder must be certified as having an accuracy rating of 1.0 C for the
required temperature range (0 C to 50 C) at the time of inspection.
For inspection of the temperature accuracy for the column oven and autosampler's sample
cooler.
Thermocouple
The thermocouple must have a testing accuracy of ±0.6 C for the required temperature
range (0 C to 50 C) at the time of inspection.
DC voltage/current
For the hardware validation of the chromatopac.
The DC voltage/current generator must be certified as having an accuracy rating of
7
generator
±0.15% at the time of testing.
For inspection of the flow rate accuracy for the solvent delivery module.
Stopwatch
The stopwatch must be certified at 5'30" ±0.3sec at the time of inspection.
For inspection of the flow rate accuracy for the solvent delivery module.
Measuring flask
Obtain a 5 mL-measuring flask.
SIL-20A/20AC 7-5
SIL-20AHT/20ACHT
7. Hardware Validation
7-6 SIL-20A/20AC
SIL-20AHT/20ACHT
7.5 Validation: Autosampler
7.5.2 ROM, RAM Self Diagnosis Checks whether the memory (ROM, RAM) functions correctly.
7.5.4 Display, LED Test Checks the operation of display and LEDs.
7.5.5 Movement and Position Sensor Check Checks the movement and sensor parts of SIL-20A/20AC.
7.5.6 Injection Volume Accuracy Test Checks the accuracy of injection volume.
Check Procedure
MEMORY CHECK
4 Press .
"[MEMORY CHECK]" P. 5-69 SL ROM OK/RAM OK
SIL-20A/20AC 7-7
SIL-20AHT/20ACHT
7. Hardware Validation
Check Procedure
Check Procedure
CHECK CRITERIA : All the dots and LEDs on the screen illuminate.
7-8 SIL-20A/20AC
SIL-20AHT/20ACHT
7.5 Validation: Autosampler
Check Procedure
1 Press until [VALIDATION] appears.
POSITION SENS
Enter to Start
2 Press until [POSITION SENS] appears.
3 Press .
POSITION SENS
Checking
POSITION SENS
SIL SENS GOOD
7
CHECK CRITERIA : [SIL SENS GOOD] appears on the screen.
Check Procedure
SIL-20A/20AC 7-9
SIL-20AHT/20ACHT
7. Hardware Validation
2 Install all the plumbing of the LC system as described in each instruction manual.
3 Connect the resistor tube between the autosampler and the inlet of the detector.
5 Replace the mobile phase and cleaning liquid with water to purge.
7 Verify that the mobile phase flows out from the detector outlet and that there are no leaks anywhere in
the flow line.
9 Put 1 mL of water into a vial. Measure the weight of the vial by a calibrated balance and make a note of
it.
11 Measure the weight of the vial after analysis by a calibrated balance and make a note of it.
12 Measure the weight decrease of water in the vial between before and after analysis and calculate
injection volume at one time.
7-10 SIL-20A/20AC
SIL-20AHT/20ACHT
7.5 Validation: Autosampler
Check Procedure
1 Press until [VALIDATION] appears. 7
2 Press
appears.
until [LEAK SENSOR TEST] LEAK SENSOR TEST
Soak and Enter
"[LEAK SENSOR TEST]" P. 5-70
NOTE
Take care not to bend the leak sensor during the check.
(The thermosensor should not come in contact with the
leak tray of this instrument.)
SIL-20A/20AC 7-11
SIL-20AHT/20ACHT
7. Hardware Validation
Check Procedure
1 Inject the amount of water specified below into the vial and put a cap and a septum on it. Set the vial at
the below specified place.
2 Attach the 1.5-mL vial cooling rack (105 vials) to the instrument (C model), and insert the temperature
sensor into the vial set in step 1. The sensor must penetrate the septum and its tip touches the bottom
of the vial.
When carrying on the operation above, be careful not to bend the tip of the temperature sensor. Also be
careful of pulling sensor cable to prevent the sensor from coming off during temperature measurement.
3 Set the set temperature of sample cooler as 4 C, and start cooling. Keep the front door closed. Start
cooling at least one hour before starting the check so that measurement is ready by that time.
4 Read the thermometer and make a note of the temperature after confirming that the temperature has
reached the preset value and become stable. Calibrate the actual temperature depending on the result
of temperature measurement deviation from the temperature sensor's inspection sheet and make a
note of the temperature after calibrating.
CHECK CRITERIA
As follows, provided that room temperature is less than 30 C,
and humidity less than 60%.
Set temperature accuracy : 4 C ± 3.0 C
(When using microtiter plate, 4 C ± 6.0 C)
7-12 SIL-20A/20AC
SIL-20AHT/20ACHT
7.5 Validation: Autosampler
<Footnote>
The procedure of calculating the calibration (temperature
measurement deviation) is as follows.
A2-A1
A3 = (T3 - T1) + A1 T1
T2-T1
T3 T 2 [C]
A1
Fig. 7.1
If the judgement that the calibration value at every interval is linear, use the formula above to calculate the
calibration value for this interval. The calibration value here means the deviation [C] from the JIS table in
the inspection sheet for thermocouple or resistance tube.
SIL-20A/20AC 7-13
SIL-20AHT/20ACHT
7. Hardware Validation
• The LC system is comprised of many individual components. System validation is used to confirm the
function of each component as well as the performance of the entire system.
• The standard system validation procedure described in this section is used to determine whether the
LC system is functioning normally. This procedure constitutes the basis of the LC system capability
inspection.
• System validation is performed at installation, and periodically thereafter. If a problem occurs during
operation, system validation may be performed to determine whether the problem is in the LC system
or in the analysis method.
• If the LC system passes the system validation, it can be assumed that the LC system is normal and that
the problem lies in the particular analysis method or conditions being used.
• If the LC system does not pass the system validation, it may be assumed that there is an abnormality in
the system, and component validation must be performed to identify the malfunctioning component(s).
20 mg/L caffeine solution (included in Caffeine set (5 concentrations), Part No. S228-45725-42) or
caffeine solution prepared as described below.
<Preparation>
Sample
Weigh 20 mg of anhydrous caffeine, transfer to a 100 mL volumetric flask and dilute to volume
with water.
Transfer 1 mL of the solution to a 10 mL volumetric flask, and dilute to volume with water.
7-14 SIL-20A/20AC
SIL-20AHT/20ACHT
7.6 System Validation
Fig. 7.2
Fig. 7.3
SIL-20A/20AC 7-15
SIL-20AHT/20ACHT
7. Hardware Validation
Validation Procedure
procedures.
1.000mL MAX 20.0
0.0MPa MIN 0.0
setting procedures.
SET TEMP 40
Input 4 - 85
Validation" P. 7-17
272nm 0.000 AU
See the detector's instruction manual for setting
procedures.
D2 1.0000AUFS
7-16 SIL-20A/20AC
SIL-20AHT/20ACHT
7.6 System Validation
Fig. 7.4
Parameter Settings for Isocratic System Validation
The parameters to be set for the various devices when validation analysis of an isocratic system is performed
are given below.
CHECK CRITERIA
The RSD (C.V.)'s obtained must satisfy the following criteria:
Retention time RSD must not exceed 0.5%.
Peak area RSD must not exceed 1.0%.
SIL-20A/20AC 7-17
SIL-20AHT/20ACHT
7. Hardware Validation
A: Distilled water
B: Methanol
Mobile phases
A /B =60%/40%
Both the water (distilled) and the methanol should be HPLC grade.
Shim-pack VP-ODS (Part No. S228-34937-91), LUNA C18 (2) (Part No. 00F-4252-E0) or
Column
equivalent ODS column (Particle size 5 µm, Column Dimension: I.D. 4.6 mm × length 150 mm)
20 mg/L caffeine solution (included in Caffeine set (5 concentrations), Part No. S228-45725-42)
or caffeine solution prepared as described below.
< Preparation >
Sample
Weigh 20 mg of anhydrous caffeine, transfer to a 100 mL volumetric flask and dilute to volume
with water.
Transfer 1 mL of the solution to a 10 mL volumetric flask, and dilute to volume with water.
Fig. 7.5
7-18 SIL-20A/20AC
SIL-20AHT/20ACHT
7.6 System Validation
< For a system that has been using a mixture Fig. 7.6
of a water solution and an organic solvent as
mobile phase, or water plus an organic solvent
miscible with water (methanol, acetonitrile,
etc.) >
Clean the flow lines with water. Pass water
7
through the flow lines for 10 minutes, at a rate of
2 mL/min.
SIL-20A/20AC 7-19
SIL-20AHT/20ACHT
7. Hardware Validation
Validation Procedure
1 Set the pumping flow rate to 1 mL/min, and set the
concentration of mobile phase B parameter to
Pump's display screen
40%.
See the pump's instruction manual for setting
1.000mL MAX 20.0
procedures. 0.0MPa MIN 0.0
setting procedures.
SET TEMP 40
Input 4 - 85
3 Press on the pump panel, and
on the column oven panel. Pumping and
temperature regulation will start.
Verify that liquid flows through the detector outlet
tubing, and that there are no leaks from any of the
connections.
Validation" P. 7-21
272nm 0.000 AU
See the detector's instruction manual for setting D2 1.0000AUFS
procedures.
7-20 SIL-20A/20AC
SIL-20AHT/20ACHT
7.6 System Validation
Fig. 7.7
Parameter Settings for Gradient System Validation
The parameters to be set for the various devices when validation analysis of a gradient system is performed
are given below.
CHECK CRITERIA
The RSD (C.V.)'s obtained must satisfy the following criteria:
Retention time RSD must not exceed 0.5%.
Peak area RSD must not exceed 1.0%.
SIL-20A/20AC 7-21
SIL-20AHT/20ACHT
7. Hardware Validation
High-pressure valve's rotor, stator "8.6 Replacing and Inspecting High-Pressure Valve Rotor and
ASSY Stator ASSY" P. 8-21
If the check criteria is not passed after checking terms above, or if troubleshooting or corrective action
procedures are unclear, contact your Shimadzu representative.
Perform Troubleshooting
It is possible that some minor problem (such as air bubbles) has caused the system to fail the criteria.
Perform troubleshooting to check for such problems, and take action to eliminate any problems found.
For troubleshooting procedures for individual system components, see the applicable instruction manuals.
7-22 SIL-20A/20AC
SIL-20AHT/20ACHT
8 Maintenance
8
Contents
WARNING
• Unless the instructions here specified, turn off the power always and unplug the instrument prior to
performing inspection and maintenance. Otherwise, fire, electric shock or malfunction may occur.
CAUTION
• When replacing parts, use only the parts listed in "1.4 Component Parts" and "9.5 Maintenance Parts".
If any other parts are used, injury or malfunction may occur.
• Never remove the main cover. Otherwise, injury or malfunction may occur.
Contact your Shimadzu representative to remove the main cover.
NOTE
The replacement and maintenance periods listed in this table are not guarantee periods, but are presented
only as guidelines. These will vary depending on usage conditions.
8-2 SIL-20A/20AC
SIL-20AHT/20ACHT
8.1 Periodic Inspection and Maintenance
Cleaning the high-pressure valve Carry after approximately 10,000 times. P.8-21
Maintenance Interval
Inspection/Maintenance Item 1
year
2
years
3
years
6
years
Remark Page
8
Replacement of measuring
× P.8-8
pump plunger seal
Replacement of measuring
× P.8-13
pump plunger
SIL-20A/20AC 8-3
SIL-20AHT/20ACHT
8. Maintenance
Maintenance Interval
Inspection/Maintenance Item 1 2 3 6 Remark Page
year years years years
1 There are types of buffer solution that crystal or insoluble matter remains when dried up. Using such solution as a mobile phase and
keeping the instrument unused for a long time thereafter may significantly shorten the rotor lifespan. To prevent this, cleanse the flow
path thoroughly with distilled or deionized water after the use.
2 If you have too much cross contamination, replace the rinsing port cap.
8-4 SIL-20A/20AC
SIL-20AHT/20ACHT
8.2 Replacing Needle Seal
Optional
Vespel needle seal Consumable part S228-48258-91
(for GPC analysis)
1 When removing or mounting the needle seal XR, a spanner 8 10 (Part No. S086-03006) and the dedicated removal tool (Part No.
S228-50570) are required. A spanner 8 10 is provided as standard while the removal tool is not. Please purchase a removal tool as
well when purchasing a needle seal XR for the first time.
2 If you purchase an additional needle seal XR for replacement, select any of the following three types depending on the part you need
to replace.
Housing, Needle seal XR Replacement part S228-50391 Needle seal housing: 1 pc.
8
Consumable part/ Set of housing and 3 needle
Needle seal XR kit S228-50452-93
Replacement part seals.
NOTE
For details about the mounting procedure, refer to the instruction manual packed with the needle seal XR kit
(S228-50452-92).
SIL-20A/20AC 8-5
SIL-20AHT/20ACHT
8. Maintenance
Fig. 8.1
Fig. 8.2
8-6 SIL-20A/20AC
SIL-20AHT/20ACHT
8.2 Replacing Needle Seal
CAUTION
Do not use a spanner or some other tool to attach the
needle seal. Doing so may damage the seal.
CAUTION
If the panel F has not been reattached properly,
condensation may occur in the sample cooler.
8
4 From the initial screen, press twice.
The maintenance information group screen is
displayed. MAINTENANCE
Press func or VP
6 Press and
Reset the counter to [0].
.
NDL SEAL USED
0 / 40000
SIL-20A/20AC 8-7
SIL-20AHT/20ACHT
8. Maintenance
L:1.5ml-C/R:CntR
READY
4 Press .
The plunger will be fully retracted.
CHANGE THE SEAL
Enter t o Finish
8-8 SIL-20A/20AC
SIL-20AHT/20ACHT
8.3 Replacing Plunger Seal
CAUTION
If the pump head is pulled out diagonally, the plunger
Head holder
could be broken.
Fig. 8.4
8
Plunger seal
Fig. 8.5
Plunger seal
Seal holder
Fig. 8.6
SIL-20A/20AC 8-9
SIL-20AHT/20ACHT
8. Maintenance
Seal holder
Fig. 8.7
NOTE
New plunger
seal
Fig. 8.8
8-10 SIL-20A/20AC
SIL-20AHT/20ACHT
8.3 Replacing Plunger Seal
Pump head
CAUTION
If the pump head is pushed in forcefully, the plunger
could be broken.
Plunger seal
NOTE
Fig. 8.9
Press the seal surface using soft cloth or paper soaked
with 2-propanol when installing the seal holder to prevent
the dropping out the seal.
2 Place the two hex socket head bolts into the holes
in the pump head, and screw them in alternately
and uniformly with provided Allen wrench. Pump head
8
bolts securely with the Allen wrench.
Head holder
Fig. 8.10
5 Press .
Return the plunger to the original position.
CHANGE THE SEAL
Enter t o Finish
6 Press .
Start purging of the flow lines.
SIL-20A/20AC 8-11
SIL-20AHT/20ACHT
8. Maintenance
NOTE
When not even after replacement of the plunger seals, the surfaces of the plunger may be scratched or
nicked. If the plunger is scratched or nicked, replace it with a new plunger.
"8.4 Replacing and Inspecting Measuring Pump Plunger" P. 8-13
8-12 SIL-20A/20AC
SIL-20AHT/20ACHT
8.4 Replacing and Inspecting Measuring Pump Plunger
1 Press
screen.
CE repeatedly to display the initial
L:1.5ml-C/R:CntR
READY
4 Press .
The plunger will be fully retracted.
CHANGE THE SEAL
Enter t o Finish
SIL-20A/20AC 8-13
SIL-20AHT/20ACHT
8. Maintenance
Pump head
CAUTION
If the pump head is pulled out diagonally, the plunger
could be broken.
Fig. 8.11
CAUTION
When sliding the plunger tool onto the plunger, be Plunger
careful not to damage the plunger.
Fig. 8.12
NOTE
Fig. 8.13
8-14 SIL-20A/20AC
SIL-20AHT/20ACHT
8.4 Replacing and Inspecting Measuring Pump Plunger
Fig. 8.14
CAUTION
If the pump head is pushed in forcefully, the plunger
could be broken.
NOTE
4 Place the two hex socket head bolts into the holes
in the pump head, and screw them in alternately
8
and uniformly with provided Allen wrench.
NOTE
SIL-20A/20AC 8-15
SIL-20AHT/20ACHT
8. Maintenance
8-16 SIL-20A/20AC
SIL-20AHT/20ACHT
8.5 Replacing and Inspecting Low-Pressure Valve Rotor and Stator
CAUTION
If liquid is leaked from the low-pressure valve, first check that the rotor is not damaged in the way
described in steps 1 to 7 of "8.5.1 Removing the Low-Pressure Valve Rotor and Stator". If there is no
damage, carefully wipe the rotating and sliding surfaces of the rotor and stator with using wiper paper
soaked with 2-propanol. Dirt or dust on the sliding surfaces may adversely affect the sealing and cause
liquid to be leaked. If liquid leakage persists, replace the rotor and stator.
Necessary parts
8
2 Lower the rinse solution container to a position
lower than the low-pressure valve.
Male nut
Housing
Hex socket head bolt
Fig. 8.15
SIL-20A/20AC 8-17
SIL-20AHT/20ACHT
8. Maintenance
NOTE
Fig. 8.16
NOTE
Ring
When handling the rotor, try to only touch the outer
circumference. When returning the rotor to the
instrument, wipe all sliding contact surfaces with
2-propanol.
Stator ASSY
8-18 SIL-20A/20AC
SIL-20AHT/20ACHT
8.5 Replacing and Inspecting Low-Pressure Valve Rotor and Stator
Rotor
NOTE
Shaft
Shaft
When handling the rotor, try to only touch the outer
circumference. When returning the rotor to the
Rotor Alignment
instrument, wipe all sliding contact surfaces with
Mark
2-propanol. Sliding Notch
contact
surface
Fig. 8.18
NOTE Ring
Fig. 8.19 8
3 With the stator facing out of the instrument, insert
the ring and stator ASSY into the body. Be careful
not to drop the stator.
Stator part
Fig. 8.20
SIL-20A/20AC 8-19
SIL-20AHT/20ACHT
8. Maintenance
NOTE
4 Press and
Reset the counter to [0].
.
5 Press
screen.
CE until screen return to the initial
8-20 SIL-20A/20AC
SIL-20AHT/20ACHT
8.6 Replacing and Inspecting High-Pressure Valve Rotor and Stator ASSY
CAUTION
If liquid has leaked from the high-pressure valve, first check that the rotor is not damaged as described in
steps 1 to 5 of "8.6.2 Removing the High-Pressure Valve Rotor and Stator ASSY". If there is no damage,
carefully wipe the rotating and sliding surfaces of the rotor and stator with using wiper paper soaked with
2-propanol. Dirt or dust on the sliding surfaces may adversely affect the sealing and cause liquid to be
leaked. If liquid leakage persists, replace the rotor and stator ASSY.
Necessary Parts
Stator HPV ASSY Replacement part S228-45408-93 SIL-20AHT/20ACHT Stainless steel housing
8.6.1 Before Removing the High-Pressure Valve Rotor and Stator ASSY 8
1 From the initial screen, press .
The [Z HOME] screen on the right is displayed.
ZHOME
Enter to Start
2 Press .
The needle rises to the highest position and then
moves to the center of the autosampler.
SIL-20A/20AC 8-21
SIL-20AHT/20ACHT
8. Maintenance
Fig. 8.22
Fig. 8.23
CAUTION
If the stator is not leveled, stator and rotor surface
may be damaged and it may cause the leakage.
8-22 SIL-20A/20AC
SIL-20AHT/20ACHT
8.6 Replacing and Inspecting High-Pressure Valve Rotor and Stator ASSY
NOTE
Fig. 8.24
Fig. 8.25
Fig. 8.26
SIL-20A/20AC 8-23
SIL-20AHT/20ACHT
8. Maintenance
8.6.3 Installing the High-Pressure Valve Rotor and the Stator ASSY
When handling the rotor, try to touch only the outer Rotor
circumference. After installing, wipe the sliding surface
with the stator using wiper paper soaked with 2- Notch
propanol.
Fig. 8.27
NOTE
Ring
Fig. 8.28
8-24 SIL-20A/20AC
SIL-20AHT/20ACHT
8.6 Replacing and Inspecting High-Pressure Valve Rotor and Stator ASSY
wrench.
A
NOTE
B
Use a long leg of an Allen wrench as a handle to tighten
them securely.
Fig. 8.30
7 Restore the tubing of each port, the needle seal, Fig. 8.31
and the panel F to their original position.
8
CAUTION
If the stator is not leveled, stator and rotor surface
may be damaged and it may cause the leakage.
SIL-20A/20AC 8-25
SIL-20AHT/20ACHT
8. Maintenance
4 Press and
Reset the counter to [0].
.
6 Press .
The high-pressure valve switches over
automatically once every few seconds. The
number of rotations remaining is displayed on the
second line.
NOTE
8-26 SIL-20A/20AC
SIL-20AHT/20ACHT
8.6 Replacing and Inspecting High-Pressure Valve Rotor and Stator ASSY
SIL-20A/20AC 8-27
SIL-20AHT/20ACHT
8. Maintenance
CAUTION
Carry out the replacement, process, and attachment of the sample loop correctly. Or, instrument capability
could be worsened or the life of sample loop could be shortened.
Necessary parts
Sample Loop ASSY 500 μL Consumable Part S228-45405-93 Option (0.1 to 500 μL)
*1 Replace the Inert Sample Loop Kit by reference to the included installation manual.
8-28 SIL-20A/20AC
SIL-20AHT/20ACHT
8.7 Replacing Sample Loop
SIL-20A/20AC 8-29
SIL-20AHT/20ACHT
8. Maintenance
for A model
Fig. 8.32
Fig. 8.33
Fig. 8.34
8-30 SIL-20A/20AC
SIL-20AHT/20ACHT
8.7 Replacing Sample Loop
Fig. 8.35
CAUTION
Check that the fixed portion of sample loop's band is
located lower and the sample loop do not hang
loosely behind the Z mount. If the sample loop hangs
loosely, It may be interfered with the instrument, and
broken. 8
4 When using the A models, attach the sample loop
to the hooks (two places) at the right top of the
front section of the autosampler.
When using the C models, attach the sample loop
to the hooks (two places) on the back of the front
upper section of the plastic cover inside the
autosampler.
SIL-20A/20AC 8-31
SIL-20AHT/20ACHT
8. Maintenance
8 Replace the panel F, and close the front door. Fig. 8.36
CAUTION
When using the 50 L sample loop ASSY, set
[SAMPLE SPEED] to 5 L/sec or less.
"[SAMPLE SPEED]" P. 5-22
If the speed is fast, the injection volume may not be
precise or may not be reproducible.
8-32 SIL-20A/20AC
SIL-20AHT/20ACHT
8.8 Inspecting (Replacing) and Ultrasonic Bath Cleaning of Suction Filter
Necessary parts
Solvent tubing
3 Pull the suction filter out of the tubing.
SIL-20A/20AC 8-33
SIL-20AHT/20ACHT
8. Maintenance
8-34 SIL-20A/20AC
SIL-20AHT/20ACHT
8.9 Replacing Needle
Inert Needle 20A*1 Consumable Part S228-61561-41 For Inert Kit for SIL-20A /20AC
8
8.9.2 Removing the Needle
Fig. 8.38
SIL-20A/20AC 8-35
SIL-20AHT/20ACHT
8. Maintenance
CAUTION
• Insert the needle fully into the connection, then
tighten with a wrench. If the needle is not inserted
fully in the hole, a dead volume is created resulting
in peak diffusion or cross-contamination.
• Tighten the nut well. A loose fitting mary leak.
• Be sure to use the correct ferrule (Ferrule 1.2F)
that cones with the new needle. Using a normal
size ferrule (Ferrule 1.6F) may cause a leak.
NOTE
Fig. 8.39
8-36 SIL-20A/20AC
SIL-20AHT/20ACHT
8.10 Replacing Fuse
Necessary parts
Unscrew
Fig. 8.40
SIL-20A/20AC 8-37
SIL-20AHT/20ACHT
8. Maintenance
Fuse holder
Fig. 8.41
8-38 SIL-20A/20AC
SIL-20AHT/20ACHT
8.11 Replacing Panel F
8
Fig. 8.42
CAUTION
For C model, install the panel F securely.
Or, the condensation could be formed when air
enters the sample cooler.
SIL-20A/20AC 8-39
SIL-20AHT/20ACHT
8. Maintenance
8-40 SIL-20A/20AC
SIL-20AHT/20ACHT
8.12 Replacing Rinsing Port Cap
CAUTION
Fit the caps firmly all the way in. If they are loose,
they may touch the Z mount.
4 Restore the rinsing port cover to its original place. Fig. 8.43
CAUTION
Fit the cover firmly all the way in. If it is loose, it may
touch the Z mount.
Fig. 8.44
SIL-20A/20AC 8-41
SIL-20AHT/20ACHT
8. Maintenance
L:1.5ml-C/R:CntR
READY
NDLE FLUSH
4 Press on the pump.
Start pumping at 2 mL/min for 5 minutes and then
Enter to Start
stop pumping.
5 Press .
The screen on the right is displayed, the needle
NDLE is moving
moves to the rinsing port, and the high-pressure
valve switches to [INJ]. (The pump and the needle
become connected.)
FLUSHING READY
6 Pump mobile phase with the pump to wash away
any clogging or contamination in the needle.
Enter to Finish
NOTE
8-42 SIL-20A/20AC
SIL-20AHT/20ACHT
8.13 Rinsing Flow Lines
8 Press .
The needle returns to the injection port.
NOTE
If clogging is observed in flow lines inside the autosampler, it may be possible to remove the clogging by
pumping with the inlet tubing and outlet tubing connected in reverse.
3 Pump 2-propanol into the autosampler from the solvent delivery module at 2-5 mL/min.
Rinsing port
Measuring pump
8
Sample loop
2 1
Low-
3 pressure 5
valve
4
Manual syringe 2 1 Inlet tubing
Rinse solution
3 6 Solvent
delivery
5 module
Needle 4
Injection port
Fig. 8.45
SIL-20A/20AC 8-43
SIL-20AHT/20ACHT
8. Maintenance
Necessary Parts
Part Part No. Model Remark
PEEK tubing, 0.25 ID × 1000 S228-43386-91 SIL-20A/20AC 0.25 mm ID, length 1000 mm
PEEK tubing, 0.13 ID × 1000 S228-40984-95 SIL-20A/20AC 0.13 mm ID, length 1000 mm
SUS tubing 0.3 ID × 1000 S228-46609-93 SIL-20AHT/20ACHT 0.3 mm ID, length 1000 mm
SUS tubing 0.17 ID × 1000 S228-46609-94 SIL-20AHT/20ACHT 0.17 mm ID, length 1000 mm
8-44 SIL-20A/20AC
SIL-20AHT/20ACHT
8.14 Replacing Outlet Tubing
[SIL-20A/20AC]
NOTE
CAUTION 8
Do not bend the tubing at a radius of 10 mm or
smaller. PEEK tubing may be broken.
SIL-20A/20AC 8-45
SIL-20AHT/20ACHT
8. Maintenance
[SIL-20AHT/20ACHT]
Port No.5
Fig. 8.47
Fig. 8.48
Round hole of
Side panel
Fig. 8.49
8-46 SIL-20A/20AC
SIL-20AHT/20ACHT
8.14 Replacing Outlet Tubing
CAUTION
Do not leave the tag in the column oven.
The tag may melt because of the high temperature.
ID identification tag
Fig. 8.50
a spanner.
For the C models, pass the tubing through the
upper side of the "+" shaped slit on the plastic
cover.
8
Port No.5 pass the tubing "+" shape slit
through upper side
SIL-20A/20AC 8-47
SIL-20AHT/20ACHT
8. Maintenance
1 Dip a piece of cloth in a dilute neutral detergent and twist firmly to remove excess liquid. Use this cloth
to scrub the soiled area of the exterior surface of the instrument.
2 Dip a piece of cloth into water and twist firmly to remove excess liquid. Use this cloth to wipe away all
the remaining detergent. Use a dry cloth to remove all moisture from the exterior surface of the
instrument.
CAUTION
Do not allow spilled water to remain on the instrument surface, and do not use alcohol or thinner-type
solvents to clean the surfaces. These can cause rusting and discoloration.
8-48 SIL-20A/20AC
SIL-20AHT/20ACHT
8.16 Maintenance for Long Periods without Use
ZHOME
Enter to Start
2 From the initial screen, press .
The [Z HOME] screen on the right is displayed.
3 Press .
The needle rises to the highest position and then
moves to the center of the autosampler.
SIL-20A/20AC 8-49
SIL-20AHT/20ACHT
8. Maintenance
2 Press .
The needle rises to the highest position and then
moves to the center of the autosampler.
5 Wipe water off the rack cooling plate with soft cloth
or paper.
CAUTION
If your hand contacts the needle, you may sustain an
injury due to the tip of the needle.
8 Press .
The needle moves back to the injection port.
8-50 SIL-20A/20AC
SIL-20AHT/20ACHT
9 Technical Information
9
Contents
9.1 Installation
WARNING
• Ample ventilation
The solvents used with the HPLC system are often flammable and toxic.
Therefore, the room where the instrument is installed must be well-ventilated.
• No fire sources used near the instrument
The solvents used with the HPLC are often flammable. Therefore, the use of open flame where the
instrument is installed must be strictly prohibited. Also, do not install in the same room with equipment
that emits or could potentially emit sparks.
• Fire extinguishers permanently available
Have fire extinguishers permanently available in case of fire.
• Protective equipment provided near the instrument
If solvent gets into the eyes or onto the skin, it must be flushed away immediately.
Provide equipment, such as eye wash stations and safety showers, as close to the instrument as
possible.
CAUTION
• Avoid dust or corrosive gas
To ensure a long service life of the instrument and preserve its performance levels, avoid installing it in
places subject to large amounts of dust or corrosive gas.
• Keep away from equipment generating strong magnetic fields
To ensure proper operation, do not install the instrument in places subject to strong magnetic fields.
If the power supply line is subject to high electrical noise, install a surge protector.
• Install the instrument in the location that satisfies the following conditions to preserve the
performance:
• room temperature is between 4 and 35 C, with minimal temperature variation through a day.
• air currents from heating or air conditioning equipment are not directed on the instrument.
• sunlight does not shine directly on the instrument.
• there is no vibration.
• humidity stays within 20 - 85%.
• place without condensation
9-2 SIL-20A/20AC
SIL-20AHT/20ACHT
9.1 Installation
CAUTION
• The weight of A models is approx. 27 kg and C models approx. 30 kg.
During installation, consider the entire weight combined with other LC components.
The lab table on which this instrument is installed should be strong enough to support the total weight of
the LC system. It should be level, stable and have depth of at least 600 mm.
If these precautions are not followed, the instrument could tip over or fall off the table.
• Keep at least 100 mm between the rear of the instrument and the wall.
This allows for sufficient air circulation to provide cooling and prevent the instrument from overheating
and impairing the performance.
Typical system configurations and required installation spaces are shown in the figures below.
(Unit: mm)
Fig. 9.1
SIL-20A/20AC 9-3
SIL-20AHT/20ACHT
9. Technical Information
9.1.2 Installation
Removing the Shipping Bracket
When shipped, the autosampler drive is secured with the fixing bracket and screws. After the installation,
remove the screws and the fixing bracket. Also, remove an elastic cap from the injection port.
Fig. 9.2
NOTE
Fixing bracket
Fig. 9.3
9-4 SIL-20A/20AC
SIL-20AHT/20ACHT
9.1 Installation
Fig. 9.4
CAUTION
• There are two types of caps included, ones with a
hole and ones without. When you use highly
volatile acid, such as formic acid, TFA, and acetic
acid, as the rinse solution, volatile constituent may
corrode metal parts in the instrument. Install caps
properly following the guideline below. Also, after
you complete the analysis, replace the rinse
solution with less volatile and less corrosive liquid
such as water, and ventilate the autosampler.
Rinsing port
cap (with
S228-48331-92 Use when using other
rinse solutions
9
holes) (Even when the
above mentioned
rinse solution is used,
use rinsing port caps
with hole if there is a
problem of cross-
contamination.)
• Fit the caps firmly all the way in. If they are loose,
they may touch the Z mount.
SIL-20A/20AC 9-5
SIL-20AHT/20ACHT
9. Technical Information
Fig. 9.5
Fig. 9.6
9-6 SIL-20A/20AC
SIL-20AHT/20ACHT
9.1 Installation
Installation
The SIL-20A is designed for stacking with other Shimadzu HPLC components.
"9.6 Introduction to HPLC System" P. 9-40
CAUTION
There is only a 5 mm gap at the bottom of the
autosampler.
Take care not to catch your fingers in the modules.
NOTE
Stacking Brackets
The use of commercially available stacking brackets is
recommended. These brackets limit the possibility of the
instrument falling off the lab table during an earthquake
or the like. Various grades of stacking brackets are
available.
Safety
bracket
Fasten the instrument firmly in place by attaching
stacking brackets to both the right and left sides.
For more details, contact your Shimadzu representative.
Safety
An example of stacking bracket placement is shown in bracket
"Fig. 9.7".
9
. Fig. 9.7
SIL-20A/20AC 9-7
SIL-20AHT/20ACHT
9. Technical Information
SIL-20A
Power Supply Voltage Power Rated Breaking
Part No. Frequency
(indicated on the instrument)*1 Consumption Capacity*2
S228-45006-31
AC100 V 10% (100 V)
S228-45006-41
S228-45006-32
AC110 - 120 V 10% (110 - 120 V)
S228-45006-42
100 VA 50/60 Hz 35 A
S228-45006-36
S228-45006-38
S228-45006-46 AC220 - 240 V 10% (220 - 240 V)
S228-45006-48
S228-45006-58
SIL-20AC
Power Supply Voltage Power Rated Breaking
Part No. Frequency
(indicated on the instrument)*1 Consumption Capacity*2
S228-45007-31
AC100 V 10% (100 V)
S228-45007-41
S228-45007-32
AC110 - 120 V 10% (110 - 120 V)
S228-45007-42
300 VA 50/60 Hz 63 A
S228-45007-36
S228-45007-38
S228-45007-46 AC220 - 240 V 10% (220 - 240 V)
S228-45007-48
S228-45007-58
9-8 SIL-20A/20AC
SIL-20AHT/20ACHT
9.1 Installation
SIL-20AHT
Power Supply Voltage Power Rated Breaking
Part No. Frequency
(indicated on the instrument)*1 Consumption Capacity*2
S228-45119-31
AC100 V 10% (100 V)
S228-45119-41
S228-45119-32
AC110 - 120 V 10% (110 - 120 V)
S228-45119-42
100 VA 50/60 Hz 35 A
S228-45119-36
S228-45119-38
S228-45119-46 AC220 - 240 V 10% (220 - 240 V)
S228-45119-48
S228-45119-58
SIL-20ACHT
Power Supply Voltage Power Rated Breaking
Part No. Frequency
(indicated on the instrument)*1 Consumption Capacity*2
S228-45120-31
AC100 V 10% (100 V)
S228-45120-41
S228-45120-32
AC110 - 120 V 10% (110 - 120 V)
S228-45120-42
300 VA 50/60 Hz 63 A
S228-45120-36
S228-45120-38
S228-45120-46 AC220 - 240 V 10% (220 - 240 V)
S228-45120-48
S228-45120-58
*1 Mains supply voltage fluctuations are not to exceed 10 % of the nominal supply voltage.
9
*2 Connect the instrument to a power outlet that is equipped with a circuit breaker that shuts off the current at the described value or less.
Verify that the power outlet to be used for connection has sufficient capacity. If capacity is insufficient, a power
outage or voltage drop can occur, affecting not only this instrument, but other instruments connected to the
same power supply.
SIL-20A/20AC 9-9
SIL-20AHT/20ACHT
9. Technical Information
WARNING
Handle the power cord with care, and observe the
following precautions to avoid cord damage, fire,
electric shock or instrument malfunction.
• Do not place heavy objects on the cord.
• Keep hot items away from the cord.
• Do not modify the cord.
• Do not bend the cord excessively or pull on it.
• To unplug the instrument, pull the plug itself, NOT
the cord.
If the cord is damaged, replace it immediately.
Fig. 9.8
CAUTION
Before plugging in the instrument, make sure that the
power switch is OFF.
Power cord connector
Fig. 9.9
Grounding
WARNING
To prevent electric shock and to maintain stability in
operation of the product, be sure to ground the
product.
The product will be grounded when the provided
3-wired power plug is inserted into a 3-wired power
socket equipped with a ground terminal.
9-10 SIL-20A/20AC
SIL-20AHT/20ACHT
9.1 Installation
CAUTION
When resin tubing is used, pumping with the pressure of 20 MPa or higher may cause tubing come off at
the connection. Be sure to use this instrument with the pressure of 20 MPa or less.
9
up around the tubing.
NOTE
Fig. 9.10
SIL-20A/20AC 9-11
SIL-20AHT/20ACHT
9. Technical Information
Fig. 9.11
CAUTION
• Make the cut surface at right angle. Otherwise,
dead volume will be created and may cause
chromatographic peak broadening.
• Make sure that the inner diameter of the tubing is
not deformed. Otherwise, the tubing may be
clogged.
Resin tubing
Fig. 9.12
9-12 SIL-20A/20AC
SIL-20AHT/20ACHT
9.1 Installation
Fig. 9.13
"Male Nut Fitting (SIL-20AHT/20ACHT)" P. 9-14
CAUTION
• Insert the tubing completely into the opening, until
it butts against the end of the opening.
Otherwise, dead volume will be created and may
cause chromatographic peak broadening.
• Do not overtighten the male nut.
Otherwise, the threads will be damaged.
Fig. 9.14
9
NOTE
Use the following as rough guide for the degree of tightening to tighten a male nut with a spanner when
connecting the PEEK tubing with an SUS ferrule and a male nut.
Use the following as rough guide for the degree of tightening required to tighten the male nut with a spanner.
• 6-mm male nut: Tighten securely by hand and tighten another 120 (approx.) with a spanner.
• 8-mm male nut: Tighten securely by hand and tighten another 90 (approx.) with a spanner.
After connecting the PEEK tubing, pull the tubing to check that it does not come out.
SIL-20A/20AC 9-13
SIL-20AHT/20ACHT
9. Technical Information
NOTE
Fig. 9.15
Moves
Does not move
Fig. 9.16
CAUTION
• When pumping at a high pressure exceeding 20 MPa is required, hold the column with the supplied
spanner while connecting the stainless outlet tubing to the column and tighten the male nut firmly by
fingers.
• PEEK fittings other than male nut fitting (S228-48458-91) cannot be used when pumping is done with
the pressure over 20 MPa because tubing may come off and the solvent may splash.
In case of pumping tetrahydrofuran (THF), chloroform, etc. used by GPC analysis, do not use it. PEEK
ferrules are transformed, and the leakage may occur.
9-14 SIL-20A/20AC
SIL-20AHT/20ACHT
9.1 Installation
Protective Plugs
Inlets and outlets of the instrument are fitted with protective plugs (bushings, stop plugs, caps and similar
items) to keep out dirt and dust during shipment.
When the instrument is not connected to other LC system components, replace the protective plugs.
Otherwise, dirt and dust may cause clogging of the instrument.
Keep the plugs, and replace them when the instrument will be left not in use for a long time.
NOTE
CAUTION
Bending the Tubing
[Stainless steel tubing]
Do not bend stainless steel tubing at a sharp angle using a plier. This may cause the tubing to clog or the
pressure inside the tubing to increase. Do not bend and stretch the tubing at the same point repeatedly.
This may cause a broken tubing.
[PEEK tubing]
Do not bend PEEK tubing at a radius of 10 mm or smaller. This may cause a broken tubing.
SIL-20A/20AC 9-15
SIL-20AHT/20ACHT
9. Technical Information
9.1.5 Plumbing
CAUTION
• Before plumbing, turn OFF the power supply to all the system components and unplug them.
• For plumbing, use the appropriate parts listed in "1.4 Component Parts".
• Connect only the tubing described in the instructions.
Otherwise, injury or equipment failure may cause.
Fig. 9.17
WARNING
Do not use cracked or damaged waste container(s). They could be broken.
CAUTION
The waste container must be positioned lower than the instrument (for example, on the floor).
If it is positioned higher than the instrument, liquid will not drain, and will leak from the connections.
9-16 SIL-20A/20AC
SIL-20AHT/20ACHT
9.1 Installation
Inlet tubing
The inlet tubing is connected to the outlet port at the pump or at the mixer.
NOTE
The Inlet tubing is added the identification mark (blue) at the tip of the tubing. When the tubing will be long at
installation, cut the inlet tubing.
NOTE
The inlet tubing is connected to the pump outlet in an isocratic system, and to the mixer in a gradient system.
(For details, see the instruction manual for the pump or column oven.)
Outlet tubing
The outlet tubing is connected to the column.
Refer to "9.3 Plumbing of the Autosampler" for information on how to select inner diameter of tubing to be
used.
CAUTION
Cut the outlet tubing to suitable length. ID identification mark (white) attach on the outlet tubing (0.17 mm
ID).
SIL-20A/20AC 9-17
SIL-20AHT/20ACHT
9. Technical Information
Column
Stop plug
Column inlet
Fig. 9.18
NOTE
Male nut
fitting
Inlet tubing
Fig. 9.19
9-18 SIL-20A/20AC
SIL-20AHT/20ACHT
9.1 Installation
CAUTION
The volume of waste liquid produced per analysis is
about 200 µL, under default conditions (default
values). If a large number of samples is analyzed
continuously, provide a larger waste container. If the
container is too small, it will overflow.
CAUTION
Be careful not to bend or jackknife the drain tubing.
If the tubing is bent, inside of the tubing may collapse
and liquid leak from the rinsing port may occur.
Fig. 9.20
SIL-20A/20AC 9-19
SIL-20AHT/20ACHT
9. Technical Information
CAUTION
The end of the drain tubing must not be submerged
into the waste liquid. Waste liquid will leak from the
rinsing port. If necessary, tape the tubing to the
container's rim to prevent submersion.
13 Drain
tubing ASSY
(ETFE)
Fig. 9.21
9-20 SIL-20A/20AC
SIL-20AHT/20ACHT
9.1 Installation
1
9
Fig. 9.22
NOTE
Use the stainless tubing (1) connected to the No. 4 port of the low-pressure valve and the tubing parts
attached to the degassing unit (DGU-20A) for connection.
SIL-20A/20AC 9-21
SIL-20AHT/20ACHT
9. Technical Information
9.1.7 Wiring
WARNING
• Before performing wiring, turn OFF all components and unplug the power cables.
• Do not use any other than specified cables for wiring.
• Do not perform any other than the indicated wiring operations.
Failure to observe the above cautions could result in fire, electric shock or malfunction to the instrument.
CAUTION
The caps on the [REMOTE] connectors prevent dirt
or dust from getting into the connector.
If a [REMOTE] connector is not used, leave the cap
on it to prevent dirt or dust from interfering with
communication.
When a cap is removed, keep it in a safe place for
future use. Cap [REMOTE] connector
Fig. 9.23
CAUTION Gray
Fig. 9.24
9-22 SIL-20A/20AC
SIL-20AHT/20ACHT
9.1 Installation
CAUTION
• Do not bend the optical cable less than 35 mm in
radius.
• When inserting and removing the plug, grip the
plug itself, not the cable.
• Do not bend the cable where it joins the plug.
Failure to follow these above precautions could
result in damage to the plug or a broken wire in the
cable.
Fig. 9.25
9
Perform the following process before transporting this instrument.
For details on changing the needle position, refer to "[Z HOME]" P. 5-33.
SIL-20A/20AC 9-23
SIL-20AHT/20ACHT
9. Technical Information
Fig. 9.26
Fig. 9.27
CAUTION
Be careful not to bend the needle while using the
screwdriver and Allen wrench.
Fixing bracket
Fig. 9.28
9-24 SIL-20A/20AC
SIL-20AHT/20ACHT
9.1 Installation
Tip of ambient
temperature sensor
Clamp
9
Ambient
temperature
sensor
Fig. 9.29
NOTE
If the tip of the ambient temperature sensor touches the instrument's rear cover, the sensor cannot correctly
sense the temperature.
SIL-20A/20AC 9-25
SIL-20AHT/20ACHT
9. Technical Information
CAUTION
• Before connecting the cable, turn off the power and unplug the instrument.
• Use only the specified cable.
• Connect as specified.
Otherwise, fire, electric shock or malfunction may occur.
START (output) Relay contact output. Switches ON/OFF when the autosampler starts
(injected) analysis.
9-26 SIL-20A/20AC
SIL-20AHT/20ACHT
9.2 Connection to External Input/Output Terminals
NOTE
The instrument supplies one event cable. When more than 2 cables are required, use the following cables.
• Cable with single wire: 0.4 to 1.2 (AWG26 to 16)
• Cable with stranded wire: 0.3 mm2 to 1.25 mm2 (AWG22 to 16), diameter of single wire thicker than 0.18.
The cable with stranded wire is suitable to prevent disconnection.
9
SIL-20A/20AC 9-27
SIL-20AHT/20ACHT
9. Technical Information
SIL-20A/20AC
0.13 mm ID, PEEK tubing
(Standard: 0.25 mm ID, PEEK tubing)
SIL-20AHT/20ACHT
(Standard: 0.3 mm ID, stainless steel 0.17 mm ID, stainless steel tubing
tubing)
9-28 SIL-20A/20AC
SIL-20AHT/20ACHT
9.3 Plumbing of the Autosampler
1 2 5 10 20
1 2 5 10 20
When Analysis Through-put has Priority over Protection of Columns from Clogging (i.e.
Sample Filtration)
When column clogging from particles in samples is acceptable to the customer, due to situations such that a
massive amount of samples should be analyzed in a short time, use of wide bore plumbing helps minimize
equipment downtime due to clogged tubing.
SIL-20A/20AC 9-29
SIL-20AHT/20ACHT
9. Technical Information
9.4 Specifications
Item Specification
Injection system Variable injection volume type (zero sample loss during injection)
Analysis time setting 0.01 minute steps (< 1000 minutes), 0.1 minute steps (> 1000 minutes)
9-30 SIL-20A/20AC
SIL-20AHT/20ACHT
9.4 Specifications
Item Specification
Direct cooling system (environment conditions: room temperature below 30 C with humidity less
System
than 70% when the cooler temperature is set to 4 C), dehumidification function included
Range to set 4 to 40 C (Room temperature needs to be 30 C or lower and the humidity 70% or less to go down
temperature to 4 C.)
Temperature
3 C (6 C for microtiter plate and deep well plate. Not cooled below 1 C.)
accuracy
9.4.3 Others
Item Specification
Stainless steel (SUS316L, SUS316), ceramic, PTFE, ETFE, FEP, GFP, sapphire,
Liquid contact materials
PEEK, Vespel (option)
SIL-20A
SIL-20AHT 27 kg
(A models)
Mass
SIL-20AC
SIL-20ACHT
(C models)
30 kg
9
SIL-20A/20AC 9-31
SIL-20AHT/20ACHT
9. Technical Information
Specification
Power Supply
Item Rated
Voltage Power
Part No. Frequency Breaking
(indicated on the Consumption
Capacity*2
instrument)*1
9-32 SIL-20A/20AC
SIL-20AHT/20ACHT
9.4 Specifications
Item Specification
Installation Category II
Pollution Degree 2
Installation Environment (IEC)
Altitude 2000 m or lower
Install inside the room.
Error display Exists (Error display and stop at the time of malfunction)
*1 Mains supply voltage fluctuations are not to exceed 10 % of the nominal supply voltage.
*2 Connect the instrument to a power outlet that is equipped with a circuit breaker that shuts off the current at the described value or less.
SIL-20A/20AC 9-33
SIL-20AHT/20ACHT
9. Technical Information
Compatibility
1 XR only
2 XR, HT (UFLC)
Part Part No. 3 SIL-20A Series Remark
4 HT (UFLC) only
5 20A/HT (UFLC)
6 20A
1 XR only
2 XR, HT (UFLC)
Part Part No. 3 SIL-20A Series Remark
4 HT (UFLC) only
5 20A/HT (UFLC)
6 20A
9-34 SIL-20A/20AC
SIL-20AHT/20ACHT
9.5 Maintenance Parts
1 XR only
2 XR, HT (UFLC)
Part Part No. 3 SIL-20A Series Remark
4 HT (UFLC) only
5 20A/HT (UFLC)
6 20A
Valve ASSY
Compatibility
1 XR only
2 XR, HT (UFLC)
Part Part No. 3 SIL-20A Series Remark
4 HT (UFLC) only
5 20A/HT (UFLC)
6 20A
9
Tubing Parts
Compatibility
1 XR only
2 XR, HT (UFLC)
Part Part No. 3 SIL-20A Series Remark
4 HT (UFLC) only
5 20A/HT (UFLC)
6 20A
Ferrule S228-16000-10 3
SIL-20A/20AC 9-35
SIL-20AHT/20ACHT
9. Technical Information
Compatibility
1 XR only
2 XR, HT (UFLC)
Part Part No. 3 SIL-20A Series Remark
4 HT (UFLC) only
5 20A/HT (UFLC)
6 20A
Service Tools
Compatibility
1 XR only
2 XR, HT (UFLC)
Part Part No. 3 SIL-20A Series Remark
4 HT (UFLC) only
5 20A/HT (UFLC)
6 20A
Spanner 6 8 S086-03047-01 3
Spanner 8 10 S086-03047-06 3
9-36 SIL-20A/20AC
SIL-20AHT/20ACHT
9.5 Maintenance Parts
Others
Compatibility
1 XR only
2 XR, HT (UFLC)
Part Part No. 3 SIL-20A Series Remark
4 HT (UFLC) only
5 20A/HT (UFLC)
6 20A
1 XR only
2 XR, HT (UFLC)
Part Part No. 3 SIL-20A Series Q'ty Remark
4 HT (UFLC) only
5 20A/HT (UFLC)
6 20A
S228-36923
5
3
1
1
9
Needle coating 20A S228-41024-93 3 1
Fitting set 20A (1 PC) S228-45407-91 6 2 With PEEK Ferrule and male nut
SIL-20A/20AC 9-37
SIL-20AHT/20ACHT
9. Technical Information
1 XR only
2 XR, HT (UFLC)
Part Part No. 3 SIL-20A Series Q'ty Remark
4 HT (UFLC) only
5 20A/HT (UFLC)
6 20A
9-38 SIL-20A/20AC
SIL-20AHT/20ACHT
9.5 Maintenance Parts
Compatibility
1 XR only
2 XR, HT (UFLC)
Part Part No. 3 SIL-20A Series Q'ty Remark
4 HT (UFLC) only
5 20A/HT (UFLC)
6 20A
Fitting set 20A (1 PC) S228-45407-91 6 2 PEEK ferrule, male nut included
SIL-20A/20AC 9-39
SIL-20AHT/20ACHT
9. Technical Information
1 Reservoir bottle - 3 1
2 Reservoir tray - 1 3 2
Shim-pack
7 Column 1
VP-ODS
8
6
8 Column oven CTO-20AC 1
a Waste container - 1
a
5
1 Mobile phase is drawn out of the reservoir bottles and pumped through the tubing by the pump.
2 It is the tray for reservoir bottles.
3 The degassing unit removes dissolved air from the mobile phase, preventing air bubbles and consequent
rise, drift or other baseline irregularities caused by dissolved air.
4 The pump sends the mobile phase through the mixer, autosampler, column and detector, in that order, and
finally into the waste container.
5 The mixer enhances mixing efficiency of the mobile phases.
6 The autosampler automatically injects the sample into the flow lines. By adding a Rack Changer II, it is
possible to automatically change the autosampler racks. Outlet stainless tubing is 0.3 mm ID and 1000 mm
length. Don’t cut the tubing, and connect by the male nut fitting.
7 In the column, the components are separated by means of the mutual interactions of the mobile phase and
the column packing (stationary phase).
8 The column oven adjusts the temperature of a column.
9 The detector detects the components eluted from the column, and sends the signal data to a Chromatopac
or PC. The semi-micro cell is attached to a detector as standard.
0 The CBM-20A system controller can control a maximum of 8 LC components (12 LC components as an
option) including a maximum of 4 pump units.
a Mobile phase from the detector drains into the waste container.
9-40 SIL-20A/20AC
SIL-20AHT/20ACHT
9.7 Mobile Phase Characteristics
9
28 Fluorobenzene 1.46 85 0.55 3.1 5.4 4.6
29 Benzylether 1.538 288 4.5 4.1
30 Methylene chloride(**) LC 233 1.421 40 0.41 3.1 0.42 0.17 8.9 5.6
31 Anisole 1.514 154 0.9 3.8 4.3 4.6
32 i-Pentanol 1.405 130 3.5 3.7 0.61 9.2 14.7 7.3
33 1,2-Dichloroethane LC 228 1.442 83 0.78 3.5 0.44 0.16 10.4 6.3
34 t-Butanol 1.385 82 3.6 4.1 0.7 miscible 12.5
35 n-Butanol LC 210 1.397 118 2.6 3.9 0.7 20.1 17.5 8.3
36 n-Propanol LC 240 1.385 97 1.9 4.0 0.82 miscible 20.3
37 Tetrahydrofuran(*) LC 212 1.405 66 0.46 4.0 0.57 miscible 7.6
38 Propylamine(*) 1.385 48 0.35 4.2 miscible 5.3
39 Ethylacetate(*) LC 256 1.370 77 0.43 4.4 0.58 8.8 6.0 5.8
40 i-Propanol LC 205 1.384 82 1.9 3.9 0.82 miscible 20.3
41 Chloroform(*) LC 245 1.443 61 0.53 4.1 0.40 0.072 4.8 5.6
42 Acetophenone 1.532 202 1.64 4.8 17.4 8.7
43 Methylethyl LC 329 1.376 80 0.38 4.7 0.51 23.4 18.3 9.1
44 Cyclohexanone 1.450 156 2.0 4.7 18.3 9.1
45 Nitrobenzene 1.550 211 1.8 4.4 34.8 13.2
46 Benzonitrile 1.536 191 1.2 4.8 25.2 10.9
47 Dioxane LC 215 1.420 101 1.2 4.8 miscible 2.2
48 Tetramethyl urea LC 265 1.449 175 6.0 0.56 23.0 10.7
49 Quinoline 1.625 237 3.4 5.0 9.0 7.4
50 Pyridine 1.507 115 0.88 5.3 miscible 12.4
51 Nitroethane 380 1.390 114 0.64 5.2 0.9
SIL-20A/20AC 9-41
SIL-20AHT/20ACHT
9. Technical Information
(7)
(1) Water (8)
Solvent Boiling Solubility Dielectric
(*) <.5cP, > 45 C (2) (3) (4) Point Viscosity (5) (6) %W in 20 C Constant (9)
(**) <.5cP, < 45 C Source UV Cutoff R.I.25 (C) (cP, 25 C) p' ea Solvent e20 p'+0.25e
Acetone(*) 1.356 56 0.30 5.1
52 LC 330 0.71 miscible 13.1 8.8
Benzyl alcohol 1.538 205 5.5 5.7
53 Tetramethyl guanidine 6.1 0.6
54 Methoxyethanol LC 210 1.400 125 1.60 5.5 miscible 19.9
55 Tris(cyanoethoxy)propane GC 6.6 0.56
56 Propylene carbonate LC 6.1
57 Ethanol LC 210 1.359 78 10.8 4.3 miscible 24.6
58 Oxydipropionitrile GC 6.8
59 Aniline 1.584 184 3.77 6.3 6.9 8.1
60 Acetic acid 1.370 118 1.1 6.0 miscible 6.2
61 Acetonitrile(*) LC 190 1.341 82 0.34 5.8 miscible 37.5
62 N,N-dimethylacetamide LC 268 1.436 166 0.78 6.5 0.88 37.8
63 Dimethylformamide LC 268 1.428 153 0.80 6.4 36.7
64 Dimethylsulfoxide LC 268 1.477 189 2.00 7.2 0.62 miscible 4.7
65 N-methyl-2-pyrolidone LC 285 1.468 202 1.67 6.7 32
66 Hexamethyl
phosphoric
1.457 233 3 7.4 0.65 30
acid triamide
67 Methanol(*) LC 205 1.326 65 0.54 5.1 miscible 32.7
68 Nitromethane 380 1.380 101 0.61 6.0 2.1
69 m-Cresol 1.540 202 14 7.4 11.8 10.0
70 N-methylformamide 1.447 182 1.65 6.0 miscible 182
71 Ethylene glycol 1.431 182 16.5 6.9 miscible 37.7
72 Formamide 1.447 210 3.3 9.6 miscible 111
73 Water LC 1.333 100 0.89 10.2 80
(1) An asterisk (*) indicates solvents most suitable for LC, with low boiling points (>45 C) and low viscosity
(<0.5cP).
Double asterisks (**) indicates solvents with a very low viscosity and boiling point.
(2) "LC" indicates that a grade of solvent specifically for LC is commercially available from companies like
the following:
Burdick & Jackson, Baker Chemical, Mallinckrodt Chemical, Fischer Scientifie, Waters Associate,
Manufacturing Chemists, Inc.
"GC" indicates that a solvent is used as a stationary phase for gas chromatography, and can be
purchased from companies selling GC columns and stationary phases. (These solvents are used as
stationary phase in liquid-to-liquid LC.)
(3) The wavelength below which the solvent becomes opaque.
(4) Refractive index at 25 C.
(5) Polarity parameter of solvent.
(6) Solvent's strength parameter in relation to liquid-to-solid adsorption in alumina.
(7) Water solubility (%W) at 20 C of solvent used in liquid-to -solid adsorption.
(8) Value at 20 C.
(9) Function consisting of P' (proportional to solvent strength) plus the dielectric constant, in ion
chromatography.
9-42 SIL-20A/20AC
SIL-20AHT/20ACHT
Index
Index
A D
ADJUST INJ PORT ....................................... 5-59 DATE ............................................................. 5-59
ADJUST MTP ............................................... 5-59 Deep-well plate ............................................. 5-16
ADJUST RACK ............................................. 5-59 DEFAULT GATEWAY ................................... 5-60
Adsorption ..................................................... 1-19 DISP RACK STATUS .................................... 5-18
Amount of liquid left ...................................... 5-26 Display Panel .................................................. 2-2
ASP FACTOR ............................................... 5-59
AUTO EXCHANGE ....................................... 5-18
E
Autosampler validation .................................... 7-7
Auxiliary settings ............................................. 5-3 ERASE INJ.P ADJ ........................................ 5-59
ERASE MTP ADJ .......................................... 5-59
B ERASE RACK.P ADJ .................................... 5-59
ERROR LOG ................................................. 5-58
BEEP MODE ................................................. 5-17 ETHERNET SPEED ...................................... 5-60
Bracket sequence analysis .................. 5-16, 5-57 EVENT .......................................................... 5-16
BRIGHTNESS ............................................... 5-17 Event cable ................................................... 9-26
EXT PUMP .................................................... 5-59
EXT PUMP USED ......................................... 5-58
C
EXT RINSE TIME .......................................... 5-17
C TIME .......................................................... 5-17
Calibration support group .............................. 5-13 F
CANCEL DOORSW ...................................... 5-59
CANCEL RACKDET ..................................... 5-59 Flow line ........................................................ 7-22
CANCEL VIALDET ....................................... 5-59 Flow rate ....................................................... 5-16
CBM LINK ..................................................... 5-17 Fuse .............................................................. 8-37
CBM-20A ...................................................... 5-60 Fuse holder ..................................................... 2-4
CHANGE PASSWORD ................................. 5-59
Changing the plumbing ................................. 9-29
G
Clear RACK INFO ......................................... 5-18
Clear Rep Inj tbl ............................................ 5-17 Glass vial ....................................................... 1-19
Clear SMPTBL .............................................. 5-17 Grounding ..............................................VIII, 9-10
CNT RACK STRK ......................................... 5-17
Component validation ..................................... 7-2
Consumable parts ......................................... 9-34
H
Control settings group ..................................... 5-5
Hardware validation ........................................ 7-2
Control vial rack ............................................ 5-17
High-pressure valve rotor .............................. 8-21
Controller ...................................................... 9-23
HPV ROTATION ........................................... 5-58
COOLER TEMP ............................................ 5-16
HPV SEAL ..................................................... 5-59
CUT OFF LOOP ........................................... 5-17
HPV SEAL USED .......................................... 5-58
Cutting the tubings ........................................ 9-11
HPV TEST ..................................................... 5-17
SIL-20A/20AC Index-1
SIL-20AHT/20ACHT
Index
Index-2 SIL-20A/20AC
SIL-20AHT/20ACHT
Index
S U
Sample cooler ................................................. 4-5 USE GATEWAY ............................................ 5-60
Sample cooler temperature ........................... 5-16
Sample loop .................................................. 8-28
V
Sample rack ........................................... 4-2, 9-23
Sample solvent ............................................. 1-19 Validation support group ............................... 5-12
SAMPLE SPEED .......................................... 5-16 Vial ......................................................... 4-5, 9-23
Sample table ................................................... 4-7 Volume of rinse solution ................................ 5-16
SELECT EVENT1 ......................................... 5-17 VP function .................................................... 5-10
SELECT EVENT2 ......................................... 5-17
SELECT EVENT3 ......................................... 5-17
SERIAL NUMBER ....................... 5-58, 5-60, 5-62 W
Service life of consumables .......................... 7-22
Warning label ................................................XXIII
Shipping bracket ............................................. 9-4
Waste liquid ......................................................XV
SMALL ID VIAL ............................................. 5-17
Well ............................................................... 5-16
Small-capacity vial ........................................ 5-17
Software version ........................................... 5-62
STACK A CODE ........................................... 5-18 Z
STACK A STRK ............................................ 5-18
STACK B CODE ........................................... 5-18 Z HOME ........................................................ 5-17
STACK B STRK ............................................ 5-18
STACK C CODE ........................................... 5-18
STACK C STRK ............................................ 5-18
Stack code .................................................... 5-18
STACK D CODE ........................................... 5-18
STACK D STRK ............................................ 5-18
Stacking brackets ............................................ 9-7
STAT ............................................................. 5-17
Static electricity .......................................... X, XIV
SUBNET MASK ............................................ 5-60
Suction filter .................................................. 8-33
System controller .......................................... 9-23
System settings group .................................... 5-6
System validation ................................... 7-2, 7-14
S/W ID .................................................. 5-58, 5-60
SIL-20A/20AC Index-3
SIL-20AHT/20ACHT
Index
Index-4 SIL-20A/20AC
SIL-20AHT/20ACHT