PRE- WELDING CHECK SHEET DATE DATE DATE DATE DATE DATE DATE

WELDING M/C NO:-

WORK AREA:-
SL.NO: CHECK POINTS YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO
1 In which zone(zone-1,2) hot work to be done ? Specify.
2 flamable gas atmoshere checked by multigas detector for zone-1
And LEL Should be less than 10% of LEL of flamable gas in area .
3 Is plug-top used for incoming source.
4 Insulated cables (joint free) are used not wires and all the connections are proper
5 Authorized welding machine certified by Aditya Electrical engineer
6 30ma ELCB/RCCB is provided and working
7 Proper body earthing done for the weldind machine
8 ON/OFF switch properly working
9 No loose connections at machine side
10 Insulated supply and return cable for machine to do job is connected
properiy with suitable sizes of nuts & bolts and properly tightened.
11 Insulated lead holders used by the welder
12 Suitable knobs for current adjustment is in working condition in m/c
13 VRD in welding m/c is in working condition
14 Isolation switch in the welding is in working condition
15 Wire brush-Insulated
16 Chipping Hammer-Insulated
17 fire watcher present with jacket and fire fighting arrangement
Zone-2 (any trained fire watcher) and for zone -1 (fire deptment fire watcher is must)
18 Welding machine is kept on insulated pad/trolley/frame
19 Insulated electrode holder is used
20 Welder is holding authorized welder card issued by hot work task force
21 cable are free from joint and cracks and equal in length
22 Combustible material removed / protected
Following PPE's are available with welder
a welder ppes and body are dry (moisture free)
b standard full body HR jacket(D3 for Al welding, E3 for steel)
c leather Aprone
 e Respirator /mask
f safety shoes
g Integrated welder shield with helment
h safety goggles
i Insulated Gloves/HR gloves
J Leg guard and arm gauards
K helper with UV-Face sheild / goggles

CHECKED BY (NAME WITH SIGNATURE OF WELDER)

CHECKED BY (NAME WITH SIGNATURE OF SUPERVISOR WG)
VERYFIED BY(NAME OF PERFORMING AUTHORITY-ADITYA)
VERYFIED BY(SIGNATURE OF PERFORMING AUTHORITY-ADITYA)
DATE DATE DATE DATE DATE DATE DATE DATE DATE DATE DATE DATE DATE DATE DATE DATE DATE DATE

YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO
DATE DATE DATE DATE DATE

YES/NO YES/NO YES/NO YES/NO YES/NO

PRE - CUTTING CHECK SHEET
CUTTING M/C TAG NO:-
WORK AREA :-
DATE :-
SLNO CHECK POINT YES/NO YES/NO
1 Is cutting in zone-1 or zone-2?, specify.
2 Is protective valve cap provided for both cylinders?(check Danage /crack ifany)
3 Are both pressure gauges of each cylinder (Regulator inlet &out let) are working
condation ? (Both oxygen & LPG/DA)
4 Are Flash Back Arrestors(FBAs) provided for LPG/DA & OXYGEN cylinders ?
5 Are Non return valves (NRVs/FBAS) Provided for both LPG& OXYGEN Cylinder
at cutting torch end ?
6 Are Tight clamping of gas hoses done with jubilee clamps ?
7 Are gas hoses free free any Damages ? (cuts and crack)
8 Are Cylinders secured by chain to the trolley?
9 Are Tolley tyres free from Damages ?
10 Is there availability of industrial type lighter?
11 Are cutting areas barricaded and warning boards displayed ?
12 is cuttting area free from debris and flammable materials ?
13 Is condation of the cylinder ok (no damaged/ defective)?
14 Is insulated wire brush available?
15 combustible material removed/protected ?
16 Hose are free from cut/cracks?
17 Is needle file available ?
18 is fire watcher with extinguisher is present ?
19 Is cylinder leakage checked by soap water and found ok
20 Is insulated chipping Hammer available ?
FOLLOWING PPES ARE COMPLIED
a HR jacket
b Aprone
c Respirator/mask
d safety helmet
e safety goggles
f face shield
g leg guard
h HR Gloves
i safety shose
CHECKED BY (NAME WITH SIGNATURE OF CUTTER)
CHECKED BY (NAME WITH SIGNATURE OF SUPERVISOR WG)
VERYFIED BY(NAME OF PERFORMING AUTHORITY-ADITYA)
VERYFIED BY(SIGNATURE OF PERFORMING AUTHORITY-ADITYA)
YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO
YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO
YES/NO YES/NO
PRE JOB CHECK LIST FOR GRINDING WORK
Name of the Grinder /owner:-
Location of work
DATE:-
Grinding job in which zone(0/1/2)? specify YES/NO YES/NO YES/NO YES/NO YES/NO
SLNO CHECK LIST FOR WHEELS
1 Is ringing test ensured before selecting wheeis?
2 Wheels free from cracks ?
3 Wheels RPM value is clearly visible?
4 Wheels are use with in Expire date ?
5 wheels suitable for grinding/cutting?
6 wheels size matching the size of machine (AG7/AG5/AG4)
7 Ensure power supply is disconnected from source during changing of wheels
CHECK LIST FOR GUARDIND
1 Machine is equiped with wheels guards & properly tightend?
2 Guard covers at least 180 Degree periphery of machine ?
3 During use,the guard is allways positioned to proctect the operator?
CHECK LIST FOR MACHINE
1 Is machine clearly identified & numbered?
2 Is machine handle in good condition and properly tightened?
3 Is machine connection taken from RCCB/ELCB distribution board ?
4 Is ON/OFF Knob Healthy ?
5 Are cable and plug top damage free ?
6 Machine RPM Clearly mentioned on the machine ?
7 Machine RPM Is less than OR equal to wheel RPM ?
8 Fire watcher and fire Extingisher Available near work place ?
9 wheel tightening spanner available or not ?
10 All combustible items remove/covered(with fire blanket) in the viscinity?
PPES COMPLIANCE
a HR Jacket/Aprone
b safety helmet
c Respirator/mask
d Gloves
e safety goggles
f face shield
g leg guard
h Balaclava
i safety shose
CHECKED BY (NAME WITH SIGNATURE OF GRINDER)
CHECKED BY (NAME WITH SIGNATURE OF SUPERVISOR WG)
VERYFIED BY(NAME OF PERFORMING AUTHORITY-ADITYA)
VERYFIED BY(SIGNATURE OF PERFORMING AUTHORITY-ADITYA)
YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO
YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO
 PNUEMATIC TOOL CHECKLIST
Date ……./……./2022
Location Pnuematic tool type-
SL No Checks
1 Air hose connection are checked and secured properly.
2 Connection/Fittings are proper and secured .
3 Tools connnection done by closing the pneumatic line.
4 Use of safety goggles while working.
5 Use of hand gloves while working.
6 Use of mask while working.
7 Informed operation dept, if working with instrument air line.

NOTE
1 Keep the pneumatic line closed while the tool are not connected
2 Do not leave the tools unattended .
3 Close the pneumatic line while disconnecting the tools from the lines.

Agency

PNUEMATIC TOOL CHECKLIST

Date ……./……./2022
Location Pnuematic tool type-
SL No Checks
1 Air hose connection are checked and secured properly.
2 Connection/Fittings are proper and secured .
3 Tools connnection done by closing the pneumatic line.
4 Use of safety goggles while working.
5 Use of hand gloves while working.
6 Use of mask while working.
7 Informed operation dept, if working with instrument air line.

NOTE
1 Keep the pneumatic line closed while the tool are not connected
2 Do not leave the tools unattended .
3 Close the pneumatic line while disconnecting the tools from the lines.

Agency
Pnuematic Line/service Air /intrument
pnuematic Air Pressure:
Yes No Remarks

AAP

Pnuematic Line/service Air /intrument

pnuematic Air Pressure:
Yes No Remarks

AAP
 FULL BODY HARNESS INSPECTION CHECKLIST

HARNESS MODEL NO:-

SERIAL NO:-

DATE OF MANUFACTURING

DATE OF INSPECTION:-

SLNO ITEM ITEM DETAILS DESCRIPTION OK/NOTOK OK/NOTOK OK/NOTOK OK/NOTOK OK/NOTOK OK/NOTOK OK/NOTOK OK/NOTOK OK/NOTOK OK/NOTOK OK/NOTOK OK/NOTOK OK/NOTOK OK/NOTOK OK/NOTOK

1 NO DISTORTION

2 D-RING(S) NO CORROSION/RUST

3 HARDWARE BUCKLES,KEEPER NOT BROKEN

4 BACK PADS NOT MODIFIED BY USER

5 NO ROUGH OR SHARP EDGES

6 NO CUT OR TEARS

7 BOTH SIDE NO BROKEN FIBERS/CRACKES

8 WEBBING WEBBING NO OVERALL DETORIATION

9 NOT MODIFIED BY USER

10 NO FRAYING OR ABRASION

11 NO BURNT OR MELTED FIBER

12 NO PULLED STITCHES

13 STICHING ALL STICHING NO MISSING STITCH

14 NO CUT STITCHES

CHECKED BY (NAME WITH SIGNATURE OF FITTER )

CHECKED BY (NAME WITH SIGNATURE OF SUPERVISOR WG)

VERYFIED BY(NAME OF PERFORMING AUTHORITY-ADITYA)

VERYFIED BY(SIGNATURE OF PERFORMING AUTHORITY-ADITYA)

 PORTABLE LADDER CHECK LIST
DEPARTMENT:-
LOCATION OF WORK /AREA
DATE:-
SL.NO. ACTIVITIES CHECK CHECK CHECK CHECK CHECK
1 Ladder is clean and visually ok
2 Ladder number is visible on side rails
3 Side rail is free from any diformation ,cracks etc
4 Rungs are clean
5 Rungs are not damaged or missing
6 Rungs spacing is uniform
7 Bottom non skid pad is available
8 Non-slip base is ok
Special precautions
Ladder should be tied on top while in use
(in case ladder can not be tied one persons must
support the ladder from bottomfor stability)

CHECKED BY (NAME WITH SIGNATURE OF GRINDER)

CHECKED BY (NAME WITH SIGNATURE OF SUPERVISOR WG)
VERYFIED BY(NAME OF PERFORMING AUTHORITY-ADITYA)
VERYFIED BY(SIGNATURE OF PERFORMING AUTHORITY-ADITYA)
CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK CHECK
CHECK CHECK CHECK
 EOT/HOIST NO :-
DATE :-
CAPACITY :-
LOCATION :-
OPERATOR NAME :-

SL NO :- POINTS TO BE CHECKED OK/NOT OK

1 THERE ARE NO PEOPLE WORKING ON THE CRANE OR IN THE RUNWAY TRAVEL AREA
2 CHECK CONDITONS OF PENDANTAND ITS CONTROL SWITCH/BUTTONS IN GOOD CONDITION
3 CHECK THE WEIGHT OF THE LOAD BEFORE LIFTING .
4 CHECK ANTI-COLLSION IS WORKING (IF TWO CRANES WORKING IN SINGLE BAY)
5 CHECK LT,CT AND HOIST UP AND DOWN LIMIT SWITCHES AREA WORKING .
6 CHECK THE CONDITION OF HOISTING ROPE .
7 CHECK THE CONDITION OF BELT/SLING/D-SHACKLE FOR LIFTING BEFORE USING
8 CHECK CONDITION OF HOOK ( DAMAGE OR NOT)
9 CHECK HOOK SAFETY LATCH IS PRESENT AND WORKING .
10 CHECK THE CONDITION OF CHAIN AND CHAIN LINE (DAMAGE OR NOT) FOR MANUAL CRANE
11 CHECK THE LT AND CT WORKING SMOOTH .
12 CHECK BOTH LT & CT BRAKE WORKING .
13 CHECK EMERGENCY STOP IS WORKING OR NOT
14 CHECK HOISTING IS SMOOTH OR NOT (PROPER LUBRICATION)
15 CHECK THE LT/CT TRAVEL HORN IS WORKING OR NOT
16 CHECK AREA IS BARRICATED WHERE LOADING/ UNLOADING IS IN PROGRESS .
17 ANY OTHER PROBLEM OTHER THAN MENTIONED .

CHECK BY OPERATOR (NAME AND SIGNATURE OF OPERATOR)

CONFIRMED CHECKING BY (NAME AND SIGNATRE OF SUPERVISORE)
VERIFIED BY (NAME OF PERFRMING AUTHORITY - ADITYA BIRLA)
 PRE-OPERATION CHECKLIST FOR EOT/HOIST

OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK
/HOIST

OK/NOT OK OK/NOT OK OK/NOT OK OK/ NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK
OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK OK/NOT OK
 MATERIAL ISSUE SLIP MATERIAL ISSUE SLIP
Engineer name Date. / / 2022 Engineer name Date. / / 2022
Oil name & Grade Oil name & Grade
Quantity Quantity
Equpment Name Equpment Name

Location Location

AOH/Running unit AOH/Running unit

AAP Engineer sign AAP Engineer sign
AAP Engineer Mob no store sign AAP Engineer Mob no store sign

MATERIAL ISSUE SLIP MATERIAL ISSUE SLIP

Engineer name Date. / / 2022 Engineer name Date. / / 2022
Oil name & Grade Oil name & Grade
Quantity Quantity
Equpment Name Equpment Name

Location Location

AOH/Running unit AOH/Running unit

AAP Engineer sign AAP Engineer sign
AAP Engineer Mob no store sign AAP Engineer Mob no store sign

MATERIAL ISSUE SLIP MATERIAL ISSUE SLIP

Engineer name Date. / / 2022 Engineer name Date. / / 2022
Oil name & Grade Oil name & Grade
Quantity Quantity
Equpment Name Equpment Name

Location Location

AOH/Running unit AOH/Running unit

AAP Engineer sign AAP Engineer sign
AAP Engineer Mob no store sign AAP Engineer Mob no store sign

MATERIAL ISSUE SLIP MATERIAL ISSUE SLIP

Engineer name Date. / / 2022 Engineer name Date. / / 2022
Oil name & Grade Oil name & Grade
Quantity Quantity
Equpment Name Equpment Name

Location Location

AOH/Running unit AOH/Running unit

AAP Engineer sign AAP Engineer sign
AAP Engineer Mob no store sign AAP Engineer Mob no store sign
 HAZARD IDENTIFICATION & RISK ASSESSMENT TRAINNING

TOPIC DISCUSSED:- DATE:-

AREA:- JOB LOCATION:-
MEMBERS PRESENT AGENCY:- BISI ENGINEERING
SLNO NAME DESIGNNATION SIGN
1
2
3
4
5
6
7
8
9
10

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

30
 M/S BISI ENGINEEING M/S BISI ENGINEEING
EMERGENCY OUT PASS EMERGENCY OUT PASS
DATE:- / / 2022 DATE:- / / 2022
GATE NO:- GATE NO:-

SL.NO NAME OF WORKER SL.NO NAME OF WORKER

1 1
2 2
3 3
4 4
5 5
6 6

BISI ENGG. AAPL SIGN BISI ENGG. AAPL SIGN

MOB NO:- MOB NO:-
M/S BISI ENGINEEING M/S BISI ENGINEEING
EMERGENCY OUT PASS EMERGENCY OUT PASS
DATE:- / / 2022 DATE:- / / 2022
GATE NO:- GATE NO:-

SL.NO NAME OF WORKER SL.NO NAME OF WORKER

1 1
2 2
3 3
4 4
5 5
6 6

BISI ENGG. AAPL SIGN BISI ENGG. AAPL SIGN

MOB NO:- MOB NO:-
M/S BISI ENGINEEING M/S BISI ENGINEEING
EMERGENCY OUT PASS EMERGENCY OUT PASS
DATE:- / / 2022 DATE:- / / 2022
GATE NO:- GATE NO:-

SL.NO NAME OF WORKER SL.NO NAME OF WORKER

1 1
2 2
3 3
4 4
5 5
 6 6

BISI ENGG. AAPL SIGN BISI ENGG. AAPL SIGN

MOB NO:- MOB NO:-