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Primary RO Performance (Toray)
Primary RO Performance (Toray)
where only total permeate flow is measured (no individual stage permate flows are instrumented/measured)
To Get Started:
1 Left click your mouse on the "Configuration" Tab. All required system information is in green fill
2 From the drop down lists enter Toray membrane model #(s), enter # of pressure vessels (PV) and # of elements / PV
3 Next select the desired engineering units. These units must remain consistant for all data entries in the workbook
4 Next left click your mouse on the "Data" tab where membrane performance data is to be entered
5 Starting on row 7, enter membrane performance data in columns A through J. All columns after the Date entry must contain data out to column J
6 Baseline data to establish recommended cleaning lines are generated by averaging the data entered in rows 7 - 10.
7 The following three (3) tabs contain graphed normalized membrane performance data by Overall system
The graphs will "expand" automatically as membrane performance data is entered. The sheet is set up for a maximum of one
data point per day. Idealy, performnace data should be enterd once per day when the RO system is in operation
Contact the Toray Technical Service Department if there is an interest in the "SCADA" tab/function. Some customizing of this worbook will be required
The flow chart below is provided to illustrate where, in the process diagram, the required performance data is obtained
The yellow cells are exactly what will be found in the "Data" tab.
Overall perm
Date-A uS/cm-E
Flow F
Press - J
Stage 1 vessels
Feed
uS/cm-D
Temp-C
Press-H
Final Conc
Press-I
Flow - G
design or multiple stage RO design
e instrumented/measured)
elements / PV
Final Overall
Conc Perm
Press Press
measured
on
Required data
Concentrate= Conc
Pressure= Press
Conductivity= uS/cm
s
Membrane performance
Normalization Workbook
Measured Permeate Flow Values Toray Trak Excel Single (1) Stage System, Total Perm
Overall / Total Perm Flow 3.1.5 Version - NO MACROS
9/18/2019 Date Released
System Configuration Information - Select Elements / Units
ENTER SITE SPECIFIC INFORMATION BELOW Overall STAGE 2 - not used
Select Element Model ==>
Select Number of vessels/stage ==> 7 not used
Select Number of elements/vessel ==> 7 not used
Number of elements/stage and total 49.00 not used
Membrane area/stage and total 1,827.70 not used
Flux/stage and total 10.61 not used
Baseline permate flow/stage and total 19.40 m3/hr not used
DO NOT CHANGE THIS ARE
Select Temperature Units ==> 2 C
NOTE: If you change anything here, recalculate the whole sheet Ctrl+Alt+F9
e performance
ation Workbook
ments / Units
STAGE 3 - not used
not used
not used
not used 49.00 TOTAL ELEMENTS
not used 1,827.70 TOTAL AREA M^2
not used 10.61 Average Reference Flux (LMH)
not used 19.40 Baseline Permeate Flow Rate
NOT CHANGE THIS AREA!!!
TempUnits <== Select Temperature Units
Calculated
ConcPress, PermPress,
bar ActualDP, bar Bar Recovery
11.70 0.58 0.09 50.00%
11.70 0.58 0.09 50.00%
11.70 0.58 0.09 50.00%
11.70 0.58 0.09 50.00%
11.70 0.58 0.09 50.00%
11.70 0.58 0.09 50.00%
21.31 0.96 0.09 50.00%
19.85 0.91 0.09 50.00%
18.54 0.86 0.09 50.00%
17.36 0.82 0.09 50.00%
16.29 0.78 0.09 50.00%
15.33 0.74 0.09 50.00%
14.46 0.71 0.09 50.00%
13.66 0.67 0.09 50.00%
12.95 0.64 0.09 50.00%
12.30 0.61 0.09 50.00%
11.70 0.58 0.09 50.00%
11.22 0.56 0.09 50.00%
10.83 0.53 0.09 50.00%
10.49 0.51 0.09 50.00%
10.19 0.49 0.09 50.00%
9.91 0.47 0.09 50.00%
9.65 0.45 0.09 50.00%
9.42 0.43 0.09 50.00%
9.31 0.42 0.09 50.00%
9.42 0.43 0.09 50.00%
9.65 0.45 0.09 50.00%
9.91 0.47 0.09 50.00%
10.19 0.49 0.09 50.00%
10.49 0.51 0.09 50.00%
10.83 0.53 0.09 50.00%
11.22 0.56 0.09 50.00%
11.70 0.58 0.09 50.00%
12.30 0.61 0.09 50.00%
enced Excel users.
C < Temperature Units Selected. Use Sheet CONFIGURA
bar < Pressure Units Selected. Use Sheet CONFIGURATIO
Elapsed Time
DATE & TIME day Comments Temp
Final
Feedu Overall Overall Feed Conc Perm Feed Flow Overall
S Perm uS Perm Flow Conc Flow Press Press Press Calc'd DP Calc'd
kW m3/hr % bar %
Overall
Perm Flow Overall DP
Normalized Normalized
CIP Line CIP Line Specific Flux Normalized
(-10%) (+20%) LMH/BAR DegC Salt Passage
Osmotic
Pressure
Permeate Solution Viscosity Water TCF Salt NDP Perm/
Toray DegK Density Solution Viscosity TCF Flow (Toray) (Bar) PermRef
FeedTDS/
TCFREF/ FBAvgTDSRe FeedTDS
TCF f/FBAvgTDS REF
20.0
15.0
Permeate Flow
10.0
5.0
0.0
2019/5/15 0:00 2019/12/1 0:00 2020/6/18 0:00 2021/1/4 0:00 2021/7/23 0:00 2022/2/8 0:00 2022/8/27 0:00 2023/3/15 0:00 2023/10/1 0:00 2024/4/18 0:00
DATE
Overall Perm Flow Normalized CIP Line Overall Perm Flow Normalized M3/HR
(-10%)
System Normalized Salt Passage with CIP line
2.5%
2.0%
1.5%
Salt Passage
1.0%
0.5%
0.0%
2019/5/15 0:00 2019/12/1 0:00 2020/6/18 0:00 2021/1/4 0:00 2021/7/23 0:00 2022/2/8 0:00 2022/8/27 0:00 2023/3/15 0:00 2023/10/1 0:00 2024/4/18 0:00
1.8
1.6
1.4
1.2
DP
1.0
0.8
0.6
0.4
0.2
0.0
2019/5/15 0:00 2019/12/1 0:00 2020/6/18 0:00 2021/1/4 0:00 2021/7/23 0:00 2022/2/8 0:00 2022/8/27 0:00 2023/3/15 0:00 2023/10/1 0:00 2024/4/18 0:00
120.00
80.00
Pump KW
60.00
0.0001
40.00
20.00
- -
2019/5/15 0:00 2019/12/1 0:00 2020/6/18 0:00 2021/1/4 0:00 2021/7/23 0:00 2022/2/8 0:00 2022/8/27 0:00 2023/3/15 0:00 2023/10/1 0:00 2024/4/18 0:00
DATE
P3 F3 uS3
dP
Steps To Take
1 Configure the Element Type and Array Layout - Sheet = Configuration
2 Specify the units for temperature, pressure, and flow.
Deg C or F psi, kpa, bar gpm, m3/hr, l/min
3 Add data - starting with the SECOND ROW of data
All the input ad calculated values must be present.
If your data comes in differently then you may change what is entered vs what is calculated
4 If the number of data rows exceeds the area with calculations pre-placed - simply copy the row abov
As released the graph name manager goes to row 1200. If you get more rows than 1200, INSERT b
ADD DATA USING THE "DATA" SHEET , THESE ARE EXAMPLE DATA ONLY for a SINGLE STAGE UNIT. MINIMU
Data in this example may be changed to
experiment with the TorayTrak(c)
functions. Conductivity Flow, Consistent Units
DATE Deg C (T) FeeduS (uS1) PermuS (uS2) FeedFlow (F1) PermFlow (F2)
7/12/2008 25.00 8,830.00 38.00 9.50 6.50
7/13/2008 40.00 9,000.00 43.00 9.50 6.50
7/14/2008 10.00 8,850.00 43.00 9.50 6.50
7/15/2008 5.00 9,200.00 35.00 9.80 6.50
NormPermFlow OFFSET(Data!$O$6,,,COUNT(Data!$A$6:Data!$A$1200)),
CleanPermFlow OFFSET(Data!$M$6,,,COUNT(Data!$A$6:Data!$A$1200))
NormSP OFFSET(Data!$P$6,,,COUNT(Data!$A$6:Data!$A$1200))
CleanSP OFFSET(Data!$L$6,,,COUNT(Data!$A$6:Data!$A$1200))
NormDP OFFSET(Data!$Q$6,,,COUNT(Data!$A$6:Data!$A$1200))
Clean DP OFFSET(Data!$N$6,,,COUNT(Data!$A$6:Data!$A$1200))
Useful equations
F1 = F2 + F3 eff = (gpm*psi)/(1714*kW)
P1 = dP + P3
dP = P1 - P3
uS3 = (uS1 * F1 - uS2 * F2) / F3
kW = (GPM * PSI) / (1714 * Efficiency)
what is calculated
- simply copy the row above as needed
rows than 1200, INSERT blank rows above row 1200 as needed to preserve the graph names
GLE STAGE UNIT. MINIMUM DATA REQUIRED. REFERENCE DATA IS IN THE FIRST ROW.