OP.12.

18 Work Permit Rev: 01

OP.12.18-F-14 JOB SAFETY ANALYSIS Date of Issue:

Page Number: Page 1 of 15
JOB DESCRIPTION: Tie-in Activities DATE: 24-09-2023 Attached Relevant SMP
MTCE/CONT. Group Leader ID #: ASSOCIATED WORK PERMIT TYPE: WP NO.:
JOB LOCATION PLANT: Farabi Yanbu Petrochemicals Company AREA:
RISK LEVEL RISK LEVEL
No. BASIC STEP POTENTIAL HAZARDS RECOMMENDATIONS / MITIGATION RESPONSIBILITY
(H/M/L) (H/M/L)
• All work force shall be worn appropriate PPE.
• Safe work procedures (MS), permits, and other
pertinent documents hall be provided and must
1 Preparation & • Operatives can be
be understood before starting work. • Safety In-Charge
compliance to work harmed due to lack of L
permit requirements coordination, caught in, • Ensure permit is obtained with gas test if required. • Task supervisor
/ toolbox safety by or between objects L • Sequence of work shall be discussed during daily • API/ APR &
meeting and unfamiliarity with toolbox meetings before work starts. Operatives
work procedures. • Site supervisor in-charge and area EHS personal
shall identify and restrict access to all pinches,
crushes, trip, fall, and caught-in hazards

• All work force shall be worn appropriate PPE.

2 Mobilization of • Slip Trip and Fall
equipment, power • Equipment Failure
tools, materials • Uninspected equipment
& tools
• Obstruction & hit by
object during lifting
Incompetent personnel
• Ensure that all tools shall be inspected & color
coded.
• Ensure that safety and emergency equipment
should not obstructed.
L • Working area should be barricaded with safety • Safety In-Charge
signage. • Task supervisor L
• Access egress shall be maintained. • API/ APR &
• All equipment’s must be third party certified & Operatives
inspected by SK and color coded.
• Ensure that all workers are qualified and trained
to perform the job.
• All workers shall undergo safety induction from
Farabi.
• Driver/Operator must have valid heavy license and
third-party certificate.
• Ensure that materials are properly secured
• All mobile equipment shall be moved with the
guidance by flagman and Farabi speed limit shall
be fallowed.

3 Loading and • Physical injuries
offloading of tie in • Struck-by/crushing
materials to the site
incident
by crane • Roll-over incident
• Falling materials
• Trapping injuries
• Overload/Collapse of
crane
• uneven ground/surface
Strong wind
Note: For additional inputs, use and attach a separate sheet.
• All rigging gears shall have valid third-party
certificate.
• Operator and riggers shall have third party
certificate.
• Ensure crane checklist is filled on daily basis
before starting the activity by crane operator.
• Trained flagman will be appointed during vehicle
movement inside the plant.
• Ensure to categorize the area for critical lifts.
• Ensure that operator and rigger to be maintain
proper communication.
• Ensure that concerned rigger should know about
load and capacity of crane.
M • Safety In-Charge L
• Ensure proper supervision during the activity.
• Task supervisor
• Area should be barricaded as per swing radius
with safety signage. API/ APR &
Operatives
• All rigging equipment shall have SWL tag and
inspection color code.
• Crane shall be setup on stable ground with
outrigger pads.
• Outriggers shall be fully extended and standard
outrigger pad should be used.
• Lifting shall not be allowed the wind speed is
exceed 32 KM/H.
• Tagline shall be used to control the movement of
load.
• Nobody is allowed under suspended load.
• Riggers should not direct the load with hands
avoiding pinch points. Instead, they should use
two tag lines to control the loads.
• During dark hour work, work area shall be well
light and worker shall be wearing high visibility
vest.
• Ensure that safety and emergency equipment are
not obstructed.
 RISK LEVEL RISK LEVEL
No. BASIC STEP POTENTIAL HAZARDS RECOMMENDATIONS / MITIGATION RESPONSIBILITY
(H/M/L) (H/M/L)

• Authorized personnel from Farabi and wison will

Install blind for • Wrong/ misidentification
4 positive isolation of pipeline
• Release of unexpected
energy
Falling hazards
5 Line breaking by de- • Noncompliance of PTW
bolting • Sudden release of energy
from existing line.
• Defective tools
• Lack of supervision
• Pinch point
• Height work
lead the task for identification of the line
• Ensure that lines are isolated and tags are
provided prior to start the job.
M • Blind list shall be available at the work location • Safety In-Charge L
• Each crew must have personnel monitoring device • Task supervisor
• Job leader WPR and area safety shall be available • API/ APR &
at the Operatives
• Use appropriate PPE for the job
• Wear full body harness and maintain 100% tie off
always at site
• Ensure that the scaffolding platform is tagged for
safe use
• Maintain 3-point contact while ascending or
descending on the ladder
• Work permit shall be taken from Farabi Permit
issuer after the site inspection of both permit
issuer and wison's Receiver
• Conduct pre task meeting
M • Ensure that the line is isolated and insert the blind • Safety In-Charge L
prior to commence the job • Task supervisor
• Tie-in checklist shall be available and filled prior to • API/ APR &
start the job Operatives
• Ensure that the line- breaking locations are
properly marked
• Bolt removal shall be as per below sequence:
• 1st stage: 10% bolt loosen and ensure there is no
gas leakage while loose
• 2nd stage: If there is no leak occurs loose again
10% and monitor the gas leak
• 3rd stage: continue the above step until final
removal of bolt
• Assign Competent workers to perform the activity
• All torqueing tools shall have inspection sticker
from Farabi.
• Supervisor, WPR and area safety will be available
at the job location
• Do not exposed your hands and any part of your
body in pinch point
• use appropriate PPE for the job

6 Cutting, grinding by • Noncompliance of PTW
power tools on • Defective and uninspected
existing line tools
• Electrocution
• Personal injury
• Fire hazard
• Flying particles
• Noise hazard
• Falling Hazards
• Wear full body harness and maintain 100% tie off
always at site
• Ensure that the scaffolding platform is tagged for
safe use
• Maintain 3-point contact while ascending or
descending on the ladder
• Obtain valid hot work permit for the job.
• Tool box meeting shall be conducted prior to start
the job.
• Ask question to the crew members to check
M whether they understood the exact location • Safety In-Charge L
• All power tools must have inspection sticker from • Task supervisor
Farabi. • API/ APR &
• Temporary electrical cables shall be in good Operatives
condition and cables rout by above 2-meter height
• All power tools sources shall be fixed with ELCB to
prevent electric hazards
• Use only correct rated disc and Expired cutting/
grinding discs shall not allowed at site
• Qualified electrician shall be available at the site
• Unplug the tools when not in use
• Ensure Cables are not passing through hot or wet
surface.
• Grinder guards shall never be removing and
ensure dead man switch is working
• Always unplug the disc while replacing the disc
• Assign Farabi approved fire watch
• Provide suitable fire extinguisher
• Provide fire blanket around the area
• Gas test shall be done and each crew must have
multi gas detector
• All combustible and flammable materials are
removed from the area
• Hearing protection must be worn if the noise level
is exceeded 85dB
• Appropriate PPE must be worn
• Wear full body harness and maintain 100% tie off
always at site
• Ensure that the scaffolding platform is tagged for
safe use
• Maintain 3-point contact while ascending or
descending on the ladder

7 Fit up the spool by • Damage/ defective lifting
chain block and the tool
crane • Tackles.
• Hand injury due to pinch
point.
• Falling Hazards Refer No 2
8 Welding Activity • Electrocution
• Fire hazard
• burn
• Welding fumes & smoke
• Miss handling of argon
cylinder
• Uninspected welding
machine.
• Chain block shall have third-party certificate and
inspection sticker from Farabi
• Only certified rigger can perform the activity using
L by chain block • Safety In-Charge L
• Defective lifting gear must be removed from the • Task supervisor
site. • API/ APR &
• Softener shall be used to avoid damages the web Operatives
sling.
• Wear full body harness and maintain 100% tie off
always at site.
• Avoid Positioning hand and body in the line of fire
with load.
• Riggers should not direct the load with hands
avoiding pinch points. Instead, they should use
two tag lines to control the loads.
• Ensure that the scaffolding platform is tagged for
safe use
• Maintain 3-point contact while ascending or
descending on the ladder.
• Refer no 2
• Make sure that all working crew shall be trained
and skilled to perform the task.
• All workers shall be wearing appropriate PPE.
• Welding machine shall have third-party certificate
and Farabi inspection sticker.
L • Daily inspection checklist shall be filled prior to • Safety In-Charge L
start the job • Task supervisor
• Proper grounding shall be provided. • API/ APR &
• Combustible materials in elevated area and in Operatives
below shall be removed.
• Assign Farabi approved fire watch to closely
monitor the job.
• Assign certified welder to execute the job.
• Welders use full sleeve leather gloves and welding
apron.
• Use welding gloves and welding Apron’s while
doing the cutting and welding activities to prevent
the sparks, hot metal slogs and burns.
• Welding cables, holder and earth clamp shall be in
good condition.
• Provide suitable and inspected fire extinguisher at
the hot work area
 • Fire blanket shall be provided around the hot
work area
• All combustible and flammable materials shall be
removed from the area
• Argon Cylinder shall be kept inside the cylinder
trolley with chain in vertical position and cap must
be provided when not in use.
• Argon Cylinder shall be fitted with correct
pressure regulators and ensure that regulators are
working properly.
• Argon Cylinder shall be transported, stored,
handled and used in the vertical position and daily
checklist shall be maintained.

Install valve and end • Incorrect flange and gasket L • Ensure that workers shall be wear appropriate • Safety In-Charge L
9 blind • Pinch Point PPE. • Task supervisor
• High Noise • All tools shall be inspected and color coded. • API/ APR &
• Defective tools • Appropriate hearing protection must be worn at Operatives
Falling Hazards all times.
• Confirm correct specification of flange.
• Use gasket with proper rating and specification as
required.
• Torque wrench shall be inspected prior to start the
job.
• Use of proper tools during opening and closing of
flange.
• Do not expose your hand and any part of your
body in pinch points.
• Wear full body harness and maintain 100% tie off
always at site.
• Ensure that the scaffolding platform is tagged for
safe use.
• Maintain 3-point contact while ascending or
descending on the ladder.
 • Written procedures approved prior to testing shall
be followed.
• All employees shall be use proper PPE according
to the job requirements, wear ear muff/plug for
noise protection.
• No unauthorized entry in working area.
10 • Hydro test • Test medium leak to M • Only trained Employees shall perform the task. • Safety In-Charge L
related surrounding of weld joints, • Only calibrated test gauges shall be used and they • Task supervisor.
activities valves & flanges. shall be mounted in the upright position. Pump • API/ APR &
• Filling of water • Failure or isolation discharge gauges must be visible to the pump Operatives
valves/blind flanges. operator for the duration of the test.
& test medium
• Excessive pressure.
air of pipe lines • All test equipment’s e.g., pressure gauges must be
• Failure of equipment
/ Isolation of placed or Readable out of” the line of fire” or kept
• Serious Injuries from Pipe
lines or pipe. Rupture &/ Or High- at safe distance out with the barricade area.
• Installation of Pressure Blast • Competent supervisor shall closely monitor the
relief valves • Testing Fluids / No activities.
gauges and Distance Barricades /High • Piping, vessels, supports and foundations
Noise/ designed for gas service shall not be overloaded
vents.
• Unauthorized entry. by the extra weight of the test liquid.
• Application of
• Tested line shall be supported and secured
pressure
• All Gasket shall be specified according to standard
(pneumatic/
and to be permanently used.
Hydro test. Air
blowing • Pressure should be given slowly and gradually.
• Working area should be barricade with safety
signage.
• Ensure that all blinds, flanges, nuts & bolts are
done correctly.
• A system under test shall be depressurized before
any work is done to stop leaks or repair weakness,
including the tightening of bolts.
• Keep the vents open during water filling.
• Be sure that all air is vented out and then only
close the vents.
• Work such as using spanner’s, adjusting supports
etc. are not allowed at any time without
depressurizing.
• Where isolation valves are used to contain test
pressures, they must be of adequate rating for the
pressure to be encountered.
• Ensure that respective pressure ratings are

11 Dye-Penetrating • Slip & Trip.
Test • Poor work plan.
• Fire & explosion.
• Irritation of eye
• Irritation of lungs.
• Irritation of skin
(dermatitis) or cracking of
skin.
• Headache.
• Nausea.
• Dizziness.
• Light-headedness.
Environmental hazard due
to Improper disposal of
painting materials
consistent with the test requirements.
• If isolation valves are used in line of blinds,
provisions shall be made to ensure that no over-
pressurizing can occur in equipment that is not
being tested, due to possible valve leak.
• Ensure that respective pressure ratings are
consistent with the test requirements.
• Prior to start air blowing work worn all nearby
workers with air horn to use ear plug.
Hydro test water shall be disposed according to
the environment standard.
• Ensure appropriate access (entry/exit) provided to
prevent trip, slip and falls hazards.
• Ensure appropriate Work Permits and all
associated documents,
• Keep away from heat/sparks/open flames or hot
surfaces.
• Ensure appropriate PPE are provided as per
L identified hazards. • Safety In-Charge L
• Ensure adequate ventilation to remove the fumes • Task supervisor.
• API/ APR &
and prevent accumulation of vapors in explosive
Operatives
or toxic concentration.
• Read the supplier SDS and container labels as
follow the instructions.
• Ensure employees are trained about chemicals
and safe work procedures.
• In case of contact in eye, immediately flush eyes
with plenty of water for at least 15 minutes.
• If any breathing difficulties remove to fresh air and
keep at rest in position comfortable for breathing.
• If workings inside confined space follow
mandatory confined space safe entry, work
procedure and practices should follow.
• If worker exposed or concerned get medical
advice/ attention or lights in areas that may
contain the vapor of chlorinated solvent as very
toxic gases may be given off.

12 Magnetic Particle • Uninspected tools
Testing • Poor work plan.
• Fire & explosion.
• Electrocution hazards.
• Irritation of eye.
• Irritation of lungs
• Irritation of skin
(dermatitis) or cracking of
skin.
• Headache.
• Nausea.
• Dizziness.
Light-headedness.
• Ensure only competent/authorized personnel shall
be carrying out the task
• Dispose and storage of all empty containers in
accordance with Farabi , local procedure
• Magnetic probe tools must have inspection sticker
by WISON/FARABI Ensure appropriate Work
Permits and all associated documents for the work
are obtained by responsible person before
commencing works.
• Test area temperature should not more than 135-
degree Fahrenheit
• Keep away from heat/sparks/open flames or hot
surfaces.
• Ensure appropriate PPE are provided as per
identified hazards.
• Ensure adequate ventilation to remove the fumes
L and prevent accumulation of vapors in explosive • Safety In-Charge L
or toxic concentration. • Task supervisor.
• Read the supplier SDS and container labels as • API/ APR &
follow the instructions. Operatives
• Verify the date of expiry of MPI spray and expired
materials should not be use.
• Ensure employees are trained about chemicals
and safe work procedures.
• In case of contact in eye, immediately flush eyes
with plenty of water for at least 15 minutes.
• If any breathing difficulties remove to fresh air and
keep at rest in position comfortable for breathing.
• If worker exposed or concerned get medical
advice/ attention.
• Ensure only competent/authorized personnel shall
be carrying out the task.
• All power sources should be fixed with ELCB to
prevent electrocution hazards.
Suitable barricading and warning signs are to be
provided around the working area

13 Radiography Testing • Radiation Exposure to
radiographer and general
public.
• Damage Equipment.
• Radiation monitoring
device with low battery.
• Fall down of the
Radioactive Equipment.
• Damage of source Loss of
source
• Slip & Trip & Health issues.
• Ensure appropriate Work Permits and all
associated documents.
• Radiation safety officers shall be available.
• Minimum 2 radiographers shall perform the
radiography job.
• Only Authorized, trained, experienced and
approved radiographers shall be allowed to
perform the job.
• Only use proper (check the scaffolding-tag and • Safety In-Charge L
M • Task supervisor.
ensure the inspection date) scaffolding and must
• API/ APR &
wear a full body harness if working at height
Operatives
above 1.8m.
• Keep radiographic equipment in a safe and secure
position.
• Approved and calibrated 880-Delta Projector shall
be used.
• Shall use only calibrated and approved Radiation
Monitoring Device (Survey Meter, EPD, and TLD).
• Radiation warning sign boards, Barricades, Flash
Lights should be positioned at the controlled
Boundaries.
• Controlled area where the pre-calculated
radiation level is in excess of 3 µSv/hr. (0.35
mR/hr.) shall be enclosed with barricade ropes
and posted with a minimum four visible warning
signs.
• All the Danger radiation warning sign boards shall
be clearly visible.
• Use collimator & lead sheets wherever possible to
avoid excess radiation.
• Never leave the Radioactive Equipment
unattended.
• One of the Crew members shall keep the area
under constant surveillance to restrict the entry of
unauthorized personnel
• If any unauthorized person enters the controlled
area in-spite of constant surveillance and warning

• Irritation of eye.
14 Ultrasonic Testing
Irritation of skin.
(dermatitis) or cracking of
skin
signs, the source shall be retracted and no expose
shall be made until the area is cleared from
unauthorized personnel.
• RT crew must survey after each exposure to make
sure that the source is in shielded position.
• The radiographer must complete the radiation
survey in the work area before transferring to the
other location.
• The barricades shall be dismantled upon
completion of the radiographic testing. The posted
radiation signs shall be collected and no single
piece shall be left on the site
• Exposure device shall be secured and returned to
the vehicle source box.
Radiation Protection Officer will take necessary
steps according to the emergency situation.
• Ensure adequate ventilation to remove the fumes
and prevent accumulation of vapors in explosive
or toxic concentration.
• Read the supplier SDS and container labels as
follow the instructions.
•
L Ensure employees are trained about chemicals • Safety In-Charge L
(Copland) and safe work procedures. • Task supervisor.
• In case of contact in eye, immediately flush eyes • API/ APR &
with plenty of water for at least 15 minutes. Operatives
• If workings inside confined space follow
mandatory confined space safe entry, work
procedure and practices should follow.
• If worker exposed or concerned get medical
advice/ attention
• Ensure only competent/authorized personnel shall
carrying out the task
Ensure appropriate PPE are provided as per
identified hazards.
 • Keep the area dry ensuring no water spillage
• Do not bring any flammable liquid or equipment
in energized condition when the heat treatment is
in progress
• Isolate power to the equipment when not in use.
• Do not touch the pipe segment which is being
heat heated
• Do not leave the tool or equipment in energized
condition when the heat treatment in progress.
• Isolate power to the equipment when not in use.
15 Pre-Weld Heat • Electric shock. L • Safety In-Charge L
• Fire. • Do not change (exceed/decrease) the • Task supervisor.
Treatment/ Post
• Burn. temperature or duration of heat treatment • API/ APR &
Weld Heat
• Un-attended Tool/ without permission from inspection engineer. Operatives
Treatment Equipment. • Isolate power to the equipment when not in use.
• Changing the temperature • Do not apply rapid heating or cooling of the pipe
or Duration of heat
segment.
treatment.
• Refer heat treatment procedure contact
• Thermal shock to pipe
segment. inspection engineer in case of doubt.
• Scattered material. • Ensure proper wind up & housekeeping at
• Incompetent workers. worksite.
• Electrical damage. • The accessories (the cable, heat tracing,
• Electric shock. terminals) not being used must be disconnected
• Burn Hazard. and stored separately.
Heat Stress.
• Conduct LMRA talk to the personnel regarding the
activity.
• Provide competencies that are in accordance with
the work to be carried out.
• Ensure that the isolation of the test equipment or
conduit has been carried out.
• Make sure all the tools must be calibrated and
there is test certificate
• The lest piece is properly insulated and grounded.
• Ensure that cable is in good condition and proper
connection.
• Make sure the work area is safe and free from
obstructions.
 • Insulation must be checked before starting the
activity.
• Ensure workers us proper PPE.
• Avoid the damaged connections and use proper
PPE.
• Provide proper air circulation.
• Provide enough space for each activity

• Painter shall be trained for safe using of chemical

handling by Wison.
• Paint & chemical SDS should be available at the
site.
• Painting activity not allowed nearby any cutting,
16 Painting works • Exposure to harmful vapor L grinding, or welding activity. • Safety In-Charge L
• Fire hazard • Drip tray shall be provided to keep the painting • Task supervisor.
• inhalation, ingestion, materials. • API/ APR &
absorption, injection • Fire extinguisher shall be available at the site. Operatives
• Spills • Emergency spill kit shall be available at the site.
Falling Hazards • Disposal of hazardous waste shall be done
accordingly waste management.
• Paint shall not be left unattended at site.
• Full body harness shall be worn and maintain
100% tie off.
• Tools shall be secured to avoid fall from height
• Wear full body harness and maintain 100% tie off
always at site
• Ensure that the scaffolding platform is tagged for
safe use
17 Insulation work • Fall from heights L • Maintain 3-point contact while ascending or • Safety In-Charge L
• Respiratory hazard descending on the ladder • Task supervisor.
• Skin and eye irritation • MSDS must be available at site • API/ APR &
Flying particles • Working area shall be covered by tarpaulin Operatives
• Worker should wear appropriate PPE according to
MSDS.
• Avoid any physical (skin) direct contact with
insulation materials
• Make sure good housekeeping must maintain • Safety In-Charge
Operatives and other after your duties or work. • Task supervisor. L
18 End of duties or disciplines can be harmed due L All unnecessary materials must be returned to the • API/ APR &
work to poor housekeeping after the staging areas or proper material designated area. Operatives
end of duties or work.

19 Emergency • Operatives can be harmed
Response or lead to fatal Incidents
due to:
• Toxic Gas Release
• Fire or any Explosion
Any emergencies need for
evacuations.
• Operatives must be aware for:
• hazard identification/assessment
• emergency resources
• communication systems
• emergency response procedure
• communication procedure
• In case of any emergency, you must be call FYPC • Safety In-Charge L
L • Emergency Hotline No. 054-603-7646, • Task supervisor.
• make sure that you have the following information • API/ APR &
ready: Operatives
• Specific details about the location.
• Bldg. or area of the incident or Emergency.
• Provide landmarks if you can Specific details of the
incident or Emergency.
• Speak clearly and as calmly as you can to the
person taking your call and if necessary, send your
workers to the nearest assembly point areas.
• All operatives must proceed to the nearest
Assembly Point Areas/Required FYPC Bldg. for any
Toxic Gas Release.
WISON: I have reviewed and agreed with all steps of this JSA

Name: AUTH No. Sign: Date:

Area Supervisor: I have reviewed and agreed with all steps of this JSA

Name: AUTH No. Sign: Date:

Concerned Engineer:
1. For any critical jobs, concerned Engineer [Mechanical, Electrical, Reliability, Instrument Engineer] should review JSA and sign
2. For any Electrical jobs on more than 480 volts, Electrical Engineer should review JSA and sign

Name: AUTH No. Sign: Date:

Notes:

* If job steps changes or further hazards are identified during execution, JSA should be reviewed and rewritten again. Yes N/A Updated by: ___________ AUTH No. ________ Sign: __________

Note: Maintenance manager and operation manager approval is required for the (Medium / High Risk) critical activities & non-standard activities.

* Approved by Maintenance Manager in case of Medium / High Risk (Critical or Non-standard activity). YES N/A Updated by: ___________ AUTH No. ________ Sign: __________

* Reviewed and acknowledged by Area Manager In case of Medium / High Risk (Critical or non-standard activity). YES N/A Updated by: ___________ AUTH No. ________ Sign: __________