Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

CONTENTS
Sl. No. Content
01 Scope
02 Reference (Documents, Drawings, Layouts)
03 Organization Chart
04 Staff Responsibility
05 Materials
06 Manpower
07 Machine, Equipment, Tools & Tackles
08 Sequence of activities
09 Work Procedure
10 Weather limitations
11 Inspection plan
12 Test plans
13 Mandatory Safety Requirements
14 Environment, Health & Safety
15 Training and education
16 Formats& Checklist
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

1. SCOPE:
The purpose of the footing load test is to studytheload‐settlement behavior of the type of soil encountered
at the site for shallow foundation resting on soil.

The test location is as under:‐

Corridor Coordinates NGL in RL (m) Size of Test Depth R.L.(m)
Footing
Location N E ‐3m from NGL

III Between Nagole to Uppal 1924902.877 240317.267 480.439 2m x 2m 477.439

The test consists of measuring settlement up to load intensity of 100t/m². The load shall be applied in ten
equal increments on a rigid footing of 2m x 2m at the above specified test level. The load shall be applied by
means of hydraulic jack; Rock anchors along with structural frame shall be used as a reaction for the jack.

2. REFERENCE DOCUMENTS:

3. ORGANISATION CHART:
`
Construction Manager
(Tapas Das)

Agency for Rock Engineer Surveyor

Anchors & Load Test ( B. B. Rai )
M/s Tech 9
Engg.solutions Pvt. Ltd
Foreman
(I Gupta)
Quality Control Engineer

Safety Engineer

4. STAFF RESPONSIBILITIES:
4.1. CONSTRUCTION MANAGER:‐

• Reports to the project Head.

• Co‐ordinates with all concern departments for technical and administrative help.
• Involve himself in preparation of Construction Work Procedure
• Takes initiatives to obtain the statutory permits from GHMC & Traffic Police.
• Arrangement of resources (Specialised Agency for Rock anchors and load test, Machine, tools, Area
Lighting, All Consumable materials).
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Construction work procedure for FOOTING LOAD TEST

• Monitors optimum utilization of Machine, equipment engaged

• Involves in Safety and Quality Pep talks regularly.
• Monitors the Program vs.Progress of his work and analyses work difficulties, critical path if any as per
the set Target.
• Monitors mandatory safety requirements for workmen and work environment.

4.2.ENGINEER:‐
• Reports to the Construction Manager for day to day activities.
• Interacts with the LTMRHL Representativesand generates RFIs for inspection.
• Execute the job thru specialised agency and give the feedback about the progress toConstruction
Manager.
• Liaison with internal departments like Planning cell, Quality control cell, Plant & Machinery department,
Safety department and Stores for
• Ensures to implement all mandatory safety requirements within his work limits.
• Responsible for optimum utilization of resources.
• Submits his requirements of materials & other resources for his work to the CONSTRUCTION MANAGER
well ahead of schedule.
• Prepares his work schedule based on Project schedule.
• Closely monitors to achieve the set program.
• Follows the Inspection, Test plans and submits records to LTMRHL for their reviews and approval
through EDMS.
4.3. SURVEYOR:‐
• Reports to the Construction Manager.
• Marks the coordinates for the rock anchor bore hole positions and Footing Layout.
• Check invert Levels of test pit before & after excavation, Plain Cement Concrete Top,& Footing Top.
4.4. FOREMAN:‐
• Reports to the Site Engineer and follow his instruction.
• Responsible for assembling and erection of Kentledge including fixing of rock anchors.
• Supervise adequately for any safety lapses and ensure the right way of handling of Heavy equipment /
materials.
4.5. AGENCY FOR ROCK ANCHORS & LOAD TEST:‐
• Reports to the project manager
• Carry out drilling of rock hole, Rock anchoring, load testing, records the test readings.
4.6. SAFETY ENGINEER:
• Reports to EHS Manager as well as acts as a site safety coordinator.
• Involves in regular safety pep talks, periodical demonstrations of safe practices in work.
• Helps to provide necessary safety materials as per work requirements.
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Construction work procedure for FOOTING LOAD TEST

• Implement EHS systems at site, Supervise for the safety lapses before commencement of work.
• Organize training programmes for safety awareness.
• Coordinates with site administration, first‐aid center, doctors &hospitals during emergency.

4.7. QUALITY CONTROL ENGINEER:

• Reports material engineer as well as acts as a site quality coordinator.
• Involves in regular quality pep talks, periodical demonstrations of best practices in work,
• Arranges routine testing for the consumable construction materials like cement grout cubes,
concrete cubes, witness calibration of testing & measuring equipment /tools like pressure
gauges, deflection gauges.
• Checks the right material used at right place.

5. MATERIALS:
Sl. Name Brand / Source Conforms Quantity Required
No to
1 HYSD Steel TMT Bars M/s AFPL IS: 1786 0.332MT
3 Lime Powder Locally available ‐‐‐‐ 20kg
2 Concrete 1:3:6 Hand mixed IS:456 0.400M³
3 Concrete M30 Grade BMR Ready Mix IS: 456 3.800 M³
4 HT Strands of 12.7mm D P wires , Ratlam, MP IS: 6006 (25M x 10nos x
5 HDPE Pipe of 16mm ID Locally available ‐‐‐‐ 175Mtr
6 Fixed Anchor Locally fabricated IS:10270 Cl.6.4
7 Epoxy Hardener Lapox ATUL Chemicals, ‐‐‐‐‐‐ 4nos x2.5 kg
K‐46,Epoxy Resin Lapox Valsad, Gujrat
B‐47,
8 Anchor Head MF1205 India Components (P) IS:10270, 4nos
9 Wedge Rudra Metal Industries ‐‐‐‐‐‐ 50nos
10 PVC spacer plate Locally made Drawing Annexure‐ 10
of100mm dia and 6mm A
thick)
11 Bar Binding wire ( 22 Locally manufactured IS: 432 10.000 kg
12 Shutter oil SWC/ SIKA / IS:4990,Annx‐C3 2.000 ltr
13
Non shrink admixtures ASTM C 1107 1500 gm
SIKA / FOSROC
for Cement grout

14 Cement PENNA SUPER,

ULTRATECH, OPC IS: 8112 / IS:12269 1.4 MT
43/53 Grade
15 Foam strips 6mm thick Locally available ‐‐‐‐ 20 M
16 Putty / sealant Locally available ‐‐‐‐‐‐‐ 3kg
17 Water Portable type IS: 456 Adequate
18 Hessian cloth Locally available ‐‐‐‐‐‐ 12m²
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Construction work procedure for FOOTING LOAD TEST

6. MANPOWER:

Sl.No Catagory Nos. Required Remarks

1 Drilling machine operator 1
2 Supervisor 1
3 Rigger 4
4 Tractor compressor operator 1
5 Hydraulic Jack Operator 1
6 Traffic marshal / Flag men 2
7 Un skilled work man 4
8 Quality Control Technician 1

7. MACHINE, EQUIPMENT,TOOLS & TACKLES:

Sl.No Type of Machine, Tools & Nos. Calibration Remarks

Tackles Required
1 Safety cones 12 ‐‐‐‐‐‐
2 Safety Barricading board 14 ‐‐‐‐‐‐
3 Blinkers 10 ‐‐‐‐‐‐
4 PVC Traffic Barrier 10 ‐‐‐‐‐‐
5 Barricading board fixing nails 60 ‐‐‐‐‐‐
6 Total station 01 Calibrated
7 Level measuring instrument 01 Calibrated
Hydraulic Rock Drilling 01 ‐‐‐‐‐
8
Machine
9 Dewatering Pump 5hp 01 ‐‐‐‐‐
10 Plate compactor 01 ‐‐‐‐‐
11 Hand compactor 01 ‐‐‐‐‐
Tyre mounted Hydraulic 01 ‐‐‐‐
12
Crane 12MT
Concrete pouring chute 3m 01 ‐‐‐‐
13
long
14 Tractor Compressor 01 ‐‐‐‐
Kentledge (Fabricated 01 ‐‐‐‐
15 Structural Steel beams with
four rock anchors )
16 Pneumatic Jack Hammer 01 ‐‐‐‐
Hydraulic pump with Jack of 01 Manufacturer’s Test
17 500MT capacity (Orione Certificate (MTC)
make)
Hydraulic pressure gauge 01 Calibrated up to
18
1000Kg/cm² capacity 700Kg/cm² from
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Construction work procedure for FOOTING LOAD TEST

Sl.No Type of Machine, Tools & Nos. Calibration Remarks

Tackles Required
NABL
Accredited
Laboratory.
19 Multi strand stressing jack 01 ‐‐‐‐‐‐‐
Deflection measuring gauge 04 Calibrated from
(50mm range with precision NABL
20
of 0.01mm) Accredited
Laboratory.
Deflection measuring gauge 04 Calibrated from
(25mm range with precision NABL
21
of 0.01mm) Accredited
Laboratory.
22 Concrete (needle) Vibrator 01 ‐‐‐‐
Concrete Vibrator needle 02 ‐‐‐‐
23
60mm dia
Steel / Ply wood shutters 08 SQM ‐‐‐‐
24

25 Pickaxe 2 ‐‐‐‐
26 Spade 2 ‐‐‐‐
27 Measuring (steel) tape 3m 1 ‐‐‐‐‐
28 Plumb 1 ‐‐‐‐‐‐‐
Sounding chain for depth 1 ‐‐‐‐‐‐‐
29
measuring (25m)
Steel fabricated Ladder of 2 ‐‐‐‐‐‐‐
30
2.2m long.
31 Gas cutting set 1 ‐‐‐‐‐‐‐

8. Sequence of work:
Obtaining statutory work permissions.
Educating team about Construction Work Procedure (CWP).
Marking of test pit co‐ordinate and area of excavation.
Marking of “Footing load test” area for safety barrication.
Placing road safety cautionary boards.
Marking of rock anchor drilling holes.
Drilling of rock anchor holes.
Inserting rock anchoring strands to the drilled holes.
Grouting of strands.
Excavation, compaction and level check of test pit.
Disposal / preservation of excavated soil.
Placing PCC
Cutting & Bending of rebar
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Construction work procedure for FOOTING LOAD TEST

Tying of Rebar at the foundation location

Shuttering of concrete footing.
Placing of concrete.
Stripping out of shutters.
Curing of footing load test concrete structure.
Setting of anchor frame.
Cement grout cube test.
Initial stressing for Slack removal of strands.
Calibration of pressure gauges & deflection gauges.
Fixing of Hydraulic jack, pressure gauge and deflection gauges.
Concrete cube testing.
Setting of level measuring instrument and Reduced Level measuring.
Load testing
Recording the observations of settlement against pressure/ Load and Time.
Unloading of pressure.
Dismantling & demobilization of test arrangements.
Back filling of test pit.
Road restoration.
Removal of barricading boards, safety cones etc.
Opening of Barricading area to Traffic.

9. WORK PROCEDURE:
9.1 The work shall be commenced after obtaining statutory permitsfrom the Traffic police department
and Greater Hyderabad Municipality Corporation, and other Government bodies.

9.2 The construction team shall be educated about the approved Construction Work Procedure(CWP)
by Construction manager.

9.3 As per the coordinate given in the table given in section 1.0 ‘scope’, keeping the coordinate as the
center of foundation, area of excavation (2.5m x 2.5m) shall be marked by lime powder.

9.4 The footing load test area (12.0m x 8.0m) shall be marked and barricaded with 16nos steel
fabricatedboards (L=2.0m x H=2.4m each). These barricades shall be firmly secured by nailing
down into the ground. Four nos of red blinking lights shall be fixed as hazard signals along and at
the top of barricading line. Other road safety cautionary boards shall be provided facing towards
the approaching Traffics.Traffic marshals shall be deployed to control the traffic during the entire
procedure of footing load test.

9.5 Four nos. of 150mm diameter bores drilling shall be carried out at all four anchoring positions as
per the drawing as annexure ‐ A. Depth of each drill hole shall be 20.0m minimum from EGL to
ensure 10m of hard rock anchoring (Fixed Length).The boring depth shall be measured by using
sounding chain.Each hole shall be capped tight immediately after boring completed to protect
from falling of any foreign material. Before inserting the Low relaxation high tensile steel strands
into the hole each hole shall be flushed with compressed air to ensure the bore is clean from
water, any loose and foreignmaterial.10nos of 15.2mm diameter strands of 24m each in a group
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Construction work procedure for FOOTING LOAD TEST

shall be inserted by providing 10nos of PVC spacer plates at 1m c/c placedthroughout the fixed
length, so that the strands are not entangled to each other while inserting into the drilled bore
hole. An Anchor head shall be fixed at the end of strand group and a guide bulb shall be made at
the cut end before inserting of strands using Epoxy (mix of Hardener Lapox K‐46 and Resin Lapox
B‐47) grout.

9.6 A High Density Poly Ethylene (HDPE) pipe of 16mm ID and 25m in length shall be inserted through
the center of the spacer plates up to the bottom for pouring cement grout to anchor the strands
in the rock hole. All of the strands inside the bore holeabove the 10m rock socketing for the free
length shall be inserted thru individual HDPE Pipes of 16mm ID to keep the strands free from
contact with moisture and soil around.

9.7 Grout shall be prepared by mixing Cement and water uniformly using a mechanical mixer to a
water‐cement ration of 0.40per bag of cement, water to be added is 20lts) which shall be
pumped in to the anchor hole through the centrally placed HDPE pipe. A suitable pressure grout
pump capable to pump the above cement grout shall be used to pour the grout. 6nos or more of
grout cubes of dimension (100mm x 100mm x 100mm) shall be cast to ascertain the age at which
a minimum strength of 30Mpa is achieved. Grout shall be filled up to the fixed length (Bottom
10.0m) portion i.e. up to the rock socketing length. Confirmation of filled depth shall be
measured by using sounding chain.The free length (11.50m minimum from the grout top) of the
anchor is kept free to elongate for stressing effect during loadtest.

9.8 Dismantling of the concrete median, hard top road surface shall be done by pneumatic
pavementbreaker and the excavated material shall be disposed off in a suitable disposal area.

9.9 The underneath layers shall be excavated manually by using pickaxe and spade. Excavation shall be
done up to 3mtr below the existing ground Level. Excavated material shall be kept aside for
backfilling of the test pit. The base of the test location shall be leveled and compacted with the
light duty plate compactor. A 75mm thick Plain Cement Concrete 1:3:6 shall be placed over the
excavated, leveled & compactedto the dimensions given as per the drawing in Annexure‐A.

9.10 A brick masonry / solid precast concrete block wall of height 150‐200mm shall be made around
thetest pit at the existing ground level to protect the test area from surfacerain water entering
in.

9.11 Cutting, bending, and tying of Reinforcement bars for the footing shall be carried out as per the
Bar Bending Schedule. Adequate water tightness of shuttering for the RCC footing shall be
ensured by using the foam strips and sealant (putty). The RCC footing shall be cast‐in‐situ at test
location with M30 grade concrete. Subsequently a central RCC column of dimension 0.75m x
0.75m x 1.26m shall be cast with M35 grade concrete.6nos or more of concrete cube (150mm x
150mm x 150mm) shall be cast to check compressive strength. Water Curing shall be
startedafter 24hours of concreting by covering the footing with hessian cloth and sprinkling of
water on it, Curing shall be done up to a period of 14days and simultaneously care shall be taken
to prevent flooding around the footing also.

9.12 The steel beam structure for kentledge shall be lifted by crane and positioned centrally over the
support blocks. The grout cubes shall be tested for compressive strength. Once the strength
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Construction work procedure for FOOTING LOAD TEST

achieved is more than 30N/mm² but not before 14days, strand groups from each rock anchors
shall be stressed one by one using a multi strand jackto remove slackness if any. The required
pressure to remove the initial slackness shall not be more than0.72MT.

9.13 As given in the drawing (Annexure – A), the arrangements of placing Datum bars, and Hydraulic
Jack, fixing of two set of deflection measuring gauges of 50mm travel (4nos) and 25mm travel
(4nos) with the datum bars, setting up pressure / Load measuring gauge shall be done. Once
loading commences, readings shall be observed from the 50mm deflection gauges (First set of
dial gauges) for the settlement of footing. After the deflection (settlement) reaches about 45mm
travel another set of dial gauges of 25mm travel (Second set of dial gauges)shall be set to its zero
position and subsequent readings shall be started. In a similar manner if the settlement reaches
20mm (in the second set of dial gauges), again the previous 50mm gauges shall be kept ready for
the next settlement reading. The observations in settlement shall be continued until the final
load of 400MT is reached.

9.14 As an additional measure to check elongation of strands comparing with yield of ram of jack,
four level instruments shall be set with a paint mark on each set strands before loading
started.The survey instrument shall be used to note the change in reduced level on each
increment of loading, immediately and after elapse of 60minutes. This shall provide a relation
between the elongations of strand;pressure applied and yields of ram of jack.

9.15 Concrete cube sample shall be tested at the age of 14days or later to check the compressive
strength of concrete is achieved more than 30Mpa.And once the concrete achieved the
compressive strength the activity for the load test shall be taken up. Initially minimum seating
load of 2.80T shall be applied and removed before starting of the load test. The loading patterns
in terms of pressure shall be calculated based on the RAM diameter of jack at site. Then footing
shall be loaded to a maximum load of 400MT and the design load intensity of 100MT/m². This is
done in 10 equal increments. Settlement will be observed for each increment of load after an
interval of 1.00, 2.25, 4.00, 6.25, 9.00, 16.00 and 25.00 minutes and thereafter at hourly intervals
to the nearest of 0.01mm. Each load increment shall be kept for not less than 1hour or up to a
time when the rate of settlement is appreciably reduced to a value of 0.02mm/min. the next
increment of load then be applied and the observations repeated. The loading shall be continued
to a maximum load intensity of 100MT/m² subjected to three consecutive hours through which
no change observed in settlement.Consideringfree length ofstrands as 11.500m, expected
elongation of strands shall be as under:
Load applied in MT Loadingin % Elongationin mm)
40 10 5.98
80 20 11.96
120 30 17.93
160 40 23.91
200 50 29.88
240 60 35.86
280 70 41.83
320 80 47.81
360 90 53.78
400 100 59.76
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Construction work procedure for FOOTING LOAD TEST

9.16 Reading of dial gauges shall be taken by getting down from existing ground level to the top of
footing level,but outside the footing through the steps made from two opposite barricaded
sides as in the sketch as Annexure‐D . In each side of top of footing there is a clearance of 1.2m
in between datum bars. Care shall be taken that datum bars must not be touched or disturbed
during dial gauge reading.

9.17 Upon completion of loading, unloading shall be done in 10 equal decrements. After reaching
the ultimate load, the settlement shall be observed for such three hourly readings where there
is no further settlement (less than 0.02mm/min) is noted or elapse of 24 hours, whichever is
earlier. After each decrement of load 15min observation time shall be allowed for recovery in
settlement and recorded.

9.18 After completion of test, the testing instruments (Pressure gauge, Deflection gauges) shall be
removed, packed and sealed carefully and shall be stored at Quality Control Department. Other
Kentledge arrangement shall be distressed and dismantled by using crane and demobilizedfrom
site by next two days. Strands from the anchor holes shall be cut 150mm below the hole top and
the hole shall be filled with crushed rock sand followed by full water saturation and 150 mm
concrete capping.

9.19 Back filling of the test pit shall be carried out as per the Construction Work Procedure and there
by road shall be restored.At last the barrication and road safety Cautionary boards shall be
removed and opened to traffic.

10.WEATHER LIMITATIONS:

Season Risk Analysis Preventive Measures

Rainy a) Heavy rain may cause flooding a) Test pit barricading wall shall be
inside the test pit. checked for any water leakage from
b) Raining during test outside.
b) Test pit shall be shaded by covering
with Tarpaulins to avoid any kind of
interruption in testing.
Winter Setting and strength gaining in concrete Suitable adjustment shall be done in mix design
requires sufficient time and may cause of concrete to get required strength in time.
delay in testing schedule.
Summer Concrete temperature may exceed the Concreting temperature shall be controlled by
temperature limit of 40°C max. and may adding chilled water at mixing plant or,
cause Evaporation loss in concrete. concreting during peak heat period of the day
shall be avoided.
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Construction work procedure for FOOTING LOAD TEST

11.INSPECTION PLAN
Sl. No. Description of Operation QHP QCP Documentation
1 Layout of test pit and anchor hole positions √ Sketch footing Load Test Location
‐‐‐‐
2 Safety Barrication √ Traffic safety barrication plan
‐‐‐‐
3 Drilling of rock anchors √ Check List before Homing of Rock Anchors
‐‐‐‐
4 Lowering of Strands Grouting of rock anchors √ Rock anchor grouting report
‐‐‐‐
Excavation & Level check after excavation & PCC √ Check list for PCC for concrete structures
5 ‐‐‐‐
Shuttering of footing, placing and fixing of Re‐bars √
6 ‐‐‐‐ Bar Bending Schedule
Concreting of footing & column √
7 ‐‐‐‐ Concrete pour card
Arrangement of kentledge √
8 ‐‐‐‐ ‐‐‐‐‐‐‐
Hydraulic Jack Performance √
9 ‐‐‐‐ Manufacturer’s Test Certificate
Calibration of Pressure Gauge √ Calibration Report, RFI
10 ‐‐‐‐
Calibration of Deflection Gauges √ Calibration Report, RFI
11 ‐‐‐‐
12 Load testing on footing √ √
Footing load test record & Footing load test reading

12.TEST PLAN:
Sl.No. Test type Code of practice Frequency of testing Specification requirement
1 Cement Test IS:4031 One per Batch (Review of MTC) AS per IS:8112 & IS:12269

2 Concrete Slump Test IS:1199 One / Transit mixer Load 100±25mm

3 Concrete Cube Test IS:516 , IS:456 One sample / 5m³ >30N/mm²

4 Cement Grout Cube test IS:10270 / BS EN: 447 Two samples(6cubes) / day >30N/mm²

Note:All the test reports as in Test Plan are available with the Quality Control Engineer.
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Construction work procedure for FOOTING LOAD TEST

13. MANDATORY SAFETY REQUIREMENTS:

Every workman must be engaged after Screening, Safety induction & medical test.
Every workman shall be allowed to work with Personal Protective Equipment(safety shoes, Safety Helmet, Reflective Jackets, hand gloves, nose
musk, ear plug, safety goggles).
Area of work shall be barricaded with Boards with proper anchoring, bolting and weight to be kept for stability of barricades.
While planning excavation of test pit , it is important to plan against the following:
• Collapse of the sides,
• Material falling on the people working in the excavation,
• People and vehicles falling into the excavation,
• People being stuck by plant and machinery,
• Access to the excavation,
• Fumes, Toxic gas
• Underground utilities
• Incidents to members of the public.
Certified crane & vehicle shall only be deployed for the job
Operator of valid license shall be permitted to operate the crane.
Proper access and working platform should be provided to reach the work spot.
Safety warning signs shall be places to provide adequate warning.
Where natural lighting is not adequate, working light fittings or portable hand‐lamps shall be provided at workplace on the construction site. In the
working spot illumination shall be 110 lux.
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Construction work procedure for FOOTING LOAD TEST

14.ENVIRONMENTAL HEALTH & SAFETY

RISK ASSESSMENT/ SUMMARY SHEET

CONTRACTOR NAME: RISK ASSESSMENT FOR: Foundation Load Test Activity

Originator Name (Print): Contract:
Signature: Date:
KEY: L = Likelihood S = Severity R = Risk (Likelihood x Severity)
L = Low priority to be implemented M = Medium priority to be scheduled as soon H = High priority to be acted on
RISK RANKING:
when resources allow. as practicable. immediately.
Potential Population Risk Rating Revised Rating
Task/Element
Hazards at Risk Control Measures/ Follow‐up Checklist
L S R L S R
Setup for survey at proposed area/
location/ points

Loading / Unloading of barricading

boards

Fixing of Barricading board on the road

Machine shifting from store to site by

vehicle

Drilling
HT strands fixing

Excavation Work for Load Test area

Built‐up beam shifting from Fabrication

yard to site by crane & tailor.
Handling & Erection of Built‐up beam
and Hydraulic jack & Plashing
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Construction work procedure for FOOTING LOAD TEST

RISK ASSESSMENT FORM SAF‐20

CONTRACTOR NAME: RISK ASSESSMENT FOR: Foundation Load Test Activity
Originator Name (Print): Contract:
Signature: Date:
KEY: L = Likelihood S = Severity R = Risk (Likelihood x Severity)
L = Low priority to be implemented when M = Medium priority to be scheduled H = High priority to be acted on
RISK RANKING:
resources allow. as soon as practicable. immediately.

Population at Risk Rating Revised Rating

Task/Element Potential Hazards
Risk Control Measures
L S R L S R
1. All persons should be screened and inducted.

2. All persons must have all PPEs

3. Before starting the work, prior to inspect all area properly.

Work below HT or LT live
Setup for
line –Electrocution due Surveyors / 4. Any OH line must be identified.
survey at
to accidental contact of Survey Asst. /
proposed area/ helpers. 5. All workmen & staff must be use reflective jacket
leveling staff with HT/LT
location/ points compulsory.
line.
6. Using of fiber/PVC or wooden leveling staff.

7. While raining nobody should stand or allocated near/

nearby the OH live lines.
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Construction work procedure for FOOTING LOAD TEST

8. Regular Tool Box Talk at site.

9. All persons must be aware about the potential hazards.

10. Allocated area has been barricaded and ensures the

vehicular movements were clear from.

1. All traffic precautionary measure has been taken while

setup like safety cone, barrier, sign board etc.

2. One flag man has been deployed in front.

3. While crossing of the road, flag men must be guided the

crew.

4. Ensuring the traffic movement was low, mean time

Road accident‐ Moving Surveyors / maximum crossing shall be allowed.
of persons across the Survey Asst. /
road. helpers. 5. All workmen & staff must be use reflective jacket

6. Special training has been given for survey teams while

induction.

7. All survey persons have been frequently subjected for

medical check‐up.

8. Be alert while walking over road and other traffic movement

areas.

1. All necessary checking about the fitness of the vehicles to be

Loading / conducted before starting of operation.
Unloading of Toppling / Falling of Helpers
barricading materials from vehicles. &khalasi 2. All the lifting tools & tackles must be tested and certified,
boards
3. Tag rope should be used for any lifting loads.
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Construction work procedure for FOOTING LOAD TEST

4. Nobody should work under suspended load at any

circumstances.

5. Materials shall be properly secured on the vehicle.

6. The whole handling operation will be carried out under

authorized / competent supervisor.

7. During positioning & placement of load care should be

taken to avoid injuries due to press in‐between.

8. Materials should not be overloaded.

9. Correct rigging practice must be followed.

1.Using of proper tag line while fixing

Sufficient workmen shall be engaged for fixing & shifting on

the road.

2. Use of safety helmets, Shoes, Florescent Jacket, and other

relevant PPE’s ensured for all workers.
Fixing of 3. Flag man must be deputed at site with fluorescent jacket,
Helpers/
Barricading Unbalancing / toppling red flag (Day), whistle & red light baton for night times with
khalasies/
board on the while board fixing other relevant PPE’s.
Public.
road
4. Workplace Barricades were secured by proper Nailing with
600mm length & 20 dia. Also secured by 70kg concrete block
for strengthening the boards (Counter weight).

5.All Barricading boards connected by nut bolt

6. Traffic safety devices should be properly kept from 15mts

buffer zone and advance warning zone was aligned 10mts
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Construction work procedure for FOOTING LOAD TEST

from approach transition zones.

8. Barricading board kept with blinkers & monitoring boards

shall be indicated by reflected tape.

9. Traffic marshal & vehicle diversion must be given.

10. All barricading boards Should be kept in a straight line for

public & vehicle convenience

1. Vehicles parked lower level and authorized riggers and

workmen were engaged.
Machine
Riggers,
shifting from During shifting & 2. All tools and tackles were checked properly before engaging
khalasi&
store to site by Unloading at site into the task.
Helpers
vehicle
3. Area should be separated from public access by barricading
the area.

1. Ensure that all the utilities are Isolated/ removed from our
work point.

2. Ensure that all rotating parts are properly guarded.

3. All machineries were properly inspected with P&M & EHS

Person injured at the engineer and confirm that all the part is working properly.
Drillers,
time of drill hammer, bit
Drilling Helpers, 3. Ensure that the locations are free from HT utilities.
& rod handling &
Supervisors
changing.
4. All places of hose pipe jointing area should be fastened
properly.

5. Use of safety helmets, Shoes, Florescent Jacket, Ear plug

(Due to noise pollution) and other relevant PPE’s ensured for
all workers.
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

6. Awaking the drilling persons in periodical interval about the

procedure of jointing & removing the drill rod. No bit grinding
should be allowed in necked eye.

1. Be alert while HT strands are loaded on to De‐coiler with the

help of the F‐15 crane.

2. Use shoulder pad for shifting of HT stand

Supervisor,
HT strands During placing the HT
Helpers & 3. Educate the workmen to carry the sharp edged bars front
fixing stand
Workmen side upward.

4. Ensuring space for working area.

5. Daily housekeeping practice is adopted.

1. MSDS is briefed to the worked with dos and don’ts.

Workmen,
During handling of 2. Engage experience person on the job.
Grouting Masons,
materials
Helpers 3. Use of Rubber Hand gloves, gumboots, Nose mask &
Goggles during Grouting work.

Underground utilities 1. Follow Excavation clearance permit system.

Improper Access/egress 2. Ensure adequate illumination, & danger lighting.

Materials stacking on the 3. No materials shall be stacked at edge of the pit. Min 1.5m
Excavation Workmen,
edge of excavation clearance shall be given.
Work for Load Operator
Test area Collapse of sides, &Helpers 4. Barricading with Tape & Hard Barricade with reflective
signage.
Material falling on the
people working in the 5. Access ladder shall be so place, that workmen is able to
excavation, access.
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

People, animals falling 6. Proper slope/Step cutting should be maintained as per

into the excavation, norms.

7. Excavation should be made from top to bottom and no

under cuts should be made.

8. Provide adequate emergency access so that workmen can

access it at 15m reach out of excavation & Allow only
minimum Required number of persons to work at the same
time

9. Excavated loose earth should be kept from the half depth of

the excavated pit to avoid the over loading on the side wall.

1. MSDS is briefed to the worked with dos and don’ts.

Workmen,
Foundation During handling of 2. Engage experience person on the job.
Masons,
Casting concrete
Helpers 3. Use of Rubber Hand gloves, gumboots, Nose mask &
Goggles during Grouting work.

1. All necessary checking about the fitness of the vehicles to be

conducted before starting of operation.

Built‐up beam 2. All the lifting tools & tackles must be tested and certified,
shifting from
Fabrication yard Riggers, 3. Tag rope should be used for any lifting loads.
During shifting &
to site by new khalasi& 4. Nobody should work under suspended load at any
Unloading at site
generation Helpers circumstances.
Hydra crane &
tailor. 5. Materials shall be properly secured on the vehicle.

6. The whole handling operation will be carried out under

authorized / competent supervisor.
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

7. During positioning & placement of load care should be

taken to avoid injuries due to press in‐between.

8. Materials should not be overloaded.

9. Correct rigging practice must be followed.

10. Use of new generation Hydra crane & Vehicle after

inspection of Safety & P&M.

1. The materials transporting with vehicle should be properly

tightened.

2. Workmen handling the materials should be wear hand

Gloves.

3. No man should be stand under the hanging materials.

Rough/wrong handling 4. Slings, Wire Ropes, Lifting Tackles etc. must be checked as
of materials, fall of men per norms before use.
Handling &
& materials, Crash/ hit Riggers,
Erection of 5. Regular Tool Box Talk & adequate supervision should be
with objects, collapse Workmen,
Built‐up beam ensured.
due to over load/poor Operator &
and Hydraulic
fabrication, Failure of Helpers 6. Jacks and hydraulic connections should be leak proof and
jack & Plashing
lifting tools, tackles & regularly checked by P&M.The jack factor of safety 2:1 on
Failure of Hydraulic Jack. material yield.The jack being threaded ram with lock nut, it is a
safe& jerk free equipment i.e. during, the loading the jack shall
be hydraulically pressurized and mechanically locked.

7. Oil leakage from jack should be prevented.

8. Trained Operator should operate the pressure pump.

9. Hydraulic equipment must have Bypass valve.

 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

10. No person should stand in the line of jack

11. All Lifting gears to be inspected annually by third Party

competent Person.

12. Lifting gears to be inspected before use.

13. Proper access to be provided to the top.

14. Ply board to be placed on both side of the Jack.

15. Any tilting effect shall be guided by all four support blocks
at the end of secondary beams during initial slack removal or
loading activity. During loading, the strands of rock anchor
which are fixed to the cross beams will be under tension and it
prevents cross beams from tilting.
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

Matrix for Risk Assessment:

SEVERITY

1 2 3 4 5

L 1

I 2 LOW
K 3 MEDIUM
E 4
L
HIGH
I

H
5
O

D
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

15.TRAINING & EDUCATION:

a. Daily safety pep talk shall be given by Construction Manager to the staff and workmen.
b. Before commencement of the work, Construction Work Procedure shall be explained to the
staffs.

16.FORMATS & CHECK LIST: (Annexed)

Sl. Format / Check List no. Format / Check list description

no.
Safety System
1 Vehicle & Earth Moving Equipment Inspection Checklist

2 House Keeping Inspection Checklist

3 Hydraulic Rig Inspection Checklist

4 Barricading Board Shifting & Fixing Inspection Checklist & Clearance Permit

5 Crane Inspection Checklist

6 Excavation Clearance Permit

7 Tools & Tackles Inspection Checklist

8 Lifting Plan
Quality System

9 Checklist Before Homing Of Rock Anchors

10 Rock Anchor Grouting Report

11 Check list for PCC for concrete structures

12 Concrete Pour Card

13 Level Check Record

14 Bar Bending Schedule

15 Footing Load Test Record

16 Footing Load Test Readings

 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

VEHICLE & EARTH MOVING EQUIPMENT INSPECTION CHECKLIST

Name of Project: Make / Model :
Job No. : Asset code (If applicable) :
Inspected By : Owned by :
Date :
Sl. No. Points Observation Measures
1 Engine condition
2 Clutch / brake / Hand brake
3 Hydraulic System
4 Guards / Covers / Doors
5 Fastener lock pins / Keys
6 Horn / Reverse horn / Lights
7 Indicators / Wiper Blades
8 Operator’s fitness
9 Tyre pressure / Tyre Condition
10 Condition of Battery and Lamps
11 Operating levers / steering
12 Gauges & warning devices
13 Fire extinguisher provided
14 Rear Side Mirror
15 Seat Belt
Triangular Retro Reflectors – 4 nos.
16
(Front side – 02, Rear side – 02)
17 Chock blocks (min 02 nos.)
18 Delay Start Mechanism
19 Validity of PUC Certificate
20 Validity of Fitness Certificate
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

HOUSEKEEPING INSPECTION CHECKLIST

Name of Project :
Job No. :
Inspected By :
Date :
Sl.
Points Observation Measures
No.
STRUCTURAL FABRICATION / ERECTION SITE
1 Walkways, passages kept clear of materials?
Area & roads kept clear for manoeuvring of cranes and material handling
2
equipment?
Scrap, cut‐pieces, welding electrode stubs, hand‐tools kept tidy in workplace and
3
disposed suitably?
4 Scrap‐bin available in adequate number?
Welding cables, power cables routed properly to avoid run‐over by vehicle or
5
tripping hazards?
6 Compressed gas hoses routed properly?
7 At least 1 metre on both sides of gantry rails is kept clear of material?
8 Floor kept clear of water, oil spillage / accumulation?
CIVIL WORK AREA
1 All approach, aisle, ingress / egress to and from work area, excavated pits, ramps,
walkways kept clear of debris, tools etc?
2 Scaffolding materials (H‐beam, HD tower frames, bracing, clamps) shuttering
boards etc. are stacked properly at site?
3 Stacking of bricks, hollow blocks are done in safe manner?
4 Nails removed from wooden planks / timber and not protruding out?
5 Saw dust, wood chips & scrap wood cleared from carpentry shop and disposed
suitably?
6 Debris from demolition and excavated earth cleared from workplace and access?
Sl.
Points Observation Measures
No.
ELECTRICAL INSTALLATIONS & BOOTHS
1 Approach to DB, Panels, Switches kept clear?
2 Fire extinguishers installed at locations where they are easily accessible?
3 Welding cables and power cables are routed separately?
4 Routing of cables are done properly to avoid obstruction & tripping hazards?
5 Floor of electrical booths kept dry?
6 Rubber mats are in place at electrical panels?
STORES
1 Walkways, entry and exits kept clear?
2 Materials placed on racks safely accessible?
3 Compressed gas cylinders are segregated as full or empty and type of gas?
Vertically stored cylinders are secured / chained to avoid toppling and horizontal
4
ones guarded against rolling down?
5 Flammable storage areas are isolated from store, office and work areas?
6 Cement bags are stacked in proper gradient safely?
7 Corrosive material (e.g. acids, alkalis) stored away from other material & kept on
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

Sl.
Points Observation Measures
No.
collection trays to safeguard against accidental leakage?

Storing area for lifting tools & tackles, ropes, wire ropes & PPE is dry, clean & free
8
of corrosive material?
9 Easy accessibility to installed fire extinguishers ensured in store?
GENERAL
1 Separate scrap yard allocated for the project?
Approach to workstations, offices, time offices, stores, P&M are well laid and
2
demarcated?
3 Roads are kept clear of stacked material for free & safe vehicular movement?
4 Heavy materials stacking are taken care of to prevent slips, collapse and rolling?
5 For housekeeping at elevated workplaces refer to IM‐09‐A2.
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

HYDRAULIC RIG INSPECTION CHECKLIST

Area Inspected :
Inspected By :
Date :
Sl. No. Activities Observation Measures
01 Is Rig placed in a levelled surface?
02 Tripods having proper strength & good condition
03 Are tripods having proper base plates & stopper?
Is “D” shackle engaged in tripods having good
04
condition
05 Tripods should be connected with HT nuts & bolts

06 Condition of the rope guide and pulley in tripods

Ladders are welded with proper materials and
07
spacing shall be maintained 300mm
08 Rotating part of the machines is guarded properly.
Battery terminals are enclosed from water
09
compounds.
10 Exhaust & emission is under control

11 Is any spillage in machine / other accessories

12 Condition of wire rope used
13 Condition of the radiator.

14 Is PUC available in rigs?

15 Any other relevant information

Signature of Site EHS Personal

 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

CONFIRMATORY BORE HOLES &TRAIL PITS AREA

BARRICATION BOARD SHIFTING & FIXING INSPECTION CHECKLIST &CLEARANCE PERMIT
Area / Location : Date: _______________
Nature of the job to be done:
Sl. Not
Points are Checked Done
No. Reqd.
1 Workplace inspected prior to start of work?
2 Screening and E‐learning for all persons must be ensured before commencement of the job.
3 All the workers have been explained safe work‐procedures?
Use of safety helmets, Shoes, Florescent Jacket, and other relevant PPE’s ensured for all
4
workers.
5 Barricading board shift arrangements are checked?
6 Any obstruction in the barricading board?
Workplace Barricades were secured by proper Nailing with 600mm length & 20 dia. Also
7
secured by 70kg concrete block for strengthening the boards (Counter weight).
8 Are all Barricading boards connected by nut bolt ?
9 Are all barricading boards Should be kept in a straight line for public & vehicle convenience?
Are all approach, access / egress to and from work area, excavated pits walkways kept clear
10
ofloose material, flammablematerial, debris etc.?
Are Traffic safety devices should be properly kept from 15mts buffer zone and advance
11
warning zone was aligned 20mts from working zones?
Flag man must be deputed at site with fluorescent jacket, red flag, whistle & red light baton
12
for day & night times with other relevant PPE’s.
Barricading board kept with blinkers & monitoring boards shall be indicated by reflected
13
tape.
Area must be identified & secured by putting traffic cones, barriers for shifting the materials
14
safely.
15 Adequate illumination ought to be ensured at night shift.
16 Use of machineries & Vehicle after inspection of Safety & P&M.
Note:The applicability of this permit for Bore Holes & Trail pits area Barricading board shifting & fixing works. To
be filled in and certified by person before starting the job.After checking all the above precautions the work can be
carried out in the above area.

Signature of Site In charge Engineer Signature of EHSO/Site EHS Personal

 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

CRANE INSPECTION CHECKLIST

Sl. No. Points Observation Measures

1 Hook and Hook Latch
2 Over‐Hoist Limit Switch
3 Boom‐Limit Switch
4 Boom Angle indicator
5 Boom‐Limit cut‐off switch
6 Over load limit switch
7 Condition of boom
8 Condition of Ropes
9 No. of load lines
10 Size and condition of the sling
11 Stability of crane
12 Soil Condition
13 Swing Brake & Lock
14 Propel Brake & Lock
15 Hoist Brake & Lock
16 Boom Brake & Lock
17 Swing Alarm
18 Main clutch
19 Leakage in hydraulic cylinders
20 Out riggers fully extendible
21 Tyre pressure
22 Condition of Battery and Lamps
23 Guards of moving and rotating parts
24 Load chart provided
25 Numbers, position and size of pendant ropes
26 Reverse horn & Rear view mirror
27 Validity of Certification by competent authority
28 Operator’s Fitness
29 Fire Extinguisher in operator’s cabin
30 Caution Boards
31 Validity of PUC certificate (for tyre mounted)
32 Validity of Fitness certificate (for tyre mounted)

Name of Project :

Inspected By :

Date :
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

EXCAVATION CLEARANCE PERMIT

(In respect to(i) Existence of service lines and utilities (ii) In the proximity of existing structures, buildings, foundations, installations like gas,
electrical service stations etc. (iii) Any other conditions which may result in serious hazardous consequences.)
Please permit the following excavation job as per sketch enclosed:
…………………………………………………………………………………………………………………………
Details of excavation: Length…………………………m Width…………………….m Depth………………………….m
Location:………………………………… ………………………Performing Agency:……………………………… ……………
Permit valid from (Date):………… ……… to……..……….…..Execution Incharge……………………………………
Tel. No.: Name:
Date: Designation: Signature:
Proj/Mfg/Maint/TS/ES
I ELECTRICAL:
1. Details of underground cable present in the area to be excavated………………………….…………….
2. Electrical isolation of the following required…………………………………………………..……………….……
Date: Name & Designation: Signature:

II INSTRUMENTS:
1. Details of underground cable present in the area to be excavated……………………………..………..
2. Precautions to be observed for safe excavation job………………………………………………….…………..
Date: Name & Designation: Signature:

III COMPUTER SERVICES:

1. Details of underground cable present in the area to be excavated……………………………..………..
2. Precaution to be observed for safe excavation job………………………………………………………..……..
Date: Name & Designation: Signature:

IV ENGINEERING SERVICES:
1. Description of underground facilities existing at the proposed location………………..………………..
2. Precaution to be observed for safe excavation job………………………………………………………..………..
Date: Name & Designation: Signature:

V. FIRE & SAFETY:

1. Provide: Cross over……………..……………….…….Barricades……………………….……………………..…… Road
Blocks……………………….……..Shoring…………….………..……….Others……………………….………….
2. Use following safety equipment: Gas Masks………………….……..Eye Protection………………….…….
Wooden Handled Tools………………………..………………..Others…………………………………………………..
3. Provide following: Approach for the Fire/Emergency Tenders/ Road closure boards/Other
Precautions…………………………………………………………………………….……………………………………………..
Date: Name & Designation: Signature:

Remarks if any…………………………………….……………………………………………….………………………………………
The Above Mention Job Can Commence………………………………………………………………..…………………...

Date: Name & Designation: Signature:

ISSUING AUTHORITY

The above mentioned excavation work has been completed satisfactorily.

Date: Name & Designation: Signature:

ISSUING AUTHORITY
___________________________________________________________________________________
Note: The scope of this permit is limited to carrying out the excavation work safely. This permit is not intended / applicable till closing of the
excavated area.
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

TOOL & TACKLES INSPECTION CHECKLIST

Name of Project :
Job No. :
Area Inspected :
Inspected By :
Date :

Sl No Particulars Observation Measures

Lifting Tool & Tackles
1 Slings / Wire Ropes
1.1 Is any defect on slings / wire rope?
1.2 Condition of “Eye” used in sling / wire
rope?
1.3 Sufficient number of “U” clamps used
as per dia.
1.4 Are any identification code/ marks on
the slings / wire rope?
2 “D” / Bow shackle
2.1 Is SWL identified on the shackle?
2.2 Are any identification code/ marks on
the Shackles?
2.3 Opening width of shackles are ok
2.4 Seating condition of Shackle pin
2.5 Any defects are observed on the pin?
3 “U” Bolts & “Eye” Bolts
3.1 Condition of “U” / Eye bolt used
3.2 Any cracks / wear were found
3.3 Tapper of eye bolt is free from rust.
3.4 Shape of “U” / “Eye” bolt is regular
4 Hooks & Chain Pulley Block
4.1 Is any deformation on the eye portion?
4.2 Is any crack / wear were found?
4.3 Condition of hook latch
Electrical / Automotive Tool & Tackles
1 Spanners & Screw drivers
1.1 Condition of Spanners / Screw drivers
1.2 Is any wear / crack on the head / tip of
the tackle.
1.3 Is spanners are free from rust?
2 Hammer
2.1
Condition of the hammer
2.2
Tightness of the handle
2.3
Materials used for making handle
3 Crimpers
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

3.1 Condition of the crimper used

3.2 Condition of the insulation
3.3 Condition of gripers
3.4 Is any crack on the crimpers
4 Grinding Machine
4.1 Condition of Grinding machine
4.2 Is wheel guard provided properly
4.3 Wheel having a valid expiry date
4.4 Is earthing given properly?
4.5 Condition of the cable connected
5 Drilling Machine
5.1 Condition of Drilling machine
5.2 Is Drill bit fitted properly
5.3 Use of proper tightening key
5.4 Is earthing given properly?
5.5 Condition of the cable connected
Testers
1 Earth leakage Circuit Breaker Tester
1.1 Is polarity showing on the meter is
good
1.2 Accuracy of the meter is acceptable
1.3 Is calibration required
2 Surface Resistance Tester
2.1 Is polarity showing on the meter is
good
2.2 Accuracy of the meter is acceptable
2.3 Is calibration required
Any other relevant Information
1
2
 Quality Assurance Plan

Construction work procedure for FOOTING LOAD TEST

LIFTING PLAN

Site/location Footing Load Test between NAGOLE to UPPAL

Appointed Person carrying out
Date of Assessment:
the Assessment:
Description of lift: Erection of Main Beam & secondary beams , for Footing load test kentledge arrangement.

Details of Loads Load Position 1 Load Position 2 Load Position 3

Weight:
Dimensions:
Position of C of G:
Height of lift (worst case
Max. radius (worst case
Date of lift:
Time of lift:
Monetary value of load:
Details of Cranes 1st 2nd 3rd
Make & model:
Capacity:
Jib length:
Outrigger spread:
Outrigger load:
Max. ground bearing
Counterweight:
Weight of crane:
Ground Conditions (Visual assessment)
Access/Egress for crane &
transport:
Lifting position:
Lifting Accessories
Slings (wire rope): Slings (webbing): ‐
Slings (chains): ‐ Shackles:
Other Accessories:
 CHECKLIST FOR INSPECTION BEFORE HOMING OF ROCK ANCHORS

Project :
Client :
Independent Engineer :
Concessionaire :
Contractor :

Anchor Identification: Date :

Not
Sl. Checked Remarks
Description Applicable
No:
Yes No

1 Depth of drilled hole

2 Casing pipe installed

3 Dia. of each Anchor

4 Free Length of Anchor

5 Fixed Length of Anchor

6 Bursting rebar – spiral provided

Epoxy coat on each anchor fixed / free

7
Length

8 Free Length HDPE – Pipe fixed

9 Grout vent fixed at Fixed end

10 Safe access provided to work place

 ROCK ANCHOR GROUTING REPORT‐FIXED LENGTH / FREE LENGTH

Project :
Client :
Independent Engineer :
Concessionaire :
Contractor :

Anchor Location : Date of Inspection :

Anchor Number: Cable No:

Date of Anchor Installation:

Type of cement:

Week & Year of Cement Manufacture:

Admixture if added / mix details:

W / C Ratios:

Temperature: Water:

Equipment:T9 – DDGP ‐ 150 Grout Mixer: Grout pump:

Hole Diameter: Cable Diameter: Cable Length:

Volume of Grout: Regrouting:

Pre Grouting Checks:

Free of Blockage: Inlet : Yes / No Outlet : Yes / No

Leakage Observed: Vents: Yes / No Yes / No

Grouting Record:

Cable / Anchor Number Start Time Finish Time Grout Pressure Remarks / Observation

L&T INFRA IC L&TMRHL

 STRESSING REPORT
Project :
Client :
Independent Engineer :
Concessionaire :
Contractor :

LOCATION : DATE:

RFI Number G A Identification:

Cube strength:

STRESSING EQUIPMENT

Type of jack: MONO Ram area of Jack(sq.cm)

Jack Serial number:

Hydraulic pump: Pump Number

Stressing Record:

Pressure applied Kg/sq.cm ELONGATION IN STRESS BAR ANCHOR NUMBERS Remarks

1 2 3 4 5

Load equivalent ‐ tons

0‐00

0‐50

50‐100

100‐160

NET ELONGATION
 FORMAT FOR FOOTING LOAD TEST RECORD
Project :
Client :
Independent Engineer :
Concessionaire :
Contractor :

L OCATION: Date :

1 Depth / R.L. of Pit :

2 Size of Footing :

3 Dia. of each Anchor

4 Sensitivity of Dial Gauge :

a) Sensitivity of Pressure Gauge :

5
b) Pressure gauge calibration valid upto :

c) Pressure gauge number :

a) Diameter of Ram of hydraulic jack :
6

b) Jack tested against load cell :

Relationship between Pressure Gauge reading and Load on Plate
7
1 Kg / Sq.cm on Pressure Gauge = (Tonnes on Footing)

8 Type of test :

9 Type of strata :

Remarks :
 FORMAT FOR FOOTING LOAD TEST READINGS
Project :
Client :
Independent Engineer :
Concessionaire :
Contractor :

FOOTING LOAD TEST LOCATION:

Pressure Dial Gauge 1 Dial Gauge 2 Dial Gauge 3 Dial Gauge 4 Average
Load in Time Rate
Date Gauge Settlement Remarks
MT (Min.) mm/min
Reading Reading Settlement Reading Settlement Reading Settlement Reading Settlement (mm)
 CONCRETE POUR CARD
Project :
Client :
Independent Engineer :
Concessionaire :
Contractor :

PROJECT : DATE :
AREA : POUR NO. :
LOCATION : REF.DRAWING :
MIX GRADE : QUANTITY :
CHECKED
ACTIVITY DESCRIPTION
YES NO N/A
a) PCC Top Level
b) Centre lines checked
REINFORCEMENT

a) Dia& Shape
b)
Extra Reinforcement apart from Drawing
BEFORE CONCRETING

c) Extra Laps
d) No.of Chairs & Length
e) Binding / welding
f) Cover to Reinforcement
g) Batch Certificate &
Test Certificate
FORMWORK
a) center lines
b) Shuttering line, Level &Plumb
c) Shutter oil applied
d) Water tightness
e) Concrete top level
f) Supports adequacy
EMBEDED ITEMS
a) BOLTS
c) INSERTS

CHECK OBSERVATION
CHECK OBSERVATION
a) Weather
b) Cement Batch No. SUPPORTS TIGHTNESS
POST CONCRETE CHCK

c) Mix grade LEAKAGES

CONCRETING

e) Slump TOP COVER

f) Time of concrete start PLUMB
g) Time of concrete end SURFACE REGULARITY
h) No. of cubes for sampling LINE & LEVEL
I) Cube identification INSERTS POSITION
Strength of concrete
7 Days / 28 Days
Annexure - A
Annexure - D