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Jafm 2207 1426 1 2
Jafm 2207 1426 1 2
Jafm 2207 1426 1 2
799046, India
ABSTRACT
The power generation from the renewable energy source is extensively increasing and shifting towards
decreasing the large area to implant wind turbines. For that reason, a considerable amount of study is going on
to increase the power extraction from the wind turbines for low wind speed regions. The Wind turbine blades
play a significant major role in utilizing the maximum amount of energy from the wind. The wind turbine
blade's aerodynamic characteristics depend on the airfoil shape. The shape optimization of an Asymmetric
S2027 airfoil for a low wind speed region is studied using the Adjoint-based optimization technique. The most
important objectives of the study are to maximize the coefficient of lift, coefficient of drag minimization, and
maximization of lift to drag ratio. The optimization is based on the adjoint method for Re no. variation in the
range of 2×105 to 5×105 and angle of attack variation from 0° to 12°. A two-dimensional RANS CFD model is
created initially for all operating parameters and deployed for optimization. Experimental validation has been
carried out for aerodynamic performance. About 16 shapes are obtained for each optimization function. The
aerodynamic performance at different operating conditions of each optimized shape is found. Different airfoil
shapes with a specific form of a mean line, leading and trailing edge, and width arrangement is obtained. About
2-30% reduction in coefficient drag, 2-35% increment in coefficient of lift, and up to 40% increment in lift/drag
ratio is achieved.
Keywords: Airfoil shape optimization; Wind turbine blade; XFOIL; ANSYS Fluent; Discrete adjoint
Technique; Wind tunnel Experimentation
NOMENCLATURE
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Fig. 1. Shape Optimization strategy enclosed domain are about 20, 16, and 30 times
respectively, far away from the airfoil to neglect the
2.1. Numerical Aerodynamic Simulation boundary effect on the airfoil. Grid generated about
2.1.1. Governing Equations 1.14×105 and nodes on 280 airfoil surfaces. The y+
value was kept near 0.6 for a better degree of fineness
With the advanced computation facility, the Navier- in the wall region.
Stokes equation can accurately define the fluid
motion without any subdivision based on viscosity,
compressibility, and speed of flows. The Navier-
Stokes equations are the governing equations for
CFD simulations. For turbulency in fluid flows, the
equations are averaged, leading to Reynolds
averaged Navier-Stokes equations (RANS) (Halila et
al., 2020; Malone et al., 1991). Modelling of
Reynolds stress tensor is essential for the
mathematical explanation of RANS equations. It
mathematically could be written as:
Original k-ꞷ model:
(a)
𝜕 𝜕 𝜕𝑢𝑖 𝜕
+ 𝑢𝑖 (𝜌𝑘) = 𝜏𝑖𝑗 − 𝛽 ∗ 𝜌𝜔𝑘 + [(𝜇 +
𝜕𝑡 𝜕𝑥𝑖 𝜕𝑥𝑗 𝜕𝑥𝑗
𝜕𝑘
𝜎𝑘1 𝜇𝑡 ) ] (1)
𝜕𝑥𝑗
𝜕 𝜕 𝛾1 𝜕𝑢𝑖 𝜕
+ 𝑢𝑖 (𝜌𝜔) = 𝜏 − 𝛽1 𝜌𝜔2 + [(𝜇 +
𝜕𝑡 𝜕𝑥𝑖 𝑣𝑡 𝑖𝑗 𝜕𝑥𝑗 𝜕𝑥𝑗
𝜕𝜔
𝜎𝜔1 𝜇𝑡 ) ] (2)
𝜕𝑥𝑗
Transformed k-ɛ model:
𝜕 𝜕 𝜕𝑢𝑖 𝜕
+ 𝑢𝑖 (𝜌𝑘) = 𝜏𝑖𝑗 − 𝛽 ∗ 𝜌𝜔𝑘 + [(𝜇 +
𝜕𝑡 𝜕𝑥𝑖 𝜕𝑥𝑗 𝜕𝑥𝑗
𝜕𝑘 (b)
𝜎𝑘2 𝜇𝑡 ) ] (3) Fig. 2. Generated grid system (a) Refined
𝜕𝑥𝑗
𝜕 𝜕 𝛾2 𝜕𝑢𝑖 𝜕 boundary of airfoil and (b) Meshed model
+ 𝑢𝑖 (𝜌𝜔) = 𝜏 − 𝛽2 𝜌𝜔 2 + [(𝜇 +
𝜕𝑡 𝜕𝑥𝑖 𝑣𝑡 𝑖𝑗 𝜕𝑥𝑗 𝜕𝑥𝑗 of C-sectional 2 D computational domain
𝜕𝜔 1 𝜕𝑘 𝜕𝑘
𝜎𝜔2 𝜇𝑡 ) ] + 2𝜌𝜎𝜔2 (4)
𝜕𝑥𝑗 𝜔 𝜕𝑥𝑗 𝜕𝑥𝑗 1.6
1.4
Coeffecient of Lift (Cl)
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For analysis of grid dependence, both lift and drag side 300 x 300 x 1000
are the two variables (objective function) that are glass length (in millimeter)
considered. The variation of both the variables for material:
the S2027 airfoil concerning the angle of attack Size:
(design variable) with variations from 0 to 12° is Fan blade 5 blades – Aluminium
found at a different number of grids. It has been die cast
found that at the number of grids more than Air Velocity (test 2-30 m/sec
1.14×105, both the variables have the same variation section)
with respect to the angle of attack; it can be seen in Contraction ratio 9:1
Fig. 3, this is because of the independence of grid at Lift/drag force sensors 0-20kg beam type
and above 1.14×105. Thus, for the present analysis, load cell
1.14×105 grids are found to be more convenient and Multi-tube manometer height -300mm
adopted for further analysis. Anemometer Velocity range – 0-
display 30m/s
2.1.3. Boundary Conditions Digital
Regarding the boundary conditions, the inlet, upper Stain gauge balance two channels
and lower borders are established as the velocity inlet capacity a) Force – 0-
boundary condition. The outlet boundary is 20kg for lift
established by means of pressure outlet boundary b) Force – 0-
conditions. The outlet is at constant pressure with 20 kg for
atmospheric pressure value. Airfoil outer geometry drag
is established as a no-slip wall state. At airfoil
boundaries, the stream velocity is zero. The residuals An anemometer of digital type having range of
limit of convergence is considered as 10-6. The wind velocity of about 0-30 in meter per second, two
1
inlet velocities are varied in such a way that the Re channel 3 force indicator of digital type and
2
number varied from 2×105 to 5×105, having inlet channel strain gauge balance around two are in the
velocities of 3.3m/s, 4.95 m/s, 6.6m/s, and 8.25m/s, system for measurement. Based on the
respectively. The air fluctuation from mean manufacturers data, about 2.8% error in measuring
percentage and turbulent viscosity ratio is considered the velocity, can be observed.
as 6% and 9%, correspondingly.
Airfoil Manufacturing
2.2. Validation of Aerodynamic
characteristics analysis results The most effective way of manufacturing the airfoil
for wind tunnel testing is an additive manufacturing
Before going for the optimization process, the CFD technique. The precision in designing the
results are required to be validated. For validation, complicated asymmetric airfoil shape can be
both X foil and experimental analysis are carried out, achieved by using this technique. The airfoil
and results are compared for base model of the S2027 manufacturing machine is shown in Fig. 4. It is also
airfoil. The computational fluid dynamics method is an inexpensive way of developing any model for
performed in ANSYS Fluent for precision in the testing purposes. Post-processing for a smoother
result and reliable performance of the software. The surface can be done for accurate results while testing
validation of CFD results is important to scrutinize in the wind tunnel.
the boundary conditions and variables carefully.
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dL ∂f ∂g T ∂f ∂V T ∂f
=( +[ ] ) + [ ff] ( +
dVd ∂D ∂Vd ∂g ∂D ∂Vff
∂R T ∂R T ∂g T ∂R T
[ ] Vc ) + [ ] + ([ ] + [ ] Vc ) (6)
∂Vff ∂D ∂D ∂g
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Fig. 8. Airfoil profiles with the objective function of minimization of coefficient of drag at
various Re number and angle of attack
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Fig. 9. Variation of lift coefficient at different Reynolds no. of the optimized airfoil for
an objective function, viz. Minimization of coefficient of drag
The graphs in Fig. 9 show fluctuations from almost 2-30% reduction in coefficient drag can be
maximum to minimum value for the coefficient of obtained for all the optimized airfoil shapes.
drag for each optimized airfoil obtained from a
selected range of angle of attack and Reynolds 4.2 Maximization of coefficient of lift
number. As the objective function demands
minimization of the function value, all the optimized This section discusses the optimal shapes obtained
airfoils, as shown in Fig. 8, manifest the minimum for one of the three objective functions, i.e.,
drag value for the span of 0˚ to 12˚ angle of attack. maximization of the coefficient of lift. The new
The observations are made based on the variation of airfoil profiles acquired with the objective function,
drag coefficient for minimum and maximum values maximization of coefficient of lift at various Re
from 0.000315 to 0.057949, respectively, in the numbers, and angle of attack are depicted in Fig. 10.
graphs of Fig. 9 for different angles of attack at The airfoil thickness decreases with a lower Re
specific Reynolds numbers. A study of the number, while changes in the leading edge are
aerodynamic behavior of these airfoils has also been massive for higher Re number considerations.
carried out for the coefficient of lift and L/D ratio
variation for chosen design parameters. Overall,
Fig. 10. Airfoil profiles with the objective function of maximization of coefficient of lift at
different Re numbers and angle of attack
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Fig. 11. Airfoil profiles with the objective function of maximization of coefficient of lift at
different Re number and angle of attack
Fig. 11 shows the variation in coefficient of lift of The third objective function, lift/drag ratio, has been
respective airfoil for a wide range of angle of attack considered for optimization. Fig. 12 shows the
at a particular Re number. In Fig. 11, the lift optimal airfoil shapes obtained to maximize lift to
coefficient shows fluctuations in the merits of its drag at different Re no. and angle of attack. The
objective function. The maximum value of optimized airfoil thickness does not seem to be more affected
shapes of airfoils is in the range of 1.5 to 2. This while the leading-edge shape shows different shapes
range shows the slightest deviations in the value. The with higher Re number, and it is more when angle of
implemented optimization process grants an attack is also higher.
increment of 2 to 35% in Lift coefficient.
Fig. 12.Airfoil profiles with the objective function of maximization of lift/drag ratio for
various Re number and angle of attack
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Fig. 13. Variation of lift coefficient at different Reynolds no. of the optimized airfoil for an
objective function viz. Maximization of L/D ratio
Fig. 13 shows the L/D ratio variation of respective maximize the coefficient of lift & L/D ratio and to
airfoils. The application of the optimization process minimize the drag coefficient. The new series of
shows up to a 40% lift/drag ratio increment. airfoils contains a total 48 number of profiles (refer
Furthermore, A study for CL, CD, and L/D ratio on fig 8, 10, and 12). Each profile is novel from one
each selected objective function's optimized shapes another. Furthermore, each profile is numerically
of airfoils is performed to understand the overall investigated. The study of aerodynamic
aerodynamic behavior of all the optimized airfoils. It characteristics of a new airfoil series is also essential
has been observed that all the optimized airfoil for all the objectives (refer to fig 9, 11, and 13).
shows satisfactory and acceptable nature for other 1. The numerical analysis method shows good
objectives indeed. Improvement in the aerodynamic agreement with the Xfoil and experimental
characteristics in comparison to base airfoil is method results. A difference of up to only 5 %
perceived. is observed in all the methods applied for
Numerical Analysis and Experimental
5. DISCUSSION AND CONCLUSION validation (refer to fig. 7). The difference in
the data is because of the external factors and
This paper presents the aerodynamic characteristics slight error in the equipment used for the
of an asymmetric S2027 airfoil for low wind speed experimental analysis.
region targeting the urban areas. The Aerodynamic 2. The new series of 16 airfoils (refer to fig 8) for
behaviour of the any airfoil is highly dependent on drag coefficient minimization shows a
the main two design parameters. The parameters are
tremendous reduction in drag coefficient
Reynolds number and angle of attack. The selection
compared to the S2027 airfoil. The objective to
of Reynolds number ranging from 2 x 10 5 to 5 x 105
is accordance with the wind speed in urban area. reduce in drag coefficient is about 2 to 30 %
Numerical Investigation on asymmetric S2027 achieved (refer to fig 9).
airfoil is performed for a span of angle of attack from 3. Improved aerodynamic behavior for one of the
0˚ to 12˚. The results of numerical investigation are three objectives, i.e., maximization of lift
compared with XFOIL and experimental results. The coefficient, is accomplished. The lift
Experiments are performed in wind tunnel testing coefficient's merit increment is up to 2 to 35%
equipment on an asymmetric S2027 airfoil for experienced (refer to fig 11). The increment in
Numerical results validation. the lift coefficient is appreciated for the new
An adjoint-based optimization approach is followed series of 16 airfoils (refer to fig 10).
for producing a series of new airfoil profiles. CFD 4. Aerodynamic Investigation shows good
RANS-based model was created to solve both adjoint statistics for 16 profiles (refer to fig 12) of new
and fluid flow problems and validated using airfoil series for maximization of the Lift-to-
experimental and Xfoil results for primary S2027 Drag ratio. The statistics for the objective, i.e.,
airfoil. The objectives for enhancing the Maximization of L/D ratio, exhibit up to 40%
aerodynamic characteristics of an airfoil are to
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Pranoti Shinde et al. / JAFM, Vol. x, No. x, pp. x-x, 200x.
better performance than the S2027 airfoil Henriques, J. C. C., Marques da Silva, F.,
(refer to fig 13). Estanqueiro, A. I., & Gato, L. M. C. (2009).
Design of a new urban wind turbine airfoil
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