Nitrogen Pump Unit (Flameless) Post Job CL-GL-HAL-NI-206

SAP equipment Equipment Details Revised On MO # Date

PM Location
Employee Name: Employee Number

Employee Name: Employee Number

P = Pass F = Fail (Create RPM order) N/A = not applicable (use codes below)
1= Component(s) not installed on unit being inspected
INSTRUCTIONS: 2 = Task not applicable to the design of unit being inspected
3 = No engine package on unit being inspected
Instruction Value
Nitrogen Pump Unit
1 Check SAP maintenance order history for component replacement and recent repairs. List and print all
outstanding orders for unit including RPM, MOD, etc.
2 Visually inspect entire unit for damage and or missing parts, Record and report any issues or damage to
supervisor.
3 Wash entire unit and frame (do not power wash critical components i.e, electrical)

SAFETY
4 Complete JSA and Permit to Work
5 Lock out tag out unit as per HMS procedures.
6 Conduct safety huddle prior to work to identify safety hazards
7 Wear appropriate PPE before beginning work.
88
Ensure all rotating and moving parts have proper guards installed to prevent inadvertent contact. This
includes fans, pulleys, driveshaft, belts, plungers, etc. Report and correct any deficiencies.
9 Check for and label all identified potential Pinch Points.
SAP VERIFICATION
10 Verify that unit has active PM plan in SAP. Verify anticipated job duration and compare to next
scheduled PM to determine if next PM needs to be completed for job.
FRAME AND LIFT SYSTEM
11 Inspect fork lift pockets for condition and cleanliness, where applicable.
12 Visually inspect lift eyes and welds for cracks, damage and are within inspection date.
13 Verify all lifting slings are in good condition and have up to date certification tags on them and meet
Halliburton minimum standards, local and customer regulations.
14 Verify all shackles, nuts and cotter pins are in good condition and secure. All shackles must be nut and pin, no
screw type shackles allowed.
15 Use lifting equipment guideline instructions to perform inspection of lifting devices.
16 Touch up paint as necessary to Halliburton specifications
ENGINE INSPECTION
17 Check all fuel, coolant, and engine oil hoses, lines and connections for leaks and wear.
18 Check radiator coolant level (50/50 Glycol water mix)
19 Check Fan belt condition and tension, adjust as required.
20 Check fan hub and fan assembly for proper operation and condition
21 Check engine oil level and inspect for contamination. Drain and replace if contaminated.
ZONE 2 EXHAUST SYSTEM (if applicable)
22 Check coolant level. (50/50 Glycol water mix)
23 Clean the exhaust flame trap element
24 Inspect all breather flame traps. Clean if needed.
ELECTRICAL SYSTEM (if applicable)
25 Check batteries condition-clean connections as needed

Approved By: Global Operations Manager Revision Date: 10/4/2022

 26 Check battery cables and wiring connections are tight
27 Check battery box, cover, and mounting for condition
28 Check electric starter mounting and wiring for condition and tightness of connections, if equipped
29 Check alternator, alternator drive belt, mounting, belt tension, and wiring connection tightness
30 Check reflective tape and lights, if applicable.
31 Check wiring for condition, properly routed and secured, including grounding wires (earth)
AIR SYSTEM
32 Drain water from air tank and water separators.
33 Check lubricator oil level
GEARBOXS
34Check for leaks.
35Check mounts for loose or missing parts.
36Check oil level and condition. Check for contamination from hydraulic oil.
CRYOGENIC PUMPS AND DRIVE
37 Ensure cryogenic pump(s) drive lube oil is not contaminated and is at proper level.

38 Check for Power End Pump Drive Oil Seal leaks

39 Verify that the Cryo Pump Piston and Drive Pony Rod Couplers are secure and tight
HYDRAULIC SYSTEM
40 Check hydraulic Tank oil level and verify no contamination
41 Check filter indicators and service as needed.
42 Check all hydraulic pumps, components, hoses and fittings for leaks and verify they are in good
condition. Repair any and all leaks, note any corroded fittings, components and damaged hoses.
FUNCTION TEST
43 Visually inspect all Gauges, Meters and Control components on the Control Console for damage
44 Verify the System Water Pump Coupling is secure in place and not loose
45 Ensure engine starts properly and responds to throttle.
46 Verify air pressure in tank builds up after engine starts
47 Warm up engine and verify all gauges are reading and operating in the normal ranges. List any non-
functioning gauges below. Refer to the unit operating manual for gauge operation ranges
48 Check entire system for leaks
49 Ensure ALL valves are in the closed position
50 Ensure CGA NIT-150 Suction and Return connection caps with secured lanyards are properly installed
51 Fill Diesel Tank
52 Remove drip pans plugs. Wash and clean entire unit and frame.
Reinstall drip pan plugs after the drip pan is cleaned.
ENVIRONMENTAL
53 Dispose of all waste properly. Ensure all spills are cleaned up and properly contained.
POTENTIAL DROPPED OBJECT CHECK
54 Check unit for any loose or potential dropped objects. Remove any found and report to supervisor.
PINCH POINT INSPECTION
55 Verify Pinch Points have been identified and awareness labels are in place.
56 Ensure all Safety Guards are in place where applicable.
REQUIRED PAPER WORK
57 Check regulatory documents and decals per State and/or Country Requirements (DOT, CVIP, BOEM,
BSEE, DNV, etc.)
58 Verify that proper company logos and decals are installed as per the Branding initiative. Verify that the
SAP equipment number is clearly marked on the unit (see the ESG Branding web page for guidelines).
59 Record date of DOT/CVIP and/or state annual inspection sticker (if applicable).
60 Replace sticker if within 90 days of expiration date. Was a new DOT/CVIP sticker applied?
61 Install new sticker to indicate when the next PM is due.
62 Record date when next PM is due.
Approved By: Global Operations Manager Revision Date: 10/4/2022
List all defects that were found during the PM inspection with an appropriate explanation. This list will be used to
create RPM orders as required.
PM Check
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RPM Order#:
PM Check
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RPM Order#:
PM Check
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RPM Order#:
PM Check
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RPM Order#:
PM Check
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RPM Order#:
PM Check
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RPM Order#:
PM Check
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RPM Order#:

Approved By: Global Operations Manager Revision Date: 10/4/2022