HDESIGN OF MAACHICE ELEMENTS # * Ther < Tra® -+ For Solid Shaft eib 2T_ >For key: shear Arex 4 Crushing Aree = Ho * Sey = ae * ut > Fov key: ae 4(& per 4 AL * Standard pr erties for key? as dts ; = U6 je ur) pel? + I st socket & SpiGeT cotter Fore 3 ~ anal load phere - = on = per b = mean wrath. ns ‘ ; Bait (sp = thickne uP <) we BEA tie oe Eels go “ a FATIGUE LoA DING: : Coon? Cmax tCmin * Mean stress ©? Avg. stress sme ae cs Tran # Variable stress Ov gtress Amp etude SQV LE — * stress Roto = Re Seto : gis Cmax # Amplitude Ratio ='A Brew e i Trfini'te life : Sing PEs — 10% 10° - 6 Cog EE tO * covected endurance Limite “Ge co 5 Sat “for Ductile | (ag 20:4 Sat For ertille | ' + man. Stress) near he ciscontaulty # Bee Nommnal stress near ‘the Cliscontinulty ((f load p! sy acting alorg the p c a bp ote (4) f a IS Qns 16 Known oF Ma jor 2 a ax's % mitor the clevominetor < Daas ‘i ie tee eae (5 the ais blhich Fs A? +o 7 loading Ants) « # kp aActual stress, concerrtrectton factor ¢ e Ew of unnotched Specémen 4 cp = E-Lof notched Speedmen : \ « os He (A) 9 Erk of notched specimen (L) ge foil 09 + fotch senstvity 9 = Ae ip gro % fee! nv Coompletely, _ferersea if th gel >! Hes he Grevbers parabola Grood man's Noe (pyréttle) Soderberg line Couch le) Cm estatic loading) alana - - ana aan am ceeanannannan*® Safe sSoderberg's eguations- So _4Sa_ 214 + For static loading a +0 < an = St nN 4 For Completg ly Se < To % Ged man ne equartion* a kp Got Ke a4 Cot < # Gerber 'S Ig equation 2 i} by an) 4 WEB = car ce ‘ep + BIVETED JOINTS & «Desige of, Riveti- Shear Area = Tat Crashing Area salt phen toe 2 a= 6e £t<8 Ps =Pe Bu = TErdt: phen atx a tearing foilare of plate p & (b-Nedh te per Nez oof yivets fa a Row reversed loading ge Modified Goodman equations L iy es Bed Gt we 2 life of a compon increased bY sreactment purnishig ech argue: # Fatiqu eat Can be = surface oad Shot peen""9, = Auto fretlage® eee OTL SY eeigd sd ' gshear Streagth Ps = N Ita Tper bei for single shear failure of wivels. st. of RT Pein eee et of Solta'plote RT bt Leer a 2 ( -, Nacln |x Loo teowng I : i 1 I 1 I | I 1 ' I . ' = Cb — Nea t* Fre | Cig RPS t I 1 I i b 1 ‘ 1 I | ! ;; d= major on Nominal alta of the she ak = Core cow minor dia of bot 7 d= ae orey Gan = OP Toe - a Cran = Be ® square g ACME threads are Used lo transmit power both the directions. ta & Buttress threads Used Ho dvansmit power fn one direction. Lg 4 Welded Yofnts: i. ne i CosetsinO" = > Area of pitted weld = A= bhe ct xte “be thee kness of we lol Fnso+500 te = ebpective lergth. #paroliel filler weld? , Ae beng of -ftllet weld nee: de= ad ; Pp bey K Bo see 5 Cosotsine 'O -us? Sor parallel “ gilled welal- > Ps prot x 4 be % Ter dt Transverse fillet weld f- . fe = psd P Me = psd \ wt xe cos + SO ne, (1 02649) 6 ps 0832 tke Mer, a anaeaanrnnana Sia Sabin 6 os le ee cise enna., , , , st Trans verse feller weld 48 18% more i / e otronger Jhan ! Hiller welds ger Than parolla. +e FTMed weld under Torsten’ SE zen A Sper Pew , ain ter Tha*h o » elds under pare bending * MA 2@ per Paget ratearh + {Met M4 OperH Bearings t- > Thrust bearings are used to Support o Ao Axtal Compressive load. > aeurnal bearings are used 0 support woo Transverse Shear loady 25 best Suitable f, —e hydre dynamic lubrication higher speeds. The BWA . . eccentricrty _ ect we & eae = = feeentrictty Rectto = Seiten = e - Ze ealacs ; votto generally 0-c01 — 0-00 > € -piame trot Clearance D > Bearing pressure P= L t > € = cf -he 4 2 Dhe qe 2 (- = e= s- * aon POS os 7 ~ bearing charatterisH'c number pa > prictton force = TA = The [men’) Cm?) 60 a ‘(ef2) oz (nt Ln’) oc shoFt subject 4 4 rodral loads RaAannannanananan nan on ae eon nnMe am? (Bal) (B-) —» petroft's equettor 2 ‘Sommev-field Numbers DEY * ‘ Bearing modulus. 's the value of Za Coefficient of rection: Corres ponel tag +o minimum * ZN 5 «x > Thick film la by tcotion, e 4 Amit —frtecttor Bearings 1. Equivalent ‘toad Pe => (avert y ex] gz service ev Shock factor c vc yace rofotton factory > vet for toner race srolobton . yee er ic 2 yolsal toad Foster [a for outer race y= Antal load facto : yr gos cylindrécot Roller pearing we) Ao gel thrust beart'ng For 2. Mean (oat CPm) ; Pp, = & et Chet 23 for ball bean'ng fy righ neon ble for Roller Haring 3: Average live (Glzo) : ltfe- . Lag = Nominal ov rated | bearing _ fe 6 Keg for Ball tao * (S kL for poller bearing _ Gorrie 9 L,= We fm hears 6 io N =Ypm* - Dp. Ty = HM Reg, . aN fia 3 ] we pIr(RooR?) > ET Rep 2 Ret RE woe p 2m (Re RP) UWT Pe Pmar > VERE P2Paean 3 97 Rmean ' atclutches s- @= angle turned by dhever heft = vot 5 angle darned by driven sShoft' = het £ 2Enenergy lost ac ime ‘t= tT (0,-&) Te =nHw Rey = Ao -of Prictional contact surfaces ne n/ten Rm = 5Ges 2) => ver 2S new élutchd Rm = &- Bot BE > owt > old clutches. b G). = nxpUl Rn Bit * Cone clutch 3. af, [Re-Re .) s —uPr Bie Hwee Pm Car $n oS pened tee — wr shal? cone angle&lp > Ff iF} supports pr called ag. SELL * Brake factor = energy Sg’ broke H P _xwhen moment due 4° cprvektonal ive o : os ® ag & moment dus to apelin alt E some alivect(or then *S i energesi9 brake. (elcrum Os) TG = BNR nol brake for differentiab ba ase HO se effective Coefbicieot of frecttor Te v0 as Tbr Pd opie gy sve soo? 2.6) + Sino =@ £ 5 a ae Energy absorbed by brake = =@ BR = 9 ewittl net oceur to Band Brake a self locken#H Helical Compression spring # dees dzdia of spring Ww we —, C= Spring index = eo (use 4D / SS. 5 Peat! a . zo poets : Mt nwrshisy rey —>Due 4o eccentrfe transverse Shear load s Torstonal Shear stress due +o twisting empl Direct Shear stress due -to aed load. =e UW gue. ( ee 1s qa = SBwo i Tra? wy wo : mim, = BW (1425) oF ) ) Toro cs TAS C =) TAS , ‘ Gat wy SA, Kay? uel th , 6' eno gnc3 ue-a c, wo = guinc? Yon Ba je Tid ae ee