AC7102 - Rev - K - For - Use - On - Audits - On - or - After - 15-Aug-2021 (Main Induction Furnace) AUDIT SHEET 42CRMO4

AC7102 REV.
AUDIT CRITERIA Issue Date 1993-06
161 Thorn Hill Road Revision Date 13-May-2021

Warrendale, PA 15086-7527
Superseding AC7102 Rev. J
Nadcap
AUDIT CRITERIA FOR HEAT TREATING
Baseline
*TO BE USED ON AUDITS STARTING ON OR AFTER 15-Aug-2021*
1. AUDIT REQUIREMENTS
1.1 Prior to the Audit (see OP 1105 – Audit Process)
1.1.1 The Auditee must complete a self-audit to (as applicable):

• AC7000 (If seeking Nadcap accreditation)
• AC7102 (If seeking Heat Treating accreditation)
• AC7102/S (If seeking Subscriber specific accreditation)
• AC7102/1 (If seeking Brazing accreditation)
• AC7102/3 (If seeking Carburizing accreditation)
• AC7102/4 (If seeking Nitriding accreditation)
• AC7102/5 (If Hardness and/or Conductivity testing is used
in support of in-house heat treating)
• AC7102/6 (If seeking HIP accreditation)
• AC7102/7 (If seeking Induction Hardening accreditation)
• AC7102/8 (If seeking Heat Treating accreditation)
• AC7102/9 (if seeking Sintering & Metal Injection Molding
accreditation)
• AC7102/10 (If seeking Localized Heat Treating
accreditation)
• AC7101/3 (If Tensile testing is used in support of in-house
heat treating)
• AC7101/4 (If Metallography and Microindentation testing are
used in support of in-house heat treating)
• AC7110/1 (If seeking Torch and/or Induction Brazing
accreditation
The self-audit (including all applicable job audits for the applicable slash
audit criteria first, and the balance to 10 jobs using AC7102) must be
completed prior to the audit in accordance with the requirements of OP
PRI operating procedures provide that "This report is published by PRI to advance the state of technical, engineering, and quality
sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent
infringement arising there from, is the sole responsibility of the user.”
PRI values your input. To provide feedback on this document, please contact the appropriate commodity staff engineer. (Contact
information is located at http://www.eauditnet.com under “Contact Us”.)
Copyright 2021 Performance Review Institute. All rights reserved.
t-frm-1115 19-Mar-2021
Nadcap AC7102 Revision K -2-
1105 – Audit Process and submitted through eAuditNet.
1.1.2 Were all of the non-conformances identified by the Auditee's self-audit YES NO NA
addressed by their corrective action system prior to this Nadcap audit?
1.1.3 The Auditee must provide the following documents to the Auditor 30
days prior to the audit: (Info)
Guidance: All provided items shall be in English, unless otherwise

agreed upon between the Auditor and the Auditee.
• List of equipment (atmosphere generation, testing equipment,
lab equipment, inspection equipment, plating, coating, cleaning,
Pyrometry, and Pyrometry testing, etc.) (U14)
• List of purchased services, including name(s) of outside provider
for calibration, processing, testing, etc., schedule of calibrations,
uniformity surveys, system accuracy tests, hardness machines
servicing, etc., schedule of periodic tests (tensile,
decarburization, etc.)
• List of Subscriber customers and specifications for which heat
treater is approved
• List of heat treat specifications [military, government, industry
(AMS, etc.) and customer] that Auditee is working to
• Copy of internal general procedures for heat treat processing,
Pyrometry and testing/inspection of heat treated product
(exemption for ITAR and Export Control documents applies)
referenced in the self-audit.
• Organization chart
(All the above documents must be uploaded into the temporary secure
storage location of eAuditNet).
1.2 Definitions and Interpretations
1.2.1 For definitions and interpretations see Heat Treating Task Group Audit
Handbook.
1.2.2 Where a question is designated (Info), the “YES/NO” column indicates

it is asked For Information Only, with no corresponding requirements. A
“NO” answer does not require a nonconformance report or explanation.
1.3 Additional Information for Auditees
1.3.1 In addition to the commodity audit criteria noted herein, there may be
other pertinent data such as audit handbooks, attachments, and
preparatory instructions necessary for the completion of the audit.
These can be found and downloaded from eAuditNet under “Public
Documents”.
1.3.2 Questions marked with (UXX) Codes are applicable to all Auditees.
These Codes indicate that corresponding questions from AC7102/S are
also to be answered "as applicable."
2. AUDITEE INFORMATION
DIVISION (When applicable):
NATURE OF BUSINESS (U14):
IN-HOUSE PRODUCTS ONLY: ACCEPTS OUTSIDE WORK:
TOTAL EMPLOYEES: HEAT TREATING PERSONNEL:
SQUARE FEET OF HT AREA(S): NO. OF SHIFTS WORKED:
ADDITIONAL CONTACTS POSITION EMAIL
COMMENTS:
2.1 Additional Information
Guidance: Ensure that the scope has been reviewed and signed off in
eAuditNet with the Auditee.
2.1.1 Plant Location Changed (Info) YES NO
2.1.2 QC Manager Changed (Info) YES NO
2.1.3 Equipment Moved (Info) YES NO
2.1.4 Common NCRs to Previous Audit (Info) YES NO
2.2 Attachments
2.2.1 Furnace(s) List
2.2.2 GT-193 (for General Electric Aviation)

2.2.3 Staff Report (Generated by the Offline Audit Completion system, or

completed in t-frm-0010 – Closing Meeting Report)
2.2.4 Closing Meeting Sign-off (t-frm-0010- Closing Meeting Report last

page)
2.2.5 Others (as necessary)
3. GENERAL QUALITY SYSTEM – QS+ PURCHASE + MARKETING +

HR
3.1 Document Control
3.1.1 Are the applicable revisions of the appropriate documents available at YES NO
the appropriate workstation?
3.2 Contract Review QA
Contract review format (42CRMO4) Randack Fastners) MFR No &

Dated to be incorporate
3.2.1 Are contracts and incoming purchase orders reviewed to ensure that:
(U22)
3.2.1.1The quality and technical requirements, including any unique customer YES NO
requirements, are adequately defined and documented?
The quality and technical requirements, including any unique customer

requirements, are adequately defined and documented. H&T recipe
doc. No. F290920
3.2.1.2Adequate capability, customer approvals, and resources are in place to YES NO

meet the requirements?
Approved MFR
3.2.1.3Any deviations from the proposal/contract are resolved in writing by YES NO

authorized personnel/customer/Auditee?
As per DOC NO.: 092019, point no. 3 E
3.2.1.4There is adequate definition of the work statement to identify the YES NO NA

specific process(es) to be performed including specification number(s),
applicable Type(s), Class(es), Grade(s), etc.?
Class 4 and class 5 instrumentation type** Grades 42CRMO4. & TDC

no** MDS NO:010- R-03 (NEW) :>63 RD Dated 24.12.2023in Induction
furnace Doc no. .092016 ref pt no. 1
3.2.2 Does the Auditee flow down contractual requirements internally and to YES NO
sub-tier providers?
Material movement No 131504 & as per SAP
3.3 Control of Nonconforming Product
3.3.1 Is the nonconforming material controlled, and the customer notified of YES NO
each instance of nonconforming product in accordance with the
contractual requirements?
As per DocNo. 092016 is the nonconforming material controlled, and

the customer notified of each instance of nonconforming product in
accordance with the contractual requirements as per doc.no. 092019
3.3.2 When reheat treatment is performed: is it allowed by specification, YES NO NA

properly documented, retested, and in compliance with customer
requirements? (U22)
Whenever reheat treatment is performed: is it allowed by specification,

properly documented, retested, and in compliance with customer
requirements. Refer hardness sampling memo number F180920
3.4 Control of Split Orders SECTION NA
Guidance: See definition of “split order” in HTTG Audit Handbook.
3.4.1 Are split orders controlled in accordance with the customer YES NO
requirement?
Accountable in route card format no.F260920
3.4.2 Is there objective evidence that split orders are tested in accordance YES NO
with the customer requirement?
Accountable in route card format no.F260920
3.5 Internal Audits
3.5.1 Are planned and documented internal quality audits performed on a YES NO
scheduled basis by knowledgeable personnel not directly responsible
for the work?
QS office to prepare the plan.
3.5.2 Are all Nadcap elements within the scope of the Auditee’s accreditation YES NO
properly addressed in the internal audit?
3.6 Quality Planning – These requirements must be checked through all job
audits performed.
3.6.1 Is the facility performing heat treatment subject to approval by the YES NO NA
relevant cognizant organization associated with the design authority
before commencing the work, when required?
3.6.2 Is only the heat treating equipment which meets the requirements of YES NO
the applicable specifications for instrumentation and temperature
uniformity used for processing? (U14, U22)
3.6.3 Are specified process times based on the appropriate thickness of the YES NO
hardware or other criteria in accordance with the applicable
specification?
Guidance: See definition of “hardware” in HTTG Audit Handbook.
3.6.4 Are tensile specimens and other test specimens included with YES NO NA
production loads when required? (U22)
3.6.5 Are there procedures that address the use and placement of load YES NO NA
thermocouples when required by specification or customer
requirements? (U14)
3.7 Frozen Planning SECTION NA
3.7.1 When customer approved fixed processes are required, is the Auditee YES NO
working to the latest revision approved by the customer and is the
evidence of this approval on file? (U22)
As per MDS NO:010- R-03 (NEW) :>63 RD
3.7.2 Does an internal procedure address the requirements for fixed YES NO
processes?
As per MDS NO:010- R-03 (NEW) :>63 RD And W.I No 092019
3.7.3 Does any violation of a fixed process requirement lead to review of YES NO
concerned product and customer notification?
As per MDS NO:010- R-03 (NEW) :>63 RD and W.I No 092019
3.8 First Lot Inspection (QA) SECTION NA
3.8.1 Is engineering first lot inspection and approval documented when YES NO
required by the customer?
Yes if required by Customer
3.8.2 Are records maintained for the development of fixturing and racking YES NO
sketches, for first article inspection when required by specification or
customer requirements?
Yes if required by Customer
3.9 Purchasing
3.9.1 Are all facilities used for subcontracted testing and processing YES NO NA
approved by either the customer or Subscriber, as required?
All operations & testings performed in house.
3.9.2 Are consumable goods, such as process atmospheres, quenchants, YES NO

salts, thermocouples, and materials for test samples, ordered and
accepted according to an in-house document or to a specific standard?
QS dept to ensure
3.10 Electronic Program Control and Data AcquisitionElect SECTION NA
3.10.1 Is there a procedure in place to address software control? YES NO
3.10.2 Is there evidence that software used to control and record Heat YES NO
Treatment equipment (programmable controller, electronic charts, etc.),
is compliant with approved procedure?
3.10.3 Are all software revisions verified by first lot inspection to ensure YES NO
compliance with specification requirements?
4. PERSONNEL - HR
4.1 Training
4.1.1 Are there training procedures that assure personnel performing YES NO
contract review, job planning, heat treating, and associated quality and
test functions are competent to perform assigned tasks?
4.1.2 Do records indicate that training is scheduled and attended in YES NO

accordance with procedures and documented?
4.2 Evaluation of Personnel
4.2.1 Do procedures require periodic evaluation to ensure that approved YES NO

personnel maintain proficiency in their assigned heat treating and
related tasks?
4.2.2 Do records indicate that the evaluations are performed at documented YES NO
frequencies and the results reviewed with employees in a program of
continuous improvement of personnel?
5. MATERIAL HANDLING AND TRACEABILITY - PROCESS
5.1 Incoming Material to Processing
5.1.1 Are identification, count and quality discrepancies resolved prior to YES NO
processing hardware?
Incoming material transfer by memo and material packed In bundle to

bundle as per doc no. F0920019 Sr.No.C 3. Refer route card F260920
5.1.2 Do procedures ensure that incoming customer documents remain YES NO

traceable to those specific jobs throughout processing?
Procedures ensure that incoming customer documents remain

traceable to those specific jobs throughout processing as per Recipe
chart & Route card. F260920
5.2 General Cleaning(NA) SECTION NA
5.2.1 When mandatory cleaning requirements are imposed by purchase YES NO NA

order or applicable specification, are they:
(1) Complied with by the heat treater or performed by the customer

prior to and after heat treatment, and (2) Documented? (U11)
5.2.2 Does the job planning have provisions for inspection prior to heat YES NO
treatment when inspection or conditional cleaning is specified in the
applicable specification?
5.2.3 Does the Auditee have a procedure that addresses the cleaning or YES NO
cleanliness inspection of hardware in accordance with the applicable
specification requirements? (U18, U22)
5.2.4 Are procedures in place to provide removal of salt residue from YES NO NA
hardware heated in salt baths?
5.2.5 Do records and observations indicate that the contract review for these YES NO
requirements is effective and the procedure is followed?
5.3 Racks, Fixtures and Baskets SECTION NA
5.3.1 Do procedures require that, when hardware requires a specially YES NO NA

designed fixturing or racking method, the specific fixturing or racking is
used?
5.3.2 Do procedures require the use of appropriate fixture/tool/rack materials YES NO

to prevent interactions between the fixturing/tooling/racking and
hardware materials, which result in undesirable reactions and
eutectics?
5.3.3 Is there a procedure in place and evidence of compliance to the YES NO

procedure for verifying that the fixture, basket or rack do not introduce
FOD (Foreign Object Debris) or contamination or induce mechanical
damage to hardware?
5.3.4 When a protective painting/coating is used on fixtures/racks, is the YES NO NA

integrity of painting/coating inspected and reworked as necessary?
5.3.5 Do procedures specify that racks, fixtures and/or baskets must be free YES NO NA
from entrapped quenchant before being loaded into the furnace?
5.3.6 Do procedures require that the racks/fixtures/baskets are examined for YES NO
integrity, and repaired or scrapped as necessary?
5.3.7 Do records indicate that the procedures are followed? YES NO
5.4 Furnace Loading
5.4.1 Are there internal procedures, racking sketches, or other means to YES NO
ensure that spacing between hardware is adequate for circulation of the
heating medium and coolant/quenchant?
It is an continuous Hardening and Tempering furnace . material end to

end proceed .
5.4.2 Are there internal procedures to preclude loading furnaces with YES NO NA
hardware when the furnace of intended use is hotter than the set
temperature for the process?
Guidance: NA applies to vacuum furnaces.
5.4.3 Do records indicate that the procedures are followed and meet YES NO
industry/customer and specification requirements?
Yes,records indicate that the procedures are followed and meet

industry/customer and specification requirements as doc. No. 181028
5.5 Sampling Plans - QA SECTION NA
5.5.1 Do all Auditee’s heat treating sampling plans contain:
As per Doc. No 092019, refer point no D
5.5.1.1A method to determine the quantity of product to check in the lot? YES NO
5.5.1.2Specified frequency and method of sampling? YES NO
5.5.1.3When to change to tightened or reduced plans? YES NO NA
5.5.2 Are sampling plans approved by the customer, when required? YES NO NA
5.5.3 Is there documented training in the use of the sampling plan which YES NO
Nadcap AC7102 Revision K - 10 -
includes sample size and selection, reduced and tightened plans, and
when to implement them?
Sampling plan training record to be 180920
5.5.4 Does a sampling of jobs where sample inspection is permitted indicate YES NO
that customer requirements have been flowed down correctly to the
inspector or delegated operator and are met?
5.6 Process Verification - QA
5.6.1 Is each heat treatment cycle reviewed for job traceability, correct YES NO
temperature, time at temperature and all other related parameters?
(U7, U11, U14, U22)
As per Route Card F260920 and H&T recipe doc. No. F290920 and
As per Doc. No 092019, refer point no10
5.6.2 Is this review performed by Quality Assurance, other designated YES NO

personnel, or self-inspected by the automated computer control and
monitoring system?
Guidance: See the HTTG Audit Handbook (U7, U11)
As per Route Card F260920 and H&T recipe doc. No. F290920 and
As per Doc. No 092019, refer point no10
5.6.3 Is the review documented per the internal procedure? YES NO
As per Route Card F260920 and H&T recipe doc. No. F290920 As
per Doc. No 092019, refer point no10
5.6.3.1Does the data manually recorded match the actual data recorded on YES NO NA
the chart recorder?
Data manually recorded in Logbook Format no. F190920 & actual data
recorded in SCADA
5.6.4 Is the review documented in accordance with the customer YES NO NA

requirements? (U11)
Guidance: NA applies when there are no specific customer

requirements.
5.6.5 Are the acceptance status and any test data recorded only after the YES NO
operation for that job has been completed?
6. PROCESS CONTROL TESTING - QA
6.1 Does the Auditee have procedures or other documentation in place that YES NO
addresses all required Heat Treat process control testing? (See Heat
Treating Audit Handbook)
Hardness Testing,
6.2 Do the procedures or other documentation contain or reference the

following information:
6.2.1 All applicable specifications when testing is specified? (See section 3.2) YES NO NA
Hardness Testing,
6.2.2 All qualification, periodic, and lot/batch acceptance testing as required YES NO
by specifications?
W.I Ref. No 092019 & TDC MDS NO:010- R-03 (NEW) :>63 RD
6.2.3 A schedule for the completion of periodic tests? YES NO
Indirect verification of hardness testing.
6.2.4 Documentation that tests were performed per the schedule? YES NO
6.3 Auditor is to select a minimum of 4 periodic tests (excluding Pyrometry, SECTION NA

Hardness, and Conductivity) consisting of internal or external tests
(including requirements, frequency, actual results, compliance, etc.)
from the Auditee’s Process Control System and evaluate them against
the applicable specification requirements, including interval and test
method. Two of these verifications may be selected as part of the Job
Audits or they may all be selected separately.
6.3.1 (EC) Test 1: YES NO
6.4 Hardness and/or Conductivity Testing
(INFO) For information only, does the Auditee perform in-house YES NO
hardness testing?
.
If the Auditee performs in-house hardness testing for acceptance of

product or process control of the heat treatment process, Nadcap
AC7102/5 Audit Criteria shall be executed, unless the Auditee is
accredited by Nadcap Materials Testing Laboratories Task Group to
AC7101/5 Audit Criteria.
6.4.1 The following questions apply when the Auditee is accredited by SECTION NA
Nadcap Materials Testing Laboratories Task Group to AC7101/5:
6.4.1.1 Is hardness equipment capable of performing the tests in accordance YES NO

with all applicable requirements?
6.4.1.1Is the equipment, base and support designed such that no rocking or YES NO
lateral movement occurs while load is being applied or removed?
6.4.1.2Does the Auditee have a maintenance plan in place? YES NO
6.4.1.3Is there objective evidence that the maintenance plan is followed? YES NO
6.4.1.4Are calibration records available? YES NO
6.4.1.5Do records show that calibration is traceable to national standards YES NO

(AIST, NIST, UKAS, PTB, etc.)?
6.4.1.6Is calibration performed in accordance with applicable requirements? YES NO

(U11)
6.4.1.7Is the number of indentations on standard blocks relatively the same or YES NO
more than those reported for periodic verifications?
6.4.1.8Are alternative methods used only when permitted by one of the YES NO NA
following? (Check all that apply)
6.4.1.8.1 Material Specification
6.4.1.8.2 Customer
6.4.1.8.3 Other (as described below):
6.4.1.9If portable hardness testers are used, is the use of portable hardness YES NO NA
testers approved by the customers?
6.4.1.10
Do test reports show the hardness values and appropriate scale per YES NO NA
6.4.1.11
If conditions are other than normal operating conditions (ball YES NO NA
diameter/load/load time/etc.), are those conditions reported as
required?
6.4.1.12
Are the actual hardness values recorded as required? YES NO
6.4.1.13
Is test temperature reported if ambient temperature was outside of 10° - YES NO NA
35°C (50° - 95°F) (unless it has been shown not to affect the
measurement result)?
6.4.2 (INFO) For information only, does the Auditee perform in-house YES NO
conductivity testing?
If the Auditee performs in-house conductivity testing for acceptance of

AC7102/5 Audit Criteria shall be executed.
6.5 Metallography/Microhardness
metallography and microhardness testing? (U18)
If the Auditee performs in-house metallography/microhardness testing

for acceptance of product or process control of the heat treatment
process, Nadcap AC7101/4 Audit Criteria shall be executed, unless the
Auditee is accredited by Nadcap Materials Testing Laboratories Task
Group to AC7101/4 Audit Criteria, or the Subscriber does not require
Nadcap accreditation.
6.5.2 The following questions apply when AC7101/4 is executed as part of SECTION NA
this audit:
6.5.2.1Does the Auditee have a system of statistical metrics (Round Robin) in YES NO NA
place that demonstrates proficiency in Metallography/Microhardness
across the machines and test personnel employed, and is conducted at
an interval not to exceed every two years?
Guidance: NA is only applicable to metallographic testing without

measurable results.
Guidance: AC7101/4 is a supplemental Audit Criteria to AC7101/1.

Some requirements in AC7101/1 might be applicable (i.e. Round
Robin).
6.5.2.2Is there objective evidence that the Round Robin plan is followed? YES NO NA
6.6 Mechanical Testing

mechanical testing? (U11)
If the Auditee performs in-house mechanical testing for acceptance of

AC7101/3 Audit Criteria shall be executed, unless accredited by
Nadcap Materials Testing Laboratories Task Group to AC7101/3 Audit
Criteria.
6.6.2 The following questions apply when AC7101/3 is executed as part of SECTION NA
this audit:
6.6.2.1Does the Auditee have a system of statistical metrics (Round Robin) in YES NO
place that demonstrates proficiency in Mechanical Testing across the
machines and test personnel employed, and is conducted at an interval
not to exceed every two years?
Guidance: AC7101/3 is a supplemental Audit Criteria to AC7101/1.

Some requirements in AC7101/1 might be applicable.
6.6.2.2Is there objective evidence that the Round Robin plan is followed? YES NO
6.7 Preparation of Mechanical Test Specimens
6.7.1 (INFO) For information only, does the Auditee prepare the specimens YES NO
for the mechanical testing?
Guidance: Please see AC7101/7 for compliance, when applicable.
7. FURNACE CONTROL AND MAINTENANCE – MECHANICAL AND

ELECTRICAL
7.1 Furnace Document Control
7.1.1 Operating Instructions
7.1.1.1Are the current operating manuals or instructions available to furnace YES NO

operators, maintenance personnel and other personnel requiring the
information? (U25)
Current operating manuals or instructions available to furnace

operators, maintenance personnel and other personnel requiring the
information on WI for induction H&T furnace doc. no.092019 including
Anx-1 & Anx-2.
7.1.2 Heating and Cooling Parameters (U14)
7.1.2.1Does the internal procedure specify the method for determining heat-up YES NO
rate, start of soaking time, end of soaking time and cooling rate? (U14)
NA it is continuous Induction H&T furnace only data feeding in HMI as

per recipe doc. No. F290920
7.1.2.2Do records on the furnace chart or furnace log indicate compliance to YES NO
the above procedure and customer requirements?
As per WI for Induction H&T doc. No. 092019 and recipe for Ind.H&T
doc. No. F290920
7.2 Maintenance
7.2.1 Are all components of each furnace that can affect the functionality YES NO
inspected and maintained in accordance with a documented
preventative maintenance schedule? (U3)
7.2.2 Do records indicate that the inspection and maintenance have been YES NO
performed in accordance with the schedule?
7.3 Control of the Heating Environment SECTION NA
7.3.1 Does the internal procedure specify how atmospheres are to be YES NO
controlled and monitored to ensure conformance to the requirements?
7.3.2 Do records indicate that the procedure is followed? YES NO
7.4 Metering SECTION NA
7.4.1 Are the flow meters operational and appropriate for the gas and flow YES NO
rates used?
flow meters operational and appropriate for flow rates used for water .
Ref. Doc. No. 092019 sr. no. C8A
7.4.2 Do the inspection and maintenance schedule include periodic checks of YES NO
flow meters to ensure that they are functioning? (Ele)
***
7.4.3 Does the internal procedure address the safety shut-off valves and the YES NO
emergency gas purges? (NA)
7.5 Purging (NA) SECTION NA
7.5.1 When the atmosphere is changed, is the furnace purged in accordance YES NO
with an internal procedure that assures elimination of the effects of
previous atmosphere?
7.6 Quench System SECTION NA
7.6.1 Are the quench mechanisms operational and capable of meeting YES NO
maximum quench delay provisions of the specifications? (U14)
Quench mechanisms operational and capable of meeting maximum

quench delay provisions of the requirements. The furnace is equipped
with in-line fully automated quenching system. No time delay, product
move ahead continuously. WI 092019 (C-8)
7.6.2 Are quench systems capable of achieving the temperature YES NO

requirements at the initiation of the quench, during the quench and at
the end of the quench?
Yes .quench systems capable of achieving the temperature

requirements at the initiation of the quench, during the quench and at
the end of the quench as per doc. No.WI092019 (8-C)
7.7 Quenchant Maintenance SECTION NA
7.7.1 Does the internal procedure specify that quenchant temperatures are to YES NO
be controlled and documented?
Internal procedure specify that quenchant temperatures are to be

controlled and documented
As per WI for Induction H&T furnace doc. No. 092019 sr. No.C 8 C
7.7.2 Is all temperature recording and controlling equipment calibrated? YES NO
all temperature recording in HMI and controlling equipments are

calibrated Elect
7.7.3 Do quenchant agitation and/or agitation of the product during YES NO

quenching conform to the applicable specifications?
The furnace is equipped with in-line spray nozzle type fully automated
quenching system. It is closed loop system & agitation not required
here.
7.8 Polymer Quenchants(NA) SECTION NA
7.8.1 Is there a system in place that ensures polymer quenching is only used YES NO
when permitted by the particular specification for the alloy and metal
thickness?
7.8.2 Do procedures define the polymer concentration in accordance with the YES NO
requirements?
7.8.3 Do the records indicate compliance? YES NO
7.8.4 Do procedures specify the frequency and methods for determining the YES NO
polymer concentration in accordance with the requirements?
7.9 Water/Polymer Quenchant used in conjunction with the Salt Baths SECTION NA
7.9.1 Do the records show that the contamination does not exceed 6% YES NO
and/or other requirement defined in applicable customers’
specifications?
7.10 Quench Effectiveness SECTION NA
7.10.1 Do procedures specify the frequency and methods for the testing of YES NO
quenchants in accordance with all customer requirements?
Yes procedures specify the frequency and methods for the testing of
quenchants in accordance with all customer requirements, refer doc no
092019 point no 8.0
7.10.2 Do the records indicate that quenchant effectiveness meets the YES NO
specifications’ requirements?
Yes procedures specify the frequency and methods for the testing of
quenchants in accordance with all customer requirements, refer doc no
092019 point no 8.0 (8-C)
7.10.3 If the quench media differs from the requirements of the applicable YES NO NA
specifications, is there a qualification test in place that substantiates its
equivalence?
7.10.3.1
Has the use of different quenchants and related qualification tests been YES NO NA
approved by the customer, when required?
7.10.4 Does the Auditee have procedures that address qualification and re- YES NO
qualification requirements to industry and/or customer specifications?
Process validation procedure no. 020305
7.10.4.1
Is there objective evidence of compliance with these qualification and YES NO
re-qualification requirements?
Process validation Doc. no.030203 Dated *
7.11 Fasteners(NA) SECTION NA
7.11.1 Is there a system in place to ensure that the fasteners are only YES NO
processed in qualified containers to approved procedures and
customer requirements, or, when qualified, in a continuous furnace?
7.11.2 Do procedures address the customers’ requirements for special YES NO NA

handling of the fasteners after quenching?
7.12 Plating(NA) SECTION NA
Guidance: For purposes of this section, plating is limited to the plating

operations utilized for temporary masking or other operations for
successful heat treatment or brazing. This is not intended to replace
plating for finishing purposes as controlled by Chemical Processing

Task Group.
Guidance: If the Auditee has a current Nadcap Chemical Processing

accreditation that includes both plating and stripping, questions 7.12.1
through 7.12.7.2 are YES unless otherwise noted as part of an NCR
found during a job audit.
7.12.1 Does a general or hardware-specific documented procedure define the YES NO

following:
7.12.1.1
In-process cleaning methods, water break free check? YES NO
7.12.1.2
Etching?(NA) YES NO NA
7.12.1.3
Strike/Activation, including temperature, time, current (as applicable)? YES NO
7.12.1.4
Post-process cleaning methods? YES NO
7.12.1.5
The specified plate thickness and method(s) of its measurement? YES NO
7.12.1.6
Any required treatment for preventing hydrogen embrittlement? YES NO
7.12.2 Fixturing, racking, masking(NA) SECTION NA
7.12.2.1
Are the fixtures, racks and masking materials defined and identified? YES NO
7.12.2.2
Do fixtures and masking prevent the entrapment of air or process YES NO
solutions, and protect hardware from corrosion and unwanted
coverage?
7.12.2.3
Does the fixturing and racking facilitate solution neutralization and YES NO
removal during rinsing, and minimize solution and rinse water drag-out
and cross contamination of process tanks?
7.12.2.4
Do the fixturing, racking, electric circuit design and lifting equipment YES NO
preclude mechanical damage or electrical arcing?
7.12.3 Processing tanks(NA) SECTION NA
7.12.3.1
Are processing tanks identifiable for their contents and specified YES NO
temperature ranges?
7.12.3.2
Are the tanks with specified temperature ranges operating within those YES NO
ranges at the time of processing?
7.12.3.3
Are tanks of sufficient volume and dimensions to contain hardware YES NO
during processing and assure sufficient coverage of hardware?
7.12.3.4
Are tanks that require uniform temperature and solution concentration YES NO
agitated?
7.12.3.5
Are tanks for electrolytic coatings equipped and configured to promote YES NO
the required uniform deposition rate?
7.12.4 Are anodes controlled and specific to each process solution to avoid YES NO
cross contamination?
7.12.5 Are equipment and solutions in compliance with applicable customer YES NO
requirements?
7.12.6 Do the records show that the specified thickness of plate is achieved? YES NO
7.12.7 Stripping(NA) SECTION NA
7.12.7.1
Are the methods and materials for removal of plating as specified or YES NO
approved by the customer?
7.12.7.2
Do stripping procedures include an inspection of the stripped YES NO
component following the strip operation?
8. ALUMINUM ALLOYS TREATING(NA) SECTION NA
8.1 Control of Heating Environment Above 400˚F (204˚C) SECTION NA
8.1.1 Do procedures address protection of hardware from the potential of YES NO

damaging effects of the heat treat environment?
8.1.1.1Are the furnaces used for solution heat treating, annealing or stress YES NO NA
relieving designed and operated such that products of combustion that
could contaminate the load do not enter the heat-treating furnaces
when required by specification?
8.1.1.2When required, is there a procedure that includes the use of protective YES NO NA
compounds (ammonium or sodium fluoroborate, or other equivalent
moisture reducing compound)?
8.1.1.3Are there records indicating that the procedure is followed? YES NO NA
8.1.2 When specified, are all periodic metallographic tests in compliance with YES NO NA
requirements?
8.2 Salt Baths(NA) SECTION NA
8.2.1 Is the grade of salt compliant with applicable material and heat treating YES NO NA
process specification requirements?
8.2.2 Do the records indicate that each salt bath is tested periodically for pH YES NO NA
in accordance with the applicable heat treating specification?
8.3 Refrigeration(NA) SECTION NA
8.3.1 Do procedures address cooling requirements after quench? YES NO
8.3.2 Are there records to show that cooling after quench is in compliance YES NO
with customer requirements specified in procedures or shop planning?
8.3.3 Do procedures specify the requirements for time/temperature limits for YES NO
retention of the “as quenched” condition?
8.3.4 Do procedures address the recording of the temperature in each YES NO

refrigeration or cold storage unit?
8.3.5 Do the records indicate that the procedures are followed? YES NO
8.4 Solution heat treating furnaces with the heat source in walls SECTION NA
8.4.1 Are radiant tubes and/or electric heating elements shielded or YES NO
positioned to prevent the radiation heating of hardware?
8.4.2 Are the radiation tests made in accordance with AMS2750 prior to initial YES NO
production use and after any repair or adjustments that might alter
radiation characteristics?
9. MAGNESIUM ALLOYS TREATING (NA) SECTION NA
9.1 Facilities/Equipment
9.1.1 Are electrical heating elements and radiant tubes shielded to prevent YES NO NA
direct radiation from striking any production hardware?
9.1.2 When heat treating above 750°F (399°C), is there a protective YES NO NA
atmosphere containing sufficient sulfur dioxide, carbon dioxide, or
satisfactory oxidation inhibitor used to prevent oxidation?
9.1.3 Does the soaking time start when all temperature control sensing YES NO
elements are within uniformity range of the set or offset temperature?
9.1.4 Is the quench delay 30 seconds or less (except otherwise approved by YES NO
the cognizant quality assurance organization associated with the
design authority)?
9.1.5 Is the quenchant agitated during the quench (except otherwise YES NO
approved by the cognizant quality assurance organization associated
with the design authority)?
9.1.6 Is hardware kept in quenchant for at least 2 minutes, or at least 2 YES NO

minutes per inch or fraction thereof (or other customers' requirements)?
9.2 When specified, are all periodic metallographic tests in compliance with YES NO NA
requirements?
10. COPPER-BERYLLIUM (Cu-Be) & COPPER ALLOYS TREATING SECTION NA

(NA)
10.1.1 If fuel-fired furnaces are available for use in the facility, are there YES NO NA
procedures in place to assure that fuel-fired furnaces are of the muffled
type if used for solution heat treating of Cu-Be alloys in an air
atmosphere?
10.1.2 If still air oven type furnaces are available for use in the facility are YES NO NA
there procedures in place that preclude their use for age hardening of
Cu-Be alloys?
10.1.3 When specified for bright luster hardware, are there procedures in YES NO NA
place to either provide subsequent brightening operations to remove
oxides, stains and tarnishes that are not detrimental to the finished
hardware or to conduct a ‘bright hardening’ heat treatment utilizing non-
oxidizing and non-combustible atmosphere in a chamber-type furnace?
10.1.4 Are bright hardening procedures in place that require the control of YES NO NA
atmosphere flow rate and dew point as needed to provide the required
finish?
10.2 Salt Baths SECTION NA
10.2.1 If salt bath furnaces are available for use in the facility, are there YES NO
procedures in place that preclude their use for the solution heat treating
of Cu-Be alloys?
10.2.2 Are procedures in place requiring that the salt bath be inspected at YES NO
least once each month to determine the presence of objectionable
contaminants which attack the material and that replenishment or
replacement of the entire bath is made, as required?
10.2.3 Are procedures in place and appropriate equipment provided to assure YES NO
removal of all salt from hardware and with sufficient inflow of fresh
water to prevent concentration of dissolved salts in the rinse?
10.2.4 When required, are neutralizing baths provided to remove all active salt YES NO NA
residues from hardware?
11. NICKEL & COBALT ALLOYS TREATING(NA) SECTION NA
11.1.1 Does an internal procedure specify when an atmosphere (including air YES NO
or vacuum) has to be used in accordance with any applicable
specifications?
11.1.1.1
Do records indicate that the procedure is followed? YES NO
11.1.2 When applicable, does an internal procedure forbid the use of salt YES NO NA
baths and exothermic atmosphere except otherwise stated by the
cognizant quality assurance organization associated with the design
authority for non-age hardening alloys?
11.1.2.1
Do records indicate that the procedure is followed? YES NO NA
11.1.3 Unless authorized by any applicable specification, do vacuum furnaces YES NO NA

equipped with load thermocouples use those load thermocouples to
determine the start of soaking time?
11.1.3.1
When load thermocouples are not used, were tests performed in order YES NO NA
to establish the heat-up time for the load?
11.1.4 When required by any applicable specification, for continuous furnaces, YES NO NA
is TUS test performed with a representative production load conditions
(weight and traverse speed) and instrumented by load sensors?
11.1.5 When applicable, do leak rate results meet 20 microns per hour, or YES NO NA
other criteria required by any applicable specification?
11.1.6 Do procedures define the quenchant temperature range in accordance YES NO NA

with the requirements?
Guidance: The question does not apply to gas quenching.
11.1.6.1 YES NO NA
Do records indicate that the procedures are followed?
11.1.7 When required by any applicable specification or defined in a fixed YES NO NA

process, is the quench delay recorded for each heat treatment batch?
11.2 Surface Contamination SECTION NA
Guidance: Applicable for hardware having finished surface or

insufficient material removal by subsequent machining operation.
11.2.1 Does the internal testing procedure conform to the specifications? YES NO
11.2.2 Does the internal testing procedure cover the following:
11.2.2.1 YES NO NA
Abnormal surface discoloration?
11.2.2.2 YES NO NA
Carburization?
11.2.2.3 YES NO NA
Sulfidation?
11.2.2.4 YES NO NA
Nitriding?
11.2.2.5 YES NO NA
Intergranular oxidation?
12. STEELS HEAT TREATING (NA) SECTION NA
12.1.1 Does the internal procedure require protection of hardware from YES NO NA
corrosion during processing and storage?
12.1.2 Do records indicate that this procedure is followed? YES NO NA
12.1.3 Is there a procedure that assures reactive atmospheres are properly YES NO NA
purged prior to heating hardware when prior atmosphere can have a
deleterious effect on hardware to be processed?
12.1.4 Do records indicate that this procedure is followed? YES NO NA
12.2 Corrosion Resistant Steels Cleaning and Handling SECTION NA
12.2.1 Does the internal procedure require that all PH steel hardware with any YES NO
finish machined surfaces be handled with clean gloves after cleaning?
(U11)
12.2.2 Do records and observations indicate that the procedure is followed? YES NO
12.3 Neutral Salt Baths(NA) SECTION NA
12.3.1 Is each salt bath tested periodically in accordance with the applicable YES NO
heat treatment specifications?
12.3.2 Do the salt bath test results demonstrate conformance to carburization, YES NO
decarburization, nitriding, and intergranular attack requirements?
12.3.3 Is there an internal procedure for these tests? YES NO
12.3.5 Do procedures require that the quench bath be monitored weekly? YES NO
12.3.5.1
Do procedures require salt concentration in the bath to be less than or YES NO
equal to 2% for a water quench or less than or equal to 6% for polymer
quench?
12.3.5.2
Do records indicate that the procedures are followed? YES NO
12.3.6 Do procedures require that hardware be cleaned of any residual salt YES NO
after quenching?
12.4 Refrigeration and sub-zero treatments(NA) SECTION NA
12.4.1 Do procedures cover sub-ambient/sub-zero cooling according to the YES NO

customer requirements, or in absence of customer requirements, does
the auditee have a default procedure?
12.4.2 Do procedures and job planning specify time/temperature limits for sub- YES NO
ambient/sub-zero treatments?
12.4.3 Do records indicate that the procedures are followed? YES NO
12.5 Carbon Controls for Steels (NA) SECTION NA
12.5.1 Do the internal procedures specify a system of maintenance and YES NO

calibration of carbon control indicators?
12.5.2 Do records indicate that the maintenance and calibrations are YES NO
performed as required by the procedures and applicable specifications?
12.5.3 Is the accuracy of the carbon control system confirmed by the results of YES NO
tests required by the heat treatment specifications?
12.6 Snap Temper(NA) SECTION NA
12.6.1 Are there procedures that address snap tempering within the time limits YES NO
required by the customers’ specifications? (U11)
12.7 Press Quench (NA) SECTION NA
12.7.1 Are the expander pressure, the cylinder pressure, and the number and YES NO
force of hold down springs, and applicable tolerances documented on
or traceable to the traveler for each job?
12.8 Mechanical Testing SECTION NA
12.8.1 Are there procedures that address mechanical testing required by the YES NO
customers’ specifications?
12.8.2 Do records indicate that this procedure is followed? YES NO
12.9 Surface Contamination Testing SECTION NA
12.9.1 Do the internal testing procedures conform to the specifications? YES NO
12.9.2 Do the internal testing procedures cover the following:
12.9.2.1
Partial decarburization? YES NO NA
12.9.2.2
Total decarburization? YES NO NA
12.9.2.3
Carburization? YES NO NA
12.9.2.4
IGO/IGA (Inter Granular Oxidation/Inter Granular Attack) test? YES NO NA
12.9.3 Is there a system in place to ensure that decarburization tests are YES NO NA
performed at the proper frequency, whether it is periodic or with the
load? (U11)
12.9.4 Are the test records current and complete? YES NO NA
13. TITANIUM TREATING (NA) SECTION NA
13.1.1 Do procedures address the use of getter materials when required by YES NO NA
specifications?
13.1.2 When getter materials are used, do procedures address the lifespan or YES NO NA
checks to assure that the getter material is still absorbing
contaminants?
13.1.3 Do procedures address atmosphere purge when endothermic or YES NO NA

disassociated ammonia is to be used in a furnace above 1200°F
(649°C) prior to processing titanium hardware?
13.1.4 Do records and observations indicate that the procedure is followed? YES NO NA
13.2 Cleaning and Handling SECTION NA
13.2.1 Does the internal procedure for cleaning titanium surfaces preclude the YES NO
use of halogenated substances or other prohibited materials?
13.2.2 Does the internal procedure require that all titanium hardware cleaned YES NO NA
either by the Auditee or the customer prior to heat treatment are
handled with clean gloves after cleaning?
13.2.3 Do records and observations indicate that the procedure is followed? YES NO
13.3 Processing
13.3.1 Do procedures preclude the use of fixturing that may contaminate YES NO NA
titanium alloys (i.e., Graphite)?
Guidance: NA applies to hardware with sufficient material on all

surfaces for complete removal of contamination.
13.3.2 Do procedures limit the use of air atmosphere above 1000°F (538°C), YES NO NA
unless there is subsequent sufficient stock removal, or allowed by
specification?
13.3.3 When processing is performed in Argon or Helium atmospheres, is the YES NO NA

dew point and purity within specification limits?
13.3.4 Does the inert atmosphere or quench gas used (when processing in a YES NO NA
vacuum furnace) meet the required purity requirements?
13.4 Testing SECTION NA
13.4.1 Is there a system in place to control the test coupons and their use YES NO NA
when required?
13.4.2 Does the internal documentation support that the test coupons are YES NO
used in accordance with the procedures/specifications?
13.4.3 Is there a system in place and adequate procedures for the control of YES NO NA
hydrogen pick up that meets the method and frequency specified by the
customers’ requirements?
13.4.4 Is there a procedure for periodic testing for alpha case determination in YES NO
heat treatment of titanium alloys?
13.4.4.1
Is there evidence of compliance to the procedure? YES NO
14. PYROMETRY TESTING - ELECTRICAL
14.1 The Auditor shall execute Nadcap AC7102/8 Audit Criteria as part of
this audit.
15. VACUUM TREATING (EXCEPT VACUUM CARBURIZING – SEE SECTION NA

AC7102/3)
15.1 Procedures
15.1.1 Does the internal procedure or other documentation specify cleaning of YES NO
hardware, tooling and baskets by methods and with materials that
ensure freedom from contamination during vacuum heat treating?
15.1.2 Does the internal procedure, photographic evidence, or other YES NO

documentation specify placement of load thermocouples, racking of
hardware, and furnace loading? (U22)
15.2 Tests and Records
15.2.1 Does the internal procedure control the following:
15.2.1.1
Leak-up rate test? (U7, U10, U14) YES NO
15.2.1.2
Calibration of vacuum instruments, flowmeters, dew point meter(s) and YES NO
the related master gauges as appropriate? (U7, U10, U14)
15.2.1.3
Quench, partial pressure and backfill gas purity and/or dew point (i.e., YES NO
does the gas certification meet specification requirements)?
15.2.1.4
Furnace burn-out? YES NO
15.2.2 Is the dew point of the gas periodically checked as the gas enters the YES NO
furnace?
15.2.3 Does the calibration interval of the vacuum system’s sensor, control YES NO
panel and recorder meet the frequency of the customer specification?
15.2.4 Are calibration acceptance criteria defined in the internal procedure? YES NO
15.2.5 Do records indicate that the tests and calibrations are performed as YES NO
required by the internal procedure and all applicable specifications?
(U25)
15.2.6 Is the vacuum level in the heating and cooling chambers recorded YES NO
during all thermal cycles requiring vacuum? (U10, U14)
15.3 Qualification for Inert Gas Pressure Quenching (U11) SECTION NA
15.3.1 Does the Auditee have documentation of customer or cognizant quality YES NO NA
assurance organization associated with the design authority approval,
as applicable, when required?
15.3.2 Does the Auditee have procedures that address the applicable YES NO
qualification and requalification requirements that meet industry or
customer specifications?
15.3.3 Does the Auditee’s technique sheet meet the requirements of the YES NO
applicable industry or customer specifications?
16. TO 17. COMPLIANCE AUDITS OF COMPLETED HEAT TREATING JOBS -

PROCESS
The Auditor shall execute two (2) completed long job audits (including
final testing), except when completed job audit is replaced by an equal
amount of other processing jobs (see AC7102/1, AC7102/3, AC7102/4,
AC7102/6, AC7102/7 and AC7102/9) performed in conjunction with
AC7102 Audit Criteria.
Further checklist AC7102/7 being used

16. COMPLIANCE AUDIT OF COMPLETED HEAT TREATING JOB SECTION NA
16.1 (EC) Job #1 Identity: P. O. 205442 Batch no. 39845 YL
16.1.1 Purchase order number: (for Independent Heat Treaters Only)
16.1.2 Customer: Randack Fastner
16.1.3 Subscriber:
16.1.4 Job number: Heat Number(Batch No)39845 YL
16.1.4.1(Info) Is the job a split job? YES NO
16.1.4.2If the job is a split job, were all required tests performed for each split YES NO NA
job?
16.1.5 Part Number: Unknown
Guidance: If Part Number is not available mark as “Unknown”.
16.1.5.1(Info) Is the hardware controlled under U.S. Export Control Regulation YES NO
as declared by the Auditee?
Guidance: If the hardware being audited is controlled under U.S. Export

Control Regulations, questions in the Job Audit marked ‘EC’ cannot be
answered as the information may be considered restricted. Simply
record ‘EC’ in the comment box for these questions.
16.1.6 Hardware description: 42CRMO4
16.1.7 Hardware size: 35MM
16.1.8 Maximum hardware thickness: 35 MM
16.1.9 Quantity of hardware: No. Of pieces 429 ( Qty. 18.094Mt)

Medium carbon Steel
16.1.10 (EC) Material alloy:
As rolled material
16.1.11 (EC) Material condition/form:
16.1.11.1
(EC) Clad
16.1.11.2
(EC) Bare
16.1.12 (EC) Material specification (if Medium Carbon Steel S45cs1 -

available): QDS
16.1.13 (EC) Heat Treating specification: Continuous Induction hardenning

and Tempering Furnace (15 mm-
100MM5)
16.1.14 (EC) Heat treat and other process and test requirements specified by
customer specification (e.g. fixed process approval):
As per TDC****
16.1.15 When a Nadcap Subscriber is identified, is there documentation which YES NO NA

demonstrates that the Auditee is approved?
16.1.16 (EC) Process:
Guidance: Summarize Process Name (e.g. Solution, Anneal, Age, etc.)

only for non-EC jobs.
Continuous Induction Hardening and Tempering Furnace WI 092019
16.1.17 When the heat treating specification has cleaning requirements prior to YES NO NA
or after heat treatment, are they properly flowed to the job planning
including the cleaning specification?
16.2 Does the job planning contain all of the applicable items described
below?
16.2.1 Specification required parameters for the complete heat treatment cycle YES NO
listed on the specific job planning for the Part Number, or is referenced
in a controlled system traceable to the Part Number?
As per recipe for Induction H&T furnace as per doc. No. 092019.
16.2.2 YES NO
Soak times and tolerances?
It is an continuous induction H&T furnace
16.2.3 Soak temperatures and tolerances? YES NO
It is an continuous induction H&T furnace.
16.2.4 Quench media and Quench temperatures (as applicable)? YES NO NA
As per WI for induction H&T furnace Doc. No. 092019 .Sr. No. C-8C
16.2.5 Atmosphere (including air) or vacuum requirements? YES NO NA
Guidance: NA is for when only air atmosphere is used in all furnaces.

16.2.6 Furnace identification or method to determine which furnaces are YES NO

acceptable for the specific heat treatment (e.g., Furnace Class and
Instrumentation Type)?
For Ind. Post Hardenning Class 5 And Tempering Furnace Class4
16.2.7 Instrumentation Type D
16.2.8 Test samples (Type and Quantity) identification (as applicable)? YES NO NA
As per WI for Induction H&T furnace doc. No. 092019 sr. No. D 1.0,2.0
16.2.9 Any changes, additions, and deletions are made by authorized YES NO
personnel?
QA Authorisation
16.2.10 Place to record inspection status? YES NO
Yes , As per Route card format no. F260920
16.2.11 Place to record test requirements and results? YES NO
Yes, Record for test requirement and result as per Doc . No. F180920
16.2.12 Place to record identification of person(s) doing the work? YES NO
Yes
16.2.13 Place to record date operation was performed? YES NO
Record date operation was performed on log book doc no. F190920
16.3 Racking – Process – Loading pattern – Drg. Methodology. – Racking SECTION NA

media maint.
16.3.1 Are customer racking or batching requirements specified? YES NO NA

Describe: (EC) Do not describe but answer YES or NO
Yes, Batching requirement specified. On Shop Doc no. F180920 and

F190920
16.3.2 Is racking or batching specified as requirement on the shop paper? YES NO

Yes , Batching specified as requirement on the shop paper F 180920
and F190920
16.3.3 Is the racking or batching used in accordance to requirements? YES NO

batching used in accordance to requirements as per Recipe of Ind. H&T

furnace
16.3.4 Did racking ensure that air is not entrapped detrimentally during the YES NO NA
quench?
16.4 Thermal Treatment Step One SECTION NA
16.4.1 Step One:
16.4.1.1Furnace Used: For Induction Hardening
16.4.1.2Date hardware was Batch no. 39845 YL

processed:
16.4.1.3Operator who ran the job: Ajay Ilame
16.4.1.4Simulated or Real job: Real Job
16.4.2 (EC) Step One - Temperature
REQUIREMENT SHOP PAPER SET ACTUAL

REQUIREMENT TEMPERATURE TEMPERATURES
(EC) 861-889 (EC) 861-889 (EC) 875 Deg
Deg C Deg C C
Temperature
+/-14 +/-14
Deg c Deg c
Check if used
Control (EC) 875 Deg C
Recorder (EC) 880 Deg C

High/Low - Type (EC) NA
A or C
Instrumentation
Load (EC) NA
Thermocouples
16.4.3 (EC) Step One – Time
REQUIREMENT SHOP PAPER ACTUAL

REQUIREMENT
(EC) NA (EC) NA (EC) NA
Atmosphere
Heat-up Rate (EC) NA (EC) NA (EC) NA
Time and Tolerance (EC) (EC) (EC)

Time loaded into 19.38PM 19.01.2023
furnace
Time start of soak (EC) NA
Time end of soak (EC) NA

(EC) Water (EC) Water (EC) Water

Media for Cooling
Cooling Target (EC) NA (EC) NA (EC) NA
Cooling Rate
16.4.4 (EC) Step One – Quench SECTION NA
16.4.4.1(EC) Step One - Quench

REQUIREMENT
Quench delay (EC) NA (EC) NA (EC) NA
Quench media (EC) Water (EC) Water (EC) Water
%
Quenchant (EC) 20-50 (EC) 20-50 Deg. (EC) 28 Deg. C
Temperature Deg. C C
Start
Quenchant (EC) 20-50 (EC) 20-50 Deg. (EC) 32 Deg. C
End
Quenchant (EC) 20-50 (EC) 20-50 Deg. (EC) 32 DegC
Rise
Quench gauge Ele
calibration
Delay to the
next operation
16.4.5 Was the furnace kept at or below set temperature (including the room YES NO NA
temperature for vacuum furnaces) before loading the hardware?
Guidance: NA applies ONLY for continuous furnace.

16.4.6 What is the basis for determining the start and the end of the soak?
Describe:
Not applicable
16.4.7 Does the method for determining the start and the end of soak meet the YES NO
Not applicable
16.5 Offsets – QA?? SECTION NA
16.5.1 Is offsetting performed? YES NO
16.5.2 Is offsetting permitted by the customer? YES NO
16.5.3 What offset is made?

Describe:
16.6 Step One Summary( Not Understand) SECTION NA
16.6.1 Is the uniformity requirement or furnace number specified on shop YES NO

paper?
(List below):
16.6.2 Does the furnace meet the uniformity requirement? YES NO
It is an Continuous type Induction H&T furnace
16.6.3 Does the furnace possess the control and recording instrumentation YES NO
required by the governing specification for this heat treatment?
YES
16.6.4 Did cooling/quenching meet the requirements? YES NO
Yes As per Doc no. 092019 ref point no. 8-C
16.6.5 Does all thermal treatment meet the specified requirements? YES NO
Yes As per Recipe of Ind H&T furnace
16.6.6 Is there evidence that heat treatment cycles are reviewed for job YES NO
traceability, correct temperature and time at temperature?
Data logged in log book Doc. No. F180920 & SCADA.
16.6.7 Was this review performed by QA or other designated personnel and YES NO
the review documented in accordance with the customer requirements?
(U11)
As per Route Card F260920

16.7 Thermal Treatment Step Two Temper SECTION NA
16.7.1 Step Two Temper:
16.7.1.1Furnace Used: Induction Q&T line
16.7.1.2Date hardware was 13.09.2022

processed:
16.7.2 Step Two - Temperature
16.7.2.1What is the basis for determining the tempering temperature for alloy
steels?
Asper recipe for Ind. H&T furnace
16.7.2.1.1 Specified in the shop paper:
16.7.2.1.2 As quenched hardness:
16.7.2.1.3 Other (Describe):
16.7.3 (EC) Step Two Temper – Temperature

(EC) 701-725 (EC) 701-725 (EC) 715
Dec C Dec C Deg c
Temperature +/- +/- +/-
10Deg 10Deg c 10Deg
C c
Check if used
Recorder (EC) 715deg c
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples
16.7.4 (EC) Step Two Temper – Time

REQUIREMENT
Atmosphere
Heat-up Rate
(EC) NA NA NA NA NA
Time and Tolerance
Time loaded into NA
furnace
(EC) NA
Time start of soak
(EC)
Time end of soak
(EC) Normal air (EC) Normal air (EC) Normal air cooling
Media for Cooling
cooling cooling
Cooling Rate
16.8 Thermal Treatment Step Two Age/PPT/Second Temper SECTION NA
16.8.1 Step Two Age/PPT/Second Temper:

processed:
16.8.2 (EC) Step Two Age/PPT/Second Temper – Temperature

(EC) 715-725 (EC) 715 Deg (EC) 720Deg C
Temperature
Deg C C
Check if used
Control (EC) 715-725 Deg C
Recorder (EC) 715-725 Deg C
High/Low - (EC) *
Type A or C
Instrumentation
Load (EC) *
Thermocouples
16.8.3 (EC) Step Two Age/PPT/Second Temper – Time

REQUIREMENT
Atmosphere
Heat-up Rate
(EC) NA (EC) NA
Time and Tolerance
Time loaded into NA
furnace
(EC) NA
Time start of soak
(EC) NA
Time end of soak
Media for Cooling
cooling cooling
Cooling Rate
16.9 Step Two Summary SECTION NA

paper?
(List below):
YES
the furnace possess the control and recording instrumentation required

by the governing specification for this heat treatment Data log into PLC
and SCADA
As per WI for Ind. H&T furnace Doc no. 092019 sr. No. C-8c
Asper recipe for induction H&T furnace
16.9.6 Is there evidence that the heat treatment cycles are reviewed for job YES NO
As per recipe for Ind. H&T furnace and Data logged in log book & SCADA.
(U11)
NA
16.10 Cold Temperature Treatments (NA) SECTION NA
16.10.1 (EC) Treatment Specified:

16.10.2 (EC) Treatment on the shop paper:
16.10.3 (EC) Treatment performed and documented:
16.10.4 Do these treatments meet the customer requirements? YES NO
16.11 Load Thermocouples (Elec) SECTION NA
16.11.1 Are the load thermocouples required for this job either by the customer YES NO
or internal procedure?
16.11.1.1
(EC) What requirements/documentation is specified?
16.11.1.2
(EC) How many load thermocouples are used?
16.11.1.3
What kind (expendable/non-expendable) and type?
16.11.1.4
How are the usage cycles or time intervals controlled?
16.11.1.5
(EC) Location of the load thermocouples:
16.11.1.6
Method of attachment or method to simulate the maximum hardware
thickness:
16.11.2 Did the usage and placement of load thermocouples conform to YES NO
requirements?
16.12 Straightening SECTION NA
16.12.1 Was the straightening performed? YES NO
Yes (Before induction H&T process)
16.12.1.1
Straightening:
(EC) SHOP PAPER

(EC) REQUIREMENT (EC) ACTUAL
REQUIREMENT
3mm/mtr max. 1.5mm/mtr
3mm/mtr max.
16.12.2 Did the straightening conform to requirements? YES NO
Yes.
Guidance: Straightening time and temperature allowances for

straightening may be in subordinate specifications rather than in
the basic heat treating specification.
16.13 (EC) Hardness Testing -QA SECTION NA
16.13.1 (EC) Hardness Testing

REQUIREMENT
(EC) (EC) (EC)
Hardness/Tensile 248-310 HV 248-310 HV 279 HV

range
814 MPa 814 MPa Min 890 MPa
Min
Hardness (EC) - (EC) - (EC) -
converted from - -
Tensile
(EC) Each Lot (EC) Each Lot (EC) Each Lot or as per
Test frequency sampling plan
(EC) 22-31 HRC (EC) 22-31 HRC (EC) 25 HRC
Converted
hardness
16.13.2 Does the hardness obtained conform to specification? (U22) YES NO
16.13.3 Is the operator currently qualified/certified to perform Hardness YES NO

Testing?
16.14 (EC) Conductivity Testing SECTION NA
16.14.1 (EC) Conductivity Testing

REQUIREMENT
(EC) (EC) (EC)

Conductivity range
16.14.2 Does the conductivity obtained conform to specification? (U22) YES NO
16.14.3 Is the operator currently qualified/certified to perform Conductivity YES NO

Testing?
16.15 Additional Periodic and Lot testing required: (Charpy impact, Tensile SECTION NA
test, Fracture toughness, Metallographic and/or Microhardness tests,
etc.) - QA
Tensile test after H & T CD & CG & Metallographic test on H & T
16.15.1 (EC) Additional testing required by the specification:
16.15.1.1
(EC) Shop paper requirement for additional testing:
16.15.2 (EC) Actual additional testing results:
16.15.3 Are these tests properly documented in the Auditee’s Process Control YES NO
System?
16.15.4 Do the tests meet the customer requirement? YES NO
16.16 Operator Control and Job Acceptance
16.16.1 Independent Heat Treaters SECTION NA
16.16.1.1
Does the certificate show compliance to all applicable drawing, YES NO
specification and PO requirements including documentation of any
exceptions (e.g. pre- and post-cleaning, straightening, testing, etc.)?
(Not Understand)
16.16.1.2
Does the certificate list the revision level of the specification to which YES NO
hardware was processed?
Not understand
16.16.1.3
Do the test reports reflect the actual data? YES NO
Yes hardness sampling memo Doc no.180920
16.16.1.4
Is the heat treatment documentation verified and accepted by YES NO
authorized personnel?
Yes QA person
16.16.2 Manufacturers/Captive Heat Treaters SECTION NA
16.16.2.1
Yes,the shop paper verified and accepted by authorized personnel

QA person.
16.17 Did this job comply with all other requirements? YES NO
this job comply with all other requirements as per recipe induction H&T
furnace.
17. COMPLIANCE AUDIT OF COMPLETED HEAT TREATING JOB – SECTION NA

SAME AS POINT NO. 16.)
17.1 (EC) Job #2 Identity:
17.1.2 Customer: Randack
17.1.3 Subscriber:
17.1.4 Job number: Heat No. 36448(Batch no. 746 WD)
job?
17.1.5 Part Number:
Guidance: If Part Number is not available mark as “Unknown”.

17.1.6 Hardware description: 42CRMO4
17.1.7 Hardware size: 35 MM
17.1.8 Maximum hardware thickness: *
17.1.9 Quantity of hardware: 675 PIECES
17.1.10 (EC) Material alloy: Medium carbon steel
17.1.11 (EC) Material condition/form: As rolled
17.1.11.1
(EC) Clad
17.1.11.2
(EC) Bare
17.1.12 (EC) Material specification (if Medium carbon steel

available):

100MM)
customer specification (e.g. fixed process approval):
As per TDC****


Continuous Induction Hardening and Tempering Furnace
17.1.17 When the heat treat specification has cleaning requirements prior to or YES NO NA
after heat treatment, are they properly flowed to the job planning
Not understand
below?
As per recipe for Induction H&T furnace
17.2.2 Soak times and tolerances? YES NO

and Instrumentation Type D
As per WI for Induction H&T furnace doc. No. 092019 sr. No. F 1.0,2.0
personnel?
QA person
Yes , As per Route card of Ind H&T furnace format no.F260920
17.2.10 Place to record test requirements and results? YES NO
Yes, Record for test requirement and result as per Doc . No. F180920
17.2.11 Place to record identification of person(s) doing the work? YES NO
Yes
17.2.12 Place to record date operation was performed? YES NO
Record date operation was performed on log book doc no. F190920
17.3 Racking SECTION NA
17.3.1 Are customer racking or batching requirements specified? YES NO NA

Yes, Batching requirement specified. On Shop Doc no. F180920 and

F190920
17.3.2 Is racking or batching specified as requirement on the shop paper? YES NO

Yes , Batching specified as requirement on the shop paper F 180920

and F190920
17.3.3 Is the racking or batching used in accordance to requirements? YES NO

batching used in accordance to requirements as per Recipe of Ind.

H&T furnace
17.3.4 Did racking ensure that air is not entrapped detrimentally during the YES NO NA
quench?
Thermal Treatment Step One SECTION NA
Step One:
Furnace Used: For Induction H& T
Date hardware was 09.08.2022

processed:
Operator who ran the job: Ajay Ilame
Simulated or Real job: Real job
(EC) Step One - Temperature

(EC) 901-939 (EC 915 Deg (EC) 901-939
Deg C ) C Deg C
Temperature
+/-
14Deg C
Check if used
Recorder (EC) 915-918 deg C
High/Low - Type (EC)

A or C
Instrumentation
Load (EC)
Thermocouples
17.4.3 (EC) Step One – Time

REQUIREMENT
Atmosphere
Heat-up Rate
Time and Tolerance
Time loaded into NA
furnace
(EC) NA
Time end of soak
(EC) Water (EC) Water (EC) Water
Media for Cooling
Cooling Rate
17.4.4 (EC) Step One – Quench SECTION NA
17.4.4.1(EC) Step One - Quench

REQUIREMENT
Quench delay

Quench media %
Quenchant (EC) 20-50 Deg. (EC) 20-50 Deg. C (EC) 37 Deg C
Temperature Start C
Temperature End C
Quenchant (EC) 20-50 Deg. (EC) 20-50 Deg. C (EC) 35 deg C
Temperature Rise C
Quench gauge Ele
calibration
Delay to the next
operation
17.4.5 Was the furnace kept at or below set temperature (including the room YES NO NA
temperature for vacuum furnaces) before loading the hardware?
Guidance: NA applies ONLY for continuous furnace.
17.4.6 What is the basis for determining the start and the end of the soak?
Describe:
Not applicable
17.4.7 Does the method for determining the start and the end of soak meet the YES NO
Not applicable
17.5 Offsets (QA) SECTION NA
17.5.1 Is offsetting performed? YES NO
17.5.2 Is offsetting permitted by the customer? YES NO
17.5.3 What offset is made?

Describe:
17.6 Step One Summary( Not Understand) SECTION NA


paper?
(List below):
It is an Continuous type Induction H&T furnace
YES
Yes As per Doc no. 092019 ref point no. 8-c
Yes As per Recipe of Ind H&T furnace F260920
17.6.6 Is there evidence that heat treatment cycles are reviewed for job YES NO
Data logged in log book Doc. No. F180920 & SCADA.
17.6.7 Was this review performed by QA or other designated personnel and the YES NO
review documented in accordance with the customer requirements?
(U11)
Not understand
17.7 Thermal Treatment Step Two Temper SECTION NA

processed:
17.7.2 Step Two - Temperature
17.7.2.1What is the basis for determining the tempering temperature for alloy
steels?
Asper recipe for Ind. H&T furnace
17.7.2.1.1 Specified in the shop paper:
17.7.2.1.2 As quenched hardness:

17.7.2.1.3 Other (Describe):
17.7.3 (EC) Step Two Temper – Temperature

(EC) 660-680 (EC) 660-680 (EC) 670 Deg
Deg C Deg C C
Temperature
+/- +/- +/- 10Deg
10Deg C 10Deg C C
Check if used
(EC) 675Deg C
Control
Recorder (EC) 675Deg C
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples
17.7.4 (EC) Step Two Temper – Time

REQUIREMENT
Atmosphere

Heat-up Rate
(EC) NA NA NA NA NA
Time and Tolerance
Time loaded into NA

furnace
(EC) NA
Time start of soak
(EC) NA
Time end of soak
Media for Cooling
cooling cooling
Cooling Rate
17.8 Thermal Treatment Step Two Age/PPT/Second Temper SECTION NA


processed:
17.8.2 (EC) Step Two Age/PPT/Second Temper – Temperature

(EC) 660-680 (EC) 660-680 (EC) 670 Deg
Deg C Deg C +/- C
Temperature
+/- 10Deg C
10Deg C
Check if used
(EC) 660-680 Deg C
Control
(EC) 660-680 Deg C

Recorder
High/Low - (EC) *
Type A or C
Instrumentation
Load (EC) -*
Thermocouples
17.8.3 (EC) Step Two Age/PPT/Second Temper – Time

REQUIREMENT
Atmosphere

Heat-up Rate
(EC) NA NA NA NA NA
Time and Tolerance
Time loaded into NA
furnace
(EC) NA
Time start of soak
(EC) NA
Time end of soak
Media for Cooling
cooling cooling
Cooling Rate
17.9 Step Two Summary SECTION NA

paper? (list below):
YES
he furnace possess the control and recording instrumentation required

and SCADA
As per WI for Ind. H&T furnace Doc no. 092019 sr. No. C-8c
As per recipe for Ind. H&T furnace and Data logged in log book & SCADA.
17.9.6 Is there evidence that the heat treatment cycles are reviewed for job YES NO
traceability, correct temperature and time at temperature
NA?
(U11)
17.10 Cold Temperature Treatments SECTION NA
17.10.1 (EC) Treatment Specified:
17.10.2 (EC) Treatment on the shop paper:
17.10.3 (EC) Treatment performed and documented:
17.10.4 Do these treatments meet the customer requirements? YES NO
17.11 Load Thermocouples (Ele) SECTION NA
17.11.1 Are the load thermocouples required for this job either by the customer YES NO
or internal procedure?
17.11.1.1
(EC) What requirements/documentation is specified?
17.11.1.2
(EC) How many load thermocouples are used?
17.11.1.3
What kind (expendable/non-expendable) and type?
17.11.1.4
How are the usage cycles or time intervals controlled?
17.11.1.5
(EC) Location of the load thermocouples:
17.11.1.6
Method of attachment or method to simulate the maximum hardware
thickness:
17.11.2 Did the usage and placement of load thermocouples conform to YES NO
requirements?
17.12 Straightening SECTION NA
17.12.1 Was the straightening performed? YES NO
17.12.1.1
Straightening:
(EC) SHOP PAPER

(EC) REQUIREMENT (EC) ACTUAL
REQUIREMENT
17.12.2 Did the straightening conform to requirements? YES NO
Guidance: Straightening time and temperature allowances for

straightening may be in subordinate specifications rather than in
the basic heat treating specification.
17.13 (EC) Hardness Testing (QA) SECTION NA
17.13.1 (EC) Hardness Testing

REQUIREMENT
(EC) 316 -375 (EC) 316 -375 BHN (EC) 320 - 340 BHN
BHN 0.2ps 940 Mpa 0.2ps 1030mpa,UTS
0.2ps 940 min,UTS 1040- 1145 Mpa.
Hardness/Tensile
Mpa 1170Mpa
range
min,UTS
1040-
1170Mpa
Hardness (EC) (EC) (EC)
converted from
Tensile
(EC) As per SOP (EC) As per SOP (EC) As per SOP
Test frequency
(EC) (EC) (EC)

Converted
hardness
17.13.2 Does the hardness obtained conform to specification? (U22) YES NO
17.13.3 Is the operator currently qualified/certified to perform Hardness YES NO

Testing?
17.14 (EC) Conductivity Testing SECTION NA
17.14.1 (EC) Conductivity Testing

REQUIREMENT
(EC) (EC) (EC)
Conductivity range
17.14.2 Does the conductivity obtained conform to specification? (U22) YES NO
17.14.3 Is the operator currently qualified/certified to perform Conductivity YES NO

Testing?
17.15 Additional Periodic and Lot testing required: (Charpy impact, Tensile SECTION NA
test, Fracture toughness, Metallographic and/or Microhardness tests,
etc.)
17.15.1 Additional testing required by the specification:
17.15.1.1
Shop paper requirement for additional testing:
17.15.2 Actual additional testing results:

17.15.3 Are these tests properly documented in the Auditee’s Process Control YES NO
System?
17.15.4 Do the tests meet the customer requirement? YES NO
17.16 Operator Control and Job Acceptance
17.16.1 Independent Heat Treaters SECTION NA
17.16.1.1
Does the certificate show compliance to all applicable drawing, YES NO
specification and PO requirements including documentation of any
exceptions (e.g. pre- and post-cleaning, straightening, testing, etc.)?
(Not Understand)
17.16.1.2
Does the certificate list the revision level of the specification to which YES NO
the hardware was processed?
Not understand
17.16.1.3
Do the test reports reflect the actual data? YES NO
Yes hardness sampling memo Doc no.180920
17.16.1.4
Yes
17.16.2 Manufacturers/Captive Heat Treaters SECTION NA
17.16.2.1
Yes,the shop paper verified and accepted by authorized personnel QA

person.
17.17 Did this job comply with all other requirements? YES NO
his job comply with all other requirements as per recipe induction H&T
furnace.
18. TO 25. COMPLIANCE AUDITS OF ABBREVIATED HEAT TREATING JOBS
The Auditor shall execute eight (8) abbreviated in-process job audits
for a single lot of in-process components, except when the abbreviated
in-process heat treating jobs are replaced by an equal amount of other
processing jobs predicated on the declared scope of the audit (see
AC7102/1, AC7102/3, AC7101/4, AC7102/6, AC7102/7 and AC7102/9)
performed in conjunction with AC7102 Audit Criteria.
When eight (8) abbreviated in-process jobs cannot be witnessed,

completed jobs may substitute the in-process jobs, but not for more
than four (4).
18. COMPLIANCE AUDIT OF ABBREVIATED HEAT TREATING JOB SECTION NA
18.1.2 Customer: Randack
18.1.3 Subscriber:
18.1.4 Job number: Heat No. 35929( batch no.755 WL)
job?
18.1.5 Part Number:
Guidance: If the hardware being audited is controlled under U.S.

Export Control Regulations, questions in the Job Audit marked ‘EC’
cannot be answered as the information may be considered restricted.
Simply record ‘EC’ in the comment box for these questions.
18.1.6 Hardware description: 42CRMO4N
18.1.7 Hardware size: 63 MM
18.1.8 Maximum hardware thickness: *

18.1.9 Quantity of hardware: 83
18.1.11 (EC) Material condition/form: As rolled
18.1.11.1
(EC) Clad
18.1.11.2
(EC) Bare

available):

100MM)
customer specification (e.g. fixed process approval) - See sections 3.2,
3.7 and 6:
As per TDC****


Not understand
18.1.17 (EC) Pre-heat treatment requirements (cleaning, racking, normalizing,

plating, stress relieving, etc.):
Not understand
18.1.19 (EC) Pre-heat treatment requirements on the shop paper:
18.1.20 (EC) Pre-heat treatment actually performed:

below?
18.2.1 Specification required parameters for the complete heat treatment YES NO
cycle listed on the specific job planning for the Part Number, or is
referenced in a controlled system traceable to the Part Number?

As per WI for Induction H&T furnace doc. No. 092019 sr. No. F 1.0,2.0
personnel?
QA person
Yes , As per Route card of Ind H&T furnace
18.3.1 Step One:
18.3.1.1Furnace used: For Induction H& T

18.3.1.2 Date hardware 27.08.2022

was processed:
18.3.1.3Operator who ran the job: Ajay Ilame
18.3.1.4Simulated or Real Job: Real Job
The furnace possess the control and recording instrumentation

required by the governing specification for this heat treatment Data log
into PLC and SCADA
YES
18.3.4 Is hardware loaded in the furnace within the qualified work zone as YES NO
defined by the Auditee's most recent uniformity survey?
NA
18.3.4.1(EC) Step One – Temperature

(EC) 901-929 (EC) 901-929 (EC) 915 Deg.
Deg C Deg C C
Temperature
+/- 14 +/- 14 Deg +/- 14 Deg
Deg C C C
Check if used
(EC) 901-929 Deg C

Recorder
+/- 14 Deg C
High/Low - (EC) NA
Type A or C
Instrumentation
Load (EC) NA
Thermocouples
18.3.4.2(EC) Step One – Time

REQUIREMENT
Atmosphere (EC) NA (EC) NA (EC) NA
Time and Tolerance (EC) NA (EC) NA (EC) NA
Time loaded into

furnace
Media for Cooling (EC) Water (EC) Water (EC) Water

Cooling Rate
18.3.4.3(EC) Step One - Quench SECTION NA
18.3.4.3.1 (EC) Step One - Quench

REQUIREMENT
Quench delay

Quench media %
Temperature Start C
Temperature End C
Quenchant (EC) 20-50 Deg. (EC) 20-50 Deg. C (EC) 32-36 Deg C
Temperature Rise C
Quench gauge Ele
calibration
Delay to the next
operation
18.4 Thermal Treatment Step Two SECTION NA
18.4.1 Thermal Treatment Step Two Temper SECTION NA
18.4.1.1Step Two Temper:
18.4.1.1.1 Furnace used: Induction Q&T line
18.4.1.1.2 Date hardware 27.08.2022

was processed:
18.4.1.2Does the furnace possess the control and recording instrumentation YES NO
The furnace possess the control and recording instrumentation required

and SCADA
18.4.1.3Does the furnace meet the uniformity requirement? YES NO
YES
18.4.1.4Is hardware loaded in the furnace within the qualified work zone as YES NO
NA
18.4.1.5(EC) Step Two Temper – Temperature

(EC) 667- (EC) 667-694 (EC) 680 Deg
694Deg Deg C +/- C
Temperature
C +/- 10Deg C
10Deg C
Check if used
(EC) 667-694 Deg C
Control
(EC) 667-694 Deg C
Recorder
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples
18.4.1.6(EC) Step Two Temper – Time

REQUIREMENT
Time and Tolerance (EC) NA NA NA NA NA
Time loaded into NA

furnace
Media for Cooling (EC) Normal air (EC) Normal air (EC) Normal air cooling
cooling cooling
Cooling Rate
18.4.2 Thermal Treatment Step Two Age/PPT/Second Temper SECTION NA
18.4.2.1Step Two Age/PPT/Second Temper:
18.4.2.1.2 Date hardware 27.08.2022

was processed:

and SCADA
Yes
NA
18.4.2.5((EC) Step Two Age/PPT/Second Temper – Temperature

Temperature (EC) (EC) (EC)
Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples
18.4.2.6(EC) Step Two Age/PPT/Second Temper – Time


REQUIREMENT
Atmosphere (EC) (EC) (EC)
Heat-up Rate (EC) (EC) (EC)
Time loaded into

furnace
Time start of soak (EC)
Time end of soak (EC)
Media for Cooling (EC) (EC) (EC)
Cooling Target (EC) (EC) (EC)

Cooling Rate
Testing for the abbreviated Job #3 (QA) SECTION NA
(EC) Testing requirements by Specification, P/O or Drawing:
By Specification & P/O
(EC) Shop paper testing requirements:
As per Specification
(EC) Actual testing performed:
By Specification & P/O
Job Acceptance
Is the operation signed off or data recorded only after completion? YES N
O
Data recorded in SCADA regular charge
Did the treatment of hardware conform to customer’s specified YES N

requirements? O
Yes treatment of hardware conform to customer’s specified

requirements As per Recipe of Induction H&T furnace.
COMPLIANCE AUDIT OF ABBREVIATED HEAT TREATING JOB SECTION NA
18.7.2 Customer: S.D. Eng neering
18.7.3 Subscriber:
18.7.4 Job number: Heat No. 36760(Batch no.

6441AA)
job?
18.7.5 Part Number:
18.7.5.1(Info) Is the hardware controlled under U.S. Export Control YES NO

Regulation as declared by the Auditee?
Guidance: If the hardware being audited is controlled under U.S.

Export Control Regulations, questions in the Job Audit marked ‘EC’
cannot be answered as the information may be considered restricted.
Simply record ‘EC’ in the comment box for these questions.
18.7.6 Hardware description: S45CS1- QDS
18.7.7 Hardware size: 26MM

18.7.8 Maximum hardware thickness: 27MM
18.7.9 Quantity of hardware: 454 Pieces
18.7.11 (EC) Material condition/form: As rolled peeled &Ground
18.7.11.1
(EC) Clad
18.7.11.2
(EC) Bare

available):

100MM)
customer specification (e.g. fixed process approval) - See sections
3.2, 3.7 and 6:
Guidance: Summarize Process Name (e.g. Solution, Anneal, Age,

etc.) only for non-EC jobs.
18.7.16 When a Nadcap Subscriber is identified, is there documentation YES NO NA

which demonstrates that the Auditee is approved?
Not understand

18.7.18 When the heat treat specification has cleaning requirements prior to YES NO NA
or after heat treatment, are they properly flowed to the job planning
Not understand

below?
18.8.1 Specification required parameters for the complete heat treatment YES NO
cycle listed on the specific job planning for the Part Number, or is
referenced in a controlled system traceable to the Part Number?
18.8.4 Quench media and Quench temperatures (as applicable)? YES N NA

O
18.8.5 Atmosphere (including air) or vacuum requirements? YES N

O
18.8.6 Furnace identification or method to determine which furnaces are YES N

acceptable for the specific heat treatment (e.g., Furnace Class and O
18.8.7 Test samples (Type and Quantity) identification (as applicable)? YES N NA
O
As per WI for Induction H&T furnace doc. No. 092019 sr. No. F
1.0,2.0
18.8.8 Any changes, additions, and deletions are made by authorized YES N
personnel? O
QA person
18.8.9 Place to record inspection status? YES N

O
Yes , As per Route card of Ind H&T furnace
18.9.1 Step One:
18.9.1.1Furnace used: For Induction H& T
18.9.1.2 Date hardware 09.09.2022

was processed:
18.9.1.3Operator who ran the job: Chandrakant mate
18.9.1.4Simulated or Real job: Real Job
18.9.2 Does the furnace possess the control and recording instrumentation YES N
required by the governing specification for this heat treatment? O
The furnace possess the control and recording instrumentation

required by the governing specification for this heat treatment Data
log into PLC and SCADA
18.9.3 Does the furnace meet the uniformity requirement? YES N

O
YES
18.9.4 Is hardware loaded in the furnace within the qualified work zone as YES N
defined by the Auditee's most recent uniformity survey? O
NA

(EC) 861-889 (EC) 861-889 (EC) 875 Deg
Deg C Deg C +/- C
Temperature
+/-14 14 Deg c
Deg C
Check if used
Control (EC) 875-889 Deg C
Recorder (EC) 879-889 Deg C
High/Low - (EC) NA
Type A or C
Instrumentation
Load (EC) NA
Thermocouples

REQUIREMENT
Time and Tolerance (EC) NA (EC) NA (EC) NA
Time loaded into

furnace
Media for Cooling (EC) Water (EC) Water (EC) Water

Cooling Rate

REQUIREMENT
Quench delay

Quench media %
Temperature Start C
Temperature End C
Quenchant (EC) 20-50 Deg. (EC) 20-50 Deg. C (EC) 35-37 Deg C
Temperature Rise C
Quench gauge Ele
calibration
Delay to the next
operation
18.10.1.1
Step Two Temper:
18.10.1.1.2 Date hardware 09.09.2022

was processed:
18.10.1.2
Does the furnace possess the control and recording instrumentation YES NO

and SCADA
18.10.1.3
Does the furnace meet the uniformity requirement? YES NO
YES
18.10.1.4
Is hardware loaded in the furnace within the qualified work zone as YES NO
NA
18.10.1.5
(EC) Step Two Temper – Temperature

(EC) 660- (EC) 660-680C (EC) 670 Deg
Temperature 680C +/- +/- 10Deg C
10Deg C C
Check if used
(EC) 660-680C +/- 10Deg
Control
C
(EC) 660-680C +/- 10Deg
Recorder
C
High/Low - (EC) NA
Type A or C
Instrumentation
Load (EC) NA
Thermocouples
18.10.1.6
(EC) Step Two Temper – Time

REQUIREMENT
Time and Tolerance (EC) NA NA NA NA NA
Time loaded into 02.26 PM 09.09.2022

furnace
Media for Cooling
cooling cooling
Cooling Rate
18.10.2.1
Step Two Age/PPT/Second Temper:
18.10.2.1.2 Date hardware 09.09.2022

was processed:
18.10.2.2

and SCADA
18.10.2.3
Yes
18.10.2.4
NA
18.10.2.5
(EC) Step Two Age/PPT/Second Temper – Temperature(NA)

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples
18.10.2.6
(EC) Step Two Age/PPT/Second Temper – Time

REQUIREMENT
Time loaded into

furnace

Cooling Rate
18.11 Testing for the abbreviated Job #4(QA) SECTION NA
18.11.1 (EC) Testing requirements by Specification, P/O or Drawing:
By Specification & PO
18.11.2 (EC) Shop paper testing requirements:
As per Specification
18.11.3 (EC) Actual testing performed:
Yes
18.12 Job Acceptance
18.12.1 Is the operation signed off or data recorded only after completion? YES NO
Data recorded in SCADA regular charge .

18.12.2 Did the treatment of hardware conform to customer’s specified YES NO

requirements?
Yes treatment of hardware conform to customer’s specified

requirements As per Recipe of Induction H&T furnace.
19.1.2 Customer:
19.1.3 Subscriber:
19.1.4 Job number:
job?
19.1.5 Part Number:

19.1.6 Hardware description:
19.1.7 Hardware size:
19.1.8 Maximum hardware thickness:
19.1.9 Quantity of hardware:
19.1.11.1
(EC) Clad
19.1.11.2
(EC) Bare
19.1.12 (EC) Material specification (if

available):
19.1.13 (EC) Heat Treating specification:
3.7 and 6:



below?

personnel?
19.3.1 Step One:
19.3.1.1Furnace used:
19.3.1.2 Date hardware

was processed:
19.3.1.3Operator who ran the job:
19.3.1.4Simulated or Real job:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples


REQUIREMENT
Time loaded into

furnace

Cooling Rate

REQUIREMENT
(EC) (EC) (EC)
Quench delay
(EC) (EC) (EC)

Quench media %
Quenchant (EC) (EC) (EC)
Temperature Start
Temperature End
Temperature Rise
Quench gauge
calibration
(EC) (EC) (EC)
Delay to the next
operation
19.4.1.1.1 Furnace used:

19.4.1.1.2 Date hardware

was processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples

REQUIREMENT
Time loaded into

furnace

Cooling Rate

was processed:
19.4.2.5(EC) Step Two Age/PPT/Second Temper – Temperature

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples

REQUIREMENT
Time loaded into

furnace

Cooling Rate
19.5 Testing for the abbreviated Job #5 SECTION NA
19.6 Job Acceptance

requirements?
20.1 (EC) Job #6 Identity: __________________________________
20.1.2 Customer:
20.1.3 Subscriber:
20.1.4 Job number:
job?
20.1.5 Part Number:

20.1.11.1
(EC) Clad
20.1.11.2
(EC) Bare

available):
3.7 and 6:



below?

personnel?
20.3.1 Step One:

was processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples


REQUIREMENT
Time loaded into

furnace

Cooling Rate

REQUIREMENT
(EC) (EC) (EC)
Quench delay
(EC) (EC) (EC)

Quench media %
Temperature Start
Temperature End
Temperature Rise
Quench gauge
calibration
(EC) (EC) (EC)
Delay to the next
operation


was processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples

REQUIREMENT
Time loaded into

furnace

Cooling Rate


was processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples
20.4.2.6

REQUIREMENT
Time loaded into

furnace


Cooling Rate
20.6 Job Acceptance

requirements?
21.1.2 Customer:
21.1.3 Subscriber:
21.1.4 Job number:
job?
21.1.5 Part Number:

21.1.11.1
(EC) Clad
21.1.11.2
(EC) Bare

available):
3.7 and 6:



(EC) Pre-heat treatment requirements on the shop paper:
(EC) Pre-heat treatment actually performed:
Does the job planning contain all of the applicable items described
below?
Specification required parameters for the complete heat treatment cycle YES NO
Soak times and tolerances? YES NO
Soak temperatures and tolerances? YES NO
Quench media and Quench temperatures (as applicable)? YES NO NA
Atmosphere (including air) or vacuum requirements? YES NO NA
Furnace identification or method to determine which furnaces are YES NO

Test samples (Type and Quantity) identification (as applicable)? YES NO NA
Any changes, additions, and deletions are made by authorized YES NO

personnel?
Place to record inspection status? YES NO
Thermal Treatment Step One SECTION NA
Step One:
Furnace used:
Date hardware was
processed:
Operator who ran the job:
Simulated or Real job:
(EC) Step One – Temperature

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples

REQUIREMENT
Time loaded into

furnace

Cooling Rate

REQUIREMENT
(EC) (EC) (EC)
Quench delay
(EC) (EC) (EC)

Quench media %
Temperature Start
Temperature End
Temperature Rise
Quench gauge
calibration
(EC) (EC) (EC)
Delay to the next
operation

was processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples

REQUIREMENT
Time loaded into

furnace

Cooling Rate


was processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples
21.4.2.6

REQUIREMENT
Time loaded into

furnace

Cooling Rate
21.6 Job Acceptance

requirements?
22.1.2 Customer:
22.1.3 Subscriber:
22.1.4 Job number:
job?
22.1.5 Part Number:

22.1.11.1
(EC) Clad
22.1.11.2
(EC) Bare

available):
3.7 and 6:



below?

personnel?
22.3.1 Step One:
22.3.1.2 Date hardware was
processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples


REQUIREMENT
Time loaded into

furnace

Cooling Rate

REQUIREMENT
(EC) (EC) (EC)
Quench delay
(EC) (EC) (EC)

Quench media %
Temperature Start
Temperature End
Temperature Rise
Quench gauge
calibration
(EC) (EC) (EC)
Delay to the next
operation


was processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples

REQUIREMENT
Time loaded into

furnace

Cooling Rate


was processed:

(EC) (EC (EC)
Temperature
)
Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples

REQUIREMENT
Time loaded into

furnace


Cooling Rate
22.6 Job Acceptance

requirements?
23.1.2 Customer:
23.1.3 Subscriber:
23.1.4 Job number:
job?
23.1.5 Part Number:

23.1.11.1
(EC) Clad
23.1.11.2
(EC) Bare

available):
3.7 and 6:



below?

personnel?
23.3.1 Step One:

was processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples


REQUIREMENT
Time loaded into

furnace

Cooling Rate

REQUIREMENT
(EC) (EC) (EC)
Quench delay
(EC) (EC) (EC)

Quench media %
Temperature Start
Temperature End
Temperature Rise
Quench gauge
calibration
(EC) (EC) (EC)
Delay to the next
operation

was processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples

REQUIREMENT
Time loaded into

furnace

Cooling Rate

23.4.2.1.2 Date hardware was

processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples

REQUIREMENT
Time and (EC) (EC) (EC)

Tolerance
Time loaded into
furnace


Cooling Rate
23.6 Job Acceptance

requirements?
24.1.2 Customer:
24.1.3 Subscriber:
24.1.4 Job number:
job?
24.1.5 Part Number:

24.1.11.1
(EC) Clad
24.1.11.2
(EC) Bare

available):
3.7 and 6:

only for non-EC jobs,


below?

personnel?
24.3.1 Step One:

was processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples


REQUIREMENT
Time loaded into

furnace

Cooling Rate

REQUIREMENT
(EC) (EC) (EC)
Quench delay
(EC) (EC) (EC)

Quench media %
Temperature Start
Temperature End
Temperature Rise
Quench gauge
calibration
(EC) (EC) (EC)
Delay to the next
operation


was processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples

REQUIREMENT
Time loaded into

furnace

Cooling Rate

was processed:

Check if used
Control (EC)
Recorder (EC)
High/Low - (EC)
Type A or C
Instrumentation
Load (EC)
Thermocouples

REQUIREMENT
Time and (EC) (EC) (EC)

Tolerance
Time loaded into
furnace


Cooling Rate
24.6 Job Acceptance

requirements?

AC7102 - Rev - K - For - Use - On - Audits - On - or - After - 15-Aug-2021 (Main Induction Furnace) AUDIT SHEET 42CRMO4

Uploaded by

Copyright:

Available Formats

You might also like

AC7102 - Rev - K - For - Use - On - Audits - On - or - After - 15-Aug-2021 (Main Induction Furnace) AUDIT SHEET 42CRMO4

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

AC7102 - Rev - K - For - Use - On - Audits - On - or - After - 15-Aug-2021 (Main Induction Furnace) AUDIT SHEET 42CRMO4

Uploaded by

Copyright:

Available Formats

AC7102 REV.

AUDIT CRITERIA Issue Date 1993-06

161 Thorn Hill Road Revision Date 13-May-2021

*TO BE USED ON AUDITS STARTING ON OR AFTER 15-Aug-2021*

1.1 Prior to the Audit (see OP 1105 – Audit Process)

1.1.1 The Auditee must complete a self-audit to (as applicable):

Copyright 2021 Performance Review Institute. All rights reserved.

1105 – Audit Process and submitted through eAuditNet.

Guidance: All provided items shall be in English, unless otherwise

1.2 Definitions and Interpretations

1.2.2 Where a question is designated (Info), the “YES/NO” column indicates

1.3 Additional Information for Auditees

DIVISION (When applicable):

NATURE OF BUSINESS (U14):

IN-HOUSE PRODUCTS ONLY: ACCEPTS OUTSIDE WORK:

TOTAL EMPLOYEES: HEAT TREATING PERSONNEL:

SQUARE FEET OF HT AREA(S): NO. OF SHIFTS WORKED:

ADDITIONAL CONTACTS POSITION EMAIL

2.1 Additional Information

2.1.1 Plant Location Changed (Info) YES NO

2.1.2 QC Manager Changed (Info) YES NO

2.1.3 Equipment Moved (Info) YES NO

2.1.4 Common NCRs to Previous Audit (Info) YES NO

2.2.1 Furnace(s) List

2.2.2 GT-193 (for General Electric Aviation)

2.2.3 Staff Report (Generated by the Offline Audit Completion system, or

2.2.4 Closing Meeting Sign-off (t-frm-0010- Closing Meeting Report last

2.2.5 Others (as necessary)

3. GENERAL QUALITY SYSTEM – QS+ PURCHASE + MARKETING +

3.1 Document Control

3.2 Contract Review QA

Contract review format (42CRMO4) Randack Fastners) MFR No &

The quality and technical requirements, including any unique customer

3.2.1.2Adequate capability, customer approvals, and resources are in place to YES NO

3.2.1.3Any deviations from the proposal/contract are resolved in writing by YES NO

As per DOC NO.: 092019, point no. 3 E

3.2.1.4There is adequate definition of the work statement to identify the YES NO NA

Class 4 and class 5 instrumentation type** Grades 42CRMO4. & TDC

Material movement No 131504 & as per SAP

3.3 Control of Nonconforming Product

As per DocNo. 092016 is the nonconforming material controlled, and

3.3.2 When reheat treatment is performed: is it allowed by specification, YES NO NA

Whenever reheat treatment is performed: is it allowed by specification,

3.4 Control of Split Orders SECTION NA

Guidance: See definition of “split order” in HTTG Audit Handbook.

Accountable in route card format no.F260920

Accountable in route card format no.F260920

3.5 Internal Audits

QS office to prepare the plan.

Guidance: See definition of “hardware” in HTTG Audit Handbook.

3.7 Frozen Planning SECTION NA

As per MDS NO:010- R-03 (NEW) :>63 RD

As per MDS NO:010- R-03 (NEW) :>63 RD And W.I No 092019

As per MDS NO:010- R-03 (NEW) :>63 RD and W.I No 092019

3.8 First Lot Inspection (QA) SECTION NA

Yes if required by Customer

Yes if required by Customer

TO BE USED ON AUDITS STARTING ON OR AFTER 15-Aug-2021