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Multi-Line Breaker For HVDC Applications: Journal Article
Multi-Line Breaker For HVDC Applications: Journal Article
Journal Article
Author(s):
Kontos, Epameinondas; Schultz, Tim ; Mackay, Laurens; Ramírez-Elizondo, Laura; Franck, Christian ; Bauer, Pavol
Publication date:
2018-06
Permanent link:
https://doi.org/10.3929/ethz-b-000186585
Rights / license:
In Copyright - Non-Commercial Use Permitted
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1
Abstract—This paper presents a breaker arrangement concept, important issue [19]. Due to the large scale transmission of
the Multi-Line Breaker (MLB), for the protection of multi- bulk energy, the system has to have high efficiency during
terminal high voltage dc (MTdc) networks. Based on the design of normal operation. Hybrid breakers have a better performance,
a hybrid breaker, the MLB is an economically attractive solution
for the protection of multiple dc lines in nodal connection using as they consist of the Nominal Current Path (NCP) with low
a single main breaker path. By using commutation units, the resistance that is used during normal operation, the Current
MLB directs the fault current through the main breaker in a Commutation Path (CCP) and the Energy Absorption Path
unidirectional way, irrespective of the fault location. Hence, this (EAP). In general there are several different hybrid breaker
study presents the design requirements for the MLB, regarding topologies proposed [20]–[23], which can be grouped into
both hardware and control, and evaluates its operation within
a grid. For this reason, a four-terminal half-bridge MMC-based two main types, i.e. one type uses Ultra-Fast Disconnectors
MTdc grid in radial configuration was used and pole-to-ground (UFD), while the second type uses mechanical circuit breakers
dc fault conditions were investigated. The dc fault response of as the switching element. For the first type, there are different
the grid with one MLB at the central node is compared to implementations, one of which can be described as Load
the respective response of the grid when one hybrid breaker Commutation Switch - Mechanical Breaker (LCS-MB), using
is employed at each dc line. The simulations show that the MLB
is feasible and that the overall MTdc grid fault response for the an LCS/UFD in parallel with a stack of semiconductors, which
two protection systems is very similar. As a result, the design can be controllably switched on and off. This principle was
advantages of the MLB make it a promising solution for the dc presented by ABB under the name ‘proactive hybrid circuit
fault isolation in MTdc grids. breaker’ [20]. The general structure of a hybrid breaker is
Index Terms – Fault currents, HVdc circuit breakers, HVdc presented in Fig. 1.
converters, HVdc transmission, Multiterminal networks. Although it is claimed by HVdc manufacturers that circuit
breakers are readily available, multi-terminal HVdc networks
are not yet realized in large-scale, apart from two projects
I. I NTRODUCTION which were commissioned in China, which do not have dc
High voltage direct current (HVdc) technology is important circuit breakers yet [24], [25]. Among other problems, cost of
for long distance power transmission due to its inherent ad- protection poses a significant challenge towards dc grids [26].
vantages over its ac counterpart, e.g. lower losses, no reactive In case of hybrid breakers, the use and cost of the different
compensation and high controllability [1]. As of now, the use paths involved in the breaking process need to be optimized.
of voltage-source converters (VSC) and especially of multi- Past studies have proposed different concepts in the direction
level modular converters (MMC) has been limited, due to their of breaker design and possible implementation into networks,
complexity in terms of control and protection [2], [3]. On this including the idea of component sharing [27], [28] to decrease
basis, research is being conducted for the realization of small the cost. However, more elaborate studies are necessary, which
multi-terminal HVdc (MTdc) grids [4], [5], as well as more need to examine the hardware and control implementation of
meshed grid topologies in the future [6]–[8]. the dc breakers in MTdc networks, taking into account the
Due to the absence of a natural zero-crossing of the dc boundary conditions that influence the fault interruption time
current, the isolation of a fault on a dc line is more difficult requirements.
than in case of faults in ac grids [9]. Very fast transients and The idea to use a circuit arrangement to replace several
high overcurrents, occurring in case of dc faults, are likely circuit breaker at a dc node by only one, i.e. the Multi-Line
to damage the involved equipment and are more difficult to Breaker (MLB), was presented in a patent of the authors [29].
break [10]. To isolate dc faults, breakers need to be rated This is realized by minimizing the number of CCP and EAP
for high current (e.g. 12 pu) [11]. Moreover, there are high paths needed and also the number of the involved switching
requirements for the dissipation of the energy stored in HVdc elements within the breaker, while offering a bidirectional fault
lines [12] and the time constraints are very stringent, especially isolation capability. Based on the basic operation principle and
when it comes to grid operation, where the dc fault needs to path structure of proposed dc breakers, the MLB optimizes the
be isolated before it affects the operation of the ‘healthy’ part number of protection assets by using only one unidirectional
of the grid [13]. CCP and one EAP for more than one dc lines, as shown in
Many dc breaker topologies have been proposed to solve Fig. 2. To achieve that, two NCPs connected at each dc line
the protection problem in HVdc grids [14]–[17]. Among are controlled to drive the dc fault current through the main
them solid-state breakers and hybrid mechanical breakers, as breaking paths, whereas at normal operation they facilitate
proposed in the literature [18], appear to be the most promising the bidirectional power flow in the dc grid. Unlike [28], the
technologies, mainly due to their low fault interruption times. MLB design is simple and highly modular, facilitating the easy
Apart from the time response, on-state losses are also a very expansion to more interconnecting lines.
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2
Rb Rb
NCP
NCP
NCP
. . .
CCP
L1 L2 Ln
NCP INCP Rs Cs
NCP
NCP
NCP
Fig. 2. Hardware structure of a Multi-line breaker (MLB). Fig. 3. LCS-MB breaker with its three paths.
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. . .
DC Line 1 DC Line 2 DC Line 3
. . .
DC Line 1 DC Line 2 DC Line 3
number of switching elements needed and subsequently the Ifault
protection system cost. It has to be noted that to isolate the I1b I2b I3b
I2b
dc fault in the MLB arrangement, more individual switching LCS1b LCS2b LCS3b LCS1b LCS2b LCS3b
actions are required than in case of the LCS-MB. However, UFD1b UFD2b UFD3b UFD1b UFD2b UFD3b
as these occur in parallel, the total fault interruption time is
not affected. Moreover, as this might affect reliability, it has (a) (b)
to be taken into account, when specifying the requirements
for UFDs for the MLB. Moreover, the necessary volume of Ifault
the station, housing the protection system, is also reduced,
further bringing down the cost and the construction complexity UFD1a UFD2a UFD3a
UFD1a UFD2a UFD3a
LCS1a LCS2a LCS3a LCS1a
of the project, which are more important in case of offshore LCS2a LCS3a
. . .
DC Line 1 DC Line 2 DC Line 3
. . .
DC Line 1 DC Line 2 DC Line 3
forward, as shown in Fig. 4. As soon as a fault is detected, UFD1b UFD2b UFD3b UFD1b UFD2b UFD3b
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4
C. Economic considerations
LCS1a
UFD1a
Hereby, a comparative analysis of the costs of the different
0 LCS1b protection systems is made taking into account the cost of the
UFD1b
involved paths. To allow the comparison, it is assumed that
1 the paths that are used for the MLB are exactly the same as
the ones used for the individual hybrid breakers, which is the
0 worst-case scenario for the cost comparison. It is assumed that
1 cNCP is the cost of the nominal current path, cCCP is the cost of
the current commutation path and cEAP is the cost of the energy
0 tLCS-nf(b)tUFD-nf(b) t t
r r absorption path. Assuming n is the number of interconnected
Time (LCS-nf(b)) (UFD-nf(b))
lines, cases n = 1 or 2 refer to a point-to-point connection.
(a) Therefore, the following analysis is made for n ≥ 3. The total
cost of the LCS-MB breaker is calculated as:
1
ΣCLCS-MB = n · (cNCP + cCCP + cEAP ) (1)
0
1
Respectively, the cost of the MLB is given by:
Switching Signals
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5
TABLE II
10 MTDC NETWORK PARAMETERS .
n=3
8 n=4 Network parameters Unit Value
n=6
MMC rated power (SMMC ) MVA 1200/1200/600/600
n=8
Σ CLCS− MB
TABLE III
MMC PARAMETERS .
MMC1 MMC2
CB
MMC specifications Unit Value
Energy stored per power unit
CB J/VA 30e-3
(Wrated /SM M C )
Arm inductance (Larm ) pu 0.1
Arm resistance (Rarm ) pu 0.01
MMC4 MMC3
Number of SMs per arm (N ) - 8
(a) Carrier frequency (fc ) Hz 600
Fig. 8. Layout of the analyzed radial MTdc network with 4 terminals with a Sampling frequency (fs ) kHz 20
pole-to-ground dc fault.
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B. Circuit Breaker Model operating the ac breakers at the converter terminals. However,
this would result in a disconnection of the node, which would
The circuit breakers used in this study are modelled using
lead to a substantial power flow disturbance. Therefore, backup
the SimPowerSystems toolbox of Matlab/Simulink. A simple
protection is an issue that has to be considered before building
selective fault detection method is used based on the current
the grid and has severe consequences for both MLB and LCS-
direction during a dc fault. A dc line overcurrent threshold
MB schemes.
is chosen equal to the threshold of the IGBT valves of the
In the design of the circuit breaker, several parameters
converter station, i.e. 2 pu. As soon as a fault occurs on
need to be taken into account. First of all, the LCS on each
a dc line, the line capacitance discharges through the fault.
path is structured as a 3x3 IGBT array with 15 kV voltage
As a result, current from all lines flows towards the dc fault
rating and 15 kA current rating. The LCS RC snubber circuit
point, as it is shown in Fig. 10. As soon as this current
parameters are selected based on these ratings to protect the
exceeds the defined protection threshold, the faulty line is
LCS IGBTs at all instants of operation [35]. Moreover, the
identified and the actions for its isolation are initiated. In
voltage drop across the UFD must remain very small until full
case of a breaker or bus failure, back-up protection can be
contact separation, which is estimated at 2 ms. The design
provided either by disconnecting all the lines connected to the
of the UFD and its contact motion characteristics affect the
node using the breakers on the other ends of the lines or by
increase in dielectric strength during opening. In this study, for
simplicity reasons, linear opening motion and homogeneous
field conditions are assumed. This results in a linear increase
Circulating
iuj Current v*c j of the dielectric strength of the UFD of 320 kV/ms. Finally,
ilj ++ v*uj
Controller the CCP has 192 IGBTs grouped in 4 stacks.
(CCC) Nuj SM
Capacitor The circuit breaker parameters for the two technologies
j=a,b,c PSC-PWM Nlj Balancing Gate under study are presented in Table IV. In addition to the dc
Pac Inner Algorithm signals
Vdc Outer i*dq Current circuit breaker, the ac side breakers of the respective MMC
+- v*lj
Controllers Controller v*s j are tripped if a fault or overcurrent is detected.
Qac (ICC)
IV. R ESULTS
Fig. 9. Control structure of the MMC station, where u, l indicate the upper
and lower arm of the MMC respectively and j indicates the corresponding In this Section, the operational dynamics of the two breaker
phase leg [34]. concepts and the effect on the post-fault operation of the inter-
MMC1 MMC2 10
INCP
ICCP
I1 I2 8
IEAP
Current (kA)
I1,3,4 ILCS-MB
6
4
I4 I3
2
MMC4 MMC3
0
0.3 0.301 0.302 0.303 0.304 0.305
Time (s)
Fig. 10. Current direction during a dc fault [34].
(a)
TABLE IV
800 2
C IRCUIT BREAKER PARAMETERS . VUFD
VLCS
600 1.5
Parameters Unit Value
Voltage (kV)
Voltage (kV)
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100 4
connected stations are evaluated. A dc fault with a resistance VUFD1a I1a
VLCS1a
of 7 Ω is applied at 0.3 s of the simulation [11]. The worst- 2
Current (kA)
Voltage (V)
case scenario for the protection system coordination is when 0
Current (kA)
Voltage (kV)
Voltage (kV)
0 0 1
at all crucial points of the grid. The most important results 0
showing the transients taking place during the dc fault are 500 2
-500 -2 -1
0 0
presented in Fig. 11 and Fig. 12 for the LCS-MB and the -500 -2 -2
MLB, respectively. -1000 -4
-1000 0.3 0.305 0.31 -4 -3
The current that the LCS-MB needs to interrupt, reaches a 0.25 0.3 0.35 0.4 0.45 0.25 0.3 0.35 0.4 0.45
Time (s) Time (s)
peak of 9.6 kA in the CCP. As soon as the LCS is turned off, (c) (d)
a commutation voltage builds up across the LCS leading to
the current commutation into the CCP. The UFD is opened 1000 4
VUFD2a 2.5
I2a
and after current interruption, it has to withstand the transient VLCS2a
2
5
interruption voltage (TIV) with a peak of 671 kV and a steady- Voltage (kV)
Voltage (kV)
500 2
Current (kA)
1.5
0
state value equal to the nominal dc pole voltage. Although 1 -5
1000 4 0.3 0.301 0.302
the current drops to zero after almost 3.6 ms, the voltage 0 500 2 0 0.5
takes approximately 60 ms to reach a steady-state. This can 0 0 0
-500 -2
be attributed to the LC parameters of the dc lines and the -500 0.3 0.305 0.31 -2 -0.5
0.25 0.3 0.35 0.4 0.45 0.25 0.3 0.35 0.4 0.45
transient response post-fault, as shown in Fig. 13. Time (s) Time (s)
In case of the MLB, the current and voltage stresses on the (e) (f)
paths connected to the faulty line and the respective stresses
1000 5 10
on the paths connected to one ‘healthy’ line are presented in VUFD2b I2b
VLCS2b 8
Fig. 12. The peak current on the main breaker path also reaches 10
Current (kA)
Voltage (kV)
Voltage (kV)
6
9.6 kA, while the voltage on the surge arrester reaches a peak 0
0 0 4 -10
of 672 kV and a steady-state of 320 kV before dropping to zero 0.3 0.305
2
when the faulty line is isolated and the main breaker is reset
0
for later operation. The peak current is the same as in the case
-1000 -5 -2
of LCS-MB, since the grid RLC parameters are the same. On 0.25 0.3 0.35 0.4 0.45 0.25 0.3 0.35 0.4 0.45
Time (s) Time (s)
the paths connected to the faulty line, the UFD takes up the (g) (h)
voltage stress as in the case of the LCS-MB breaker, whereas
the voltage across the LCS remains low. The respective path 1000 10 10
VEAP I2a
current drops to zero depending on the switching sequence of ICCP
8
ICCP
IEAP IEAP
the MLB, as presented in Fig. 6.
Current (kA)
Voltage (kV)
Current (kA)
500 5 I2b
6
In the healthy path 1a, the LCS and the UFD remain closed
at all instants. As shown in Fig. 12 (a), initially there is a 4
0 0
surge current resulting from the discharge of the capacitance 2
voltage across the UFD reaches a peak of 670 kV as the path (i) (j)
is disconnected for a time period until the fault is isolated. Fig. 12. Current and Voltage at the paths of MLB1: (a) Voltages on ‘healthy’
The current characteristics are similar to path 1a. NCP 1a; (b) current on ‘healthy’ NCP 1a; (c) voltages on ‘healthy’ NCP 1b;
(d) current on ‘healthy’ NCP 1b; (e) voltages on ‘faulty’ NCP 2a; (f) current
The overall system response is better evaluated by moni- on ‘faulty’ NCP 2a;(g) voltages on ‘faulty’ NCP 2b; (h) current on ‘faulty’
toring the dc voltage at the output of MMC1. From Fig. 13, NCP 2b ;(i) CCP and EAP path; (j) Total breaker fault current.
it becomes apparent that the voltage transients taking place
in both case studies are very similar, as they depend on the
fault interruption time and the LC parameters of the ‘healthy’ is the time when the fault current is fully commutated to the
cables, which get anew charged to their nominal voltage level surge arrester. In both cases the nominal voltage level reaches
after the fault is isolated. From the zoomed subfigure in a new steady-state level post-fault after approximately 60 ms
Fig. 13, it can be seen that the voltage drop starts to recover at (tVss ), while it is fully restored above 90% after 27 ms (tV90 ).
3.1 ms and 3.2 ms for LCS-MB and MLB respectively, which For the case study under investigation, the switching se-
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1.4 compared to the CCP case due to the low voltage rating of
1
1.3
the LCS. Because of the low current on the NCP path of
0.9 LCS-MB, two parallel stacks of three series-connected IGBTs
DC Voltage (pu)
1.2 are sufficient. On the contrary, the MLB needs four parallel
0.8
0.3 0.302 0.3031 0.304 stacks of three series-connected IGBTs on each NCP. In fact,
1.1
the number of additional IGBTs on the NCP of MLB has to
1 be scaled by the number of parallel connected IGBTs and by
0.9 twice the number of connected lines. As a result, the MLB
needs in total 48 IGBTs (six on each of the eight NCPs)
0.8
more than the LCS-MB. Hence, while still considerable, it is
0.7 a minor increase compared to the number of additional CCPs
0.28 0.3 0.32 0.34 0.36 0.38 0.4
Time (s) (192 IGBTs each) of the LCS-MB configuration. It has to be
(a) noted that the design aspects are case specific (semiconductor
selection, grid configuration, fault type etc.) and are hereby
1.4
provided as examples of system designer considerations.
1
1.3 Finally, the energy absorption on the EAP path in the LCS-
0.9 MB is similar to the MLB, since the fault current is similar.
DC Voltage (pu)
1.2
0.8 As a result, the surge arresters are dimensioned the same. The
0.3 0.302 0.3032 0.304
1.1 advantage of MLB is that in case resizing is necessary, the
cost and complexity of the task is lower, since only one EAP
1
is used for each dc node. However, reduced lifetime of the
0.9 surge arrester might be expected, as it is activated more often
0.8
in MLB than in case of multiple LCS-MBs.
0.7
0.28 0.3 0.32 0.34 0.36 0.38 0.4
Time (s) V. C ONCLUSIONS
(b) This paper analyzed a breaker arrangement, named the
Fig. 13. DC voltage at MMC1: (a) LCS-MB; (b) MLB. The red line indicates Multi-Line Breaker (MLB), for the successful fault isolation
the time at which the dc voltage starts to recover in each case. in MTdc networks. The breaker can be used in dc nodes
connecting multiple lines and was proven to isolate faults
bidirectionally in any of the interconnected lines using a single
quence in the breakers is presented in Table V, using the main breaker path in a unidirectional configuration. Due to
symbols introduced in Section II for the switching times. The the limited hardware requirements, it is easy to implement the
fault detection time is the same for both systems, since it only MLB using hybrid breakers as the basis for its design, while
depends on the grid and fault characteristics. Moreover, the at the same time it constitutes a more cost-effective solution,
total interruption time tInterruption for MLB is higher by 0.2 ms
compared to LCS-MB. This difference can be attributed to the
fact that in MLB the current in multiple NCP paths needs to TABLE V
drop to a residual current level before the CCP can be switched S WITCHING S EQUENCE E VENTS .
off.
Table VI compares the most important aspects of the breaker Time LCS-MB MLB
operation. In fact, the LCS-MB and the MLB experience tDet (ms) 0.6 0.6
similar peak currents in the CCP (∼9.6 kA). However, it has tLCS (ms) 0.6 -
to be noted that a change in the current rating of the CCP tUFD (ms) 0.8 -
can have a significant impact on the design of the breaker and tCCP (ms) 2.8 3
its cost. Considering a case study in which the peak current tInterruption (ms) 3.6 3.8
would increase over 12 kA, assuming that the IGBTs have tVss (ms) 60 60
a current rating of 3 kA [36], a whole new stack of IGBTs tV90 (ms) 27 27
needs to be added in parallel to the CCP path to withstand the tLCS-nf(a) (ms) - 0.7
peak current. As a result, 96 new IGBTs need to be added in tLCS-f(a) (ms) - 0.7
the CCP path of the MLB, while this number is quadrupled tLCS-f(b) (ms) - 3.7
in case of the LCS-MB, since the CCP path of the LCS-MB tUFD-nf(a) (ms) - 0.9
on each line needs to be rated for the new current peak. tUFD-f(a) (ms) - 0.9
On the other hand, 213.1% higher current peak is reached tUFD-f(b) (ms) - 3.7
in NCP path 2b of MLB, as this needs to remain connected to tr(LCS-nf(b)) (ms) - 5.7
the faulty line until the breaker operation has brought current tr(UFD-nf(b)) (ms) - 5.8
to zero. Although there is a considerable difference in the tr-CCP (ms) - 5.8
relative change, the consequences are fundamentally different
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