重量尺寸参考,道森样本

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 26

SUZHOU DOUSON DRILLING&PRODUCTION EQUIPMENT CO.,LTD.

CHINA
Add : Taiping Town,Xiangcheng District, Suzhou,
Jiangsu Province, China 215137
Tel : 86-512-65995063
Fax : 86-512-65431375
E-mail : li_shulin@douson.cn
Web : www.douson.cn

USA
10700 Richmond Ave., Suite 205
Houston, TX 77042 USA
Tel: 1.713.782.6613
Fax: 1.713.782.6658

API 6A
E-mail: douson@sbcglobal.net

VALVE
NO:DSYBE201308/B

SUZHOU DOUSON DRILLING&PRODUCTION EQUIPMENT CO.,LTD.


DOUSON
DOUSON
Suzhou Douson Drilling & Production Equipment Co., LTD (hereinafter referred to as Suzhou
Douson) was founded in October, 2001 in Suzhou city. Suzhou Douson has four subsidiaries: Douson 1.Safety First
Control Product INC., Suzhou Douson Oil & Gas Engineering Co., LTD., Suzhou Douson Valve Co., LTD.,
Focusing on safety and environment protection is Douson’s core value. Douson guarantee that all employees are working in an
Suzhou Baoforging Co., LTD.. Suzhou Douson covers 100,000m2, of which workshop covers 55,000m2.
absolutely safe environment. With implementation of HSE policy, working safety are well enhanced.
With registered capital 156,000,000 CNY, there are 1,300 stuff working in Suzhou Douson.
Suzhou Douson is a high-tech enterprise mainly specialized in researching, developing, designing
and manufacturing oil and gas production wellhead and well control equipment. Douson has received 2. Provide Reasonable Valve for You
certificates of ISO9001, API Q1, API6A, API6D,API16A,API16 PR2. Douson’s main products are API 6A
To reduce your purchase cost and guarantee performance of products, Douson is committed to choosing the reasonable valve
wellhead and Christmas tree equipment, API 16ABOP, API 16C choke and kill manifold, API 6D pipeline
structure and material and using the reasonable equipment for you. With sound delivery service system, Douson is ready to provide all
valve and various high temperature and high pressure power station valves and low temperature valves.
customers with top quality service.
The level of technology and quality for Douson’s products has come to the first class in China petroleum
machinery industry.
3. Our Service Team
Douson aims to establish a long-term cooperation relationship with clear communication and timely response. Douson possesses
dozen of on-site service personnel. All of them have rich experience in on-site service and good personality.

6A 16A 16C 6D

SUZHOU DOUSON DRILLING&PRODUCTION EQUIPMENT CO.,LTD.


CATALOGUE
Gate Valve Choke Valve Check Valve Ball Valve and Actuator
Plug Valve
SG-10 slab gate valve 2 MOV orifice choke valve 19 SCV swing check valve 25 TB trunnion mounted ball valve 28 DHA1-25 hydraulic actuator 33
SG-22 slab gate valve 3 H2 adjustable choke valve 20 LCV lift check valve 25 FC floating ball valve 28 DPA1-10 pneumatic actuator 35
DMV-1 mud gate valve 5 MOS multi orifice sleeve choke valve 21 SFA cylindric plug valve 29
DMV-2 mud gate valve 8 EXT cage and external sleeve choke valve 22 FA tapered plug valve 29
DS-FC, DS-FC-HYD serial gate valve 10 POS positive choke valve 23
DS-FRAC, DS-FRAC-HYD serial gate valve 11
DSC-FRAC, DSC-FRAC-HYD
serial gate valve 13
EG-20 expanding type slab gate valve 14
EG-20T thermal gate valve 16

01 02 03 04 05
DOUSON | VALVE

Application of valve and actuator

Classification Type Code Application


SG-22
SG-22D apply to the service environment
Slab Gate Valve Non-rising stem
SG-10 where medium are crude oil and water.
SG-22R

Manually DS-FRAC

Fracturing
Manually DS-FRAC Apply to high pressure and large bore fracturing environment
gate valve
DS-FRAC-

Gate
Hydraulically
Gate Valve HYD
thermal
- EG-20T apply to high temperature service environment.
gate valve
expansion type apply to the service environment
- EG-20
slab gate valve where pressure is unstable.

Valve
apply to the service environment
- DMV1
where medium is mud.
mud gate valve
apply to the high pressure service environment
- DMV2
where medium is mud.
fixed apply to the service environment
- POS
choke valve where flow adjusting is not required.

pin type H2 generally mounted on X-mass tree.


Choke Valve
adjustable choke cage type(internal) MOS generally mounted on high pressure choke pipeline.
valve cage type(external) EXT generally mounted on high pressure choke pipeline.

orifice type MOV generally mounted on high pressure choke pipeline.

Lift type LCV generally mounted on kill pipeline.


Check Valve check valve generally mounted on the kill pipeline
swing type SCV

01
where large flow is required.

trunnion mounted ball TB generally mounted on side outlet of casing head.


Ball valve
floating ball FC generally mounted on side outlet of casing head.
Plug Valve
cylindric SFA apply to the service environment where medium is cement.
Plug valve
tapered SF apply to the service environment where medium is cement.

used as safety valve


single acting DHA1-25
at non-ultralow temperature service environment.
hydraulically
automatically controlled
double acting -
at non-ultralow temperature service environment.

used as safety valve


single acting(piston) DPA1-10
at ultralow temperature service environment.
Actuator
automatically controlled
double acting(piston) -
at ultralow temperature service environment.
pneumatically
used as safety valve
single acting(membrane) -
at ultralow temperature service environment.

automatically controlled
double acting(membrane) -
at ultralow temperature service environment.

9 Suzhou Douson Drilling & Production CO., LTD.


Gate Valve Gate Valve

SG-10 slab gate valve


With reliable performance and double direction sealing
structure, SG-10 rslab gate valve can perform well when used
in high pressure service condition. In addition, It can be used
Valve used in geothermal field valve used in fracturing field valve used in production field in oil field wellhead, X-mass tree and manifold system where
pressure are in range of 2000psi to 5000psi.

Design Specification
drift:1-13/16”~9” Standard SG-10 gate valve can meet requirements in API 6A and API 6D SSV.
working pressure:2000psi~20000psi
The previous expanding wedge is replaced by rigid flat wedge. The medium, H2S

D
temperature level:K~X
material class:AA,BB,CC,DD,EE,FF,HH material can be used in accordance with the latest NACE MR-01-75 specification.
product specification level:PS1~4
product performance rating:PR1~2

A
valve used in fracturing field valve used in drilling field casting steel valve body/forged valve bonnet

C
low operation torque
B
metal to metal valve body/valve bonnet seal

Product Application metal to metal wedge/valve seat seal E

add lubricant nozzle to realize maintenance


wedge guidance design can lubricate the wedge and protect the surface of
wedge

D
The switch of gate valve is wedge. The movement direction of wedge is perpendicular to flow direction. Gate valve can be only hydraulic actuator and pneumatic actuator designed to realize automatical
used to fully open and fully close the choke rather than adjust and choke.There are two seal surfaces on wedge. The flat valve with operation
two parallel seal surfaces is the most common flat gate valve in API. Simple and reliable structure, low cost

A
flange or thread connection

C
Type Code No. Application Advantages: B

1. Small flowing resistance: As the medium channel in valve body


SG-22 Working Pressure Flange End Thread End Flange End Flange End
SG-22D
apply to the service environment is straight through, the medium is in linear movement with small Size A(mm) C(mm) D(mm) E(mm) API Ring
Rating(psi) B(mm) WT(kg)
where medium are crude oil and
SG-10 flowing resistance.
water. 2000 295.15 241.3 126.1 254 R-23 37 28
SG-22R
2. Energy saving in switching: Compared with check valve, the
2-1/16" 3000 52.32 371.35 254 126.1 276.2 359.4 R-24 59 35
Common Gate
movement direction of wedge of gate valve is perpendicular to the
Valve DS-FRAC 5000 371.35 254 126.1 359.4 R-24 59 35
flow direction of medium.
Apply to high pressure and large 2000 333.25 159 254 R-26 78 68
DS-FRAC
bore fracturing environment
3. Large height and long time in switching: the switching stroke of
2-9/16" 3000 65.02 422.15 279.4 159 297.07 359.4 R-27 88 76
DS-FRAC- wedge is large, lowering is realized with screw rod.
5000 422.15 159 359.4 R-27 88 76
HYD 4. Medium can flow to both sides, which is convenient to install. The
Thermal Gate apply to high temperature 2000 358.65 185 359.4 R-31 96 78
EG-20T two sides of gate valve channel is symmetrical.
Valve service environment. 3-1/8" 3000 79.25 434.85 317.5 185 355.52 359.4 R-31 109 94
5. With concise structure, gate valve is charactered as rigid, small
Expanding Gate apply to the service environment 5000 472.95 185 460.2 R-35 128 103
EG-20
Valve where pressure is unstable. flow resistance. Its sealing surface adopts stainless steel and
2000 434.85 228.9 359.4 R-37 186 148
apply to the service environment cemented carbide alloy to get long service life. With PTFE packing,
DMV-1
where medium is mud. sealing performance is reliable and operation is flexible. 4-1/16" 3000 103.12 511.05 393.7 228.9 430.1 460.2 R-37 209 179
Mud Gate Valve apply to the high pressure 5000 549.15 228.9 460.2 R-39 229 189
DMV-2 service environment
where medium is mud.
1 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 2
Gate Valve Gate Valve
E E

D
D

A
C

C
B B

Working Pressure Flange End Thread End Flange End Flange End
Size A(mm) C(mm) D(mm) E(mm) API Ring
Rating(psi) B(mm) WT(kg)
10000 463.55 - 142.24 110

1-13/16" 15000 45.97 457.20 - 149.86 375.92 431.80 BX-151 118 -

20000 533.40 - 170.00 205

2000 295.15 241.30 124.46 254.00 R-23 76 67

3000 371.35 254.00 129.54 342.90 R-24 98 79

5000 371.35 254.00 129.54 342.90 R-24 98 79


2-1/16" 52.32 393.70
10000 520.70 - 154.94 431.80 BX-152 149 -

15000 482.60 - 165.10 431.80 BX-152 143 -

20000 584.20 - 196.00 460.00 BX-152 230 -

2000 333.25 144.78 342.90 R-26 121 111

3000 422.15 279.40 149.86 342.90 R-27 131 119

5000 422.15 149.86 342.90 R-27 131 119


2-9/16" 65.02 419.10
10000 565.15 - 172.72 431.80 BX-153 186 -

SG-22 slab gate valve 15000 533.40 - 195.58 476.25 BX-153 261 -

20000 673.10 - 239.00 635.00 BX-153 391 -

10000 619.25 - 200.66 476.25 BX-154 235 -


With reliable performance and double direction sealing structure, SG-22 forged
3-1/16" 15000 77.72 598.42 - 228.60 441.96 476.25 BX-154 273 -
slab gate valve can perform well when used in high pressure service condition. In 20000 774.70 - 277.2 635.00 BX-154 497 -

addition, It can be used in oil field wellhead, X-mass tree and manifold system where 2000 358.65 160.02 R-31 163 142

pressure are in range of 2000psi to 20000psi. 3-1/8" 3000 79.25 434.85 317.50 170.18 441.96 431.80 R-31 176 165

5000 472.95 170.18 R-35 190 165

2000 434.85 200.66 431.80 R-37 269 231


Design Specification
3000 511.05 393.70 210.82 431.80 R-37 292 262
4-1/16" 103.12 485.14
Standard SG-22 gate valve can meet requirements in API 6A and API 6D SSV. The 5000 549.15 210.82 431.80 R-39 312 262
previous expanding wedge is replaced by rigid flat wedge. The medium, H2S material can 10000 670.05 - 248.92 476.25 BX-155 507 -
be used in accordance with the latest NACE MR-01-75 specification. 2000 561.85 - 271.78 476.25 R-41 598 -

3000 612.65 - 279.40 476.25 R-41 611 -


5-1/8" 130.05 619.76
forged steel valve body/valve bonnet 5000 726.95 - 279.40 476.25 R-44 629 -
low operation torque 10000 736.60 - 322.58 635.00 BX-169 693 -
metal to metal valve body/valve bonnet seal 2000 561.85 - 363.22 R-45 902 -
metal to metal wedge/valve seat seal
7-1/16"×6" 3000 152.40 612.65 - 3759.20 688.34 635.00 R-45 926 -
add lubricant nozzle to realize maintenance
5000 736.60 - 375.92 R-46 955 -
wedge guidance design can lubricate the wedge and protect the surface of wedge
2000 561.85 - 370.84 R-45 915 -
hydraulic actuator and pneumatic actuator designed to realize automatical operation 7-1/16"×6-
3000 162.05 612.65 - 381.00 693.42 635.00 R-45 938 -
Simple and reliable structure, low cost 3/8"
5000 736.60 - 381.00 R-46 967 -
flange or thread connection
2000 663.45 - 375.92 R-45 937 -

7-1/16" 3000 179.32 714.25 - 388.62 701.04 635.00 R-45 957 -

5000 812.80 - 388.62 R-46 992 -

3 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 4


Gate Valve Gate Valve

IV.Reliable seal can be obtained from special valve seat


DMV serial mud gate valve seat is specially designed to provide reliable interdict in
wearing and corrosive service environment.
1.Valve seat composes of two identical metal wearing resistant ring wrapped in a
elastic rubber body, and form and cylinder. Space for wedge and gap for two balls are left.
The closed wedge tightly closes to downstream wearing resistant ring. Meanwhile, elastic
rubber body can provide reliable sealing at the gap.
2.Cylindric valve seat assembly and valve cavity are closely attached, which can
expanded to the outlet of valve through the pressure from valve bonnet and the support
ring at the bottom of valve seat. When valve bonnet and valve body are tightly screwed,
valve stem pin can expand from two wearing resistant ring, in this way, the valve seat
expansion occurs. Valve seat support ring guarantee that the elastic rubber and valve cavity
are closely attached. This kind of design guarantee valve seat, valve body and valve outlets
can realize reliable sealing. Even though the wedge and seat appear scratches or wears

DMV-1 Mud Valve in the process of working, the sealing is proved efficient. When repairing, the single part of
valve can be removed from valve body to replace.

DMV-1 mud valve is a gate valve with steel wedge, lifting valve stem and elastic
seal. The mud valve is mainly used for mud, cement, fracturing and water supply,
which is simple to operate and maintain. Connection Type of Valve Body, Valve Bonnet and Union
Flange connection type structure type dimension E
Advantages:
Working pressure
size A(mm) B(mm) C(mm) D(mm) E(mm) API ring weight(kg)
rating(psi)
I.online repair
2000 295.15 R-23 32
Valve bonnet can be easy to remove without dismantling valve from pipeline when

D
inner parts need checking and replacing. This kind of design allows simple operation 2" 3000 50.80 295.15 66.55 330.20 355.60 R-24 45

without special tool. 5000 307.85 R-24 50

A
C
B
II. Flexible and tidy supply
The material for valve stem, valve wedge, valve seat and elastic valve seat is Weld and thread end structure dimension
selectable, which can expand the range of valve application. With triple plastic coating in
E
Working pressure
valve body and valve bonnet, wearing resistance and corrosion resistance can be obtained. size
rating(psi)
A(mm) B(mm) C(mm) D(mm) E(mm) API ring weight(kg)

2000
III. Fast operation can be provided by dual lead thread design

D
2" 3000 50.80 228.60 66.55 330.20 355.60 - 26
1. ASME/ANSI serial dual lead thread design make valve stem install in wedge through
5000
valve stem and support assembly. This is designed as dual lead thread. Valve stem is well

A
3000

C
grinded. It possesses O-ring and extrusion proof seal. This kind of design can produce 2-1/2"×2" 50.80 228.60 66.55 330.20 355.60 - 26
economic and efficient result. 5000 B

2.DMV serial valve shall be designed as dual lead thread, the working pressure for
valve stem nut, support and valve stem are 2000psi, 3000psi and 5000psi respectively (4”
or larger valve with working pressure of 5000psi shall be designed as single lead thread Union end structure dimension E
and lifted by bearing transmission) . Working pressure
size A(mm) B(mm) C(mm) D(mm) E(mm) API ring weight(kg)
3. In the process of loading, the rising stem can protect stem thread. rating(psi)

4.Observation lens are equipped on 3000psi large valve and 5000psi large valve, 2000 295.15 32

D
which is used to observe and confirm the location of wedge. 2" 3000 50.80 295.15 66.55 330.20 355.60 - 45

5000 307.85 50

A
C
B
5 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 6
Gate Valve Gate Valve

Connection Type of Valve Body, Valve Bonnet and Stud


Flange connection type structure type dimension
Working pressure
size A(mm) B(mm) C(mm) D(mm) E(mm) API ring weight(kg)
rating(psi)
2000 431.80 R-26 64 E
2-1/2" 63.50 422.15 81.03 482.60
3000 482.60 R-27 77

2000 358.65 88.90 457.20 R-31 59

D
3" 3000 76.20 358.65 93.73 482.60 482.60 R-31 79

5000 396.75 100.08 457.20 R-35 109

A
2000 416.05 109.47 539.75 R-37 91

C
4" 3000 101.60 416.05 115.82 539.75 584.20 R-37 120
B
5000 457.20 119.13 625.35 R-39 150

Weld and thread end structure dimension


Working pressure
size A(mm) B(mm) C(mm) D(mm) E(mm) API ring weight(kg)
rating(psi)
2000 79.25 34
2-1/2" 63.50 247.65 431.80 482.60 -
3000 82.55 40

2000 88.90 43
E
DMV-2 Mud Valve
3" 3000 76.20 279.40 93.73 457.20 482.60 - 51

5000 100.08 64 DMV-2 serial mud gate valve is applicable to working pressure of 7500psi in deep well drilling.
4"×3"
3000
76.20 279.40
93.73
457.20 482.60 -
51 The dimension of DMV-2 serial mud gate valve ranges from 2” to 5-3/16”. Butt join the weld end
D
5000 100.08 64
and flange connection. Valve bonnet can be easy to remove without dismantling valve from pipeline
2000 109.47 539.75 64
when inner parts need checking and replacing. This kind of design allows simple operation without

A
C

4" 3000 101.60 330.20 115.82 539.75 584.20 - 74


special tool.
5000 115.82 623.82 95 B

3000 115.82 539.75 74


5"×4" 101.60 330.20 584.20 - Advantages:
5000 115.82 623.82 95

6"×4" 5000 101.60 330.20 115.82 623.82 584.20 - 95 I. Pin Roller Bearing bears Pressure
4"(100mm) and larger valve can adopt pin roller bearing, in this way, torque is greatly
reduced.

Union end structure dimension


II.Floating Parallel Gate Valve Design
working pressure
size
rating(psi)
A(mm) B(mm) C(mm) D(mm) E(mm) API ring weight(kg) Parallel gate valve with a “T” head and valve stem connection allow wedge to float to
2000 64 E valve seat to provide reliable pressure sealing.
2-1/2" 63.50 422.15 81.03 431.80 482.60 - 1. Unique, wearing resistant and single slice type valve seat design.
3000 77
Valve seat assembly comprises of two embodied stainless steel or support ring, which
2000 358.65 88.90 59
make elastic rubber body remain working. Even in wearing service environment, elastic
D

3" 3000 76.20 358.65 93.73 457.20 482.60 - 79


rubber body can provide reliable sealing performance. Stainless steel ring can provide
5000 396.75 100.08 109 efficient corrosion resistance and wearing resistance.
2. Lock Valve Seat Hoop Steel
A

2000 416.05 109.47 539.75 91


C

4" 3000 101.60 416.05 115.82 539.75 584.20 - 120 The metal “lock shell” shall be equipped under vale seat assembly, which make valve
B
seat group position. This design can guarantee the precise location of valve seat, and in
5000 457.20 119.13 625.35 150
this way, the fluid resistance can be greatly reduced.
7 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 8
Gate Valve Gate Valve

3. Valve Body Wearing ring


Surface hardened alloy valve body shall be used to support the two sides of valve seat.
These rings can absorb corrosive substance from the cavity of valve seat, in this way, the service
life of valve can be greatly improved.
4.Rising valve stem design
DMV-2 serial adopts rising valve stem to isolate thread to avoid the erosion of pipeline
medium. Meanwhile, rising valve indicates the position of valve stem.
5. Visible position indicated optical lens
For 3” or larger valve, position indicator can make operator easily to identify whether the valve
is open or not. Meanwhile, indicated optical lens can protect valve stem thread.
6. Replaceable valve stem packing
valve packing can be replaced without removing valve bonnet (3”to 5-3/16”).(NOTE: Prior to
repair, the pressure on pipeline and valve shall be released.)
7. Liquid cleaning design
The structure of valve cavity allows liquid to “washing”continuously. Therefore, The sand can
be avoid to accumulated in valve cavity. If it is equipped on vertical pipeline, this effect can be
obvious as well.

DS-FC, DS-FC-HYD serial gate valve


Product Performance Features:
It is designed and manufactured in accordance with API 6A and material shall meet the
Flange end structure dimension requirements of NACE MR0175.
E Full bore forged steel type gate valve can be characterized as high pressure resistance,
working B
number of erosion resistance, long service life and low maintenance cost.
size pressure A(mm) B(mm) C(mm) D(mm) E(mm) API ring weight(kg)
turns
rating(psi) Body-bonnet and wedge-seat are full metal sealing structure, which is reliable and efficient.
2" 51 521 67 331 356 BX-152 8. 60 56 Seat-seat ring and body-seat ring shall be sealed with high performance single sealing ring.
D

3" 76 619 86 625 584 BX-154 16.01 169 Ball screwed drive with balance tail rod shall be adopted, which is featured as low torque and
7500
4" 102 670 112 700 508 BX-155 21.36 215 convenient operation.

A
Dual valve seat structure shall be adopted, which can reduce maintenance cost.
C

5 -1/8" 130 737 127 808 610 BX-169 27. 67 345


B
零件代号
Valve cap, tail cap and valve stem shall be designed as back seal, which is convenient to
借(通)用件登记
B
replace packing with pressure.
旧底图总号 Valve cap and tail cap are equipped with sealant injection valve to supply sealant in time, in
底图总号
标记 处数 分区 更改文件号 签名 年月日 阶段标记 质量 比例 this way, the valve sealing and operation performance can be greatly improved.
签 字 设计
校核
标准化
工艺
1:20
HYD piston type hydraulic actuator can realize remote control and fast switch valve. If the
hydraulic actuator is required to close, manual device shall be used to lock valve.
日 期 主管设计 审核
批准 共 张 第 张 版本 替代
Weld end type structure dimension
E
working Parameters
number of
size pressure A(mm) B(mm) C(mm) D(mm) E(mm) API ring weight(kg) applicable valve bore 2-1/16" ~ 7-1/16"
turns
rating(psi)
working pressure 10000~20000psi
2" 51 299 67 331 356 8. 60 56
D

material class AA,BB,CC,DD,EE,FF,HH


3" 76 330 86 625 584 16.01 169
7500 - temperature range -60℃ ~121℃ (KU)
A

4" 102 460 112 700 508 21.36 215


C

product specification level PSL1~PSL4


5 -1/8" 130 454 127 808 610 27. 67 345 B
product performance rating PR1~PR2

end connection flanged type,wire screwed type

9 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 10


Gate Valve Gate Valve

C
B

B
DSC-FRAC, DSC-FRAC-HYD serial gate valve A A

Product Performance Features: pci. 1 pci. 2

It is designed and manufactured in accordance with API 6A and material shall meet the requirements of NACE MR0175.
Full bore forged steel type gate valve can be characterized as high pressure resistance, erosion resistance, long service life and DSC-FRAC, DSC-FRAC-HYD serial gate valve dimension
low maintenance cost.
size working pressure rating(psi) A(mm) B(mm) C(mm) weight(kg) picture
Body-bonnet and wedge-seat are full metal sealing structure, which is reliable and efficient.
Seat-seat ring and body-seat ring shall be sealed in assistance of two elastic accumulative rings, in this way, low pressure seal 3-1/16" 15000 598.4 547.4 1643.5 554

can be obtained and surface contamination can be avoid.


4-1/16" 10000 670.1 665.1 1983.7 795
Ball screwed drive with balance tail rod shall be adopted, which is featured as low torque and convenient operation.
Valve cap, tail cap and valve stem shall be designed as back seal, which is convenient to replace packing with pressure. 4-1/16" 15000 736.6 620.7 1780.3 740

Valve cap and tail cap are equipped with sealant injection valve to supply sealant in time, in this way, the valve sealing and
5-1/8" 10000 736.6 688.7 1868.0 820 pic.1
operation performance can be greatly improved.
Triple slice structure is convenient to clean. 5-1/8" 15000 889.0 626.9 1807.1 1400
HYD piston type hydraulic actuator can realize remote control and fast switch valve. It can realize interchange in the similar valve
7-1/16" 10000 889.0 749.9 2100.3 1564
in overseas well product.
7-1/16" 15000 1041.4 886.4 2567.7 3219

3-1/16" 15000 598.4 547.4 1416.4 598


Parameters

applicable valve bore 2-1/16" ~ 7-1/16" 4-1/16" 10000 670.1 665.1 1800 750

working pressure 10000~20000psi


4-1/16" 15000 736.6 620.7 1581.1 858
material class AA,BB,CC,DD,EE,FF,HH
5-1/8" 10000 736.6 688.7 1631.8 878 pic.2
temperature range -60℃ ~121℃ (KU)

product specification level PSL1~PSL4 5-1/8" 15000 889.0 626.9 1593.8 1502
product performance rating PR1~PR2
7-1/16" 10000 889.0 743.2 1827.8 1646
end connection flanged type,wire screwed type

7-1/16" 15000 1041.4 888.4 2097.8 3448

11 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 12


Gate Valve Gate Valve

DS-FRAC, DS-FRAC-HYD serial gate valve


Product Performance Features:
It is designed and manufactured in accordance with API 6A and material shall meet the requirements of NACE MR0175.
Full bore forged steel type gate valve can be characterized as high pressure resistance, erosion resistance, long service life and
low maintenance cost.
Simple and efficient dual floating sealing structure,
Body-bonnet and wedge-seat are full metal sealing structure, which is reliable and efficient.
Seat-seat ring and body-seat ring shall be sealed in assistance of two elastic accumulative rings, in this way, low pressure seal
can be obtained and surface contamination can be avoid.
Ball screwed drive with balance tail rod shall be adopted, which is featured as low torque and convenient operation.
Valve cap, tail cap and valve stem shall be designed as back seal, which is convenient to replace packing with pressure.
Valve cap and tail cap are equipped with sealant injection valve to supply sealant in time, in this way, the valve sealing and
operation performance can be greatly improved.
HYD piston type hydraulic actuator can realize remote control and fast switch valve. If the hydraulic actuator is required to close,
manual device shall be used to lock valve.

EG-20 Expanding Slab Gate Valve


The maximum working pressure for EG-20 expanding gate valve is 5000psi, which is
applicable to oil field wellhead, X-mass tree and manifold system. It possesses perfect dual sealing
performance.

Product Performance Features:


Standard EG-20 gate valve meets the requirements specified in the latest API 6D SSV,
expanding wedge can be replaced by steel wedge. The applicable H2S medium material shall
be selected in accordance with the latest NACE MR-01-75 specification.

Parameters
Casting steel valve body and forged steel valve bonnet
applicable valve bore 2-1/16" ~ 7-1/16"
low operation torque
working pressure 10000~20000psi
full metal sealing for valve body and valve bonnet
material class AA,BB,CC,DD,EE,FF,HH
wedge guide is designed to guarantee the lubrication of gate valve and surface protection
temperature range -60℃ ~121℃ (KU) of wedge
product specification level PSL1~PSL4 manually or hydraulically, pneumatically designed to realize automatic operation
product performance rating PR1~PR2 structure is simple and reliable, cost is low.
end connection flanged type,wire screwed type flange or thread connection

13 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 14


Gate Valve Gate Valve

E E

D
A

A
C

C
B B

working flange end thread end number of flange end thread end
size pressure A(mm) C(mm) D(mm) E(mm)
B(mm) turns weight(kg)
rating(psi)

2000 295.15 234.95 129.54 254.00 44 39

2-1/16" 3000 52.32 371.35 244.35 134.62 497.84 330.20 13 80 57

5000 371.35 244.35 134.62 330.20 80 57

2000 333.25 147.32 64 49

2-9/16" 3000 65.02 422.15 260.35 154.94 523.24 330.20 15-1/2 102 64

5000 422.15 154.94 102 64

2000 358.65 180.34 330.20 99 82

3-1/8" 3000 79.25 434.85 289.05 154.94 579.12 406.40 20 136 107

5000 472.95 193.04 406.40 152 107


EG-20T Thermal Gate Valve
2000 434.85 231.14 184 144

4-1/16" 3000 103.12 511.05 330.20 238.76 657.86 406.40 24-1/2 253 206
The Maximum working pressure of EG-20T thermal gate valve is 5000psi, which is applicable
5000 511.05 238.76 253 206
to oil field wellhead, X-mass tree and manifold system, which possesses reliable dual sealing
performance.

11
Product Performance Features:
Application Range of EG-20,SG-22,DS-FRAC Gate
9
Valve EG-20T thermal gate valve meets the requirements specified in the latest
7 1/16 DS-FRAC
Parallel wedges, namely, SG-22, DS-FRAC and DS-FRAC are API 6A and/or API 6D SSV and expanding wedge can be replaced by steel
adopted to forge body gate valve, and they are divided into manual
6 3/8
wedge. Applicable H2S medium material can be chosen in accordance with the
application and actuating application. These valves can meet high 5 1/8 DS-FRAC latest NACE MR-01-75 specification.
requirements specified in API 6A. These valves are share some
common characteristics, such as elastic structure and high pressure 4 1/6
casting steel valve body and forged steel valve bonnet
lip seal between the valve seat and valve body. This kind of seal can
low operation torque
assist low pressure seal and prevent contaminated particles invading 3 1/16

into body and sealing area. DS-FRAC valve are suitable for manual metal valve body and valve bonnet seal
operation as well as large bore application. Most of DS-FRAC manual 2 9/16
EG-20,SG-22,DS-FRAC DS-FRAC wedge guide is designed to guarantee the lubrication of gate valve and
valve and DS-FRAC valve possess the identical function. It adopts surface protection of wedge manually or hydraulically, pneumatically designed to
balance beam and a special ball screw mechanism to provide a low DS-FRAC
1 13/16 realize automatic operation
operation torque. Choke valve is a kind of valve used to control fluid
structure is simple and reliable, cost is low.
flow or pressure through changing orifice area. size(in) 0 flange or thread connection
0 2000 3000 5000 10000 15000 20000
working pressure rating(psi)

15 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 16


Gate Valve

Flange end structure dimension


working
Number of
size pressure A(mm) B(mm) C(mm) D(mm) E(mm) weight(kg)
Turns
rating(psi) E
2000 295.15 129.54 254.00 44

Choke
2-1/16" 3000 52.32 371.35 134.62 497.84 330.20 13 80

5000 371.35 134.62 330.20 80

2000 333.25 147.32 64

D
2-9/16" 3000 65.02 422.15 154.94 523.24 330.20 15-1/2 102

5000 422.15 154.94 102

Valve
2000 358.65 180.34 330.20 99

3-1/8" 3000 79.25 434.85 154.94 579.12 406.40 20 136

A
5000 472.95 193.04 406.40 152

C
2000 434.85 231.14 184

4-1/16" 3000 103.12 511.05 238.76 657.86 406.40 24-1/2 253 B

5000 511.05 238.76 253

Weld end type structure dimension

02
working
Number of
size pressure A(mm) B(mm) C(mm) D(mm) E(mm) weight(kg)
Turns
rating(psi)
E
2000 234.95 129.54 254.00 39

2-1/16" 3000 52.32 244.35 134.62 497.84 330.20 13 57

5000 244.35 134.62 330.20 57

2000 147.32 49

2-9/16" 3000 65.02 260.35 154.94 523.24 330.20 15-1/2 64


D

5000 154.94 64

2000 180.34 330.20 82

3-1/8" 3000 79.25 289.05 193.04 579.12 406.40 20 107


A

5000 193.04 406.40 107


C

2000 231.14 144

4-1/16" 3000 103.12 330.20 238.76 657.86 406.40 24-1/2 206 B

5000 238.76 206

17 Suzhou Douson Drilling & Production CO., LTD. 18


Choke Valve Choke Valve

Product Application
Choke valve can be divided into fixed type, needle type, cage type and orifice type. It can
adjust fluid flow and pressure though changing the cross session of the channel. The medium
has great velocity between choke valve disc and valve seat, which will lead cavitation on the
surface of adjusting parts. In order to reduce cavitation damage , all controller made by Douson are
manufactured with cavitation resistant material(wearing resistant alloy).
The advantages of choke valve:
Simple structure is convenient to manufacture and maintain, additionally, the cost is low.
The shortages of choke valve:
H2 Adjustable Choke Valve
Adjusting accuracy is low, sealing surface is easy to erode, and it cannot be used to cut
medium. H2 adjustable choke valve has forged steel valve body, which is characterized as high
pressure resistance and erosion resistance. It can be operated manually.The structure is
simple and maintenance is low. It is equipped with serialized and standard choke aperture.

MOV Orifice Choke Valve


working pressure choke
size A(mm) B(mm) C(mm) D(mm) weight(kg)
rating(psi) aperture(in)
Orifice choke valve adopts a rotating fork, generally speaking, orifice choke valve only need 90°or 180°rotating direction, in this
2000 198.4 169.9 577.3 280 77
way, switch can be regulated. Rotating fork possesses lock position at both ends, which greatly improve the stiffness of rotating fork
3000 203.2 175 582 280 86
and make it move stably, and in this way, vibration has been reduced. With actuator, fast and precise regulation can be realized. D
2-1/16" 5000 1" 203.2 175 582 280 86
That’s why we say orifice possesses a large range of application.
10000 223.8 195.3 603 280 90

15000 261.9 225.4 641 243 100

2000 198.4 169.9 578 280 124


D
3000 209.6 176.2 589 280 136
Specification

C
2-9/16" 5000 1" 209.6 176.2 589 280 137
Nominal Bore 1" ~ 6"
10000 236.5 208 616 280 150

A
Working Pressure 2000psi ~ 10,000 psi 15000 298.5 266.7 677.5 343 151

2000 289.1 225.6 799.3 343 170 B


Temperature -50° F ~ +250° F (-46°C ~ +121°C)
C

3-1/8" 3000 2" 289.1 225.6 799.3 343 185

Body Material AA,BB,CC,DD,EE,FF,HH 5000 289.1 225.6 827.2 343 185


A

10000 298.5 263.7 808 343 246


3-1/16" 2"
B 15000 295.3 262.7 823 432 246

working pressure 2000 217.4 217.4 786 432 270


size choke aperture(in) A(mm) B(mm) C(mm) D(mm) weight(kg)
rating(psi)
3000 235 235 805 432 273 Specification
2-1/16" 5000 1-3/8" 265 210 900 300 139
4-1/16" 5000 3" 311.2 311.2 880 432 286
3-1/8" 5000 1-9/16" 289.1 225 795.5 545 144 Nominal Bore 2-1/16"~ 4-1/16"
10000 262.5 262.5 830 432 287
4-1/16" 5000 3" 462 300 1130 300 230
15000 296.9 296.9 865.5 432 293 Working Pressure 2000psi ~15000 psi
3-1/16" 10000 1-9/16" 273 273 779.3 545 150

19 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 20


Choke Valve Choke Valve

Specification Specification

Application high flow capacity, moderate corrosion choke controller tungsten carbide casing

Working Pressure 2000psi ~ 10,000 psi Working Pressure 5000psi ~ 20,000 psi

Temperature -75° F ~ +350° F (-60°C ~ +177°C) Temperature -75° F ~ +400° F (-60°C ~ +204°C)

Body Material AA,BB,CC,DD,EE,FF,HH Body Material AA,BB,CC,DD,EE,FF,HH

MOS Multi Orifice Sleeve Choke Valve EXT Cage and External Sleeve Choke Valve

It can be used to control fluid flow in various service conditions, including single-phase With integral cage design technology, inner annular space had been increased, and
and poly-phase(oil, gas and water). This kind of choke valve can be operated manually and in this way, the possibility of corrosion for valve core shall be reduced and maximum flow
actuated with electric actuator or hydraulic actuator. control shall be provided. Valve body and valve bonnet are sealed with metal, and valve
MOS choke valve is designed to meet the continually changing needs of today's stem is sealed in assistance of PTFE multiple level lip spring, which guarantee the sealing
following reservoirs.The unique design is configured to ensure excellent flow rato control of performance. With 64-case visual position indicator, the fluid flow is well controlled. Our
all well types over a wide range of service conditions. customers can choose freely from Manually type, hydraulically type, pneumatically type and
electrically type. It is simple to maintain and the manufacture cost is low.

working pressure working pressure


size choke aperture(in) A(mm) B(mm) C(mm) D(mm) weight(kg) size choke aperture(in) A(mm) B(mm) C(mm) D(mm) weight(kg)
rating(psi) rating(psi)
2-9/16" 15000 2" 273 273 725 142 2-9/16" 15000 2" 273 273 776 149

2000 157 2000 162 D


D
225.6 225.6 772 225.6 225.6 772
3000 168 3000 173
3-1/8" 2" 3-1/8" 2"
5000 240 240 692 190 5000 240 240 692 194

10000 273 273 725 343 212 10000 273 273 725 343 215

2000 259 2000 263

C
C

268.7 253 720 268.7 253 720


3000 279 3000 282
4-1/16" 2" 4-1/16" 2"

A
A

5000 298.5 263.7 750 310 5000 298.5 263.7 802 313

10000 322.6 322.6 775 329 B 10000 322.6 322.6 826 332 B

21 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 22


Choke Valve

Specification

Nominal Bore 1.13/16"~7.1/16" (46mm~180mm)

Working Pressure 2000psi ~ 20,000 psi

Temperature -46°C~121°C (LU level)

Body Material AA,BB,CC,DD,EE,FF,HH

POS Positive Choke valve

For positive choke valve, special tools are adopted to replace oil nozzle.
Check
Valve
In this way, flow section can be controlled to control flow fluid. Choke oil nozzle
is manufactured with ceramic or cemented carbide, which is characterized as
wearing resistance and erosion resistance, which is convenient to replace with
special tool. Valve body and valve bonnet are connected with union, which make
it easy to replace oil nozzle.

working pressure
size choke aperture(in) A(mm) B(mm) C(mm) weight(kg)
rating(psi)
2000 198.4 169.9 230 73

3000 203.2 175 230 80

2-1/16" 5000 1" 203.2 175 230 80

10000 223.8 195.3 230 82

15000 261.9 225.4 270 96

2-9/16"
2000

3000

5000 1"
198.4

209.6

209.6
169.9

176.2

176.2
230

230

230
120

129

129
03
10000 236.5 208 230 142

15000 298.5 266.7 270 143

2000 289.1 225.6 270 164

3-1/8" 3000 2" 289.1 225.6 270 180

5000 289.1 225.6 270 180

10000 298.5 263.7 270 240


3-1/16" 2"
15000 295.3 262.7 302 240

2000 217.4 217.4 302 260

3000 235 235 302 268


C

4-1/16" 5000 3" 311.2 311.2 302 270


A

10000 262.5 262.5 302 273

15000 296.9 296.9 302 280 B

23 Suzhou Douson Drilling & Production CO., LTD. 24


Check Valve

SCV Swing Check Valve


swing check valve is in inner rocker arm swing structure. All switch parts
are installed in valve cavity without getting through valve body. Except for the
middle flange which is equipped with gasket seal and seal ring, there is no other
outside dots. Leakage outside the valve is forbidden. Swing type check valve
rocker arm and valve disc are connected with spherical surface, which make
valve disc possess a certain degree of freedom at 360 degree with a proper
position compensation.
When swing check valve is fully open, fluid pressure is almost unimpeded.
The pressure through valve is relatively small.

Ball Valve
It is suitable for clean medium; therefore, medium containing solid particles
and Larger viscosity shall not be applied.
The valve disc of swing check valve is in rotating movement around axis of
rotation. Its flow resistance is usually less than that of lift check valve, which is
suitable for large bore application.

LCV Lift Check Valve


For lift check valve, when medium flow according to the specified
and
Plug Valve
direction, valve disc shall be open under the effect of medium force; when
medium flow in reverse direction, the sealing surface between valve disc and
valve seat shall be closed under the effect of opposite force.
Lift check valve shall share the similar structure with check valve, valve
disc shall be in lift movement along the central line of channel. With reliable
movement and large flow resistance, it is used to light and small bore
application.

04
Product Application
Check valve is also called retaining valve, unilateral valve, one-way valve or
cut-off valve. Its main function is preventing medium from back flowing, actuator
from back rotating and container medium from releasing. Check valve can be
used in pipeline supplied for auxiliary system where pressure might excess the
system pressure.

Type Code Application

Lift Type LCV It is usually installed on kill pipeline

It is usually installed on kill pipeline


Swing Type SCV
where large flow fluid is required

25 Suzhou Douson Drilling & Production CO., LTD. 26


Ball Valve & Plug Valve Ball Valve & Plug Valve

TB Trunnion Mounted Ball Valve


trunnion mounted ball valve is applicable to long distance pipeline
and general industry pipeline. Its strength, safety and harsh environment
resistance shall be taken into special consideration; therefore, it can be
applied to corrosive and non-corrosive medium. When operation, the acting
force produced by valve front end fluid on ball can fully pass to bearing
without moving ball, and the ball will not move to valve seat, in this way, valve
seat will not bear greater pressure; therefore, trunnion mounted ball valve
is characterized as low torque, small valve seat deformation, stable sealing
performance, long-term service life. It is used to high pressure and large bore
application. With tight property, advanced spring pre-valve assembly can realize
upstream seal. Every valve is equipped with two valves and sealed from per
direction; therefore, there is no flow direction limitation for installation and it can
be bi-directional application. This valve is usually installed horizontally.

FC Floating Ball Valve

Product Application The ball of floating ball valve is floating. Under the effect of medium
pressure, the ball can produce a certain displacement and press tightly the seal
surface of the outlet end to guarantee the outlet end seal.
Floating ball valve is mainly characterized as concise structure, reliable
Plug valve is a kind of swing valve with a piston-shaped closure parts, and the channel outlet of valve plug seal, simple structure and easy to repair. Seal surface and ball surface are
is connected to or separated from that of valve body by rotating 90 to realize switching. Plug valve is used cut, always closed, therefore, the valve is difficult to be eroded by medium. And it
connect and distribute medium; while sometimes it can be used to choke in accordance with the property of use is easy to operate and repair, which is applicable to water, solvent, sour and
and corrosion resistant performance of sealing surface. natural gas. Additionally, it can be applied to medium where working condition
lug valve are widely applied to equipment concerning oil field exploration, transmission and oil refining, is poor, such as oxygen, hydrogen peroxide, methane and ethylene. It is widely
meanwhile; it can be used in petrochemical industry, chemical industry, coal gas, natural gas, liquefied petroleum applied to various industry.Floating ball valve structure is generally applied to
gas, HVAC and other common industry. moderate and low pressure ball valve.

Type Code Application

trunnion mounted ball valve TB It is usually installed on the side outlet of casing head

Floating ball valve FC It is usually installed on the side outlet of casing head

Cylindrical plug valve SFA High pressure service environment where medium is cement

Tapered plug valve SF Service environment where medium is cement

27 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 28


Ball Valve & Plug Valve

SFA Cylindric Plug Valve


The plug body of cylindric plug valve is in cylindrical shape,
which makes up of a sealing pair with the tapered hole surface of
valve body.
Cylindric plug valve is generally sealed in four ways, namely,
sealant, valve plug expansion, O-ring, eccentric plug wedges into
valve seat.

SF Tapered Plug Valve Actuator


The plug body of tapered plug valve is in tapered shape,
which makes up of a sealing pair with the tapered hole surface of
valve body.
The leakage gap for sealing pair of tapered plug valve can be
adjusted by press the valve plug into valve seat. When valve plug
close contact to valve body, valve plug can rotate too, or lift it and
rotate 90 degree from valve seat before rotating, and then press
to seal.

05

29 Suzhou Douson Drilling & Production CO., LTD. 30


Applied to ultralow temperature climate(pneumatic actuator)

Product Application
Actuators designed and manufactured by Douson can be divided into Pneumatic piston type actuator, diaphragm type
actuator and actuator with hydraulic and cable cutting performance. These drive mechanism can be applied to Douson’s wellhead
valve and pipeline. These actuators are modularly designed, so they performs well in interchange and inflexibility.
Douson have obtained PR2 certificate, fire safety certificate for actuator. Douson’s actuators have received good reputation
from our customers.
The power source for Douson’s actuator can be divided into hydraulic power and pneumatic power. Pneumatic medium is air
or nitrogen, while, hydraulic medium is hydraulic oil, and different hydraulic oil is adopted at different temperature level.

Type Code Application

Single acting(plug) hydraulic DHA1-25 Used as safety valve in non- ultralow temperature service environment.

Dual acting(plug) hydraulic - Automatically controlled in ultralow temperature service environment.

Single acting(plug) pneumatic DPA1-10 Used as safety valve in ultralow temperature service environment.

Dual acting(plug) pneumatic - Automatically controlled in ultralow temperature service environment.

Single acting(diaphragm) pneumatic - Used as safety valve in ultralow temperature service environment.

31 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 32


Actuator Actuator

DHA1-25 Dimension Chart

Piston
Bore pressure(psi) model stroke(mm)
diameter(mm)
10000 DHA1-25-120-55 120 55
1-13/16"
15000 DHA1-25-150-55 150 55

Features: 2000
Safety 3000 DHA1-25-90-60 90 60
• visual position indicator
2-1/16" 5000
• Optional fire protection equipment can
10000 DHA1-25-120-60 120 60
DHA1-25 Hydraulic Actuator fust close automatically
15000 DHA1-25-150-60 150 60

Super long service life design 2000

• isolation valve stem is easy to dismantle


The actuators designed and manufactured by Douson are 3000 DHA1-25-100-75 100 75
and maintain 2-9/16" 5000
applicable to 1-13/16"~7-1/16" flat gate valve at pressure of • automatic protection at super high
10000 DHA1-25-125-75 125 75
2000psi~15000psi. The product is safe and reliable. Additionally, cable pressure
15000 DHA1-25-160-75 160 75
cutting protection and fusible lock device can be chosen to install. • long service time spring design and
stable performance 10000 DHA1-25-125-85 125 85
3-1/16"
15000 DHA1-25-160-85 160 85

modularly design 2000


Hydraulic oil can push piston in cylinder barrel. Valve stem, spring and wedge move
• applicable to various common gate 3-1/8" 3000 DHA1-25-100-90 100 90
downward under the piston driven. When hydraulic pressure is released or hydraulic oil occurs
valves
leakage, reset spring will push the piston move upward until the valve is fully closed. This safety 5000
• optional cable cut off protection device.
performance can be realized at any pressure. The reset cavity is closed to prevent the outside 2000
air impurities from eroding. It possesses the following features: 3000 DHA1-25-120-115 120 115
spare parts
Reduce the closure time
• manual operating device 4-1/16" 5000
Convenient to maintain
• remote automatic control device 10000 DHA1-25-140-110 140 110
Prolong the service life of actuator
• fusible lock device 15000 DHA1-25-180-110 180 110
• cable cutting protection device
Parameters 3000
• electronic limit switch DHA1-25-120-140 120 140
Applicable valve bore 1-13/16" ~ 7-1/16" 5-1/8" 5000

API Specification API 6A 10000 DHA1-25-160-140 160 140


Material Class AA 3000
7-1/16"×
Temperature Range -50°F ~ 150°F(-46°C ~ 66°C) 6-3/8" 5000
DHA1-25-180-185 180 185
Maximum pressure rating 25.0Mpa
3000
Maximum test pressure 37.5Mpa 7-1/16"
5000

33 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 34


Actuator Actuator

Features:

Simple to install and maintain


• light weight and compact structure
• special tools are not required in the process of
maintenance
• convenient for service personnel to repair

super long service time design


• All non-stainless steel parts are treated with
Xylan, which can apply to harsh sea environment
• float piston design can prevent metal surface
from contacting
DPA1-10 Dimension Chart

Piston
Bore pressure(psi) model stroke(mm)
safety design diameter(mm)
• Valve bonnet is designed as back seal, which 10000 DPA1-10-330-55 330 55
1-13/16"
can be safe to replace valve stem packing. 15000 DPA1-10-460-55 460 55
DPA1-10 pneumatic actuator • Heavy spring design can ensure the back seal
2000
reliability of valve stem at low pressure.
3000
• Back seal is designed between valve bonnet and DPA1-10-330-60 330 60
Pneumatic piston actuator manufactured by Douson adopts simple and practical design, which valve stem, which can avoid leakage caused by 2-1/16" 5000

is applicable to reaction gate in various service environment and application condition. packing deformation or damage from fire. 10000

• Packing spacer ring is added wearing resistance 15000 DPA1-10-460-60 460 60


design to prevent valve stem from contacting 2000 330 75
the metal surface of valve bonnet.
3000
• Seal nut design performs maintenance and DPA1-10-330-75
2-9/16" 5000
protection function.
• Upper valve stem is designed as floating type, 10000

which can reduce transport torque. 15000 DPA1-10-460-75 460 75

• Upper valve stem possesses switching function 10000


3-1/16" DPA1-10-460-85 460 85
and position indicating function.
15000
• electronic limit switch
2000

3-1/8" 3000 DPA1-10-330-90 330 90

5000
Parameters

Applicable valve bore 1-13/16" ~ 7-1/16" 2000

API Specification API 6A 3000 DPA1-10-330-115 330 115


Design Specification Material Class AA,EE 4-1/16" 5000
When operated, the piston will move downward under the effect of gas
Temperature Range 0°F ~ 150°F(-18°C ~ 66°C) 10000
pressure, meanwhile, it drive upper valve stem and lower valve stem to move DPA1-10-460-115 460 115
Maximum pressure rating 1.0Mpa 15000
downward, in this way, valve is open. When air pressure is released, piston move
Maximum test pressure 1.5Mpa 2000
upward under the effect of reset spring till the valve is closed.
5-1/8" 3000 DPA1-10-460-140 460 140

Spare Parts 5000

• manual operating device 7-1/16"× 2000


DPA1-10-460-185 460 185
• remote automatic control device 6-3/8" 3000
• fusible lock device
7-1/16" 2000 DPA1-10-460-200 460 200
• electronic limit switch
• power supply system

35 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 36


Engineering Analysis and Quality Control Engineering Analysis and Quality Control

Valve BOM Material Class1 Service Environment


Forge steel valve Temperature Cast Steel Valve
Valve bonnet2 Vale Plate4 Valve Stem5 Valve Seat4
body2 Level3 Body2

The material for this standard valve is supplied by Douson, and special standard inner part API 60K OR 75K AISI 4130 API 60K ASTM A487-4C API 60K OR 75K AISI API 60K OR 75K AISI API 60K OR 75K AISI 4130 API 60K OR 75K AISI
AA API TEMP L-Y
material, inner part and structure can be provided in accordance with non corrosive ALLOY STEEL ALLOY STEEL 4130 ALLOY STEEL 4130 NITRIDED NITRIDED 4130 NITRIDED

customers’ requirements. We can design and manufacture flat gate


valve and ball screwed gate valve with the pressure of 10,000psi ASTM A564 630(17-4PH) AISI
Non-acid service stainless steel inner part API 60K OR 75K AISI 4130 API 60K ASTM A487-4C API 60K OR 75K AISI AISI 410 STAINLESS AISI 410 STAINLESS
BB API TEMP L-Y 410 STAINLESS STEEL
~20,000psi in accordance with customers’ requirements. environment subtly corrosive ALLOY STEEL ALLOY STEEL 4130 ALLOY STEEL STEEL NITRIDED STEEL NITRIDED
NITRIDED

complete stainless steel inner ASTM A564 630(17-4PH) AISI


API 75K AISI 410 API 75K ASTM A217 CA- API 75K AISI 410 AISI 410 STAINLESS AISI 410 STAINLESS
CC part API TEMP L-Y 410 STAINLESS STEEL
STAINLESS STEEL 15 STAINLESS STEEL STAINLESS STEEL STEEL NITRIDED STEEL NITRIDED
moderately corrosive NITRIDED

standard inner part API 60K OR 75K AISI 4130 API 60K ASTM A487-4C API 60K OR 75K AISI API 60K OR 75K AISI API 60K OR 75K AISI 4130 API 60K OR 75K AISI
DD-NL API TEMP L-Y
non corrosive ALLOY STEEL ALLOY STEEL 4130 ALLOY STEEL 4130 NITRIDED NITRIDED 4130 NITRIDED

ASTM A564 630(17-4PH) AISI


stainless steel inner part API 60K OR 75K AISI 4130 API 60K ASTM A487-4C API 60K OR 75K AISI AISI 410 STAINLESS AISI 410 STAINLESS
FOOTNOTE: EE-0.5 API TEMP L-Y 410 STAINLESS STEEL
moderately corrosive ALLOY STEEL ALLOY STEEL 4130 ALLOY STEEL STEEL NITRIDED STEEL NITRIDED
1.For acid service environment, material shall meet the requirements NITRIDED

in the latest NACE MR-01-75. API or the specially alternative material


stainless steel inner part API 60K OR 75K AISI 4130 API 60K ASTM A487-4C API 60K OR 75K AISI AISI 410 STAINLESS AISI 410 STAINLESS
specified by engineering requirements shall be applied . The suffix of EE-1.5 API TEMP L-Y F6NM
moderately corrosive ALLOY STEEL ALLOY STEEL 4130 ALLOY STEEL STEEL NITRIDED STEEL NITRIDED
material level, such as DD, EE and FF, shall be explained as follows:
0.5 means the maximum partial pressure for H2S is 0.5psi
1.5 means the maximum partial pressure for H2S is 1.5psi stainless steel inner part API 60K OR 75K AISI 4130 API 60K ASTM A487-4C API 60K OR 75K AISI AISI 410 STAINLESS AISI 410 STAINLESS
EE-NL API TEMP L-Y INCONEL 718/625
moderately corrosive ALLOY STEEL ALLOY STEEL 4130 ALLOY STEEL STEEL NITRIDED STEEL NITRIDED
NL means there is no limitation for H2S
Acid service
2.Low temperature impact test shall be conducted in accordance with environment
complete stainless steel inner "API 75K
the temperature level and material class specified in API. API 75K ASTM A217 CA- API 75K AISI 410 AISI 410 STAINLESS ASTM A564 630(17-4PH) AISI 410 STAINLESS
FF-0.5 part AISI 410 STAINLESS API TEMP L-Y
3.For X and Y, the reduced working pressure rating shall meet the 15 STAINLESS STEEL STAINLESS STEEL STEEL NITRIDED STAINLESS STEEL NITRIDED STEEL NITRIDED
highly corrosive STEEL or F6b"
specification in API6A and appendix G.
complete stainless steel inner "API 75K
4.All wedge and valve seat shall be nitride treated. And sealing surface API 75K ASTM A217 CA- API 75K AISI 410 AISI 410 STAINLESS AISI 410 STAINLESS
FF-1.5 part AISI 410 STAINLESS API TEMP L-Y F6NM
can be sprayed tungsten carbide( 5000psi or smaller)or HF6(10000psi highly corrosive STEEL or F6b"
15 STAINLESS STEEL STAINLESS STEEL STEEL NITRIDED STEEL NITRIDED

or smaller).
complete stainless steel inner "API 75K
5.In acid service environment where contains H2S more than 0.5psia, API 75K ASTM A217 CA- API 75K AISI 410 AISI 410 STAINLESS AISI 410 STAINLESS
FF-NL part AISI 410 STAINLESS API TEMP L-Y Inconel 718/625
the ASTM A564 Gr.630(17-4) Hh1150 material for valve stem must not 15 STAINLESS STEEL STAINLESS STEEL STEEL NITRIDED STEEL NITRIDED
highly corrosive STEEL or F6b"
be used, and the NACE MR-01-75/ISO standard corrosion-resistant
alloy shall be recommended. API 75K AISI 4130 API 75K AISI 4130
corrosion-resistant alloy Inconel 718/625 W/
HH ALLOY STEEL W/625 API TEMP L-Y ----- ALLOY STEEL W/625 ----- Inconel 718/625
6.When customers need to use “X”or “Y” specified in API, valve seat highly corrosive HARD FACING
CLADED CLADED
and valve stem shall be metal to metal sealed.

37 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 38


Engineering Analysis and Quality Control Engineering Analysis and Quality Control

simulation analysis for high temperature (low dynamic analysis for valve
temperature) valve temperature field

fire-proof test low temperature test

high temperature thermal expansion ( gap ) analysis for parts

Quality Control Engineering Analysis and Verification


Douson has established and implemented quality control system in accordance with the requirements specified in ISO9001 Douson make the most of three-dimensional software and various finite element simulation analysis software to design and
quality control system. Douson has established independent quality control department to be responsible for quality control system manufacture products. In this way, the reliability and reasonability of products have been greatly improved.
establishment, quality audit, quality improvement, product inspection and measurement management. The number of QC accounts
for 12% of total staff. Douson is capable of conducting spectrum test, tensile test, impact test, metallographic test, hardness test,
NDE (ultrasonic, magnetic powder and penetrant inspection ), dimension and visual inspection, welding procedure qualification test,
heat treatment procedure qualification test, drift test, wellhead strength test, sealing performance inspection, Low helium leakage test
as well as hanger tensile test.

forging and pressing simulation software assists


forging procedure and mold design

thermal coating technology corrosion-resistant overlay technology PR2 test FEMA stress and strain analysis for valve disc of check valve

39 Suzhou Douson Drilling & Production CO., LTD. 苏州道森钻采设备股份有限公司 40


道森 DOUSON

苏州道森钻采设备股份有限公司
SUZHOU DOUSON DRILLING&PRODUCTION EQUIPMENT CO.,LTD.

1. Douson’s products manufactured with high-quality material are characterized as


advanced design and reasonable structure.
2. Douson’s integral service system can provide customers with integral technical
guidance and consultation.

Service Support 3. Douson’s product design, material procurement, manufacture, inspection, package,
shipment and after-sales service shall be strictly controlled in accordance with
ISO9001 and API quality assurance to guarantee product free from defects.
4. In order to meet customers’ requirements for all performance, Douson establishes and
To meet customers’ requirements, Douson persists implements quality control document in accordance with customers’ requirements and
in manufacturing with mature, advanced and reasonable standards.

manufacturing procedure and technology in accordance 5. The quality of products manufactured by Douson shall be controlled in accordance
with commercial contract terms. Douson is responsible for replacing and repairing
with API as well as other standard requirements. Additionally, inferior products stated in commercial contract terms. Douson provides lifetime service
Douson committed to providing customers with high-quality for all products.
products through strengthening quality management and 6. When the equipment is in malfunction, we will response within 12 hours after receiving
customers’ notice and try our best to make the damaged equipment normal as soon
pursuing scientific and technical innovation.
as possible.
7. During the service period, we will acknowledge the production situation regularly and
deal with feedback information immediately. We promise to provide long-term service
for you.

You might also like