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Unit#5 - Principal Stresses - 1
Unit#5 - Principal Stresses - 1
1
UNIT
5
3
UNIT
5 References
• Text Books:
• R K Bansal, “A Textbook of Strength of Materials”, 6th Edition, Laxmi Publications, 2010
• S.S. Rattan “ Strength of Materials” Tata McGraw Hill Education (India) Pvt. Ltd., 2nd Edition (Sixth reprint 2013)
• Ramamurtham - Strength of material - Dhanpat Rai Publication.
• S.S. Bhavikatti, Mechanics of Solids, The New Age International Publishers, 2010
• B.K. Sarkar - Strength of material - Tata McGraw-Hill Education Publication.
• Reference Books:
• Ferdinand P. Beer, E. Russell Johnston and Jr.John T. DeWolf, “Mechanics of Materials”, Tata McGraw-Hill, Sixth
Edition, 2012
• G. H. Ryder- Strength of Materials- 3rd Edition, Macmillan Pub, India
• E.P. Popov - Engineering Mechanics of Solids - Prentice Hall Publication.
• Singer and Pytel - Strength of materials - Harper and row Publication.
• Andrew Pytel & Jaan Kiusalaas, Mechanics of Materials, Second Edition, Publisher, Global Engineering, 2012
• R. C. Hibbeler - Mechanics of Materials - Prentice Hall Publication.
• The field of strength of materials, also called mechanics of materials, typically refers to
various methods of calculating the stresses and strains in structural members, such as
beams, columns, and shafts.
• The methods employed to predict the response of a structure under loading and its
susceptibility to various failure modes takes into account the properties of the
materials such as its yield strength, ultimate strength, Young's modulus, and Poisson's
ratio.
• In addition, the mechanical element's macroscopic properties (geometric properties)
such as its length, width, thickness, boundary constraints and abrupt changes in
geometry such as holes are considered.
• The theory began with the consideration of the behavior of one and two dimensional
members of structures, whose states of stress can be approximated as two
dimensional, and was then generalized to three dimensions to develop a more
complete theory of the elastic and plastic behavior of materials.
• An important founding pioneer in mechanics of materials was Stephen Timoshenko.
If the direction of the stress is parallel to the area over which it is developed then it is called
as shear stress. But sometimes bars are simultaneously subjected to several kinds of loadings
and it is required to determine the state of stress under these conditions.
6
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 6
UNIT
5 Concept of principal planes and stresses -
• Principal Planes- In any strained material there are three mutually perpendicular planes
which carry only direct stresses (tensile OR compressive) and no shear stresses.
• Principal Stresses- The magnitude of direct stresses acting on a principal plane will be
termed as principal stresses.
• Note- 1.The maximum value of direct stress on a principal plane is a major principal
stress and plane is major principal plane.
2.The minimum value of direct stress on a principal plane is a minor principal stress and
plane is minor principal plane
7
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 7
UNIT
5 Sign conventions-
1) Normal tensile stress - Positive
2) Normal compressive stress - Negative
3) Positive shear stress- It acts on positive face of the element in the negative direction
of an axis, similarly on negative face of an element it acts in positive direction.
4) Negative shear stress- It acts on a positive face of the element in the positive
direction.
Y
+ve
X
+ve
8
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 8
UNIT
5 Concept of normal and shear stresses on an oblique plane-
• From fig, consider a rectangular section ABCD of uniform cross-sectional
area and of unit thickness.
12
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 12
UNIT
5 Concept of normal and shear stresses on an oblique plane
13
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 13
UNIT
5 Concept of normal and shear stresses on an oblique plane-
normal stress
𝛔𝐱 + 𝛔𝐲 𝛔𝐱 − 𝛔𝐲
𝛔𝐧 = + cos2θ + τsin2θ
𝟐 𝟐
14
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 14
UNIT
5 Concept of normal and shear stresses on an oblique plane-
𝛔𝐱 − 𝛔𝐲
∴ σ𝐭 = sin2θ − 𝛕 × cos2θ
𝟐
15
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 15
UNIT
5 Methods to determine stresses on an oblique plane-
1) Analytical method-
2) Graphical method (Mohr's circle)-
1) Analytical method- Cases
a. Member subjected to axial stress (Uniaxial)
b. Member subjected to normal stresses in two mutually perpendicular
directions (Biaxial)
c. Member subjected to shear stresses (pure shear)
d. Member subjected to normal stresses in two mutually perpendicular
direction accompanied by simple shear stresses.
I.) We have normal stress
σ +σ σ −σ
σ = + cos2θ + τsin2θ ........Normal stress
2 2
σt
σ x σy
sin2θ τ cos2θ ........Shear stress
2 16
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 16
UNIT
5 Principal Stresses
Location of principal plane-
A plane which is subjected with only normal
stresses i.e. tensile stresses or compressive stresses
will be termed as principal planes. Principal planes
will not be subjected with shear stress i.e. there will
be zero shear stress or tangential stress.
σt = 0
But we have,
σt
σ x σy
sin2θ p τ cos2θ p 0
2
σ x σy
sin2 θ p τ cos2 θ p
2 .....θp = orientation of principal planes on
2τ which principal stresses acts
tan2 θ p
σ x σ y
18
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 18
UNIT
5 Principal Stresses
Magnitude of normal principal stresses-
We have orientation of principal plane given by,
2τ
tan2θ p
σ x σ y τ
This equation gives two values of 'θ' differing by 900 2θp
and hence two principal planes are mutually σx -σy
perpendicular. From fig. we have
2
cos2θ p
σx σy
and sin2θ p
τ
.......Put both values in following equation
2R R
d
σ t σ x σ y cos2θ s 2 τ sin2θ s 0
dθ
tan2θ s
σ x σ y .......θ = orientation of the planes of
s
2τ maximum shear stresses
Note- This equation gives two values of 'θs' differ by 900
21
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 21
UNIT
5 Maximum shear stresses-
Location of maximum shear stresses-
We have , 2τ tan2θs
σ x σy
tan2θ p
σ σy
and
2τ
x
1
tan2θ s cot2θ p
tan2θ p
But we know that, σx -σy
tan(α 90) -cotα 2
2θ s α 90 2θs
2θ s 2θ p 90 τ
θ s θ p 45
Note- Thus this relation shows that the planes of maximum shear occurs at 450 to
the principal planes.
22
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 22
UNIT
5 Maximum shear stresses
Magnitude of maximum shear stresses-
We have , from fig.
τ σx σ y
cos2θ s and sin2θs
R 2R σx -σy
Put above two values in following 2
equation 2θs
σt
σx σy
sin2θ τ cos2θ we will get
τ
2
2
σx σy
σ t max. τ 2
2
In terms of principal stresses we have σ σ1 σ 2
t max.
2
23
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 23
UNIT Problem1 - A bar of cross sectional area 850 mm2 is acted upon by
5
axial force of 60 KN applied at each end of the bar. Determine the
normal and shearing stresses on a plane inclined at 300 to the
direction of loading.
P 60 103
Soln- I) Stress developed,σ x 70.5882 N/mm2
A 850
Numerical
70.5882 + 0 70.5882 − 0
∴σ = + cos(2 × 60) + 0 × sin(2 × 60)
2 2
∴ σ = 17.647 N/mm . . . . . . . . tensile
σt
σ x σ y sin2 θ τ cos2 θ
2
σt
100 5 0 sin2 65 0 cos2 65
2
σ t 57.45 N/mm 2 OR MPa
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 26
UNIT Contd....Problem2 - The stresses at a point in a component are 100
5
MPa(tensile) and 50 MPa(compressive). Determine the magnitude of the
normal and shear stresses on a plane inclined at an angle of 250 with tensile
stress. Also determine the resultant stress and the magnitude of the maximum
intensity of the shear stress
Soln-
Numerical
σR 23 .21 2 57.45 2
σ R 61 .96 MPa
IV.) Maximum shear stress is
σ t max .
σ x σy
2
σ t max .
100 50
2
σ t max . 75 N/mm 2 OR MPa
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 27
UNIT Problem3 - A point in a strained material is subjected to direct stresses of 120
5
MPa(tensile) and 65 MPa(compressive). Determine the magnitude of the
normal and shear stresses on a plane inclined at an angle of 200 with tensile
stress. Also determine the magnitude of the maximum shear stress and the
inclination of the plane on which normal stress is zero and magnitude of shear
stress at that plane.
Soln- I.)
Numerical
σt
σx σy
sin2θ τ cos2θ
2
σt
120 65 sin2 70 0 cos2 65
2
σ t 59.45 N/mm 2 OR MPa
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 28
UNIT Problem3 - A point in a strained material is subjected to direct stresses of 120
5
MPa(tensile) and 65 MPa(compressive). Determine the magnitude of the
normal and shear stresses on a plane inclined at an angle of 200 with tensile
stress. Also determine the magnitude of the maximum shear stress and the
inclination of the plane on which normal stress is zero and magnitude of shear
stress at that plane.
Numerical
σ t max .
σ x σy
2
σ t max .
120 65
2
σ t max . 92.5 N/mm 2 OR MPa
2θ 107.27
θ 53.630
Shear stress at θ 53.630 is
σt
σ x σy
sin2θ τ cos2θ
2
σt
120 65 sin2 53.638 0 cos2 53 .638
2
σ t 88.31 N/mm 2 OR MPa
30
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 30
UNIT Problem4 - A block 100mm x 50mm x 7.5mm thick is subjected to uniformly
5 distributed stress field as shown in fig. Compute normal and shear stresses
developed along plane BD
50 7.5
and
35 103
σy 46.667N/mm2
100 7.5
Soln-
III.) We have, normal stress
Numerical
σx σy σx σy
σn cos2θ τsin2θ
2 2
Stresses in plane BD
66.667 46.667 66.667 46.667
σn cos 2 63.43 0 sin 2 63.43
2 2
σ n 50.667 N/mm 2
IV.) Also shear stress is given by
σt x
σ σ y sin2θ τ cos2θ
2
σt
66.667 46.667 sin2 63.43 0 cos2 63 .43
2
σ t 8 N/mm 2 OR MPa
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 32
UNIT Problem5 - Direct stresses of 160 MPa tensile and 120 compressive exists on
5
two perpendicular planes. The maximum principal stress at the point is 200
N/mm2. What must be the magnitude of shearing stresses on two planes and
what will be the maximum shear stress at the point.
σy = -120 Mpa
σ1 = 200 MPa
Soln-
I.) We have principal stresses
2
σx σy σx σy
σ 1,2 τ 2
2 2
2 2
200 20 19600 τ 2
180 19600 τ 2
Squaring on both sides
32400 19600 τ 2
τ 113.137 MPa
II.) Also, maximum shear stress given by
2
σx σy
σ t max . τ 2
2
2
160 120
113.137
2
σ t max .
2
σ t max. 180MPa
34
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 34
UNIT Problem6 - For the state of stress shown in fig. determine principal
5 stresses, planes and maximum shear stress and planes on which it act.
Given: σx = 48 MPa
σy = -75 Mpa
τ = 14 MPa
Soln-
Numerical
2
48 75 48 75
σ1 14 49.57 MPa......M aximum
2
2 2
2
48 75 48 75
σ2 14 -76.57 MPa......M inimum
2
2 2
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 35
UNIT Contd...Problem6 - For the state of stress shown in fig. determine principal
5
stresses, planes and maximum shear stress and planes on which it act.
2 14
tan2θ p
48 75
tan2θ p 0.227
θ p1 6.4 0 and θ p 2 6.4 90 96.4 0
III.) Also, maximum shear stress given by
2
σ σy
σ t max . x τ 2
2
2
48 75
14
2
σ t max .
2
σ t max. 63.07 MPa
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 36
UNIT Contd...Problem6 - For the state of stress shown in fig. determine principal
5
stresses, planes and maximum shear stress and planes on which it act.
Soln-
OR
III.) Also, maximum shear stress given by
Numerical
σ σ2
σ t max. 1
2
49.75 76.57
σ t max. 63.07 MPa
2
Te M2 T2
39
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 39
UNIT
5 Derivation of shaft subjected to combined bending moment
and twisting moment
Consider a shaft of diameter 'd' subjected to bending moment 'M' along with twisting
moment 'T' at a section. Therefore by bending stress formula we have,
M σ
I y
M
σ y
I
M
σ R.......1 yR
I
Also from torsional formula we have,
T τ
J R
τ
T J
R
2 I
T J 2I
R
TR
Shear stress( τ ) .......... 2
2I 40
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 40
UNIT
5 Derivation of shaft subjected to combined bending
moment and twisting moment-
As'σ' is normal stress and 'τ' is shear stress, the principal stress
is given by
2
σ
σ
σ τ2
2 2
τ max.
M 2
T2
Zp
Therefore, equivalent torque is
Te τ max.
J R
M2 T2 J
Te
Zp R
Te M 2 T 2
Location of principal plane is
2τ T
tan2θ
σ M
43
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 43
UNIT Problem1 - A solid circular shaft of diameter 100mm is subjected
5
to a bending moment of 12 KN.m and a shear force of 10 KN in
addition to a torque of 10 KN.m at a section. Find the maximum
normal stress and shear stress in the section.
Soln-
Numerical
Soln-
Numerical
Soln-
Numerical
Soln-
In this the shaft is subjected to resist axial force 'P' along with
twisting moment 'T'. The stresses induced are the combined effect
of direct stress and shear stress.
Numerical
σ x x τxy
σ σ 2
2 2
Location of principal plane is
2τ
tan2θ1 .............θ2 θ1 900
σ
49
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 49
UNIT Problem1 - A solid circular shaft of diameter 100mm is subjected
5
to an axial compressive force of 600 KN and to the torque that twist
the shaft through an angle of 1.50 in a length of 8m. If G = 80 GPa,
determine principal stresses and maximum shear stress in the shaft.
Given-
Numerical
D 100 mm,
L 8m 8000 mm,
P 600 KN,
G 80GPa 80103 MPa
π
θ 1.50 1.5 0.0262radian
180
Soln-
52
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 52
UNIT
5 Maximum principal stress theory (Rankines theory)-
98
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 98
UNIT
5
Maximum principal stress theory (Rankines theory)-
Condition of failure-
Maximum value of principal stress developed in the
body > Failure stress
σ1,2 > σy or σul
Condition for safe design-
Maximum value of principal stress(σ1,2) developed in
the body ≤ Permissible stress or allowable stress(σy) i.e
mathematically
σ1,2 ≤ σy
where,
Permissible stress = Ultimate stress or yield stress /
F.O.S
99
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 99
UNIT
5 Maximum principal stress theory (Rankines theory)-
Important points-
1.) Is suitable for securing the safe design of
brittle material as brittle materials are weak in
tension.
2.) Is not suitable for ductile material as shear
failure may take place.
Note- For no shear failure, τ ≤ 0.57σy
100
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 100
UNIT
5 Maximum shear stress theory (Guest and Tresca's theory)-
101
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 101
UNIT
5 Maximum shear stress theory (Guest and Tresca's theory)-
Condition of failure-
Maximum value of shear stress developed in the body > Shear stress at yield
pointi.i.e τmax > σy/2
σ1-σ2/2 > σy/2
Condition for safe design-
Maximum value of shear stress(τmax) developed in the body ≤ Permissible shear
stress or allowable shear stress(σy) i.e mathematically
τmax ≤ σy/2
σ1-σ2/2 ≤ σy/2, where Permissible stress =yield stress / F.O.S
102
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 102
UNIT
5 Maximum principal strain theory (Saint Venant's theory)-
According to this theory, “The failure of a material or component will occur when the
maximum value of principal strain developed in the body exceeds the limiting value of
strain i.e. value of strain corresponding to the yield point of the material”.
Condition of failure-
Maximum value of principal strain in the body > value of strain corresponding to the
yield point of the material
Ԑ1,2 > σy/E
Ԑ1,2 > ԐY.P
Condition for safe design-
Maximum value of principal strain developed in the body ≤ Permissible strain i.e.
Ԑ1,2 ≤ σY/ E
Permissible strain = Strain corresponding to the yield point of the material / F.O.S
103
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 103
UNIT
5 Maximum principal strain theory (Saint Venant's theory)-
The state of plane stress shown occurs at a critical point of a steel machine component. As a
result of several tensile tests, the tensile yield strength is 250 MPa for the grade of steel
used. Determine the factor of safety with respect to yield using (a) the maximum-shearing
stress criterion, (b) the maximum-distortion-energy criterion.
104
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 104
UNIT
5
THANK YOU...
107
Mr. Kiran Wakchaure Strength of Materials SANJIVANI COLLEGE OF ENGINEERING, KOPARGAON 107