INSPECTION TEST PLAN

POST-SALVAGE INSPECTION

PART NAME : ROD AS-LIFT CYLINDER

MODEL : 983 / HM621
PART NO. : 8J-6059

CHECKLIST
No INSPECTION POINTS INSPECTION METHOD REMARK SIGNATURE
Ö/X
1. ROUGHNESS, HARDNESS, THICKNESS
AND COATINGS TYPE CHECK
1 COATINGS AREA 2. TIR CHECK (QAR-QD#407-1)
3. VISUAL AND OD CHECK
4. DYE PENETRANT TESTING (IF HVOF THICKNESS ≥ 375 µm)
2 EYE AREA VISUAL AND ID CHECK
3 EYE FACE VISUAL AND THICKNESS CHECK
4 CHAMFER AREA VISUAL AND DISTANCE CHECK
5 CHAMFER AREA ANGLE CHECK
6 COATINGS LENGTH DISTANCE CHECK
7 EYE CENTER TO END FACE DISTANCE CHECK
8 PISTON AREA VISUAL AND OD CHECK
9 THREAD AREA VISUAL CHECK , DIMENSIONAL AND PENETRANT TEST (IF REQUIRED)
10 FITTING GREASE HOLE VISUAL CHECK
11 CENTER HOLE VISUAL CHECK
12 NECK AREA VISUAL CHECK AND MAGNETIC PARTICLE TEST (IF REQUIRED)
13 TRANSITION AREA VISUAL CHECK AND PENETRANT TEST (IF REQUIRED)
14 CENTER HOLE VISUAL CHECK
NOTE : Ö : Checked X : Not Checked
10 2
12
9 13

Y
F
1
8

14 11

3 4 X
G
2
E D C B A
6 5
VIEW A-A
7
page 2 of 2
 Document No. : QAR-QD#418-115
Revision : 01
COMPONENT CONDITION REPORT Date : 3-May-07
PT. Sanggar Sarana Baja
POST SALVAGE INSPECTION Responsibility : QC Department
Remanufacturing Division
Page : 1 of 2

No. : Customer : Part Name : Rod As-Lift Cylinder

SO. No. : Location : Model : 983 / HM621

SSB-ID : Cust. WO. No. : Part No. : 8J-6059

REFERENCES :
1. HVOF Bulletin CR-1(09/06) HVOF1100-03 3. CAT Reuse and Salvage Guidelines SEBF8072-08 5. Dye Penetrant Testing Procedure
2. CAT Engineering Drawing P/N : 8J-6059 4. Magnetic Particle Testing Procedure
EQUIPMENT USED :
1. Outside Micrometer (75-100mm) 5. Portable Hardness Tester 9. Radius Gauge
2. Bore Gauge (100-250mm) 6. Coatings Thickness Gauge 10. Bevel Protractor
3. Digital Caliper (0-150mm) 7. Surface Roughness Tester 11. Protractor
4. Outside Micrometer (50-75mm) 8. Measuring Tape 12. Pitch Gauge
DIMENSION
REQ. SURFACE CONDITION
MEASUREMENT
Coatings Thickness Hardness Surface Roughness (µm)
ITEM SPEC. (mm)
Ra Rz
READING A/R* CP THK ( ~ 25 µm) ~ 60 HRc
0.20 - 0.40 <1
X:
A
Y:
X:
B
Y:
X:
1 88.85 ± 0.038 C
Y:
X:
D
Y:
X:
E
Y:
DIMENSION
ITEM SPEC. (mm) READING A/R* ITEM SPEC (mm) READING A/R*
X: 5 30O
F
Y: 6 1212.6
2 107.920 ± 0.050
X: 7 1480.8 ± 1.00
G
Y: + 0.013 X:
8 69.812
X: - 0.025 Y:
3 76.0 ± 0.5
Y: 2-3/4-12-3A THD
4 2±1 Major Dia X:
DYE PENETRANT TESTING (IF REQUIRED) 9 (69.705 ± 0.145) Y:
ITEM DESCRIPTIONS ACCEPT REJECT Pitch Dia X:
1 COATINGS AREA (IF HVOF ≥ 375µm) (68.417 ± 0.058) Y:
9 THREAD AREA MAGNETIC PARTICLE TESTING (IF REQUIRED)
13 TRANSITION AREA ITEM DESCRIPTION ACCEPT REJECT
NOTES : *) A : ACCEPT R : REJECT 12 NECK AREA

OVERALL JUDGMENT: ACCEPT REJECT TIME TAKEN : HRS

Reviewed by Prepared by
QC Engineer : Inspector :
Signature : Date : Signature : Date :
 Part Name : Rod As-Lift Cylinder

REVISION HISTORY Model : 983 / HM621

PT. Sanggar Sarana Baja
Remanufacturing Division Part No. : 8J-6059

Rev.
Revision Date Changes Updated by Reviewed by
No
00 3-May-07 Original Tio Adi Bayu Mamet A
01 7-Oct-10 Req Surface Condition N. Ahyani