Risk Assessment For All Activities

12
10
Column Z
0
As per site observation record
2
Site Office Structural and Erection Shimizu Corpora- RA/SHMZ/GSK/01 3rd December
Works tion India Pvt Ltd 2015
Title/ Company Document No Last Review
Activity
Vamsi Krishna, Fakhruddin, Amar Vemgal - GSK Steve Armstrong
Project
Name of Team Members Work Place loca- Approved by Name, date and
tion Designation
SL NO ACTIVITY RA NO MS NO Department
1 Erection Activity site Office 1

Civil
2 General Occupations 2
Civil
SITE CLEARING ACTIVITIES (Excavation and Veg
3 3
clearance) Civil
4 Rock Drill & Blast 4
Civil
5 Earthworks WMM 5
Civil
6 Survey 6
Civil
7 Soil Testing with Rig 7
Civil
8 Plate Load test 8
Civil
9 Temp office 9
Civil
10 Hot Works 10
Common
11 Rubble Concteting 11
Civil
12 Tractor usage 12
Civil
13 RC foundation Welfare 13
Civil
14 Anti Termite Treatment 14
Civil
15 Lifting and Shifting Office Con 15
Civil
16 Dewatering and HDP sheeting 16
Civil
17 Unloading of Rebar1 17
Civil
DG, Panel and Electrical termination works
18 18
(Electrical Installation) Electrical
19 RC Foun PCC work 13
Civil
20 Nachi San Handling & PT 0
Civil
Loading / Unloading with Franna / Crane
21 19
(General Erection) Common
22 Furniture Installation 24
Civil
23 Tray & Conduit installation 21
Electrical
24 Sheet installation 22
Civil
25 Road Preparation General 23
Civil
26 Road Preparation & PCC 24
Civil
27 Earthworks and subgrade 25
Civil
28 RC foundation Main Building 26
Civil
29 PC footing 27
Civil
30 Backfilling Main building 28
Civil
31 Chain link fencing 30
Electrical
Testing & Commisioning of AC Unit and
32 31
Ventillation Fan Electrical
33 Earthworks & backfilling (Sunil) 32
Civil
34 Anti Termite Utility 34
Civil
35 GSK Office Gurther fixing 35
Civil
36 Hume pipe laying 36
Civil
37 RC foundation Energy Centre 37
Civil
38 Paver flooring 38
Civil
39 Watch tower 39
Civil
40 Plinth beam for main building 40
Civil
41 Pipe sleeve installation (Weap hole pipes) 41
Mechanical
42 Plinth beam & backfilling Engy 42
Civil
43 PCC laying Energy Centre 43
Civil
44 Earthing strip laying 44
Civil
45 PCC laying Welfare bldg 45
Civil
46 Installation of Fire Protection Piping 46
Mechanical
47 RCC Column welfare bldg (2) 55
Civil
48 RCC Column welfare bldg 55
Civil
49 RC Foun & Rubble Switch Yard 56
Civil
50 Dainage pipe Unloading and laying 57
Civil
51 Pit excavation Sedement tank 58
Civil
52 Fence removal and re fixing 59
Civil
53 Precast compound wall 60
Civil
54 External scaffold for welfare 61
Civil
55 Vehicle and personnel movement 62
Civil
56 Street lighting installation 63
Electrical
57 Hydrology test 64
Mechanical
58 Unloading with Forklift 65
Common
59 Waste Mgnt Yard Prep 66
Civil
60 Loading unloading pipes 67
Common
61 Painting for container 68
Common
62 Stairs scaffold main bldg 72
Civil
63 Slab Shuttering, rebar and concreting (Welfare) 73
Civil
64 Concreting for Slab 74
Civil
65 Slab on Grade 75
Civil
66 Hume pipe laying M&E 76
Electrical
67 SS Pipe installation 76.1
Mechanical
68 H Frame Scaffold Welfare 77
Civil
Erection, usage and dismantling of Aluminum
69 78
scaffold (Intertouch scaff on deck) Civil
Hot & Chilled water piping fabrication and
70 79
installation at rack (Ramnivas) Mechanical
71 GI, DI Fire Pipe Unload & Insta 91
Mechanical
Site Office Structural and Erection Works
72 92
(Labour canteen) Civil
73 Store Shed GP Engineers 93
Common
74 Concrete with Boom placer 94
Civil
75 Precast Wall (Nachi) 95
Civil
76 Lift and Stairs (Main bldg) 96
Civil
77 Lights and DB fixing at labour canteen 97
Electrical
78 HDPE Fusio & butt weld 98
Mechanical
79 Mockup bldg steel works 99
Civil
CS PIPE, support, unloading, stacking
80 100
&fabrication at fabrication yard (Siddhesh) Mechanical
81 Manhole - Nagesh MEP 105
Mechanical
82 Manhole - Sunaram 104
Civil
Hanging support and Cable tray/trunking
83 106
installation on floor & Roof (Suheeb) Electrical
84 Concreting on deck - Vinod 107
Civil
85 Post Valve indicator - Abhishek 108
Mechanical
86 PVC Pipe Underground - Nagesh 109
Mechanical
87 MS, GI, PVC, & SS Conduit Installation 110
Mechanical
88 Cable unloading, handling and cable laying 111
Electrical
89 SS Pipe Sidhesh 112
Mechanical
90 Ventillation duct 113
Mechanical
Site Storage Structural and Erection Works -
91 114
Suvidha Mechanical
92 CS Pipe installation 115
Mechanical
Hot and Chilled water Pipe instalation on Pipe
93 116
Rack Mechanical
94 Deck sheet missing support 117
Civil
Valve Installation- Flow Switch, NRV, Pressure
95 Guage, OS & Y, Butterfly, Pressure Switch - 118
Pedestal Dril Mechanical
96 Storm/ Roof Water Collection Tank 119
Civil
97 Concrete groove cutting 120
Civil
Shifting, Installation of Condensate Stainless
98 121
Steel Piping Mechanical
99 PCC for Fabbracation Yard (Crown) 121
Civil
100 GUTTER FIXING MBLDG 122
Civil
Shifting, Installation of Condensate Stainless
101 123
Steel Piping Mechanical
102 Gutter support install 124
Civil
103 Duct shift with cart 125
Mechanical
104 Safety net installation for roof 126
Civil
105 Roof Sheet fixing energy cntre 127
Civil
106 ERW Pipe unloading and fabrication 128
Mechanical
107 Lloyd 129, 130, 131
Civil
Hot & Chilled water pipe installation at ext
108 132
piperack Mechanical
109 Dry hot air pipe install 133
Mechanical
110 Nicomac 134 to 137
Civil
111 Stormwater exca & raft 138
Civil
112 Wall Girts assembly 139
Civil
113 Welfare bldg steel STD Part 140
Civil
114 Valve Instaltn - Abhishek 141
Mechanical
115 Sprinkler Installation Abhishek 142
Mechanical
116 Extra purlin jssl 143
Civil
117 Transformer and termination 144
Electrical
118 Cable laying in hume & Tray 145
Electrical
119 Deck sheet opening 146
Civil
120 Hydro Test for external hydrant 147
Mechanical
Installation of Skid mounted Pumps (Wheel
121
Roller use Ramnivas) Mechanical
122 Pump unloading 148
Mechanical
123 Slab On Grade Wlfr Bldg 149
Civil
124 Scissor lift unloading 150
Common
GI, DI & Fire Fighting Pipes Unloading, Painting,
125 151
and Installation Mechanical
Hydrotest for external fire hydrant pipes inside
126 152
building Mechanical
127 DG Chimney Assembly 153
Mechanical
128 ASRS 153
Civil
129 Innovative dry wall154
Civil
130 HSD undergroung piping 155
Mechanical
131 boiler unloading and shifting 156
Mechanical
132 DG Chimney Erect & Installation 157
Mechanical
133 Cladding Energy Centre 158
Civil
134 HSD Tank shifting & Inst 159
Mechanical
135 HDPE Pipe inst Prdn 160
Mechanical
136 HT Panel unloading & Installati 161
Electrical
137 Core cutting Slab 162
Civil
138 Transformer unloading and shift 163
Electrical
139 Block masonry and plaster 164
Civil
140 CI Underground Sidhesh 165
Mechanical
141 Economizer UNloading & Inst 166
Mechanical
142 CPVC External - Siddhesh 167
Mechanical
143 Hydro Test for CHWS Ramnivas 168
Mechanical
144 LT Panel Unloading and Inst 169
Electrical
145 CPVC Underground 170
Mechanical
146 Scissor lift loading and moveme 171
Mechanical
147 UPVC toilet pipes installation 172
Mechanical
148 U Gutter Drain 173
Civil
149 Boiler Chimney Shifting & Inst 174
Mechanical
150 Dust Proof Coating 175
Civil
151 Welfare steel erection 176
Civil
152 staircase welfare 177
Civil
153 Unloading of Lab Furniture (Material unloading) 178
Civil
154 Rolling shutter Frame Installation 179
Civil
155 De Aerator Installation 180
Mechanical
156 Purified water orbital weld 181
Mechanical
157 HDPE Pipe insulation 182
Mechanical
158 Core Cuting Piping works at 8.5m lvl 183
Civil
159 Psyphonic drains
Civil
Ligth fittings, Service Panel, wiring devices and
160 187
cable laying for Clean room Electrical
161 AHU Installation 188
Electrical
162 Street Lights foundation and lights Installation 189
Electrical
163 Installation of Smoke Detectors 190
Electrical
164 Commissioning of ASRS, Conveyor & STV 191
Civil
165 PU Flooring 192
Civil
166 Solar Panels installation and termination 193
Electrical
167 Usage and Maintenance of Heavy Machinery 194
PC Beam and Slab Installation 195

Water Proofing RA to be prepared
SHIMIZU CORPORATION INDIA PVT. LTD.
Department: Cons Date: 3rd Dec 2015
Prepared byMd Fakhruddin Reviewed by: Brijendra Bhar
RISK ASSESSMENT FOR GSK PROJECT VEMGAL
Legend
Severity Rate Probability/ Likelihood Rate RR R RR
Negligible (No Lost Time)1 Unlikely (Improbable) Score 1 to < 4 A
1 Risk LOW (L)
Minor (Non Reportable) 2 Low (Unlikely to Occur) 2 Risk Score 4 to < 7 B MEDIUM (M)
3
vere(Modifiable/ Reportable) Medium (Occasional) 3 Risk Score 7 to < 9 C HIGH (H)
4 High (Common Occurrences)
Major (Reportable/Fatality) Risk D
4 Rating Score10 to < 16 VERY HIGH (VH)
Title/
Name of Team MembeVamsi Krishna, Fakhruddin, Amar Activity
Site Office Structural and Erection
Work Place location Vemgal - GSK Project CompanyShimizu Corporation India Pvt Ltd
Approved by DocumentRA/SHMZ/GSK/01 2
Name, date and DesigSteve Armstrong Last Revi 3rd December
As per
201site observation record
Risk Risk
Description of Person In Follow up
SL Details Hazard Outcome Rating Rating Charge action
NO Activities Hazard (s) (Consequences) Appropriate
(S x P) Controls/ Existing Risk Control (S
(ifxany)
P) Additional Risk Control (Name (By who and
Involved S P RR S P RR Provided) when)

1.Improper ground 1. Crane struck in 1. Pre checks shall be done for crane. 3 1L
condition, soil 2.Ground condition checking to be done, 1. Risk assessment
2.hit by machinery 2.Body injury, 3. crane vehicle inspection done and and method of
(crane) 3.soil third party certificate available statement shall be
3.oil leak from contamination, 4. Test cirtificates of the lifting slings shall communicated by
machinery 4.Damage to the be available., work PIC
4.improper lifting slings. 5. Load chart shall be available and load 2. JHA shall be Amar
Loading /
sling's, 5. Crane failure indicator shall be dusplayed. communicated and Bardeskar,
Unloading of
5. Inadequate lifting 6. before start the work toolbox meeting recorded. Santaan
material by Khizar,
1 crane (columns, gear. 3 1 3 conducted, (Shimizu)
Raghuvir
rafter, sheeting 6. Over reaching of 7.loading unloading area barrication and (Ref - SCI/OCP/04)
crane boom sign boards provided, Wilson
panels )
7. Unsuitable 8. Ensure continuous supervision , (Beardsell)
weather condition. 9. tag line provided, banks man provided,
10. competent persons only engaged to
the work.
11. Work shall be stopped in case of bad
weather, heavy winds, rain.
12. Area shall be barricaded and no
1. Wrong lifting 1. Incident/ injury. unauthorized
1. personnel
Use of adequate PPE's.shall be allowed. 2 1L
techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting 1. Risk assessment
2. Sharp edges/ etc. of heavy loads. and method of
corners / projecting 3. Property 3. Training and instruction to workmen statement shall be Amar
parts/ protruding damage. for manual lifting techniques. communicated by Bardeskar,
Material nails. 4. Manual handing procedure shall be work PIC Santaan
Khizar,
2 handling 3. Slippery material 2 1 2 followed. 2. JHA shall be (Shimizu)
Raghuvir
(manual) 4. Loose material 5. Do not lift beyond individual communicated and
capabilities (55 KG - Adult Men) recorded. Wilson
6. Remove protruding nails before (Beardsell)
handling.
7. Use mechanical aids (Trolleys, roller,
lifters etc.) if necessary.
Legend
1 Risk LOW (L)
3
Title/
As per
Risk Risk
(ifxany)
1. hit hazard 1. Crane may by hit 1. Signal man shall be available. 3 1L
2. fall hazard to persons 2. Tag line shall be provided to lifting 1. Risk assessment
3. Improper ground 2. littered materials materials at both end and method of
condition fall from height and 3. Ground condition shall be checked for statement shall be
4.Improper lifting hit to the person stability before placing the crane. communicated by
equipment's tools. 3. crane may be 4. Competent operators to be assigned. work PIC
5. Fall of material. toppled 5.Inspection shall be carried out for all 2. JHA shall be
6. Over reaching of 4. lifting sling may lifitng tools and tackles, test cirtificate communicated and
crane boom. be cut shall be available. recorded..
6. Lifting team shall be trained with lifting
plan. (Ref - SCI/OCP/04)
7. Fire extinguishers shall be available
with the crane. Amar
8. Inspected scaffolds shall be used to fix Bardeskar,
Erection of trusses. Santaan
Khizar,
3 columns and 3 1 3 9. Lifting area shall be barricaded and no (Shimizu)
Raghuvir
Rafter, truss unauthorized personnel shall be allowed
to enter. Wilson
10. Continue supervision shall be (Beardsell)
provided.
11. Load chart shall be indicated.
12. Lifting plan shall be prepared,
Communicated and followed.
13. Ensure competent lifting team is
assigned (Supervisor, rigger, helpers etc)
14. Crane not to be over loaded and
verify load and safe working radius
against load chart provided in the crane
cabin.
15. No one shall stand or walk under the
suspended load.
1. Fire 1. Bodily injury. 1. Adhere to permit to work system for 3 1L
2. Electrocution. 2. Burn injury. Hot works. 1. Risk assessment
3. Inhalation of 3. Arc eye. 2. Pre inspection by competent person and method of
hazardous fumes. (appointed electrician). statement shall be
4. Property damage. 3. Fire extinguishers shall be available. communicated by
5. Arc eye. 4. Provide welding shield and suitable work PIC Amar
mask to avoid inhalation of fumes. 2. JHA shall be Bardeskar,
5. Trained Fire watchmen shall be communicated and Santaan
Khizar,
4 Arc Welding 3 2 6 provided, trained and identified with recorded. (Shimizu)
Raghuvir
jacket or arm band.
6. On site safety instructions shall be (Ref - SCI/OCP/08) Wilson
provided. (Beardsell)
7. Fire fighting equipment's shall be kept
ready and helper shall be
trained to operate.
8. Housekeeping shall be done and all
flammable material shall be
Legend
1 Risk LOW (L)
3
Title/
As per
Risk Risk
(ifxany)
1. Improper 1. Fire 1. Adhere to permit to work system. 1L
placement of oxygen 2. Explosion. 2. Adequate PPE shall be used such as 1. Risk assessment
and acetylene 3. Radiation. face shield, Nose mask, leather gloves, and method of
cylinders. 4. Fire & Explosion Fire proof apron etc. statement shall be
2. leakage / cut in 3. Gas tube and cylinders regulators shall communicated by
hoses. be check for any leakage with soap work PIC
3. Opening - up of solution. 2. JHA shall be
cylinders. 4. Transport of cylinders should be done communicated and
4. Flash back of on trolleys and cylinders should be tied recorded.
cylinders. with the trolley, cylinders shall be kept Amar
5. Fall of cylindres. upright always. (Ref - SCI/OCP/08) Bardeskar,
5. Flash back arrestors shall be available Santaan
Khizar,
5 Gas welding/ Gas c 3 2 6 and checked.
6. Purge regulators immediately and then
3 (Shimizu)
Raghuvir
turn off. Wilson
7. Never use grease or oil on oxygen line (Beardsell)
connections and copper fitting on
acetylene line.
8. Inspect regularly gas carrying hoses.
9. Always use RED hose for acetylene and
black for oxygen.
10. Always stand back from regulators
while opening the cylinder.
11. Turn valve slowly to avoid bursting.
12. Proper housekeeping shall be done
and all flammable things shall be
1. Improper work 1. persons may fall 1. height work
removed from training done all the
work area. 3 1L 1. Risk assessment
platforms from height persons and method of
2. fall hazard 2. material may fall 2. safety harness must be provide above statement shall be
3. Property damage. from height 2 Mtr. (full body harness, double lanyard communicated by
4. Over loading of 3. work platform with shock absorber) work PIC
scaffold may collapse 3.all tool must tie with tag line (loose 2. JHA shall be Amar
4. Over turning of materials should not keep on the working communicated and Bardeskar,
scaffold. platforms) recorded. Santaan
Khizar,
6 welding at height 3 2 6 4. Must provide Fire blanket around the (Shimizu)
Raghuvir
work area on top (Ref - SCI/OCP/02)
5. Fire fighting equipment's shall be kept (Ref - SCI/OCP/08) Wilson
ready and helper shall be trained to (Beardsell)
operate. Fire watchmen must be stand at
all working time
6. Proper housekeeping shall be done and
all flammable things shall be removed
from work area
7. Fire extinguishers shall be available.
Legend
1 Risk LOW (L)
3
Title/
As per
Risk Risk
(ifxany)
1. Fire Hazard 1. burn injury 1.Fire fighting equipment's shall be kept 3 1L 1. Risk assessment
2. Health Hazard due 2. Skin disorder, Eye ready and helper shall be trained to and method of
to skin contact or eye irritation. operate. Fire watchmen must be stand at statement shall be
contact. 3. Land pollution. all working time communicated by Amar
3. Land 4. Release of VOC 2. adequate PPE's must be provide work PIC Bardeskar,
contamination due to to the air. 3. To control land pollution need to 2.JHA shall be Santaan
paint spillage. Khizar,
7 Painting 3 1 3 provide PVC sheet in painting area. communicated and (Shimizu)
Raghuvir
4. Painting shall be done either in open recorded.
area or adequate ventillation shall be Wilson
provided in enclosed area. (Ref - SCI/OCP/31) (Beardsell)
5. Water based paints shall be used
whenever possible.
6. MSDS, COSHH to be used.
PREPARED BY: REVIEWED BY:
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Brijendra Bharti
Date / Signature : 3rd December 2015 Date / Signature : 3rd December 2015
IN CASE OF
EMERGENCY
1. Emergency contact Number - : 3. Emergency Vehicle Number
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
2. Emergency Contact Number - : 9731009837 4. Communication flow chart Displayed at site
Incident Controller
: 9731593804, 9945540178, 9900089250 6. Emergency escape route - :Follow the site access route indicated
3. Site Safety team
Displayed at site
Department: Cons Date: 18th Nov 2015
Legend
Severity Rate Probability/ Likelihood Rate RPN R RR
1 Risk LOW (L)
Minor (Non Reportable) 2 Low (Unlikely to Occur) 2Risk Score 4 to < 7 B MEDIUM (M)
3
Vamsi Krishna, Pommusamy, Title/

Name of Team Membe Occupations of the Worksites
Ayodhya Kaira Activity
Approved by Document RA/SHMZ/GSK/02 1
Name, date and DesigSteve Armstrong Last Rev 30th September
As per
2 site observation record
Risk Risk
SL Details Rating Rating Charge action
NO Activities
Hazard (s) Appropriate
(S x P) Controls/ Existing Risk Control(S
(ifxany)
OCCUPATIONS OF THE WORKSITES

1. Lack of knowledge 1. Loss of property / 1. Only licensed person to be deployed 4 1 M 1. Drivers will
and skills. Material foo driving / equipment operation. undergo safety
2. Untrained drivers/ 2. Fatality 2.Drivers at site required to be medically instructions at site.
operators checked. 2. Provide speed
3. Defective vehicles/ 3. Training / refresher training to drivers/ breakers at different
equipments. operators. locations.
4. Over speed/ over 4. Pre inspection of vehicle.
load 5. Provide speed limits signs at site (15 (Ref - SCI/OCP/32)
5. Drunken Driving 4 2 8 KM/H).
6. Provide banks man at loading/
unloading points and work area.
Driving / 7. To maintain separate access for
operating vehicle way and pedestrian.
1 Vehicles / 8. No usage of mobile phone while
Equipments driving.
9. Obey speed limits and traffic rules
strictly
10. Blow horn at intersections.
1. Fuel and oil 1. Land 1. Pre inspection of vehicle. 3 1L 1. Spillage shall be
leakage from vehicle contamination. 2. Dip trays shall be available. collected with sand
2. Water pollution 3. Adequate training and communication and and keep
to be given to all drivers and operators. separately at
3 2 6 4. Collected oil waste to be disposed chemical scrap yard.
through licensed dispose off contractors. 2. Disposal shall be
done as per local
regulations
(Ref - SCI/OCP/25)
1. Loose surface, 1. Bodily injury. 1. Review site conditions before start 2 1L 1. Daily TBT shall be
erosion, pot holes activity. communicated and
Driving on
2 ungraded roads
2 2 4 2. Provide banksman at work site/ recorded by work
loading and unloading points PIC
3. Provide speed limit signs at site.
1. Emission of smoke 1. Health hazard. 4.
1. Drive withUnder
Pollution dippedControl
headlights and high
certificate 1 1L
2. Environment intensity lights on at night.
shall be checked for the vehicles coming
Exhaust of pollution. to site. (applicability as per RTO rules)
3 vehicles
1 1 1 2. Pre inspection of Vehicle shall be
carried out.
3. Periodic maintenance of the vehicle
shall be done.
Legend
1 Risk LOW (L)
3

As per
Risk Risk
NO Activities
(ifxany)
LOADING & UNLOADING FROM TRUCKS AND TRAILERS WITH CRANE

1. Fall of material 1. Incident / bodily 1. Adhere to lifting permit. 1 M 1. Risk assessment
2. Defective injury 2. Medical check for operators and and method of
equipment. 3. Property driver. statement shall be
3. Overloading damage. 3. Competent operators to be assigned. communicatde.
4. Lifting area is fully barricaded and 2. TBT shall be
warning signs are posted. communicated and
5. Job specific training to be given to all recorded
involved in lifting activity.
6. Pre inspection of lifting machine and (Ref - SCI/OCP/04)
lifting gears.
7. Use certified equipments and lifiting
tackles.
8. Fully extend all outriggers on still
1. Loading and plates with all wheels above the ground.
unloading of
4 4 2 8 9. Ensure competent lifting team is 4
material on assigned (Supervisor, rigger, helpers etc)
trucks / trailers. 10. Crane not to be over loaded and
cabin.
11. Lifting gears to padded or protected
if strapped over sharp edges.
12. Proper communication to be
maintained with operator and lifitng
team.
suspended load.
14. Proper rigging of loads and use of
taglines.
15. Crane operators to remain at the
1. Live facilities / OH l 1. Fire. 1. Inspect
control the loads
when work are before starting 4
areasuspended. 1 M 1. Risk assessment
2. Electric shock the activity. and method of
3. Injury 2. Isolate electrical power prior to work if statement shall be
4. Property damage require. communicatde.
5 Loading near live fa 4 2 8 3. Keep safe distance from live facilities 2. TBT shall be
(Refer to Indian standards). communicated and
4. Job specific training shall be provided. recorded
5. Close monitoring and supervision shall
be provided by competent personnel.
Pinch Hazard 1. Personal injury 1. Workmen shall be trained to operate 3 1 L TBT shall be
the equipment / machinery. communicated and
6 Unloading the load 3 2 6 2. Adequate PPE's shall be provided. recorded
3. Signal man to ensure that all involved
personnel keep their hands/ feet away
before raising / lowering , material/ load.
Legend
1 Risk LOW (L)
3

As per
Risk Risk
NO Activities
(ifxany)
MANUAL HANDLING
1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L 1. Risk assessment
techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting and method of
2. Sharp edges/ etc. of heavy loads. statement shall be
corners / projecting 3. Property 3. Training and instruction to workmen communicatde.
parts/ protruiding damage. for manual lifting techniques. 2. TBT shall be
nails. 4. Manual handing procedure shall be communicated and
3. Slippery material 2 2 4 followed. recorded
4. Loose material 5. Do not lift beyond individual
7 Material handling capabilities (25 KG - Men, 16KG -
Women)
6. Remove protruing nails before
handling.
Pinch Hazard 1. Personal injury 7. Workmen
1. Use mechanical aids
shall be (Trolleys,
trained roller, 3
for handling 1 L TBT shall be
lifters
works.etc) if necessary. communicated and
3 2 6 2. Adequate PPE's shall be provided. recorded
3. Adequate handling aids shall be
provided and used.
WORKING DURING NATURAL CALAMITIES
1. Fog. 1. Injury . Fatality 1. Stop all activities. 4 1 M Emergency action
2. Storm / High wind. due to hitting or 2. Stick shelter inside temporary cabins. plan shall be
3. Lightning. vehicle accident. 3. Do stand under lone trees. followed.
Working during 4. Hot weather 2. Fall from height 4. Do not hide under vehicle or
8 adverse weather due to poor 4 2 8 machinery.
condition visibility. 5. Provide earthing in temporary
3. Struct by flying structures, cabins etc.
debris/ material. 6. Provisions for drinking water at
4. Dehyderation various locations of site.
MANUAL MOVEMENT AT WORKSITES
1. Entry into 1. Visitor shall not enter at site before

Walking/ woking unauthorized area. Safety Induction.
9 Bodily Injury 2 2 4 2 1L
at he work site 2. Hit by moving 2. Visitor shall enter at site accompanied
equipments at site. with site person only.
BARRICADING AND PAINTING WORKS

Legend
1 Risk LOW (L)
3

As per
Risk Risk
NO Activities
(ifxany)
1. Hit by material
while handling. 1. 2 Person shall be deployed for
2. Breakage of handling lengthy material.
hammer while 2. Adequate Handling aids shall be used
Barricading with hitting. when required.
10 MS pipes and Bodily Injury 3. Hand injury while 2 2 4 3. Inspected tools shall only be used for 2 1L
clamps handling or hitting the work.
the pipes. 4. Hand gloves shall be used while at
4. Slip, trip due to work.
improper material 5. Area shall be cleaned and material
storage. shall be stored properly.
1. Adequate PPE shall be used as Rubber
1. Skin disorder. handgloves, goggles as approriate.
2. Eye irritation. 2. Spillage shall be controlled with some
3. Land protection below the paint area.
Painting for contamination. 3. Empty containers shall be closed
11 Exposure to paint 2 2 4 2 1L (Ref - SCI/OCP/31)
barricades 4. Improper properly and put into hazardous
disposal of empty chemical dumping area.
containers. 4. No workmen shall be allowed to keep
5. Fire. match boxes/ smoke where painting is in
process.
Date / Signature : 17th November 2015 Date / Signature : 17th November 2015
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Incident Controller
3. Site Safety team
Displayed at site
Legend
1 Risk LOW (L)
3

Name of Team Membe SITE CLEARING ACTIVITIES
Brijendra Activity
Approved by RA/SHMZ/GSK/03
Document 2
Name, date and DesigSteve Armstrong Last Rev 15th December
As per
Risk Risk
NO Activities
Hazard (s)
(Consequences) Appropriate
(ifxany)
SITE CLEARING ACTIVITIES

1. Disturbance to 1. Stings 1. Clearing of vegetation by mechanical 3 1L 1. Snake bite anti
harmful insects 2. Bites means where practicable. venom shall be
(bees, snakes, ants, 3. Anaphalactic 2. 1. Observe habitats to be left available at first aid
habitat etc shock (Allergic undisturbed and inform to supervisor. room all the time.
reaction) 2. Keep work personnel out of the 2. Work area shall
habitat area. be checked prior to Mithun,
Pommusamy,
3 2 6 3. Put up warning sign and station watch start the activity for Prashant,
Vishnu Sankar
man at a safe distance. availability of any Baskar
4. Licensed pest control person shall be snake or other
brought at site to remove habitats from habitats.
site. 3. Check personnel
5. Ensure first aider is available with for any allergic
adequate first aid facilities. reactions, to bites,
6. Emergency vehicle shall be available at stings. No work if
1. Destruction of 1. Resourse 1. To liase
work with
site all theoccupier
time. for potential 2 1L Mithun,
Pommusamy,
natural lakes / fauna depletion. 2 1 2 fauna preservation. Prashant,
Vishnu Sankar
2. To communicate during tool box Baskar
1. Noise generation 1. Noise induced meeting
1. Use adequate PPE's for hearing 2 1L JHA shall be
from tree cutting. deafness. protection.(ear plugs) communicated and Mithun,
Pommusamy,
2 1 2 2. Proper maintenance of chain saw. recorded by work Prashant,
3. Job rotation of work personnel. pic Vishnu Sankar
Baskar
4. Check noise levels to assess levels.
1. Noise Pollution 1. Nuisance to 1. Maintenance of tools and machineries 2 1 L 1. JHA shall be
public. to reduce noise pollution. communicated and
2. Equipment to be properly serviced and recorded by work Mithun,
Pommusamy,
2 1 2 maintained. pic Prashant,
3. Activity to be planned during day time 2. Boundaries noise Vishnu Sankar
Baskar
and prohibit noisy work during restricted monitoring shall be
hours/ Late evening. done and recorded.
1. Struck by falling 1. Bodily injury 4. Surrounding
1. Check noise levels to assess
area shall levels.
be barricaded. 3 1 L JHA shall be
objects ( tree ) 2. In case of electrical power lines near communicated and Mithun,
Pommusamy,
3 2 6 tree. Tree should be tied with rope of recorded by work Prashant,
Removal of PVC to prevent falling it towards over pic Vishnu Sankar
1 Vegetation head lines.
Baskar
3. Falling tree to be controlled with a
guide rope.
Legend
1 Risk LOW (L)
3

Brijendra Activity
Document 2
As per
Risk Risk
Removal
Activitiesof
(ifxany)
P) Additional Risk Control
1
NO
Vegetation
Involved
(Consequences)
S P RR S P RR
(Name
Provided)
(By who and
when)
1. Competent personnel shall be
deployed for the activity.
2. Dead man switch shall be available. 1. Close supervision
3. Not to wear loose clothing and shall be provided.
jewellery. 2. JHA shall be
4. Check equipment before use. communicated and
5. Make sure the chainsaw is firmly recorded by work
1. Caught by
gripped when starting and when in use. pic Mithun,
moving / rotating Pommusamy,
parts of tree cutting 1. Bodily injury 4 2 8 Never drop start a chain saw. 4 1M 3. Risk assessment Prashant,
Vishnu Sankar
6. Inspect the limb/tree to be sawn for and method of Baskar
tools
unsuspected hazards that could cause statement shall be
the saw to kick (e.g., nails, spikes, etc.). done and
7. Shut-off the saw when moving from communicated.
one location to another.
8. Keep the chain sharp and lubricated. (Ref - SCI/OCP/30)
9. Do not use a chain saw to cut directly
overhead.
1. Waste generation 1. Land pollution. 1. Segregate all the waste and dump on a 1L 1. Appointed HSE Mithun, Pommusamy,
3 1 3 designated location. 3 incharge to minitor Prashant, Vishnu Sankar
2. Dispose off as per local regulations. and ensure licenses Baskar
1. Soil Erosion 1. Water pollution. 1. Pave area with hard core laying 3 1 L are obtained.
1. Install wash bay
2. land pollution. concrete or mill waste. and wash all the
2. Minimise removal of vegetation where vehicle tires before Mithun,
Pommusamy,
3 1 3 not required. leaving site. Prashant,
Vishnu Sankar
3. No over filling of earth removal trucks Baskar
and ensure cover flaps are closed to
prevent earth litering on road.
1. Generation of dust 1. Dust nuisance. 1. Adequate PPE's shall be used. 2 1 L JHA shall be Mithun,
Pommusamy,
2 2 4 2. Spraying of water around access road communicated and Prashant,
Vishnu Sankar
where required. recorded by work Baskar
1. Usage of water for pic Mithun,
washing of vehicles and 1. Resourse depletio2
Pommusamy,
2 4 1. Reuse of water so far as practicable. 2 1 L 1. To be closely moni Prashant,
dust suppression Vishnu Sankar
Baskar
1. Struck by 1. Fatality. 1. Permit to work shall be followed. 4 1 M 1. Risk assessment
excavator 2. Bodily injury. 2. Operator to lock cabin when not in and method of
2. Property attendance. statement shall be
damage. 3. Excavator shall be checked properly communicated
and manufacturer standard shall be 2. JHA shall be
complied. communicated and Mithun,
Pommusamy,
4 2 8 4. Deploy trained banksman for the recorded by work Prashant,
Vishnu Sankar
movement of heavy machines to guide pic Baskar
the operator.
5. Excavator to equip with side and rear
mirrors.
6. Barricade the work area and display
1. Speeding 1. Fatality. warning signs.
1. Operator to operate equipment safely 4 1 M 1. Random checks to
2. Bodily injury. on site. be carried out by
2. Property 2. Work area shall be barricaded. HSE personnel on Mithun,
Pommusamy,
damage. 4 2 8 3. Train all operators/ drivers about site Prashant,
Vishnu Sankar
potential hazards and precautions to be Baskar
taken
1. Collision with 1. Fatality. 1. One way traffic system shall be 4 1 M 1. Risk assessment
other construction 2. Bodily injury. complied. and method of
vehicle and workers 2. Property 2. Reverse horn shall be deployed in all statement shall be
including public. damage. the vehicles. communicated Mithun,
Pommusamy,
4 2 8 3. Banks man shall be provided full time. 2. TBT shall be Prashant,
Vishnu Sankar
4. Safe walkway for the pedestrian shall communicated and Baskar
be demarcated. recorded by work
4. Operators and drivers shall be trained pic
for the safe operation. 3. Safety plan for
traffic control shall
be communicated.
Legend
1 Risk LOW (L)
3

Brijendra Activity
Document 2
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Hit underground 1. Electrocution. 1. Adhere to the excavation work permit. 4 1 M 1. Risk assessment
services ( electrical , 2. Resourse 2. Clearance shall be taken from shall be
water line ) depletion. concerned department for the communicated.
3. Property identification of under ground utilities. 2. JHA shall be
damage. 3. Prior shut down shall be taken and communicated and
services shall be isolated. recorded by work Mithun,
Pommusamy,
4 2 8 4. Competent electrician shall be pic Prashant,
Vishnu Sankar
deployed to check for electrical hazard. Baskar
5. If required manual excavation will be
carried out to determine under ground
facilities.
6. Close supervision shall be provided.
1.Collapse of machiner1. Fatality. 1. Levelling and compaction shall be 4 1 M 1. Risk assessment
2. Property done if loose soil found. shall be
damage. 2. Competent supervision throughout communicated. Mithun,
Pommusamy,
4 2 8 the activity. 2. JHA shall be Prashant,
3. Provide proper and designated access communicated and Vishnu Sankar
Baskar
and egress for equipment. recorded by work
1.
4. Excavated pitsshall
Safe distance shallbe
bemaintained
barricadedfrom
1 pic
meter
edge ofaway from the edge
the excavation and
while warning
doing
signs shall be displayed.
operation.
2. 1.5 meter distance shall be maintained
for the vehicle movement from the
excavated edges. 1. JHA shall be
1. Slips Trips & Fall of 3. Proper housekeeping shall be communicated and
person in open pits / maintained. recorded by work Mithun,
Pommusamy,
excavation/ Collapde 1. Bodily injury. 3 2 6 4. Area shall be checked by HSE 3 1L pic Prashant,
Vishnu Sankar
of soil. personnel for any other hazard. 2. Sloping of soil Baskar
2 Excavation works 5. Illumination to be provided if night shall be maintained
work is expected. as per soil condition.
6. 45 %Soil sloping shall be done
exceeding the depth of 1.5m of the
excavation.
7. Loose soil shall be removed from the
1. Defective Machiner1. Bodily injury 1. Preofinspection
edge of equipment
the excavated pit. shall be 3 1 L 1. Third party
done. inspection certificate Mithun,
Pommusamy,
3 1 3 2. Daily checks to be carried out by along insurance and Prashant,
operator prior to operation of driving license shall Vishnu Sankar
Baskar
equipment. be available.
3. Periodic
1. Pollutionmaintenace
Under Controlto be carried out
certificate
by competent
shall be checkedpersonnel.
for the vehicles coming
to site. Mithun,
1. Exhaust of 2. Pre inspection of Vehicle shall be Pommusamy,
1. Air pollution. 1 1 1 1 1L Prashant,
excavator carried out. Vishnu Sankar
Baskar
shall be done.
4. Turn off engine during break time.
1. Pre inspection of vehicle. 1. Spillage shall be
2. During the time of servicing oil drip collected with sand
shall be controlled by using a tray below and and keep
1. Oil drips / leaks Mithun,
1. Water pollution. the machine. separately at Pommusamy,
from excavator 3 2 6 3 1L Prashant,
2. land pollution. 3. Adequate training and communication chemical scrap yard. Vishnu Sankar
Baskar
to be given to all drivers and operators. 2. Disposal shall be
4. Collected oil waste to be disposed done as per local
through licensed dispose off contractors. regulations.
Legend
2 Excavation
Severityworks
Rate Probability/ Likelihood Rate RPN R RR
1 Risk LOW (L)
3

Brijendra Activity
Document 2
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Adhere to the periodic maintenance
Mithun,
1. Consumption of 1. Resourse schedule. Pommusamy,
1 2 2 1 1L Prashant,
diesel depletion. 2. Turn off the machine / vehicle when Vishnu Sankar
Baskar
idle.
1. Fire extinguisher shall be kept inside 1.Fire fighting
1. Bodily injury. the operators cabin. Mithun,
training shall be Pommusamy,
1. Fire Hazard 2. Property 2 1 2 2. Periodic inspection of equipments. 2 1L Prashant,
given to operators Vishnu Sankar
damage. 3. Insurance of the vehicle shall be Baskar
and workmen.
ensured.
1. Pre inspection shall be done. Machine with
1. Caught by rotating 2. Guards shall be provided on the exposed rotatign Mithun,
Pommusamy,
parts of excavator 1. Bodily injury. 3 2 6 rotating parts of the excavator. 3 1L parts shall not be Prashant,
Vishnu Sankar
3. Any defects observed shall be allowed to work at Baskar
reported
1. immediately.
Area shall be checked before site.
commencing the activity.
2. Safe vehicle access shall be prepared
Safety observation
and maintained.
1.Unloading of soil at report shall be Mithun,
1. Toppling of 3. Ensure trained banks man is available Pommusamy,
filling area 2 2 4 2 1 L complied and Prashant,
trucks at work area. Vishnu Sankar
observations shall be Baskar
3. In case of loose soil, levelling /
closed.
compaction shall be done. 1. Work PIC shall
4. Training to the drivers shall be given. ensure it all the
5. Regular inspection of the work site. time.
2. Excavation area
1. Swing area of the excavtor shall be
shall be cautioned. Mithun,
Hit by swing area of barricaded. Pommusamy,
1. Fatality 4 2 8 4 1 M 3. RA shall be Prashant,
the excavator 2. Adequate signs shall be posted on Vishnu Sankar
communicated. Baskar
exacator for keeping safe distance.
4. JHA shall be
commuicated and
recorded by work
PREPARED BY: REVIEWED BY: PIC
Date / Signature : 15th December 2015 Date / Signature : 15th December 2015
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Incident Controller
3. Site Safety team
Displayed at site
Department: Cons Date: 30th May 2016
Prepared byMd Fakhruddin Reviewed by: Ayodhya Kair
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeSunaram, Mithun R, Khizar Kaleem Activity
Rock Drilling and Blasting
Document 3
Name, date and DesigSteve Armstrong Last Rev 30th May 2016
Risk Risk
SL Details Hazard Outcome Rating Appropriate Controls/ Existing Rating Charge action
Hazard (s) (S x P) (S x P) Additional Risk Control
NO Activities (Consequences) Risk Control (if any) (Name (By who and
ROCK DRILLING & BLASTING

Mobilization of 1. Information on 1. Non compliance 1. Explosive shall be written on both 3 1L RAMS shall be Sunaram, Ayodhya Kaira
explosive explosive van not as wih statutory sides of the vehicle in english and local communicated. Mithun R
van.Mobilization per standard. compliances (The language..
of explosive van. 2. Improper condition exterior of the body 2. Fitness certificate of vehicle shall be TRIC shall be
of vehicle. shall be available. prepared and
3. Driver not conspicuously 3. Co2 Fire extinguisher shall be available communicated to
Licensed. marked on the both in vehicle (not less than 3 Kgs 2 No's ). workmen by PIC
4. Required sides and ends with 4. Driver shall be trained for the usage of
1 information on the word 3 2 6 Fire extinguisher. (Ref - SCI/OCP/11)
explosive container "EXPLOSIVE" not 5. Smoking is only allowed at designated (Ref - IS 4081:1986)
not marked. less than 100mm areas.
5. Improper high) 6. All the information like Manufacturer
container for carrying 2. Defective car. name , Manufactured date, Name of
explosive. explosive, expiry date, lot number etc
shall be indicated.
7. Designated container shall be used
made of 50mm thick wood or plastic not
1. Improper condition 1. Defective 1. Pre
less thaninspection of the Machine should
6mm thick. 3 1L RAMS shall be Sunaram, Ayodhya Kaira
of machine, tools & machinery. be done prior to use at site. communicated. Mithun R
Tackles. 2. Personnel injury 2. Documents such as
2. Driver not to any person due (i) Insurance of Vehicle TRIC shall be
licensed. to incompetent (ii) Driving License. prepared and
3. Bodily injury driving. (iii) Fitness of Vehicle communicated to
Mobilization of 4. Property damage 3. Property (iv) PUC (Pollution Under Control workmen by PIC
2 Compressor
Jack drilling
and 5. Vehicle Collision. damage. 3 2 6 Certificate) (Ref - IS 4081:1986)
6. Roll over 2. Driver must be licensed.
machine 3. Site Mandatory PPE shall be provided
to the driver.
4. Area shall be checked for levelled
ground condition for movement of
vehicle at site.
5. Zero Access requirements to be
complied
Legend
1 Risk LOW (L)
3
Title/
Document 3
Risk Risk
1. Defective 1. Bodily injury/ 1. Ensure Pre inspection is done for 2 1 L RAMS shall be Sunaram, Ayodhya Kaira
machinery. Property damage. compressor and jack drilling machine. communicated. Mithun R
2. High Noise & 1. Neck and back 2. Ensure HSE induction to be done.
Vibration. pain 3. Prolonged exposure shall be TRIC shall be
3. Exposure to dust. 2. Eye irritation restricted. prepared and
4. Continious 3. Physical 4. Adequate PPE's shall be provided as communicated to
operation. discomfort. Ear muff, Safety goggles, shock absorbing workmen by PIC
5. Kick back of the 4. Fatigue. glove and dust mask.
Operating jack comprssor hose 5. Hand arm 5. Adequate supply of drinking water (Ref - SCI/OCP/11)
3 drilling
by air
powered vibration syndrome. 2 2 4 shall be provided. (Ref - IS 4081:1986)
6. Rotation of workmen shall be
compressor arranged for drilling works.
7. Whip arrestor shall be installed at the
joining ponts of compressor hoses.
8. Encourage good blood circulation by:
(ii) Giving up or cutting down on smoking
because smoking reduces blood flow;
and
(ii) Massaging and exercising your fingers
1. Fire 1. Bodily injury. during work breaks.
1. Designated container shall be used 4 1 M RAMS shall be Sunaram, Ayodhya Kaira
2. Exposure with 2. Fire Hazard. made of 50mm thick wood or plastic not communicated. Mithun R
Carrying explosive. 3. Non compliance less than 6mm thick.
4 explosive 3. Improper with explosive 4 2 8 2. Adequate hand gloves shall be TRIC shall be
container for standard. provided. prepared and
handling explosives. 3. Adequate PPE shall be used as per communicated to
MSDS requirements. workmen by PIC
1. Unitentional 1. Misfire/ 1. Explosive and detonators shall be 3 1 L RAMS shall be Sunaram, Ayodhya Kaira
charging. additional fire/ fly carried in separate containers. communicated. Mithun R
2. Over loading of rock. 2. No water soaked fuses shall be used.
Charging charges. 2. Bodily injury. 3. Avoid charging explosives during TRIC shall be
5 explosives
inserting a
/ 3. Improper tools for 3. Fire. 3 2 6 thunderstorm/ lightening. prepared and
stemming. 4. Exposure with 4. No metal / Sparking tools shall be used communicated to
charge. 4. Improper usage of explosive for stemming. workmen by PIC
PPE chemicals. 5. MSDS shall be available and (Ref - IS 4081:1986)
communicated.
Legend
1 Risk LOW (L)
3
Title/
Document 3
Risk Risk
NO Activities (Consequences) Riskoperator
1. Excavator Controlto(if any)
under go (Name (By who and
Involved S P RR medical fitness test as per BOCW. S P RR Provided) when)
2. Pre inspection shall be done for Sunaram, Ayodhya Kaira
excavator by Mechanical inspector as per Mithun R
monthly inspection plan.
3. All the tools and tackles shall be
checked by Work HSE and tagged for
safe for use.
4. Defective tools and tackles shall be
removed from work site, Work PIC shall
ensure the same.
1. Improper condition RAMS shall be
5. Work PIC shall communicate the safe
of lifting equipments/ 1. Defective communicated.
lifting and placing
tools & Tackles. machinery.
6. Area shall be barricaded when lifting
Covering of 2. Improper 2. Fall of load due TRIC shall be
work in progress.
explosive by technique of lifting to improper lifting prepared and
6 rubber mat for and covering. devices.
3 2 6 7. Work PIC shall ensure that No 3 1L communicated to
unauthorized personell to enter into the
control blasting. 3. Improper access/ 3. Bodily injury. workmen by PIC
lifting area.
approach of lifting 4. Toppling of lifting
8. PIC shall check access for firm level
equipments for equipment. (Ref - SCI/OCP/11)
ground for the movement of lifting
covering explosives. (Ref - IS 4081:1986)
machine, area shall be levelled if the
ground condition is improper.
9. Condition of rubber mats shall be
checked by HSE for no damage in mats
and hooks and it should be tagged for
inspection.
10. Cautionery sign boards shall be
displayed at entering points of the work
locations.
Exposure to dust 1. Eye irritation 1.
11.Dust
Matsprotection mask shall
to be inspected and be used by
certified 1L TRIC shall be Sunaram, Ayodhya Kaira
2. Sneezing / dust 2 2 4 when necessary
3rd party FFP1.person.
competent 2 prepared and Mithun R
allergy communicated to
Respiratory workmen by PIC
Exposure to noise 1. Nuisance
problems / lung 1. Blasting shall be done from 9am to TRIC shall be
6:30pm. prepared and
2. Ear muff shall be used for such works. communicated to
Exposure to hot 1. Dehydration (SNR: 29DB, water
1. Sufficient NRR: 25DB)
shall intake during the 2 1 L workmen
RAMS shallbybePIC
climatic condition in 2. Heat stroke work. communicated.
summer 2. Adequate shed shall be provided for
rest on a regular interval. TRIC shall be
2 2 4 3. Monitor new workers and slowly prepared and
increased work load to allow proper communicated to
acclimatization to weather. workmen by PIC
4. In case of fatigue ensure to have (Ref - IS 4081:1986)
adequate rest in safe zones and rest
rooms. TRIC shall be
1. Area shall be checked for any slip, trip,
prepared and
Slip Hazard 1. Minor injury 2 1 2 fall. 2 1 L
communicated to
2. Maintain good housekeeping.
workmen by PIC
Exposure to Flying 1. Eye / body injury 1. Control blasting Permit system shall be 4 1 M RAMS shall be
Particles / rock adhered. communicated.
debris. 2. Safe zone will be demarcated for
blasting works. TRIC shall be
4 2 8 3. Rocks shall be properly covered with prepared and
recycled rubber tyre mats to minimize communicated to
the flying of rock debris. workmen by PIC
4. Watchman shall be stationed around (Ref - SCI/OCP/11)
Rock Blasting the safe blasting zone to restrict
unauthorised entry.
Legend Sunaram, Ayodhya Kaira
Severity Rate Probability/ Likelihood Rate RPN R Mithun R
RR
1 Risk LOW (L)
3
Title/
Document 3
Risk Risk
NO Activities
Rock Blasting
(Consequences) Risk Control (if any) (Name (By who and
Contact with Chemical1. Irritation 1. Adequate PPE's shall be used to 1 1 L TRIC shall be
prevent direct contact with explosive prepared and
1 2 2 chemicals. (MSDS shall be checked for communicated to
precautions) & it shall be communicated workmen by PIC
Getting caught in the 1. Fatality / Severe to workmen.
1. Permit to work system shall be 4 1 M RAMS shall be
area of blasting, injury adhere. communicated.
unauthorized entry 2. Watchman shall be stationed around
the safe blasting zone to restrict TRIC shall be
unauthoris\zed entry. prepared and
3. Blasting shall not be done without communicated to
4 2 8 complete evacuation of personnel from workmen by PIC
blasting zone. Signal man shall ensure for (Ref - SCI/OCP/11)
complete evcuation with whistle and
RED coloured flag.
4.Proper coordination and
communication prior to blasting
7 between signal man and blaster with
Whistle and PA system.
Damage to nearest 1. Property damage 1. Waste managament yard is the 3 1 L RAMS shall be Sunaram, Ayodhya Kaira
existing properties nearest existing facility available near the communicated. Mithun R
blasting area, the same shall be checked
each day for any visible damage to the TRIC shall be
3 2 6 wall or roof support. prepared and
2. Shall be repaired simultaniously incase communicated to
any damage occurred. workmen by PIC
8 3. Incase of majot damage WMY facility
shall be closed temporarily untill the
Post Blasting Improper clearance unclear indication 1. After balsting
rectification clearance signal shall be 2
is done. 1 L RAMS shall be Sunaram, Ayodhya Kaira
after blasting for area opening/ given by all 4 signal man with GREEN communicated. Mithun R
closing access FLAG and access way for pedestrians and
vehicle access shall be clreared open. TRIC shall be
2 2 4 prepared and
communicated to
workmen by PIC
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Ayodhya Kaira
Date / Signature : 30th May 2016 Date / Signature : 30th May 2016
1. Emergency contact Number - : Yokbori Isao 3. Emergency Vehicle Number

9900867570/ 9632773998/
Site Controller 9686189381 9611565234
2. Emergency Contact Number - : Ayodhya 4. Communication flow chart Displayed at site
Incident Controller 9731009837 Kaira
: 9900089250 (Vamsi Krishna) 9945540178 (Fakhruddin) 6. Emergency escape route -
3. Site Safety team :Follow the site access route indicated
9980989065 (Pommusamy) Displayed at site
Prepared byMd Fakhruddin Reviewed by: Ayodhya Kaira
Legend
1 Risk LOW (L)
3
ajor (Reportable/Fatality) Risk D
Vamsi Krishna, Vishnu Sankar, Title/

Name of Team Membe Activity
Earthworks, Backfilling & Road Pre
Ayodhya Kaira, Sunaram Marndi
Document 3
Name, date and DesigSteve Armstrong Last Rev 23rd December
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Earthworks, Backfilling & Road Preparation

1 Contact with Snake, 1. Bodily Injury
bees, insects etc
2 1 2 1. Check the work site before starting the
activity for availability of any snake,
L
Honey combs etc. 1. Conact with First Dayanand,

Fakhruddin
2. Do not disturb any borrows/ honey aid personnel Prashant, Alok
combs, inform to GSK.
3. Use mandatory PPE's. (Shooes, Gloves, 2 1
Contact with 1. Bodily injury 2 2 4 1.
HatUse Hand gloves.
etc.) L
Biological hazards 2. Ill health 2. Site shall be checked for stagnant
water which increases cause of 1. Conact with First Dayanand,
Fakhruddin
Mosquitos. Mosquito treatment shall be aid personnel Prashant, Alok
done by Govt agency if required.
Movement at 2 1
worksite
Exposure to 1. Ill health 2 1 2 1. Check the work site for any unhygienic L
/ Site Survey unhygienic condition condition. 1. Conact with First Dayanand,
works Fakhruddin
2. Use adequate mask and gloves. aid personnel Prashant, Alok
2 1
Exposure to chemicals 2 2 4 1. Check the work site, do not touch any L 1. Move to nearest
Cans, bins or containers if present. hospital incase of Dayanand,
2 exposure with Fakhruddin
Prashant, Alok
1 chemicals.
2. Conact with First
Accident due to 1. Personnel injury 2 2 4 1. Check the area suitable for vehicle L 1.
aidMove to nearest
personnel.
vehicular movement access. hospital incase of Dayanand,
2. Park the vehicle at designated work exposure with Fakhruddin
Prashant, Alok
place. chemicals.
2 1 2. Conact with First
aid personnel.
Legend
1 Risk LOW (L)
3

Document 3
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Defective 1. Bodily injury. 1. Pre inspection of equipment to be Ref - SCI/OCP/32 Ravi Kumar Sunil
machinery 2. Fluid leaks. made; no access to unauthorized moving (Welfare) Manandhar/
3. Fire parts permitted. Mithun Ayodhya kaira
4. Collapse / failure 2. Third party inspection certificate along (External)
of lifting & loading 3 1 3 insurance and driving license shall be
points available.
3. Daily checks to be carried out by
operator prior to operation of
equipment.
4. Periodic maintenace to be carried out 3 1 L
1. Fire 1. Fatality 1.
byFire extinguisher
competent shall be kept inside
personnel 1. Fire fighting Ravi Kumar Sunil
2. Burn injury the operators cabin. training shall be (Welfare) Manandhar/
3. Property damage 4 2 8 2. Periodic inspection of equipments. given to operators Mithun Ayodhya kaira
3. Insurance of the vehicle shall be and workmen. (External)
ensured. 4 1 M (Ref - SCI/OCP/32)
Machinery
Conditions Exhaust of machinery 1. Air Pollution 1. Pollution Under Control certificate Turn off engine Ravi Kumar Sunil
shall be checked for the vehicles coming during break time. (Welfare) Manandhar/
2 2 4 to site (as applicable as per RTO Rules) Mithun Ayodhya kaira
2. Pre inspection of Vehicle shall be (Ref - SCI/OCP/32) (External)
carried out. 2 1 L
Oil drips / leaks from 1. Water pollution. 1. Prebe
shall inspection
done. of vehicle (Ref: Point 1 1. Emergency spill
machinery 2. Land Pollution. of 2) kit shall be provided
3. Fire 2. Dip trays shall be available. at site.
3. Adequate training and communication 2. Emergency Ravi Kumar
Sunil
(Welfare)
2 2 4 to be given to all drivers and operators. response plan on Manandhar/
4. Collected oil waste to be disposed spill management Mithun
Ayodhya kaira
through licensed dispose off contractors. shall be developed. (External)
5. Fire extinguishers shall be deputed in
2 machinery. (Ref - SCI/OCP/32)
2 1 L
Legend
1 Risk LOW (L)
3

Document 3
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
3 1. Speeding 1. Fatality
2. Bodily injury
strictly (15KM/H)
1. Random checks to
be carried out by
3. Property damage 2. Use seat belts. HSE personnel on
4. Vehicle Collision. 3. Blow horn at intersections. site.
5. Roll over 4. maintain the vehicle in good condition. Ravi Kumar
5. Vehicle to be guided by the banksman (Ref - SCI/OCP/32) Sunil
(Welfare)
4 2 8 at work site and loading/ unloading Manandhar/
Mithun
points. Ayodhya kaira
(External)
6. Provide banksman at the unloading
point.
7. Pre inspection of machinery for
reverse horn. 4 1 M
WMM Laying & 1.
8. Dust protection
Competent mask shall
supervision be used
throughout
Spreading 1. Dust Generation 1. Dust nuisance. FFP1. 1. Noise monitiring
2. Noise Generation 2. Noise induced the activity. device should be
2. Spraying of water around access road Ravi Kumar
deafness. used to monitor the Sunil
where required. (Welfare)
3. Air Pollution 2 2 4 noise level at site. Manandhar/
3. Maintenance of machineries to reduce Mithun
Ayodhya kaira
noise pollution. (External)
4. Equipment to be properly serviced and 2 1 L (Ref - SCI/OCP/32)
Toppling of 1. Fatality maintained.
1. Safe and proper access to the work 1. JHA shall be
machinery 2. Bodily injury site. communicated and Ravi Kumar
2. Inspection of the work area before recorded by work Sunil
(Welfare)
4 2 8 startup of the activity. pic Manandhar/
Mithun
3. Banksman shall be available at work 2. Emergency Ayodhya kaira
(External)
location. response plan for
4 1 M toppling of
4 1. Hit by machinery 1. Personnel injury 1. Banksman shall be deputed for
keeping other workmen away from the
1. JHA andshall
machinery Risk be
assessment shall be
work area. communicated and
2. Banksman shall guide the operator in recorded by work Ravi Kumar
forward and reverse movements. pic. Sunil
Compaction of (Welfare)
3 2 6 3. Area shall be cautioned with Manandhar/
WMM Mithun
construction signages and temporary Ayodhya kaira
(External)
barricades.
4. PIC supervision shall be provided.
3 1L
Legend
1 Risk LOW (L)
3

Document 3
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Incident Controller
3. Site Safety team
Displayed at site
Department: Cons Date: 15th Dec 2015
Legend
1 Risk LOW (L)
3
Vamsi Krishna, Pommusamy, Sunil Title/

Movement at work site and survey
Patil
Document 2
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Z
bees, insects etc
L

Fakhruddin
HatUse Hand gloves.
etc.) L
Fakhruddin
Movement at 2 1
worksite
works Fakhruddin
2 1
Prashant, Alok
1 chemicals.
aidMove to nearest
personnel.
Prashant, Alok
place. chemicals.
aid personnel.
Legend
1 Risk LOW (L)
3
Vamsi Krishna, Pommusamy, Sunil Title/

Movement at work site and survey
Patil
Document 2
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
2 Block Works for 1. Contact with
Cement/ Mortar.
1. Skin disorder.
2. Bodily injury.
2 2 4 1. Use PPE as Rubber gloves along with
mandatoty PPE, full sleeves clothes, gum
(Ref - SCI/OCP/17)
Srvey Pillers
2. Improper handling. boots etc which ever is applicable. TBT shall be
3. Fall of block while 2. Training shall be given to the workmen conducted and
handling. for proper lifting/ handling technique. recorded Dayanand,
4. Falling into pit 3. Blocks/ bricks shall be stocked in Fakhruddin
Prashant, Alok
while working. proper manner not more than 4 feet in
height.
5. Adequate barricade shall be provided
around the pit.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Incident Controller
3. Site Safety team
Displayed at site
Legend
1 Risk LOW (L)
3
Vamsi Krishna, Tushar Ghuse, Title/

Soil Testing with Rig
Vishnu Sankar
Document 2
As per
Risk Risk
Soil testing with Rig

1 1. Fall of pipes and
hooks while installing
1. Personnel injury.
2. Material damage
1. Sufficient number of workmen shall be
deputed for lifitng and setting up Rig.
Risk assessment and
JHA shall be
Rig. 2. Proper means of access shall be communicated and
2. Fall of person 2 2 4 available for ascending and descending recorded by work Tushar Ghuse Vishnu Sankar
while accessing to to the top of the Rig (Ladder/ Scaffold) PIC
the top of Rig. and it should be inspected by Shimizu
Installation of Rig Authorized scaffold inspector). 2 1 L
3. Slippery material 2 2 4 followed. recorded Tushar Ghuse Vishnu Sankar
2 Material handling capabilities (25 KG - Men, 16KG -
Women)
handling.
Pinch Hazard 1. Personal injury 7.
1. Use mechanical
Workmen aids
shall be (Trolleys,
trained roller, 3 1 L TBT shall be
for handling
lifters etc) if necessary.
works. communicated and
3 2 6 2. Adequate PPE's shall be provided. recorded Tushar Ghuse Vishnu Sankar
provided and used.
3 1. Oil leakage. 1. Land
contamination.
1. Depute fire extinguishers.
2 1 2 2. Collection trays shall be deputed for Ref- SCI/OCP/25 Tushar Ghuse Vishnu Sankar
2. Fire oil collection. 2 1 L
Soil testing and

using hydraulic
Legend
1 Risk LOW (L)
3
Vamsi Krishna, Tushar Ghuse, Title/

Soil Testing with Rig
Vishnu Sankar
Document 2
As per
Risk Risk
3 Activities
NO
Hazard (s)
(Consequences) (S x P) Risk Control (if any) (S x P) Additional Risk Control (Name (By who and
1. Operation of 1. Crush hazard in 1. Inspection of the machine before Risk assessment and
hydraulic rig rotating pulleys. deputation for the work. JHA shall be
4 1 4 Tushar Ghuse Vishnu Sankar
2. Ensure all the guards are available in communicated and
Soil testing and rotating parts. 4 1 L recorded by work
using hydraulic 3.
and shifting of 1. Slips Trips & Falls 1. Bodily injury 1. Proper training to the shall
housekeeping operator and
be done PIC
Risk assessment and
helper..
prior to work and after work completion JHA shall be
machine.
2. Do not keep objects / tools etc at communicated and
2 2 4 height without safe containment against recorded by work Tushar Ghuse Vishnu Sankar
fall. PIC
3. Provide barricading with warning
signs.
4. Provide protective caps to protruding 2 1 L
objects.
4 1. Fall of pipes and 1. Personnel injury.
hooks while installing 2. Material damage
1. Sufficient number of workmen shall be
deputed for lifitng and setting up Rig.
Risk assessment and
JHA shall be
Dismantling of Rig. 2. Proper means of access shall be communicated and
2. Fall of person 2 2 4 available for ascending and descending recorded by work Tushar Ghuse Vishnu Sankar
Rig
while accessing to to the top of the Rig (Ladder/ Scaffold) PIC
the top of Rig. and it should be inspected by Shimizu
Authorized scaffold inspector) 2 1 L
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Incident Controller
3. Site Safety team
Displayed at site
Legend
1 Risk LOW (L)
3

Plate Load testing
Ayodhya Kaira
Document 1
Name, date and DesigSteve Armstrong Last Rev 15th November
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Plate Load testing

1. Struck by 1. Fatality. 1. Permit to work shall be followed. 4 1 4 1. Risk assessment
excavator 2. Bodily injury. 2. Operator to lock cabin when not in and method of
2. Property attendance. statement shall be
damage. 3. Excavator shall be checked properly communicated
and manufacturer standard shall be 2. TBT shall be
complied. commuicated and Vishnu Sankar
1 4 2 8 4. Deploy trained banksman for the recorded by work Tushar Ghuse (During
movement of heavy machines to guide PIC Activity)
the operator.
5. Excavator to equip with side and rear
mirrors.
1. Speeding 1. Fatality. warning signs.
1. Operator to operate equipment safely 4 1 M 1. Random checks to
2. Bodily injury. on site. be carried out by
2. Property 2. Work area shall be barricaded. HSE personnel on Vishnu Sankar
2 damage. 4 2 8 3. Train all operators/ drivers about site Tushar Ghuse (During
potential hazards and precautions to be Activity)
taken
1. Collision with 1. Fatality. 1. One way traffic system shall be 4 1 M 1. Risk assessment
other construction 2. Bodily injury. complied. and method of
vehicle and workers 2. Property 2. Reverse horn shall be deployed in all statement shall be
including public. damage. the vehicles. communicated Vishnu Sankar
3 4 2 8 3. Banks man shall be provided full time. 2. TBT shall be Tushar Ghuse (During
4. Safe walkway for the pedestrian shall commuicated and Activity)
be demarcated. recorded by work
4. Operators and drivers shall be trained PIC
for the safe operation. 3. Safety plan for
traffic control shall
be communicated.
Legend
1 Risk LOW (L)
3

Plate Load testing
Ayodhya Kaira
Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Hit underground 1. Electrocution. 1. Adhere to the excavation work permit. 4 1 M 1. Risk assessment
services ( electrical , 2. Resourse 2. Clearance shall be taken from shall be
water line ) depletion. concerned department for the communicated.
3. Property identification of under ground utilities. 2. TBT shall be
damage. 3. Prior shut down shall be taken and commuicated and
services shall be isolated. recorded by work Vishnu Sankar
4 4 2 8 4. Competent electrician shall be PIC Tushar Ghuse (During
deployed to check for electrical hazard. Activity)
5. If required manual excavation will be
carried out to determine under ground
facilities.
1.Collapse of machiner1. Fatality. 1. Levelling and compaction shall be 4 2 8 1. Risk assessment
2. Property done if loose soil found. shall be
damage. 2. Competent supervision throughout communicated. Vishnu Sankar
5 the activity. 2. TBT shall be Tushar Ghuse (During
3. Provide proper and designated access commuicated and Activity)
and egress for equipment. recorded by work
4. Safe distance shall be maintained from PIC
1. Excavated
edge pits shall be
of the excavation barricaded
while doing 1
meter away from the edge and warning
operation.
signs shall be displayed.
1. TBT shall be
2. 1.5 meter distance shall be maintained
commuicated and
1. Slips Trips & Fall of for the vehicle movement from the
recorded by work Vishnu Sankar
person in open pits / excavated edges.
6 excavation
1. Bodily injury. 3 2 6
3. Proper housekeeping shall be
3 1L PIC Tushar Ghuse (During
2. Sloping of soil Activity)
Excavation works maintained.
shall be maintained
4. Area shall be checked by HSE
as per soil condition.
personnel for any other hazard.
5. Illumination to be provided if night
1. Defective Machiner 1. Bodily injury work
1. Preisinspection
expected. of equipment shall be 3 1 L 1. Third party
done. inspection certificate Vishnu Sankar
7 3 1 3 2. Daily checks to be carried out by along insurance and Tushar Ghuse (During
operator prior to operation of driving license shall Activity)
equipment. be available.
3.
1. Periodic
Pollutionmaintenace
Under Controlto be carried out
certificate
by competent
shall personnel.
be checked for the vehicles coming
to site.
Vishnu Sankar
1. Exhaust of 2. Pre inspection of Vehicle shall be
8 excavator
1. Air pollution. 1 1 1
carried out.
1 1L Tushar Ghuse (During
Activity)
shall be done.
4. Turn off engine during break time.
Legend
1 Risk LOW (L)
3
Excavation works

Plate Load testing
Ayodhya Kaira
Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Pre inspection of vehicle. 1. Spillage shall be

2. During the time of servicing oil drip collected with sand
shall be controlled by using a tray below and and keep
1. Oil drips / leaks Vishnu Sankar
1. Water pollution. the machine. separately at
9 from excavator
2. land pollution.
3 2 6
3. Adequate training and communication
3 1L
chemical scrap yard.
Tushar Ghuse (During
Activity)
to be given to all drivers and operators. 2. Disposal shall be
4. Collected oil waste to be disposed done as per local
through licensed dispose off contractors. regulations.
1. Adhere to the periodic maintenance
Vishnu Sankar
1. Consumption of 1. Resourse schedule.
### diesel depletion.
1 2 2
2. Turn off the machine / vehicle when
1 1L Tushar Ghuse (During
Activity)
idle.
1. Fire extinguisher shall be kept inside
1.Fire fighting
1. Bodily injury. the operators cabin. Mithun,
training shall be Pommusamy,
### 1. Fire Hazard 2. Property 2 1 2 2. Periodic inspection of equipments. 2 1L
given to operators
Prashant,
Vishnu Sankar
damage. 3. Insurance of the vehicle shall be Baskar
and workmen.
ensured.
1. Pre inspection shall be done. Machine with
1. Caught by rotating 2. Guards shall be provided on the exposed rotatign Vishnu Sankar
### parts of excavator 1. Bodily injury. 3 2 6 rotating parts of the excavator. 3 1L parts shall not be Tushar Ghuse (During
3. Any defects observed shall be allowed to work at Activity)
reported
1. immediately.
Area shall be checked before site.
commencing the activity.
2. Safe vehicle access shall be prepared
Safety observation
and maintained.
1.Unloading of soil at report shall be Vishnu Sankar
1. Toppling of 3. Ensure trained banks man is available
### filling area
trucks
2 2 4
at work area.
2 1 L complied and Tushar Ghuse (During
observations shall be Activity)
3. In case of loose soil, levelling /
closed.
compaction shall be done. 1. Work PIC shall
4. Training to the drivers shall be given. ensure it all the
5. Regular inspection of the work site. time.
2. Excavation area
1. Swing area of the excavtor shall be
shall be cautioned. Vishnu Sankar
Hit by swing area of barricaded.
### the excavator
1. Fatality 4 2 8
2. Adequate signs shall be posted on
4 1 M 3. RA shall be Tushar Ghuse (During
communicated. Activity)
exacator for keeping safe distance.
4. TBT shall be
commuicated and
### Oil Drips/ Leaks from 1. Water pollution.
Hydraulic jack 2. land pollution.
3 2 6 1. Pre inspection of vehicle.
2. Dip trays shall be available.
1. Spillageby
recorded
collected
PIC
shall
workbe
with sand Vishnu Sankar
3. Adequate training and communication and and keep Tushar Ghuse (During
to be given to all drivers and operators. separately at Activity)
4. Collected oil waste to be disposed chemical scrap yard.
through licensed dispose off contractors. 2. Disposal shall be
done as per local
Setting up regulations
Hydraulic Jack
Legend
1 Risk LOW (L)
3

Plate Load testing
Ayodhya Kaira
Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
### Slippage of hydraulic 1. Bodily Injury
jack
3 2 6 1. Inspection of the hydraulic jack shall
be done.
1. Risk assessment
shall be done and Vishnu Sankar
Setting up 2. Jack shall be plased on a firm ground communicated. Tushar Ghuse (During
Hydraulic Jack and should also be properly set at the 2. TBT shall be Activity)
lifting position. commuicated and
3. Jack shall be elevated keeping a recorded by work
### Reversing of truck
while jack is elavated
1. Bodily injury. 3 2 6 1. Wheelfrom
distance
properly.
stoppage
truckshall
frombe placedwith a
outside 1.
PICRisk assessment
shall be done and
measure of addition handle. Vishnu Sankar
2. Proper distance shall be maintained communicated. Tushar Ghuse (During
from backside of the vehicle while 2. TBT shall be Activity)
jacking up. commuicated and
recorded by work
PIC
Date / Signature : 18th November 2015 Date / Signature : 18th November 2015
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Incident Controller
3. Site Safety team
Displayed at site
Prepared byMd Fakhruddin Reviewed by: Brijendra Bhart
Legend
Negligible (No Lost Time)1 Unlikely (Improbable) Risk Score 1 to < 4 A
1 LOW (L)
3
Severe(Modifiable/ Reportable) Medium (Occasional) 3 Risk Score 7 to < 9 C HIGH (H)
4
Major (Reportable/Fatality) High (Common Occurrences) Risk D
Vamsi Krishna, Fakhruddin, Khizar, Title/

Temporary office works
Nachiappan
Work Place location Vemgal - GSK Project Company Shimizu Corporation India Pvt Ltd
Name, date and DesigSteve Armstrong Last Revi 2nd December
As per
Risk Risk
SL Details Hazard Outcome Rating Appropriate Controls/ Existing Risk Rating Charge action
NO Activities (Consequences) Control (if any) (Name (By who and
Temporary Office Works

1 Movement at Contact with Snake,
bees, insects etc
1. Bodily Injury 2 1 2 1. Check the work site before starting the activity
for availability of any snake, Honey combs etc.
L Amar
Bardeskar,
Khizar,
Raghuvir
worksite
/ Site Survey 2. Do not disturb any borrows/ honey combs, Sidhesh, Nadan Singh
works inform to GSK. (Shimizu)
3. Use mandatory PPE's. (Shooes, Gloves, Hat etc.)
2 1
Contact with 1. Bodily Injury 2 2 4 1. Use Hand gloves. L
Biological hazards
2 1
unhygienic condition condition.
2. Use adequate mask and gloves.
2 1
Accident due to 1. Personnel injury 2 2 4 1. Check the area suitable for vehicle access. L 1. Move to nearest
vehicular movement 2. Park the vehicle at designated work place. hospital incase of
2 1 exposure with
Mobilization of1. Hit by moving 1. Bodily injury. 1. Access shall be prepared for the movement of Access shall be
chemicals
concrete millervehicle transit millers. prepared in advance Amar
2. Oil leakage. 2. Banksman or PIC shall guide the vehicle for the Banksman shall be Bardeskar, Khizar,
Santaan
2 3. Workmen without 3 2 6 access and when need to reverse. 3 1L provided.
(Shimizu)
Raghuvir
PPE. 3. Vehicle shall be checked for any oil leakage. Singh
4. Breakdown of 4. Adequate PPE shall be provided to the Concrete (Ref - SCI/OCP/10)
vehicles. miller operator.
PCC works 1. Handling of 1. Skin disorder. 5.
1. Additional
Use adequateconrete shall not dump anywhere
handgloves. TBT shall be done
inside Amar
ingredients. 2. Eye irritation. 2. Use the
nosesite
maskpremises.
while handling aggresgate / and recorded. Bardeskar,
2. Contact with 2. Land pollution. concrete. Khizar,
Santaan
3 cement & concrete. 3. Do not throw concrete waste on site. (Ref - SCI/OCP/15) (Shimizu)
Raghuvir
3. Land 4. Consume plenty of water. Singh
contamination due to 5. Inspection of tools shall be done.
concrete spillage.
Rebar binding wor 1. Use adequate handgloves for handling works.
1. Cut injury due to
2. Rebar shall be stacked properly and area shall
sharp edges of rebar.
be barricaded with a proper entry and exit
2. Slip, Trip & fall due
procedure.
to improper stacking
3. Proper coordination shall be maintained among Amar
of rebar.
workmen while handling rebar or any other Bardeskar,
3. Hit to other 1. Bodily injury, Khizar,
material. TBT shall be done Santaan
4 workmen while 2. Improper 3 2 6
4. All the tools shall be checked prior to use at site
3 1L
and recorded (Shimizu)
Raghuvir
handling. housekeeping. Singh
as per monthly colour code tag/sticker.
4. Improper condition
5. All the access shall be maintained clear of
of tools.
obstructions, material shall never be kept between
5. Improper access
the access.
towards work area.
1. 6. Protruiding rebars shall be covered with PVC
6. Fall of material
Protruiding due
rebars.
to improper stacking caps.
1. Material shall be stacked properly not obove 4 ft
Shutteing / form of shuttering of height on a firm level, area shall be barricaded
material.
and demarcated and sign board shall be put for
2. Slip, trip, Fall due
the material identification.
to improper
2. Work area shall be barricaded and kept clean all Amar
housekeeping.
the time, onsite stacked material shall be TBT shall be done Bardeskar,
3. Improper condition Khizar,
1. Bodily injury. barricaded. and recorded Santaan
5 of handtools.
2. Fatigue.
3 2 6
3. All the tools shall be checked.
3 1L
(Shimizu)
Raghuvir
4. Foot injury due to Singh
4. Training shall be given to the workmen for (Ref - SCI/OCP/13)
protruiding nails.
manual handling procedures.
5. Improper body
5. Training shall be provided to workmen regarding
posture.
ergonomics.
6. Flying of nail while
6. Safety goggles shall be used by everyone all the
hitting.
time.
7. Improper access to
the work area.
Legend
1 LOW (L)
3
4

Nachiappan
As per
Risk Risk
Anti termite trea 1. Inhalation of the 1. Irritation of 1. Adequate nose mask shall be used for termite.
termite fumes. throught, lung 2. MSDS shall be submited and communicated to
Risk assessment
2. Skin disorder. the workmen invloved in activity. Amar
shall e
contamination. 2. Skin dieseases. 3. Canvas rubber handgloves shall be used. Bardeskar,
communicated. Khizar,
3. Eye injury due to 3. Eye irritation, 4. Chemical shall be stored in designated Santaan
6 chemical splash or Loss of vision
3 2 6
container, chemical information shall be visible on
3 1L TBT shall be done
(Shimizu)
Raghuvir
and recorded. Singh
contact. 4. Land the container.
4. Improper storage. contamination. 5. Chemical shall be stored in designated area with
(Ref - SCI/OCP/33)
5. Poisionous in 5. fatality if proper barricade and sign board and only
nature swallowed. authorized person shall take out the chemical
Soil compaction 1. Entanglement due 1. Soil compactor shall be checked for proper Amar
condition and tagged for monthly inspection Bardeskar,
to rotating parts of Khizar,
sticker. TBT shall be done Santaan
7 the compactor. 1. Bodily injury 2 2 4
2. Proper handling shall be, mechanical aids shall
2 1L
and recorded (Shimizu)
Raghuvir
2. Improper handling. Singh
be used if required.
3. Fatigue.
3. Rotation of job shall be considered if required.
Plumbing & Sanita1. Improper storage 1. Bodily Injury. 2 2 4 1. Material shall be stacked properly not obove 4 ft
of material. 2. Burn injury. of height on a firm level, area shall be barricaded
2. Improper access 3. Property and demarcated and sign board shall be put for
due to rebar binded damage. the material identification.
on floor. 4. Fire 2. Work area shall be barricaded and kept clean all
3. Cut injury due to the time, onsite stack.
sharp edges. 3. Handgloves shall be used as per Amar
4. Improper condition recommendtaion. TBT shall be done Bardeskar,
of tools. 4. All the tools shall be checked for monthly colour Khizar,
and recorded. Sidhesh
8 5. Exposure to code. 2 1L
(Shimizu)
Raghuvir
chemical used for 5. PPE such as Rubber gloves, and nose mask shall Singh
(Ref - SCI/OCP/33)
joints Chemical (PVC be used along with mandatory PPE. Chemical shall Raghib (MOA)
Solvent) be stored in flammable category storage area,
6. Injury due to workmen shall be trained for MSDS, COHSS to use
heating appliances the chemical.
(PPRN machine) 6. Adequate hand gloves shall be used for using
7. Fall of sanitary PPRN machine, machine shall be checked for
material and causing proper condition and tag shall be available.
personnel injury. 7. All sanitary material shall be kept properly in
1. hit hazard 1. Crane may by hit 1. Signal
case man
of any shall bethe
damage, available.
damaged material shall 3 1L
2. fall hazard to persons 2.
beTag line shall
removed be provided to lifting materials at
immediately. 1. Risk assessment
3. Improper ground 2. littered materials both end and method of
condition fall from height and 3. Ground condition shall be checked for stability statement shall be
4.Improper lifting hit to the person before placing the crane. communicated by
equipment's tools. 3. crane may be 4. Competent operators to be assigned. work PIC
5. Fall of material. toppled 5.Inspection shall be carried out for all lifitng tools 2. JHA shall be
6. Over reaching of 4. lifting sling may and tackles, test cirtificate shall be available. communicated and
crane boom. be cut 6. Lifting team shall be trained with lifting plan (if recorded..
required) Amar
7. Fire extinguishers shall be available with the (Ref - SCI/OCP/04) Bardeskar,
crane. Santaan
Lifting by mobile Khizar,
9 crane, franna
3 1 3 8. Lifting area shall be barricaded and no (Shimizu)
Raghuvir
unauthorized personnel shall be allowed to enter.
9. Continue supervision shall be provided. Wilson
10. Load chart shall be indicated. (Beardsell)
11. Lifting plan shall be prepared, Communicated
and followed. (When required)
12. Ensure competent lifting team is assigned
(Supervisor, rigger, helpers etc)
13. Crane not to be over loaded and verify load
and safe working radius against load chart
provided in the crane cabin.
14.Adequate
1. No one shall stand or
workmen walk
shall be under the for
deployed
suspended
handling theload.
frames.
Installation of 1. Improper handling
frame for doors of frames 2. Other person walkiing in that area shall be alert
and windows for material movement.
2. No coordination
3. Proper lifting and handling techniques shall be
while elevating Amar
followed.
manually. Bardeskar,
4. Bolting shall be done under competent person/
3. Fall of frames due 1. Personnel injury. Santaan Khizar,
Engineer. TBT shall be done
### to improper 2. Property 2 2 4
5. Nuts and bolts shall be checked after fixing.
2 1L
and recorded
(Shimizu) Raghuvir
tightening of bolts. damage. Singh
6. Leather gloves shall be used for handling of
4. Cut injury while Wilson
glasses.
handling glasses. (Beardshell)
7. Adequate workmen shall be deputed for glass
5. Breakage of
handling as per the size of glass instructed by Work
glasses at storage
PIC.
area.
8. Glass storage area shall be barricade away from
other material storage.
Legend
1 LOW (L)
3
4

Nachiappan
As per
Risk Risk
### Cross sections
and MS frames
1. Fall due to work at 1. Bodily injury.
height. 2. Eye injury
2 2 4 1. Use inspected scaffolds only for work at height.
2. Deploy helper for holding ladder while using
TBT shall be
conducted and Amar
fixing 2. Improper condition ladder for drilling and fixing works. recorded. Bardeskar,
of drilling/ Cutting 3. Inspected machines shall be used only, Tag shall Sidhesh Khizar,
machine. be available as per monthly inspection colour (Shimizu) Raghuvir
3. Eye injury due to code. Singh
drill dust. 4. All the deployed tools shall be checked for Wilson
inspection prior to start the work. (Beardshell)
2 1 L
5. Use gloves and goggles for drilling and fixing
### Floor conduiting a1. Slip & Trip due .
2. Defevctive tools
1. Personnel injury. 2 2 4 1. Materrial shall be arranged in proper manner.
works.
2. Material storage and work area shall be kept
TBT shall be done
and recorded
Amar
Bardeskar,
Khizar,
and tackles in use barricade or some cautuon signs shall be posted Sidhesh
Raghuvir
for work in progress. (Shimizu)
Singh
3. Inspection of tools and tckles shall be done.
2 1 L Bablu (Crown)
### Wall EPS Panel Inst1. Improper handling
of panels
1. Personnel injury 2 2 4 1. Proper coordination shall be maintained.
2. Scaffold in use shall be inspected by Shimizu HSE
TBT shall be done
and recorded Amar
2. Imroper condition department and inspection tag shall be available Bardeskar,
of scaffold. with the scaffold. Ref - SCI/OCP/02 Sidhesh Khizar,
3. Fall of person from 3. Workmen working on scaffold shall be trained (Shimizu) Raghuvir
scaffold for safe work procedure. Singh
4. Collide with other 4. Safety harness shall be used while working Wilson
person while above 1.8m height. (Beardshell)
2 1 L
handling.
###Cabling & Conduit1. Fall hazard due to
improper means of
1.. Fall hazard
2. Fall of material
2 2 4 1. Inspected ladder or scaffold shall be used only
and conduit fixing works at height.
TBT shall be done
and recorded Amar
access for fixing 2. Safety harness shall use wherever needed. Bardeskar,
Khizar,
conduit. 3. Storage area shall be barricaded. Ref - SCI/OCP/02 Sidhesh
Raghuvir
2. Slip, trip due to (Shimizu)
Singh
improper
housekeeping. Bablu (Crown)
2 1 L
3. Struct
Improper storage.
###Door and 1. by material
while handling.
1. Personnel injury. 2
2. Eye injury.
2 4 1. Inform people coming from other sides while
handling of material.
TBT shall be done
and recorded Amar
Windows Bardeskar,
Installation 2. Flying particles 3. Cut injury 2. Adequate hand gloves shall be used for material Khizar,
while chipping edges handlng. Sidhesh
Raghuvir
of doors & windows. 3. Proper eye glasses shall be used for chipping of (Shimizu)
Singh
3. Cut injury due to door windows edges.
glass handling / fixing 4. Inspected tools shall be used only. Satish, (SPSC)
2 1 L
###Block Works 1. Contact with
Cement/ Mortar.
1. Skin disorder.
2. Bodily injury.
2 2 4 1. Use PPE as Rubber gloves along with mandatoty
PPE, full sleeves clothes, gum boots etc which ever
(Ref - SCI/OCP/17)
Amar
2. Improper handling. is applicable. TBT shall be Bardeskar,
3. Fall of block while 2. Training shall be given to the workmen for conducted and Khizar,
Sidhesh
handling. proper lifting/ handling technique. recorded Raghuvir
(Shimizu)
4. Falling into pit 3. Blocks/ bricks shall be stocked in proper manner Singh
while working. not more than 4 feet in height.
5. Adequate barricade shall be provided around
the pit.
###PVC flooring 1. Skin disorder due 1. Skin disorder. 3 2 6 1. Adequate hand gloves shall be used. Risk assessment and
to adhesive chemical. 2. Eye irritation. 2. Adhesive chemicals shall be stored separately JHA shall be
2. Fire due to 3. Burn injury.. and no other flammable material shall be stored in communicated and Amar
that area. recorded by work Bardeskar,
falammable material Khizar,
3. Fire Entiguisher shall be deputed at storage PIC. Sidhesh
and chemical. Raghuvir
area. (Shimizu)
Singh
4. No lighter, match box shall not be present in MSDS shall be
adhesive usage area. referred and training
5. Only trained workmen shall be deputed for the shall be given to the
activity. 3 1 L workmen.
###Furniture 1. Improper condition 1. Property
damage.
2 2 4 1. Tools shall be inspected by Electrical/ HSE team
before taking into use.
TBT shall be done
and recorded
Installation of tools. Amar
2. Fall of material 2. Bodily injury. 2. Proper coordination shall be maintained while Bardeskar,
loading/ unloading of material. Khizar,
while loading/ Sidhesh
3. Proper houskeeping shall be maintained. Raghuvir
unloading. (Shimizu)
4. Proper handling techniques shall be used for Singh
3. Hit while shifting handling of furnitures.
of furniture. 5. Wires shall be carried from above head level
4. Genaration of only. 2 1 L
###External 1. Fall from height
garbage
2. Improper
1. Personnel injury 2 2 4 1. Ladder/ scaffold should be inspected.
2. Training shall be provided for working at height.
TBT shall be done
and recorded. Amar
Electrical
equipments housekeeping. 3. Loose cable and other unusable objects shall be Bardeskar,
Khizar,
kept at proper locations. (Ref - SCI/OCP/15) Sidhesh
installation Raghuvir
(Ref - SCI/OCP/02) (Shimizu)
Singh
Bablu (Crown)
2 1 L
Legend
1 LOW (L)
3
4

Nachiappan
As per
Risk Risk
###Ceramics tile 1. Cut injury while 1. Personnel injury 2
handling and fixing 2. Property damage
2 4 1. Cotton gloves shall be used for handling of tiles/
boxes.
TBT shall be
conducted and
fixing
tiles. 2. Rubber gloves shall be used for fixing of tiles for recorded. Amar
2. Contact with doing cement works. Bardeskar,
Khizar,
cement/ mortar. 3. Scrap tiles shall be removed and put to the scrap Santaan
Raghuvir
3. Improper yard. (Shimizu)
Singh
housekeeping due to 4. Tiles shall be stored properly and kept
scrap tiles speading barricaded, storage shall not be done more than 4
over the places. feet in height.
4. Improper storage 2 1 L
###Use of silicon 1.
of Injestion.
tiles.
2. Eye contact.
1. Personnel injury 2
2. Unconsciousness.
2 4 1. Workmen working with this chemical shall be
given training of precautions and measures to be
MSDS training shal
be provided by work
Sealant
3. Skin Contact. taken after exposure as per the MSDS. PIC and recorded.
4. Inhalation. 2. Incase of injestion do not induce vomiting,
5. Improper handling. slowly dilute with 1 or 2 glasses of Milk or water
6. Improper storage. and seek medical attention. Never give anything by Amar
mouth to an unconscious person. Bardeskar,
3. In case of eye contact immediately wash eye Khizar,
Santaan
with plenty of water for atleast 15 minutes and Raghuvir
(Shimizu)
seek medical help. Singh
4. In case of conatct with skin wash with soap and
water.
5. If inhaled remove to fresh air. If not breathing
give artificial respiration using barrier device.
6. When handling and storage avoid skin contact.
7. Wash hands before eating. 2 1 L
###Erection and 1. Improper design/ 1. Personnel injury 2
method of erection.
2 4 1. Scaffold shall be erected and dismantled under
the supervision of competent person.
Risk assessment
shall be
dismantling of
scaffold (upto 4 2. Fall of person 2. Training shall be given to the scaffolds for safe communicated and
Amar
meter) while erection. work procedure. TBT shall be
3. Fall of material. 3. Material shall be secured, area shall be conducted and Bardeskar,
Khizar,
4. Fall from height barricaded during erection and dismantling. recorded by work Santaan,
Raghuvir
while working on 4. Safety harness shall be used as per the PIC. Sidhesh
Singh
scaffold. instruction of competent person. (Shimizu)
5. Fall or tripping of 5. Scaffold shall be used in a levelled surface, Ref - SCI/OCP/02
scaffold. wheels shall be locked while using. scaffold shall
6. Working on not be moved if person is mounted over (allowed 2 1 L
uninspected scaffold in 2:1 ratio only).
Date / Signature : 2nd December 2015 Date / Signature : 2nd December 2015
IN CASE OF
EMERGENCY
1. Emergency contact Number - : 3. Emergency Vehicle Number 9900867570/ 9632773998/ 9611565234
Site Controller 9686189381
Incident Controller
3. Site Safety team
Displayed at site
Prepared byMd Fakhruddi Reviewed by: Brijendra Bhar
Legend
1 LOW (L)
3
Title/
Name of Team MembeVinod, Rahul, Ravindra, Shrikesh Activity
Hot work
Name, date and DesigSteve Armstrong Last Revi 15th December As per 20 site observation record
Risk Risk
Hot works
1. Fire 1. Bodily injury. 1. Adhere to permit to work system for 1. Risk Assessment
2. Electrocution. 2. Arc eye. Hot works. shal be
3. Inhalation of 3. Hand injury due 2. Pre inspection by competent person communicated.
hazardous fumes. to sparks. (appointed eletrician). 2. TBT shall be done
4. Property damage. 4. Face injury due 3. Fire extiguishers shall be available. and recorded.
5. UV Radiation. to sparks. 4. Provide welding sheild and suitable
6. Burns 5. Feet injury. mask to avoid inhalation of fumes. (Ref - SCI/OCP/08)
7. Flying particles. 6. Lung disorder 5. Trained Fire watchmen shall be (Ref - IS 816 (1969)
due to welding provided, trained and identified with arm
fumes. band.
6. On site safety instructions shall be Ravindra,
1 Arc Welding 4 2 8 provided. 4 1M
Shrikesh
Rahul, Vinod
7. Fire fighting equipments shall be kept
ready and helper shall be trained to
operate.
flammable material shall be removed
from welding area.
9. Screening shall be used to prevent arc
eye of other workmen who are working in
the same area where extensive/
continious welding works are performed.
10. Fire proof gloves, full body clothing
and boots shall be work to present from
burns and sparks.
Legend
1 LOW (L)
3
Title/
Hot work
Risk Risk
Hazard (s) (S x P) 1. AdhereRisk (S x P) Additional Risk Control
NO Activities (Consequences) Control
to permit (if any)
to work system. (Name (By who and
Involved S P RR 2. Adequate PPE shall be used such as S P RR Provided) when)
face shield, Nose mask, leather gloves, 1. Risk Assessment
Fire proof apron etc. shal be
3. Gas tube and cylinders regulators shall communicated.
be check for any leakage. 2. TBT shall be done
4. Transporation of cylinders should be and recorded.
done on trolleys and cylinders should be
1. Improper tied with the trolley in upright position (Ref - SCI/OCP/08 -
placement of oxygen only. 09)
and acyteline 5. Flash back arrestors shall be available
cylinders. and checked.
2. leakage / cut in 1. Fire 6. Purge regulators immediately and then
2 cutting,/ brazing 3. Opening - up of 2.
Gas welding/ Gas hoses. Burn.
3. Explosion.
4 2 8
turn off.
7. Never use grease or oil on oxygen line
4 1M
Ravindra,
Shrikesh
Rahul, Vinod
cylinders. connections and copper fitting on
4. Fall of cylinders. acetylene line.
5. Emission of 8. Inspect regularly gas carrying hoses.
hazardous fumes. 9. Always use RED hose for acetylene and
6. Molten splatter black for oxygen.
and all flammable things shall be removed
from work area.
Spark Producing 1. Sharp Object 1. Eye/ face injury 13. Acetylene (Ref - SCI/OCP/30)
machines 2. Electricity HV. 2. Burn injury. 1. PTW shall becylinder shall never be
adhered.
dropped.
2. All Power handtools shall be checked
(Grinding 3. Heat 3. Fire of clothing (Ref - SCI/OCP/38)
machine, Cutting 4. Flame/ sparks. and tagged prior to use at site.
Machine, High 5. Adjacent workers. 3. Adequate training shall be given to the
speed cutter) operators.
maintained around the area where sparks
Ravindra,
3 3 2 6 are spreading. 3 1L
Shrikesh
Rahul, Vinod
5. Adequate PPEs such as handgloves,
goggles, ear plugs shall be used.
6. Fire extinguishers ahall be kept
available in work area along with fire
watch man.
7. Barrier shall be stablished to prevent
other workmen exposing to sparks.

Legend
Negligible (No Lost Time)1 Unlikely (Improbable) 1Risk Score 1 to < 4 A LOW (L)
3
Title/
Hot work
Risk Risk
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Incident Controller
3. Site Safety team
Displayed at site
Department: Cons Date: 3rd December 2015
Legend
1 Risk LOW (L)
3

Rubble Concreting Work
Fakhruddin, Rahul
Document 1
Name, date and DesigSteve Armstrong Last Rev 3rd December 201
Risk Risk
NO Activities
Hazard (s)
(ifxany)

1 Movement at
worksite for
1. Accident due to
vehicular movement.
2. Lung disorder.
1. Vehicle access to be checked prior to 3
start of activity.
1 Mr. Rahul
Jaweer (Civil)
Vishnu Sankar
survey activity 2. Exposure to dust. 3 1 3 2. Pedestrian access shall be separated. Mr. Vishnu
3. Water sprinkling if required. Shankar (HSE)
4. Use of dust protection mask if
required. (FFP-1) L
2 Use of excavator 1. Struck by
for excavation excavator.
1. Bodily injury.
2. Property
1. Permit to work shall be followed.
(PTW Procedure)
3 1 1. Risk assessment
and method of
Mr. Rahul
Jaweer (Civil)
Vishnu Sankar
activity 2. Falling into damage. 2. Operator shall never leave the cabin statement shall be Mr. Vishnu
excavated pits. when machine is in running condition. communicated by Shankar (HSE)
3. Incompetent 3. Excavator shall be inspected prior to work PIC .
operator. use by operator, Daily & Monthly 2. TBT shall be done
4. Excavator failure inspection shall be done as per and recorded by
inspection schedule. work HSE In charge/
4. Deploy trained banksman for the Work PIC.
3 2 6 movement of heavy machines to guide
the operator. (Ref - SCI/OCP/32)
warning signs.(Ref - HSE Paln main
works)
6. Continue supervision shall be available
to alert personnel entering into
machinery working area, Banksman shall
be available.
7. Hard Barricade shall be provided for L
excavated pits with MS pipes and clamps
1. Collision with 1. Fatality. 1. Reverse
(Ref hornmain
- HSE Paln shallworks).
be equiped in all 4 1 1. TBT shall be done Mr. Rahul Vishnu Sankar
other construction 2. Bodily injury. the vehicles. 8. Barricades tag to be and recorded by Jaweer (Civil)
vehicle and workers. 3. Property 2. Banks man shall be provided full time. work HSE In charge/ Mr. Vishnu
damage. 3. Safe walkway for the pedestrian shall Work PIC. Shankar (HSE)
be demarcated.
4. Operators and drivers shall be trained
4 2 8 for the safe operation and their ID card (Ref - SCI/OCP/21)
shall be indicated with approved for
heavy machinery operation copy of same
shall be available at vehicle.
5. Work area and other vehicle
movement area shall be separated as per M
traffic management plan discussed in
daily PTW meeting.
Legend
1 Risk LOW (L)
3

Fakhruddin, Rahul
Document 1
Risk Risk
NO Activities
Hazard (s)
(ifxany)
3 Driving /
operating
1. Lack of knowledge 1. Loss of property /
and skills. Material
1. Only licensed person to be deployed 3
to driving / equipment operation, copy of
1 1. Drivers will
provided with
Mr. Rahul
Jaweer (Civil)
Vishnu Sankar
Vehicles / 2. Untrained drivers/ 2. Fatality ;license shall be displayed in Vehicle and relevant saety Mr. Vishnu
Equipment's operators a copy shall be submitted to SCI HSE instructions on site Sankar (HSE)
3. Defective vehicles/ dept. to further improve
equipment's. 2. Training / refresher training to drivers/ his undersatnding
4. Vehicle poorly operators. and skill.
maintained. 3. Vehicles shall be inspected prior to use 2. Provide speed
4. Over speed/ over by operator, Monthly inspection shall be breakers at different
loading done as per inspection schedule. locations.
5. Drunken Driving. 4. Provide speed limits signs at site (15
6. Vehicle failure. 3 2 6 KM/H) tobe obeyed. (Ref - SCI/OCP/21)
5. Provide banksman at loading/
6. To maintain separate access for
vehicle way and pedestrian as per traffic
management plan.
7. No usage of mobile phone while
driving shall be reminded regularly
during TBT and signs shall be posted for
the same.
strictly L
1. Fuel and oil leakage 1. Land 1. Divers and operators shall be trained 3 1 1. Spillage shall be Mr. Rahul Vishnu Sankar
contamination. for working with heavy machinery. collected with sand Jaweer (Civil)
2. Use oil dripping protection tray/sheet and and keep Mr. Vishnu
during maintenance or oil leakage. separately at Sankar (HSE)
3. Collected oil waste to be disposed chemical scrap yard.
3 2 6 through licensed dispose off contractors 2. Disposal shall be
(Ref - HSE Plan main works) done as per local
regulations.
(Ref - SCI/OCP/46)
L
4 Driving on ungrad
1. Work PIC shall review site conditions
1. Job Hazard
analysis will be
Mr. Rahul
Jaweer (Civil)
Vishnu Sankar
before start activity and shall be verified carried out and Mr. Vishnu
1. Vehicle
1. Bodily injury. before issuing work permits by work PIC communicated to Sankar (HSE)
settlement/ tilting on 2 2 4 2 1
2. Property damage and PTW approver. the driver.
unlevelled surface
2. Work and work HSE In charge shall
Provide speed limit signs at site.
L
Legend
1 Risk LOW (L)
3

Fakhruddin, Rahul
Document 1
Risk Risk
NO Activities
Hazard (s)
(ifxany)
5 Manual levelling
and compaction,
1. Falling into
excavated pits
1. Bodily injury.
2. Lung disorder.
1. Use proper ladder for ascending and 2
descending into pits.
1 1. TBT shall be done Mr. Rahul
and recorded. Jaweer (Civil)
Vishnu Sankar
Working under 2. Exposure to dust. 2. Fall protection barrier shall be Mr. Vishnu
the pit. 3. Improper tools. provided with MS pipes and clamps shall (Ref - SCI/OCP/03) Sankar (HSE)
4. Loose soil collapse. be firmly fixed maintaining 1 meter (Ref - SCI/OCP/17)
distance from the edge. (Ref - HSE Plan
main works)
3. Person entering into the pit shall wear
Safety harness that should be hooked
with a lifeline at the top, 1 person shall
be deputed as an attendant at top.
4. Safety harness shall be used for
2 2 4 workmen standing at the edge of the
excavation for any activity.
5. Use dust protection mask if required
(FFP - 1)
6. Inspect all tools before use.
7. Remove all loose soil from edges of
the pit, No material shall be stored
around 1.5M of the edge.
8 . Ladder to be
inspected.
9. Ladder to be extended
one meter from ground level.
10. Ladder to be firmly secured. L
6 Placing of the ston1. Manual Handling
of stones.
1. Hand injury,
bodily injury.
1. Use of Cotton hand gloves for handling
of stones.
1. TBT shall be done Mr. Rahul
and recorded. Jaweer (Civil)
Vishnu Sankar
2. Use of backhoe for 2. Struck by moving 2. Maintain 5 meter distance from Mr. Vishnu
stone shifting and machinery. machinery movement area. Sankar (HSE)
pouring. 3. Over speeding. 3. Turn off the machine while manual
4.Over loading of loading on backhoe bucket.
stones on backhoe. 2 2 4 4. Work Supervisor shall be available for 2 1
loading and unloading points of the
stones.
5. Deploy adequate manpower for lifting
of heavy loads.
6. Training and instruction to workmen
for manual lifting techniques. L
7. Manual handing procedure shall be
followed.
Legend
1 Risk LOW (L)
3

Fakhruddin, Rahul
Document 1
Risk Risk
NO Activities
Hazard (s)
(ifxany)
7 Concrete pouring 1. Contact with 1. Skin disorder.
cement & concrete. 2. Eye irritation.
1. Transit miller shall maintain 1 .5 meter
distance from excavation edge.
TBT shall be done
and recorded.
Mr. Rahul
Jaweer (Civil)
Vishnu Sankar
2. Land 3. Land pollution. 2. Use adequate hand gloves. Mr. Vishnu

contamination due to 4. Electrical shock 3. Use dust mask while working with (Ref - SCI/OCP/15) Sankar (HSE)
concrete spillage. 5. Falling into pit. aggregate / concrete.
3. Improper condition 4. Do not throw concrete waste on site.
of viberator. 5. Gum boots shall be used while
4. Falling into pit due working on concrete
to improper access. 2 2 4 6. Inspected tools shall be used. 2 1
5. Removal of barrier 7. Ladders shall be secured and fastened
to gain access. for ascending/ descending into pit, only
inspected ladders shall be used.
8. No barrier to be removed to gain
access, Proper gate (movable shall be
prepared for entering into the pit, gate
shall always be closed, it should have
easy arrangment for opening and closing. L
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Basavaraj. R (Site Manager)
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Incident Controller
3. Site Safety team
Displayed at site
Legend
1 Risk LOW (L)
3

Tractor Usage at site
Ayodhya Kaira
Document 1
As per
Risk Risk
Tractor usage at site

Unauthorized driving. Personnel injury 2 2 4 1. Driver details with photograph shall 2 1L Daily checks by
due to traffic be displayed at the tractor along with operator and sub Ayodhya
1 accident required documents for the easy contractor HSE Rajendra Kaira,
identification of authorized driver Fakhruddin
Improper condition Personnel injury 3 1 3 1. Monthly inspection of the tractor by 3 1L Random checks by
of tractor (bare authorized machinery inspector and Shimizu HSE and
wires, untidy Shimzu HSE. machinery inspector
houseekeeping, Oil 2. Daily check of the tractor done by Ayodhya
2 leakage, brakes, driver and sub contractor's HSE incharge. Rajendra Kaira,
indicators etc) 3. Random checks by Shimizu HSE Fakhruddin
personnel.
4. All rotating parts of the tractor shall be
guarded.
Collossion between Bodily injury 3 2 6 1. Banksman to be provided for driving 3 1L Barricdes shall be
personnel of on ungraded roads. checked for
machinery 2. Speed limit shall be followed separation between Ayodhya
3 <=15km/h.
3. Stop/ Go Slow sign boards shall be
traffic and manual
movement at the
Rajendra Kaira,
Fakhruddin
placed at Pedestrian crossing areas. time of daily permit
Movement of 4. 2 way traffic system shall be approval
tractor maintained wherever is possible.
Toppling of tractor. 3 1 3 1. Access shall be levelled for the tractor 3 1 L Permit to work shall
movement. be approved only Ayodhya
4 Fatality/ severe
2. Banksman shall be provided for the after the access is Rajendra Kaira,
tractor movement into ungraded roads. prepared for the Fakhruddin
injury tractor movement.
Legend
1 Risk LOW (L)
3

Ayodhya Kaira
Document 1
As per
Movement of
tractor Risk Risk
Fire due to over heatin 3 1 3 1. Oil leakage shall be checked if noticed 3 1 L Daily checks by Ayodhya
5 Property damage/ shall be cleaned/ serviced.
2. Fire exguisher shall be placed for site
operator and sub
contractor HSE
Rajendra Kaira,
burn injury Fakhruddin
regular tractors.
Sliding of wheel while 3 2 6 1. Wheel stopper shall be placed for 3 1 L Wheel stoppers shall
parked drilling or manual Loading/ Unloading be provided with the Ayodhya
6 tractors. tractor itself and Rajendra Kaira,
chocking the wheel Fakhruddin
Property damage/ whenever stationed
Bodily injury at a place
Breaking of joint pin Property damage 2 2 4 1. Speed limit shall be maintained. 2 1 L Daily checks by
while turning at 2. Joint pins shall be checked on a daily operator and sub Ayodhya
7 speedy condition basis for the presence of any damage. contractor HSE Rajendra Kaira,
Fakhruddin
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Incident Controller
Legend
Negligible (No Lost Time)1 Unlikely (Improbable) 1 RiskScore 1 to < 4 A LOW (L)
3

Ayodhya Kaira
Document 1
As per
Risk Risk
3. Site Safety team
Displayed at site
Department: Cons Date: 7th March 2016
Prepared byMd Fakhruddi Reviewed by: Sunil Manand
Legend
1 Risk LOW (L)
Minor (Non Reportable) 2 Low (Unlikely to Occur) Score 4 to < 7 B
2Risk MEDIUM (M)
3
evere(Modifiable/ Reportable) Medium (Occasional) 3 Risk Score 7 to < 9 C HIGH (H)
Ravi Kumar, Vishnu Sankar, Title/

Name of Team Membe RC Foundation works
Pommusamy, Sunil Manandhar Activity
Document 4
Name, date and DesigSteve Armstrong Last Rev 7th March 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
RC Foundation works
Movement at 1. Accident due to 1. Personnel injury. 1. Check the area suitable for vehicle Ravi Kumar, Sunil
worksite for vehicular movement. 2. Lung disorder. access. Deva Arul Jose Manandhar,
survey activity 2. Exposure to dust 2. Pedestrian walkway shall be provided. Pommusamy
1 3. Water sprinkling if required.
_
3 1 3 required FFP1. 3 1 L
Use of excavator 1. Struck by 1. Fatality. 1. Permit to work shall be followed. 1. Risk assessment Ravi Kumar, Sunil
for excavation excavator. 2. Bodily injury. 2. Operator to lock cabin when not in and method of Deva Arul Jose Manandhar,
activity 2. Falling into 2. Property attendance. statement shall be Pommusamy
excavated pits damage. 3. Excavator shall be checked properly communicated
and manufacturer standard shall be 2. TBT shall be done
complied. and recorded.
4. Deploy trained banksman for the
movement of heavy machines to guide (Ref - SCI/OCP/03)
the operator. (Ref - Barrier
5. Barricade the work area and display standard - GSK
2 warning signs. Project)
6. Instruct the workmen to maintain safe
4 2 8 distance from excavators. 4 1 M
1. Collision with 1. Bodily injury. 1. Reverse horn shall be deployed in all TBT shall be done Ravi Kumar, Sunil
other construction 2. Property the vehicles. and recorded. Deva Arul Jose Manandhar,
vehicle and workers. damage. 2. Banks man shall be provided full time. Pommusamy
3. Safe walkway for the pedestrian shall (Ref - SCI/OCP/21)
be demarcated.
3 2 6 for the safe operation. 3 1 L
Driving vehicles 1. Lack of knowledge 1. Loss of property / 1. Only licensed
movement area person
shall beto be deployed
separated. 1. Drivers will Ravi Kumar, Sunil
for soil shifting and skills. Material for driving / equipment operation. undergo safety Deva Arul Jose Manandhar,
2. Untrained drivers/ 2. Bodily injury 2.Medical check of the drivers shall be instructions at site. Pommusamy
operators done 2. Provide speed
equipments. operators. (SCI/OCP/21) locations.
4. Over speed/ over 4. Pre inspection of vehicle. (SCI/OCP/21)
loading 5. Provide speed limits signs at site (15 (Ref - SCI/OCP/21)
5. Drunken Driving KM/H).
vehicle way and pedestrian.
3 8. No usage of mobile phone while
driving.
strictly
3 2 6 10. Blow horn at intersections. 3 1 L
1. Fuel and oil 1. Land 1. Pre inspection of vehicle. Daily inspection of Ravi Kumar, Sunil
leakage from vehicle contamination. 2. Adequate training and communication the vehicle shall be Deva Arul Jose Manandhar,
to be given to all drivers and operators. done by operator Pommusamy
3. Use oil dripping protection tray/sheet prior to start the
during maintenance or oil leakage. work.
4. Collected oil waste to be disposed
through licensed dispose off contractors. (Ref - SCI/OCP/46)
(Ref - Waste Management Plan)
2 2 4 2 1 L
Legend
1 Risk LOW (L)
3

Document 4
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Manual levelling, 1. Falling into 1. Bodily injury. 1. Use proper ladder for ascending and TBT shall be done Ravi Kumar, Sunil
trimming and excavated pits 2. Lung disorder. descending into pits. and recorded Deva Arul Jose Manandhar,
compaction 2. Exposure to dust. 3. Land 2. Use dust protection mask if required. Pommusamy
3. Improper tools. conatmination due FFP1 (Ref - SCI/OCP/17)
4. Loose soil collapse. to oil leakage. 3. Inspect all tools before use. (Ref - SCI/OCP/02)
5. Oil leakage from 4. Remove all loose soil from edges of (Ref - SCI/OCP/03)
soil compactor. the pit, No material shall be stored
4 6. Improper handling around 1.5M of the edge.
of compactors. 5. Inspection of compactor shall be done
for proper condition and Oil leakage.
6. 2 person shall be deployed for
handling of the compactor, proper
coordination shall be maintained.
7. Workmen standing at the adge of the
2 2 4 pit shall wear harness properly hooked 2 1 L
Manual handling 1. Wrong lifting 1. Incident/ injury. with
1. Usethe
of fixed barrier.
adequate PPE's. 1. Risk assessment Ravi Kumar, Sunil
of material techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting and method of Deva Arul Jose Manandhar,
2. Sharp edges/ etc. of heavy loads. statement shall be Pommusamy
5 3. Slippery material followed. recorded
5. Pinch capabilities (25 KG -Per person)
handling.
2 2 4 lifters etc) if necessary. 2 1 L
PCC 1. 1. Handling of 1. Skin disorder. 1. Access shall be prepared for the Access shall be Ravi Kumar, Sunil
ingredients. 2. Eye irritation. movement of transit millers. prepared in advance Deva Arul Jose Manandhar,
2. Contact with 2. Land pollution. 2. Banksman or PIC shall guide the Banksman shall be Pommusamy
cement & concrete. vehicle for the access and when need to provided.
6 3. Land
contamination due to
reverse.
3. Vehicle shall be checked for any oil (Ref - SCI/OCP/10)
concrete spillage. leakage.
4. Adequate PPE shall be provided to the
Concrete miller operator.
3 2 6 5. Additional conrete shall not dump 2 1 L
Spark Producing 1. Sharp Object 1. Eye/ face injury 1. PTW forinside
anywhere hot works shallpremises.
the site be obtained Risk assessment Ravi Kumar, Sunil
machines 2. Electricity HV. 2. Burn injury. for the activity. shall be Deva Arul Jose Manandhar,
(Grinding 3. Heat 3. Fire of clothing 2. All Power handtools shall be checked communicated and Pommusamy
machine, Cutting 4. Flame/ sparks. and tagged prior to use at site. recorded by area
Machine, High 5. Adjacent workers. 3. Adequate training shall be given to the HSE.
speed cutter) operators. JHA shall be
4. Proper housekeeping shall be done communicated and
7 and maintained around the area where recorded by work
sparks are spreading. PIC
goggles, ear plugs shall be used. (Ref - SCI/OCP/30)
available in work area. (Ref - SCI/OCP/38)
3 2 6 other workmen exposing to sparks. 3 1 L
Rebar binding 1. Cut injury due to 1. Bodily injury, 1. Use adequate handgloves for handling JHA shall be Ravi Kumar, Sunil
works sharp edges of rebar. 2. Improper works. Communicated and Deva Arul Jose Manandhar,
2. Slip, Trip & fall due housekeeping. 2. Rebar shall be stacked properly and recorded by work Pommusamy
to improper stacking area shall be barricaded with a proper PIC.
of rebar. entry and exit procedure. (Ref - Barrier
3. Hit to other standard) (Ref - SCI/OCP/17)
workmen while 3. Proper coordination shall be
8 handling. maintained among workmen while
4. Improper condition handling rebar or any other material.
of tools. 4. All the tools shall be checked prior to
5. Improper access use at site as per monthly colour code
towards work area. tag/sticker. (SCI/OCP/06)
6. Protruiding rebars. 5. All the access shall be maintained clear
3 2 6 of obstructions, material shall never be 3 1 L
kept between the access.
Legend
1 Risk LOW (L)
3

Document 4
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Use of handtools 1. Damaged 1. Bodily injury 1. All handtools shall be checked for JHA shall be Ravi Kumar, Sunil
handtools proper condition and tagged before communicated and Deva Arul Jose Manandhar,
9 2. Hit by tools. taking into use. recorded by work Pommusamy
2 2 4 2. Workmen shall be instructed for safe 2 1 L PIC
usage and storage of tools.
Use of Drill 1. Electric shock due 1. Shock. 1. Cables shall be checked for proper JHA shall be done Ravi Kumar, Sunil
machine to improper 2. Eye injury from insulation by authorized electrician. and communicated Deva Arul Jose Manandhar,
insulation. dust. 2. Drill machine shall be check by by work PIC Pommusamy
2. Exposure to dust 3. Bodily injury. authorized electrician and tag shall be
while drilling. 4. HAVS available as per monthly inspection
3. Breakage of drilling colour code.
bit while drilling. 3. Safety goggles shall be used strictly to
### 4. Improper posture
while drilling.
prevent dust getting in contact with
eyes.
5. Exposure to 4. Proper posture shall be maintained for
viberation drilling works, workmen shall be trained
for ergonomics.
5. Adequate hand gloves (cotton) shall be
used for drilling works, only rubber
2 2 4 insulated machine at handles shall be 2 1 L
used for drilling to reduce the effect of
Use of Ply 1. Cut due to rotating 1. Cut injury. 1. Machine shall be checked for proper JHA and RA shall be Ravi Kumar, Sunil
Cutting machine parts. 2. Lung disorder. condition of bady parts and guards by communicated and Deva Arul Jose Manandhar,
2. Exposure to dust. 3. HAVS. authorized electrician and shall be recorded by work Pommusamy
3. Flying wheels. 4. Collapse of work tagged as per monthly colour code. PIC.
4. Viberation. platform. 2. Everyday before taking the machine
5. Improper work 5. Electrical Shock into use Area HSE shall check the
platform. condition of fitting of wheelsand guards
### 6. Damaged cables visually.
3. Dust mask FFP1 shall be used.
4. Workmen shall use cotton hand gloves
to reduce the effect of HAVS.
5. Proper working platform shall be
prepared for the use of cutting machine.
6. Cables shall be checked for proper
3 2 6 insulation and routing. 3 1 L
Form works 1. Fall of material due 1. Bodily injury. 1. Material shall be stacked properly not TBT shall be done Ravi Kumar, Sunil
to improper stacking 2. Fatigue. obove 4 ft of height on a firm level, area and recorded. Deva Arul Jose Manandhar,
of shuttering shall be barricaded and demarcated and Pommusamy
material. sign board shall be put for the material (Ref - SCI/OCP/13)
2. Slip, trip, Fall due identification.
to improper 2. Work area shall be barricaded and
housekeeping. kept clean all the time, onsite stacked
3. Improper condition material shall be barricaded. (Ref -
### of handtools. Barrier standard)
4. Foot injury due to 3. All the tools shall be checked.
protruiding nails. 4. Training shall be given to the workmen
5. Improper body for manual handling procedures.
posture. 5. Training shall be provided to workmen
6. Flying of nail while regarding ergonomics.
hitting. 6. Safety goggles shall be used by
7. Improper access to 2 2 4 everyone all the time. 2 1 L
the work area. 7. Power handtools shall be rubber
###Block Works for 1. Contact with
Cement/ Mortar.
1. Skin disorder.
2. Bodily injury.
2 2 4 1. Use PPEatasgrips
insulated
mandatoty
Rubber
and gloves
cottonalong
PPE, fullHAVS
sleeves
gloveswith
shall
clothes, gum
(Ref - SCI/OCP/17)
Srvey Pillers be used to reduce effects.
handling. for proper lifting/ handling technique. recorded Dayanand,
4. Falling into pit 3. Blocks/ bricks shall be stocked in Fakhruddin
Prashant, Alok
height.
around the pit.
Legend
1 Risk LOW (L)
3

Document 4
Risk Risk
NO Activities
Hazard (s)
(ifxany)
### Concrete pump 1. Defective
machinery.
1. Bodily injury.
2. Land
1. Concerete pump shall be inspected by
authorized inspector of the project and
TBT shall be done
and recorded.
Ravi Kumar, Sunil
Deva Arul Jose Manandhar,
2. Oil leakage. contamination. operator details shall be displayed. Pommusamy
3. Improper condition 2. Oil leakage shall be checked and (Ref - SCI/OCP/15)
of pipes and clamps. arressted.
4. Hit by concrete 3. Pipes and clamps shall be checked for
due to accute proper condition.
pressure. 4. Jointing of pipes shall be checked for
5. Improper clamping proper fixing of clamps.
of pipes. 5. Pipes shall be supported with timber
6. Improper support on every 6 meters to prevent shagging.
to pipes 6. Leakage of slurry shall be arrested in
7. Slurry leakage some collection bin.
7. Gloves shall be used while handling
and fixing clamps to the pipes.
8. Pipes and clamps shall be stored in a
proper manner to prevent from trip
hazard.
9. Proper routing shall be done for pipes,
routing shall not be done on fragile
2 2 4 surface. 2 1 L
Concrete pouring 1. Falling of transit 1. Skin disorder. 1. Transit miller shall maintain 1 .5 meter TBT shall be done Ravi Kumar, Sunil
works miller into pit. 2. Eye irritation. distance from excavation edge. and recorded. Deva Arul Jose Manandhar,
2. Contact with 3. Land pollution. 1. Use adequate handgloves. Pommusamy
cement & concrete. 4. Electrical shock 2. Use dust mask while working (Ref - SCI/OCP/15)
### 3. Land
aggresgate / concrete. FFP1
3. Do not throw concrete waste on site.
concrete spillage. (Ref - WMP Plan)
4. Improper condition 4. Gum boots shall be used while
of viberator. working on cocerete
3 2 6 5. Inspection of tools shall be done. 3 1 L
Backfilling and 1. Exposure to dust. 1. Lung disorder. 1. Dust mask shall be used if required. Ravi Kumar, Sunil
### curing 2. Slip due to wet 2. Minor injury FFP1 Deva Arul Jose Manandhar,
soil. 2 1 2 2. Use gum boots, caution the work area 2 1 L Pommusamy
if required
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Sunil Manandhar
Date / Signature : 7th March 2016 Date / Signature : 7th March 2016
IN CASE OF
EMERGENCY
1. Emergency contact Number - : Yokbori Isao 3. Emergency Vehicle Number 9036362737, 9632773998, 8123956189
2. Emergency Contact Number - : Sunil 4. Communication flow chart Displayed at site
Incident Controller 9731598774 Manandhar
Department: Cons Date: 21st Nov 2015
Legend
1 Risk LOW (L)
3

Anti Termite Treatment
Ayodhya Kaira
Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)

1 Storage of 1. Exposure to
chemical
1. Infection.
2. Skin Disorder.
3 2 6 1. Chemical shall be stored in a sealed
container at the time of bringing to the
3 1L MSDS shall be
displayed at the
chemical
2. Spillage of 3. Eye irritation site. storage area and
chemical. 4. Unconsciousness. 2. Proper barricade and warning signs training shall be
3. Fire 5. Land shall be provided for flammable material. given for the same Basavaraj,
contamination 3. Adequate fire extinguishers shall be to the store Person Ayodhya
6. Burn injury provided. In Charge. Rahul, Ravi Kumar,
Kaira, Sunil
4. Steel trays or adequate storage Manandhar
container shall be provided to arrest the (Ref - SCI/OCP/33)
leakage to the land. (Ref - Waste
Management Proc)
5. MSDS and COSHH shall be used and
workmen shall bebe
trained in thefor
same.
2 Manual Handling 1. Spillage
2. Contact with Skin
1. Land
contamination
3 2 6 1. Chemical shall protected
keeping directly on ground with a metal
3 1L MSDS training shall
be explained to the
and Usage
3. Contact with Eyes 2. Skin irritation tray. workmen engaged in
4. Inhalation. 3. Eye irritation/ 2. Full body clothing shall be used while this activity.
5. Injestion. corneal injury using. Basavaraj,
4. Obstructed 3. Adequate goggles shall be used to Hazards and Ayodhya
breathing. prevent exposure to syes. Rahul, Ravi Kumar,
preventive measures Kaira, Sunil
5. Lungs disorder 4. Full body work suit, face mask shall be shall be Manandhar
used to prevent from body exposure.. communicated to
5. FFP - 3 Nose mask shall be used while the workmen in JHA
handling using. and TBT shall be
6. MSDS and COSHH shall be used and done
workmen shall be trained in the same.
Legend
1 Risk LOW (L)
3

Ayodhya Kaira
Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
3 Disposal of 1. Land 1. Land 2 2 4 1. Empty containers shall be kept in 2 1 L MSDS training shall
empty containers contamination. contamination waste disposal yard. be provided to the
2. Poisioning 2. Containers shall be kept closed even if workmen working
empty. with Chemical Basavaraj,
3. Transporation full of chemicals waste Ayodhya
Rahul, Ravi Kumar,
shall be done in covered trucks. (Ref - SCI/OCP/46) Kaira, Sunil
4. PPEs as Rubber hand gloves, Goggles, Manandhar
Protective face mask and safety helmet
shall be used.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Incident Controller
3. Site Safety team
Displayed at site
Prepared byMd Fakhruddin Reviewed by: Basavaraj
Legend
1 Risk LOW (L)
3
Vamsi Krishna, Fakhruddin, Title/

Shifting of toppled container
Nachiappan
Document
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)

Lay up toppled 1. Defective 1. Personal injury. 1. Pre inspection of lifting machine and 1 M Risk assessment and
container to the equipment. 2. Property lifting gears. method of
normal position 2. Incompetent damage. 2. Operator shall be licensed for crane statement and lifting
operator. 3. Fatality operation. plan shall be
3. Improper 3. Lifting plan shall be prepared in communicatde and
coordination. advance and communicated before recorded by work
4. Movement of starting the activity. PIC
crane 4. PTW shall be obtained and adhered
5. Improper signalling for the activity
to the operator 5. Experienced rigger shall be deputed (Ref - SCI/OCP/04)
6. Toppling of crane for the job, Signals shall be verified with
due to improper the carne operator for same
lifting technique / understanding between them.
over loading. 6. Crane shall be guided by banksman, Basavaraj,
1 7. Crane Settling. 4 2 8 area shall be barricaded and no 4
Nachiappan
Vamsi Krishna
8. Unauthorized unauthorized person shall be allowed in
entry into the lifting the work area.
area. 7. TBT shall be done as per work plan
9. Slippage of and communicated with lifting team.
container while 8. Area shall be checked for stability of
lifting. the ground before setting the outriggers.
9. SWL of crane and lifiting tackles shall
be checked and verified suitable for
intended load capacity.
10. Area shall be cautioned and
barricaded, workers shall be informed
for no entry into the lifting area.
11. Excavator bucket shall be placed
after semi lift under neath the container
to prevent falling back to the ground if
slip occurs.
Legend
1 Risk LOW (L)
3

Nachiappan
Document
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. fall of material 1. Personal injury. 1. After lifitng the container back to 1 M Risk assessment and
while accessing for 2. Property normal position material shall be method of
removal. damage. checked for any potential fall, improper statement and lifting
2. Hand injury due to 3. Fatality positioning and shall be removed first plan shall be
Removal of improper handling. and carefully. communicatde and
material stored Basavaraj,
2 inside the
3. Slip, Fall of 4 2 8 2. Hand gloves shall be used. 4 recorded by work
Nachiappan
Vamsi Krishna
material while 3. Proper coordination shall be PIC
container handling. maintained among workmen while
4. Pinch hazards shifting of material.
while lifitng or 4. Supervision shall be provided for
unloading manually. lifitng, shifting and unloading. (Ref - SCI/OCP/04)
1. Fall of person due 1. Personal injury. 1. Fixing of slings shall be done with 1 M Risk assessment and
to fixing slings to the 2. Property standing of ladder, person shall not be method of
container hooks. damage. allowed to go up to the container. statement and lifting
2. Slippage of D 3. Fatality 2. D Shackles shall be fixed properly till plan shall be
Shackles due to the thread end. communicatde and
improper fixing. 3. Safe working load shall be checked by recorded by work
Shifting of 3. Fall of material due measuring the lifting radius. PIC
Basavaraj,
3 container (First to over loading of
tackles or equipment.
4 2 8 4. All the lifting tackles shall be checked
prior to lift the load.
4
(Ref - SCI/OCP/04) Nachiappan
Vamsi Krishna
shift)
4. Swinging of load 5. 2 Tag line shall be provided to
due to over speeding. minimize the swinging of the load, 10 m
5. Settling of crane distance shall be maintained from load
due to loose soil or while holding tagline.
improper extension 6. Soil condition shall be checked for
of outriggers. adequate strength for out rigger
placement.
Shifting of 1. Hit to any person 1. Personal injury. 1. Crane shall be guided by banksman, 1 M Risk assessment and
container of facility while 2. Property area shall be barricaded and no method of
4 (Second shift) movement of crane. damage. 4 2 8 unauthorized person shall be allowed in 4 statement and lifting Basavaraj, Vamsi Krishna
3. Fatality the work area. plan shall be Nachiappan
2. All safe procedures shall be used as communicatde and
per first shifting. recorded by work
Pinch Hazard 1. Personal injury 1. Workmen shall be trained to operate 3 1 L Risk assessment and
the equipment / machinery. method of
5 Unloading the load 3 2 6 2. Adequate PPE's shall be provided. statement and lifting Basavaraj, Vamsi Krishna
3. Signal man to ensure that all involved plan shall be Nachiappan
personnel keep their hands/ feet away communicatde and
before raising / lowering , material/ load. recorded by work
Legend
1 Risk LOW (L)
3

Nachiappan
Document
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Basavaraj
Date / Signature : 1st December 2015 Date / Signature : 1st December 2015
ORGANISATION CHART
NACHIAPPAN
LIFTING SUPERVISOR
JAGG SINGH
LIFTING
COORDINATOR
STEVE ARMSTRONG VAMSI KRISHNA

RIGGER HSE
Legend
1 Risk LOW (L)
3

Nachiappan
Document
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Incident Controller
3. Site Safety team
Displayed at site
Department: Cons Date: 2nd Nov 2015
Legend
1 LOW (L)
3
Dewatering and HDP sheet laying
Ayodhya Kaira
As per
Risk Risk

1. Oil Leakage. 1. Land 1. Inspection shall be done by mechanical Risk assessment and Baskar, Fakhruddin,
2. Entanglement with contamination inspector and tag shall be available. JHA shall be Shridhar Vishnu Sankar
rotating parts. 2. Personnel injury. 2. Additional guard shall be available for communicated and
3. Slippage of pipes covering the pump. recoreded by work
at joints. 3. Proper joints shall be done to PVC pipes PIC
with 4. Slip due to wet soil and shall be checked daily for firm
1 Dewatering
Diesel pump while accessing to 2 2 4 connection. 2 1L
pump area. 4. Access shall be checked, if not good
5. Entanglement with shall be repaired.
rotating parts when 5. Pulling the string shall be done
starting the pump maintaining the safe distance (1 meter)
due to guard from rotating wheel, machine shall be
removal.
1. Slipping due to covered after starting the pump
Risk assessment and Baskar, Fakhruddin,
working in slope. 1. Area shell be checked and repaired if
JHA shall be Shridhar Vishnu Sankar
2. Exposure to dust. slope is improper.
communicated and
3. Leg settlement into 2. Dust mack shall be used if required.
recoreded by work
2 HDP sheet laying loose soil.
4. Bodily injury due
1. Personnel injury 2 2 4
3. Person shall not walk through loose soil
where foot settlement could occur.
2 1L PIC
to improepr handling 4. Workmen shall be trained for safe
of soil bags for manual handling and correct body
putting load over the posture.
HDP sheet 1. Designated Container shall be used for Risk assessment and Baskar, Fakhruddin,
carrying oil. JHA shall be Shridhar Vishnu Sankar
1. Burn injury 2. Proper pouring cups shall be used to communicated and
1. Fire.
3 Oil Filling 2. Oil leakage
2. Land 3 2 6 prevent leakage. 3 1L recoreded by work
contamination 3. Empty oil containers shall be removed PIC
from site and put back to designated
location
Legend
1 LOW (L)
3
Ayodhya Kaira
As per
Risk Risk
Date / Signature : 2nd November 2015 Date / Signature : 2nd November 2015
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Incident Controller
3. Site Safety team
Displayed at site
Department: Cons Date: 2nd Nov 2015
Legend
1 LOW (L)
3
Ravi Kumar, Arul Jose, Sunil Title/
Unloading of Rebar
Manandhar, Fakhruddin
Name, date and DesigSteve Armstrong Last Revi 27th December
As per
Risk Risk
Unloading of rebar
1. Personnel getting 1. Personnel injury. 1. Personnel shall be warned for Risk assessment and Ravi Kumar, Sunil Manandhar
struct by trailer while 2. Property movement of vehicle both from front and method of Jose
moving into work damage. back side. statement and lifting
area. 3. Tilting of trailer. 2. Supervisor and banksman shall be plan shall be
Movement of 2. Damage to existing available to guide the vehicle towards communicatde and
Trailer with poles and barricades unloading area. recorded by work
1 loaded rebar at turns due to 3 2 6 3. Proper instruction shall be given to the 3 1 L PIC
weight approx 35 lengthy vehicle. driver by competent person.
MT 3. Trailer getting 4. Excavator shall be ready incase of
settled into soil due trailer getting stucked into soil for pushing (Ref - SCI/OCP/04)
to loose surface. in a safe manner.
4. Trailer driver 5. Driver shall be provided with minimum
walking into site PPE and he shall not move into work area,
without PPE. instruction shall be given for the same.
UNLOADING OF REBAR MANUALLY
Legend
1 LOW (L)
3
Unloading of Rebar
As per
Risk Risk
1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L 1. Risk assessment Ravi Kumar, Sunil Manandhar
techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting and method of Jose
corners / projecting 3. Property 3. Training and instruction to workmen for communicatde.
parts/ protruiding damage. manual lifting techniques. 2. TBT shall be
3. Slippery material followed. recorded
2 2 4 capabilities (40 KG - Men)
6. Workmen shall stand on proper place
2 Material handling away from the edge of the truck.
7. Proper coordination shall be
maintained among the workmen for lifting
of Rebar.
8. 4 Workmen shall be deployed for lifting
of 12meters length rebar of maximum
160 kgs.
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling 3 1 L TBT shall be Ravi Kumar, Sunil Manandhar
works. communicated and Jose
provided and used.
UNLOADING OF REBAR WITH CRANE
1. Crane getting 1. Collapse of 1. Area shall be checked for proper Risk assessment and Ravi Kumar, Sunil Manandhar
settled due to loose crane.x compaction before placement of crane. method of Jose
surface. 2. Personnel injury. 2. Lifting area shall be barricaded to statement and lifting
2. Unauthorized 3. Difficult lifting. restrict unauthorized entry to the lifting plan shall be
Placement of entry into work area. area, continue supervision shall be communicatde and
3 crane 3. Improper
4 2 8 available, banksman shall be provided.
4 1 M recorded by work
placement of trailer 3. Placement of crane and trailer shall be PIC
and crane causing supervised with competent person.
disturbance for
unloading. (Ref - SCI/OCP/04)
Legend
1 LOW (L)
3
Unloading of Rebar
As per
Risk Risk
Risk assessment and
1. Hand injury due to 1. Hand injury 1. Cotton gloves shall be used for handling method of Ravi Kumar, Sunil Manandhar
handling of slings. 2. Slippage of slings. of slings. statement and lifting Jose
2. Improper fastening 3. Cut injury due to 2. Slings shall be chocked double to the plan shall be
Fixing slings and of slings. pinch. bundle of the rebar to prevent slip. communicatde and
4 tagline 3. Getting pinched 4. Swinging of load 3 2 6 3. Workmen shall be given onsiite 3 1 L recorded by work
between rebar and instruction training for slings fastening. PIC
slings. 4. Tagline shall be tied at both ends of the
4. No tying of tag rebar to prevent swinging while lifting and
line. moving.
1. Defective 1. Personal injury. 1. Pre inspection of lifting machine and 1 M (Ref - SCI/OCP/04)
Risk assessment and Ravi Kumar, Sunil Manandhar
equipment. 2. Property lifting gears. method of Jose
2. Incompetent damage. 2. Operator shall be licensed for crane statement and lifting
operator. 3. Fatality. operation. plan shall be
crane 4. PTW shall be obtained and adhered for
5. Improper signalling the activity
to the operator 5. Experienced rigger shall be deputed for (Ref - SCI/OCP/04)
6. Toppling of crane the job, Signals shall be verified with the
due to improper carne operator for same understanding
lifting technique / between them.
over loading. 6. Crane shall be guided by banksman,
5 Lifting of rebar 7. Crane Settling. 4 2 8 area shall be barricaded and no 4
8. Unauthorized unauthorized person shall be allowed in
area. 7. TBT shall be done as per work plan and
9. Slippage of communicated with lifting team.
10. Swinging of load. 9. SWL of crane and lifiting tackles shall be
checked and verified suitable for intended
load capacity.
barricaded, workers shall be informed for
no entry into the lifting area.
11. Excavator bucket shall be placed after
semi lift under neath the container to
prevent falling back to the ground if slip
occurs.
Legend
1 LOW (L)
3
Unloading of Rebar
As per
Risk Risk
1. Slippage of D 1. Personal injury. 1. D Shackles shall be fixed properly till 1 M Risk assessment and Ravi Kumar, Sunil Manandhar
Shackles due to 2. Property the thread end. method of Jose
Unloading of improper fixing. damage. 2. Safe working load shall be checked by statement and lifting
6 rebar 2. Fall of material due 3. Fatality 4 2 8 measuring the lifting radius. 4 plan shall be
to over loading of 3. All the lifting tackles shall be checked communicatde and
tackles or equipment. prior to lift the load. recorded by work
3. Swinging of load 4. 2 Tag line shall be provided to minimize PIC
due
PinchtoHazard
over speeding. 1. Personal injury theWorkmen
1. swinging shall
of thebeload, 10 m
trained todistance
operate 3 1 L Risk assessment and Ravi Kumar, Sunil Manandhar
shallequipment
the be maintained from load while
/ machinery. method of Jose
7 Placement of reba holding
3 2 6 2. tagline.
Adequate PPE's shall be provided. statement and lifting
3. Signal man to ensure that all involved plan shall be
personnel keep their hands/ feet away communicatde and
before raising / lowering , material/ load. recorded by work
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Department: Elect Date: 15th Dec 2015
Prepared by Reviewed by:
Legend
1 Risk LOW (L)
3
Fakhruddin, Rohit Yadav, Shrikant Title/

DG, Panel and Electrical terminatio
Giri
Work Place location GSK Vemgal Project Company
Document
Name, date and DesigSteve Armstrong Last Rev 15th Dec 2015
Risk Risk
NO Activities
Hazard (s)
(ifxany)
TOPIC : DG, Panel and Electrical termination works

1. Personnel getting 1. Personnel injury. 1. Vehicle shall be guided by a banksman JHA shall be done Rohit Yadav, Shrikant Giri,
struct by vehicle to reach to the designated location. and communicated Sachin Giri Fakhruddin
while moving into 2. Vehicle shall be placed on a even by work PIC
1 Mobilization work area. 2 2 4 ground close to the unloading point. 2 1 L
1. Improper body 1. Bodily injury. 1. Workmen shall be trained for manual JHA shall be done Rohit Yadav, Shrikant Giri,
posture while 2. Skin disorder. handling techniques by work PIC. and communicated Sachin Giri Fakhruddin
handling blocks. 3. Proeprty damage 2. Handling trolley shall be checked for by work PIC
DG Bed 2. Improper condition proper condition and inspection tag shall
2 preparartion of handling aids. 2 1 2 be available. 2 1 L
3. Bodily injury while 3. Rubber hand gloves shall be used for
handling. cement and mortar works.
4. Exposure to
cement and mortar.
Legend
1 Risk LOW (L)
3

Giri
Document
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Defective 1. Personal injury. 1. Pre inspection of lifting machine and Rohit Yadav, Shrikant Giri,
equipment. 2. Property lifting gears. Sachin Giri Fakhruddin
2. Incompetent damage. 2. Operator shall be licensed for crane
operator. 3. Fatality. operation.
3. Improper 3. Lifting plan shall be prepared in
coordination. advance and communicated before
4. Movement of starting the activity.
crane/Franna 4. PTW shall be obtained and adhered
to the operator. 5. Experienced rigger shall be deputed
due to improper the carne operator for same Risk assessment and
lifting technique / understanding between them. method of
over loading. 6. Crane shall be guided by banksman, statement and lifting
7. Crane Settling. area shall be barricaded and no plan shall be
8. Unauthorized unauthorized person shall be allowed in communicatde and
3 Unloading of DG entry into the lifting 3 2 6 the work area. 3 1 L recorded by work
area. 7. TBT shall be done as per work plan PIC
lifting. the ground before setting the outriggers. (Ref - SCI/OCP/04)
10. Swinging of load. 9. SWL of crane and lifiting tackles shall
11. Excavator bucket shall be placed
after semi lift under neath the container
to prevent falling back to the ground if
slip occurs.
12. Lifitng shall be done slowly to
1. Fall of Panel while 1. Property prevent jerking.
1. Adequate workmen shall be deputed JHA shall be done Rohit Yadav, Shrikant Giri,
unloading. damage. to lift and unload the panel from vehicle. and communicated Sachin Giri Fakhruddin
2. Cut injury due to 2. Cut injury 2. Panel shall be checked for any sharp by work PIC
sharp edges. edges.
4 Panel unloading 2 2 4 3. Workmen shall be deputed with hand 2 1 L
gloves.
maintained among all workmen.
5. Work shall be supervised by the work
PIC
Legend
1 Risk LOW (L)
3

Giri
Document
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Improper condition 1. Personnel injury. 1. All the tools shall be checked for Risk assessment and Rohit Yadav, Shrikant Giri,
of soil cutting tool. 2. Slip, trip. proper condition and tagged. MOS shall be Sachin Giri Fakhruddin
2. Hand injury while 3. Skin disorder. 2. After digging pit shall be barricaded communicated and
handling using the and signage shall be posted. recorded by work
soil cutting tool. 3. Eathing cables shall be routed properly PIC
3. Personnel getting and grounded to avoid any trip hazard.
Earthing (Pit struct of trapped due 4. Rubber hand glves shall be used for JHA shall be
to small pit. cement works. communicated and
5 making and
4. Trip hazard due to 2 2 4 2 1 L recorded by work
connection)
earthing cables. PIC
5. Contact while (Ref - SCI/OCP/06)
cement and mortar
while making
earthing cover with
blocks and cement.
1. Hit by other tools/ 1. bodily injury. 1. Panel shall be placed in a proper Rohit Yadav, Shrikant Giri,
machines after fixing. 2. Skin disorder. location away from any material storage Sachin Giri Fakhruddin
2. Improper condition 3. Proeprty damage and access.
of Panel. 2. Panel shall be checked by Authorized Risk assessment and
3. Expose to weather. electrician for standard industrial norms MOS shall be
4. Slip, trip due to as per shimizu inspection checklist for communicated and
inadequate cable accepted condition. (SHMZ/CL/ELC/03) recorded by work
routing. 3. Panel shall be weather proof and it PIC
6 Panel Installation 5. Fall of Panel due to 2 1 2 should be checked for any loose covers 2 1 L
improper ground and leakage points. JHA shall be
condition. 4. Panel shall be fixed in firm ground communicated and
stability shall be ensured before use. recorded by work
5. All energy sources to be clearly PIC
identified, de enegized and locked out/ (Ref - SCI/OCP/06)
tag (LOTO) out prior to start the work.
6. No work on LIVE or Potentially LIVE
1. Improper condition 1. Electrical shock. Equipments.
1. Cables shall be checked for proper Rohit Yadav, Shrikant Giri,
of cables. 2. Bodily injury. condition and tagged for proper Sachin Giri Fakhruddin
2. Slip, trip due to condition. Risk assessment and
cable. 2. Cable shall be choosed as per the load JHA shall be
Cable laying (Un 3. Damage to cable of the panel and usage requirement to communicated and
7 charged power) due to lying on 2 2 4 prevent over load, over heating. 2 1 L recorded by work
ground. 3. Cable routing shall be done properly PIC
above head level. (Ref - SCI/OCP/06)
4. Cable that could not be taken over
head shall be under ground with MS
pipes and cable taken under ground
Legend
1 Risk LOW (L)
3

Giri
Document
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Risk assessment and
1. Improper condition 1. Bodily Injury. 1. All tools shall be inspected before MOS shall be Rohit Yadav, Shrikant Giri,
of tools. 2. Property taking into use. communicated and Sachin Giri Fakhruddin
2. Loose connection. damage. 2. All the connection shall be done by recorded by work
authorized electrician under the PIC
supervision of Electrical engineer.
8 Termination 2 1 2 3. LOTO Shall be removed as per prior 2 1 L
JHA shall be
approval and authorized presonnel only communicated and
recorded by work
PIC
(Ref - SCI/OCP/06)
1. Loose connection. 1. Electric Shock. 1. All the connection points shall be Rohit Yadav, Shrikant Giri,
2. Short circuit. 2. Burn injury. checked for any unterminated wires Risk assessment and Sachin Giri Fakhruddin
3. Fire 3. Property before turning on DG. MOS shall be
damage. 2. All Panel and distribution boards shall communicated and
be turned off. recorded by work
3. After turning on DG main panel shall PIC
be turned on and observed for proper
9 Power turn on 3 3 9 working of MCCB, MCB, ELCB. 3 2 M
JHA shall be
4. After all connection are checked, communicated and
Distribution boards shall be checked for recorded by work
proper connection of all supply points PIC
and working condition of MCB and ELCB. (Ref - SCI/OCP/06)
5. DG, Panel, DB shall be checked as per
the standard safety checklist after
installation.
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Shrikant Giri
Date / Signature : Date / Signature :

IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Incident Controller
3. Site Safety team
Displayed at site
Legend
1 Risk LOW (L)
3
Vamsi Krishna, Vishnu Sankar, Sunil Title/

PCC Works on Foundation footing
Manandhar
Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)

1. Personnel getting 1. Personnel injury. 1. Vehicle shall be guided by a banksman
Mobilization of struct by vehicle to reach to the designated location. Ravi Kumar, Sunil
Miller while moving into
2 2 4 2 1 L _
Deva Arul Jose Manandhar
1 work area.
1. Falling into 1. Bodily injury. 2 2 4 1. Use proper ladder for ascending and 2 1 L TBT shall be done
excavated pits 2. Lung disorder. descending into pits. and recorded
2. Exposure to dust. 3. Land 2. Use dust protection mask if required.
3. Improper tools. conatmination due 3. Inspect all tools before use. (Ref - SCI/OCP/17)
4. Loose soil collapse. to oil leakage. 4. Remove all loose soil from edges of
levelling 5. Oil leakage from the pit, No material shall be stored
2 Manual
and compaction soil compactor. around 1.5M of the edge.
Ravi Kumar, Sunil
Deva Arul Jose Manandhar
6. Improper handling 5. Inspection of compactor shall be done
of compactors. for proper condition and Oil leakage.
1. 1. Handling of 1. Skin disorder. 3 2 6 1. Access shall be prepared for the 2 1 l Access shall be
ingredients. 2. Eye irritation. movement of transit millers. prepared in advance
2. Contact with 2. Land pollution. 2. Banksman or PIC shall guide the Banksman shall be
Ravi Kumar, Sunil
3 PCC 3. Land
reverse.
3. Vehicle shall be checked for any oil (Ref - SCI/OCP/10) Deva Arul Jose Manandhar
5. Additional conrete shall not dump
PREPARED BY: anywhere inside the site premises.BY:
REVIEWED
Legend
1 Risk LOW (L)
3
Vamsi Krishna, Vishnu Sankar, Sunil Title/

Manandhar
Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Incident Controller
3. Site Safety team
Displayed at site
Prepared byMd Fakhruddin Reviewed by: Brijendra Bhart
Legend
1 LOW (L)
3
4
Vamsi Krishna, Fakhruddin, Nachiappan, Title/

Khizar Kaleem
Approved by DocumentRA/SHMZ/GSK/ 0
As per
Risk Risk

techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting of heavy and method of
2. Sharp edges/ etc. loads. statement shall be
corners / projecting 3. Property 3. Training and instruction to workmen for manual communicatde.
parts/ protruiding damage. lifting techniques. 2. TBT shall be
nails. 2 2 4 4. Manual handing procedure shall be followed. communicated and Nachiappan Khizar kaleem
3. Slippery material 5. Do not lift beyond individual capabilities (25 KG - recorded
Material
4. Loose material Men, 16KG - Women)
1 handling 6. Remove protruing nails before handling.
(manual) 7. Use mechanical aids (Trolleys, roller, lifters etc)
if necessary.
8. Fasten the item properly or use suitable
Pinch Hazard 1. Personnel injury 1. Workmen
packing shall be trained for handling works. 3
/ containers. 1 L TBT shall be
2. Adequate PPE's shall be provided. communicated and
3 2 6 3. Adequate handling aids shall be provided and recorded Nachiappan Khizar kaleem
used.
Legend
1 LOW (L)
3
4

Khizar Kaleem
As per
Risk Risk
Use of Power
Handtools for 1. Machine shall be checked for proper body and
rebitting and working condition, It should be inspected by
drilling works authorized electrician tag shall be available as per
monthly inspection colour code. (Ref - HSE Plan)
1. Damaged body 2. Electrician shall check cable joints and plugs for
parts any loose connections before allowing the
2. Loose connection machine to use at site.
3. Uninsulated wires. 3. Wires shal be tagged after inspection with JHA shall be
4. Viberation. monthly colour code by authorized electrician. communicated and
2 5. Cable lying on
2. Electric Shock. 2 2 4
4. Cotton gloves shall be used to reduce the effecr
2 1L
recorded by work
Nachiappan Khizar kaleem
3. Slip, Trip
floor. of Hand & Arm viberation Syndrome (HAVS). PIC
6. Loose crews and 5. All the cables shall be hanged above head level
nuts on floor with adequate stands or hooks and non shall be
left on the ground.
6. All the nuts, bolts and screws shall be kept in a
container and shall be kept loose of floor.
7. Housekeeping shall be done during and after the
work.
IN CASE OF
EMERGENCY
Incident Controller
Legend
3
4

Khizar Kaleem
As per
Risk Risk
3. Site Safety team
Displayed at site
Department: Construction Date: 04th Oct 2016
Prepared by: Md Fakhruddin
Legend
Negligible (No Lost Time) 1 Unlikely (Improbable) 1 Risk Score 1 to < 4 A LOW (L)
Severe(Modifiable/ Reportable) 3 Medium (Occasional) 3 Risk Score 7 to < 9 C HIGH (H)
Major (Reportable/Fatality) 4 High (Common Occurrences) 4 Risk Rating Score10 to < 16 D VERY HIGH (VH)
Ayodhya Kaira, Sunil Manandhar.

Title/
Name of Team Members Nachiappan, Shahid Sheikh, Jose, Santosh, Mithun, Activity
Abhishek, Shrikanth Giri, Amar, Shakya
Approved by Document No RA/SHMZ/GSK/19 5
Name, date and Designation Vamsi Krishna Last Review 4th October 2016 As per requirement
Risk Risk
SL Description of Details Rating Rating Person In Charge Follow up action
NO Activities Involved
Hazard (s) (S x P) Appropriate Controls/ Existing Risk Control (if any) (S x P) Additional Risk Control
(Name Provided) (By who and when)
S P RR S P RR
LOADING AND UNLOADING WITH CRANES AND FRANNA

Mobilization of truck/ Trailers 1. Personnel getting struct by truck while moving into 1. Personnel injury. 1. Personnel shall be warned for movement of vehicle both from front and back side with RAMS shall be communicated. Ayodhya Kaira, Sunil
work area. 2. Property damage. banksman. Manandhar.
2. Damage to existing poles and barricades at turns due 3. Tilting of trailer. 2. Vehicle shall be initially checked by the security on gate for basic documents as Insurance, TRIC shall be prepared and Nachiappan, Shahid
to lengthy vehicle. Driving license, PUC and basic vehicle condition before taking the vehicle into site. communicated to workmen by Sheikh,
3. truck getting settled into soil due to loose surface. 3. After entry of the vehicle shall be brought to the vehicle holding area for inspection of PIC
4. Truck driver walking into site without PPE. vehicle and material loaded condition.
5. Truck poorly loaded 4. Inspection of the truck shall be done by Mechanical inspector/ HSE Officer / PIC. (Ref - SCI/OCP/04)
5. Banksman shall be available to guide the vehicle towards unloading area.
6. Proper instruction shall be given to the driver by competent person.
7. Driver shall be provided with mandatory PPE and he shall not move into work area,
1 3 2 6 instruction shall be given for the same. 3 1 L
8. Workmen shall not be allowed to climb over onto the truck
9. Material shall not be stacked overloaded. Incase material is filled on truck ladder shall be
used for access for slinging/ deslinging.
Placement of trailer/ truck for 1. Vehicle getting settled due to loose surface. 1. Collapse of crane. 1. Area shall be checked for proper compaction of vehicle access. RAMS shall be communicated. Ayodhya Kaira, Sunil
unloading 2. Unauthorized entry into work area. 2. Personnel injury. 2. Area shall be barricaded to restrict unauthorized entry to the unlaoding area, continue TRIC shall be prepared and Manandhar.
3. Improper placement of trailer and crane causing 3. Difficult lifting. supervision shall be available, banksman shall be provided. communicated to workmen by Nachiappan, Shahid
disturbance for unloading. 3. Placement trailer shall be supervised with competent person/ Work PIC. PIC Sheikh,
2 4. Unauthorized personnel in unloading area 4 2 8 4 1 M (Ref - SCI/OCP/04)
Crane setup 1. Toppling 1. Major Injury 3 2 6 1. Ensure access is stable and free. Ground penetration test if necessary 3 1 L RAMS shall be communicated. Ayodhya Kaira, Sunil
2. Uneven/ soft ground 2. Property damage 2. Ensure outriggers are fully extended and resting on steel plates/wooden blocks. Manandhar.
3. Crane operator to check with lifting supervisor on the weights of the equipment and then TRIC shall be prepared and Nachiappan, Shahid
with Load chart in work spot. communicated to workmen by Sheikh,
4. Lifting supervisor to ensure that all site requirements are followed. PIC
5. Lifting supervisor to do final check with the concerned person on the weight of the (Ref - SCI/OCP/04)
equipment. - Prelift inspection checklist completion
6. Lifting supervisor to ensure that barricade is setup during Erection. Pre-Lift Inspection
7. Ensure the area of work is even and compacted
8. All lifting activity shall be supervised by lifting supervisor.
3
Legend

Title/
Risk Risk
S P RR S P RR
Slinging and Deslinging 1. Improper condition of slings & shackles 1. Fall of load. 1. Use proper access to remove the sling. Follow as during slinging. 1L RAMS shall be communicated. Ayodhya Kaira, Sunil
2. Improper slinging and hooking. 2. Bodily injury 2. Use proper required PPES during in all operations. TRIC shall be prepared and Manandhar.
3. Fall from height during slinging. 3. Damage to 3. Wear hand gloves and ensure hands and fingers are clear of pinch points. communicated to workmen by Nachiappan, Shahid
4. Pinched between slings and load. equipment 4. Appropriate ladder shall be used for slinging and deslinging works. PIC Sheikh,
5. Dropped Objects 5. Workmen shall not climb the container without safety harness and proper anchoring
4 3 2 6 arrangement or Slinging shall be done using ladder from side by side. 3 Lifting equipment inspection and
6. Loads to be checked for potential dropped objects color coding
1. Loading and unloading of 1. Fall of material 1. Fatality 1. Adhere to lifting permit. 1M RAMS shall be communicated. Ayodhya Kaira, Sunil
material on trucks / trailers. 2. Defective equipment. 2. Incident / bodily 2. Medical check for operators and driver. Manandhar.
3. Overloading injury 3. Competent operators to be assigned. TRIC shall be prepared and Nachiappan, Shahid
3. Property damage. 4. Lifting area is fully barricaded and warning signs are posted. communicated to workmen by Sheikh,
5. Job specific training to be given to all involved in lifting activity. PIC
6. Pre inspection of lifting machine and lifting gears. (Ref - SCI/OCP/04)
7. Use certified equipments and lifiting tackles.
8. Fully extend all outriggers on still plates with all wheels above the ground.
9. Ensure competent lifting team is assigned (Supervisor, rigger, helpers etc) Check wheather station for
10. Crane not to be over loaded and verify load and safe working radius against load chart weather conditions
11. Lifting gears to padded or protected if strapped over sharp edges.
5 4 2 8 12. Proper communication to be maintained with operator and lifitng team. 4
13. No one shall stand or walk under the suspended load.
14. Proper rigging of loads and use of taglines.
15. Crane operators to remain at the control when loads are suspended.
16. Safety latch shall be available and in proper condition.
17. Maximum load and capacity of the lifting gear shall be marked and visible.
18. Check wheather / wind regularly. Stop if winf wind spped is above 11 m/s
UNLOADING OF REBAR WITH CRANE

Unloading of rebar with Crane 1. Fall of rebar due to improper stacking. 1. Injury to hand, body. 1. For rebar loading/ unloading RA/SHMZ/GSK/19 - Clause 5 shall be followed. RAMS shall be communicated. Ayodhya Kaira, Sunil
2. Loose rebars. 2. Injury to finger due 1. Rebar shall be checked at gate for safe stacking and condition of the trailer before taking in Manandhar.
3. Fall of person from truck. to pinch. to the site, vechile shall be checked by security and Mechanical inspector SCI. TRIC shall be prepared and Nachiappan, Shahid
4. Shagging of rebars while lifting. 3. Property damage. 2. Rebar which are intended to unload with crane shall be bundled with metals strips and load communicated to workmen by Sheikh,
5. Damage of slings due to sharp edges of rebars. of the bundle shall be indicated. PIC
6. Pinch hazard while slinging/ unloading the load. 3. Person shall not climb over the truck if the rebar stacking is improper, slinging/ deslinging
7. Fall of rebars due to over loading, slipping of slings. shall be done with ladder. Lifting supervisor shall be instruct the same as per requireemnt on
site.
4. Rebar shall be checked at low height after lifting with crane not more than 1 meter height
6 3 2 6 to check the sagging of rebar, incase of sagging angle of lifting shall be changed.
5. Rebar shall be placed over wooden specers for slinging / deslinging, Proper signalling shall
be given to the operator for lifting and unloading the load.
6. Load of reabr and SWL of the crane shall be checked for unloading the rebar.
LOADING/ UNLOADING OF CONTAINER/ DIESEL GENERATOR

Legend

Title/
Risk Risk
S P RR S P RR
Removal of material stored 1. fall of material while accessing for removal. 1. Personal injury. 1. After lifitng the container back to normal position material shall be checked for any 1M Risk assessment and method of Ayodhya Kaira, Sunil
inside the container (furniture, 2. Hand injury due to improper handling. 2. Property damage. potential fall, improper positioning and shall be removed first and carefully. statement and lifting plan shall be Manandhar.
construction material etc.,) 3. Slip, Fall of material while handling. 3. Fatality 2. Hand gloves shall be used. communicatde and recorded by Nachiappan, Shahid
4. Pinch hazards while lifitng or unloading manually. 4. Environmental Spill 3. Proper coordination shall be maintained among workmen while shifting of material. work PIC Sheikh,
5. Inaccessable material / badly loaded 4. Supervision shall be provided for lifitng, shifting and unloading.
6. Load shifted / fallen during transit 5. Load shifting / falls or spillages to be reassessed before unloading after approval of senior
7 7. Spills of hazardous substances during transit or loading 4 2 8 management 4
(Ref - SCI/OCP/04)
1. Unaloding of container / 1. Fall of person while slinging/ deslinging on top of the 1. Bodily injury. 1. For rebar loading/ unloading RA/SHMZ/GSK/19 - Clause 5 shall be followed. 1M Risk assessment and method of Ayodhya Kaira, Sunil
Diesel Generator container. 2. Property damage 2. Proper placement of container shall be checked, equally levelled and straps shall be statement and lifting plan shall be Manandhar.
2. Fall of conatiner due to improper placement of provided to hold the container to prevent slipping. communicatde and recorded by Nachiappan, Shahid
container over trailer. 3. Vehicle access shall be checked for proper ground condition before taking the container to work PIC Sheikh,
3. Container sliding down due to uneven land while unloading location.
transportation at site. 4. Worker shall not be allowed to climb over the container, slinging and deslinging shall be
4. Toppling of conatiner done from ladder. (Ref - SCI/OCP/04)
5. Unsecured loads in container not identified 5. Load of the container and SWL of the crane shall be checked before lafitng the load.
8 6. Failure of container lift points 3 2 6 6. After lifting conatiner shall be holded in hanging position at 500 mm above ground to check 4
the SWL of the crane.
LOADING/ UNLLOADING OF METAL PIPES

Slinging and Deslinging (for 1. Improper condition of slings & shackles 1. Fall of load. 1. Use proper access to remove the sling. Follow as during slinging. 1L TBT shall be communicated and Ayodhya Kaira, Sunil
unloading of flange type pipes) 2. Improper slinging and hooking. 2. Bodily injury 2. Use proper required PPES during in all operations. recorded by work PIC Manandhar.
3. Fall from height during slinging. 3. Pinched Hands / Feet 3. Wear hand gloves and ensure hands and fingers are clear of pinch points. Nachiappan, Shahid
4. Pinched between slings and load. 4. Falls from Height 4. Appropriate ladder shall be used for slinging and deslinging works. Sheikh,
5. Poorly loaded truck - No timber seperators / stack too 5. Workmen shall not climb above the load if truck is completely filled upto side wall, should
9 high 3 2 6 have the clearance of 900mm for climbing over truck and slinging for unloading of material. 3
6. Pipes shall be stacked with below packing to insert web slings through layers.
Slinging and Deslinging (for 1. Improper condition of slings & shackles 1. Fall of load. 1. Use proper access to remove the sling. Follow as during slinging. 1L TBT shall be communicated and Ayodhya Kaira, Sunil
unloading of plain pipes) 2. Improper slinging of clamps. 2. Bodily injury 2. Use proper required PPES during in all operations. recorded by work PIC Manandhar.
3. Fall from height during slinging. 3. Wear hand gloves and ensure hands and fingers are clear of pinch points. Nachiappan, Shahid
4. Pinched between slings and load. 4. Appropriate ladder shall be used for slinging and deslinging works. Sheikh,
5. Workmen shall not climb above the load if truck is completely filled upto side wall, should
have the clearance of 900mm for climbing over truck and slinging for unloading of material.
10 3 2 6 6. Pipes clamps shall be used for hooking of lifitng slings to the pipes.
7. Test certificate of pipe clamp shall be available.
3
8. Shall be lifted one at a time (unless have more than one pair).
Legend

Title/
Risk Risk
S P RR S P RR
Unloading the load 1. Pinch Hazard. 1. Personal injury 1. For rebar loading/ unloading RA/SHMZ/GSK/19 - Clause 5 shall be followed. 3 1 L TBT shall be communicated and Ayodhya Kaira, Sunil
2. Fall of load due to improper stacking. 2. Workmen shall be trained to operate the equipment / machinery. recorded by work PIC Manandhar.
3. Over stacking of pipes. 3. Adequate PPE's shall be provided. Nachiappan, Shahid
4. Signal man to ensure that all involved personnel keep their hands/ feet away before Sheikh,
raising / lowering , material/ load.
5. Packing shall be provided for each layer of stacking of pipes.
11 3 2 6
6. Pipes shall not be stacked for more than 4 feet height from ground.
HUME PIPE UNLOADING

Mobilization of truck 1. Personnel getting struct by truck while moving into 1. Personnel injury. 1. Personnel shall be warned for movement of vehicle both from front and back side. Risk assessment and method of Ayodhya Kaira, Sunil
work area. 2. Property damage. 2. Supervisor and banksman shall be available to guide the vehicle towards unloading area. statement and lifting plan shall be Manandhar.
2. Damage to existing poles and barricades at turns due 3. Tilting of trailer. 3. Proper instruction shall be given to the driver by competent person. communicatde and recorded by Nachiappan, Shahid
to lengthy vehicle. 4. Excavator shall be ready incase of trailer getting stucked into soil for pushing in a safe work PIC Sheikh,
3. truck getting settled into soil due to loose surface. manner.
4. Truck driver walking into site without PPE. 5. Driver shall be provided with minimum PPE and he shall not move into work area,
instruction shall be given for the same. (Ref - SCI/OCP/04)
6. Truck shall be brought to the inspection area before going to site for unloading.
7. Inspection of the truck shall be done by Mechanical inspector/ HSE Officer.
12 3 2 6 8. Wooden timber shall be placed between the pipe in each row for fork inserting incase of 3 1 L
unloading with forklift.
9. Workmen shall not be allowed to climb over the truck without the provision of fall
prevention system.
1. Loading and unloading of 1. Fall of material 1. Fatality 1. . Pipe clamps shall be used of adequate size for slinging of pipes and test certificate of the 1M 1. Risk assessment and method of Ayodhya Kaira, Sunil
material on trucks / trailers with 2. Defective equipment. 2. Incident / bodily same shall be available. statement shall be Manandhar.
Franna/ Crane 3. Overloading injury 2. In absence of clamps Web slings could also be used incase the webslings is being taken communicatde. Nachiappan, Shahid
3. Property damage. trough the pipe from inside for loading/ unloading. 2. TBT shall be communicated and Sheikh,
13 4 2 8 2. Packing shall be given at the edges to prevent damage to web slings. 4 recorded
4. Test load shall be done before unaloding the first load.
(Ref - SCI/OCP/04)
Slinging and Deslinging 1. Improper condition of slings & shackles 1. Fall of load. 1. For rebar loading/ unloading RA/SHMZ/GSK/19 - Clause 5 shall be followed. 1L TBT shall be communicated and Ayodhya Kaira, Sunil
2. Improper slinging and hooking. 2. Bodily injury 2. Use proper access to remove the sling. Follow as during slinging. recorded by work PIC Manandhar.
3. Fall from height during slinging. 3. Use proper required PPES during in all operations. Nachiappan, Shahid
4. Pinched between slings and load. 4. Wear hand gloves and ensure hands and fingers are clear of pinch points. Sheikh,
5. Appropriate ladder shall be used for slinging and deslinging works.
14 3 2 6 6. Workmen shall not climb the container without safety harness and proper anchoring 3
arrangement or Slinging shall be done using ladder from side by side.
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Ayodhya Kaira, Sunil Manandhar, Nachiappan, Shahid Sheikh
Date / Signature : 4th Oct 2016 Date / Signature : 4th Oct 2016
IN CASE OF EMERGENCY
Legend

Title/
Risk Risk
S P RR S P RR
1. Emergency contact Number - Site Controller : 9686189381 Yokbori Isao 3. Emergency Vehicle Number 9900867570/ 9632773998/ 9611565234
2. Emergency Contact Number - Incident Controller : 9731009837 Ayodhya Kaira 4. Communication flow chart Displayed at site
3. Site Safety team : 9900089250 (Vamsi Krishna) 9945540178 (Fakhruddin) 9980989065 (Pommusamy) 6. Emergency escape route - Displayed at site :Follow the site access route indicated
Prepared byMd Fakhruddin Reviewed by: Nachiappan
Legend
1 LOW (L)
3
4
Title/
Name of Team MembePrayag, Khizar, Nachiappan Activity
Furniture Installation works
As per
Risk Risk

1 Furniture 1. Improper condition 1. Property
damage.
2 2 4 1. Tools shall be inspected by Electrical/ HSE team
before taking into use.
TBT shall be done
and recorded
Installation of tools.
2. Fall of material 2. Bodily injury. 2. Proper coordination shall be maintained while
while loading/ loading/ unloading of material. Nachiappan
3. Proper houskeeping shall be maintained. Prayag
unloading. Nachi
4. Proper handling techniques shall be used for
3. Hit while shifting handling of furnitures.
of furniture. 5. Wires shall be carried from above head level
4. Genaration of only. 2 1 L
2 Manual handling 1.
of material
Wrong lifting
garbage
techniques.
1. Incident/ injury.
2. Back pain, sprain
1. Use of adequate PPE's.
2. Deploy adequate manpower for lifting of heavy
1. Risk assessment
and method of
nails. 4. Manual handing procedure shall be followed. communicated and Nachiappan
3. Slippery material 5. Do not lift beyond individual capabilities (25 KG - recorded Prayag
Nachi
4. Loose material Per person)
5. Pinch 6. Remove protruing nails before handling.
7. Use mechanical aids (Trolleys, roller, lifters etc)
if necessary.
2 2 4 8. Fasten the item properly or use suitable 2 1 L
packing / containers.
Legend
1 LOW (L)
3
4
Title/
Name of Team MembePrayag, Khizar, Nachiappan Activity
Furniture Installation works
As per
Risk Risk
3 Use of Drill
machine
1. Electric shock due 1. Shock.
to improper 2. Eye injury from
1. Cables shall be checked for proper insulation by
authorized electrician.
JHA shall be done
and communicated
insulation. dust. 2. Drill machine shall be check by authorized by work PIC
2. Exposure to dust 3. Bodily injury. electrician and tag shall be available as per
while drilling. 4. HAVS monthly inspection colour code.
3. Breakage of drilling 3. Safety goggles shall be used strictly to prevent Nachiappan
bit while drilling. dust getting in contact with eyes. Prayag
Nachi
4. Improper posture 4. Proper posture shall be maintained for drilling
while drilling. works, workmen shall be trained for ergonomics.
5. Exposure to 5. Adequate hand gloves (cotton) shall be used for
viberation drilling works, only rubber insulated machine at
handles shall be used for drilling to reduce the
2 2 4 effect of HAVS. 2 1 L
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Nachiappan
IN CASE OF
EMERGENCY
Incident Controller
3. Site Safety team
Displayed at site
Department: Electr Date: 15th Dec 2015
Legend
1 Risk LOW (L)
3

Conduiting and cable tray fixing
Giri
Document
Risk Risk
NO Activities
Hazard (s)
(ifxany)

1. Fall hazard due to 1. Fall of personnel 2 2 4 1. Person who are working at height shall JHA shall be done Shoib Shrikant Giri
improper means of 2. Fall of material. be trained for work at height by Area and communicated
access for fixing 3. Bodily injury HSE Personnel. by work PIC
GI & MS Conduit conduit. 2. Inspected Ladder or scaffold shall be
1 2. Slip, trip due to used only and conduit fixing works at Ref - SCI/OCP/02
Installation
improper height. Ref - SCI/OCP/16
housekeeping. 3. Safety harness shall use wherever
3. Improper storage. needed.
4. Storage area shall be barricaded. 2 1 L
1. Fall of cable trays 1. Personnel injury. 1. Cable trays shall be stored at proper Shoib Shrikant Giri
due to improper 2. Property location on a firm ground not more than
storage. damage. 4 feet height.
2. Hit to personnel 2. Personnel shall be inform other
while carrying at site. personnel working in the area while JHA shall be done
3. Fall of trays while handling cable trays. and communicated
installing due to 3. Adequate manpower shall be by work PIC
Cable trays
2 improper 2 2 4 deployed while installing cable trays. 2 1 L
installation
coordination among 4. Availability of toe guard shall be
workmen. checked on scaffold to prevent fall of Ref - SCI/OCP/02
4. Fall of material material. Ref - SCI/OCP/16
from Scaffold due to 5. Excess material shall not be stored
improperly secured over scaffolds.
material. 6. All the nuts and bolts shall be checked
5. Fall of trays due to properly for proper fixture.
improper
1. fixing and 1. Personnel injury.
Fall of person 1. All the workmen deployed for the Shoib Shrikant Giri
bolting.
while working on 2. Property activity shall be trained for working of
scaffold. damage. scaffolds.
Working on 2. Topling of scaffold 2. Scaffold shall not be placed on uneven Ref - SCI/OCP/16
3 due to improper 2 2 4 surface. 2 1 L
scaffold Ref - SCI/OCP/02
ground condition. 3. Only inspected scaffolds with GREEN
3. Fall of material and TAG shall be taken into use.
tools from scaffolds.
Legend
1 Risk LOW (L)
3

Giri
Document
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Fire 1. Bodily injury. 1. Adhere to permit to work system for 1. Risk Assessment Shoib Shrikant Giri,
2. Electrocution. 2. Arc eye. Hot works. shal be Khizar Kaleem
fumes. band.
6. On site safety instructions shall be
operate.
from welding area.
eye of other workmen who are working
in the same area where extensive/
10. Fire proof gloves, full body clothing (Ref - SCI/OCP/30) Shoib Shrikant Giri
1.
andPTW shall
boots be be
shall adhered.
work to present from
2. All Power handtools
burns and sparks. shall be checked
and tagged prior to use at site. (Ref - SCI/OCP/38)
3. Adequate training shall be given to the
operators.
Spark Producing
1. Sharp Object 4. Proper housekeeping shall be done
machines
2. Electricity HV. 1. Eye/ face injury and maintained around the area where
(Grinding
5 3. Heat 2. Burn injury. 3 2 6 sparks are spreading. 3 1L
machine, Cutting
4. Flame/ sparks. 3. Fire of clothing 5. Adequate PPEs such as handgloves,
Machine, High
5. Adjacent workers. goggles, ear plugs shall be used.
speed cutter)
watch man.
Legend
1 Risk LOW (L)
3

Giri
Document
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Electric shock due 1. Shock. 1. Cables shall be checked for proper Shoib Shrikant Giri
to improper 2. Eye injury from insulation by authorized electrician.
insulation. dust. 2. Drill machine shall be check by
bit while drilling. 3. Safety goggles shall be used strictly to JHA shall be done
Use of Drill 4. Improper posture prevent dust getting in contact with
6 2 2 4 2 1 L and communicated
machine while drilling. eyes. by work PIC
for ergonomics.
insulated machine at handles shall be

IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Incident Controller
3. Site Safety team
Displayed at site
Department: Cons Date: 22nd Dec 2015
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeFakhruddin, Baskar, Ayodhya Kaira Activity
Sheet fixing works
Document 0
Name, date and DesigSteve Armstrong Last Rev 22nd Dec 2015 As per activity
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Sheet fixing works

1. Cut injury while 1. Bodily injury 2 2 4 1. Handgloves (Cotton) shall be used for JHA shall be Baskar, Ayodhya Kaira
handling sheets. (Sharp edges) carrying sheets. communicated Shridhar
2. Flying of sheet due 2. Injury to other 2. All tools in use shall be inspected for recorded by work
Handling and to imppoper storage. personnel working proper condition and tag shall be PIC
1 fixing of GI 3. Fall from ladder in the area. available.
sheets 3. Sheet shall be stored properly with a
load over it to prevent from flying due to
heavy winds.
4. Ladder in use shall be inspected for 2 1 L
proper condition.

IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Incident Controller
9945540178, 9686200326, 6. Emergency escape route - :Follow the site access route indicated
3. Site Safety team
Displayed at site
Department: Cons Date: 22nd Dec 2015
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeVamsi Krishna, Vishnu Sankar, Rahul Activity Road Preparation for temporary ac
Name, date and DesigSteve Armstrong Last Rev 22nd December
As per
Risk Risk
Road Preparation for temporary access

1. Defective 1. Bodily injury. 1. Pre inspection of equipment shall be Ref - SCI/OCP/32 Rahul, Basavaraj
machinery 2. Fluid leaks. done. Ravinder
3. Fire 2. Third party inspection certificate along
4. Collapse / failure insurance and driving license shall be
of lifting & loading 3 1 3 available.
points 3. Daily checks to be carried out by
equipment. 3 1 L
4. Periodic maintenace to be carried out
1. Fire 1. Fatality 1.
byFire extinguisher
competent shall be kept inside
personnel. 1. Fire fighting Rahul, Basavaraj
2. Burn injury the operators cabin. training shall be Ravinder
3. Property damage 2. Periodic inspection of equipments. given to operators
4 2 8 3. Insurance of the vehicle shall be and workmen.
ensured. (Ref - SCI/OCP/32)
Machinery
Conditions 4 1 M
Exhaust of machinery 1. Air Pollution 1. Pollution Under Control certificate 4. Turn off engine Rahul, Basavaraj
shall be checked for the vehicles coming during break time. Ravinder
to site (as applicable as per RTO Rules)
2 2 4 2. Pre inspection of Vehicle shall be (Ref - SCI/OCP/32)
carried out.
shall be done. 2 1 L
1
Legend
1 Risk LOW (L)
3
Title/
Machinery
Name, date and DesigSteve Armstrong
Conditions
Last Rev 22nd December
As per
Risk Risk
Oil drips / leaks from 1. Water pollution. 1. Pre inspection of vehicle. 1. Emergency spill Rahul, Basavaraj
machinery 2. Land Pollution. 2. Dip trays shall be available. kit shall be provided Ravinder
3. Fire 3. Adequate training and communication at site.
2 2 4 to be given to all drivers and operators. 2. Emergency
4. Collected oil waste to be disposed response plan on
through licensed dispose off contractors. spill management
1 5. Fire extinguishers shall be deputed in 2 1 L shall be developed.
2 1. Hit by machinery. 1. Bodily injury
2. Hit to any other
machinery.
1. Banksman shall be deputed for
machinery movement during road
1. JHA shall be
communicated and
Rahul,
Ravinder
Basavaraj
vehicle. preparation to alert any personnel recorded by work

coming into the machinery movement PIC
area.
Levelling and 2. Area shall be barricated for a while
3 2 6 and sign board shall be placed.
grading
3. All traffic movement into the same
access shall be stopped temporarily.
4. Area/ access shall be verified by
Shimizu PIC for proper condition of
access for vehicle movement. 2 1 L
Date / Signature : 22nd December 2015 Date / Signature : 22nd December 2015
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Legend
3
Title/
Name, date and DesigSteve Armstrong Last Rev 22nd December
As per
Risk Risk

Incident Controller
3. Site Safety team
Displayed at site
Legend
1 Risk LOW (L)
3
Vishnu Sankar, Pommusamy, Title/

Road Preparation and PCC laying
Ramdas, Sunaram, Kaira
Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)

bees, insects etc
L

Fakhruddin
HatUse Hand gloves.
etc.) L
Fakhruddin
Movement at 2 1
worksite
works Fakhruddin
2 1
Prashant, Alok
1 chemicals.
aidMove to nearest
personnel.
Prashant, Alok
place. chemicals.
aid personnel.
Legend
1 Risk LOW (L)
3

Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
2 Mobilization of 1. Hit by moving
vehicle
1. Bodily injury. 1. Access shall be prepared for the
movement of transit millers.
Access shall be
prepared in advance
concrete miller
2. Oil leakage. 2. Banksman or PIC shall guide the Banksman shall be
3. Workmen without vehicle for the access and when need to provided.
PPE. reverse. Baskar,
4. Breakdown of 3 2 6 3. Vehicle shall be checked for any oil 3 1L (Ref - SCI/OCP/10) Ayodhya Kaira
Sunaram
vehicles. leakage.
anywhere inside the site premises.
3 1. 1. Handling of
ingredients.
1. Skin disorder.
2. Eye irritation.
3 2 6 1. Access shall be prepared for the
movement of transit millers.
2 1 l Access shall be
prepared in advance
3. Land reverse. Baskar,
PCC contamination due to 3. Vehicle shall be checked for any oil (Ref - SCI/OCP/10) Ayodhya Kaira
Sunaram
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Legend
1 Risk LOW (L)
3

Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)

Incident Controller
3. Site Safety team
Displayed at site
Legend
1 Risk LOW (L)
3

Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)

1. Defective 1. Bodily injury 3 1 3 1. Pre inspection of equipment shall be L All machinery shall
machinery done. be inspected by
2. Third party inspection certificate along operator and Sub
insurance and driving license shall be Con HSE on daily
available. basis. Weekly
3. Daily checks to be carried out by verification shall be
operator prior to operation of done by Area Shimz
equipment. 3 1 HSE Person
1. Speeding 1. Severe Unjury 2 3 6 4.
1. Periodic
Obey speedmaintenace
limits andtotraffic
be carried
rules out L 1. Random checks to
2. Bodily injury by competent
strictly personnel.
(15KM/H) be carried out by
3. Property damage 2. Use seat belts. HSE personnel on
3. Blow horn at intersections. site
4. maintain the vehicle in good condition.
5. Vehicle to be guided by the banksman
at work site and loading/ unloading
points.
1. Fire extinguisher shall be kept inside 2 1
1. Fire 2 2 4 the operators cabin. L 1. Fire fighting
1. Fatality 2. Periodic inspection of equipments. training shall be
2. Bodily injury 3. Insurance of the vehicle shall be given to operators
3. Property damage ensured. 2 1 and workmen.
1. Unloading of soil at 1. Fatality 2 2 4 1. Provide banksman at the unloading L 1. Risk assessment
filling area. 2. Bodily injury point. and method of
3. Property damage 2. Pre inspection of machinery for 2 statement shall be
reverse horn. 1 communicated
1. Dust Generation 1. Dust nuisance. 2 1 2 3.
1. Competent supervision
Adequate PPE's shall bethroughout
used. L 2.
1. Job hazard
Noise monitiring
2. Noise Generation 2. Noise induced the activity.
2. Spraying of water around access road analysis shall be
device should be
Earthworks & deafness. where required. communicated.
used to monitor the
Backfilling 2
3. Air Pollution 3. Maintenance of machineries to reduce noise level at site.
noise pollution.
4. Equipment to be properly serviced and 1
maintained.
Legend
1 Risk LOW (L)
3

Document 1
As per
Risk Risk
SL
Earthworks &
Details Hazard Outcome Rating Rating Charge action
NO
Backfilling
Activities
Hazard (s)
(ifxany)
Exhaust of machinery 1. Air Pollution 2 1 2 1. Pollution Under Control certificate L 4. Turn off engine
shall be checked for the vehicles coming during break time.
to site (as applicable as per RTO Rules) 2
2. Pre inspection of Vehicle shall be
carried out.
3. Periodic maintenance of the vehicle 1
Oil drips / leaks from 1. Water pollution. 2 1 2 1. Prebe
shall inspection
done. of vehicle. L 1. Emergency spill
machinery 2. Land Pollution 2. Dip trays shall be available. kit shall be provided
3. Adequate training and communication at site.
to be given to all drivers and operators. 2. Emergency
4. Collected oil waste to be disposed 2 response plan on
through licensed dispose off contractors. spill management
shall be developed.
1
Toppling of 1. Fatality 2 2 4 1. Safe and proper access to the work L 1. Job hazard
machinery 2. Bodily injury site. analysis shall be
2. Inspection of the work area before 2 doneand
startup of the activity. 1 communicated to
3. Banksman shall be available at work workmen.
Caught between 1. Bodily injury 2 2 4 1. Pre inspection shall be done.
location. L 1. Job specific
moving / rotating 2. Daily excavator checklist to be training shall be
parts completed. provided.
3. Guards shall be provided on the 2 2. Job hazard
rotating parts of the machinery. analysis shall be
4. Any defects observed shall be 1 done and
reported immediately. communicated to
IN CASE OF
EMERGENCY
Legend
1 Risk LOW (L)
3

Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)

9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Incident Controller
3. Site Safety team
Displayed at site
Prepared byMd Fakhruddi Reviewed by: Basavaraj
Legend
1 Risk LOW (L)
3
Rahul, Vishnu Sankar, Title/

RC Foundation works - Main Buildi
Pommusamy,Basavaraj
Approved by DocumenRA/SHMZ/GSK/26 3
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
RC Foundation works - Main Building

Movement at 1. Accident due to 1. Personnel injury. 1. Check the area suitable for vehicle Rahul, Basavaraj
worksite for vehicular movement. 2. Lung disorder. access. Ravindra
survey activity 2. Exposure to dust 2. Pedestrian walkway shall be provided.
_
Use of excavator 1. Struck by 1. Fatality. 1. Permit to work shall be followed. 1. Risk assessment Rahul, Basavaraj
for excavation excavator. 2. Bodily injury. 2. Operator to lock cabin when not in and method of Ravindra
activity 2. Falling into 2. Property attendance. statement shall be
3 2 6 distance from excavators. 3 1 L
1. Collision with 1. Fatality. 1. Reverse horn shall be deployed in all TBT shall be done Rahul, Basavaraj
other construction 2. Bodily injury. the vehicles. and recorded. Ravindra
vehicle and workers. 2. Property 2. Banks man shall be provided full time.
damage. 3. Safe walkway for the pedestrian shall (Ref - SCI/OCP/21)
be demarcated.
separated. 1. Drivers will Rahul, Basavaraj
for soil shifting and skills. Material for driving / equipment operation. undergo safety Ravindra
2. Untrained drivers/ 2. Fatality 2.Medical check of the drivers shall be instructions at site.
driving.
strictly
Legend
1 Risk LOW (L)
3
Driving vehicles
for soil shifting
Pommusamy,Basavaraj
As per
Risk Risk
3 Description of
Rating Rating Person In Follow up
SL Details Hazard Outcome Charge action
NO Activities
Hazard (s)
(ifxany)
1. Fuel and oil 1. Land 1. Pre inspection of vehicle. Daily inspection of Rahul, Basavaraj
leakage from vehicle contamination. 2. Adequate training and communication the vehicle shall be Ravindra
to be given to all drivers and operators. done by operator
2 2 4 2 1 L
Manual levelling, 1. Falling into 1. Bodily injury. 1. Use proper ladder for ascending and TBT shall be done Rahul, Basavaraj
trimming and excavated pits 2. Lung disorder. descending into pits. and recorded Ravindra
compaction 2. Exposure to dust. 3. Land 2. Use dust protection mask if required.
1. Usethe
of fixed barrier.
adequate PPE's. 1. Risk assessment Rahul, Basavaraj
of material techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting and method of Ravindra
handling.
PCC 1. 1. Handling of 1. Skin disorder. 1. Access shall be prepared for the Access shall be Rahul, Basavaraj
ingredients. 2. Eye irritation. movement of transit millers. prepared in advance Ravindra
6 3. Land
reverse.
Legend
1 Risk LOW (L)
3

Pommusamy,Basavaraj
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Spark Producing 1. PTW for hot works shall be obtained Risk assessment Rahul, Basavaraj
machines for the activity. shall be Ravindra
(Grinding 2. All Power handtools shall be checked communicated and
machine, Cutting and tagged prior to use at site. recorded by area
Machine, High 3. Adequate training shall be given to the HSE.
speed cutter) 1. Sharp Object operators. JHA shall be
2. Electricity HV. 1. Eye/ face injury 4. Proper housekeeping shall be done communicated and
7 3. Heat 2. Burn injury. and maintained around the area where recorded by work
4. Flame/ sparks. 3. Fire of clothing sparks are spreading. PIC
5. Adjacent workers. 5. Adequate PPEs such as handgloves,
Rebar binding 1. Cut injury due to 1. Bodily injury, 1. Use adequate hand gloves for JHA shall be Rahul, Basavaraj
works sharp edges of rebar. 2. Improper handling works. Communicated and Ravindra
2. Slip, Trip & fall due housekeeping. 2. Rebar shall be stacked properly and recorded by work
handling. maintained among workmen while
of tools. Rebar 4. All the tools shall be checked prior to
cutting machine use at site as per monthly colour code
8 power button locked tag/sticker. (SCI/OCP/06). The rebar
on allowing machine electric cutting disc machine power
to run unattended. button lock must not be used at anytime
5. Improper access to lock the power button in the 'ON'
towards work area. position, resulting in the machine
6. Protruding rebar's. running whilst unattended. Operator to
8. be instructed accordingly.
Entanglement 5. All the access shall be maintained clear
Hazard. 9. of obstructions, material shall never be
Electrical Hazard kept between the access.
6. Protruding rebar's shall be covered
3 2 6 with PVC caps/ rebar caps. 3 1 L
Use of handtools 1. Damaged 1. Bodily injury 7.
1. Guard shall beshall
All handtools provided.
be checked for JHA shall be Rahul, Basavaraj
handtools proper condition and tagged before communicated and Ravindra
9 2. Hit by tools. taking into use. recorded by work
Use of Drill 1. Electric shock due 1. Shock. 1. Cables shall be checked for proper JHA shall be done Rahul, Basavaraj
machine to improper 2. Eye injury from insulation by authorized electrician. and communicated Ravindra
insulation. dust. 2. Drill machine shall be check by by work PIC
while drilling.
eyes.
for ergonomics.
Legend
1 Risk LOW (L)
3

Pommusamy,Basavaraj
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Use of Ply 1. Cut due to rotating 1. Cut injury. 1. Machine shall be checked for proper JHA and RA shall be Rahul, Basavaraj
Cutting machine parts. 2. Lung disorder. condition of bady parts and guards by communicated and Ravindra
2. Exposure to dust. 3. HAVS. authorized electrician and shall be recorded by work
### Form works 1. Fall of material due 1. Bodily injury.
to improper stacking 2. Fatigue.
1. Material shall be stacked properly not
obove 4 ft of height on a firm level, area
TBT shall be done
and recorded.
Rahul,
Ravindra
Basavaraj
of shuttering shall be barricaded and demarcated and

of handtools. Barrier standard)
Concrete pouring 1. Falling of transit 1. Fatality 1. Transit at
insulated miller
gripsshall
andmaintain 1 .5 meter
cotton gloves shall TBT shall be done Rahul, Basavaraj
works miller into pit. 1. Skin disorder. distance
be used tofrom excavation
reduce edge.
HAVS effects. and recorded. Ravindra
2. Contact with 2. Eye irritation. 1. Use adequate handgloves.
cement & concrete. 2. Land pollution. 2. Use dust mask while working (Ref - SCI/OCP/15)
### 3. Land
4. Electrical shock aggresgate / concrete. FFP1
IN CASE OF
EMERGENCY
2. Emergency Contact Number - : Basavaraj 4. Communication flow chart Displayed at site
Incident Controller 9663512259
Legend
1 Risk LOW (L)
3
Rahul, Vishnu Sankar,Basavaraj, Title/

Name of Team Membe Precast Footing installation
Fakhruddin Activity
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Precast Footing installation

Contact with Snake, 1. Bodily Injury 2 1 2 1. Check the work site before starting the L
bees, insects etc activity for availability of any snake,
Honey combs etc. 1. Conact with First
2. Do not disturb any borrows/ honey aid personnel
HatUse Hand gloves.
etc.) L
water which increases cause of 1. Conact with First
Mosquitos. Mosquito treatment shall be aid personnel Rahul,
Survey and markin done by Govt agency if required. Basavaraj
Ravindra
2 1
unhygienic condition condition. 1. Conact with First
2. Use adequate mask and gloves. aid personnel
2 1
Accident due to 1. Personnel injury 2 2 4 1. Check the area suitable for vehicle L 1. Move to nearest
vehicular movement access. hospital incase of
2. Park the vehicle at designated work exposure with
place. chemicals.
1 2 1 2. Conact with First
Use of excavator 1. Struck by 1. Fatality. 1. Permit to work shall be followed. 1.
aidRisk assessment
personnel.
for excavation excavator. 2. Bodily injury. 2. Operator to lock cabin when not in and method of
complied. and recorded. Rahul,
4. Deploy trained banksman for the Basavaraj
Ravindra
1. Collision with 1. Fatality. 1. Reverse horn shall be deployed in all TBT shall be done
other construction 2. Bodily injury. the vehicles. and recorded.
damage. 3. Safe walkway for the pedestrian shall (Ref - SCI/OCP/21) Rahul,
Basavaraj
be demarcated. Ravindra
movement area shall be separated.
Legend
1 Risk LOW (L)
3

Fakhruddin Activity
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Manual levelling, 1. Falling into 1. Bodily injury. 1. Use proper ladder for ascending and TBT shall be done
trimming and excavated pits 2. Lung disorder. descending into pits. and recorded
compaction 2. Exposure to dust. 2. Use dust protection mask if required.
3. Improper tools. FFP1 (Ref - SCI/OCP/17)
4. Loose soil collapse. 3. Inspect all tools before use. (Ref - SCI/OCP/02) Rahul,
3 4. Remove all loose soil from edges of (Ref - SCI/OCP/03) Ravindra
Basavaraj
5. Workmen standing at the edge of the
1. Personnel getting 1. Personnel injury. 1. Personnel
with the fixedshall be warned for
barrier. Risk assessment and
struct by trailer while 2. Property movement of vehicle both from front method of
moving into work damage. and back side. statement and lifting
2. Damage to existing available to guide the vehicle towards communicatde and
Movement of poles and barricades unloading area. recorded by work
at turns due to 3. Proper instruction shall be given to the PIC
4 Crane & Trailer
with loaded PC lengthy vehicle. 3 2 6 driver by competent person. 3 1 L Rahul,
Ravindra
Basavaraj
footing 3. Trailer getting 4. Excavator shall be ready incase of
settled into soil due trailer getting stucked into soil for (Ref - SCI/OCP/04)
to loose surface. pushing in a safe manner.
4. Fall of material 5. Driver shall be provided with minimum
from trailers PPE and he shall not move into work
area, instruction shall be given for the
same.
Ascending and 1. Fall of person 1. Bodily injury 1. Adequate ladder shall be used for
descending into ascending descending into pits. Rahul,
5 pits 2. Ladder should be placed in 1:4 angle Ravindra
Basavaraj
2 1 2 and shall be tied with fixed supports..
Grout mixing and 1. Contact with eye. 1. Eye injury 1. MSDS shall be submitted, workmen JHA shall be
pouring 2. Contact with skin. 2. Skin disorder indulge in the activity shall be trained in communicated and
3. Injestion. 3. Health hazard. safe handling and usage. recorded
4. Damage grout 4. Electric shock. 2. Adequate PPE such as rubber gloves,
mixing machine. 5. Bodily injury Nose mask FFP1, goggles and other
5. Improper precautionery measures as per MSDS Rahul,
6 insulation to ground shall be taken. Ravindra
Basavaraj
maxing machine 3. Mixing machine shall be inspected
cable. with authorized electrician and tagged as
6. Slip, trip from per monthly colour code.
grout machine cable. 4. Cable shall be taken from proper route
and shall not be laid on ground.
3 1 3 3 1 L
1. Crane getting 1. Collapse of crane. 1. Area shall be checked for proper
settled due to loose 2. Personnel injury. compaction before placement of crane. Risk assessment and
surface. 3. Difficult lifting. 2. Lifting area shall be barricaded to method of
2. Unauthorized restrict unauthorized entry to the lifting statement and lifting
entry into work area. area, continue supervision shall be plan shall be
Placement of 3. Improper available, banksman shall be provided. communicatde and Rahul,
7 crane and trailer placement of trailer 4 2 8 3. Placement of crane and trailer shall be 4 1 M recorded by work Ravindra
Basavaraj
and crane causing supervised with competent person. PIC
disturbance for 4. Ground condition shall be checked by
unloading. competent personnel for stable
4. Loose surface placement of crane. (Ref - SCI/OCP/04)
Legend
1 Risk LOW (L)
3

Fakhruddin Activity
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Defective 1. Personal injury. 1. Pre inspection of lifting machine and 1 M Risk assessment and
equipment. 2. Property lifting gears. method of
Lifting and 7. Crane Settling. area shall be barricaded and no Rahul,
8 placing of footing 8. Unauthorized
4 2 8 unauthorized person shall be allowed in 4
Ravindra
Basavaraj
prevent jerking.
12. Tagline shall be ptovided to prevent
1. Falling into pits 1. Bodily injury. swinging
1. Adequateof load, rope
ladder shall
shall be be of for
used 1L Risk assessment and
while asecending & 2. Hand injury adequate
ascendinglength and 10
descending meter
into pits.distance method of
Descending. shall be maintained
2. Competent signal from radiusbeof lifted
man shall statement and lifting
2. Crushing between appointed for movement of load when plan shall be
Adjusting and wall and load. inside the pit, person doing the communicatde and Rahul,
9 final placement 3. Finger trapped 3 2 6 adjustment of the footing shall not stand 3 recorded by work Ravindra
Basavaraj
between load and in the direction of the load. PIC
surface (Pinch) 3. Hand shall not be put inside the load
while adjusting and unloading over the
shim plate. Signal man shall maintain (Ref - SCI/OCP/04)
proper coordination between the
Legend
1 Risk LOW (L)
3

Fakhruddin Activity
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Backfilling of 1. Defective 1. Property 1. Pre inspection of equipment shall be Risk Assessment and
soil machinery. damage. done. Method of
2. Fire. 2. Personnel injury 2. Third party inspection certificate along statement shall be
3. Dust generation. 3. Land insurance and driving license shall be communicated and
4. Hit by vehicle. contamination. available. recorded by work
5. Oil leakage. 4. Fire 3. Daily checks to be carried out by PIC
equipment. Ref - SCI/OCP/32
by competent personnel.
points. Rahul,
### 6. Fire extinguisher shall be kept inside Ravindra
Basavaraj
the operators cabin.
7. Spraying of water around access road
where required.
8. Vehicle shall be checked for oil
leakage.
9. Worlk area shall be barricaded and
sign board shall be installed.
10. Proper routing, traffic barriers and
traffic sign boards shall be installed at
dumper movement area.
11. Banksman shall be deputed at
excavator working area and soil
2 2 4 unloading area. 2 1 L
Usage of 1. Defective machine. 1. Bodily injury. 1. Pre inspection of machine shall be Risk assessment and
chipping 2. Viberation. 2. Hamd and arm done by authorized electrician and JHA shall be
machine 3. Continue viberation machine shall be tagged as per monthly communicated and
oparation. syndrome. inspection colour code.(Refer : recorded by work
4. Exessive Noise. 3. Fatigue. inspection plan) PIC.
5. Exposure to dust. 4. Hearing 2. Rubber insulated grip shall be
6. Exessive Noise impairement. available on chipping machine handle. Finger exercise shall Rahul,
### 5. Lung disorder. 3. Adequate gloves shall be used to be done on regular Ravindra
Basavaraj
6. Noise Pollution reduce viberation effects. interval
4. Ear muff shall be used to prevent from
exessive noise.
5. Dust protection mask shall be used.
6. Other personnel working in the same
2 2 4 area shall be provided with ear plugs. 2 1 L
IN CASE OF
EMERGENCY
Legend
1 Risk LOW (L)
3

Backfilling - Main Building
Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)

Backfilling of 1. Defective 1. Property 2 2 4 1. Pre inspection of equipment shall be Risk Assessment and
soil machinery. damage. done. Method of
points. Rahul,
1 6. Fire extinguisher shall be kept inside Ravindra
Basavaraj
where required.
leakage.
unloading area. 2 1 L

Legend
1 Risk LOW (L)
3

Document 1
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Legend
1 Risk LOW (L)
3
Nachiappan, DP Singh, Khizar Title/

Chain link fencing
Kaleem
Document 0
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Chain link fencing

Material 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L 1. Risk assessment DP Singh Nachiappan
handling techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting and method of
(Unloading, 2. Sharp edges/ etc. of heavy loads. statement shall be
shifting) corners / projecting 3. Property 3. Training and instruction to workmen communicatde.
3. Slippery material 2 1 2 followed. recorded
1 capabilities (25 KG - Men, 16KG -
Women)
handling.
Pinch Hazard 1. Personal injury 7.
1. Use mechanical
Workmen aids
shall be (Trolleys,
trained roller, 2
for handling 1 L TBT shall be
lifters
works. etc) if necessary. communicated and
provided and used.
Earthing (Pit 1. Improper condition 1. Personnel injury. 1. All the tools shall be checked for Risk assessment and DP Singh Nachiappan
making and of soil cutting tool. 2. Slip, trip. proper condition and tagged. MOS shall be
connection) 2. Hand injury while 2. After digging pit shall be barricaded communicated and
handling using the and signage shall be posted. recorded by work
soil cutting tool. PIC
2 3. Personnel getting 2 2 4 2 1 L
struct of trapped due JHA shall be
to small pit. communicated and
recorded by work
PIC
(Ref - SCI/OCP/06)
Legend
1 Risk LOW (L)
3

Chain link fencing
Kaleem
Document 0
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Manual 1. Fall of pipes 1. Bodily injury 2 2 4 1. Adequate PPE's shall be provided. JHA shall be DP Singh Nachiappan
digging & 2. Damaged tools (Sharp edges, heavy 2. All the tools shall be inspected and communicated and
Installation of 2. Property tagged as per monthly colour code. recorded by work
damage. 3. Poles shall be elevated manually by PIC
3 poles putting it in digged foundation hole
300mm X 200mm X 300mm size.
4. Proper coordination among workmen.
2 1 L
4 Spark Producing
machines
1. Sharp Object
2. Electricity HV.
1. Eye/ face injury
2. Burn injury.
1. PTW shall be adhered.
2. All Power handtools shall be checked
(Ref - SCI/OCP/30) DP Singh Nachiappan
(Grinding 3. Heat 3. Fire of clothing and tagged prior to use at site. (Ref - SCI/OCP/38)
machine, Cutting 4. Flame/ sparks. 3. Adequate training shall be given to the
Machine, High 5. Adjacent workers. operators.
speed cutter) 4. Proper housekeeping shall be done
and maintained around the area where
3 2 6 sparks are spreading. 3 1L
watch man.
Legend
1 Risk LOW (L)
3

Chain link fencing
Kaleem
Document 0
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Fire 1. Bodily injury. 1. Adhere to permit to work system for 1. Risk Assessment DP Singh Nachiappan
2. Electrocution. 2. Arc eye. Hot works. shal be
fumes. band.
operate.
from welding area.
1. Fire Hazard 1. burn injury and boots
1.Fire shallequipment's
fighting be work to present
shall be from
kept 3 1L 1. Risk assessment DP Singh Nachiappan
2. Health Hazard due 2. Skin disorder, Eye burns and sparks.
ready and helper shall be trained to and method of
contact. 3. Land pollution. all working time communicated by
3. Land 4. Release of VOC 2. adequate PPE's must be provide work PIC
contamination due to to the air. 3. To control land pollution need to 2.JHA shall be
6 Painting paint spillage. 3 1 3 provide PVC sheet in painting area. communicated and
area or adequate ventillation shall be
provided in enclosed area. (Ref - SCI/OCP/31)
whenever possible.

Legend
1 Risk LOW (L)
3

Chain link fencing
Kaleem
Document 0
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
2. Emergency Contact Number - : Nachiappan 4. Communication flow chart Displayed at site

Department: Mech Date: 30th Dec 2015
Prepared by Reviewed by:Shrikant Giri
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeSidhesh, Sachin, Ankit, Shrikant Giri Activity Testing & Commisioning of AC Unit
Approved by Document RA/SHMZ/GSK/31
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Testing & Commisioning of AC Unit and Ventillation Fan

1. Improper cable 1. Electrical Shock 1. All cables should be chekced prior to 3 1L Risk Aseessment and
insulation 2. Electrical power put on mode of unit by authorized JHA shall be
2. Over loading of failure electrician communicated and
DG 3. Fire 2. Load shall be checked on DG whether recorded by work
3. Failure to measure adequate to run the AC Units. PIC
Ac unit on by temperature 3. Manufacturer guidelines shall be
1 supplying electric 3 2 6 adhered for power turn on of AC Units.
power. 4. Measuring instrments shall be
available and calibrated.
5. Power supply shall be taken from
inspected panel with MCB to trip in case
of over loading
1. Improper cable 1. Electrical Shock 1. All cables should be chekced prior to 3 1L Random checks by
insulation 2. Electrical power put on mode of unit by authorized HSE prior to start
2. Over loading of failure electrician the work.
DG. 3. Property damage 2. Load shall be checked on DG whether 2. Good
Fan unit power 3. Fall of fan due to 4 adequate to run the AC Units. monitoring
2 turn on improper fixing/
2 2
3. Fan shall be checked for exessive (Ref - IS 4081:1986)
exessive viberation. vibration if occure proper fitting shall be
done only in power turned off condition
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeSidhesh, Sachin, Ankit, Shrikant Giri Activity Testing & Commisioning of AC Unit
Approved by Document RA/SHMZ/GSK/31
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Fall from height 1. Bodily injury 1. Inspected ladders shall be used and it 2 1L Risk Aseessment and
should be tagged by HSE personnel as JHA shall be
per monthly colour code. communicated and
2. 1 person shall hold the ladder while recorded by work
3 Use of ladder 2 2 4 working. PIC
3. Ladder shall be placed on firm levelled
area.
4. Ladder shall not be placed near door.
5. In case of ladder placing near door,
door shall be locked.

IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Incident Controller
3. Site Safety team
Displayed at site
Department: Cons Date: 18th Jan 2015
Prepared byMd Fakhruddin Reviewed by: Sunil Manand
Legend
1 Risk LOW (L)
Minor (Non Reportable) 2 k 2Risk Score 4 to < 7 B MEDIUM (M)
3
Sunil Manandhar, Ravi Kumar, Deva Title/

Name of Team Membe Excavation and PCC
Arul, Pommusamy Activity
Document 1
Name, date and DesigSteve Armstrong Last Rev 18th Jan 2015
Risk Risk
Excavation and PCC

1 Contact with Snake,
bees, insects etc
1. Bodily Injury 2 1 2 1. Check the work site before starting the
L
Honey combs etc. 1. Conact with First Dayanand, Sunil

2. Do not disturb any borrows/ honey aid personnel Prashant, Alok Manandhar
HatUse Hand gloves.
etc.) L
water which increases cause of 1. Conact with First Dayanand, Sunil
Mosquitos. Mosquito treatment shall be aid personnel Prashant, Alok Manandhar
Movement at 2 1
worksite
/ Site Survey unhygienic condition condition. 1. Conact with First Dayanand, Sunil
works 2. Use adequate mask and gloves. aid personnel Prashant, Alok Manandhar
2 1
Exposure to chemicals 2 2 4 1. Check the work site, do not touch any L
1. Move to nearest
Cans, bins or containers if present. hospital incase of Dayanand, Sunil
2 exposure with Prashant, Alok Manandhar
1 chemicals.
aidMove to nearest
personnel.
vehicular movement access. hospital incase of Dayanand, Sunil
2. Park the vehicle at designated work exposure with Prashant, Alok Manandhar
place. chemicals.
Defective machinery Bodily injury 3 1 3 1. Pre inspection of equipment shall be 3 1 L aid personnel.
done.
2. Third party inspection certificate along Ravi Kumar
insurance and driving license shall be Sunil
(Welfare)
available. Ref - SCI, OCP, 32 Manandhar,
Mithun
3. Daily checks to be carried out by Ayodhya Kaira
(External)
equipment.
Fire 1. Fatality 3 1 3 4.
1. Periodic maintenace
Fire extinguisher shalltobebekept
carried out 3
inside 1 L Fire fighting training
2. Bodily injury by competent personnel.
the operators cabin. shall be given to Ravi Kumar
Sunil
3. Property damage 2. Periodic inspection of equipments. operators and (Welfare)
Manandhar,
3. Insurance of the vehicle shall be workmen. Mithun
Ayodhya Kaira
ensured. (External)
(Ref - SCI/OCP/32)
Testing &
2 Inspection of
machinery
Legend
1 Risk LOW (L)
3

Document 1
Risk Risk
Testing & Oil drips / leaks from 1. Water pollution. 2 1. Pre inspection of vehicle. 2 1. Emergency spill
2 Inspection of machinery 2. Land Pollution 2. Dip trays shall be available. kit shall be provided
machinery 3. Adequate training and communication at site. Ravi Kumar
to be given to all drivers and operators. 2. Emergency Sunil
(Welfare)
4. Collected oil waste to be disposed response plan on Manandhar,
Mithun
through licensed dispose off contractors. spill management Ayodhya Kaira
(External)
shall be developed.
2 4 1L
(Ref - SCI/OCP/32)
Caught between Bodily injury 3 1. Pre inspection shall be done. 3 1. Job specific
parts completed. provided. Ravi Kumar
3. Guards shall be provided on the 2. Job hazard Sunil
(Welfare)
rotating parts of the machinery. analysis shall be Manandhar,
Mithun
4. Any defects observed shall be done and Ayodhya Kaira
(External)
2 6 1L workmen.
Use of excavator 1. Struck by 1. Fatality. 1. Permit to work shall be followed. 1. Risk assessment
complied. and recorded. Ravi Kumar,
Sunil
4. Deploy trained banksman for the Jose (Welfare)
Manandhar,
vehicle and workers. 2. Property 2. Banks man shall be provided full time. Ravi Kumar,
damage. 3. Safe walkway for the pedestrian shall (Ref - SCI/OCP/21) Sunil
Jose (Welfare)
be demarcated. Manandhar,
Moving of excavated 1. Fatality 3 1 3 1. Provide banksman
movement area shall at
bethe unloading
separated. 3 1 L 1. Risk assessment
soil 2. Bodily injury point. and method of
3. Property damage 2. Pre inspection of machinery for statement shall be Ravi Kumar
reverse horn. communicated Sunil
(Welfare)
3. Competent supervision throughout 2. Job hazard Manandhar,
Mithun
the activity. analysis shall be Ayodhya Kaira
(External)
communicated.
(Ref - SCI/OCP/32)
Legend
1 Risk LOW (L)
3

Document 1
Risk Risk
Speeding 1. Bodily injury 3 2 6 1. Obey speed limits and traffic rules 3 1 L Random checks to
2. Property damage strictly (15KM/H) be carried out by
2. Use seat belts. HSE personnel on
Ravi Kumar
3. Blow horn at intersections. site. Sunil
(Welfare)
4. maintain the vehicle in good condition. Manandhar,
Mithun
5. Vehicle to be guided by the banksman (Ref - SCI/OCP/32) Ayodhya Kaira
(External)
points.
1. Dust Generation 1. Dust nuisance. 2 1. Adequate PPE's shall be used. 2 Noise monitiring
2. Noise Generation 2. Noise induced 2. Spraying of water around access road device should be Ravi Kumar
deafness. where required. used to monitor the Sunil
(Welfare)
3. Air Pollution 3. Maintenance of machineries to reduce noise level at site. Manandhar,
Mithun
noise pollution. Ayodhya Kaira
(External)
4 Soil moving and 2 4 4. Equipment to be properly serviced and 1L (Ref - SCI/OCP/32)
Filling Exhaust of machinery 1. Air Pollution 2 maintained.
1. Pollution Under Control certificate 2 Turn off engine
shall be checked for the vehicles coming during break time. Ravi Kumar
Sunil
to site (as applicable as per RTO Rules) (Welfare)
Manandhar,
2. Pre inspection of Vehicle shall be (Ref - SCI/OCP/32) Mithun
Ayodhya Kaira
carried out. (External)
2 4 3. Periodic maintenance of the vehicle 1L
Toppling of 1. Fatality 3 shall
1. beand
Safe done.
proper access to the work 3 1. Job hazard
machinery 2. Bodily injury site. analysis shall be
2. Inspection of the work area before doneand Ravi Kumar
startup of the activity. communicated to Sunil
(Welfare)
3. Banksman shall be available at work workmen. Manandhar,
Mithun
location. 2. Emergency Ayodhya Kaira
(External)
response plan for
toppling of
1 3 1L machinery shall be
Caught between Bodily injury 3 1. Pre inspection shall be done. 3 1. Job specific
parts completed. provided. Ravi Kumar
3. Guards shall be provided on the 2. Job hazard Sunil
(Welfare)
rotating parts of the machinery. analysis shall be Manandhar,
Mithun
4. Any defects observed shall be done and Ayodhya Kaira
(External)
2 6 1L workmen.
Mobilization of Personnel getting Personnel injury 1. Vehicle shall be guided by a banksman -
Concrete truck struct by vehicle to reach to the designated location Ravi Kumar, Sunil
5 while moving into Jose (Welfare) Manandhar,
work area 2 2 4 2 1 L
Legend
1 Risk LOW (L)
3

Document 1
Risk Risk
PCC 1. 1. Handling of 1. Skin disorder. 1. Access shall be prepared for the Access shall be
cement & concrete. vehicle for the access and when need to provided. Sunil
Ravi Kumar,
6 3. Land
reverse.
3. Vehicle shall be checked for any oil (Ref - SCI/OCP/10) Jose (Welfare)
Manandhar,
Ayodhya Kaira
Manual levelling, 1. Falling into 1. Bodily injury. 1. Use proper ladder for ascending
anywhere inside the site premises. and TBT shall be done Ravi Kumar, Sunil
trimming and excavated pits 2. Lung disorder. descending into pits. and recorded Deva Arul Jose Manandhar,
compaction 2. Exposure to dust. 3. Land 2. Use dust protection mask if required. Pommusamy
with the fixed barrier.
Date / Signature : 18th January 2016 Date / Signature : 18th January 2016
IN CASE OF
EMERGENCY
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeNachiappan, Santosh, Ramdas Dalvi Activity Anti Termite Treatment
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)

1 Storage of 1. Exposure to
chemical
1. Infection.
2. Skin Disorder.
3 2 6 1. Chemical shall be stored in a sealed
container at the time of bringing to the
3 1L MSDS shall be
displayed at the
Mr. Santosh
(Civil)
Nachiappan
chemical
2. Spillage of 3. Eye irritation site. storage area and Mr. Ramdas
chemical. 4. Unconsciousness. 2. Proper barricade and warning signs training shall be (HSE)
3. Fire 5. Land shall be provided for flammable material. given for the same
contamination 3. Adequate fire extinguishers shall be to the store Person
6. Burn injury provided. In Charge.
4. Steel trays or adequate storage
container shall be provided to arrest the (Ref - SCI/OCP/33)
leakage to the land. (Ref - Waste
Management Proc)
5. MSDS and COSHH shall be used and
workmen shall bebe
trained in thefor
same.
2 Manual Handling 1. Spillage
2. Contact with Skin
1. Land
contamination
3 2 6 1. Chemical shall protected
keeping directly on ground with a metal
3 1L MSDS training shall Mr. Santosh
be explained to the (Civil)
Nachiappan
and Usage
3. Contact with Eyes 2. Skin irritation tray. workmen engaged in Mr. Ramdas
4. Inhalation. 3. Eye irritation/ 2. Full body clothing shall be used while this activity. (HSE)
5. Injestion. corneal injury using.
4. Obstructed 3. Adequate goggles shall be used to Hazards and
breathing. prevent exposure to syes. preventive measures
5. Lungs disorder 4. Full body work suit, face mask shall be shall be
used to prevent from body exposure.. communicated to
5. FFP - 3 Nose mask shall be used while the workmen in JHA
handling using. and TBT shall be
6. MSDS and COSHH shall be used and done
workmen shall be trained in the same.
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeNachiappan, Santosh, Ramdas Dalvi Activity Anti Termite Treatment
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
3 Disposal of 1. Land 1. Land 2 2 4 1. Empty containers shall be kept in 2 1 L MSDS training shall Mr. Santosh Nachiappan
empty containers contamination. contamination waste disposal yard. be provided to the (Civil)
2. Poisioning 2. Containers shall be kept closed even if workmen working Mr. Ramdas
empty. with Chemical (HSE)
3. Transporation full of chemicals waste
shall be done in covered trucks. (Ref - SCI/OCP/46)
4. PPEs as Rubber hand gloves, Goggles,
Protective face mask and safety helmet
shall be used.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

9663375629(Ramdas) Displayed at site
Legend
1 LOW (L)
3
4
Title/
Name of Team MembeKhizar, Santan, Nachiappan Activity
Gurter fixing for GSK Office
As per
Risk Risk

1 Erection and 1. Improper design/
method of erection.
1. Personnel injury 2 2 4 1. Scaffold shall be erected and dismantled under
the supervision of competent person.
Risk assessment
shall be
dismantling of
scaffold (upto 4 2. Fall of person 2. Training shall be given to the scaffolds for safe communicated and
meter) while erection. work procedure. TBT shall be
3. Fall of material. 3. Material shall be secured, area shall be conducted and
4. Fall from height barricaded during erection and dismantling. recorded by work Santan, DP
while working on 4. Safety harness shall be used as per the PIC. Nachiappan
Singh
scaffold. instruction of competent person.
5. Fall or tripping of 5. Scaffold shall be used in a levelled surface, Ref - SCI/OCP/02
scaffold. wheels shall be locked while using. scaffold shall
6. Working on not be moved if person is mounted over (allowed
uninspected scaffold in 2:1 ratio only). 2 1 L
6. Workmen shall be trained for the tag system of
1. Wrong lifting 1. Incident/ injury. 1.
theUse of adequate PPE's.
scaffold. 2 1 L 1. Risk assessment
nails. 4. Manual handing procedure shall be followed. communicated and Santan, DP
3. Slippery material 2 2 4 5. Do not lift beyond individual capabilities (25 KG - recorded Nachiappan
Singh
4. Loose material Men, 16KG - Women)
2 Material handling 6. Remove protruing nails before handling.
if necessary.
Pinch Hazard 1. Personal injury packing
1. Workmen / containers.
shall be trained for handling works. 3 1 L TBT shall be
2. Adequate PPE's shall be provided. communicated and Santan, DP
3 2 6 3. Adequate handling aids shall be provided and recorded Nachiappan
Singh
used.
Legend
1 LOW (L)
3
4
Title/
Name of Team MembeKhizar, Santan, Nachiappan Activity
As per
Risk Risk
1. Adequate workmen shall be deployed for
3 1. Improper handling
of sheets
2 2 4 handling the sheet.
2. Other person walkiing in that area shall be alert
2. No coordination for material movement.
while fixing manually. 1. Personnel injury. 3. Proper lifting and handling techniques shall be
3. Fall of frames due 2. Property TBT shall be done Santan, DP
Gurter fixing followed. 2 1L Nachiappan
to improper and recorded Singh
damage. 4. Bolting shall be done under competent person/
tightening of bolts, Engineer.
rebitting 5. Adequate workmen shall be deputed for sheet
4. Cut injury while handling as per the size instructed by Work PIC.
handling sheet.
Downtake pipe fix1. Improper storage 1. Bodily Injury. 2 2 4 1. Material shall be stacked properly not obove 4 ft
of material. 2. Property of height on a firm level, area shall be barricaded
4. Improper condition damage. and demarcated and sign board shall be put for TBT shall be done
and recorded. Santan, DP
4 of tools. the material identification. 2 1L
Singh
Nachiappan
2. Work area shall be barricaded and kept clean all
the time, onsite stack. (Ref - SCI/OCP/33)
3. All the tools shall be checked for monthly colour
code.
IN CASE OF
EMERGENCY
1. Emergency contact Number - : Yokbori Isao 3. Emergency Vehicle Number 9900867570/ 9632773998/ 9611565234
Department: Const Date: 1st Feb 2016
Prepared byMd Fakhruddin Reviewed by: Shrikant Giri
Legend
1 LOW (L)
3
4
Title/
Name of Team MembeSidhesh, Rohit, Fakhruddin Activity
RCC Hume pipe installation
Name, date and DesigSteve Armstrong Last Revi 1st Feb 2016
Risk Risk

1. Personnel getting 1. Personnel injury. 1. Personnel shall be warned for movement of Risk assessment and
struct by truck while 2. Property vehicle both from front and back side. method of
moving into work damage. 2. Supervisor and banksman shall be available to statement and lifting
area. 3. Tilting of trailer. guide the vehicle towards unloading area. plan shall be
2. Damage to existing 3. Proper instruction shall be given to the driver by communicatde and
poles and barricades competent person. recorded by work
at turns due to 4. Driver shall be provided with Mandatory PPE PIC
lengthy vehicle. and he shall not move into work area, instruction Mithun,
Mobilization of
1 truck 3. Truck driver 3 2 6 shall be given for the same. 3 1 L Rajendra, Ayodhya Kaira
walking into site 5. Truck shall be brought to the inspection area (Ref - SCI/OCP/04) Sunaram
without PPE. before going to site for unloading.
6. Inspection of the truck shall be done by
Mechanical inspector/ HSE Officer.
7. Wooden timber shall be placed between the
pipe in each row for fork inserting incase of
8. Workmen shall not be allowed to climb over the
truck without the provision of fall prevention
system.
Legend
1 LOW (L)
3
4
Title/
Risk Risk
1. Fall of material 1. Fatality 1. Adhere to lifting permit. 1 M 1. Risk assessment
2. Defective 2. Incident / bodily 2. Medical check for operators and driver. and method of
equipment. injury 3. Competent operators to be assigned. statement shall be
3. Overloading 3. Property 4. Lifting area is fully barricaded and warning signs communicatde.
damage. are posted. 2. TBT shall be
5. Job specific training to be given to all involved in communicated and
lifting activity. recorded
6. Pre inspection of lifting machine and lifting
gears. (Ref - SCI/OCP/04)
8. Fully extend all outriggers on still plates with all
1. Loading and wheels above the ground.
unloading of 9. Ensure competent lifting team is assigned Mithun,
2 material on 4 2 8 (Supervisor, rigger, helpers etc) 4 Rajendra, Ayodhya Kaira
trucks / trailers 10. Crane not to be over loaded and verify load Sunaram
wh Franna and safe working radius against load chart
11. Lifting gears to padded or protected if strapped
over sharp edges.
12. Proper communication to be maintained with
operator and lifitng team.
suspended load.
15. Crane operators to remain at the control when
loads are suspended.
16. Safety latch shall be available and in proper
Slinging and 1. Improper condition 1. Fall of load. condition.
1. Use proper access to remove the sling. Follow as 1L TBT shall be
Deslinging of slings & shackles 2. Bodily injury during slinging. communicated and
2. Improper slinging 2. Use proper required PPES during in all recorded by work
and hooking. operations. PIC
3. Fall from height 3. Wear hand gloves and ensure hands and fingers Mithun,
3 during slinging. 3 2 6 are clear of pinch points. 3 Rajendra, Ayodhya Kaira
4. Pinched between 4. Appropriate ladder shall be used for slinging and Sunaram
slings and load. deslinging works.
5. Workmen shall not climb the container without
safety harness and proper anchoring arrangement
Pinch Hazard 1. Personal injury or Slinging shall
1. Workmen bebe
shall done usingtoladder
trained from
operate theside by 3 1 L TBT shall be
side.
equipment / machinery. communicated and Mithun,
4 Unloading the load 3 2 6 2. Adequate PPE's shall be provided. recorded by work Rajendra, Ayodhya Kaira
3. Signal man to ensure that all involved personnel PIC Sunaram
keep their hands/ feet away before raising /
lowering , material/ load.
Legend
1 LOW (L)
3
4
Title/
Risk Risk
1. Fall of person from 1. Personnel injury. 1. Vehicle shall be checked for proper stacking of
height. 2. Property pipes.
2. Fall of pipes while damage. 2. Pipes shall not be over loaded/ loaded above
unloading. the side decks of the truck, while manual
3. Bodily injury due unloading person standing over the truck shall
Manual to heavy load lifitng. have the trucks wall at both side upto 900mm
1 Unloading of 3 2 6 minimum to prevent fall.
Hume pipes 3. Adequate manpower shall be deployed to lift
the pipes and pass to the unloading point, shall not
lift beyong individual capabilities 15kg /Person.
4. Adequate gloves shall be provided (Cotton/
Leather) for all the workmen.
5.
1. Bodily injury.
2. Property
1. Permit to work shall be followed. (PTW
Procedure)
and method of
activity 2. Falling into damage. 2. Operator shall never leave the cabin when statement shall be
excavated pits. machine is in running condition. communicated by
3. Incompetent 3. Excavator shall be inspected prior to use by work PIC .
operator. operator, Daily & Monthly inspection shall be done 2. TBT shall be done
4. Excavator failure as per inspection schedule. and recorded by
4. Deploy trained banksman for the movement of work HSE In charge/
3 2 6 heavy machines to guide the operator. Work PIC. Sidhesh, Rohit Shrikant
5. Barricade the work area and display warning
signs.(Ref - HSE Paln main works) (Ref - SCI/OCP/32)
6. Continue supervision shall be available to alert
personnel entering into machinery working area,
Banksman shall be available.
7. Hard Barricade shall be provided for excavated
pits with MS pipes and clamps (Ref - HSE Paln main L
1. Collision with 1. Fatality. works).
1. Reverse horn shall be equiped in all the vehicles. 3 1 1. TBT shall be done
other construction 2. Bodily injury. 2. Banks man shall be provided full time. and recorded by
vehicle and workers. 3. Property 3. Safe walkway for the pedestrian shall be work HSE In charge/
damage. demarcated. Work PIC.
4. Operators and drivers shall be trained for the
3 2 6 safe operation and their ID card shall be indicated Sidhesh, Rohit Shrikant
with approved for heavy machinery operation (Ref - SCI/OCP/21)
copy of same shall be available at vehicle.
5. Work area and other vehicle movement area
shall be separated as per traffic management plan
discussed in daily PTW meeting. L
Legend
1 LOW (L)
3
4
Title/
Risk Risk
3 Use of tools 1. Damaged tools.
2. Improper usage of
1. Bodily injury 2 2 4 1. All the tools shall be checked for proper
condition and taggged as per the monthly
TBT shall be
communicated and
tools. inspection colour code. recorded by work Sidhesh, Rohit Shrikant
2. No make shift/ handmade tools shall be allowed PIC
to use at site.
3. All the shall be usesd for the purpose it is 2 1 L
1. Wrong lifting 1. Incident/ injury. 1. Use of adequate
designed for. PPE's. 1. Risk assessment
2. Slippery material etc. loads. statement shall be
3. Loose material 3. Property 3. Training and instruction to workmen for manual communicatde.
damage. 2 2 4 lifting techniques. 2. TBT shall be Sidhesh, Rohit Shrikant
4. Manual handing procedure shall be followed. communicated and
Handling of 5. Do not lift beyond individual capabilities (25 KG) recorded by work
4 hume pipes 6. Use mechanical aids (Trolleys, roller, lifters etc) PIC
(manual) if necessary.
packing shall be trained for handling works.
/ containers. TBT shall be
3 2 6 3. Adequate handling aids shall be provided and recorded by work Sidhesh, Rohit Shrikant
used. PIC
Date / Signature : 1st Feb 2016 Date / Signature : 1st Feb 2016
IN CASE OF
EMERGENCY
2. Emergency Contact Number - : Shrikant 4. Communication flow chart Displayed at site
Incident Controller 9972547206 Giri
9686200326 (Khizar) Displayed at site
Department: Cons Date: 2nd Feb 2016
Prepared byMd Fakhruddi Reviewed by: Nachiappan
Legend
1 Risk LOW (L)
3
Santosh, Ramdas Dalvi, Khizar Title/

RC Foundation works - Energy Cent
Kaleem
Name, date and DesigSteve Armstrong Last Rev 2nd Feb 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
RC Foundation works - Energy Centre

Movement at 1. Accident due to 1. Personnel injury. 1. Check the area suitable for vehicle
worksite for vehicular movement. 2. Lung disorder. access.
survey activity 2. Exposure to dust 2. Pedestrian walkway shall be provided. Santosh,
_
Ramdas
Nachiappan
Use of excavator 1. Struck by 1. Fatality. 1. Permit to work shall be followed. 1. Risk assessment
complied. and recorded. Santosh,
4. Deploy trained banksman for the Nachiappan
Ramdas
damage. 3. Safe walkway for the pedestrian shall (Ref - SCI/OCP/21) Santosh,
Nachiappan
be demarcated. Ramdas
separated. 1. Drivers will
for soil shifting and skills. Material for driving / equipment operation. undergo safety
5. Drunken Driving KM/H). Santosh,
Nachiappan
6. Provide banks man at loading/ Ramdas
driving.
strictly
Legend
1 Risk LOW (L)
3
Driving vehicles
for soil shifting
Kaleem
Risk Risk
3 Description of
Rating Rating Person In Follow up
SL Details Hazard Outcome Charge action
NO Activities
Hazard (s)
(ifxany)
1. Fuel and oil 1. Land 1. Pre inspection of vehicle. Daily inspection of
leakage from vehicle contamination. 2. Adequate training and communication the vehicle shall be
during maintenance or oil leakage. work. Santosh,
Nachiappan
4. Collected oil waste to be disposed Ramdas
2 2 4 2 1 L
Manual levelling, 1. Falling into 1. Bodily injury. 1. Use proper ladder for ascending and TBT shall be done
trimming and excavated pits 2. Lung disorder. descending into pits. and recorded
Santosh,
Ramdas
Nachiappan
1. Usethe
of fixed barrier.
adequate PPE's. 1. Risk assessment
of material techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting and method of
nails. 4. Manual handing procedure shall be communicated and Santosh,
5 3. Slippery material followed. recorded Ramdas
Nachiappan
handling.
PCC 1. 1. Handling of 1. Skin disorder. 1. Access shall be prepared for the Access shall be
Santosh,
6 3. Land
reverse.
3. Vehicle shall be checked for any oil (Ref - SCI/OCP/10) Ramdas
Nachiappan
Legend
1 Risk LOW (L)
3

Kaleem
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Spark Producing 1. PTW for hot works shall be obtained Risk assessment
machines for the activity. shall be
Santosh,
7 3. Heat 2. Burn injury. and maintained around the area where recorded by work
Ramdas
Nachiappan
4. Flame/ sparks. 3. Fire of clothing sparks are spreading. PIC
Rebar binding 1. Cut injury due to 1. Bodily injury, 1. Use adequate hand gloves for JHA shall be
works sharp edges of rebar. 2. Improper handling works. Communicated and
Santosh,
8 power button locked tag/sticker. (SCI/OCP/06). The rebar
Ramdas
Nachiappan
be checked for JHA shall be
handtools proper condition and tagged before communicated and Santosh,
9 2. Hit by tools. taking into use. recorded by work Ramdas
Nachiappan
Use of Drill 1. Electric shock due 1. Shock. 1. Cables shall be checked for proper JHA shall be done
machine to improper 2. Eye injury from insulation by authorized electrician. and communicated
Santosh,
while drilling.
eyes. Ramdas
Nachiappan
for ergonomics.
Legend
1 Risk LOW (L)
3

Kaleem
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Use of Ply 1. Cut due to rotating 1. Cut injury. 1. Machine shall be checked for proper JHA and RA shall be
Cutting machine parts. 2. Lung disorder. condition of bady parts and guards by communicated and
Santosh,
Ramdas
Nachiappan
TBT shall be done
and recorded.
3. Improper condition material shall be barricaded. (Ref - Santosh,
of handtools. Barrier standard) Nachiappan
Ramdas
Concrete pouring 1. Falling of transit 1. Fatality 1. Transit at
insulated miller
gripsshall
andmaintain 1 .5 meter
cotton gloves shall TBT shall be done
works miller into pit. 1. Skin disorder. distance
be used tofrom excavation
reduce edge.
HAVS effects. and recorded.
Santosh,
### 3. Land
3. Do not throw concrete waste on site. Ramdas
Nachiappan
Date / Signature : 2nd Feb 2016 Date / Signature : 2nd Feb 2016
IN CASE OF
EMERGENCY
Department: Cons Date: 5th feb 2016
Legend
1 Risk LOW (L)
3
Title/
Name of Team Membe. Activity
Paver Flooring
Document 0
Name, date and DesigSteve Armstrong Last Rev 5th Feb 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Paver Flooring
1. Personnel getting 1. Personnel injury. 1. Personnel shall be warned for Risk assessment and
struct by truck while 2. Property movement of vehicle both from front method of
poles and barricades unloading area. recorded by work
Mobilization of DP Singh,
1 truck
at turns due to 3 2 6 3. Proper instruction shall be given to the 3 1 L PIC
Ramarajan
Nachiappan
lengthy vehicle. driver by competent person.
3. truck getting 4. Excavator shall be ready incase of
4. Truck driver 5. Driver shall be provided with minimum
walking into site PPE and he shall not move into work
without PPE. area, instruction shall be given for the
same.
nails. 4. Manual handing procedure shall be communicated and DP Singh,
Material 3. Slippery material 2 2 4 followed. recorded Nachiappan
Ramarajan
handling 4. Loose material 5. Do not lift beyond individual
2 (manual) capabilities (25 KG - Men, 16KG -
(Unloading and Women)
paving) 6. Remove protruing nails before
handling.
1. Use mechanical aids
shall be (Trolleys,
trained roller, 3 1 L
for handling TBT shall be
lifters
works.etc) if necessary. communicated and DP Singh,
3 2 6 2. Adequate PPE's shall be provided. recorded Nachiappan
Ramarajan
provided and used.
Legend
1 Risk LOW (L)
3
Title/
Name of Team Membe. Activity
Paver Flooring
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Manual levelling, 1. Exposure to dust. 1. Bodily injury. 1. Use dust protection mask if required. TBT shall be done
trimming and 2. Improper tools. 2. Lung disorder. FFP1 and recorded DP Singh,
3 compaction 2. Inspect all tools before use. Ramarajan
Nachiappan
2 2 4 2 1 L
(Ref - SCI/OCP/30)
2. All Power handtools shall be checked (Ref - SCI/OCP/38)
and tagged prior to use at site.
3. Adequate training shall be given to the
operators.
Cutting of block 1. Sharp Object and maintained around the area where
1. Eye/ face injury DP Singh,
4 with cutting 2. Electricity HV.
2. Burn injury.
3 2 6 sparks are spreading. 3 1L
Ramarajan
Nachiappan
machine 3. Heat 5. Adequate PPEs such as handgloves,
watch man.
Date / Signature : 5th Feb 2016 Date / Signature : 5th Feb 2016
IN CASE OF
EMERGENCY
9663375629 (Ramdas) Displayed at site
Department: Const Date: 8th Feb 2016
Prepared byMd Fakhruddin Reviewed by: Krishnaraj
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeIliyas, Krishnaraj, Activity
Watch tower - Scaffold
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)

Levelling and 1. Defective 1. Property 2 2 4 1. Pre inspection of equipment shall be Risk Assessment and Kirishna Raj, Harpaal Singh
compaction with machinery. damage. done. Method of Iliyas
machinery 2. Fire. 2. Personnel injury 2. Third party inspection certificate along statement shall be
points.
where required.
leakage.
1 excavator working area and soil 2 1 L
PCC for Scaffold 1. 1. Handling of 1. Skin disorder. 1. Access shall
unloading area.be prepared for the Access shall be Kirishna Raj, Harpaal Singh
base ingredients. 2. Eye irritation. movement of transit millers. prepared in advance Iliyas
3. Land reverse.
contamination due to 3. Vehicle shall be checked for any oil (Ref - SCI/OCP/10)
2 3 2 6 5. Additional conrete shall not dump 2 1 L
Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Mobilization of 1. Personnel getting 1. Personnel injury. 1. Personnel shall be warned for Risk assessment and Kirishna Raj, Harpaal Singh
material struct by truck while 2. Property movement of vehicle both from front method of Iliyas
at turns due to
lengthy vehicle.
3 2 6 3. Proper instruction shall be given to the 3
driver by competent person.
1 L PIC
3. truck getting 4. Excavator shall be ready incase of

3 walking into site
without PPE.
PPE and he shall not move into work
Handling/ 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's.
same. 1. Risk assessment Kirishna Raj, Harpaal Singh
unloading of techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting and method of Iliyas
material 2. Slippery material etc. of heavy loads. statement shall be
3. Loose material 3. Property 3. Training and instruction to workmen communicatde.
damage. 2 2 4 for manual lifting techniques. 2. TBT shall be
4. Manual handing procedure shall be communicated and
followed. recorded by work
4 5. Do not lift beyond individual PIC
capabilities (25 KG)
lifters shall be trained for handling
etc) if necessary. TBT shall be Kirishna Raj, Harpaal Singh
works. communicated and Iliyas
3 2 6 2. Adequate PPE's shall be provided. recorded by work
3. Adequate handling aids shall be PIC
provided and used.
Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Erection of 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained 1. Risk assessment Kirishna Raj, Harpaal Singh
scaffold 2. Fall of material. 2. Property damage scaffold erectors under supervision of and method of Iliyas
competent supervisor only. statement shall be
2. Use only scaffolding pipes & communicatde.
accessories that have already been 2. TBT shall be
inspected and certified. communicated and
3. Scaffold shall be erected in levelled recorded by work
and solid surface designed to withestand PIC
the load the scaffold.
4. Sole board shall be placed below the (Ref - SCI/OCP/02)
base jack of minimum width of 300 mm
X 300 mm size and of minimum 38 mm
thickness.
5. Adequate manpower shall be
deployed (minimum 4 for 1 bay and
3 2 6 multiple lifts) for erection of scaffold. 3 1L
6. After every erection of vertical post
horizontal brace shall be fixed properly.
7. Platform shall be fixed and teied
properly after each lift.
8. Ladders shall be fixed for ascending
and descending after every lift is
completed.
9. Work platform shall be fixed with
railings (Top rail, Mid rail, toe board) as
per manufacturers specification.
10. Safety harness shall be used by
workmen during all the time and shall be
anchored properly.
11. No point loading is allowed at
5 scaffold.
Usage of scaffold 1. Fall from height. 1. Personnel injury. 12.
1. NoNoloose
additional material
material shall beshall
leftbe
onleft
the 1. Risk assessment Kirishna Raj, Harpaal Singh
2. Getting hit by 2. Property over the platforms.
platform. Place the tools in tool box & and method of Iliyas
vehicle. damage. other items in basket. statement shall be
2. Scaffolding shall be inspected every communicatde.
week / after any adverse weather 2. TBT shall be
condition viz. heavy rain, cyclone etc., communicated and
and checklist shall be revalidated. recorded by work
3. Check for the latest inspection date PIC
3 2 6 and tag before using the scaffold. 3 1L
4. Do not connect return cable of (Ref - SCI/OCP/02)
welding machine with the scaffold.
5. Do not climb up on the rails of scaffold
to over reach job location.
6. Do not overload scaffold more than
the load indicated.
7. Before climbing up check all bracing
members are in place.
6 8. Use of full body safety harness &
fasten its lanyard with the fixed line or
fixed structure or guard rail.
Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Dismantling of 1. Fall from height. 1. Personnel injury. 1. Scaffolding has to be dismantled by 1. Risk assessment Kirishna Raj, Harpaal Singh
scaffold 2. Fall of material. 2. Property damage the scaffold erector in presence of and method of Iliyas
competent person for the scaffold. statement shall be
2. Display warning sign for scaffold communicatde.
dismantling. 2. TBT shall be
3. Scaffolding removal shall be from top communicated and
to bottom plane wise. recorded by work
4. First remove bracing and then remove PIC
all horizontal members in one plane.
5. Loose scaffolding member shall be (Ref - SCI/OCP/02)
3 2 6 lowered down by rope & not by using 3 1L
man chain or throwing.
6. The area of dismantling should be
barricaded & no movement of personnel
underneath the same.
7. Loose member shall be segregated
and stacked properly.
8. While erection or dismantling of
scaffold the spanner shall be used with
proper string in hand so that it will not
fell down.
7 9. Safety harness shall be fixed in strong
PREPARED BY: members of the scaffold and keepBY:
REVIEWED on
anchoring the lower part of scaffold
when dismantling the upper part.
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Krishnaraj
IN CASE OF
EMERGENCY
2. Emergency Contact Number - :
Krishna Raj 4. Communication flow chart Displayed at site
Department: Cons Date: 9th Feb 2016
Legend
1 Risk LOW (L)
3
Rahul, Vishnu Sankar, Ravindra, Title/

Plinth beam for main building
Vinod
Document 0
Name, date and DesigSteve Armstrong Last Rev 9th February
As2016
per site observation record
Risk Risk
NO Activities
Hazard (s)
(ifxany)

Movement at 1. Accident due to 1. Personnel injury. 1. Check the area suitable for vehicle Rahul, Basavaraj
worksite for vehicular movement. 2. Lung disorder. access. Ravindra,
survey activity 2. Exposure to dust 2. Pedestrian walkway shall be provided. Vinod
_
Use of excavator 1. Struck by 1. Fatality. 1. Permit to work shall be followed. 1. Risk assessment Rahul, Basavaraj
for excavation excavator. 2. Bodily injury. 2. Operator to lock cabin when not in and method of Ravindra,
activity 2. Falling into 2. Property attendance. statement shall be Vinod
1. Collision with 1. Fatality. 1. Reverse horn shall be deployed in all TBT shall be done Rahul, Basavaraj
other construction 2. Bodily injury. the vehicles. and recorded. Ravindra,
vehicle and workers. 2. Property 2. Banks man shall be provided full time. Vinod
be demarcated.
Legend
1 Risk LOW (L)
3

Vinod
Document 0
As2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Driving vehicles 1. Lack of knowledge 1. Loss of property / 1. Only licensed person to be deployed 1. Drivers will Rahul, Basavaraj
for soil shifting and skills. Material for driving / equipment operation. undergo safety Ravindra,
2. Untrained drivers/ 2. Fatality 2.Medical check of the drivers shall be instructions at site. Vinod
driving.
strictly
1. Fuel and oil 1. Land 1. Pre inspection of vehicle. Daily inspection of Rahul, Basavaraj
leakage from vehicle contamination. 2. Adequate training and communication the vehicle shall be Ravindra,
to be given to all drivers and operators. done by operator Vinod
2 2 4 2 1 L
Legend
1 Risk LOW (L)
3

Vinod
Document 0
As2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Manual levelling, 1. Falling into 1. Bodily injury. 1. Use proper ladder for ascending and TBT shall be done Rahul, Basavaraj
trimming and excavated pits 2. Lung disorder. descending into pits. and recorded Ravindra,
compaction 2. Exposure to dust. 3. Land 2. Use dust protection mask if required. Vinod
Manual handling 1. Wrong lifting 1. Incident/ injury. with the fixed barrier.
1. Use of adequate PPE's. 1. Risk assessment Rahul, Basavaraj
of material techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting and method of Ravindra,
2. Sharp edges/ etc. of heavy loads. statement shall be Vinod
handling.
Legend
1 Risk LOW (L)
3

Vinod
Document 0
As2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
PCC 1. 1. Handling of 1. Skin disorder. 1. Access shall be prepared for the Access shall be Rahul, Basavaraj
ingredients. 2. Eye irritation. movement of transit millers. prepared in advance Ravindra,
2. Contact with 2. Land pollution. 2. Banksman or PIC shall guide the Banksman shall be Vinod
6 3. Land
reverse.
7 Block Works for 1. Contact with
Cement/ Mortar.
1. Skin disorder.
2. Bodily injury.
2 2 4 1. Use PPE as Rubber gloves along
anywhere inside the site premises. with
(Ref - SCI/OCP/17) Rahul,
Ravindra,
Srvey Pillers
2. Improper handling. boots etc which ever is applicable. TBT shall be Vinod
handling. for proper lifting/ handling technique. recorded
4. Falling into pit 3. Blocks/ bricks shall be stocked in
height.
around the pit.
8 Form works 1. Fall of material due 1. Bodily injury.
TBT shall be done
and recorded.
Rahul,
Ravindra,
Basavaraj
of shuttering shall be barricaded and demarcated and Vinod

insulated at grips and cotton gloves shall
be used to reduce HAVS effects.
Legend
1 Risk LOW (L)
3

Vinod
Document 0
As2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Use of Ply 1. Cut due to rotating 1. Cut injury. 1. Machine shall be checked for proper JHA and RA shall be Rahul, Basavaraj
Cutting machine parts. 2. Lung disorder. condition of bady parts and guards by communicated and Ravindra,
2. Exposure to dust. 3. HAVS. authorized electrician and shall be recorded by work Vinod
(Form work) 3. Flying wheels. 4. Collapse of work tagged as per monthly colour code. PIC.
9 6. Damaged cables visually.
Use of Drill 1. Electric shock due 1. Shock. 1. Cables shall be checked for proper JHA shall be done Rahul, Basavaraj
machine to improper 2. Eye injury from insulation by authorized electrician. and communicated Ravindra,
insulation. dust. 2. Drill machine shall be check by by work PIC Vinod
(Form work) 2. Exposure to dust 3. Bodily injury. authorized electrician and tag shall be
while drilling.
eyes.
for ergonomics.
Legend
1 Risk LOW (L)
3

Vinod
Document 0
As2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Spark Producing 1. PTW for hot works shall be obtained Risk assessment Rahul, Basavaraj
machines for the activity. shall be Ravindra,
(Grinding 2. All Power handtools shall be checked communicated and Vinod
### [Form and Rebar 3. Heat 2. Burn injury. and maintained around the area where recorded by work
work) 4. Flame/ sparks. 3. Fire of clothing sparks are spreading. PIC
Legend
1 Risk LOW (L)
3

Vinod
Document 0
As2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Rebar binding 1. Cut injury due to 1. Bodily injury, 1. Use adequate hand gloves for JHA shall be Rahul, Basavaraj
works sharp edges of rebar. 2. Improper handling works. Communicated and Ravindra,
2. Slip, Trip & fall due housekeeping. 2. Rebar shall be stacked properly and recorded by work Vinod
[Rebar works) to improper stacking area shall be barricaded with a proper PIC.
power button locked tag/sticker. (SCI/OCP/06). The rebar
### on allowing machine electric cutting disc machine power
with PVC caps/ rebar caps.
3 2 6 7. Guard shall be provided. 3 1 L
8. Emergency Stop button shall be
Use of handtools 1. Damaged 1. Bodily injury 1. All handtools
provided. shall be checked for JHA shall be Rahul, Basavaraj
handtools proper condition and tagged before communicated and Ravindra,
### [Rebar and form 2. Hit by tools. taking into use. recorded by work Vinod
work) 2 2 4 2. Workmen shall be instructed for safe 2 1 L PIC
Legend
1 Risk LOW (L)
3

Vinod
Document 0
As2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Concrete pouring 1. Falling of transit 1. Fatality 1. Transit miller shall maintain 2 meter TBT shall be done Rahul, Basavaraj
works miller into pit. 1. Skin disorder. distance from excavation edge. and recorded. Ravindra,
2. Contact with 2. Eye irritation. 1. Use adequate handgloves. Vinod
3. Land 4. Electrical shock aggresgate / concrete. FFP1
contamination due to 3. Do not throw concrete waste on site.
### concrete spillage. (Ref - WMP Plan)
5. Vibrators shall be inspected and shall
not be kept at the edge of the pit,
viberator shall be tied with barricade
3 2 6 pipe or holded by a person to prevent it 3 1 L
Curing works 1. Falling into pits. 1. Personnel injury. 1. Distance shall be maintained from the TBT shall be done by Rahul, Basavaraj
2. Trip and fall due to 2. Property damage edge of the pit. work PIC and Ravindra,
water hose. 2. Proper routing shall be maintained to recorded. Vinod
3. Damage to hose prevent tripping of person due to water
### when comes under
the vehicle.
hose.
3. Water hose shall not be taken from
vehicle access.
2 2 4 2 1 L
Legend
1 Risk LOW (L)
3

Vinod
Document 0
As2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
### Backfilling of 1. Defective
machinery.
1. Property
damage.
2 2 4 1. Pre inspection of equipment shall be
done.
Risk Assessment and Rahul,
Method of Ravindra,
Basavaraj
soil
2. Fire. 2. Personnel injury 2. Third party inspection certificate along statement shall be Vinod
points.
where required.
leakage.
unloading area. 2 1 L
Legend
3

Vinod
Document 0
As2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
IN CASE OF
EMERGENCY
9731593804 (Vishnu Sankar) Displayed at site
Department: MEP Date: 10th Feb 2016
Prepared byMd Fakhruddin Reviewed by: Sriram N
Legend
1 LOW (L)
3
4
Sidhesh, Nandagopal, Rohit, Vishnu Title/

Pipe sleeve installation
Sankar
Name, date and DesigSteve Armstrong Last Revi 10th Feb 2016
Risk Risk

Plumbing & Sanita1. Improper storage 1. Bodily Injury. 2 2 4 1. Material shall be stacked properly not obove 4 ft TBT shall be done
of material. 2. Property of height on a firm level, area shall be barricaded and recorded.
2. Cut injury due to damage. and demarcated and sign board shall be put for
sharp edges. the material identification. (Ref - SCI/OCP/33)
3. Improper condition 2. Work area shall be barricaded and kept clean all 2 1 L Sidhesh,
1 of tools. the time, onsite stack. Nangopal
Shrikant Giri
3. Handgloves shall be used as per
recommendtaion.
4. All the tools shall be checked for monthly colour
code.
corners / projecting 3. Property 3. Training and instruction to workmen for manual communicatde. Sidhesh,
Material parts/ protruiding damage. 2 2 4 lifting techniques. 2. TBT shall be Shrikant Giri
Nangopal
handling nails. 4. Manual handing procedure shall be followed. communicated and
2 (manual) 3. Slippery material 5. Do not lift beyond individual capabilities. recorded
(Unloading and 4. Loose material 7. Use mechanical aids (Trolleys, roller etc) if
paving) necessary forshall
material handling.
Pinch Hazard 1. Personal injury 1. Workmen be trained for handling works. 3 1 L TBT shall be
2. Adequate PPE's shall be provided. communicated and Sidhesh,
3 2 6 3. Adequate handling aids shall be provided and recorded Shrikant Giri
Nangopal
used.
Legend
1 LOW (L)
3
4
Sidhesh, Nandagopal, Rohit, Vishnu Title/

Sankar
Name, date and DesigSteve Armstrong Last Revi 10th Feb 2016
Risk Risk
Ascending and 1. Falling into pits 1. Bodily injury. 1. Use proper ladder for ascending and descending 2 1 1. TBT shall be done
descending into into pits. and recorded.
pits 2. Fall protection barrier shall be provided with MS
pipes and clamps shall be firmly fixed maintaining (Ref - SCI/OCP/03)
1 meter distance from the edge. (Ref - HSE Plan (Ref - SCI/OCP/17)
main works) Sidhesh,
3 2 2 4 3. Remove all loose soil from edges of the pit, No Nangopal
Shrikant Giri
material shall be stored around 1.5M of the edge.
4.Only inspected Ladders to be inspected.
5. Ladder to be extended one meter from ground

level. L
6. Ladder to be firmly secured.
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Sriram N
IN CASE OF
EMERGENCY
Department: Cons Date: 23rd Feb 2016
Legend
egligible (No Lost Time)1 Unlikely (Improbable) Score 1 to < 4 A
1 Risk LOW (L)
3
ere(Modifiable/ Reportable) Medium (Occasional) 3 Risk Score 7 to < 9 C HIGH (H)
Santosh, DP Singh, Ramdas Dalvi, Title/

Plinth beam and backfilling for Ene
Khizar Kaleem
Document 0
Name, date and DesigSteve Armstrong Last Rev 23rd February
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Plinth beam and backfilling for Energy Centre

Movement at 1. Accident due to 1. Personnel injury. 1. Check the area suitable for vehicle Santosh, DP Nachiappan
worksite for vehicular movement. 2. Lung disorder. access. Singh
_
Use of excavator 1. Struck by 1. Fatality. 1. Permit to work shall be followed. 1. Risk assessment Santosh, DP Nachiappan
for excavation excavator. 2. Bodily injury. 2. Operator to lock cabin when not in and method of Singh
1. Collision with 1. Fatality. 1. Reverse horn shall be deployed in all TBT shall be done Santosh, DP Nachiappan
other construction 2. Bodily injury. the vehicles. and recorded. Singh
be demarcated.
Legend
1 Risk LOW (L)
3

Khizar Kaleem
Document 0
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Driving vehicles 1. Lack of knowledge 1. Loss of property / 1. Only licensed person to be deployed 1. Drivers will Santosh, DP Nachiappan
for soil shifting and skills. Material for driving / equipment operation. undergo safety Singh
driving.
strictly
1. Fuel and oil 1. Land 1. Pre inspection of vehicle. Daily inspection of Santosh, DP Nachiappan
leakage from vehicle contamination. 2. Adequate training and communication the vehicle shall be Singh
2 2 4 2 1 L
Legend
1 Risk LOW (L)
3

Khizar Kaleem
Document 0
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Manual levelling, 1. Falling into 1. Bodily injury. 1. Use proper ladder for ascending and TBT shall be done Santosh, DP Nachiappan
trimming and excavated pits 2. Lung disorder. descending into pits. and recorded Singh
Manual handling 1. Wrong lifting 1. Incident/ injury. with the fixed barrier.
1. Use of adequate PPE's. 1. Risk assessment Santosh, DP Nachiappan
of material techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting and method of Singh
handling.
PCC 1. 1. Handling of 1. Skin disorder. 1. Access shall be prepared for the Access shall be Santosh, DP Nachiappan
ingredients. 2. Eye irritation. movement of transit millers. prepared in advance Singh
6 3. Land
reverse.
Legend
1 Risk LOW (L)
3

Khizar Kaleem
Document 0
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Spark Producing 1. PTW for hot works shall be obtained Risk assessment Santosh, DP Nachiappan
machines for the activity. shall be Singh
7 [Form and Rebar 3. Heat 2. Burn injury. and maintained around the area where recorded by work
work) 4. Flame/ sparks. 3. Fire of clothing sparks are spreading. PIC
Legend
1 Risk LOW (L)
3

Khizar Kaleem
Document 0
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Rebar binding 1. Cut injury due to 1. Bodily injury, 1. Use adequate hand gloves for JHA shall be Santosh, DP Nachiappan
works sharp edges of rebar. 2. Improper handling works. Communicated and Singh
[Rebar works) to improper stacking area shall be barricaded with a proper PIC.
power button locked tag/sticker. (SCI/OCP/06). The rebar
8 on allowing machine electric cutting disc machine power
with PVC caps/ rebar caps.
3 2 6 7. Guard shall be provided. 3 1 L
8. Emergency Stop button shall be
provided.
Legend
1 Risk LOW (L)
3

Khizar Kaleem
Document 0
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
9 Form works 1. Fall of material due 1. Bodily injury.
TBT shall be done
and recorded.
Santosh, DP
Singh
Nachiappan

Use of Ply 1. Cut due to rotating 1. Cut injury. 1. Machine shall be checked for proper
insulated at grips and cotton gloves shall JHA and RA shall be Santosh, DP Nachiappan
Cutting machine parts. 2. Lung disorder. condition
be used toofreduce
bady parts
HAVSand guards by
effects. communicated and Singh
(Form work) 3. Flying wheels. 4. Collapse of work tagged as per monthly colour code. PIC.
Legend
1 Risk LOW (L)
3

Khizar Kaleem
Document 0
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Use of Drill 1. Electric shock due 1. Shock. 1. Cables shall be checked for proper JHA shall be done Santosh, DP Nachiappan
machine to improper 2. Eye injury from insulation by authorized electrician. and communicated Singh
(Form work) 2. Exposure to dust 3. Bodily injury. authorized electrician and tag shall be
while drilling.
eyes.
for ergonomics.
Use of handtools 1. Damaged 1. Bodily injury 1. All handtools shall be checked for JHA shall be Santosh, DP Nachiappan
handtools proper condition and tagged before communicated and Singh
### [Rebar and form 2. Hit by tools. taking into use. recorded by work
work) 2 2 4 2. Workmen shall be instructed for safe 2 1 L PIC
Concrete pouring 1. Falling of transit 1. Fatality 1. Transit miller shall maintain 2 meter TBT shall be done Santosh, DP Nachiappan
works miller into pit. 1. Skin disorder. distance from excavation edge. and recorded. Singh
3. Land 4. Electrical shock aggresgate / concrete. FFP1
contamination due to 3. Do not throw concrete waste on site.
### concrete spillage. (Ref - WMP Plan)
not be kept at the edge of the pit,
viberator shall be tied with barricade
3 2 6 pipe or holded by a person to prevent it 3 1 L
Legend
1 Risk LOW (L)
3

Khizar Kaleem
Document 0
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Curing works 1. Falling into pits. 1. Personnel injury. 1. Distance shall be maintained from the TBT shall be done by Santosh, DP Nachiappan
2. Trip and fall due to 2. Property damage edge of the pit. work PIC and Singh
water hose. 2. Proper routing shall be maintained to recorded.
### 3. Damage to hose prevent tripping of person due to water
when comes under hose.
the vehicle. 2 2 4 3. Water hose shall not be taken from 2 1 L
vehicle access.
### Backfilling of 1. Dust generation.
2. Hit by vehicle.
1. Property
damage.
2 2 4 1. Worlk area shall be barricaded and
Risk Assessment and Santosh, DP
Method of Singh
Nachiappan
soil
2. Personnel injury 2. Proper routing, traffic barriers and statement shall be
traffic sign boards shall be installed at communicated and
dumper movement area. recorded by work
3. Banksman shall be deputed at PIC
unloading area. Ref - SCI/OCP/32
4. No over filling of soil shall be
permitted in dumpers. 2 1 L
5. Dumper back door shall be locked
during filled dumper movement.
Date / Signature : 23rd February 2016 Date / Signature : 23rd February 2016
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Department: Cons Date: 24th Feb 2016
Legend
1 Risk LOW (L)
3

Floor PCC for Energy Centre
Kaleem
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)

1. Wrong lifting 1. Back pain, sprain 1. Use of adequate PPE's. 2 1 L 1. Risk assessment
techniques. etc. 2. Deploy adequate manpower for lifting and method of
2. Sharp edges/ 2. Bodily injury of heavy loads. statement shall be
corners / projecting 2 2 4 3. Training and instruction to workmen communicatde.
parts etc for manual lifting techniques. 2. TBT shall be Santosh, DP
4 Material handling 4. Manual handing procedure shall be communicated and Singh
Nachiappan
followed. recorded
5. Do not lift beyond individual
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling 3 1 L
capabilities TBT shall be
3 2 6 works. communicated and
2. Adequate PPE's shall be provided. recorded
### Channel fixing 1. Fall of material due 1. Bodily injury.
TBT shall be done
and recorded.
housekeeping. kept clean all the time, onsite stacked Santosh, DP
Nachiappan
3. Improper condition material shall be barricaded. (Ref - Singh
4. Falling on rebar 3. All the tools shall be checked.
4. Training shall be given to the workmen
for manual handling procedures.
5. Rebar cap shall be provided to the
2 2 4 rebars after channel fixing for PCC. 2 1 L
Legend
1 Risk LOW (L)
3

Kaleem
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Concrete pouring 1. Falling of transit 1. Fatality 1. Transit miller shall maintain 1 .5 meter TBT shall be done
works miller into pit. 1. Skin disorder. distance from excavation edge. and recorded.
Santosh, DP
### 3. Land
3. Do not throw concrete waste on site. Singh
Nachiappan
IN CASE OF
EMERGENCY
Department: MEP Date: 7th March 2016
Prepared byMd Fakhruddi Reviewed by: Sriram N
Legend
1 Risk LOW (L)
3
Rahit Yadav, Dandam, Puranachand, Title/

Earthing strip laying
Suheeb
Document 1
Risk Risk
NO Activities
Hazard (s)
(ifxany)

Use of excavator 1. Struck by 1. Fatality. 1. Permit to work shall be followed. 1. Risk assessment Rohit, Shrikant Giri,
for excavation excavator. 2. Bodily injury. 2. Operator to lock cabin when not in and method of Nandam
1. Collision with 1. Bodily injury. 1. Reverse horn shall be deployed in all TBT shall be done Rohit, Shrikant Giri,
other construction 2. Property the vehicles. and recorded. Nandam
vehicle and workers. damage. 2. Banks man shall be provided full time.
3. Safe walkway for the pedestrian shall (Ref - SCI/OCP/21)
be demarcated.
Strip 1. Wrong lifting 1. bodily injury 1. Use of adequate PPE's.
movement area shall be separated. 1. Risk assessment Rohit, Shrikant Giri,
straightening and techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting and method of Nandam
laying 2. Sharp edges/ etc. of heavy loads. statement shall be
corners / projecting 3. Training and instruction to workmen communicatde.
2 parts for manual lifting techniques. 2. TBT shall be
3. Trip due to laid 4. Manual handing procedure shall be communicated and
strips. followed. recorded
2 2 4 provided and used. 2 1 L
Legend
1 Risk LOW (L)
3

Suheeb
Document 1
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Spark Producing 1. Sharp Object 1. Eye/ face injury 1. PTW for hot works shall be obtained Risk assessment Rohit, Shrikant Giri,
machines 2. Electricity HV. 2. Burn injury. for the activity. shall be Nandam
(Grinding 3. Heat 3. Fire of clothing 2. All Power handtools shall be checked communicated and
speed cutter) for operators. JHA shall be
strip cutting 4. Proper housekeeping shall be done communicated and
3 and maintained around the area where recorded by work
Arc Welding 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for 1. Risk Assessment Rohit, Shrikant Giri,
2. Electrocution. 2. Arc eye. Hot works. shal be Nandam
fumes. band.
4 3 2 6 provided. 3 1 L
operate.
from welding area.
Legend
1 Risk LOW (L)
3

Suheeb
Document 1
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Backfilling and 1. Exposure to dust. 1. Lung disorder. 1. Dust mask shall be used if required. Rohit, Shrikant Giri,
5 curing 2. Slip due to wet 2. Minor injury FFP1 Nandam
soil. 2 1 2 2. Use gum boots, caution the work area 2 1 L
if required
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Sriram N
Date / Signature : 7th March 2016 Date / Signature : 7th March 2016
IN CASE OF
EMERGENCY
Department: Cons Date: 3rd March 2016
Prepared byMd Fakhruddi Reviewed by: Sunil Manand
Legend
1 Risk LOW (L)
3
Ravi Kumar, Deva Arul Jose, Title/

Floor PCC for Welfare building
Pommusamy, DP Singh
Document 0
Name, date and DesigSteve Armstrong Last Rev 3rd March 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Floor PCC for Welfare Building

1. Wrong lifting 1. Back pain, sprain 1. Use of adequate PPE's. 2 1 L 1. Risk assessment
techniques. etc. 2. Deploy adequate manpower for lifting and method of
corners / projecting 2 2 4 3. Training and instruction to workmen communicatde.
parts etc for manual lifting techniques. 2. TBT shall be Ravi Kumar, Sunil
1 Material handling 4. Manual handing procedure shall be communicated and Jose Manandhar
followed. recorded
1. Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling 3 1 L
capabilities TBT shall be
2. Adequate PPE's shall be provided. recorded
2 Channel fixing 1. Fall of material due 1. Bodily injury.
above 4 ft of height on a firm level, area
TBT shall be done
and recorded.
housekeeping. kept clean all the time, onsite stacked Ravi Kumar, Sunil
3. Improper condition material shall be barricaded. (Ref - Jose Manandhar
Legend
1 Risk LOW (L)
3

Floor PCC for Welfare building
Pommusamy, DP Singh
Document 0
Name, date and DesigSteve Armstrong Last Rev 3rd March 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Concrete pouring 1. Getting hit by truck 1. Bodily injury 1. Transit miller shall maintain 1 .5 meter TBT shall be done
works while moving 2. Skin disorder. distance from pits, Banksman shall be and recorded.
2. Contact with 3. Eye irritation. provided with truck.
cement & concrete. 4. Land pollution. 2. Use adequate handgloves. (Ref - SCI/OCP/15)
Ravi Kumar, Sunil
3 3. Land
5. Electrical shock 3. Use dust mask while working
aggresgate / concrete. FFP1 Jose Manandhar
concrete spillage. 4. Do not throw concrete waste on site.
4. Improper condition (Ref - WMP Plan)
of viberator. 5. Gum boots shall be used while
3 2 6 working on concrete 3 1 L
Date / Signature : 3rd March 2016 Date / Signature : 3rd March 2016
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Department: Cons Date: 11th March 2016
Prepared byMd Fakhruddin Reviewed by: Shahid Sheikh
Legend
1 LOW (L)
3
4
Title/
Installation of Fire Protection Piping
Name, date and DesigSteve Armstrong Last Revi 4th Aug 2016
Risk Risk

Mobilization of 1. Personnel getting 1. Personnel injury. 1. Personnel shall be warned for movement of Risk assessment and Sidhesh, Rohit Shahid Sheikh
truck struct by truck while 2. Property vehicle both from front and back side. method of
1 at turns due to 3 2 6 4. Excavator shall be ready incase of trailer getting 3 1 L PIC
lengthy vehicle. stucked into soil for pushing in a safe manner.
3. truck getting 5. Driver shall be provided with minimum PPE and
settled into soil due he shall not move into work area, instruction shall (Ref - SCI/OCP/04)
to loose surface. be given for the same.
4. Truck driver
walking into site
1. WrongPPE.
without lifting 1. Incident/ injury. 1. Use of adequate PPE's. 1. Risk assessment Sidhesh, Rohit Shahid Sheikh
damage. 2 2 4 lifting techniques. 2. TBT shall be
Handling of 5. Do not lift beyond individual capabilities (25 KG) recorded by work
4 hume pipes 6. Use mechanical aids (Trolleys, roller, lifters etc) PIC
(manual) if necessary.
/ containers. TBT shall be Sidhesh, Rohit Shahid Sheikh
3 2 6 3. Adequate handling aids shall be provided and recorded by work
used. PIC
Legend
1 LOW (L)
3
4
Title/
Risk Risk
1. Bodily injury.
2. Property
Procedure)
3 1 1. Risk assessment Sidhesh, Rohit Shahid Sheikh
and method of
3 2 6 heavy machines to guide the operator. Work PIC.
1. Reverse horn shall be equiped in all the vehicles. 3 1 1. TBT shall be done Sidhesh, Rohit Shahid Sheikh
other construction 2. Bodily injury. 2. Banks man shall be provided full time. and recorded by
3 2 6 safe operation and their ID card shall be indicated
Legend
1 LOW (L)
3
4
Title/
Risk Risk
Laying of Pipes 1. Fall of material 1. Bodily injury 1. Adhere to lifting permit. 2 M RAMS shall be Sidhesh, Rohit Shahid Sheikh
into pit with 2. Defective 2. Incident / bodily 2. Medical check for operators and driver. communicated.
Franna equipment. injury 3. Competent operators to be assigned.
3. Overloading 3. Property 4. Lifting area is fully barricaded and warning signs TRIC shall be
damage. are posted. prepared and
5. Banksman shall be provided for shifting of hume communicated to
pipes with franna. workmen by PIC
5. Job specific training to be given to all involved in
lifting activity.
6. Pre inspection of lifting machine and lifting (Ref - SCI/OCP/04)
gears.
7. Soil condition to be checked for proper
compaction for the movement of franna.
3 3 3 9 7. Use certified equipments and lifiting tackles. 3
8. Ensure competent lifting team is assigned
(Supervisor, rigger, helpers etc)
9. Crane not to be over loaded and verify load and
safe working radius against load chart provided in
the crane cabin.
over sharp edges.
suspended load.
3 Use of tools 1. Damaged tools. 1. Bodily injury 2 2 4 loads are tools
1. All the suspended.
shall be checked for proper TBT shall be Sidhesh, Rohit Shahid Sheikh
2. Improper usage of condition and taggged as per the monthly communicated and
tools. inspection colour code. recorded by work
2. No make shift/ handmade tools shall be allowed PIC
to use at site.
designed for.
Legend
1 LOW (L)
3
4
Title/
Risk Risk
1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 1. Risk assessment Sidhesh, Rohit Shahid Sheikh
damage. 2 2 4 lifting techniques. 2. TBT shall be
Allignment of 5. Do not lift beyond individual capabilities (25 KG) recorded by work
4 Laying of pipes 6. Use mechanical aids (Trolleys, roller, lifters etc) PIC
(manually) if necessary.
/ containers. TBT shall be Sidhesh, Rohit Shahid Sheikh
3 2 6 3. Adequate handling aids shall be provided and recorded by work
used. PIC
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Shahid Sheikh
Date / Signature : 4th Aug 2016 Date / Signature : 4th Aug 2016
IN CASE OF
EMERGENCY
2. Emergency Contact Number - : Shahid 4. Communication flow chart Displayed at site
Incident Controller 9663053388 Sheikh
Legend
Negligible (No Lost Time)1 Unlikely (Improbable) Risk Score 1 to < 4
1 A LOW (L)
3

RCC Column for welfare bldg
Pommusamy, Nakatani
Name, date and DesigSteve Armstrong Last Revie 26th MarchAs
2016
Risk Risk
NO Activities
Hazard (s)
(S x P) Controls/ Existing Risk Control (if
(S any)
x P) Additional Risk Control (Name (By who and

Survey works 1. Contact with 1. Bodily injury. 1. Rubber gloves shall be used during use TRIC shall be done Ravi Kumar, Sunil
marking power/ of paint or marking powder. and recorded by Deva Arul Jose Manandhar,
paint. 2. Ladder shall be used while ascending and work PIC. Sivareddy
2. Falling into pit descending into pit 1 person shall hold the
whle ascending and 2 2 4 ladder. 2 1 L
descending. 3. Rebars shall be covered with PVC cap or
3. Fall due to PVC pipe shall be used for survey markings.
1 protruiding survey
point over surface.
Spark Producing 1. Sharp Object 1. Eye/ face injury 1. PTW for hot works shall be obtained for Risk assessment Ravi Kumar, Sunil
machines 2. Electricity HV. 2. Burn injury. the activity. shall be Deva Arul Jose Manandhar,
(Grinding 3. Heat 3. Fire of clothing 2. All Power handtools shall be checked communicated and Purnachand
speed cutter) for operators. TRIC shall be done
2 rebar
works
cutting 4. Proper housekeeping shall be done and
and recorded by
work PIC.
are spreading.
5. Adequate PPEs such as handgloves, (Ref - SCI/OCP/30)
6. Fire extinguishers ahall be kept available (Ref - SCI/OCP/38)
in work area.
3 2 6 7. Barrier shall be stablished to prevent 3 1 L
Legend
3

Pommusamy, Nakatani
2016
Risk Risk
NO Activities
Hazard (s)
(S any)
Rebar bending 1. Improper condition 1. Bodily injury. 1. Machine shall be checked by authorized 3 1 L Risk assessment Ravi Kumar, Sunil
works of machine. 2. Electric shock. electricaian and shall be tagged for fitness shall be Deva Arul Jose Manandhar
2. Hand injury due to 3. Additional loads as per monthly inspection colour code. communicated and
handling/ share on machine 2. Workmen shall be used adequate hand recorded by area
edges of rebars. causing gloves during handling rebars. HSE.
3. Getting caught malfunctioning of 3. Proper coordination shall be maintained TRIC shall be done
between rebars. machine. among the workmen during bending works. and recorded by
3 4. Over loading 3 2 6 4. Machine shall be used as per user work PIC.
machine with manual prescribing qty to be put as per
additional bars than rebar diameter.
prescribed. 5. Electrical cables shall be taken with
5. Elecrical shock. proper route and damaged cables shall not
6. Improper usage of be used.
operating switches 6. Machine shall be earthed to mitigate the
risk of electric shock.
1. Sharp edges/ 1. Incident/ injury. 7.
1. Only
Use ofskilled and experienced
adequate PPE's. workmen 2 1 L Risk assessment and Ravi Kumar, Sunil
corners / projecting 2. Back pain, shall operate the machine.
2. Deploy adequate manpower for lifting of method of Deva Arul Jose Manandhar,
parts/ protruiding sprain etc. rebars. statement shall be
nails. 3. Property 3. Training and instruction to workmen for communicatde.
2. Slippery material damage. manual lifting techniques.
3. Loose material. 4. Manual handing procedure shall be TRIC shall be done
4. Over loading of 2 2 4 followed. and recorded by
Handling rebars scaffold due to point 5. Do not lift beyond individual capabilities. work PIC.
4 (manually) to the loading of rebars (40 KG - Men)
scaffold 6. No point loading shall be done during
shifting of rebars to the scaffolds.
7. Proper coordination shall be maintained
among workmen during rebar handling
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling 3
works 1 L TRIC shall be done Ravi Kumar, Sunil
works. and recorded by Deva Arul Jose Manandhar
3 2 6 2. Adequate PPE's shall be provided. work PIC.
3. Adequate handling aids shall be provided
and used.
Legend
1 A LOW (L)
3

Pommusamy, Nakatani
2016
Risk Risk
NO Activities
Hazard (s)
(S any)
Rebar binding 1. Cut injury due to 1. Bodily injury, 1. Use adequate handgloves for handling TRIC shall be done Ravi Kumar, Sunil
works sharp edges of rebar. 2. Improper works. and recorded by Deva Arul Jose Manandhar
2. Slip, Trip & fall due housekeeping. 2. Rebar shall be stacked properly and area work PIC.
to improper stacking shall be barricaded with a proper entry and
of rebar. exit procedure. (Ref - Barrier standard) (Ref - SCI/OCP/17)
3. Hit to other 3. Proper coordination shall be maintained
workmen while among workmen while handling rebar or
5 handling. any other material.
4. Improper condition 4. All the tools shall be checked prior to
of tools. use at site as per monthly colour code
5. Improper access tag/sticker. (SCI/OCP/06)
towards work area. 5. All the access shall be maintained clear
6. Protruiding rebars. of obstructions, material shall never be
3 2 6 kept between the access. 3 1 L
1. Protruiding
All handtools rebars
shall shall be covered
be checked with
for proper TRIC shall be done Ravi Kumar, Sunil
handtools PVC caps. and tagged before taking into
condition and recorded by Deva Arul Jose Manandhar
6 2. Hit by tools. use. work PIC.
2 2 4 2. Workmen shall be instructed for safe 2 1 L
Use of Drill 1. Electric shock due 1. Shock. 1. Cables shall be checked for proper TRIC shall be done Ravi Kumar, Sunil
machine to improper 2. Eye injury from insulation by authorized electrician. and recorded by Deva Arul Jose Manandhar
insulation. dust. 2. Drill machine shall be check by work PIC.
while drilling. 4. HAVS (Hand available as per monthly inspection colour
3. Breakage of drilling and arm code.
bit while drilling. viberation 3. Safety goggles shall be used strictly to
7 4. Improper posture syndrome) prevent dust getting in contact with eyes.
while drilling. 4. Proper posture shall be maintained for
5. Exposure to drilling works, workmen shall be trained for
viberation ergonomics.
insulated machine at handles shall be used
2 2 4 for drilling to reduce the effect of HAVS. 2 1 L
Legend
1 A LOW (L)
3

Pommusamy, Nakatani
2016
Risk Risk
NO Activities
Hazard (s)
(S any)
Use of Ply 1. Cut due to rotating 1. Cut injury. 1. Machine shall be checked for proper TRIC shall be done Ravi Kumar, Sunil
Cutting machine parts. 2. Lung disorder. condition of bady parts and guards by and recorded by Deva Arul Jose Manandhar
2. Exposure to dust. 3. HAVS. authorized electrician and shall be tagged work PIC.
3. Flying wheels. 4. Collapse of as per monthly colour code.
4. Viberation. work platform. 2. Everyday before taking the machine into
5. Improper work 5. Electrical Shock use Area HSE shall check the condition of
platform. fitting of wheelsand guards visually.
6. Damaged cables 3. Dust mask FFP1 shall be used.
8 4. Workmen shall use cotton hand gloves
insulation and routing.
7. Only rectractable guard provided
3 2 6 machinery shall be used for ply cutting 3 1 L
Form works 1. Fall of material due 1. Bodily injury. works.
1. Material shall be stacked properly not TBT shall be done Ravi Kumar, Sunil
to improper stacking 2. Fatigue. obove 4 ft of height on a firm level, area and recorded. Deva Arul Jose Manandhar
to improper 2. Work area shall be barricaded and kept
housekeeping. clean all the time, onsite stacked material
3. Improper condition shall be barricaded. (Ref - Barrier standard)
of handtools. 3. All the tools shall be checked.
9 4. Foot injury due to 4. Training shall be given to the workmen
protruiding nails. for manual handling procedures.
5. Improper body 5. Training shall be provided to workmen
posture. regarding ergonomics.
6. Flying of nail while 6. Safety goggles shall be used by everyone
hitting. all the time.
7. Improper access to 7. Power handtools shall be rubber
the work area. insulated at grips and cotton gloves shall be
used to reduce HAVS effects.
2 2 4 8. After deshuttering, denailing and 2 1 L
stacking shall be done as per SCI onsite
USE OF BOOMLIFT
regulations.
Legend
1 A LOW (L)
3

Pommusamy, Nakatani
2016
Risk Risk
NO Activities
Hazard (s)
(S any)
1. Damaged 1. Dust allergy 4 2 8 1. MEWP’s shall be inspected before the 4 1 M TRIC shall be done Ravi Kumar, Sunil
equipment 2. Lung diseases site entry. and recorded by Deva Arul Jose Manandhar,
2. Untrained 3. Major Injury 2. Ensure TPI shall be done for the work PIC. Sivareddy
operator 4. Fatality equipment.
3. Unauthorized 5. Property 3. Ensure the good condition of tyres,
operation. damage Working platform, rails, chains, controlling
4. Collision with 6. Land pollution devices etc.
equipments/ men 4. Ensure the availability of periodical
5. Dust generation maintenance log book.
6. Oil leakage 5. Ensure all operators and staff to be
provided with Proper Personal Protective
Equipment.
Equipment 6. Ensure trained personal only engaged in
mobilization all work activities.
7. Ensure the TPI certificates equipments
and TPI certificates for operators in
required area.
8. Ensure close supervision in all the
activities till the end of the task.
9. Operators not to over speed
equipments.
10. Operators to ensure that keys of
equipment are not left unattended
11. Ensure always the availability of
Banksman for the movement of the
### equipments.
12. Ensure all required PPE’s to all
workmen.
Legend
3

Pommusamy, Nakatani
2016
Risk Risk
NO Activities
Hazard (s)
(S any)
1. Unauthorized 1. Major Injury 4 2 8 1. MEWPs will be operated by trained and TRIC shall be done Ravi Kumar, Sunil
operation 2. Fatality experienced operatives. and recorded by Deva Arul Jose Manandhar,
2. Poor ground 3. Property 2. SWL of MEWP shall be indicated in work PIC. Sivareddy
condition damage bucket and shall be followed all the time.
3. Over turn 4. Land 3. Ground conditions are monitored
4. Overload contamination throughout the period of the operations.
5. Fall of men & 4. All MEWPs not being used will have the
material ground controls set to off and the keys
6. Contact with other removed, emergency stop button in the
Equipments basket must be pushed in. Out of hours if
7. Entrapment required MEWP baskets will be left in the
8. Over head air, ground controls set to off and the keys
obstructions removed, and emergency stop button
9. Oil Leakage pushed in.
10. Collision with 5. Operatives, and all others travelling in
structure due to the basket, will wear safety harnesses,
inadvertent clipped on to the anchorage points within
operation the platform, at all times.
6. No persons are allowed to stand on the
mid-rail of the MEWP basket.
7. MEWP Operations will only be
undertaken in designated working areas,
MEWP operation clearly protected with barriers and signage 4 1 M
erected.
8. Ground controls must be fully checked
and operational prior to any operatives
using a MEWP.
9. Full checks must be carried out on a daily
basis, if the machine is subject to damage,
misuse or involved in any sort of collision
then the full checks must be carried out
prior to the machine being used again.
10. When using a MEWP around structure
or any similar entrapment hazard the
operative using the machine must be in
visual and verbal contact with a trained
MEWP operative at the level where the
machine is positioned.
11. Ensure the availablity of Emergency
stop button in side the platform as well as
along the with the lower controls and
Legend
3
operation Ravi2. Kumar,
Fatality Deva Arul Jose,
experienced operatives. Title/ and recorded by Deva Arul Jose Manandhar,
Name of Team Membe
2. Poor ground 3. Property 2. SWL of MEWP shall be indicated in
Activity
RCC Column
work PIC. for welfare bldgSivareddy
condition Pommusamy,
damage Nakatani
bucket and shall be followed all the time.
Work Place location
3. Over turn
4. Overload
Vemgal
4. Land - GSK Project
contamination
Company Shimizu Corporation India Pvt Ltd
3. Ground conditions are monitored
throughout the period of the operations.
Approved by5. Fall of men & 4. All MEWPs not being used willDocument
have the RA/SHMZ/GSK/55 1
6. Contact with other removed, emergency stop buttonLast in theRevie 26th MarchAs
Name, date and Desig
Equipments Steve Armstrong basket must be pushed in. Out of hours if
2016per site observation record
8. Over head
Risk air, ground controls set to off and the keys
Risk
Description of obstructions removed, and emergency stop button Person In Follow up
SL Details 9. Oil Leakage Hazard Outcome Rating pushed in. Rating Charge action
(Consequences) Appropriate Controls/and Existing Risk Control (if
(S any)
Hazardwith
10. Collision (s) (S x P) 5. Operatives, all others travelling in x P) Additional Risk Control (Name
NO Activities (By who and
Involved structure due to S P RR the basket, will wear safety harnesses, S P RR Provided) when)
erected.
using a MEWP.
ensure the good working condition of
emergency button before every shift as a
part of daily check.
### 12. Emergency stop should be easily
identified by Red colour and STOP labelled.
CONCRETING WORKS
Legend
3

Pommusamy, Nakatani
2016
Risk Risk
NO Activities
Hazard (s)
(S any)
1. Fall of material 1. Fatality 1. Adhere to lifting permit. 1 M Risk assessment and Ravi Kumar, Sunil
2. Defective 2. Incident / 2. Medical check for operators and driver. method of Deva Arul Jose Manandhar,
equipment. bodily injury 3. Competent operators to be assigned. statement shall be Sivareddy
3. Overloading 3. Property 4. Lifting area is fully barricaded and communicatde.
damage. warning signs are posted.
5. Job specific training to be given to all TRIC shall be done
involved in lifting activity. and recorded by
6. Pre inspection of lifting machine and work PIC.
lifting gears.
7. Use certified equipments and lifiting (Ref - SCI/OCP/04)
tackles.
9. Crane not to be over loaded and verify
1. Concreting, load and safe working radius against load
###Shuttering
franna with
with
4 2 8 chart provided in the crane cabin.
4
bucket maintained with operator and lifitng team.
suspended load.
control when loads are suspended.
13. Safety latch shall be available and in
proper condition.
14. Maximum load and capacity of the
lifting gear shall be marked and visible.
15. Bucket shall be properly closed before
filling the concrete.
16. Workmen shall maintain distance
during bucket movement.
17. Weather conditions shall be considered
for rain or heavy winds and decission shall
be taken as per SCI instruction to continue
or stop the job.
Legend
3

Pommusamy, Nakatani
2016
Risk Risk
NO Activities
Hazard (s)
(S any)
1. Contact with 1. Skin disorder. 1. Use adequate handgloves. TRIC shall be done Ravi Kumar, Sunil
cement & concrete. 2. Eye irritation. 2. Use dust mask while working and recorded by Deva Arul Jose Manandhar,
2. Land 2. Land pollution. aggresgate / concrete. FFP1 work PIC. Sivareddy
contamination due to 4. Electrical shock 3. Do not throw concrete waste on site.
### concrete spillage.
(Ref - WMP Plan)
4. Gum boots shall be used while working
(Ref - SCI/OCP/15)
of viberator. on cocerete
5. Vibrators shall be inspected and shall not
3 2 6 be kept at the edge of the pit, viberator 3 1 L
shall be tied with barricade pipe or holded
Slinging and 1. Improper condition 1. Fall of load. 1.
byUse proper
a person toaccess
preventtoitremove the sling.
falling into the 1L TRIC shall be done Ravi Kumar, Sunil
Deslinging of slings & shackles 2. Bodily injury Follow as during slinging. and recorded by Deva Arul Jose Manandhar,
2. Improper slinging 2. Use proper required PPES during in all work PIC. Sivareddy
and hooking. operations.
### 3. Fall from height 3 2 6 3. Wear hand gloves and ensure hands and 3
during slinging. fingers are clear of pinch points.
4. Pinched between 4. Workmen shall not climb the container
slings and load. without safety harness and proper
anchoring arrangement or Slinging shall be
done using ladder from side by side.
Curing works 1. Trip and fall due to 1. Personnel 1. Distance shall be maintained from the TRIC shall be done Ravi Kumar, Sunil
water hose. injury. edge of the pit. and recorded by Deva Arul Jose Manandhar,
2. Damage to hose 2. Property 2. Proper routing shall be maintained to work PIC. Sivareddy
when comes under damage prevent tripping of person due to water
### the vehicle. hose.
3. Water hose shall not be taken from
vehicle access.
2 2 4 4. Only approved access shall be used if 2 1 L
curing to be done inside pits.
IN CASE OF
EMERGENCY
Legend
3

Pommusamy, Nakatani
2016
Risk Risk
NO Activities
Hazard (s)
(S any)
1. Emergency contact Number - : Yokbori
3. Emergency Vehicle Number
9900867570/ 9632773998/
Site Controller 9686189381 Isao 9611565234
Sunil
Manandha 4. Communication flow chart Displayed at site
r
Legend
Negligible (No Lost Time) 1 Unlikely (Improbable) Risk Score 1 to < 4
1 A LOW (L)
3
Major (Reportable/Fatality)4 High (Common Occurrences) Risk D

Name of Team Members Activity
Pommusamy, Nakatani
Name, date and DesignaSteve Armstrong Last Revie 26th MarchAs
2016
Risk Risk
SL NO
Activities
Hazard (s)
(S any)

Survey works 1. Contact with 1. Bodily injury. 1. Rubber gloves shall be used during use TRIC shall be done Ravi Kumar, Sunil
marking power/ of paint or marking powder. and recorded by Deva Arul Jose Manandhar,
paint. 2. Ladder shall be used while ascending and work PIC. Sivareddy
2. Falling into pit descending into pit 1 person shall hold the
whle ascending and 2 2 4 ladder. 2 1 L
descending. 3. Rebars shall be covered with PVC cap or
3. Fall due to PVC pipe shall be used for survey markings.
1 protruiding survey
point over surface.
Spark Producing 1. Sharp Object 1. Eye/ face injury 1. PTW for hot works shall be obtained for Risk assessment Ravi Kumar, Sunil
machines 2. Electricity HV. 2. Burn injury. the activity. shall be Deva Arul Jose Manandhar,
(Grinding 3. Heat 3. Fire of clothing 2. All Power handtools shall be checked communicated and Purnachand
speed cutter) for operators. TRIC shall be done
2 rebar cutting 4. Proper housekeeping shall be done and and recorded by
works maintained around the area where sparks work PIC.
are spreading.
6. Fire extinguishers ahall be kept available (Ref - SCI/OCP/38)
3 2 6 in work area. 3 1 L
Legend
Negligible (No Lost Time) 1 Unlikely (Improbable) 1Risk Score 1 to < 4 A LOW (L)
3

Pommusamy, Nakatani
2016
Risk Risk
SL NO
Activities
Hazard (s)
(S any)
Rebar bending 1. Improper condition 1. Bodily injury. 1. Machine shall be checked by authorized 3 1 L Risk assessment Ravi Kumar, Sunil
works of machine. 2. Electric shock. electricaian and shall be tagged for fitness shall be Deva Arul Jose Manandhar
2. Hand injury due to 3. Additional loads as per monthly inspection colour code. communicated and
handling/ share on machine 2. Workmen shall be used adequate hand recorded by area
edges of rebars. causing gloves during handling rebars. HSE.
3. Getting caught malfunctioning of 3. Proper coordination shall be maintained TRIC shall be done
between rebars. machine. among the workmen during bending works. and recorded by
3 4. Over loading 3 2 6 4. Machine shall be used as per user work PIC.
machine with manual prescribing qty to be put as per
additional bars than rebar diameter.
prescribed. 5. Electrical cables shall be taken with
5. Elecrical shock. proper route and damaged cables shall not
6. Improper usage of be used.
operating switches 6. Machine shall be earthed to mitigate the
risk of electric shock.
1. Sharp edges/ 1. Incident/ injury. 7.
1. Only
Use ofskilled and experienced
adequate PPE's. workmen 2 1 L Risk assessment and Ravi Kumar, Sunil
corners / projecting 2. Back pain, shall operate the machine.
2. Deploy adequate manpower for lifting of method of Deva Arul Jose Manandhar,
parts/ protruiding sprain etc. rebars. statement shall be
nails. 3. Property 3. Training and instruction to workmen for communicatde.
2. Slippery material damage. manual lifting techniques.
3. Loose material. 4. Manual handing procedure shall be TRIC shall be done
4. Over loading of 2 2 4 followed. and recorded by
Handling rebars scaffold due to point 5. Do not lift beyond individual capabilities. work PIC.
4 (manually) to the loading of rebars (40 KG - Men)
scaffold 6. No point loading shall be done during
shifting of rebars to the scaffolds.
7. Proper coordination shall be maintained
among workmen during rebar handling
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling 3
works 1 L TRIC shall be done Ravi Kumar, Sunil
works. and recorded by Deva Arul Jose Manandhar
3 2 6 2. Adequate PPE's shall be provided. work PIC.
3. Adequate handling aids shall be provided
and used.
Legend
1 A LOW (L)
3

Pommusamy, Nakatani
2016
Risk Risk
SL NO
Activities
Hazard (s)
(S any)
Rebar binding 1. Cut injury due to 1. Bodily injury, 1. Use adequate handgloves for handling TRIC shall be done Ravi Kumar, Sunil
works sharp edges of rebar. 2. Improper works. and recorded by Deva Arul Jose Manandhar
2. Slip, Trip & fall due housekeeping. 2. Rebar shall be stacked properly and area work PIC.
to improper stacking shall be barricaded with a proper entry and
of rebar. exit procedure. (Ref - Barrier standard) (Ref - SCI/OCP/17)
3. Hit to other 3. Proper coordination shall be maintained
workmen while among workmen while handling rebar or
5 handling. any other material.
4. Improper condition 4. All the tools shall be checked prior to
of tools. use at site as per monthly colour code
5. Improper access tag/sticker. (SCI/OCP/06)
towards work area. 5. All the access shall be maintained clear
6. Protruiding rebars. of obstructions, material shall never be
3 2 6 kept between the access. 3 1 L
1. Protruiding
All handtools rebars
shall shall be covered
be checked with
for proper TRIC shall be done Ravi Kumar, Sunil
handtools PVC caps. and tagged before taking into
condition and recorded by Deva Arul Jose Manandhar
6 2. Hit by tools. use. work PIC.
2 2 4 2. Workmen shall be instructed for safe 2 1 L
Use of Drill 1. Electric shock due 1. Shock. 1. Cables shall be checked for proper TRIC shall be done Ravi Kumar, Sunil
machine to improper 2. Eye injury from insulation by authorized electrician. and recorded by Deva Arul Jose Manandhar
insulation. dust. 2. Drill machine shall be check by work PIC.
while drilling. 4. HAVS available as per monthly inspection colour
3. Breakage of drilling code.
7 bit while drilling.
4. Improper posture
3. Safety goggles shall be used strictly to
prevent dust getting in contact with eyes.
2 2 4 used for drilling works, only rubber 2 1 L
insulated machine at handles shall be used
for drilling to reduce the effect of HAVS.
Legend
3

Pommusamy, Nakatani
2016
Risk Risk
SL NO
Activities
Hazard (s)
(S any)
Use of Ply 1. Cut due to rotating 1. Cut injury. 1. Machine shall be checked for proper TRIC shall be done Ravi Kumar, Sunil
Cutting machine parts. 2. Lung disorder. condition of bady parts and guards by and recorded by Deva Arul Jose Manandhar
2. Exposure to dust. 3. HAVS. authorized electrician and shall be tagged work PIC.
3. Flying wheels. 4. Collapse of as per monthly colour code.
4. Viberation. work platform. 2. Everyday before taking the machine into
5. Improper work 5. Electrical Shock use Area HSE shall check the condition of
platform. fitting of wheelsand guards visually.
8 6. Damaged cables 3. Dust mask FFP1 shall be used.
insulation and routing.
3 2 6 3 1 L
Form works 1. Fall of material due 1. Bodily injury. 1. Material shall be stacked properly not TBT shall be done Ravi Kumar, Sunil
to improper stacking 2. Fatigue. obove 4 ft of height on a firm level, area and recorded. Deva Arul Jose Manandhar
to improper 2. Work area shall be barricaded and kept
housekeeping. clean all the time, onsite stacked material
3. Improper condition shall be barricaded. (Ref - Barrier standard)
9 of handtools. 3. All the tools shall be checked.
4. Foot injury due to 4. Training shall be given to the workmen
protruiding nails. for manual handling procedures.
5. Improper body 5. Training shall be provided to workmen
posture. regarding ergonomics.
6. Flying of nail while 6. Safety goggles shall be used by everyone
hitting. all the time.
7. Improper access to 2 2 4 7. Power handtools shall be rubber 2 1 L
the work area. insulated at grips and cotton gloves shall be
USE OF CHAIN PULLEY FOR
used to reduce SHUTTERING
HAVS effects. ACTIVITY
Legend
1 A LOW (L)
3

Pommusamy, Nakatani
2016
Risk Risk
SL NO
Activities
Hazard (s)
(S any)
Form 1. Defective chain 1. Chain pulley 1. Chain pulley shall be inspected by SCI Risk assessment Ravi Kumar, Sunil
works / pulley. failure mechnical inspector and shall be tagged as shall be Deva Arul Jose Manandhar,
Shuttering per current monthly inspection colour communicated to Sivareddy
M fixing with code. workmen and staff.
A chain 2. No twisting or capsizing for double size
I pulley chains. TRIC shall be done
N 3. Sling load shall be given from the centre and recorded by
T of the load. work PIC.
E 4. No over loading shall be done. SWL of
N pulley shall be indcated over the it.
A 5. No over lifting shall be done.
N 6. No dragging/ slant slinging shall be done.
C 7. Do not throw/ drag chain pulley while
E handling.
8. Lubricate the chains once a week/ as per
usage if gets dried.
3 2 6 9. Pulley shall be stored in proper location 3 1L
Form 1. Improper usage of 1. Material 1. Anchoring
away positionwater,
from chamical, for thepaint
pulley shall be
etc. Risk assessment Ravi Kumar, Sunil
works / chain pulley. damage fixed on scaffold with Right angle clamps. shall be Deva Arul Jose Manandhar,
Shuttering 2. Fall of material. 2. Bodily injury 2. Anchoring position shall be checked for communicated to Sivareddy
fixing with 3. Pinch points stability of the load. (To be checked by workmen and staff.
chain Scaffold supervisor)
pulley 3. Load shall be anchored vertically on TRIC shall be done
U hook angle lifting shall not be allowed. and recorded by
S 4. Safety latch shall be closed after hooking work PIC.
A the load.
G 5. Free hand movement for chain pulley
E shall be checked and provided for the user.
6. No person shall be allowed to stand
below the load.
7. After pulling the shutteing material shall
be fixed with the rebar at the required
location.
8. After fixing shuttering plates shall be
3 2 6 unhooked from the pulley. 3 1L
USE OF BOOMLIFT
Legend
1 A LOW (L)
3

Pommusamy, Nakatani
2016
Risk Risk
SL NO
Activities
Hazard (s)
(S any)
1. Damaged 1. Dust allergy 4 2 8 1. MEWP’s shall be inspected before the 4 1 M TRIC shall be done Ravi Kumar, Sunil
equipment 2. Lung diseases site entry. and recorded by Deva Arul Jose Manandhar,
2. Untrained 3. Major Injury 2. Ensure TPI shall be done for the work PIC. Sivareddy
operator 4. Fatality equipment.
3. Unauthorized 5. Property 3. Ensure the good condition of tyres,
operation. damage Working platform, rails, chains, controlling
4. Collision with 6. Land pollution devices etc.
5. Dust generation maintenance log book.
6. Oil leakage 5. Ensure all operators and staff to be
Equipment Equipment.
mobilization 6. Ensure trained personal only engaged in
all work activities.
7. Ensure the TPI certificates equipments
and TPI certificates for operators in
required area.
equipments.
10. Operators to ensure that keys of
equipment are not left unattended
11. Ensure always the availability of
Banksman for the movement of the
equipments.
Legend
3

Pommusamy, Nakatani
2016
Risk Risk
SL NO
Activities
Hazard (s)
(S any)
operation 2. Fatality experienced operatives. and recorded by Deva Arul Jose Manandhar,
2. Poor ground 3. Property 2. SWL of MEWP shall be indicated in work PIC. Sivareddy
condition damage bucket and shall be followed all the time.
3. Over turn 4. Land 3. Ground conditions are monitored
4. Overload contamination throughout the period of the operations.
5. Fall of men & 4. All MEWPs not being used will have the
6. Contact with other removed, emergency stop button in the
Equipments basket must be pushed in. Out of hours if
8. Over head air, ground controls set to off and the keys
obstructions removed, and emergency stop button
9. Oil Leakage pushed in.
10. Collision with 5. Operatives, and all others travelling in
structure due to the basket, will wear safety harnesses,
erected.
using a MEWP.
Legend
3
operation Ravi2. Kumar,
Fatality Deva Arul Jose,
experienced operatives. Title/ and recorded by Deva Arul Jose Manandhar,
Name of Team 2.Members Poor ground 3. Property 2. SWL of MEWP shall be indicated in
Activity
RCC Column
work PIC. for welfare bldgSivareddy
condition Pommusamy,
damage Nakatani
bucket and shall be followed all the time.
Work Place location 3. Over turn
4. Overload
Vemgal
4. Land - GSK Project
contamination
throughout the period of the operations.
Approved by 5. Fall of men & 4. All MEWPs not being used willDocument
have the RA/SHMZ/GSK/55 1
Name, date and6. Contact
Designa
Equipments
with other
Steve Armstrong removed, emergency stop buttonLast in theRevie 26th MarchAs
basket must be pushed in. Out of hours if
2016per site observation record
8. Over head
Risk air, ground controls set to off and the keys
Risk
Description of obstructions removed, and emergency stop button Person In Follow up
Details 9. Oil Leakage Hazard Outcome Rating pushed in. Rating Charge action
(Consequences) Appropriate Controls/and Existing Risk Control (if
(S any)
SL NO Hazardwith
10. Collision (s) (S x P) 5. Operatives, all others travelling in x P) Additional Risk Control (Name
Activities (By who and
Involved structure due to S P RR the basket, will wear safety harnesses, S P RR Provided) when)
erected.
using a MEWP.
part of daily check.
12. Emergency stop should be easily
identified by Red colour and STOP labelled.
CONCRETING WORKS
Legend
3

Pommusamy, Nakatani
2016
Risk Risk
SL NO
Activities
Hazard (s)
(S any)
1. Fall of material 1. Fatality 1. Adhere to lifting permit. 1 M Risk assessment and Ravi Kumar, Sunil
2. Defective 2. Incident / 2. Medical check for operators and driver. method of Deva Arul Jose Manandhar,
equipment. bodily injury 3. Competent operators to be assigned. statement shall be Sivareddy
3. Overloading 3. Property 4. Lifting area is fully barricaded and communicatde.
damage. warning signs are posted.
5. Job specific training to be given to all TRIC shall be done
involved in lifting activity. and recorded by
6. Pre inspection of lifting machine and work PIC.
lifting gears.
tackles.
1. Concreting, assigned (Supervisor, rigger, helpers etc)
Shuttering with
10 franna with
4 2 8 9. Crane not to be over loaded and verify 4
load and safe working radius against load
bucket chart provided in the crane cabin.
maintained with operator and lifitng team.
suspended load.
proper condition.
15. Bucket shall be properly closed before
filling
1. Usethe concrete.
Concrete pouring 1. Contact with 1. Skin disorder. adequate handgloves. TRIC shall be done Ravi Kumar, Sunil
works cement & concrete. 2. Eye irritation. 2. Use dust mask while working and recorded by Deva Arul Jose Manandhar,
2. Land 2. Land pollution. aggresgate / concrete. FFP1 work PIC. Sivareddy
contamination due to 4. Electrical shock 3. Do not throw concrete waste on site.
concrete spillage. (Ref - WMP Plan) (Ref - SCI/OCP/15)
11 3. Improper condition 4. Gum boots shall be used while working
of viberator. on cocerete
5. Vibrators shall be inspected and shall not
be kept at the edge of the pit, viberator
3 2 6 shall be tied with barricade pipe or holded 3 1 L
by a person to prevent it falling into the
Legend
3

Pommusamy, Nakatani
2016
Risk Risk
SL NO
Activities
Hazard (s)
(S any)
Slinging and 1. Improper condition 1. Fall of load. 1. Use proper access to remove the sling. 1L TRIC shall be done Ravi Kumar, Sunil
Deslinging of slings & shackles 2. Bodily injury Follow as during slinging. and recorded by Deva Arul Jose Manandhar,
2. Improper slinging 2. Use proper required PPES during in all work PIC. Sivareddy
and hooking. operations.
3. Fall from height 3. Wear hand gloves and ensure hands and
12 during slinging. 3 2 6 fingers are clear of pinch points. 3
4. Pinched between 4. Appropriate ladder shall be used for
slings and load. slinging and deslinging works.
5. Workmen shall not climb the container
without safety harness and proper
anchoring arrangement or Slinging shall be
Curing works 1. Falling into pits. 1. Personnel done using ladder
1. Distance shall befrom side by side.
maintained from the TRIC shall be done Ravi Kumar, Sunil
2. Trip and fall due to injury. edge of the pit. and recorded by Deva Arul Jose Manandhar,
water hose. 2. Property 2. Proper routing shall be maintained to work PIC. Sivareddy
13 3. Damage to hose damage prevent tripping of person due to water
when comes under hose.
the vehicle. 3. Water hose shall not be taken from
2 2 4 vehicle access. 2 1 L
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Sunil
r
Department: Cons Date: 4th April 2016
Legend
1 Risk LOW (L)
3
Ramarajan, Ramdas Dalvi, Khizar Title/

RC Foundation & Rubble concrete wo
Kaleem
Document 0
Name, date and DesigSteve Armstrong Last Rev 4th April 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
RC Foundation & Rubble concrete works - Switch Yard (Ancillary)

Movement at 1. Accident due to 1. Personnel injury. 1. Check the area suitable for vehicle Ramarajan, Nachiappan
worksite for vehicular movement. 2. Lung disorder. access. Santosh
_
Use of excavator 1. Struck by 1. Fatality. 1. Permit to work shall be followed. 1. Risk assessment Ramarajan, Nachiappan
for excavation excavator. 2. Bodily injury. 2. Operator to lock cabin when not in and method of Santosh
1. Collision with 1. Severe Injury 1. Reverse horn shall be deployed in all TBT shall be done Ramarajan, Nachiappan
other construction 2. Bodily injury. the vehicles. and recorded. Santosh
be demarcated.
separated. 1. Drivers will Ramarajan, Nachiappan
for soil shifting and skills. Material for driving / equipment operation. undergo safety Santosh
2. Untrained drivers/ 2. Bodily injury 2.Medical check of the drivers shall be instructions at site.
3 driving.
strictly
1. Fuel and oil 1. Land 1. Pre inspection of vehicle. Daily inspection of Ramarajan, Nachiappan
leakage from vehicle contamination. 2. Adequate training and communication the vehicle shall be Santosh
2 2 4 2 1 L
Legend
1 Risk LOW (L)
3

Kaleem
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Manual levelling, 1. Falling into 1. Bodily injury. 1. Use proper ladder for ascending and TBT shall be done Ramarajan, Nachiappan
trimming and excavated pits 2. Lung disorder. descending into pits. and recorded Santosh
PCC 1. 1. Handling of 1. Skin disorder. with the fixed
1. Access shall barrier.
be prepared for the Access shall be Ramarajan, Nachiappan
ingredients. 2. Eye irritation. movement of transit millers. prepared in advance Santosh
5 3. Land
reverse.
6 Driving on ungrad 1. Vehicle 1. Bodily injury.
settlement/ tilting on 2. Property damage
1. Work PICinside
anywhere shall the
review
site site conditions
premises.
before start activity and shall be verified
1. Job Hazard
analysis will be
Ramarajan,
Santosh
Nachiappan
unlevelled surface before issuing work permits by work PIC carried out and
2 2 4 and PTW approver. 2 1 communicated to
2. Work and work HSE In charge shall the driver.
L
7 Manual levelling
and compaction,
1. Falling into
excavated pits
1. Bodily injury.
2. Lung disorder.
1. Use proper ladder for ascending and 2
descending into pits.
1 1. TBT shall be done
and recorded.
Ramarajan,
Santosh
Nachiappan
Working under 2. Exposure to dust. 2. Fall protection barrier shall be

the pit. 3. Improper tools. provided with MS pipes and clamps shall (Ref - SCI/OCP/03)
4. Loose soil collapse. be firmly fixed maintaining 1 meter (Ref - SCI/OCP/17)
distance from the edge. (Ref - HSE Plan
main works)
3. Person entering into the pit shall wear
Safety harness that should be hooked
with a lifeline at the top, 1 person shall
be deputed as an attendant at top.
4. Safety harness shall be used for
(FFP - 1)
8. Ladder to be
inspected.
9. Ladder to be extended one meter

from ground level. L
Legend
1 Risk LOW (L)
3

Kaleem
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
8 Placing of the ston1. Manual Handling
of stones.
1. Hand injury,
bodily injury.
1. Use of Cotton hand gloves for handling
of stones.
1. TBT shall be done
and recorded.
Ramarajan,
Santosh
Nachiappan
2. Use of backhoe for 2. Struck by moving 2. Maintain 5 meter distance from

stone shifting and machinery. machinery movement area.
pouring. 3. Over speeding. 3. Turn off the machine while manual
4.Over loading of loading on backhoe bucket.
stones on backhoe. 2 2 4 4. Work Supervisor shall be available for 2 1
loading and unloading points of the
stones.
5. Deploy adequate manpower for lifting
of heavy loads.
6. Training and instruction to workmen
for manual lifting techniques. L
7. Manual handing procedure shall be
Concrete pouring 1. Contact with 1. Skin disorder. 1. Transit miller shall maintain 1 .5 meter
followed. TBT shall be done Ramarajan, Nachiappan
works cement & concrete. 2. Eye irritation. distance from excavation edge. and recorded. Santosh
2. Land 3. Land pollution. 1. Use adequate handgloves.
contamination due to 4. Electrical shock 2. Use dust mask while working (Ref - SCI/OCP/15)
9 concrete spillage.
of viberator. (Ref - WMP Plan)
4. Gum boots shall be used while
working on cocerete
Spark Producing 1. Sharp Object 1. Eye/ face injury 1. PTW for hot works shall be obtained Risk assessment Ramarajan, Nachiappan
machines 2. Electricity HV. 2. Burn injury. for the activity. shall be Santosh
(Grinding 3. Heat 3. Fire of clothing 2. All Power handtools shall be checked communicated and
speed cutter) operators. JHA shall be
4. Proper housekeeping shall be done communicated and
### and maintained around the area where recorded by work
Rebar binding 1. Cut injury due to 1. Bodily injury, 1. Use adequate hand gloves for JHA shall be Ramarajan, Nachiappan
works sharp edges of rebar. 2. Improper handling works. Communicated and Santosh
### power button locked tag/sticker. (SCI/OCP/06). The rebar
be checked for JHA shall be Ramarajan, Nachiappan
handtools proper condition and tagged before communicated and Santosh
### 2. Hit by tools. taking into use. recorded by work
Legend
1 Risk LOW (L)
3

Kaleem
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Use of Drill 1. Electric shock due 1. Shock. 1. Cables shall be checked for proper JHA shall be done Ramarajan, Nachiappan
machine to improper 2. Eye injury from insulation by authorized electrician. and communicated Santosh
while drilling.
eyes.
for ergonomics.
Use of Ply 1. Cut due to rotating 1. Cut injury. 1. Machine shall be checked for proper JHA and RA shall be Ramarajan, Nachiappan
Cutting machine parts. 2. Lung disorder. condition of bady parts and guards by communicated and Santosh
TBT shall be done
and recorded.
Ramarajan,
Santosh
Nachiappan

PREPARED BY: insulated at grips and cotton gloves
REVIEWED BY:shall
be used to reduce HAVS effects.
Date / Signature : 4th April 2016 Date / Signature : 4th April 2016
IN CASE OF
EMERGENCY
9980147145 Nachiappan
4. Communication flow chart Displayed at site
Incident Controller
Department: Const Date: 4th April 2016
Legend
1 LOW (L)
3
4
Sunaram, Biswaranjan Kar, Rajendra, Title/

Name of Team Membe Dainage pipe Unloading and laying
Mithun Activity
Name, date and DesigSteve Armstrong Last Revi 4th April 2016
Risk Risk
Dainage pipe Unloading and laying

Mobilization of 1. Personnel getting 1. Personnel injury. 1. Personnel shall be warned for movement of Risk assessment and
truck struct by truck while 2. Property vehicle both from front and back side. method of
at turns due to 4. Excavator shall be ready incase of trailer getting PIC
3. truck getting 5. Driver shall be provided with minimum PPE and Mithun,
1 settled into soil due 3 2 6 he shall not move into work area, instruction shall 3 1 L (Ref - SCI/OCP/04) Rajendra, Ayodhya Kaira
to loose surface. be given for the same. Sunaram
4. Truck driver 6. Truck shall be brought to the inspection area
walking into site before going to site for unloading.
without PPE. 7. Inspection of the truck shall be done by
1. Fall of material 1. Fatality truck
1. without
Adhere the provision
to lifting permit. of fall prevention 1M 1. Risk assessment
2. Defective 2. Incident / bodily system.
2. Medical check for operators and driver. and method of
8. Fully extend all outriggers on still plates with all
1. Loading and wheels above the ground.
unloading of 9. Ensure competent lifting team is assigned Mithun,
2 material on 4 2 8 (Supervisor, rigger, helpers etc) 4 Rajendra, Ayodhya Kaira
trucks / trailers 10. Crane not to be over loaded and verify load Sunaram
wh Franna and safe working radius against load chart
over sharp edges.
suspended load.
Slinging and 1. Improper condition 1. Fall of load. condition.
1. Use proper access to remove the sling. Follow as 1L TBT shall be
Deslinging of slings & shackles 2. Bodily injury during slinging. communicated and
2. Improper slinging 2. Use proper required PPES during in all recorded by work
and hooking. operations. PIC
3. Fall from height 3. Wear hand gloves and ensure hands and fingers Mithun,
3 during slinging. 3 2 6 are clear of pinch points. 3 Rajendra, Ayodhya Kaira
4. Pinched between 4. Appropriate ladder shall be used for slinging and Sunaram
5. Workmen shall not climb the container without
safety harness and proper anchoring arrangement
Pinch Hazard 1. Personal injury or Workmen
1. Slinging shall bebe
shall done usingtoladder
trained from
operate theside by 3 1 L TBT shall be
side.
equipment / machinery. communicated and Mithun,
4 Unloading the load 3 2 6 2. Adequate PPE's shall be provided. recorded by work Rajendra, Ayodhya Kaira
3. Signal man to ensure that all involved personnel PIC Sunaram
keep their hands/ feet away before raising /
1. Fall of material 1. Fall of pipes. 1. Proper coordination shall be maintianed among 1L
while transportation 2. Hand injury while the workmen for loading pipes. Mithun,
Transportation of in back hoe.
5 pipes in Back hoe
loading over the 2 2 4 2. Bucket shall not be over loaded or over filled. 2 Rajendra, Ayodhya Kaira
bucket. 3. Banksman shall be provided to the backhoe Sunaram
3. Over loading of during transporation time.
bucket
6 Soil Excavation 1. Struck by
excavator.
1. Bodily injury.
2. Property
Procedure)
3 1 1. Risk assessment Sunaram,
and method of Mithun
Ayodhya Kaira
2. Falling into damage. 2. Operator shall never leave the cabin when statement shall be
heavy machines to guide the operator. Work PIC.
3 2 6 5. Barricade the work area and display warning
pits with MS pipes and clamps (Ref - HSE Paln main
works).
8. Barricades shall be inspected by scaffold L
supervisor and shall be tagged.
Legend
1 LOW (L)
3
Major6 (Reportable/Fatality)
Soil Excavation
4 High (Common Occurrences) Risk D
Sunaram, Biswaranjan Kar, Rajendra, Title/

Name of Team Membe Dainage pipe Unloading and laying
Mithun Activity
Risk Risk
1. Collision with 1. Fatality. 1. Reverse horn shall be equiped in all the vehicles. 4 1 1. TBT shall be done Sunaram, Ayodhya Kaira
other construction 2. Bodily injury. 2. Banks man shall be provided full time. and recorded by Mithun
discussed in daily PTW meeting. M
2. Slippery material etc. loads. statement shall be Mithun,
3. Loose material 3. Property 2 2 4 3. Training and instruction to workmen for manual communicatde. Rajendra, Ayodhya Kaira
damage. lifting techniques. 2. TBT shall be Sunaram
Handling of 4. Manual handing procedure shall be followed. communicated and
7 hume pipes 5. Do not lift beyond individual capabilities (25 KG) recorded by work
(manual) 6. Use mechanical aids (Trolleys,lifters etc) if PIC
Pinch Hazard 1. Personal injury necessary.
1. Workmen shall be trained for handling works. 2 1 L TBT shall be
2. Adequate PPE's shall be provided. communicated and Mithun,
3 2 6 3. Adequate handling aids shall be provided and recorded by work Rajendra, Ayodhya Kaira
used. PIC Sunaram
8 Use of tools 1. Damaged tools.

2. Improper usage of
1. Bodily injury 2 2 4 1. All the tools shall be checked for proper
condition and taggged as per the monthly
TBT shall be
communicated and Mithun,
tools. inspection colour code. recorded by work Rajendra, Ayodhya Kaira
2. No make shift/ handmade tools shall be allowed PIC Sunaram
to use at site.
1. Wrong lifting 1. Incident/ injury. 1. Use of adequate
designed for. PPE's. 2 1 L 1. Risk assessment
3. Loose material 3. Property 3. Training and instruction to workmen for manual communicatde. Mithun,
damage. 2 2 4 lifting techniques. 2. TBT shall be Rajendra, Ayodhya Kaira
4. Manual handing procedure shall be followed. communicated and Sunaram
Laying of pipes 5. Do not lift beyond individual capabilities (25 KG) recorded by work
9 (manually) 6. Use mechanical aids (Trolleys, roller, lifters etc) PIC
if necessary.
packing shall be trained for handling works. 2
/ containers. 1 L TBT shall be
2. Adequate PPE's shall be provided. communicated and Mithun,
3 2 6 3. Adequate handling aids shall be provided and recorded by work Rajendra, Ayodhya Kaira
used. PIC Sunaram
IN CASE OF
EMERGENCY
Legend
1 Risk LOW (L)
3
Sunaram, Mithun, Rajendra, Title/

Excavation for sedement pit
Biswaranjan
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)

1 Movement at
worksite for
1. Accident due to
vehicular movement.
2. Lung disorder.
start of activity.
1 1. TBT shall be done Sunaram,
and recorded by Mithun
Ayodhya Kaira
survey activity 2. Exposure to dust. 3 1 3 2. Pedestrian access shall be separated. work HSE In charge/
3. Water sprinkling if required. Work PIC.
required. (FFP-1) L
2 Mobilization of
excavator
1. Defective
Machinery
1. Bodily injury 1. Pre inspection of equipment shall be 2
done.
1 1. Risk assessment Sunaram,
Ayodhya Kaira
2. Third party inspection certificate along statement shall be

insurance and driving license shall be communicated by
2 2 4 available. work PIC .
3. Daily checks to be carried out by 2. TBT shall be done
operator prior to operation of and recorded by
equipment. work HSE In charge/
4. Periodic maintenace to be carried out Work PIC.
by competent personnel. L
Legend
1 Risk LOW (L)
3

Biswaranjan
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
excavator.
1. Bodily injury.
2. Property
(PTW Procedure)
3 1 1. Risk assessment Sunaram,
Ayodhya Kaira
2. Falling into damage. 2. Operator shall never leave the cabin statement shall be
excavated pits. when machine is in running condition. communicated by
3. Incompetent 3. Excavator shall be inspected prior to work PIC .
operator. use by operator, Daily & Monthly 2. TBT shall be done
4. Excavator failure inspection shall be done as per and recorded by
inspection schedule. work HSE In charge/
4. Deploy trained banksman for the Work PIC.
movement of heavy machines to guide
the operator. (Ref - SCI/OCP/32)
3 2 6 5. Barricade the work area and display
works)
be available.
7. Hard Barricade shall be provided for
(Ref - HSE Paln main works).
8. Barricades shall be
inspected by scaffold supervisor and shall
be tagged. L
1. Collision with 1. Fatality. 1. Reverse horn shall be equiped in all 4 1 1. TBT shall be done Sunaram, Ayodhya Kaira
other construction 2. Bodily injury. the vehicles. and recorded by Mithun
vehicle and workers. 3. Property 2. Banks man shall be provided full time. work HSE In charge/
damage. 3. Safe walkway for the pedestrian shall Work PIC.
be demarcated.
4 2 8 for the safe operation and their ID card (Ref - SCI/OCP/21)
shall be indicated with approved for
movement area shall be separated as per M
daily PTW meeting.
Legend
1 Risk LOW (L)
3

Biswaranjan
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
3 Driving /
operating
1 1. Drivers will
provided with
Sunaram,
Mithun
Ayodhya Kaira
Vehicles / 2. Untrained drivers/ 2. Fatality ;license shall be displayed in Vehicle and relevant saety
Equipment's operators a copy shall be submitted to SCI HSE instructions on site
3. Defective vehicles/ dept. to further improve
equipment's. 2. Training / refresher training to drivers/ his undersatnding
4. Vehicle poorly operators. and skill.
maintained. 3. Vehicles shall be inspected prior to use 2. Provide speed
4. Over speed/ over by operator, Monthly inspection shall be breakers at different
loading done as per inspection schedule. locations.
6. Vehicle failure. 3 2 6 KM/H) tobe obeyed. (Ref - SCI/OCP/21)
management plan.
the same.
strictly L
1. Fuel and oil leakage 1. Land 1. Divers and operators shall be trained 3 1 1. Spillage shall be Sunaram, Ayodhya Kaira
contamination. for working with heavy machinery. collected with sand Mithun
2. Use oil dripping protection tray/sheet and and keep
during maintenance or oil leakage. separately at
3 2 6 3. Collected oil waste to be disposed chemical scrap yard.
through licensed dispose off contractors 2. Disposal shall be
(Ref - HSE Plan main works) done as per local
regulations.
L (Ref - SCI/OCP/46)
Legend
1 Risk LOW (L)
3

Biswaranjan
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
4 Driving on ungrad 1. Vehicle 1. Bodily injury.
settlement/ tilting on 2. Property damage 1. Work PIC shall review site conditions
1. Job Hazard
analysis will be
Sunaram,
Mithun
Ayodhya Kaira
unlevelled surface before start activity and shall be verified carried out and
before issuing work permits by work PIC communicated to
2 2 4 2 1
and PTW approver. the driver.
2. Work and work HSE In charge shall
L
Ascending and 1. Falling into 1. Bodily injury. 1. Use proper ladder for ascending and TBT shall be done Sunaram, Ayodhya Kaira
descending into excavated pits descending into pits. and recorded Mithun
pits 2. Loose soil collapse 2. Remove all loose soil from edges of
the pit, No material shall be stored (Ref - SCI/OCP/17)
5 around 1.5M of the edge. (Ref - SCI/OCP/02)
3. Workmen standing at the adge of the (Ref - SCI/OCP/03)
pit shall wear harness properly hooked
with the fixed barrier incase of depth
2 2 4 more than 1.5 meters. 2 1 L
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Legend
1 Risk LOW (L)
3

Fence removal and refixing
Biswaranjan
Name, date and DesigSteve Armstrong Last Rev 1st July 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)

1 Movement at
worksite for
1. Accident due to 1. Personnel injury.
vehicular movement. 2. Lung disorder.
1. Vehicle access to be checked prior to 3 1
start of activity.
Sunaram,
Mithun
Ayodhya Kaira
survey activity 2. Exposure to dust. 2 1 2 2. Pedestrian access shall be separated. L

1.
3. Adhere to permitiftorequired.
Water sprinkling work system.
2. Adequate PPE shall be used
4. Use of dust protection mask if such as
face shield,
required. Nose mask, leather gloves,
(FFP-1)
Gas cutting, for 1. Improper 1. Fire Fire proof apron etc. RAMS shall be Sunaram, Ayodhya Kaira
fence removal placement of oxygen 2. Burn. 3. Gas tube and cylinders regulators shall communicated. Mithun
and acyteline 3. Explosion. be check for any leakage with soap
cylinders. water. TRIC shall be
2. leakage / cut in 4. Transporation of cylinders should be prepared and
hoses. done on trolleys and cylinders should be communicated to
3. Opening - up of tied with the trolley in upright position workmen by PIC
cylinders. only.
4. Fall of cylinders. 5. Flash back arrestors shall be available (Ref - SCI/OCP/08 -
5. Emission of and checked. 09)
hazardous fumes. 6. Purge regulators and hose when
6. Molten splatter turning off the gas cutting works.
7. Never use grease or oil on oxygen line
connections and copper fitting on
acetylene line.
8. Inspect regularly gas carrying hoses for
potential damage.
2 4 2 8
9. Always use RED hose for acetylene
4 1M
and black for oxygen.
and all flammable things shall be
removed from work area.
13. Cylinder shall never be dropped and
stored at proper location separately as
empty and filled cylinders with labels.
14. Labels shall be provided on cylinders
to identify the type of gas
15. Cylinders when stored shall be kept
in shaded area and ABC type fire
exinguisher and sand bucket shall be
kept.
16. Authorized personnel name shall be
displayed on storage areas to remove
and put the cylinders.
Legend
1 Risk LOW (L)
3

Biswaranjan
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Use of cutting 1. Sharp Object 1. Eye/ face injury 1. Hot work permit shall be obtained for (Ref - SCI/OCP/30) Sunaram, Ayodhya Kaira
machine for 2. Electricity HV. 2. Burn injury. the activity. (Ref - SCI/OCP/38) Mithun
horizontal brace 3. Heat 3. Fire of clothing 1. All Power handtools shall be checked
cutting 4. Flame/ sparks. and tagged prior to use at site. RAMS shall be
5. Adjacent workers. 2. Adequate training shall be given to the communicated.
operators.
3. Proper housekeeping shall be done TRIC shall be
and maintained around the area where prepared and
2 3 2 6
sparks are spreading.
3 1 L communicated to
4. Adequate PPEs such as handgloves, workmen by PIC
watch man.
3 Removal and 1. Fall from height. 1. Bodily injury. 2 2 4 1. Adequate PPE's shall be provided. 2 1 RAMS shall be Sunaram, Ayodhya Kaira
installation of 2. Cut injury due to 2. Hand injury. 2. Proper and safe working platform shall communicated. Mithun
sheets sharp edge of sheets. be available.
3. If Ladder is required it should be TRIC shall be
inspected and secured. prepared and
4. Close supervision shall be provided. communicated to
5. Proper stacking and covering of sheet L workmen by PIC
to prevent it fly away with wind.
6. Safety procedures for work at height
shall be followed .
7.Proper bolting shall be done to prevent
sheet flying in wind after installation (as
per method of statement)
4 Handling and 1. Cut injury while 1. Bodily injury 2 2 4 1. Handgloves (Cotton) shall be used for 2 1 RAMS shall be Sunaram, Ayodhya Kaira
storage of GI handling sheets. (Sharp edges) carrying sheets. communicated. Mithun
Sheets 2. Flying of sheet due 2. Injury to other 2. All tools in use shall be inspected for
to imppoper storage. personnel working proper condition and tag shall be TRIC shall be
3. Fall from ladder in the area. available. L prepared and
3. Sheet shall be stored properly with a communicated to
load over it to prevent from flying due to workmen by PIC
heavy winds.
4. Ladder in use shall be inspected for
proper condition.
Legend
1 Risk LOW (L)
3

Biswaranjan
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Bodily injury.
2. Property
(PTW Procedure)
3 1 RAMS shall be
communicated.
Sunaram,
Mithun
Ayodhya Kaira
activity 2. Falling into damage. 2. Operator shall never leave the cabin
excavated pits. when machine is in running condition. TRIC shall be
3. Incompetent 3. Excavator shall be inspected prior to prepared and
operator. use by operator, Daily & Monthly communicated to
4. Excavator failure inspection shall be done as per workmen by PIC
inspection schedule. (Ref - SCI/OCP/32)
movement of heavy machines to guide
3 2 6 the operator.
works)
be available.
8. Barricades shall be L
1. Collision with 1. Fatality. 1. Reverse horn shall be equiped in all 4 1 RAMS shall be Sunaram, Ayodhya Kaira
other construction 2. Bodily injury. the vehicles. communicated. Mithun
damage. 3. Safe walkway for the pedestrian shall TRIC shall be
be demarcated. prepared and
4 2 8 4. Operators and drivers shall be trained communicated to
for the safe operation. workmen by PIC
5. While placing the JCB excavator on
public road proper sign board, barricade
and traffic route diversion shall be (Ref - SCI/OCP/21)
indicated. M
6. Banks man shall be provided to guide
Manual shifting 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's.
public traffic movement. RAMS shall be Sunaram, Ayodhya Kaira
and installation techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting communicated. Mithun
of Posts. 2. Sharp edges/ etc. of heavy loads.
corners / projecting 3. Property 3. Training and instruction to workmen TRIC shall be
parts. damage. for manual lifting techniques. prepared and
5 3. Slippery material 4. Manual handing procedure shall be communicated to
4. Loose material followed. workmen by PIC
5. Pinch 5. Do not lift beyond individual
capabilities (25 KG -Per person)
provided and used.
Legend
1 Risk LOW (L)
3

Biswaranjan
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Arc Welding for 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for RAMS shall be Sunaram, Ayodhya Kaira
refixing of sheet 2. Electrocution. 2. Arc eye. Hot works. communicated. Mithun
posts 3. Inhalation of 3. Hand injury due 2. Pre inspection by competent person
hazardous fumes. to sparks. (appointed eletrician). TRIC shall be
4. Property damage. 4. Face injury due 3. Fire extiguishers shall be available. prepared and
5. UV Radiation. to sparks. 4. Provide welding sheild and suitable communicated to
6. Burns 5. Feet injury. mask to avoid inhalation of fumes. workmen by PIC
7. Flying particles. 6. Lung disorder 5. Trained Fire watchmen shall be
due to welding provided, trained and identified with arm (Ref - SCI/OCP/08)
fumes. band. (Ref - IS 816 (1969)
provided.
1 4 2 8 7. Fire fighting equipments shall be kept 4 1M
operate.
from welding area.
burns and sparks.
6 Use of Drill
machine for
insulation by authorized electrician.
RAMS shall be
communicated.
Sunaram,
Mithun
Ayodhya Kaira
sheet fixing insulation. dust. 2. Drill machine shall be check by

2. Exposure to dust 3. Bodily injury. authorized electrician and tag shall be TRIC shall be
while drilling. 4. HAVS available as per monthly inspection prepared and
3. Breakage of drilling colour code. communicated to
bit while drilling. 3. Safety goggles shall be used strictly to workmen by PIC
4. Improper posture prevent dust getting in contact with
while drilling. eyes.
for ergonomics.
Date / Signature : 1st July 2016 Date / Signature : 1st July 2016
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Prepared byMd Fakhruddi Reviewed by: Ayodhya Kaira
Legend
1 Risk LOW (L)
3

Name of Team Membe Precast compound wall
Biswaranjan Activity
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)

Contact with Snake, 1. Bodily Injury 2 1 2 1. Check the work site before starting the L Mithun, Ayodhya Kaira
bees, insects etc activity for availability of any snake, Rajendra
Honey combs etc. 1. Conact with First
2. Do not disturb any borrows/ honey aid personnel
HatUse Hand gloves.
etc.) L
water which increases cause of 1. Conact with First
Mosquitos. Mosquito treatment shall be aid personnel
Survey and markin done by Govt agency if required.
2 1
unhygienic condition condition. 1. Conact with First
2. Use adequate mask and gloves. aid personnel
2 1
Accident due to 1. Personnel injury 2 2 4 1. Check the area suitable for vehicle L 1. Move to nearest
vehicular movement access. hospital incase of
2. Park the vehicle at designated work exposure with
place. chemicals.
1 2 1 2. Conact with First
Use of excavator 1. Struck by 1. Fatality. 1. Permit to work shall be followed. 1.
aidRisk assessment
personnel. Mithun, Ayodhya Kaira
for excavation excavator. 2. Bodily injury. (PTW Procedure) and method of Rajendra
activity 2. Falling into 2. Property 2. Operator shall never leave the cabin statement shall be
excavated pits damage. when machine is in running condition. communicated
3. Excavator shall be inspected prior to 2. TBT shall be done
use by operator, Daily & Monthly and recorded.
inspection shall be done as per
4. Deploy trained banksman for the (Ref - Barrier
movement of heavy machines to guide standard - GSK
the operator. Project)
works)
2 machinery working area, Banksman shall
be available.
3 2 6 8. Barricades shall be 3 1 L
1. Collision with 1. Fatality. inspected
1. Reverseby scaffold
horn supervisor
shall be equipedand
in allshall TBT shall be done Mithun, Ayodhya Kaira
other construction 2. Bodily injury. the vehicles. and recorded. Rajendra
be demarcated.
for the safe operation.
5. While placing the JCB excavator on
public road proper sign board, barricade
and traffic route diversion shall be
3 2 6 indicated. 3 1 L
6. Banks man shall be provided to guide
public traffic movement.
Legend
1 Risk LOW (L)
3

Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Manual levelling, 1. Falling into 1. Bodily injury. 1. Use proper ladder for ascending and TBT shall be done Mithun, Ayodhya Kaira
trimming and excavated pits 2. Lung disorder. descending into pits. and recorded Rajendra
compaction 2. Exposure to dust. 2. Use dust protection mask if required.
3. Improper tools. FFP1 (Ref - SCI/OCP/17)
4. Loose soil collapse. 3. Inspect all tools before use. (Ref - SCI/OCP/02)
3 4. Remove all loose soil from edges of (Ref - SCI/OCP/03)
5. Workmen standing at the edge of the
Concrete pouring 1. Falling of transit 1. Fatality 1. Transit
with miller
the fixed shall maintain 1 .5 meter
barrier. TBT shall be done Mithun, Ayodhya Kaira
for PCC works miller into pit. 1. Skin disorder. distance from excavation edge. and recorded. Rajendra
### 3. Land
1. Personnel getting 1. Personnel injury. 1. Personnel shall be warned for Risk assessment and Mithun, Ayodhya Kaira
struct by trailer while 2. Property movement of vehicle both from front method of Rajendra
Movement of at turns due to 3. Proper instruction shall be given to the PIC
4 Trailer with lengthy vehicle. 3 2 6 driver by competent person. 3 1 L
loaded PC wall 3. Trailer getting 4. Excavator shall be ready incase of
4. Fall of material 5. Driver shall be provided with minimum
from trailers PPE and he shall not move into work
same.
Ascending and 1. Fall of person 1. Bodily injury 1. Adequate ladder shall be used for Mithun, Ayodhya Kaira
5 descending
pits
into ascending descending into pits.
2. Ladder should be placed in 1:4 angle
Rajendra
2 1 2 and shall be tied with fixed supports..

Grout mixing and 1. Contact with eye. 1. Eye injury 1. MSDS shall be submitted, workmen JHA shall be Mithun, Ayodhya Kaira
pouring 2. Contact with skin. 2. Skin disorder indulge in the activity shall be trained in communicated and Rajendra
3. Injestion. 3. Health hazard. safe handling and usage. recorded
4. Damage grout 4. Electric shock. 2. Adequate PPE such as rubber gloves,
mixing machine. 5. Bodily injury Nose mask FFP1, goggles and other
5. Improper precautionery measures as per MSDS
6 insulation to ground shall be taken.
maxing machine 3. Mixing machine shall be inspected
cable. with authorized electrician and tagged as
6. Slip, trip from per monthly colour code.
grout machine cable. 4. Cable shall be taken from proper route
and shall not be laid on ground.
3 1 3 3 1 L
Legend
1 Risk LOW (L)
3

Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Crane getting 1. Collapse of crane. 1. Area shall be checked for proper Mithun, Ayodhya Kaira
settled due to loose 2. Personnel injury. compaction before placement of crane. Risk assessment and Rajendra
surface. 3. Difficult lifting. 2. Lifting area shall be barricaded to method of
2. Unauthorized restrict unauthorized entry to the lifting statement and lifting
entry into work area. area, continue supervision shall be plan shall be
Placement of 3. Improper available, banksman shall be provided. communicatde and
7 crane and trailer placement of trailer 4 2 8 3. Placement of crane and trailer shall be 4 1 M recorded by work
and crane causing supervised with competent person. PIC
disturbance for 4. Ground condition shall be checked by
unloading. competent personnel for stable
4. Loose surface placement of crane. (Ref - SCI/OCP/04)
1. Defective 1. Personal injury. 1. Pre inspection of lifting machine and 1 M Risk assessment and Mithun, Ayodhya Kaira
equipment. 2. Property lifting gears. method of Rajendra
Lifting and 7. Crane Settling. area shall be barricaded and no
8 placing of footing 8. Unauthorized
4 2 8 unauthorized person shall be allowed in 4
prevent jerking.
12. Tagline shall be ptovided to prevent
1. Falling into pits 1. Bodily injury. swinging of load,
1. Competent rope
signal shall
man be be
shall of 1L Risk assessment and Mithun, Ayodhya Kaira
2. Crushing between 2. Hand injury adequate length
appointed and 10 meter
for movement distance
of load when method of Rajendra
wall and load. shall bethe
inside maintained
pit, personfrom radius
doing the of lifted statement and lifting
3. Finger trapped adjustment of the footing shall not stand plan shall be
placement of PC between load and in the direction of the load. communicatde and
9 wall surface (Pinch) 3 2 6 3. Hand shall not be put inside the load 3 recorded by work
while adjusting and unloading. Signal PIC
man shall maintain proper coordination
between the workmen adjusting the pit
and crane operator. (Ref - SCI/OCP/04)
Legend
1 Risk LOW (L)
3

Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Backfilling of 1. Defective 1. Property 1. Pre inspection of equipment shall be Risk Assessment and Mithun, Ayodhya Kaira
soil machinery. damage. done. Method of Rajendra
points.
### 6. Fire extinguisher shall be kept inside
where required.
leakage.
2 2 4 unloading area. 2 1 L
Usage of 1. Defective machine. 1. Bodily injury. 1. Pre inspection of machine shall be Risk assessment and Mithun, Ayodhya Kaira
chipping 2. Viberation. 2. Hamd and arm done by authorized electrician and JHA shall be Rajendra
machine 3. Continue viberation machine shall be tagged as per monthly communicated and
oparation. syndrome. inspection colour code.(Refer : recorded by work
4. Exessive Noise. 3. Fatigue. inspection plan) PIC.
5. Exposure to dust. 4. Hearing 2. Rubber insulated grip shall be
6. Exessive Noise impairement. available on chipping machine handle. Finger exercise shall
### 5. Lung disorder. 3. Adequate gloves shall be used to be done on regular
6. Noise Pollution reduce viberation effects. interval
4. Ear muff shall be used to prevent from
exessive noise.
5. Dust protection mask shall be used.
6. Other personnel working in the same
2 2 4 area shall be provided with ear plugs. 2 1 L
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Legend
1 LOW (L)
3

Scaffold for Column
Pommusamy, Nakatani
Name, date and DesigSteve Armstrong Last Revie7th April 2016
Risk Risk
NO Activities
Hazard (s)
(S any)
Scaffold for Column

Manpower Untrained personnel 1. Major Injury 1. All workers/staff should be under gone 3 1 L 1. TBT/ Task breifing Ravi Kumar, Harpaal Singh
deployment (or) 2.Property Shimizu induction training. shall be done and Deva Arul
Selection of damage 2. Training shall be conducted on erection recorded.
manpower and dismantling of scaffolds.
3. Man force should be qualified and
1 3 2 6 experienced.
4. Ensure the sequence of activity and safe
measures listed in RA is understood by the
person performing the task related activity.
5. Ensure all the workers shall be
Mobilization of 1. Personnel getting 1. Personnel undergone
1. Personnelfor thebe
shall medical
warnedfitness.
for movement Risk assessment and Ravi Kumar, Harpaal Singh
material struct by truck while injury. of vehicle both from front and back side. method of Deva Arul
moving into work 2. Property 2. Supervisor and banksman shall be statement and lifting
area. damage. available to guide the vehicle towards plan shall be
2. Damage to existing 3. Tilting of trailer. unloading area. communicatde and
poles and barricades 3. Proper instruction shall be given to the recorded by work
at turns due to
lengthy vehicle. 3 2 6 driver by competent person.
4. Excavator shall be ready incase of trailer 3 1 L PIC
3. truck getting getting stucked into soil for pushing in a

settled into soil due safe manner. (Ref - SCI/OCP/04)
to loose surface. 5. Driver shall be provided with minimum
4. Truck driver PPE and he shall not move into work area,
walking into site instruction shall be given for the same.
2 without PPE. 6. Truck to report to inspection area before
going to site.
Legend
1 LOW (L)
3

Scaffold for Column
Pommusamy, Nakatani
Risk Risk
NO Activities
Hazard (s)
(S any)
Handling/ 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 1. Risk assessment Ravi Kumar, Harpaal Singh
unloading of techniques 2. Back pain, 2. Deploy adequate manpower for lifting of and method of Deva Arul
material 2. Slippery material sprain etc. heavy loads. statement shall be
3. Loose material 3. Property 3. Training and instruction to workmen for communicatde.
4. Improper stacking damage. manual lifting techniques. 2. TBT shall be
5. Fall of material 4. Tapped finger 4. Manual handing procedure shall be communicated and
6. Fall from height 5. Fall of material followed. recorded by work
from truck 2 2 4 5. Do not lift beyond individual capabilities PIC
(25 KG)
3 6. Use mechanical aids (Trolleys, roller,
8. No workmen shall be allowed to go on
top of the load without railing or harness
Pinch Hazard 1. Personal injury anchoring
1. Workmen provision.
shall be trained for handling TBT shall be Ravi Kumar, Harpaal Singh
works. communicated and Deva Arul
3. Adequate handling aids shall be provided PIC
and used.
Erection of 1. Fall from height. 1. Personnel 1. PCC works to be completed before 3 1 l 1. Risk assessment Ravi Kumar, Harpaal Singh
scaffold 2. Fall of material. injury. scaffold erection to improve ground and method of Deva Arul
3. Incorrect erection 2. Property stability. statement shall be
sequence. damage. 2. Scaffold shall be erected by trained communicatde.
3. Collapse of scaffold erectors under supervision of 2. TBT shall be
scaffold competent supervisor only and proper communicated and
erection sequence to be followed. recorded by work
3. Scaffold to be erected using Advanced PIC
Guardrail system (Handrails shall be
installed before the placement of (Ref - SCI/OCP/02)
platforms).
4. Use only scaffolding pipes & accessories
that have already been inspected and
certified.
5. Scaffold shall be erected in levelled and
solid surface designed to withestand the
load the scaffold.
6. Sole board shall be placed below the
base jack of minimum width of 300 mm X
3 2 6 300 mm size and of minimum 38 mm
thickness.
7. Adequate manpower shall be deployed
Legend
Negligible (No Lost Time)1 Unlikely (Improbable) 1 Risk Score 1 to < 4 A LOW (L)
vere(Modifiable/
Erection of
Reportable) 3 Medium (Occasional)
1. Fall from height. 1. Personnel
3 Risk Score 7 to < 9
1. PCC works to be completed before
C
3 1 l 1. Risk assessment
HIGH (H)
Ravi Kumar, Harpaal Singh
scaffold
ajor (Reportable/Fatality) 4 High
2. Fall of material. injury.(Common Occurrences)
3. Incorrect erection 2. Property
scaffold erection to improve
stability.
ground
Risk 4 Rating Score10and method
to < 16 ofD
statement shall be
Deva
VERY Arul HIGH (VH)

Ravi Kumar, Deva Arul Jose,
scaffold competent supervisor only and proper Title/ communicated and
Scaffold for Column
Pommusamy, Nakatani erection sequence to be followed.
3. Scaffold to be erected using Advanced
recorded
PIC
by work
Work Place location Vemgal - GSK Project Guardrail system (Handrails shallCompany
be Shimizu Corporation India Pvt Ltd
installed before the placement of (Ref - SCI/OCP/02)
Approved by platforms). Document RA/SHMZ/GSK/61 0
4. Use only scaffolding pipes & accessories
Name, date and DesigSteve Armstrong that have already been inspectedLast and Revie7th April 2016 As per site observation record
certified.
Risk solid surface designed to withestand the Risk
Description of load the scaffold. Person In Follow up
SL Details Hazard Outcome Rating 6. Sole board shall be placed below the Rating Charge action
(Consequences) Appropriate Controls/ Existing Risk
300 Control (if
(S any)
Hazard (s) (S x P) base jack of minimum width of mm X x P) Additional Risk Control (Name
Involved 3S 2P 6RR 300 mm size and of minimum 38 mm S P RR Provided) when)
thickness.
(minimum 4 for 1 bay and multiple lifts) for
erection of scaffold.
9. Staircase shall be provided after each lift.
10. Material shall be carried through
staircase, No man to man handling shall be
allowed after 2 lifts.
11. Platform shall be fixed and tied
railings (Top rail, Mid rail, toe board) as per
manufacturers specification.
13. 13. No point loading is allowed at
scaffold.
14. No additional material shall be left over
the platforms.
4 15. Scaffold surrounding shall be
Usage of scaffold 1. Fall from height. 1. Personnel 1. Workmentoand
barricaded staff shall
prevent frombe trainedfrom
collision for 1. Risk assessment Ravi Kumar, Harpaal Singh
2. Getting hit by injury. the safe
vehicles. working procedure for scaffolds and method of Deva Arul
vehicle. 2. Property before deputing to the activity. statement shall be
3. Fall of material. damage. 2. No loose material shall be left on the communicatde.
4. Use of unsafe/ 3. Scaffold tag platform. Place the tools in tool box & 2. TBT shall be
incomplete scaffold system to be used other items in basket. communicated and
3. Scaffolding shall be inspected every recorded by work
week / after any adverse weather condition PIC
viz. heavy rain, cyclone etc., and checklist
shall be revalidated. (Ref - SCI/OCP/02)
3 2 6 4. Check for the latest inspection date and 3 1L
tag before using the scaffold.
5. Do not hang electrical cables on
scaffolds.
6. Do not climb up on the rails of scaffold to
over reach job location.
7. Do not overload scaffold more than the
load indicated.
5 9. Use of full body safety harness & fasten
its lanyard with the fixed line or fixed
structure or guard rail.
Legend
1 LOW (L)
3

Scaffold for Column
Pommusamy, Nakatani
Risk Risk
NO Activities
Hazard (s)
(S any)
Dismantling of 1. Fall from height. 1. Personnel 1. Scaffolding has to be dismantled by the 1. Risk assessment Ravi Kumar, Harpaal Singh
scaffold 2. Fall of material. injury. scaffold erector in presence of the scaffold and method of Deva Arul
2. Property competent person. statement shall be
damage 2. Display warning sign for scaffold communicatde.
3. Scaffolding removal shall be from top to communicated and
bottom pane wise. recorded by work
4. First remove Vertical standards and then PIC
remove all horizontal members in one
3 2 6 pane. 3 1L (Ref - SCI/OCP/02)
5. Loose scaffolding member shall be
lowered down.
7. Loose member shall be segregated and
stacked properly.
8. While erection or dismantling of scaffold
6 the tools shall be used with proper string to
prevent fall of material.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Sunil
r
Legend
3
Brijendra, Khizar, Ayodhya Kaira, Title/

Vehicle and Personnel movement at
Biswaranjan
Name, date and DesigSteve Armstrong Last Revie 12th April 2016
Risk Risk
NO Activities
Hazard (s)
(S any)
Vehicle and Personnel movement at site

Driving vehicles 1. Lack of knowledge 1. Loss of property 1. Only licensed person to be deployed for 1. Drivers will All shimizu Ayodhya
and skills. / Material driving / equipment operation. undergo safety personnel an kaira, Khizar
2. Untrained drivers/ 2. Severe Injury 2. Training / refresher training to drivers/ instructions at site. visitors and Kaleem
operators operators. (SCI/OCP/21) 2. Provide speed workmen
3. Defective vehicles/ 3. New vehicle/ concrete or material breakers at different
equipments. vehicle moving at work site shall be guided locations.
4. Over speed/ over with banksman
loading 4. Existing vehile shall be inspected and (Ref - SCI/OCP/21)
5. Drunken Driving tagged/ temporary vehicles shall be
checked for over all external conditions by
1 the security for any loose, damaged or
uncovered rotating parts. (SCI/OCP/21)
5. Vehicle shall follow the norms of
maintaining speed. (15 KM/H).
6. Provide banks man at loading/ unloading
points and work area.
7. To maintain separate access for vehicle
way and pedestrian.
8. No usage of mobile phone while driving.
3 2 6 9. Obey speed limits and traffic rules 3 1 L
strictly
Legend
3

Biswaranjan
Risk Risk
NO Activities
Hazard (s)
(S any)
2 Moving in the
work area.
1. Timbering Blocks, 1. Bodily injury
wooden planks and due to fall of
1. Maintain proper housekeeping before
and after the work completes.
1. Job Hazard
analysis shall be
All shimizu Ayodhya
personnel an kaira, Khizar
steel rod bits. persons, fall of 2. Do not keep objects / tools etc at height done and visitors and Kaleem
2. Pipe pieces. heavy objects and without safe containment against fall. communicated. workmen
3. Protruiding bolts tools etc. 3. Provide barricading with warning signs.
on concrete 2. Hitting on 4. Provide cap to projecting pipes and
foundation of pipe overhead warning tags to caution the workers.
supports. projections. 2 2 4 5. maintain good housekeeping by frequent 2 1L
4. paint tins, appraisals, supervision, inspection, audits
polythene papers, and follow ups.
electric cables / wires 6. Barricaded area where lifting, Heavy
insulations, steel machineries work is going personnel shall
wires insulation, steel not enter.
wires cutting tools
and boxes.
3 Visitor's
Employee
and Snake bite
Hit by vehicle
1. Bodily injury
2. Fatality
1. Visitor's shall go for safety induction
programme before entering at site.
1. Snake bite anti
venom shall be
All shimizu Ayodhya
personnel an kaira, Khizar
Pedestrian 2. Visitor's shall be accompanied with site available at first aid visitors and Kaleem
movement engineers/ supervisors. room all the time. workmen
3. Observe habitats to be left undisturbed
and inform to supervisor.
4. Keep work personnel out of the habitat
2 2 4 area. 2 1L
5. Ensure first aider is available with
adequate first aid facilities.
6. Emergency vehicle shall be available at
work site all the time.
7. Tie up with the local hospital having the
facility for snake bite cure shall be done.
8. Walkway shall be used when walking
around the site.
Legend
3

Biswaranjan
Risk Risk
NO Activities
Hazard (s)
(S any)
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeNandam, Rohit, Suheeb, Fakhruddin Activity Street lighting installation
Risk Risk
Street lighting installation

1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L 1. Risk assessment Nandam Shrikant Giri
nails. 2 1 2 4. Manual handing procedure shall be communicated and
Material
handling/ 3. Slippery material followed. recorded
1 Unloading 4. Loose material 5. Do not lift beyond individual
(manual) capabilities (25 KG)
Pinch Hazard 1. Personal injury lifters etc) if necessary.
1. Workmen shall be trained for handling 2 1 L TBT shall be Nandam Shrikant Giri
provided and used.
1. Manual 1. Fall of pipes 1. Bodily injury 2 2 4 1. Adequate PPE's shall be provided. JHA shall be Nandam Shrikant Giri
digging & 2. Damaged tools (Sharp edges, heavy 2. All the tools shall be inspected and communicated and
Installation of 2. Property tagged as per monthly colour code. recorded by work
lighting pipes damage. 2. All fittings shall be done at ground PIC
level.
3. Poles shall be elevated manually by
2 putting it in digged foundation hole 1.5m
depth X 200mm wide.
4. Proper coordination among workmen.
5. Only inspected ladders shall be used
for additional fitting of batteries if
required. 2 1 L
1. Concreting for 1. land 1. land 2 2 4 1. Adequate PPE's shall be provided. JHA shall be Nandam Shrikant Giri
foundation contamination. contamination. 3. Control the spread of concrete use communicated and
3 2. Cement Contact
with Eyes
2. Eye injury.
5. Skin disorder.
concrete trays if required.
4. Use safety goggles all the time.,
recorded by work
PIC
3. Cement contact 5. Use rubber gloves for concereting
with Skin. works. 2 1 L
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeNandam, Rohit, Suheeb, Fakhruddin Activity Street lighting installation
Risk Risk
Cable laying over 1. Over loading of 1. Fall of poles. 2 3 6 1. 48mm dia pipes shall be used for 1. Risk assessment Nandam Shrikant Giri
poles pole. 2. Electric shock hanging and carrying cables. and method of
2. Bending of poles. 2. Cable shall be inspected for any statement shall be
3. Pole getting damage/ improper insulation. communicatde.
charged due to 3. Proper hooks shall be prepared and 2. TBT shall be
4 damaged cables shall be insulated for hanging of cables. communicated and
4. Cable shall be hooked and poles shall recorded
be raised manually, No height work is
prescribed for hooking of cables.
5. Adequate manpower shall be provided
to erect the pole.
Termination 1. Improper condition 1. Bodily Injury. 6.
1. Verticality of the
All tools shall pole shall before
be inspected be checked Risk assessment and Nandam Shrikant Giri
of tools. 2. Property before fixing
taking into use.the pole. JHA shall be
8 2. Loose connection. damage. 2 1 2 2. All the connection shall be done by 2 1 L communicated and
authorized electrician under the recorded by work
supervision of Electrical engineer. PIC
3. Proper insulation shall be done at (Ref - SCI/OCP/06)
joining points.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Legend
3
Title/
Name of Team MembeAnkit Gupta, Nandagopal Activity
Hydrology test
Risk Risk
NO Activities
Hazard (s)
(S any)
Hydrology test
3 Movement
work site
at Snake bite
Hit by vehicle
1. Bodily injury
2. Fatality
1. Visitor's shall go for safety induction
programme before entering at site.
1. Snake bite anti
venom shall be
All shimizu
personnel an
Ayodhya
kaira, Khizar
2. Visitor's shall be accompanied with site available at first aid visitors and Kaleem,
engineers/ supervisors. room all the time. workmen Shahid Sheikh
3. Observe habitats to be left undisturbed
and inform to supervisor.
4. Keep work personnel out of the habitat
2 2 4 area. 2 1L
5. Ensure first aider is available with
adequate first aid facilities.
6. Emergency vehicle shall be available at
work site all the time.
7. Tie up with the local hospital having the
facility for snake bite cure shall be done.
8. Walkway shall be used when walking
Hydrology Testing 1. Damaged/ 1. Bodily injury. around
1. Safetythe site. shall be done for the
induction 1. Job Hazard Nandagopal Shahid Sheikh
hazardous tools. 2. Disturbance to testing person. analysis shall be
2. Simops at site. other activities 2. Testing equipments shall be verified for done and
safe condition by authorized electrician and communicated.
work PIC.
3. All the hand tools shall be checked and
tagged.
4. Coordination shall be maintained with
other PIC for the simultanious/ concurrent
operations.
2 2 4 2 1 L

Legend
3
Title/
Name of Team MembeAnkit Gupta, Nandagopal Activity
Hydrology test
Risk Risk
NO Activities
Hazard (s)
(S any)
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Legend
3
Title/
Name of Team MembeNandam, Suheeb Activity
Unloading of DG with Forklift
Risk Risk
NO Activities
Hazard (s)
(S any)

Forklift 1. Damaged 1. Dust allergy 3 2 6 1. Pre-inspection of machinery and 3 1 L 1. TBT shall be done Nandam, Shrikant Giri
mobilization equipment 2. Lung diseases equipment before mobilization to site. and recorded Suheeb
2. Untrained 3. Major Injury 2. Ensure the availability of TPI and other
operator 4. Property legal documents of the equipment.
3. Unauthorized damage 3. Inspect all lifting equipments and tools &
operation. 5. Land pollution tackles.
4. Collision with 4. Give Instructions – Defensive driving to
equipments/ men driver before site entry.
5. Poor access 5. Equipment must be positioned on firm
6. Forklift topple level ground and to be operated only by a
7. Dust generation qualified operator.
8. Oil leakage 6. Banks Man must be designated to guide
the movements of the Fork lift/ crane
7. Ensure the good condition of access
before the site entry.
8. Speed limit should 10 kmph.
9. When driving around blind corners
drivers must sound their horns.
10. Operators must be aware of other
vehicular traffic on site.
11. The forklift must always be driven with
its forks lowered.
1 12. Preventive maintenance shall be done
as per plan and recommendation of
manufacturer
Legend
1 A LOW (L)
3
Title/
Name of Team MembeNandam, Suheeb Activity
Risk Risk
NO Activities
Hazard (s)
(S any)
Offloading/ 1. Unauthorized 1. Major Injury 3 2 6 1. No unauthorized personnel are 1. TBT shall be done Nandam, Shrikant Giri
Loading of operation 2. Property permitted to drive any site equipments. and recorded Suheeb
material 2. Collapse load damage 2. Operators to check their equipment daily 2. Training to be
3. Equipment failures before work commencement. conducted on
4. Fall of material 3. Besides the pre operational checks Material Handling.
5. Pinch ensure the equipment periodical
maintenance to avoid mechanical failures.
4. Ensure the stability of ground condition
before the activity.
5. Operators to ensure that equipments are
equipped with audible warning devices,
blinking lights and reverse alarm.
6. Site supervisor to ensure that banks man
is deployed to guide equipment movement
7. Banks man to ensure access is free from
obstruction.
8. Operators not to overload (Display SWL).
9. Before the operations forks should be
adjusted- set forks an equal distance from
the centre of the forklift, maintain a proper
centre of gravity.
10. For manual adjustments, raise the fork
approximately 1 meter, set the break on
the machine and then adjust the forks by
standing beside or between the forks. 3 1 L
11. Ensure the proper use of hand gloves
for this adjustment.
equipment.
13. Operators to concentrate during work
and no answering of phone call is allowed
during operation.
14. Operators to prevent sudden braking or
jerking of the equipment.
15. Don’t lift any loose materials with
forklift.
16. Care must be taken when loading and
unloading materials that items are not
pushed off the far side of the material.
17. Care must be taken to avoid collisions
between forklifts and delivery vehicles.
Offloading/ 1. Unauthorized 1. Major Injury 3 2
6 1. No unauthorized personnel are 1. TBT shall be done Nandam, Shrikant Giri
Loading of operation 2. Property
permitted to drive any site equipments. and recorded Suheeb
material 2. Collapse load damage 2. Operators to check their equipment daily 2. Training to be
3. Equipment failures
4. Fall of material RISK ASSESSMENT FOR GSK PROJECT VEMGAL
before work commencement.
3. Besides the pre operational checks
conducted on
Material Handling.
5. Pinch ensure the equipment periodical
Legend maintenance to avoid mechanical failures.
Severity Rate Probability/ Likelihood Rate
before the activity. RPN R RR
Negligible (No Lost Time) 1
Unlikely (Improbable) Risk Score 1 to < 4
equipped with audible warning1devices, A LOW (L)
Minor (Non Reportable) 2
Low (Unlikely to Occur) RiskmanScore 4 to < 7
2 banks
6. Site supervisor to ensure that B
MEDIUM (M)
is deployed to guide equipment movement
vere(Modifiable/ Reportable) 3
Medium (Occasional) Risk
7. Banks man to ensure access3is free fromScore 7 to < 9 C HIGH (H)
obstruction.
4
ajor (Reportable/Fatality) High (Common Occurrences) 8. Operators not to overload Risk
4 Rating
(Display
SWL). Score10 to < 16 D
VERY HIGH (VH)
Title/
Name of Team Membe Nandam, Suheeb centre of gravity.
10. For manual adjustments, raise Activity
the fork
approximately 1 meter, set the break on
Work Place location Vemgal - GSK Project
the machine and then adjust theCompany
forks by Shimizu Corporation India Pvt Ltd
standing beside or between the forks. 3 1 L
Approved by 11. Ensure the proper use of hand Document
gloves RA/SHMZ/GSK/65 0
for this adjustment.
Name, date and Desig Steve Armstrong 12. Operators not to over speed Last Revie 14th April 2016 As per site observation record
equipment.
Risk 13. Operators to concentrate during work Risk
Description of and no answering of phone call is allowed Person In Follow up
SL Details Hazard Outcome Rating during operation. Rating Charge action
(Consequences) Appropriate Controls/ Existing Riskbraking
Control
or (if
(S any)
Hazard (s) (S x P) 14. Operators x P) Additional Risk Control (Name
NO Activities to prevent sudden (By who and
Involved S P RR jerking of the equipment. S P RR Provided) when)
15. Don’t lift any loose materials with
forklift.
18. All non off loading personnel must
remain a minimum of 3m from the
loading/offloading operation until
completion; any person entering this area
causes the operation to cease until that
person is removed.
19. Unauthorized entry shall be restricted
2 in the offloading area by providing proper
sign boards
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Legend
3
Title/
Name of Team MembeRajendra, Mithun Activity
Waste Management Yard
Risk Risk
NO Activities
Hazard (s)
(S any)

1 Movement at
worksite for
1. Accident due to
vehicular movement.
1. Personnel
injury.
1. Vehicle access to be checked prior to
start of activity.
3 1 - Rajendra Ayodhya
Kaira, Khizar
survey activity 2. Exposure to dust. 2. Lung disorder. 2 1 2 2. Pedestrian access shall be separated. L
3. Water sprinkling if required.
4. Use of dust protection mask if required.
(FFP-1)
Manual handling 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 1. Risk assessment Rajendra Ayodhya
of blocks techniques. 2. Back pain, 2. Deploy adequate manpower for lifting of and method of Kaira, Khizar
2. Sharp edges/ sprain etc. heavy loads. statement shall be
corners / projecting 3. Property 3. Training and instruction to workmen for communicatde.
parts/ protruiding damage. manual lifting techniques. 2. TBT shall be
2 nails. 4. Manual handing procedure shall be communicated and
3. Slippery material followed. recorded
4. Loose material 5. Do not lift beyond individual capabilities
5. Pinch (25 KG -Per person)
Use of mortar 1. 1. Handling of 1. Skin disorder. 7.
1. Fasten
Access the
shallitem properly for
be prepared or use
thesuitable Access shall be Rajendra Ayodhya
ingredients. 2. Eye irritation. packing
movement / containers.
of transit millers. prepared in advance Kaira, Khizar
2. Contact with 2. Land pollution. 2. Banksman or PIC shall guide the vehicle Banksman shall be
cement & concrete. for the access and when need to reverse. provided.
3 3. Land 3. Vehicle shall be checked for any oil
contamination due to leakage. (Ref - SCI/OCP/10)
concrete spillage. 4. Adequate PPE shall be provided to the
3 2 6 Concrete miller operator. 2 1 L
4 Block Works Cement/ Mortar. 2. Bodily injury.
1. Contact with 1. Skin disorder. 2 2 4 1. Use PPE as Rubber gloves
along
with (Ref - SCI/OCP/17) Rajendra Ayodhya
Kaira, Khizar
handling. for proper lifting/ handling technique. recorded
4. Falling into pit 3. Blocks/ bricks shall be stocked in proper
while working. manner not more than 4 feet in height.
around the pit.
Legend
3
Title/
Risk Risk
NO Activities
Hazard (s)
(S any)
Erection of 1. Fall from height. 1. Personnel 1. Scaffold shall be erected by trained 3 1 L 1. Risk assessment Rajendra Ayodhya
scaffold 2. Fall of material. injury. scaffold erectors under supervision of and method of Kaira, Khizar
3. Incorrect erection 2. Property competent supervisor only and proper statement shall be
sequence. damage. erection sequence to be followed. communicatde.
3. Collapse of 2. Scaffold to be erected using Advanced 2. TBT shall be
scaffold Guardrail system. communicated and
3. Use only scaffolding pipes & accessories recorded by work
that have already been inspected and PIC
certified.
4. Scaffold shall be erected in levelled and (Ref - SCI/OCP/02)
load the scaffold.
3 2 6 300 mm size and of minimum 38 mm
thickness.
7. Platform shall be fixed and tied properly
after each lift.
8. Ladders shall be fixed for ascending and
descending after first lift and completed Rajendra Ayodhya
and followed by provided to the next lift Kaira, Khizar
accordingly.
9. Work platform shall be fixed with railings
(Top rail, Mid rail, toe board) as per
5 10. Advance guardrail erection technique
to be used during erection.
Usage of scaffold 1. Fall from height. 1. Personnel 1. No loose material shall be left on the 1. Risk assessment Rajendra Ayodhya
2. Getting hit by injury. platform. Place the tools in tool box & and method of Kaira, Khizar
vehicle. 2. Property other items in basket. statement shall be
3. Fall of material. damage. 2. Scaffolding shall be inspected before communicatde.
4. Use of unsafe/ 3. Scaffold tag usage. 2. TBT shall be
incomplete scaffold system to be used 3. Check for the latest inspection date and communicated and
tag before using the scaffold. recorded by work
4. Do not hang electrical cables on PIC
3 2 6 scaffolds. 3 1L
5. Do not climb up on the rails of scaffold to (Ref - SCI/OCP/02)
over reach job location.
load indicated.
8. Use of full body safety harness & fasten
6 its lanyard with the fixed line or fixed
structure or guard rail.
Legend
1 A LOW (L)
3
Title/
Risk Risk
NO Activities
Hazard (s)
(S any)
Dismantling of 1. Fall from height. 1. Personnel 1. Scaffolding has to be dismantled by the 1. Risk assessment Rajendra Ayodhya
scaffold 2. Fall of material. injury. scaffold erector in presence of the scaffold and method of Kaira, Khizar
lowered down.
stacked properly.
7 the tools shall be used with proper string to
8 Handling and 1. Cut injury while 1. Bodily injury 2 2 4 prevent fall of material.
1. Handgloves (Cotton) shall be used for 2 1 1 JHA shall be Rajendra Ayodhya
storage of GI handling sheets. (Sharp edges) carrying sheets. communicated Kaira, Khizar
Sheets 2. Flying of sheet due 2. Injury to other 2. All tools in use shall be inspected for recorded by work
to imppoper storage. personnel working proper condition and tag shall be available. PIC
3. Fall from ladder in the area. 3. Sheet shall be stored properly with a L
load over it to prevent from flying due to
heavy winds.
4. Ladder in use shall be inspected for
proper condition.
9 Fixing of sheets 1. Fall from height. 1. Bodily injury. 2 2 4 1. Adequate PPE's shall be provided. 2 1 TBT shall be done by Sunaram, Ayodhya Kaira
2. Cut injury due to 2. Hand injury. 2. Proper and safe working platform shall work PIC and the Mithun
sharp edge of sheets. be available. same be recorded
3. If Ladder is required it should be
inspected and secured.
5. Proper stacking and covering of sheet to L
prevent it fly away with wind.
6. Safety procedures for work at height
shall be followed .
7.Proper bolting shall be done to prevent
sheet flying in wind after installation (as per
method of statement)
Legend
3
Title/
Risk Risk
NO Activities
Hazard (s)
(S any)
###Use of Drill
machine for
JHA shall be done Sunaram,
and communicated Mithun
Ayodhya Kaira
sheet fixing insulation. dust. 2. Drill machine shall be check by by work PIC
while drilling. 4. HAVS available as per monthly inspection colour
3. Breakage of drilling code.
4. Improper posture prevent dust getting in contact with eyes.
2 2 4 insulated machine at handles shall be used 2 1 L
for drilling to reduce the effect of HAVS.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Prepared byMd Fakhruddin Reviewed by: Shahid
Legend
Negligible (No Lost Time) 1 Unlikely (Improbable) Risk Score 1 to < 4 A
1 LOW (L)
3
4
Title/
Name of Team MembeNandagopal, Ramnivas, Biswaranjan Kar Activity Loading and unloading of Pipes
Risk Risk
Dainage pipe Unloading and laying

Mobilization of 1. Personnel getting 1. Personnel injury. 1. Personnel shall be warned for movement of Risk assessment and Nandagopal, Shahid Sheikh
truck struct by truck while 2. Property vehicle both from front and back side. method of Ramnivas
at turns due to 4. Excavator shall be ready incase of trailer getting PIC
1 3. truck getting 3 2 6 5. Driver shall be provided with minimum PPE and 3 1 L
settled into soil due he shall not move into work area, instruction shall (Ref - SCI/OCP/04)
to loose surface. be given for the same.
4. Truck driver 6. Truck shall be brought to the inspection area
walking into site before going to site for unloading.
without PPE. 7. Inspection of the truck shall be done by
pipe in each row for sligning.
truck without the provision of fall prevention
system.
Legend
1 LOW (L)
3
4
Title/
Risk Risk
1. Fall of material 1. Fatality 1. Adhere to lifting permit. 1 M 1. Risk assessment Nandagopal, Shahid Sheikh
2. Defective 2. Incident / bodily 2. Medical check for operators and driver. and method of Ramnivas
1. Loading and 8. Ensure competent lifting team is assigned
unloading of (Supervisor, rigger, helpers etc)
4 material on 4 2 8 9. Crane not to be over loaded and verify load and 4
trucks / trailers safe working radius against load chart provided in
with Franna the crane cabin.
over sharp edges.
suspended load.
condition.
Slinging and 1. Improper condition 1. Fall of load. 1. Use proper access to remove the sling. Follow as 1L TBT shall be Nandagopal, Shahid Sheikh
Deslinging (for of slings & shackles 2. Bodily injury during slinging. communicated and Ramnivas
unloading of 2. Improper slinging 2. Use proper required PPES during in all recorded by work
flange type and hooking. operations. PIC
pipes) 3. Fall from height 3. Wear hand gloves and ensure hands and fingers
during slinging. 6 are clear of pinch points.
5 4. Pinched between
3 2
4. Appropriate ladder shall be used for slinging and
3
5. Workmen shall not climb above the load if truck
is completely filled upto side wall, should have the
clearance of 900mm for climbing over pipes and
slinging for unloading of material.
Legend
1 LOW (L)
3
4
Title/
Risk Risk
Slinging and 1. Improper condition 1. Fall of load. 1. Use proper access to remove the sling. Follow as 1L TBT shall be Nandagopal, Shahid Sheikh
Deslinging (for of slings & shackles 2. Bodily injury during slinging. communicated and Ramnivas
unloading of 2. Improper slinging 2. Use proper required PPES during in all recorded by work
plain pipes) of clamps. operations. PIC
3. Fall from height 3. Wear hand gloves and ensure hands and fingers
during slinging. are clear of pinch points.
4. Pinched between 3 2 6 4. Appropriate ladder shall be used for slinging and 3
5 slings and load. deslinging works.
5. Workmen shall not climb above the load if truck
is completely filled upto side wall, should have the
clearance of 900mm for climbing over pipes and
6. Pipes clamps shall be used for hooking of lifitng
slings to the pipes.
Unloading the load1. Pinch Hazard. 1. Personal injury 1. Workmen shall be trained to operate the 3 1 L TBT shall be Nandagopal, Shahid Sheikh
2. Fall of load due to equipment / machinery. communicated and Ramnivas
improper stacking. 2. Adequate PPE's shall be provided. recorded by work
3. Over stacking of 3. Signal man to ensure that all involved personnel PIC
6 pipes. 3 2 6 keep their hands/ feet away before raising /
4. Packing shall be provided for each layer of
stacking of pipes.
5. Pipes shall not be stacked for more than 4 feet
1. Fall of material 1. Fall of pipes. height
1. from
Proper ground. shall be maintianed among
coordination 1L Nandagopal, Shahid Sheikh
while transportation 2. Hand injury while the workmen for loading pipes. Ramnivas
Transportation of in back hoe.
7 pipes in Back hoe
loading over the 2 2 4 2. Bucket shall not be over loaded or over filled. 2 -
bucket. 3. Banksman shall be provided to the backhoe
3. Over loading of during transporation time.
bucket
1. Bodily injury.
2. Property
Procedure)
and method of
Nandagopal, Shahid Sheikh
Ramnivas
3 2 6 heavy machines to guide the operator. Work PIC.
works).
Legend
3
Major (Reportable/Fatality)4 High (Common Occurrences) Risk D VERY HIGH (VH)
4 Rating Score10 to < 16
8 Use of excavator
for excavation
activityof Team MembeNandagopal, Ramnivas, Biswaranjan Kar
Title/
Name Activity
Loading and unloading of Pipes
Risk Risk
1. Collision with 1. Fatality. 1. Reverse horn shall be equiped in all the vehicles. 3 1 1. TBT shall be done Nandagopal, Shahid Sheikh
other construction 2. Bodily injury. 2. Banks man shall be provided full time. and recorded by Ramnivas
IN CASE OF
EMERGENCY
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeSidhesh, Nagesh Activity
Painting for container
Document 0
Risk Risk
NO Activities
(ifxany)

Painting 1. Fire Hazard 1. burn injury 1.Fire fighting equipment's shall be kept 3 1L 1. Risk assessment Sidhesh Shahid Sheikh
2. Health Hazard due 2. Skin disorder, Eye ready and helper shall be trained to and method of
contact. 3. Land pollution. all working time communicated by
3. Land 4. Release of VOC 2. adequate PPE's must be provide work PIC
contamination due to to the air. 3. To control land pollution need to 2.JHA shall be
7 paint spillage. 3 1 3 provide PVC sheet in painting area. communicated and
area or adequate ventillation shall be
provided in enclosed area. (Ref - SCI/OCP/31)
whenever possible.
Use of ladder Fall from Height 1. Bodily Injury 1. Only inspected ladder shall be used. JHA shall be Sidhesh Shahid Sheikh
Fll of material 2. ! Person shall hold the ladder from communicated and
down side while other can work. recorded by work
3. Person working on ladder shall always PIC
face the ladder, should not work turning
back the other side. (Red - SCI/OCP/02)
11 2 2 4 2 1L
4. No material shall be stored on ladder
untill it is designed for that.
5. Person shall not stand on the top rung
should maintain 2 rungs over the
standing position.

Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
(ifxany)
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
jmj Prepared byMd Fakhruddin Reviewed by: Basavaraj
Legend
1 A LOW (L)
3
Title/
Name of Team MembeVinod, Santan, Vishnu Sankar Activity
Stairs for main bldg
Risk Risk
NO Activities
Hazard (s)
(S any)

Mobilization of 1. Personnel getting 1. Personnel 1. Personnel shall be warned for movement Risk assessment and Vinod, Santan Basavaraj, Fakhruddin
material struct by truck while injury. of vehicle both from front and back side. method of
moving into work 2. Property 2. Supervisor and banksman shall be statement and lifting
area. damage. available to guide the vehicle towards plan shall be
2. Damage to existing 3. Tilting of trailer. unloading area. communicatde and
poles and barricades 3. Proper instruction shall be given to the recorded by work
at turns due to driver by competent person. PIC
lengthy vehicle. 3 2 6 4. Excavator shall be ready incase of trailer 3 1 L
3. truck getting getting stucked into soil for pushing in a
settled into soil due safe manner. (Ref - SCI/OCP/04)
to loose surface. 5. Driver shall be provided with minimum
4. Truck driver PPE and he shall not move into work area,
walking into site instruction shall be given for the same.
1 without PPE. 6. Truck to report to inspection area before
Handling/ 1. Wrong lifting 1. Incident/ injury. going
1. Usetoofsite.
adequate PPE's. 1. Risk assessment Vinod, Santan Basavaraj, Fakhruddin
unloading of techniques 2. Back pain, 2. Deploy adequate manpower for lifting of and method of
material 2. Slippery material sprain etc. heavy loads. statement shall be
3. Loose material 3. Property 3. Training and instruction to workmen for communicatde.
4. Improper stacking damage. manual lifting techniques. 2. TBT shall be
5. Fall of material 4. Tapped finger 4. Manual handing procedure shall be communicated and
6. Fall from height 5. Fall of material followed. recorded by work
from truck 2 2 4 5. Do not lift beyond individual capabilities PIC
(25 KG)
2 6. Use mechanical aids (Trolleys, roller,
8. No workmen shall be allowed to go on
top of the load without railing or harness
anchoring provision.
Legend
1 A LOW (L)
3
Title/
Name of Team MembeVinod, Santan, Vishnu Sankar
Handling/
Activity
unloading of
material
Work location Vemgal - GSK Project
Place Company Shimizu Corporation India Pvt Ltd
2 Risk Risk
NO Activities
Hazard (s)
(S any)
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling TBT shall be Vinod, Santan Basavaraj, Fakhruddin
3. Adequate handling aids shall be provided PIC
and used.
Erection of 1. Fall from height. 1. Personnel 1. PCC works to be completed before 3 1 l 1. Risk assessment Vinod, Santan Basavaraj, Fakhruddin
scaffold 2. Fall of material. injury. scaffold erection to improve ground and method of
3. Incorrect erection 2. Property stability. statement shall be
scaffold competent supervisor only and proper communicated and
erection sequence to be followed. recorded by work
Guardrail system.
4. Use only scaffolding pipes & accessories (Ref - SCI/OCP/02)
that have already been inspected and
certified.
load the scaffold.
300 mm size and of minimum 38 mm
thickness.
3 2 6 erection of scaffold.
after each lift.
descending after first lift and completed
and followed by provided to the next lift
accordingly.
12. Advance guardrail erection technique
13. Stairs shall be fixed after each lift of
Legend
vere(Modifiable/
Erection of
1. Fall from height. 1. Personnel
1. PCC works to be completed before
C
3 1 l 1. Risk assessment
HIGH (H)
scaffold
ajor (Reportable/Fatality) 4 High
2. Fall of material. injury.(Common Occurrences)
3. Incorrect erection 2. Property
scaffold erection to improve
stability.
ground
Risk 4 Rating Score10and method
to < 16 ofD
statement shall be
VERY HIGH (VH)
scaffold competent supervisor only and proper Title/
Name of Team MembeVinod, Santan, Vishnu Sankar erection sequence to be followed. Activity
Stairscommunicated
for main
recorded
and
by work bldg
Work Place location Vemgal - GSK Project Guardrail system. Company Shimizu Corporation India Pvt Ltd
4. Use only scaffolding pipes & accessories (Ref - SCI/OCP/02)
Approved by that have already been inspectedDocument
and RA/SHMZ/GSK/72 0
certified.
Name, date and DesigSteve Armstrong Lastand
5. Scaffold shall be erected in levelled Revie 27th April 2016 As per site observation record
load the scaffold.
Risk 6. Sole board shall be placed below the Risk
Description of base jack of minimum width of 300 mm X Person In Follow up
SL Details Hazard Outcome Rating 300 mm size and of minimum 38 mm Rating Charge action
(Consequences) Appropriate Controls/ Existing Risk Control (if (S any)
Hazard (s) (S x P) thickness. x P) Additional Risk Control (Name
Involved S P RR 7. Adequate manpower shall be deployed S P RR Provided) when)
Vinod, Santan Basavaraj, Fakhruddin
3 2 6 erection of scaffold.
after each lift.
descending after first lift and completed
and followed by provided to the next lift
accordingly.
13. Stairs shall be fixed after each lift of
scaffold.
14. Scaffold is not allowed for any storage
of material.
15. Material handling to the top while
erection shall be done with man chain
method or lifting with tying by rope.
3 16. Scaffold surrounding shall be
Usage of scaffold 1. Fall from height. 1. Personnel barricaded to prevent
1. Scaffold shall not befrom
usedcollision from
for storage of 1. Risk assessment Vinod, Santan Basavaraj, Fakhruddin
2. Getting hit by injury. vehicles.
any material. and method of
vehicle. 2. Property 2. Manual transportation of material is statement shall be
3. Fall of material. damage. allowed to individual upto the manual communicatde.
4. Use of unsafe/ 3. Scaffold tag lifitng and carrying capacity (15 kgs). 2. TBT shall be
incomplete scaffold system to be used 3. Lengthy material shall not be communicated and
transported from stairs. recorded by work
3 2 6 4. Scaffolding shall be inspected every 3 1 L PIC
week / after any adverse weather condition
viz. heavy rain, cyclone etc., and checklist (Ref - SCI/OCP/02)
shall be revalidated.
5. Check for the latest inspection date and
tag before using the scaffold.
4 6. Do not hang electrical cables on
scaffolds.
Legend
1 A LOW (L)
3
Title/
Name of Team MembeVinod, Santan, Vishnu Sankar Activity
Risk Risk
NO Activities
Hazard (s)
(S any)
Dismantling of 1. Fall from height. 1. Personnel 1. Scaffolding has to be dismantled by the 1. Risk assessment Vinod, Santan Basavaraj, Fakhruddin
scaffold 2. Fall of material. injury. scaffold erector in presence of the scaffold and method of
lowered down.
the tools shall be used with proper string to
5 prevent fall of material.
8. Reverse of Advance guardrail system
PREPARED BY: shall be followed whenREVIEWED
dismantling the
BY:
scaffolds.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Department: Construction Date: 30th April 2016
Prepared by: Md Fakhruddin Reviewed by: Sunil Manandhar
Legend
Title/
Name of Team Members Ravi Kumar, Deva Arul Jose, Nakatani, Pommusamy Activity
Slab Shuttering, rebar and concreting
Approved by Document NoRA/SHMZ/GSK/73 0
Name, date and Designation Steve Armstrong Last Review 27th April 2016 As per site observation record
Risk Rating Risk Rating

SL Description of Details
Hazard (s)
Hazard Outcome (S x P) Appropriate Controls/ Existing Risk Control (if any) (S x P) Additional Risk Control
Person In Charge Follow up action
NO Activities Involved (Consequences) (Name Provided) (By who and when)
S P RR S P RR

1 Movement at worksite for survey activity 1. Accident due to vehicular movement. 1. Personnel injury.
2. Exposure to dust. 2. Lung disorder.
1. Vehicle access to be checked prior to start of activity.
2. Pedestrian access shall be separated.
3 1 Ravi Kumar Sunil Manandhar
2 1 2 3. Water sprinkling if required. L -

4. Use of dust protection mask if required. (FFP-1)
SCAFFOLDING FOR SLAB SHUTTERING

Mobilization of material (Truck movement) 1. Personnel getting struct by truck 1. Personnel injury. 1. Personnel shall be warned for movement of vehicle both from front and Risk assessment and method of statement and Ravi Kumar, Jose Sunil Manandhar, Harpaal Singh
while moving into work area. 2. Property damage. back side. lifting plan shall be communicatde and
2. Damage to existing poles and 3. Tilting of trailer. 2. Supervisor and banksman shall be available to guide the vehicle towards recorded by work PIC
barricades at turns due to lengthy unloading area.
vehicle. 3. Proper instruction shall be given to the driver by competent person.
3. truck getting settled into soil due to 4. Excavator shall be ready incase of trailer getting stucked into soil for (Ref - SCI/OCP/04)
loose surface. pushing in a safe manner.
4. Truck driver walking into site without
PPE.
3 2 6 5. Driver shall be provided with minimum PPE and he shall not move into 3
work area, instruction shall be given for the same.
1 L
6. Truck to report to inspection area before going to site.
2
Handling/ unloading of material 1. Wrong lifting techniques 1. Incident/ injury. 1. Use of adequate PPE's. 1. Risk assessment and method of statement Ravi Kumar, Jose Sunil Manandhar, Harpaal Singh
2. Slippery material 2. Back pain, sprain etc. 2. Deploy adequate manpower for lifting of heavy loads. shall be communicatde.
3. Loose material 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. 2. TBT shall be communicated and recorded by
4. Improper stacking 4. Tapped finger 4. Manual handing procedure shall be followed. work PIC
5. Fall of material 5. Fall of material from truck 5. Do not lift beyond individual capabilities (25 KG)
6. Fall from height 6. Use mechanical aids (Trolleys, roller, lifters etc) if necessary.
7. Fasten the item properly or use suitable packing / containers.
8. No workmen shall be allowed to go on top of the load without railing or
harness anchoring provision.
9. Truck shall report to the inspection area before going to site.
2 2 4 10. Unsafely stacked load shall not be allowed to unlaod.
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling works. TBT shall be communicated and recorded by Ravi Kumar, Jose Sunil Manandhar, Harpaal Singh
2. Adequate PPE's shall be provided. work PIC
3 2 6 3. Adequate handling aids shall be provided and used.
Erection of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained scaffold erectors under supervision 3 1 l 1. Risk assessment and method of statement Ravi Kumar, Jose Sunil Manandhar, Harpaal Singh
2. Fall of material. 2. Property damage. of competent supervisor only and proper erection sequence to be shall be communicatde.
3. Incorrect erection sequence. 3. Collapse of scaffold followed. 2. TBT shall be communicated and recorded by
2. Scaffold to be erected using Advanced Guardrail system. work PIC
3. Use only scaffolding pipes & accessories that have already been
inspected and certified. (Ref - SCI/OCP/02)
4. Scaffold shall be erected in levelled and solid surface designed to
withestand the load the scaffold.
5. Sole board shall be placed below the base jack of minimum width of 300
mm X 300 mm size and of minimum 38 mm thickness.
6. Adequate manpower shall be deployed (minimum 4 for 1 bay and
multiple lifts) for erection of scaffold.
7. After every erection of vertical post horizontal brace shall be fixed
properly.
8. Platform shall be fixed and tied properly after each lift.
9. Ladders shall be fixed for ascending and descending after first lift and
completed and followed by provided to the next lift accordingly.
10. Work platform shall be fixed with railings (Top rail, Mid rail, toe board)
as per manufacturers specification.
3 2 6 11. Advance guardrail erection technique to be used during erection.
12. Stairs shall be fixed after each lift of scaffold.
13. Point loading shall not be allowed on scaffold platforms
14. Material handling to the top while erection shall be done with man
chain method or lifting with tying by rope.
15. Platform shall be tied with GI Wire at four points of the platform.
4
Legend
Severe(Modifiable/
Erection of scaffold
Reportable)
1. Fall from height.
3 1. Personnel injury.
Medium (Occasional) 3
1. Scaffold shall be erected by trained scaffold erectors under supervision
Risk
3
Score
1
7 to < 9 C
l 1. Risk assessment and method of statement Ravi Kumar, Jose
HIGHSunil
(H)Manandhar, Harpaal Singh
2. Fall of material.
Major (Reportable/Fatality) 4
3. Incorrect erection sequence.
2. Property damage. High
3. Collapse of scaffold
(Common of competent supervisor only and proper erection sequence to
Occurrences)
followed.
4 be Risk Rating Score10 shall beto
communicatde.
< 16 D
2. TBT shall be communicated and recorded by
VERY HIGH (VH)
2. Scaffold to be erected using Advanced Guardrail system. work PIC
3. Use only scaffolding pipes & accessories that have already been
inspected and certified. Title/ (Ref - SCI/OCP/02)
Name of Team Members Ravi Kumar, Deva Arul Jose, Nakatani, Pommusamy 4. Scaffold shall be erected in levelled and solid surface designedActivity
to Slab Shuttering, rebar and concreting
withestand the load the scaffold.
Work Place location Vemgal - GSK Project 5. Sole board shall be placed below the base jack of minimum width Company
of 300 Shimizu Corporation India Pvt Ltd
mm X 300 mm size and of minimum 38 mm thickness.
Approved by 6. Adequate manpower shall be deployed (minimum 4 for 1 bayDocument and NoRA/SHMZ/GSK/73 0
multiple lifts) for erection of scaffold.
Name, date and Designation Steve Armstrong fixed Review 27th April 2016
7. After every erection of vertical post horizontal brace shall beLast
properly.
9. Ladders shall be fixed for ascending and descending after first lift and
Risk Rating completed and followed by provided to the next lift accordingly. Risk Rating
SL Description of Details Hazard Outcome (S x P) 10. Work platform shall be fixed with railings (Top rail, Mid rail, toe board)
Appropriate (S x P) Person In Charge Follow up action
Hazard (s)
(Consequences) as per manufacturersControls/
specification.Existing Risk Control (if any) Additional Risk Control
3 S 2 P 6 RR 11. Advance guardrail erection technique to be used during erection. S P RR
13. Point loading shall not be allowed on scaffold platforms
14. Material handling to the top while erection shall be done with man
chain method or lifting with tying by rope.
4
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffold shall not be used for storage of any material. 1. Risk assessment and method of statement Ravi Kumar, Jose Sunil Manandhar, Pommusamy
2. Getting hit by vehicle. 2. Property damage. 2. Manual transportation of material is allowed to individual upto the shall be communicatde.
3. Fall of material. 3. Scaffold tag system to be manual lifitng and carrying capacity (15 kgs). 2. TBT shall be communicated and recorded by
4. Use of unsafe/ incomplete scaffold used 3. Lengthy material shall not be transported from stairs. work PIC
4. Scaffolding shall be inspected every week / after any adverse weather
condition viz. heavy rain, cyclone etc., and checklist shall be revalidated. (Ref - SCI/OCP/02)
5. Check for the latest inspection date and tag before using the scaffold.
6. Do not hang electrical cables on scaffolds.
3 2 6 7. Toe guard shall be provided to prevent fall of material. 3 1L
8. Alteration on scaffold to be done by scaffolders only.
5
Dismantling of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffolding has to be dismantled by the scaffold erector in presence of 1. Risk assessment and method of statement Ravi Kumar, Jose Sunil Manandhar, Harpaal Singh
2. Fall of material. 2. Property damage the scaffold competent person. shall be communicatde.
2. Display warning sign for scaffold dismantling. 2. TBT shall be communicated and recorded by
3. Scaffolding removal shall be from top to bottom pane wise. work PIC
4. First remove Vertical standards and then remove all horizontal members
in one pane. (Ref - SCI/OCP/02)
5. Loose scaffolding member shall be lowered down.
6. The area of dismantling should be barricaded & no movement of
personnel underneath the same.
3 2 6 7. While erection or dismantling of scaffold the tools shall be used with 3 1L
proper string to prevent fall of material.
8. Reverse of Advance guardrail system shall be followed when
dismantling the scaffolds.
6
SLAB SHUTTERING
7 MS Plate fixing for slab (from bottom side) 1. Fall of material.
2. Fall of person from heigh.
1. Property damage.
3 2 6 1. MS Plates shall be stacked properly on ground.
2. Proper coordination shall be maintained among workmen for handling
1. Risk assessment and method of statement Ravi Kumar, Jose
shall be communicatde.
Sunil Manandhar, Pommusamy
3. Scaffold over loading. 3. Collapse of scaffold plates. 2. TBT shall be communicated and recorded by
4. Fall of plates due to improper 3. Scaffold shall not be loaded more than the allowable loading limit for work PIC
placement over slab. each bay (As per MOS for slab)
4. Plates shall be placed over "U" Channel and shall be checked for proper (Ref: SCI/OCP/13)
placement and loose setting ups.
8 MS Plate fixing for slab (from top side) 1. Fall of material.

2. Fall of person from height.
2. Property damage.
3 2 6 1. Initial Plates for shuttering shall always be installed from bottom side.
2. After 3 layer of MS Plates installation (600mm X 3 = 1800mm in width)
Sunil Manandhar, Pommusamy
person shall get on top and fix the plates over channels handled from 2. TBT shall be communicated and recorded by
bottom scaffold. work PIC
3. Workmen working over the slab shuttering and at edge while fixing
plates shall wear safety harness. (Ref: SCI/OCP/13)
4. Proper anchoring points shall be prepared and inspected for use of
safety harness anchoring.
5. Proper access (Temp stairs) shall be provided to workmen for ascending
and descending to the roof.
6. Each rows shall be shall be completed at a time and then move forward
to work over next row for slab.
7. External scaffold shall be completed around the slab for ascending/
descending to roof slab.
SHIFTING OF REBAR TO WITH CRANE

Legend
Title/

Hazard (s)
S P RR S P RR
1. Crane getting settled due to loose 1. Collapse of crane.x 1. Area shall be checked for proper compaction before placement of Ravi Kumar, Jose Sunil Manandhar, Pommusamy
surface. 2. Personnel injury. crane.
2. Unauthorized entry into work area. 3. Difficult lifting. 2. Lifting area shall be barricaded to restrict unauthorized entry to the Risk assessment and method of statement and
3. Improper placement of trailer and lifting area, continue supervision shall be available, banksman shall be lifting plan shall be communicatde and
crane causing disturbance for provided. recorded by work PIC
3 Placement of crane
unloading.
4 2 8 3. Placement of crane and trailer shall be supervised with competent
4 1 M
person.
(Ref - SCI/OCP/04)
1. Hand injury due to handling of slings. 1. Hand injury 1. Cotton gloves shall be used for handling of slings. Ravi Kumar, Jose Sunil Manandhar, Pommusamy
2. Improper fastening of slings. 2. Slippage of slings. 2. Slings shall be chocked double to the bundle of the rebar to prevent slip.
3. Getting pinched between rebar and 3. Cut injury due to pinch. 3. Workmen shall be given onsiite instruction training for slings fastening. Risk assessment and method of statement and
slings. 4. Swinging of load 4. Tagline shall be tied at both ends of the rebar to prevent swinging while lifting plan shall be communicatde and
4. No tying of tag line. lifting and moving. recorded by work PIC
4 Fixing slings and tagline 3 2 6 3 1 L
(Ref - SCI/OCP/04)
1. Defective equipment. 1. Personal injury. 1. Pre inspection of lifting machine and lifting gears. 1M Risk assessment and method of statement and Ravi Kumar, Jose Sunil Manandhar, Pommusamy
2. Incompetent operator. 2. Property damage. 2. Operator shall be licensed for crane operation. lifting plan shall be communicatde and
3. Improper coordination. 3. Fatality. 3. Lifting plan shall be prepared in advance and communicated before recorded by work PIC
4. Movement of crane starting the activity.
5. Improper signalling to the operator 4. PTW shall be obtained and adhered for the activity
6. Toppling of crane due to improper 5. Experienced rigger shall be deputed for the job, Signals shall be verified (Ref - SCI/OCP/04)
lifting technique / over loading. with the carne operator for same understanding between them.
7. Crane Settling. 6. Crane shall be guided by banksman, area shall be barricaded and no
8. Unauthorized entry into the lifting unauthorized person shall be allowed in the work area.
area. 7. TBT shall be done as per work plan and communicated with lifting team.
9. Slippage of container while lifting. 8. Area shall be checked for stability of the ground before setting the
10. Swinging of load. outriggers.
9. SWL of crane and lifiting tackles shall be checked and verified suitable
for intended load capacity.
10. Area shall be cautioned and barricaded, workers shall be informed for
no entry into the lifting area.
11. Excavator bucket shall be placed after semi lift under neath the
5 Lifting of rebar 4 2 8 container to prevent falling back to the ground if slip occurs. 4
12. Lifitng shall be done slowly to prevent jerking.
13. Tagline shall be ptovided to prevent swinging of load, rope shall be of
adequate length and 10 meter distance shall be maintained from radius of
lifted load.
1. Slippage of D Shackles due to 1. Personal injury. 1. D Shackles shall be fixed properly till the thread end. 1M Risk assessment and method of statement and Ravi Kumar, Jose Sunil Manandhar, Pommusamy
improper fixing. 2. Property damage. 2. Safe working load shall be checked by measuring the lifting radius. lifting plan shall be communicatde and
2. Fall of material due to over loading of 3. Fatality 3. All the lifting tackles shall be checked prior to lift the load. recorded by work PIC
tackles or equipment. 4. 2 Tag line shall be provided to minimize the swinging of the load, 10 m
6 Unloading of rebar 3. Swinging of load due to over
speeding.
4 2 8 distance shall be maintained from load while holding tagline. 4 (Ref - SCI/OCP/04)
Pinch Hazard 1. Personal injury 1. Workmen shall be trained to operate the equipment / machinery. 3 1 L Risk assessment and method of statement and Ravi Kumar, Jose Sunil Manandhar, Pommusamy
2. Adequate PPE's shall be provided. lifting plan shall be communicatde and
3. Signal man to ensure that all involved personnel keep their hands/ feet recorded by work PIC
7 Placement of rebar 3 2 6 away before raising / lowering , material/ load.
SHIFTING OF REBAR TO SLAB MANUALLY

Material handling (manual) 1. Wrong lifting techniques. 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L 1. Risk assessment and method of statement Ravi Kumar, Jose Sunil Manandhar, Pommusamy
2. Sharp edges/ corners / projecting 2. Back pain, sprain etc. 2. Deploy adequate manpower for lifting of heavy loads. shall be communicatde.
parts/ protruiding nails. 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. 2. TBT shall be communicated and recorded
3. Slippery material 4. Manual handing procedure shall be followed.
4. Loose material 5. Do not lift beyond individual capabilities (25 KG - Men)
6. Workmen shall stand on proper platform (Inspected scaffold).
7. Proper coordination shall be maintained among the workmen for lifting
of Rebar.
8 2 2 4 8. 4 Workmen shall be deployed for lifting of 12meters length rebar of
maximum 160 kgs.
REBAR CUTTING, BENDING AND BINDING WORKS

Legend
Title/

Hazard (s)
S P RR S P RR
Spark Producing machines (Grinding machine, 1. PTW for hot works shall be obtained for the activity. Risk assessment shall be communicated and Ravi Kumar, Jose Sunil Manandhar, Pommusamy
Cutting Machine, High speed cutter) 2. All Power handtools shall be checked and tagged prior to use at site. recorded by area HSE.
3. Adequate training shall be given to the operators. JHA shall be communicated and recorded by
4. Proper housekeeping shall be done and maintained around the area work PIC
where sparks are spreading.
1. Sharp Object 5. Adequate PPEs such as handgloves, goggles, ear plugs shall be used. (Ref - SCI/OCP/30)
2. Electricity HV. 1. Eye/ face injury 6. Fire extinguishers ahall be kept available in work area.
9 3. Heat 2. Burn injury. 7. Barrier shall be stablished to prevent other workmen exposing to (Ref - SCI/OCP/38)
4. Flame/ sparks. 3. Fire of clothing sparks.
5. Adjacent workers.
3 2 6 3 1 L
Rebar bending works 1. Improper condition of machine. 1. Bodily injury. 1. Machine shall be checked by authorized electricaian and shall be tagged Risk assessment shall be communicated and Ravi Kumar, Jose Sunil Manandhar, Pommusamy
2. Hand injury due to handling/ share 2. Electric shock. for fitness as per monthly inspection colour code. recorded by area HSE.
edges of rebars. 3. Additional loads on 2. Workmen shall be used adequate hand gloves during handling rebars. JHA shall be communicated and recorded by
3. Getting caught between rebars. machine causing 3. Proper coordination shall be maintained among the workmen during work PIC
4. Over loading machine with additional malfunctioning of machine. bending works.
bars than prescribed. 4. Machine shall be used as per user manual prescribing qty to be put as
5. Elecrical shock. per rebar diameter.
6. Improper usage of operating 5. Electrical cables shall be taken with proper route and damaged cables
switches shall not be used.
6. Machine shall be earthed to mitigate the risk of electric shock.
10 3 2 6 7. Only skilled and experienced workmen shall operate the machine. 3 1 L
11 Rebar binding works 1. Cut injury due to sharp edges of

rebar.
1. Bodily injury,
2. Improper housekeeping.
1. Use adequate hand gloves for handling works.
2. Rebar shall be stacked properly and area shall be barricaded with a
JHA shall be Communicated and recorded by
work PIC.
Ravi Kumar, Jose Sunil Manandhar, Pommusamy
2. Slip, Trip & fall due to improper proper entry and exit procedure. (Ref - Barrier standard)
stacking of rebar. 3. Proper coordination shall be maintained among workmen while (Ref - SCI/OCP/17)
3. Hit to other workmen while handling. handling rebar or any other material.
4. Improper condition of tools. Rebar 4. All the tools shall be checked prior to use at site as per monthly colour
cutting machine power button locked code tag/sticker. (SCI/OCP/06). The rebar electric cutting disc machine
on allowing machine to run power button lock must not be used at anytime to lock the power button
unattended. in the 'ON' position, resulting in the machine running whilst unattended.
5. Improper access towards work area. Operator to be instructed accordingly.
6. Protruding rebar's. 8. 5. All the access shall be maintained clear of obstructions, material shall
Entanglement Hazard. 9. never be kept between the access.
Electrical Hazard 6. Protruding rebar's shall be covered with PVC caps/ rebar caps.
7. Guard shall be provided.
8. Emergency Stop button shall be provided.
9. Barricades & sign board shall be provided for Bending machine area.
3 2 6 3 1 L
12 Working over slab 1. Slip/ trip on slab due to rebar.
2.Collapse of scaffold
1. Walkway/ platforms/ plates/ chaali shall be provided for walking over
the slab after rebar is binded for the slab.
Risk assessment shall be communicated and
recorded by area HSE.
Ravi Kumar, Jose Sunil Manandhar, Pommusamy
3. Carrying heavy loads & Stacking 2. Personnel working near edge of the slab shall wear harness anchored JHA shall be communicated and recorded by
heavy loads. with lifline. work PIC
3. Counter load shall be unloaded or kept over scaffold.
4. Ascending/ descending to the slab shall be done with external scaffold (Ref: SCI/OCP/02)
provided with stairs.
3 2 6 3 1 L
5. Edge of the slab shall be provided with lifeline at 1m height for
anchoring of safety harness while walking/ working at the external edges
of the slab.
2. Emergency Contact Number - Incident Controller : 9731598774 Sunil Manandhar 4. Communication flow chart Displayed at site
Legend
Title/
Concreting for Slab

Hazard (s)
S P RR S P RR

DEPLOYEMENT AND USAGE OF CONCRETE BOOM PLACER FOR CONCRETING ACTIVITY
1 Selection of concrete pumps 1. Inadequate machine. 1. Property damage. 2 2 4 1. Pump shall be checked for valid fitness certificate. 2 1 L 1. Risk assessment and method of statement Ravi Kumar, Jose Sunil Manandhar, Fakhruddin
2. Defective mahine 2. Personnel injury 2. Truck shall have appropriate required documents as Insurance, Third party Inspection shall be communicatde.
certificate, PUC, Road tax, registration etc. 2. TRIC shall be complted and communicated
3. Required length of boom and capacity shall be checked as per site conditions. by Work PICs
4. Physical fitness of the machine to qualify as per checksheet (SCI/CL/029).
(Ref: SCI/OCP/13 & 15)
2 Manpower mobilization 1. Untrained/ Unlicensed operator. 1. Personnel injury. 2 2 4 1. Driver of the equipment shall be licensed with HMV. 2 1 L - Ravi Kumar, Jose Sunil Manandhar, Fakhruddin
2. Physical impairement. 2. Property damage. 2. Safety induction of the concrete placing gang shall be obtained from SCI.
3. Physical fitness certificate of each personnel shall be submitted to SCI.
4. Job specific training shall be provided to SCI and Boom placer gang.
Mobilization of machine at site 1. Personnel getting struct by truck 1. Personnel injury. 1. Personnel shall be warned for movement of vehicle both from front and back side. Risk assessment and method of statement and Ravi Kumar, Jose Sunil Manandhar, Fakhruddin
while moving into work area. 2. Property damage. 2. Supervisor and banksman shall be available to guide the vehicle towards unloading area. lifting plan shall be communicatde and
2. Damage to existing poles and 3. Machine shall be reported for inspection into the machinery holding area before recorded by work PIC
barricades at turns due to lengthy proceding to the work location.
vehicle. 3 2 6 3 1 L (Ref - SCI/OCP/04)
1
3 Placement of Concrete boom placer. 1. Loose surface. 1. Machine settlement. 3 2 6 1. Machine shall be installed in properly compacted ground understanding the pressure of 3 1 L 1. Risk assessment and method of statement Ravi Kumar, Jose Sunil Manandhar, Fakhruddin
2. Adjacent structures. 2. Property damage. machine on ground during operation. shall be communicatde.
3. Over head obstacles. 3. Personnel injury 2. Overhead obstacles shall be checked if required reconsideration of machine placement 2. TRIC shall be complted and communicated
area shall be done. by Work PICs
3. Adjacment facilities in the proximity shall be checked.
4. Maximum allowable wind speed shall be considered during operation as per (Ref: SCI/OCP/13 & 15)
manufacturer's specification.
5. All stabilisers must be fully deployed in accordance with the manufacturer’s instructions;
where appropriate, sole-plates should be used under the stabiliser baseplates to spread the
loading from the machine.
4 Pouring concrete 1. Excessive noise. 1. Deafness. 3 2 6 1. , the concrete pump operator should be supplied with appropriate ear defenders as per 3 1 L 1. Risk assessment and method of statement Ravi Kumar, Jose Sunil Manandhar, Fakhruddin
2. Collision between pump hopper and 2. Property damage. manfacturer's recommendation. shall be communicatde.
concrete miller. 3. Skin disorder. 2. The concrete pump operator should select the position that offers the safest overall 2. TRIC shall be complted and communicated
3. Improper controlling by remote. 4. Eye irritation. position for the job. by Work PICs
4. Improper siganlling to the operator. 5. Land pollution. 3. When a remote control box is in use, any other controls on the machine must be isolated
5. Insufficient concrete level in the 6. Electrical shock or access to them by unauthorised personnel prevented. (Ref: SCI/OCP/13 & 15)
hopper. 4. Incase of operator cannot see the concrete placing gang a signaller to give appropriate
6. Contact with cement & concrete. signals to the concrete pump operator.
3. Land contamination due to concrete 5. A person shall be appointed who is competent to monitor the level of concrete in the
spillage. receiving hopper and convey signals to the concrete pump operator when the level is at its
4. Improper condition of viberator. safe minimum.
6. Use adequate rubber handgloves during concreting.
7. Use dust mask while working aggresgate / concrete. FFP1
8. Do not throw concrete waste on site. (Ref - WMP Plan)
9. Gum boots shall be used while working on cocerete
10. Inspection of tools shall be done.
Legend
Title/
Concreting for Slab

Hazard (s)
S P RR S P RR
CONCRETING BY PUMP
14 1. Making pipe lines 1. Improper fixing of clamps tend to
break the pipes.
2. Property damage
1. Pipes and clamps shall be checked by SCI comptent work Engineer for proper fixing.
2. Jointing of pipes shall be checked for proper fixing of clamps.
Sunil Manandhar, Fakhruddin
2. Improper support to pipes. 3. Pipes shall be supported with timber on every 4 meters to prevent shagging. 2. TRIC shall be complted and communicated
3. Leakage of concrete slurry. 4. Vertical routing of the pipes shall be supported firmly with a fixed structure. by Work PICs
5. Leakage of slurry shall be arrested in some collection bin.
3 2 6 3 1 L
Usage of Concrete pump 1. Defective machinery. 1. Bodily injury. 1. Concerete pump shall be inspected by authorized inspector of the project and operator 1. Risk assessment and method of statement Ravi Kumar, Jose Sunil Manandhar, Fakhruddin
2. Oil leakage. 2. Land contamination details shall be displayed. shall be communicatde.
3. Improper condition of pipes and 2. Oil leakage shall be checked and arressted. 2. TRIC shall be complted and communicated
clamps. 3. Gloves shall be used while handling and fixing clamps to the pipes. by Work PICs
4. Hit by concrete due to accute 4. Pipes and clamps shall be stored in a proper manner to prevent from trip hazard.
pressure. 5. Proper routing shall be done for pipes, routing shall not be done on fragile surface. (Ref: SCI/OCP/13 & 15)
6. No One shall stand in front of the pipe during choking, concreting, and sponge ball
passing.
2 2 4 2 1 L
Concrete pouring works 1. Falling of transit miller into pit. 1. Skin disorder. 1. Use adequate rubber handgloves. 1. Risk assessment and method of statement Ravi Kumar, Jose Sunil Manandhar, Fakhruddin
2. Contact with cement & concrete. 2. Eye irritation. 2. Use dust mask while working aggresgate / concrete. FFP1 shall be communicatde.
3. Land contamination due to concrete 3. Land pollution. 3. Do not throw concrete waste on site. (Ref - WMP Plan) 2. TRIC shall be complted and communicated
spillage. 4. Electrical shock 4. Gum boots shall be used while working on cocerete by Work PICs
15 4. Improper condition of viberator. 5. Inspection of tools shall be done.
3 2 6 3 1 L
PIPELINE BLOCKAGE CLEANING AND WASHING OUT
5 Pipeline blockage cleaning. 1. Hit by pressurised pipelines. 1. Personnel injury 3 2 6 1. Pipes shall always be considered as pressurized 3 1 L 1. Risk assessment and method of statement Ravi Kumar, Jose Sunil Manandhar, Fakhruddin
2. Must first release the pressure inside the pipeline as much as possible, shall be communicatde.
by reversing the pumping action. 2. TRIC shall be complted and communicated
3. Reverse the pump until the pressure is released DO NOT increase the pressure to clear by Work PICs
the blockage as an alternative to the following procedure.
4. Locate area of blockage, check the: Reducer, bends, flexible rubber hoses, outlet of (Ref: SCI/OCP/13 & 15)
pump.
5. Move non-essential personnel out of the area.
6. Disconnect the delivery pipeline at the safest point near to the blockage.
7. Clean out the blockage, re-prime and re-connect ensuring that safety pins
and clips are in place.
8. Recommence pumping operation to ensure blockage is clear, if not repeat the
procedure.
9. Appropriate and adequate hand and eye protection and nose mask must be worn when
opening the delivery pipeline.
Concrete must be prevented from falling out of the delivery hose when the boom is being
manoeuvred over personnel or property.
10. The boom must never be used as a means of hoisting/lifting equipment.
11. sponge wash out ball should be inserted into the pipeline at the end from which the
pipeline is to be blown out.
12. A ball-catcher attachment must be fitted to the discharge end of the pipeline to catch
the sponge wash out ball.
Legend
Title/
Concreting for Slab

Hazard (s)
S P RR S P RR
6 Cleaning out the machine. 1. Spill of contaminated water on 1. Land pollution 2 2 4 1. The concrete pump must only be washed out in the designated areas. 2 1 L 1. Risk assessment and method of statement Ravi Kumar, Jose Sunil Manandhar, Fakhruddin
ground 2. Before working in the receiving hopper, the concrete pump operator should always shall be communicatde.
switch off the engine and remove the keys. 2. TRIC shall be complted and communicated
3. vent the hydraulic pressure and ensure that the agitator control lever is in the neutral by Work PICs
position.
2. Emergency Contact Number - Incident Controller : 9731598774 Sunil Manandhar 4. Communication flow chart Displayed at site
Department: Const Date: 2nd May 2016
Legend
vere(Modifiable/ Reportable) 3 Medium (Occasional) 3 Risk Score 7 to < 9 C HIGH (H)
Major (Reportable/Fatality) 4High (Common Occurrences) 4 D
Risk Rating Score10 to < 16 VERY HIGH (VH)
Ravindra, Shrikesh, Vinod, Rahul, Title/

Name of Team Membe Slab on Grade
Vishnu Sankar Activity
Document 0
Name, date and DesigSteve Armstrong Last Rev 2nd May 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Slab on grade
1 Movement at
worksite for
start of activity.
Lakhan,
Dayanand
Basavaraj
survey activity 2. Exposure to dust. 2 1 2 2. Pedestrian access shall be separated. -

required. (FFP-1) L
Machinery 1. Defective 1. Bodily injury. 1. Pre inspection of equipment to be 1. Risk assessment Nandish Vishnu Sankar
Conditions machinery 2. Air Pollution made; no access to unauthorized moving and method of
(Roller) 2. Exhaust of 3. Land parts permitted. statement shall be
machinery. contamination 2. Pollution Under Control certificate communicatde.
3. Oil leakage 4. Fire shall be checked for the vehicles coming 2. TRIC shall be done
5. Collapse / failure to site (as applicable as per RTO Rules) and communicated
of lifting & loading 3. Third party inspection certificate along to workmen
points 3 1 3 insurance and driving license shall be
available. (Ref - SCI/OCP/32)
5. Daily checks to be carried out by
equipment.
2 6. Periodic maintenace to be carried out 3 1 L
byBanksman
competentshall
personnel.
3 Compaction with 1. Hit by machinery
Roller
1. Personnel injury 1. be deputed for
keeping other personnel away from the
1. Risk assessment
and method of
Ravindra,
Shrikesh
Vinod,
Bsavaraj
work area. statement shall be
3 2 6 2. Area shall be cautioned with communicatde.
construction signages and temporary 2. TRIC shall be done
barricades. and communicated
4. PIC supervision shall be provided. 3 1 L to workmen
1. Wrong lifting 1. Back pain, sprain 1. Use of adequate PPE's. 2 1 (Ref - SCI/OCP/32)
1. Risk assessment Ravindra, Vinod,
techniques. etc. 2. Deploy adequate manpower for lifting and method of Shrikesh Bsavaraj
corners / projecting 3. Training and instruction to workmen communicatde.
parts etc 2 2 4 for manual lifting techniques. 2. TRIC shall be done
4 Material handling 4. Manual handing procedure shall be and communicated
followed. to workmen
capabilities L (Ref - SCI/OCP/32)
1. Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling 3 1 TBT shall be
2. Adequate PPE's shall be provided. L recorded
Legend

Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
5 Channel fixing 1. Fall of material due 1. Bodily injury.
TBT shall be done Ravindra,
and recorded in TRIC Shrikesh
Vinod,
Bsavaraj
Concrete pouring 1. Getting hit by truck 1. Bodily injury 1. Wheel stopper shall be provided to TBT shall be done Ravindra, Vinod,
works while moving 2. Skin disorder. millers when stopped for pouring and recorded in TRIC Shrikesh Bsavaraj
2. Contact with 3. Eye irritation. concrete
cement & concrete. 4. Land pollution. 2. Banksman shall be provided with (Ref - SCI/OCP/15)
3. Land 5. Electrical shock truck.
contamination due to 3. Use adequate handgloves.
concrete spillage. 4. Use dust mask while working
6 4. Improper condition aggresgate / concrete. FFP1
of viberator. 5. Do not throw concrete waste on site.
(Ref - WMP Plan)
working on concrete
3 2 6 8. Miller cleaning shall only be done in 3 1 L
Curing works 1. Trip and fall due to 1. Personnel injury. 1. Distance
wash shall be maintained
yard prepared in waste from the TRIC shall be done Ravindra, Vinod,
water hose. 2. Property edge of the pit.
management yard. and communicated Shrikesh Bsavaraj
2. Damage to hose damage. 2. Proper routing shall be maintained to to workmen.
when comes under 3. Back injury. prevent tripping of person due to water
7 the vehicle. hose.
3. Back injury while 3. Water hose shall not be taken from
handling buckets. vehicle access.
4. While doing curing with bucket
2 2 4 personnel shall not lift beyond individual 2 1 L
capabilities.
Legend

Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Rebar cutting 1. Sharp Object 1. Eye/ face injury 1. PTW for hot works shall be obtained Risk assessment Ravindra, Vinod,
work 2. Electricity HV. 2. Burn injury. for the activity. shall be Shrikesh Bsavaraj
3. Heat 3. Fire of clothing 2. All Power handtools shall be checked communicated and
Spark Producing 4. Flame/ sparks. and tagged prior to use at site. recorded by area
machines 5. Adjacent workers. 3. Adequate training shall be given to the HSE.
(Grinding operators. TBT shall be
machine, Cutting 4. Proper housekeeping shall be done communicated and
Machine, High and maintained around the area where recorded by work
speed cutter) sparks are spreading. PIC
8 goggles, ear plugs shall be used. (Ref - SCI/OCP/30)
7. The rebar electric cutting disc machine
power button lock must not be used at
anytime to lock the power button in the
'ON' position, resulting in the machine
running whilst unattended. Operator to
be instructed accordingly.
Rebar binding 1. Cut injury due to 1. Bodily injury, 1. Use adequate hand gloves for TBT shall be Ravindra, Vinod,
works sharp edges of rebar. 2. Improper handling works. Communicated and Shrikesh Bsavaraj
3. Hit to other standard)
workmen while 3. Proper coordination shall be (Ref - SCI/OCP/17)
9 power button locked tag/sticker. (SCI/OCP/06).
on allowing machine 5. All the access shall be maintained clear
to run unattended. of obstructions, material shall never be
5. Improper access kept between the access.
towards work area. 6. Protruding rebar's shall be covered
6. Protruding rebar's. with PVC caps/ rebar caps.
8. 7. Guard shall be provided.
Entanglement 8. Emergency Stop button shall be
Hazard. 9. provided.
Electrical Hazard 9. Barricades & sign board shall be
3 2 6 provided for Bending machine area. 3 1 L
Use of diesel 1. Defective 1. Bodily injury. 1. All tools shall be inspected as per TBT shall be Ravindra, Vinod,
Viberator machinery 2. Land monthly inspection colour code. communicated and Shrikesh Bsavaraj
2. Oil leakage contamination 2. Machine with oil leakage shall not recorded in TRIC
### 3. Concrete splash 3. Health hazards permitted to use at site.
while vibrating 3. Nose mask FFP1 type shall be used by
2 2 4 person doing vibration / all personnel 2 1 L
involved in concreting works.
Legend

Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Screed viberation 1. Loose connection / 1. Electrical shock. 1. All connections and condition of motor TBT shall be Ravindra, Vinod,
cables. 2. Back pain. shall be checked and tagged for fit communicated and Shrikesh Bsavaraj
2. Heavy to handle condition as per monthly inspection recorded in TRIC
### colour code of SCI.
2. Adequate manpower shall be deputed
for handling viberator.
2 2 4 3. Distance shall be maintained from 2 1 L
Laser screed 1. Improper condition 1. Personnel injury. viberator while in use.
1. Only competent operator shall be Risk assessment Ravindra, Vinod,
leveller usage of machine. 2. Property damage deployed for operation of machine. shall be Shrikesh Bsavaraj
2. Unskilled operator. 2. Machine shall be checked for physical communicated and
3. Unauthorized condition by mechanical inspector SCI. recorded by area
operation. 3. Operator's details shall be displayed HSE.
### 3. Struct from with the mahine.
hydraulic boom. 4. Area shall be cordened off at the TBT shall be
4. Struct due to reverse side of the machine. communicated and
movement of 5. Banksman shall be provided to guide recorded in TRIC
machine. the operator for movement.
2 2 4 6. Boom extedning area shall keep clear 2 1 L
Vaccume 1. Improper condition 1. Electrical shock. while
1. Pumpoperation.
shall be inspected for fit TBT shall be Ravindra, Vinod,
dewatering of pump. 2. Slip, Trip. physical condition. communicated and Shrikesh Bsavaraj
2. Loose or damaged 3. Property damage 2. All connections shall be checked by recorded in TRIC
connections. authorized electrician.
### 3. Spillage of water 3. Body earthing shall be done if
required.
4. Absorbed water shall be collected in a
3 2 6 container and disposed off in concrete 3 1 L
Levelling by 1. Improper condition 1. Bodily injury. truck
1. wash yard.
Machine shall be checked for proper TBT shall be Ravindra, Vinod,
trowel of machine. 2. Electric shock guarding in rotating blades and tagged fit communicated and Shrikesh Bsavaraj
2. Unskilled operator. as per monthly inspection colour code. recorded in TRIC
3. Unauthorized 2. Machine shall be checked by
### operation.
3. Struct from blade
Electrician and mechical inspector.
3. No other person shall move In area
4. Struct due to where trovel in use.
movement of
machine.
5. Loose/ improper 3 2 6 3 1 L
PREPARED BY: connection REVIEWED BY:
Date / Signature : 2nd May 2016 Date / Signature : 2nd May 2016
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Legend
1 LOW (L)
3
4
Title/
Name of Team MembeNandam, Suheeb, Purnachand, Rohit Activity
RCC Hume pipe installation for Elect
Name, date and DesigSteve Armstrong Last Revi 5th May 2016
Risk Risk
RCC Hume pipe installation for Electrical & Mechnical

1 1. Personnel getting 1. Personnel injury.
struct by truck while 2. Property
1. Personnel shall be warned for movement of
vehicle both from front and back side.
RAMS shall be
communicated.
Nandam,
Suheeb,
Shrikant Giri
moving into work damage. 2. Supervisor and banksman shall be available to Purnachand,
area. 3. Tilting of trailer. guide the vehicle towards unloading area. TRIC shall be Rohit
2. Damage to existing 3. Proper instruction shall be given to the driver by prepared and
poles and barricades competent person. communicated to
at turns due to 4. Driver shall be provided with Mandatory PPE workmen by PIC
Mobilization of lengthy vehicle. and he shall not move into work area, instruction
truck 3. Truck driver 3 2 6 shall be given for the same. 3 1 L
walking into site 5. Truck shall be brought to the inspection area (Ref - SCI/OCP/04)
Manual 1. Fall of person from 1. Personnel injury. 8.
1. Workmen shall
Vehicle shall be not be allowed
checked to climb
for proper over of
stacking the RAMS shall be Nandam, Shrikant Giri
Unloading of height. 2. Property truck without the provision of fall prevention
pipes. communicated. Suheeb,
Hume pipes 2. Fall of pipes while damage. system.
2. Pipes (600mm X 150mm) shall not be over Purnachand,
unloading. loaded/ loaded above the side decks of the truck, TRIC shall be Rohit
3. Bodily injury due while manual unloading person standing over the prepared and
to heavy load lifitng. truck shall have the trucks wall at both side upto communicated to
900mm minimum to prevent fall. workmen by PIC
2 3 2 6 3. Adequate manpower shall be deployed to lift 3 1 L
5. Pipes shall be stacked, not more than 4 feet
height and slip prevention chokes shall be
provided at the ends.
6. Vertical supports shall be provided at stacked
pipes to prevent fall of pipes after storage..
Legend
1 LOW (L)
3
4
Title/
Risk Risk
Transportation of 1. Fall of material 1. Fall of pipes. 1. Proper coordination shall be maintianed among 1L RAMS shall be Nandam, Shrikant Giri
pipes in Back hoe while transportation 2. Hand injury while the workmen for loading pipes. communicated. Suheeb,
in back hoe. loading over the 2. Bucket shall not be over loaded or over filled. Purnachand,
3 bucket. 2 2 4 3. Banksman shall be provided to the backhoe 2 TRIC shall be Rohit
3. Over loading of during transporation time. prepared and
bucket 4. Pipes shall be supported by web slings/ ropes communicated to
round to the bucket to prevent fall of pipes during workmen by PIC
Use of excavator 1. Struck by 1. Bodily injury. transportation.
1. Permit to work shall be followed. (PTW 3 1 RAMS shall be Nandam, Shrikant Giri
for excavation excavator. 2. Property Procedure) communicated. Suheeb,
activity 2. Falling into damage. 2. Operator shall never leave the cabin when Purnachand,
excavated pits. machine is in running condition. TRIC shall be Rohit
3. Incompetent 3. Excavator shall be inspected prior to use by prepared and
operator. operator, Daily & Monthly inspection shall be done communicated to
4. Excavator failure as per inspection schedule. workmen by PIC
4. Deploy trained banksman for the movement of
3 2 6 heavy machines to guide the operator. (Ref - SCI/OCP/32)
signs.(Ref - HSE Paln main works)
4 Banksman shall be available.
1. Reverse horn shall be equiped in all the vehicles. 3 1 RAMS shall be Nandam, Shrikant Giri
other construction 2. Bodily injury. 2. Banks man shall be provided full time. communicated. Suheeb,
vehicle and workers. 3. Property 3. Safe walkway for the pedestrian shall be Purnachand,
damage. demarcated. TRIC shall be Rohit
4. Operators and drivers shall be trained for the prepared and
3 2 6 safe operation and their ID card shall be indicated communicated to
with approved for heavy machinery operation workmen by PIC
shall be separated as per traffic management plan (Ref - SCI/OCP/21)
Use of tools 1. Damaged tools. 1. Bodily injury 2 2 4 1. All the tools shall be checked for proper TRIC shall be Nandam, Shrikant Giri
2. Improper usage of condition and taggged as per the monthly prepared and Suheeb,
tools. inspection colour code. communicated to Purnachand,
5 2. No make shift/ handmade tools shall be allowed workmen by PIC Rohit
to use at site.
designed for.
Legend
1 LOW (L)
3
4
Title/
Risk Risk
Hume pipes 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L RAMS shall be Nandam, Shrikant Giri
laying techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting of heavy communicated. Suheeb,
2. Slippery material etc. loads. Purnachand,
3. Loose material 3. Property 3. Training and instruction to workmen for manual TRIC shall be Rohit
damage. 2 2 4 lifting techniques. prepared and
4. Manual handing procedure shall be followed. communicated to
6 5. Do not lift beyond individual capabilities. workmen by PIC
if necessary.
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling works. 3 1 L TRIC shall be Nandam, Shrikant Giri
2. Adequate PPE's shall be provided. prepared and Suheeb,
3 2 6 3. Adequate handling aids shall be provided and communicated to Purnachand,
used. workmen by PIC Rohit
Joint fixing 1. Contact with 1. Skin disorder. 2 2 4 1. Use PPE as Rubber gloves along with mandatoty (Ref - SCI/OCP/17) Nandam, Shrikant Giri
Cement/ Mortar. 2. Bodily injury. PPE, full sleeves clothes etc which ever is Suheeb,
2. Improper handling. applicable. TRIC shall be Purnachand,
7 3. Falling into pit 2. Adequate barricade shall be provided around prepared and Rohit
while working. the pit. communicated to
3. Proper access entry points shall be provided to workmen by PIC
workmen for entreing into drain. 2 1 L
IN CASE OF
EMERGENCY
Legend
1 LOW (L)
3
4
Title/
SS Piping Installation
Approved by DocumentRA/SHMZ/GSK/76. 0
Risk Risk
RCC Hume pipe installation for Electrical & Mechnical

1 1. Personnel getting 1. Personnel injury.
RAMS shall be
communicated.
Sidhesh,
Nagesh
Shahid Sheikh
moving into work damage. 2. Supervisor and banksman shall be available to

area. 3. Tilting of trailer. guide the vehicle towards unloading area. TRIC shall be
at turns due to 4. Driver shall be provided with Mandatory PPE workmen by PIC
Mobilization of lengthy vehicle. and he shall not move into work area, instruction
truck 3. Truck driver 3 2 6 shall be given for the same. 3 1 L
Manual 1. Fall of person from 1. Personnel injury. 8.
1. Workmen shall
Vehicle shall be not be allowed
checked to climb
for proper over of
stacking the RAMS shall be Sidhesh, Shahid Sheikh
Unloading & height. 2. Property truck without the provision of fall prevention
pipes. communicated. Nagesh
Handling of SS 2. Fall of pipes while damage. system.
2. Pipes (6meter X 150mm) shall not be over
Pipes unloading. loaded/ loaded above the side decks of the truck, TRIC shall be
3. Bodily injury due while manual unloading person standing over the prepared and
to heavy load lifitng. truck shall have the trucks wall at both side upto communicated to
900mm minimum to prevent fall. workmen by PIC
height.
6. Rack with blocks and MS Pipes shall be provided
for pipe stacking.
Legend
1 LOW (L)
3
4
Title/
Risk Risk
excavator.
1. Bodily injury.
2. Property
Procedure)
3 1 RAMS shall be
communicated.
Sidhesh,
Nagesh
Shahid Sheikh
2. Falling into damage. 2. Operator shall never leave the cabin when
excavated pits. machine is in running condition. TRIC shall be
heavy machines to guide the operator. (Ref - SCI/OCP/32)
3 2 6 5. Barricade the work area and display warning
works).
8. Barricades shall be inspected by scaffold L
1. Collision with 1. Bodily injury. supervisor and shall
1. Reverse horn shallbe
betagged.
equiped in all the vehicles. 3 1 TRIC shall be Sidhesh, Shahid Sheikh
other construction 2. Property 2. Banks man shall be provided full time. prepared and Nagesh
vehicle and workers. damage. 3. Safe walkway for the pedestrian shall be communicated to
demarcated. workmen by PIC
Pipes laying into 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L RAMS shall be Sidhesh, Shahid Sheikh
pit techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting of loads. communicated. Nagesh
2. Slippery material etc. 3. Training and instruction to workmen for manual
3. Loose material 3. Property lifting techniques. TRIC shall be
4 damage. 2 2 4 4. Manual handing procedure shall be followed. prepared and
5. Do not lift beyond individual capabilities. communicated to
6. Use mechanical aids (Trolleys, roller, lifters etc) workmen by PIC
if necessary.
7. Proper access shall be provided for ascending
and descending into pits.
Legend
1 LOW (L)
3
4
Title/
Risk Risk
Tig Welding 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for Hot works. RAMS shall be Sidhesh, Shahid Sheikh
2. Electrocution. 2. Arc eye. 2. Pre inspection by competent person (appointed communicated. Nagesh
3. Inhalation of 3. Hand injury due eletrician).
hazardous fumes. to sparks. 3. Fire extiguishers shall be available. TRIC shall be
4. Property damage. 4. Face injury due 4. Provide welding sheild and suitable mask to prepared and
5. UV Radiation. to sparks. avoid inhalation of fumes. communicated to
6. Burns 5. Feet injury. 5. Trained Fire watchmen shall be provided, workmen by PIC
7. Flying particles. 6. Lung disorder trained and identified with arm band.
due to welding 6. On site safety instructions shall be provided. (Ref - SCI/OCP/08)
fumes. 7. Fire fighting equipments shall be kept ready and (Ref - IS 816 (1969)
5 4 2 8 helper shall be trained to operate. 4 1M
8. Housekeeping shall be done and all flammable
material shall be removed from welding area.
9. Screening shall be used to prevent arc eye of
other workmen who are working in the same area
where extensive/ continious welding works are
performed.
10. Fire proof gloves, full body clothing and boots
shall be work to present from burns and sparks.
11. Gas cylinders shall be kept on trolley.
12. MSDS of the Argon/ Helium shall be
Spark Producing 1. Sharp Object 1. Eye/ face injury communicated
1. PTW shall be to the worker by work PIC.
adhered. RAMS shall be Sidhesh, Shahid Sheikh
machines 2. Electricity HV. 2. Burn injury. 2. All Power handtools shall be checked and communicated. Nagesh
(Grinding 3. Heat 3. Fire of clothing tagged prior to use at site.
machine, Cutting 4. Flame/ sparks. 3. Adequate training shall be given to the TRIC shall be
Machine, High 5. Adjacent workers. operators. prepared and
6 speed cutter) 3 2 6 4. Proper housekeeping shall be done and 3 1L communicated to
maintained around the area where sparks are workmen by PIC
spreading.
5. Adequate PPEs such as handgloves, goggles, ear (Ref - SCI/OCP/30)
plugs shall be used. (Ref - SCI/OCP/38)
6. Fire extinguishers ahall be kept available in work
area along with fire watch man.
Legend
1 LOW (L)
3
4
Title/
Risk Risk
7 Backfilling of 1. Defective
machinery.
1. Property
damage.
2 2 4 1. Pre inspection of equipment shall be done.
2. Third party inspection certificate along
RAMS shall be
communicated.
Sidhesh,
Nagesh
Shahid Sheikh
soil
2. Fire. 2. Personnel injury insurance and driving license shall be available.
3. Dust generation. 3. Land 3. Daily checks to be carried out by operator prior TRIC shall be
4. Hit by vehicle. contamination. to operation of equipment. prepared and
5. Oil leakage. 4. Fire 4. Periodic maintenace to be carried out by communicated to
competent personnel. workmen by PIC
5. Vehicle to be guided by the banksman at work
site and loading/ unloading points. Ref - SCI/OCP/32
6. Fire extinguisher shall be kept inside the
operators cabin.
7. Spraying of water around access road where
required.
8. Vehicle shall be checked for oil leakage.
9. Worlk area shall be barricaded and sign board
shall be installed.
10. Proper routing, traffic barriers and traffic sign
boards shall be installed at dumper movement 2 1 L
area.
IN CASE OF
EMERGENCY
Legend
Severity Rate v Rate RPN R RR
1 Risk LOW (L)
3
Title/
Name of Team MembeJose, Harpaal Singh, Pommusamy Activity
H Frame Scaffold erection for Colu
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
H Frame Scaffold erection for Columns

Mobilization of 1. Personnel getting 1. Personnel injury. 1. Scaffold material shall be inspected in Risk assessment and Jose Harpaal Singh,
material struct by truck while 2. Property vehicle holding area for fit to use at site method of Sunil
moving into work damage. by scaffold supervisor. statement and lifting Manandhar
area. 3. Tilting of trailer. 2. Personnel shall be warned for plan shall be
2. Damage to existing movement of vehicle both from front communicatde and
poles and barricades and back side. recorded by work
at turns due to 3. Supervisor and banksman shall be PIC
lengthy vehicle. 3 2 6 available to guide the vehicle towards 3 1 L
3. truck getting unloading area.
settled into soil due 4. Proper instruction shall be given to the (Ref - SCI/OCP/04)
to loose surface. driver by competent person.
1 same.
Handling/ 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 1. Risk assessment Jose Harpaal Singh,
unloading of techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting and method of Sunil
material 2. Slippery material etc. of heavy loads. statement shall be Manandhar
damage. for manual lifting techniques. 2. TBT shall be
2 2 4 4. Manual handing procedure shall be communicated and
5. Do not lift beyond individual PIC
2 capabilities (25 KG)
7. Fasten the item properly or use
suitable packing / containers.
Legend
1 Risk LOW (L)
3
Title/
Handling/
Approved
unloading of by RA/SHMZ/GSK/77
Document 0
material
Risk Risk
2 Description
SL Details
of
Hazard Outcome Rating Rating Person In
Charge
Follow up
action
NO Activities
Hazard (s)
(ifxany)
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling TBT shall be Jose Harpaal Singh,
works. communicated and Sunil
3 2 6 2. Adequate PPE's shall be provided. recorded by work Manandhar
provided and used.
Erection of 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained 1. Risk assessment Jose Harpaal Singh,
scaffold 2. Fall of material. 2. Property damage scaffold erectors under supervision of and method of Sunil
competent supervisor only. statement shall be Manandhar
inspected. communicated and
thickness.
completed.
10. Advance guard railing system shall be
followed while erection of scaffold..
scaffold.
3 12. No additional material shall be left
over the platforms.
Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the 1. Risk assessment Jose Harpaal Singh,
2. Getting hit by 2. Property platform. Place the tools in tool box & and method of Sunil
vehicle. damage. other items in basket. statement shall be Manandhar
2. Scaffolding shall be inspected before communicatde.
use and every adverse weather condition 2. TBT shall be
and followed by weekly by scaffold communicated and
supervisor. recorded by work
3 2 6 3. Check for the latest inspection date 3 1L PIC
and tag before using the scaffold.
4 the load indicated.
Dismantling of 1. Fall from height. 1. Personnel injury. 1. Scaffolding has to be dismantled by 1. Risk assessment Jose Harpaal Singh,
scaffold 2. Fall of material. 2. Property damage the scaffold erector in presence of and method of Sunil
competent person for the scaffold. statement shall be Manandhar
lowered down by rope & not by using
3 2 6 man chain or throwing. 3 1L
fell down.
members of the scaffold and keep on
Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
IN CASE OF
EMERGENCY
Prepared byBharani Reviewed by: Prabhu
Legend
1 Risk LOW (L)
3
Vinod, Rahul, Vishnu Sankar, Title/

Erection, usage and dismantling of
Fakhruddin, Prabhu
Work Place location Vemgal - GSK Project CompanyIntertouch Roofing company
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Erection, usage and dismantling of Aluminum scaffold

Mobilization of 1. Personnel getting 1. Personnel injury. 1. Scaffold material shall be inspected in Risk assessment and Prabhu Basavaraj
material struct by truck while 2. Property vehicle holding area for fit to use at site method of
moving into work damage. by scaffold supervisor. statement and lifting
area. 3. Tilting of trailer. 2. Personnel shall be warned for plan shall be
2. Damage to existing movement of vehicle both from front communicatde and
poles and barricades and back side. recorded by work
at turns due to 3. Supervisor and banksman shall be PIC
lengthy vehicle. 3 2 6 available to guide the vehicle towards 3 1 L
3. truck getting unloading area.
settled into soil due 4. Proper instruction shall be given to the (Ref - SCI/OCP/04)
to loose surface. driver by competent person.
3 same.
Handling/ 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 1. Risk assessment Prabhu Basavaraj
unloading of techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting and method of
material 2. Slippery material etc. of heavy loads. statement shall be
damage. for manual lifting techniques. 2. TBT shall be
2 2 4 4. Manual handing procedure shall be communicated and
5. Do not lift beyond individual PIC
4 capabilities (25 KG)
7. Fasten the item properly or use
suitable packing / containers.
Legend
1 Risk LOW (L)
3

Fakhruddin, Prabhu
Handling/
Approved
unloading of by RA/SHMZ/GSK/78
Document 0
material
Risk Risk
4 Description
SL Details
of
Hazard Outcome Rating Rating Person In
Charge
Follow up
action
NO Activities
Hazard (s)
(ifxany)
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling TBT shall be Prabhu Basavaraj
provided and used.
Erection of 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained 1. Risk assessment Prabhu Basavaraj
scaffold 2. Fall of material. 2. Property damage scaffold erectors under supervision of and method of
competent supervisor only. statement shall be
inspected. communicated and
thickness.
completed.
10. Advance guard railing system shall be
followed while erection of scaffold..
scaffold.
5 12. No additional material shall be left
over the platforms.
Legend
1 Risk LOW (L)
3

Fakhruddin, Prabhu
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the 1. Risk assessment Prabhu Basavaraj
2. Getting hit by 2. Property platform. Place the tools in tool box & and method of
vehicle. damage. other items in basket. statement shall be
2. Scaffolding shall be inspected before communicatde.
use and every adverse weather condition 2. TBT shall be
and followed by weekly by scaffold communicated and
supervisor. recorded by work
3 2 6 3. Check for the latest inspection date 3 1L PIC
6 the load indicated.
Dismantling of 1. Fall from height. 1. Personnel injury. 1. Scaffolding has to be dismantled by 1. Risk assessment Prabhu Basavaraj
scaffold 2. Fall of material. 2. Property damage the scaffold erector in presence of and method of
competent person for the scaffold. statement shall be
lowered down by rope & not by using
3 2 6 man chain or throwing. 3 1L
fell down.
members of the scaffold and keep on
Legend
1 Risk LOW (L)
3

Fakhruddin, Prabhu
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Name / Designation : Bharani - Safety Officer Name / Designation : Basavaraj
IN CASE OF
EMERGENCY
9731593804 (Vishnu Sankar) Displayed at site
Department: Construction Date: 11th May 2016
Prepared by: Md Fakhruddin Reviewed by: Shahid Sheikh
Legend
Title/
Name of Team Members Ramnivas Activity
Hot & Chilled water piping fabrication and installation at rack
Name, date and Designation Steve Armstrong Last Review 2nd Aug 2016 As per site observation record

Hazard (s)
S P RR S P RR

UNLOADING THE PIPES WITH FRANNA AND STORAGE AT SITE
1. Personnel getting struct by truck 1. Personnel injury. 1. Personnel shall be warned for movement of vehicle both from front and back side. RAMS shall be communicated.
while moving into work area. 2. Property damage. 2. Supervisor and banksman shall be available to guide the vehicle towards unloading
2. Damage to existing poles and 3. Tilting of trailer. area. TRIC shall be prepared and
barricades at turns due to lengthy 3. Proper instruction shall be given to the driver by competent person. communicated to workmen by PIC
vehicle. 4. Driver shall be provided with minimum PPE and he shall not move into work area,
3. truck getting settled into soil due instruction shall be given for the same.
to loose surface. 5. Truck shall be brought to the inspection area before going to site for unloading. (Ref - SCI/OCP/04)
1 Mobilization of truck 4. Truck driver walking into site 3 2 6 6. Inspection of the truck shall be done by Mechanical inspector/ HSE Officer for safe 3 1 L Ramnivas, Nagesh Shahid Sheikh, Nandish
without PPE. storage of pipes.
prevention system.
1. Loading and unloading of 1. Fall of material 1. Fatality 1. Adhere to lifting permit. 1M RAMS shall be communicated.
material on trucks / trailers wh 2. Defective equipment. 2. Incident / bodily injury 2. Medical check for operators and driver.
Franna 3. Overloading 3. Property damage. 3. Competent operators to be assigned. TRIC shall be prepared and
4. Lifting area is fully barricaded and warning signs are posted. communicated to workmen by PIC
5. Job specific training to be given to all involved in lifting activity.
6. Pre inspection of lifting machine and lifting gears.
7. Use certified equipments and lifiting tackles. (Ref - SCI/OCP/04)
8. Ensure competent lifting team is assigned (Supervisor, rigger, helpers etc)
9. Crane not to be over loaded and verify load and safe working radius against load
chart provided in the crane cabin.
11. Proper communication to be maintained with operator and lifitng team.
2 4 2 8 12. No one shall stand or walk under the suspended load. 4 Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
17. Pipe clamps shall be used of adequate size for sllinging of pipes and test certificate
of the same shall be available.
Slinging and Deslinging 1. Improper condition of slings & 1. Fall of load. 1. Use proper access to remove the sling. Follow as during slinging. 1L RAMS shall be communicated.
shackles 2. Bodily injury 2. Use proper required PPES during in all operations.
2. Improper slinging and hooking. 3. Wear hand gloves and ensure hands and fingers are clear of pinch points. TRIC shall be prepared and
3. Fall from height during slinging. 4. Appropriate ladder shall be used for slinging and deslinging works/ incase climbing communicated to workmen by PIC
4. Pinched between slings and load. 6 over the truck, trucks shall be filled till top of the side walls. Person climbing over the 3
3 3 2
truck shall have side walls to hook sling the load upto 900mm.
Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
5. Ladders shall be used for ascending and descending over the trucks.
Legend
Title/

Hazard (s)
S P RR S P RR
Pinch Hazard 1. Personal injury 1. Workmen shall be trained to operate the equipment / machinery. 3 1 L RAMS shall be communicated.
2. Adequate PPE's shall be provided.
3. Signal man to ensure that all involved personnel keep their hands/ feet away TRIC shall be prepared and
4 Unloading the load 3 2 6 before raising / lowering , material/ load. communicated to workmen by PIC Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
5 Shifting of pipe to instalaltion area 1. Sliding of pipes from end.

with trailer 2. Improper stacking of pipes.
2. Property damage.
1. Lifting procedure with franna will remain same in lifting to mezannine floor
mentioned in unloading part Point No 02.
RAMS shall be communicated. Ramnivas, Nagesh Shahid Sheikh, Nandish
3. Over loading of pipes. 2. Stopper/ choker shall be provided on each side of the pipe to prevent sliding to TRIC shall be prepared and
4. Improper loading/ unloading of either sides. communicated to workmen by PIC
pipes 3. Only 1 layer of pipes shall be stacked over the trailer for shifting to designated
location.
4. PIpes shall be tied with rope properly to prevent slipping/ sliding to either side. (Ref - SCI/OCP/04)
3 2 6 5. Wooden spacer shall be provided below the pipes on trailer for slinging/ deslinging 3 1 L
works.
6 Stacking of of pipes 1. Fall of pipes

2. Pipes on ground
1. Bodily injury
2. Property damage
2 2 4 1. Pipes shall be stored above ground providing block and a pipes rack.
2. Stability of racks shall be checked before storing pipes over it.
2 1 L TRIC shall be prepared and
communicated to workmen by PIC
Shahid Sheikh
3. Additional pipes shall be provided over sides to prevent pipes falling through sides.
4. Pipes shall not be stored over 4 feet. Ramnivas, Nagesh
ERECTION, USAGE AND DISMANTLING OF ALUMINUM SCAFFOFD FOR NUT BOLT TIGHTENING OF PIPES
Handling of material 1. Wrong lifting techniques. 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L RAMS shall be communicated. Shahid sheikh,
2. Slippery material 2. Back pain, sprain etc. 2. Deploy adequate manpower for handling metarial over decking.
3. Loose material. 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. TRIC shall be prepared and
4. Fall from height 4. Manual handing procedure shall be followed. communicated to workmen by PIC
5. Temporary stairs shall be used for handling over meterial, or ropes shall be used for
7 2 2 4 lifting the material manually up to the decks. Ramnivas, Nagesh
6. Incase of manual lifting the material with ropes personnel must wear safety harness
and hook over the lifeline provided over the decks.
Legend
Title/

Hazard (s)
S P RR S P RR
Erection of scaffold upto 4 meter 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained scaffold erectors under supervision of RAMS shall be communicated. Shahid sheikh, Harpal singh
platform height 2. Fall of material. 2. Property damage competent supervisor only.
2. Use only scaffolding pipes & accessories that have already been inspected. TRIC shall be prepared and
3. Scaffold shall be erected in levelled and solid surface designed to withestand the communicated to workmen by PIC
load the scaffold.
4. Wheels shall be locked before starting installation. (Ref - SCI/OCP/02)
5. Adequate manpower shall be deployed (minimum 4 for 1 bay and multiple lifts) for
6. After every erection of vertical post horizontal brace shall be fixed properly.
7. Platform shall be fixed after setting up railings from bottom side using the advance
guard railing method.
3 2 6 8. Ladders shall be fixed for ascending and descending after every lift is completed. 3 1L Ramnivas, Nagesh
9. Work platform shall be fixed with railings (Top rail, Mid rail, toe board) as per
10. SWL of the scaffold shall be indicated and no over loading of scaffold shall be
allowed..
11. Bay of the structure shall be barricaded wheir pipes scaffold to be used.
8
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the platform. Place the tools in tool box & other RAMS shall be communicated. Shahid sheikh, Harpal singh
2. Getting hit by vehicle. 2. Property damage. items in basket.
2. Scaffolding shall be inspected before use and every adverse weather condition and TRIC shall be prepared and
followed by weekly by scaffold supervisor. communicated to workmen by PIC
4. Do not hang any cable with the scaffold.
5. Do not climb up on the rails of scaffold to over reach job location. (Ref - SCI/OCP/02)
3 2 6 6. Do not overload scaffold more than the load indicated. 3 1L Ramnivas, Nagesh
7. Before climbing up check all bracing members are in place.
8. Safety harness anchorage point shall be prepared fixing beam clamp and 12mm
wire ropes and the same shall be checked for taking the impact load for fall
protection.
9
Dismantling of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffolding has to be dismantled by the scaffold erector in presence of competent RAMS shall be communicated. Shahid sheikh, Harpal singh
2. Fall of material. 2. Property damage person for the scaffold.
2. Display warning sign for scaffold dismantling. TRIC shall be prepared and
3. Scaffolding removal shall be from top to bottom plane wise. communicated to workmen by PIC
4. First remove bracing and then remove all horizontal members in one plane.
3 2 6 6. The area of dismantling should be barricaded & no movement of personnel 3 1L (Ref - SCI/OCP/02) Ramnivas, Nagesh
7. Dismantled member shall be segregated and stacked properly.
10
LOADING & INSTALLATION OF PIPES OVER PIPE RACKS
11 1. Loading of material on
mezannine with Franna
1. Fall of material
2. Defective equipment.
1. Fatality
2. Incident / bodily injury
4 2 8 1. Lifting procedure with franna will remain same in lifting to mezannine floor
4 1 M RAMS shall be communicated.
3. Lifting over load. 3. Property damage. 2. Load capacity of the mezannine shall be checked before loading the pipes over. TRIC shall be prepared and
4. Mezannine over load. 3. Pipes shall be provided over temporary racks over the mezannine to prevent fall. communicated to workmen by PIC
5. Fall of pipes from deck to floor. 4. Stoppers shall be used for temporary stacking of pipes before installation at decks.
Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
Legend
Title/

Hazard (s)
S P RR S P RR
12 Removal pipes rack bottom with
mobile scaffold
1. Fall of steel member (Pipes rack
botton while removing)
2. Property damage
3 2 6 1. Person standing over the scaffold shall anchor safety harness on lifeline provided
with beam clamp on columns.
3 1 L RAMS shall be communicated.
2. Fall of person from height. 2. Wheel shall be locked all the time during use. TRIC shall be prepared and
3. Toppling of scsffold. 3. Person shall not stay over the scaffold during movement of scaffold. communicated to workmen by PIC
4. Over loading of scaffold. 4. Scaffold shall be checked for proper condition and inspection tag shall be displayed.
5. Personnel working over the scaffold shall have Work At Height training.
6. 2 person shall be deployed for removing the bottom of pipes rack members.
7. After removal of bottom the member shall be passed to the deck by hand to hand
to person standing down and the same shall be stacked properly away from the edge Ramnivas, Nagesh Shahid Sheikh
of the deck.
8. Pipe rack material shall not be kept over the scaffold after removal.
13 Fixing pipes at bottom of the pipe 1. Fall of pipes

rack tend to lift and install
2. Property damage
2 2 4 1. "U" Clamps shall be fixed with nut and bolts joining pipes and pipes rack bottom the
floor.
2. Proper distance and allignment shall be checked before lifting for location to be TRIC shall be prepared and
fixed. communicated to workmen by PIC Ramnivas, Nagesh Shahid Sheikh
USE OF CHAIN PULLEY FOR SHUTTERING ACTIVITY

Lifting of Pipe rack with 1. Defective chain pulley. 1. Chain pulley failure 1. Chain pulley shall be inspected by SCI mechnical inspector and shall be tagged as Risk assessment shall be
pipe per current monthly inspection colour code. communicated to workmen and
2. No twisting or capsizing for double size chains. staff.
M 3. Sling load shall be given from the centre of the load.
A 4. No over loading shall be done. SWL of pulley shall be indcated over the it. TRIC shall be done and recorded by
I 5. No over lifting shall be done. work PIC.
N 6. No dragging/ slant slinging shall be done.
T 7. Do not throw/ drag chain pulley while handling.
14 E 8. Lubricate the chains once a week/ as per usage if gets dried. Ramnivas, Nagesh Shahid Sheikh
N 9. Pulley shall be stored in proper location away from chamical, water, paint etc.
A
N
C
E
3 2 6 3 1L
Legend
Title/

Hazard (s)
S P RR S P RR
Lifting of Pipe rack with 1. Improper usage of chain pulley. 1. Material damage 1. Chain pulley shall be fixed with Top beam/ rafter. Risk assessment shall be
pipe 2. Fall of material. 2. Bodily injury 2. "O" ring base shall be prepared around the beam for hanging of chain pulley. communicated to workmen and
3. Pinch points 3. "O" ring shall be prepared with metal chain/ wire rope with clamps at ends. staff.
4. Test load certifiacte shall be available of chains/ wire ropes.
5. Anchoring of chain pulley shall be done with Mobile scaffold. TRIC shall be done and recorded by
6. Anchoring position shall be checked for stability of the load. (To be checked by work PIC.
Scaffold supervisor)
7. Load shall be anchored vertically on hook angle lifting shall not be allowed.
8. Safety latch shall be closed after hooking the load.
U 9. Free hand movement for chain pulley shall be checked and provided for the user.
S 10. No person shall be allowed to stand below the load.
15 A 11. After pulling the shutteing material shall be fixed with the rebar at the required Ramnivas, Nagesh Shahid Sheikh
G location.
E 12. After fixing shuttering plates shall be unhooked from the pulley.
3 2 6 3 1L
16 Removal and shifting of chain
pulley
1. Fall of pulley.
2. Fall of person
1. Bodily injury
2. Property damage
3 2 6 1. Scaffold shall be used for removal of chain pulley.
2. Adequate manpower shall be provided for unhooking the pulley condering the SWL
of mobile scaffold. TRIC shall be prepared and

3. Pulley shall be lowered down to the deck after removal. communicated to workmen by PIC
4. "O" shall be removed accordingly and brought down.
5. Non of the material shall keep on scaffold after removal. Ramnivas, Nagesh Shahid Sheikh
6. Scaffold shall be locked and shall not be moved when person are mounted over it.
17 Cutting and fixing of insulations at 1. Improper storage of insulations.

ground at height. 2. Cut innjury while cutting the
1. Non compliance with 5S
standards.
3 2 6 1. Insulation materials shall be stored over proper racks/ platforms away from wet
surfaces and shall be barricaded.
insulations with cutter/ knife. 2. Bodily injury. 2. Cotton Handgloves shall be used while cutting the insulation material. TRIC shall be prepared and
3. Fire due to adhesive. 3. Fire. 3. MSDS of adhesive shall be available and cumminated to work team. communicated to workmen by PIC
4. Untidy work area/ waste 4. Environmental impact. 4. Adhesive shall be stored in restricted area and shall only be reached by authorized
generation of insulation material. personnel.
5. Fall from height 5. Frie extinguishers shall be installed at storage and at work site location.
6. Rubber handgloves shall be used for adhesive works.
7. Cut pieces of the insulation material shall be stored at boxes at site and dispose to Ramnivas, Nagesh Shahid Sheikh
the hazardous waste section of waste yard.
8. Harness shall be used during insulation fixing at height.
9. Scaffold shall be used for work at height and the same shall be inspected, workmen
shall be trained for work at height.
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Sheikh Shahid
Date / Signature : 2nd Aug 2016 Date / Signature : 2nd Aug 2016
Legend
Title/

Hazard (s)
S P RR S P RR
2. Emergency Contact Number - Incident Controller : 9663053388 Shahid Sheikh 4. Communication flow chart Displayed at site
3. Site Safety team : 9900089250 (Vamsi Krishna) 9945540178 (Fakhruddin) 9686200326 (Khizar) 6. Emergency escape route - Displayed at site :Follow the site access route indicated
Legend
Title/
Name of Team Members Abhishek Basu, Nagesh, Ramnivas Activity
GI, DI & Fire Fighting Pipes Unloading, Painting, and Installation
Name, date and Designation Steve Armstrong Last Review 13th May 2016 As per site observation record
SL NO
Description of Details
Hazard (s)
Activities Involved (Consequences) (Name Provided) (By who and when)
S P RR S P RR

Mobilization of truck 1. Personnel getting struct by truck while 1. Personnel injury. 1. Banksman shall be provided for movement of vehicle, vehicle shall be parked to vehcile RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Nandish
moving into work area. 2. Property damage. holding area for inspection.
2. Damage to existing poles and barricades 3. Tilting of trailer. 2. Inspection of the truck shall be done by Mechanical inspector/ HSE Officer. TRIC shall be prepared and communicated
at turns due to lengthy vehicle. 3. After Inspection Supervisor and banksman shall be available to guide the vehicle towards to workmen by PIC
3. truck getting settled into soil due to loose unloading area.
surface. 4. Proper instruction shall be given to the driver by competent person.
4. Truck driver walking into site without PPE. 5. Driver shall be provided with minimum PPE and he shall not move into work area, instruction
shall be given for the same. (Ref - SCI/OCP/04)
1 3 2 6 6. Wooden timber shall be placed between the pipe in each row for sligning. 3 1 L
7. Workmen shall not be allowed to climb over the truck without the provision of fall prevention
system.
Manual Unloading of pipes (Upto 65mm 1. Fall of person from height. 1. Personnel injury. 1. Vehicle shall be checked for proper stacking of pipes. RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Nandish
diameter) 2. Fall of pipes while unloading. 2. Property damage. 2. Pipes (6m X 25 to 65mm) shall not be over loaded/ loaded above the side decks of the truck,
3. Bodily injury due to heavy load lifitng. while manual unloading person standing over the truck shall have the trucks wall at both side TRIC shall be prepared and communicated
upto 900mm minimum to prevent fall. to workmen by PIC
3. Adequate manpower shall be deployed to lift the pipes and pass to the unloading point, shall
not lift beyong individual capabilities.
4. Adequate gloves shall be provided (Cotton/ Leather) for all the workmen.
2 3 2 6 5. Pipes shall be stacked, not more than 4 feet height and slip prevention chokes shall be 3 1 L
6. Vertical supports shall be provided at stacked pipes to prevent fall of pipes after storage..
1. Unloading of Pipes (65mm to 350mm) from 1. Fall of material 1. Fatality 1. Adhere to lifting permit. 1M RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Siva Reddy
truck with Franna 2. Defective equipment. 2. Incident / bodily injury 2. Medical check for operators and driver.
3. Overloading 3. Property damage. 3. Competent operators to be assigned. TRIC shall be prepared and communicated
4. Lifting area is fully barricaded and warning signs are posted. to workmen by PIC
9. Crane not to be over loaded and verify load and safe working radius against load chart
3 4 2 8
4
17. Pipe clamps shall be used of adequate size for sllinging of pipes and test certificate of the
same shall be available.
Slinging and Deslinging (for unloading of flange 1. Improper condition of slings & shackles 1. Fall of load. 1. Use proper access to remove the sling. Follow as during slinging. 1L RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Siva Reddy
type pipes) 2. Improper slinging and hooking. 2. Bodily injury 2. Use proper required PPES during in all operations.
3. Fall from height during slinging. 3. Wear hand gloves and ensure hands and fingers are clear of pinch points. TRIC shall be prepared and communicated
4. Pinched between slings and load. 4. Appropriate ladder shall be used for slinging and deslinging works. to workmen by PIC
5. Workmen shall not climb above the load if truck is completely filled upto side wall, should (Ref - SCI/OCP/04)
4 3 2 6 have the clearance of 900mm for climbing over pipes and slinging for unloading of material. 3
6. Pipes shall be stacked with below packing to insert web slings.
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Slinging and Deslinging (for unloading of plain 1. Improper condition of slings & shackles 1. Fall of load. 1. Use proper access to remove the sling. Follow as during slinging. 1L RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Siva Reddy
pipes) 2. Improper slinging of clamps. 2. Bodily injury 2. Use proper required PPES during in all operations.
have the clearance of 900mm for climbing over pipes and slinging for unloading of material.
5 3 2 6 6. Pipes clamps shall be used for hooking of lifitng slings to the pipes. 3
8. Shall be lifted one at a time.
Unloading the load 1. Pinch Hazard. 1. Personal injury 1. Workmen shall be trained to operate the equipment / machinery. 3 1 L RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Siva Reddy
2. Fall of load due to improper stacking. 2. Adequate PPE's shall be provided.
3. Over stacking of pipes. 3. Signal man to ensure that all involved personnel keep their hands/ feet away before raising / TRIC shall be prepared and communicated
lowering , material/ load. to workmen by PIC
6 3 2 6 4. Packing shall be provided for each layer of stacking of pipes. (Ref - SCI/OCP/04)
PAINTING, FABRICATION AND HANDLING OF PIPES

Application of Bison Wash Primer 1. Fire Hazard 1. burn injury 1. Rack shall be prepared with MS Pipes and clamps and the same shall be checked to with 3 1L RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh
2. Health Hazard due to skin contact or eye 2. Skin disorder, Eye irritation. stand the load of the pipes.
contact. 3. Land pollution. 2. Spill trays shall be placed below the painting area for prevention of paint spillage on ground. TRIC shall be prepared and communicated
3. Land contamination due to paint spillage. 4. Release of VOC to the air. 3. Fire fighting equipment's shall be kept ready and helper shall be trained to operate. to workmen by PIC
4. Rubber hand gloves, apron, gum boots, goggles, industrial chemical respirator shall be used
apart from mandatory PPE for the site. (Ref - SCI/OCP/31)
5. Painting shall be done either in open area or adequate ventillation shall be provided in
enclosed area.
6. Storage should be in a cool clean, ventilated and away from any sparks, open flames and heat
7. MSDS shall be communicated to workmen and the same shall be displayed at work area.
8. Empty containers shall be stored at hazardous waste management yard with closed lids
9. All containers must be closed when not in use
10. Incase of eye contact immediately clean with water for atleast 15 minutes and then take
7 3 1 3 medical attention
Application of Spray Paint 1. Fire Hazard 1. burn injury 1. Rack shall be prepared for painting with MS Pipes and clamps and the same shall be checked 3 1L RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh
2. Health Hazard due to skin contact or eye 2. Skin disorder, Eye irritation. to withestand the load of the pipes.
contact. 3. Land pollution. 2. Paint spill trays shall be placed below the painting area for prevention of paint spillage on TRIC shall be prepared and communicated
3. Land contamination due to paint spillage. 4. Release of VOC to the air. ground. to workmen by PIC
3. Fire fighting equipment's shall be kept ready and helper shall be trained to operate.
4. Neoprene or Nitrile rubber hand gloves, apron, gum boots, shall be used apart from (Ref - SCI/OCP/31)
mandatory PPE for the site.
5. Class AUS 1 half face respiratory with type - A organic vapour filter and class P - 1 particulate
filter shall be used
6. Solvent resistant safety goggles must be used
enclosed area.
8. Water based paints shall be used whenever possible.
10. Empty paint containers shall be disposed to the waste management yard with closed lids
8 3 1 3
medical attention
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Arc Welding for Pipes 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for Hot works. RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh
2. Electrocution. 2. Arc eye. 2. Pre inspection by competent person (appointed eletrician).
3. Inhalation of hazardous fumes. 3. Hand injury due to sparks. 3. Fire extiguishers shall be available. TRIC shall be prepared and communicated
4. Property damage. 4. Face injury due to sparks. 4. Provide welding sheild and suitable mask to avoid inhalation of fumes. to workmen by PIC
5. UV Radiation. 5. Feet injury. 5. Trained Fire watchmen shall be provided, trained and identified with arm band. .
6. Burns 6. Lung disorder due to welding 6. On site safety instructions shall be provided.
7. Flying particles. fumes. 7. Fire fighting equipments shall be kept ready and helper shall be trained to operate. (Ref - SCI/OCP/08)
8. Housekeeping shall be done and all flammable material shall be removed from welding area. (Ref - IS 816 (1969)
9. Screening shall be used to prevent arc eye of other workmen who are working in the same
area where extensive/ continious welding works are performed.
9 4 2 8 10. Fire proof gloves, full body clothing and boots shall be work to present from burns and 4 1M
sparks.
Spark Producing machines (Grinding machine, 1. Sharp Object 1. Eye/ face injury 1. PTW shall be adhered. (Ref - SCI/OCP/30) Nandagopal, Ramnivas Shahid Sheikh
Cutting Machine, High speed cutter) 2. Electricity HV. 2. Burn injury. 2. All Power handtools shall be checked and tagged prior to use at site.
3. Heat 3. Fire of clothing 3. Adequate training shall be given to the operators. (Ref - SCI/OCP/38)
4. Flame/ sparks. 4. Proper housekeeping shall be done and maintained around the area where sparks are
5. Adjacent workers. spreading.
5. Adequate PPEs such as handgloves, goggles, ear plugs shall be used.
10 3 2 6 6. Fire extinguishers ahall be kept available in work area along with fire watch man. 3 1L
7. Barrier shall be stablished to prevent other workmen exposing to sparks.
Handling of pipes manually (Upto 65mm 1. Wrong lifting techniques. 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh
diameter) 2. Slippery material 2. Back pain, sprain etc. 2. Deploy adequate manpower for lifting and carrying of loads.
3. Loose material. 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. TRIC shall be prepared and communicated
4. Hit to other personnel or object 4. Manual handing procedure shall be followed. to workmen by PIC
5. Do not lift beyond individual capabilities (25 KG)
11 2 2 4
6. Whistle shall be provided to workmen doing to pipes handling work to alert other personnel
while shifting the pipes.
Handling of pipes with pallet trucks (More than 1, Improper condition of pallet. 1. Bodily Injury. 1. Pallet shall be checked for proper working working condition and any damage. Only inspected RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh
65mm diameter) 2. Slip and fall of pipes during handling on pallets shall be used at site.
pallet. 2. 12 meter pipe shall be carried over 2 pallet trucks ar both ends. TRIC shall be prepared and communicated
3. Hit to other personnel over handling. 3. Material carrying box made of timber shall be used to insert forks and over it pipe shall be to workmen by PIC
placed.
4. Pipe shall be tied with timber base and fork to prevent slip or fall of pipes.
12 2 2 4 5. Personnel carrying the pipes shall be provided with whistle to alert personnel or vehicle 2 1L
coming in access.
6. Proper stacking of pipes shall be done over a timber with chokers at both ends.
MEWP OPERATIONS
Equipment mobilization 1. Damaged equipment 1. Major Injury 3 2 6 1. All MEWP’s shall be inspected before the site entry. 3 1L RAMS shall be communicated. Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
2. Untrained operator 2. Property damage 2. Ensure TPI shall be done for the equipment.
3. Unauthorized operation. 3. Land pollution 3. Ensure the good condition of tyres, Working platform, rails, chains, controlling devices etc. TRIC shall be prepared and communicated
4. Collision with equipments/ men 4. Ensure the availability of periodical maintenance log book. to workmen by PIC
5. Oil leakage 5. Pre-inspection of equipment to be done before mobilization to work site.
6. Ensure all operators and staff to be provided with Proper Personal Protective Equipment.
7. Ensure trained personal only engaged in all work activities.
8. TP certificates for operators in shall be submitted.
9. Ensure close supervision in all the activities till the end of the task.
10. Operators not to over speed equipments.
11. Operators to ensure that keys of equipment are not left unattended
12. Ensure always the availability of flag man for the movement of the equipments.
13. Ensure all required PPE’s to all workmen.
14. Ensure Jack is placed before elevation of scissor lift.
13
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
MEWP operation 1. Unauthorized operation 1. Major Injury 3 2 6 1. All MEWPs will be operated by trained and experienced operatives. RAMS shall be communicated. Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
2. Poor ground condition 2. Property damage 2. Site Supervisor/Foreman is to check SWL of basket is not being exceeded daily.
3. Over turn 3. Land contamination 3. Ground conditions are monitored throughout the period of the operations. TRIC shall be prepared and communicated
4. Overload 4. All MEWPs not being used will have the ground controls set to off and the keys removed, to workmen by PIC
5. Fall of men & material emergency stop button in the basket must be pushed in. Out of hours if required MEWP
6. Contact with other Equipments baskets will be left in the air, ground controls set to off and the keys removed, and emergency
7. Entrapment stop button pushed in.
8. Over head obstructions 5. Operator, and all others workmen mounted over the scissor lift shall wear safety harness.
9. Oil Leakage 6. No persons are allowed to stand on the mid-rail of the Scissor lift.
10. Collision with structure due to 7. MEWP Operations will only be undertaken in designated working areas, clearly protected
inadvertent operation with barriers and signage erected.
8. Ground controls must be fully checked and operational prior to any operatives using a MEWP.
9. Full checks must be carried out on a daily basis, if the machine is subject to damage, misuse
or involved in any sort of collision then the full checks must be carried out prior to the machine
being used again.
10. When using a MEWP around structural steelwork or any similar entrapment hazard the
operative using the machine must be in visual and verbal contact with a trained MEWP
operative at the level where the machine is positioned.
11.Emergency evacuation shall be done as per the Rescue plan incase of equipment collapse/
Fall of man.
12. Ensure the availablity of Emergency stop button in side the platform as well as along the 3 1 L
with the lower controls and ensure the good working condition of emergency button before
every shift as a part of daily check.
13. Emergency stop should be easily identified by Red colour and STOP labelled.
14. Ensure the good functioning of emergency lowering controls in case of emergency.
15. Banksman shall be provided with Scissor lift when in movement.
14
Lifting of pipes with Scissor lift upto 65mm dia 1. Over loading of SC lift. 1. Major injury. 3 2 6 1. SWL of the SC lift shall be checked. RAMS shall be communicated. Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
pipe 2. Fall of pipes. 2. Property damage. 2. Manufacturer's standard shall be checked for lifting of load if permissible.
3. Slip of pipes. 3. Pipes shall be clamped/ tied properly to prevent slip/ fall of pipes. TRIC shall be prepared and communicated
4. Minimum 2 person shall be provided to fix pipes at designated location. to workmen by PIC
5. Work shall be supervised of Work PIC all the time. 3 1 L
6. Area shall be barricaded where work in progress.
7. Jack of SC lift shall be placed before elevation.
15
16 1. Loading of material on mezannine with Franna 1. Fall of material
1. Fatality
4 2 8 1. Lifting procedure with franna will remain same in lifting to mezannine floor mentioned in
unloading part Point No 02.
4 1 M RAMS shall be communicated. Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
3. Lifting over load. 3. Property damage. 2. Load capacity of the mezannine shall be checked before loading the pipes over. TRIC shall be prepared and communicated
4. Mezannine over load. 3. Pipes shall be provided over temporary racks over the mezannine to prevent fall. to workmen by PIC
17 Removal pipes rack bottom with mobile scaffold 1. Fall of steel member (Pipes rack botton
while removing)
2. Property damage
3 2 6 1. Person standing over the scaffold shall anchor safety harness on lifeline provided with beam
clamp on columns.
3 1 L RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh
2. Fall of person from height. 2. Wheel shall be locked all the time during use. TRIC shall be prepared and communicated
3. Toppling of scsffold. 3. Person shall not stay over the scaffold during movement of scaffold. to workmen by PIC
7. After removal of bottom the member shall be passed to the deck by hand to hand to person
standing down and the same shall be stacked properly away from the edge of the deck.
18 Fixing pipes at bottom of the pipe rack tend to

lift and install
1. Fall of pipes 1. Personnel injury.
2. Property damage
2 2 4 1. "U" Clamps shall be fixed with nut and bolts joining pipes and pipes rack bottom the floor.
2. Proper distance and allignment shall be checked before lifting for location to be fixed.
TRIC shall be prepared and communicated

to workmen by PIC
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
USE OF CHAIN PULLEY LIFTING AND INSTALLATION OF PIPES

Lifting of Pipe rack with pipe 1. Defective chain pulley. 1. Chain pulley failure 3 2 6 1. Chain pulley shall be inspected by SCI mechnical inspector and shall be tagged as per current Risk assessment shall be communicated to Nandagopal, Ramnivas Shahid Sheikh
monthly inspection colour code. workmen and staff.
M 2. No twisting or capsizing for double size chains.
A 3. Sling load shall be given from the centre of the load. TRIC shall be done and recorded by work
I 4. No over loading shall be done. SWL of pulley shall be indcated over the it. PIC.
N 5. No over lifting shall be done.
T 6. No dragging/ slant slinging shall be done.
19 E 7. Do not throw/ drag chain pulley while handling.
N 8. Lubricate the chains once a week/ as per usage if gets dried.
A 9. Pulley shall be stored in proper location away from chamical, water, paint etc.
N
C
E
3 1L
Lifting of Pipe rack with pipe 1. Improper usage of chain pulley. 1. Material damage 4 2 8 1. Chain pulley shall be fixed with Top beam/ rafter. Risk assessment shall be communicated to Nandagopal, Ramnivas Shahid Sheikh
2. Fall of material. 2. Bodily injury 2. "O" ring base shall be prepared around the beam for hanging of chain pulley. workmen and staff.
3. Pinch points 3. "O" ring shall be prepared with metal chain/ wire rope with clamps at ends.
4. Test load certifiacte shall be available of chains/ wire ropes. TRIC shall be done and recorded by work
5. Anchoring of chain pulley shall be done with Mobile scaffold. PIC.
6. Anchoring position shall be checked for stability of the load. (To be checked by Scaffold
supervisor)
U 8. Safety latch shall be closed after hooking the load.
S 9. Free hand movement for chain pulley shall be checked and provided for the user.
20 A 10. No person shall be allowed to stand below the load.
G 11. After pulling the shutteing material shall be fixed with the rebar at the required location.
4 1M
21 Removal and shifting of chain pulley 1. Fall of pulley.
2. Fall of person
1. Bodily injury
2. Property damage
2. Adequate manpower shall be provided for unhooking the pulley condering the SWL of mobile
scaffold. TRIC shall be prepared and communicated

3. Pulley shall be lowered down to the deck after removal. to workmen by PIC
5. Non of the material shall keep on scaffold after removal.
22 Hydro Pressure testing 1. Bursting of pipe.

2. High pressure water release
1. Personnel injury
2. Property damage
3 2 6 1. All personnel with the authority to “Stop Work” whenever hazardous conditions or
potentially hazardous conditions are identified.
2. Provide for and require that signs, barriers are placed in a manner and at a distance sufficient TRIC shall be prepared and communicated
to demarcate a safe zone to protect personnel and the public from unanticipated pressure to workmen by PIC
release or equipment failure.
3. Keep unauthorized personnel out of the test area.
5. Inform all affected site and community personnel of the planned test.
6. Provide for and require that equipment and materials are arranged to give unobstructed
access/egress during testing and in the event of an emergency.
7. Never tighten connections that are under pressure. If a leak develops, you must depressurize
to a safe level and then re-tighten.
8. During pressure testing events, distinct warning signs, such as DANGER – HIGH PRESSURE
TESTING IN PROGRESS must be posted
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeAtul, Amar, Ramdas, Khizar Kaleem Activity
Name, date and DesigSteve Armstrong Last Revi3rd December
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)

Truss lifting and 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1L RAMS shall be Atul, Amar Khizar,
installation techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting communicated. Brijendra
manually 2. Sharp edges/ etc. of heavy loads.
parts/ protruding damage. for manual lifting techniques. prepared and
nails. 4. Manual handing procedure shall be communicated to
3. Slippery material followed. workmen by PIC
1 2 1 2 capabilities (55 KG - Adult Men)
6. Scaffold shall be inspected by scaffold
competent person only.
7. Scaffold shall be placed at each ends of
the columns and (60kg) truss shall be tied
at both ends with rope, shall be lifted
manually and placed over the columns.
8. Scaffold shall be tagged with Load
capacity, shall not put additonal load on
1. Fire 1. Bodily injury. scaffold
1. Adhere than
to indicated.
permit to work system for RAMS shall be Atul, Amar Khizar,
Arc Welding
2. Electrocution. 2. Arc eye. Hot works. communicated. Brijendra
3. Inhalation of 3. Hand injury due 2. Pre inspection by competent person
2 4 2 8 provided.
4 1M
operate.
from welding area.
burns and sparks.
Legend
1 Risk LOW (L)
3
Title/
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Painting 1. Fire Hazard 1. burn injury 1.Fire fighting equipment's shall be kept 3 1L RAMS shall be Atul, Amar Khizar,
2. Health Hazard due 2. Skin disorder, Eye ready and helper shall be trained to communicated. Brijendra
to skin contact or eye irritation. operate. Fire watchmen must be stand at
contact. 3. Land pollution. all working time TRIC shall be
3. Land 4. Release of VOC 2. adequate PPE's must be provide prepared and
contamination due to to the air. 3. To control land pollution need to communicated to
3 paint spillage. 3 1 3 provide PVC sheet in painting area. workmen by PIC
4. Painting shall be done either in open
area or adequate ventillation shall be (Ref - SCI/OCP/31)
provided in enclosed area.
whenever possible.
Erection of 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained 3 1 L RAMS shall be Atul, Amar Khizar, Harpal
scaffold 2. Fall of material. 2. Property scaffold erectors under supervision of communicated.
3. Incorrect erection damage. competent supervisor only and proper
sequence. 3. Collapse of erection sequence to be followed. TRIC shall be
scaffold 2. Scaffold to be erected using Advanced prepared and
Guardrail system. communicated to
3. Use only scaffolding pipes & workmen by PIC
accessories that have already been (Ref - SCI/OCP/02)
inspected and certified.
load the scaffold.
3 2 6 5. After every erection of vertical post
and descending.
4 scaffold.
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the RAMS shall be Atul, Amar Khizar,
2. Getting hit by 2. Property platform. Place the tools in tool box & communicated. Brijendra
vehicle. damage. other items in basket.
3. Fall of material. 3. Scaffold tag 2. Scaffolding shall be inspected before TRIC shall be
4. Use of unsafe/ system to be used usage. prepared and
incomplete scaffold 3. Check for the latest inspection date communicated to
and tag before using the scaffold. workmen by PIC
4. Do not hang electrical cables on (Ref - SCI/OCP/02)
load indicated.
9. Toe guard shall be provided to prevent
fall of material.
5 10. Alteration on scaffold to be done by
scaffolders only under the supervision of
scaffold supervisor.
Legend
1 Risk LOW (L)
3
Title/
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
6 Handling and 1. Cut injury while 1. Bodily injury 2 2 4 1. Handgloves (Cotton) shall be used for 2 1 RAMS shall be Atul, Amar Khizar,
storage of GI handling sheets. (Sharp edges) carrying sheets. communicated. Brijendra
heavy winds.
7 Fixing of sheets 1. Fall from height. 1. Bodily injury. 2 2 4 1. Adequate PPE's shall be provided. 2 1 RAMS shall be Atul, Amar Khizar,
2. Cut injury due to 2. Hand injury. 2. Proper and safe working platform shall communicated. Brijendra
sharp edge of sheets. be available.
3. Close supervision shall be provided. TRIC shall be
4. Proper stacking and covering of sheet prepared and
to prevent it fly away with wind. communicated to
5. Safety procedures for work at height L workmen by PIC
shall be followed .
6. Proper bolting shall be done to prevent
per method of statement).
7. Once sheet is placed on roof that must
be fixed immediately to avoid sheet
flying.
8 Use of Drill
machine for
RAMS shall be
communicated.
Atul, Amar Khizar,
Brijendra
5. Exposure to drilling works, workmen shall be trained
viberation for ergonomics.
HAVS.
2 2 4 6. Dead man's switch shall be available on 2 1 L
all drill machine.
Legend
1 Risk LOW (L)
3
Title/
As per
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Dismantling of 1. Fall from height. 1. Personnel injury. 1. Scaffolding has to be dismantled by the RAMS shall be Atul, Amar Khizar,
scaffold 2. Fall of material. 2. Property damage scaffold erector in presence of the communicated. Brijendra
scaffold competent person.
2. Display warning sign for scaffold TRIC shall be
dismantling. prepared and
3. Scaffolding removal shall be from top communicated to
to bottom pane wise. workmen by PIC
4. First remove Vertical standards and
then remove all horizontal members in (Ref - SCI/OCP/02)
3 2 6 one pane. 3 1L
lowered down.
stacked properly.
9 scaffold the tools shall be used with
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Legend
1 Risk LOW (L)
3
Major (Reportable/Fatality) D
Risk Rating Score10 to < 16
4 VERY HIGH (VH)
Title/
Name of Team MembeSidhesh, Khizar Activity
Store Shed Making
Name, date and DesigSteve Armstrong Last Revi 18th July 2015
Risk Risk
NO Activities
Hazard (s)
(if xany)
Store Shed Making

Movement at 1. Accident due to 1. Personnel injury. 1. Check the area suitable for vehicle Sidhesh Shrikant
worksite for vehicular movement. 2. Lung disorder. access.
_
4. Use of dust protection mask if required
3 1 3 FFP1. 3 1 L
PCC 1. 1. Handling of 1. Skin disorder. 1. Access shall be prepared for the RAMS shall be Sidhesh Shrikant
ingredients. 2. Eye irritation. movement of transit millers. communicated.
2. Contact with 2. Land pollution. 2. Banksman or PIC shall guide the vehicle
cement & concrete. for the access and when need to reverse. TRIC shall be
5 3. Land
3. Vehicle shall be checked for any oil
leakage.
prepared and
communicated to
concrete spillage. 4. Adequate PPE shall be provided to the workmen by PIC
5. Additional conrete shall not dump (Ref - SCI/OCP/10)
3 2 6 anywhere inside the site premises. 2 1 L
Manual fixing of 1. Hit to other person 1. Incident/ injury. 1. Use of adequate PPE's. RAMS shall be Sidhesh Shrikant
columns while handling. 2. Back pain, sprain 2. Deploy adequate manpower for pipe communicated.
2. Fall of pipes etc. installation.
3. Training and instruction to workmen TRIC shall be
2 2 4 for manual lifting techniques. prepared and
4. Manual handing procedure shall be communicated to
followed. workmen by PIC
capabilities.
6. Nut bolt fixing shall be done properly
Truss lifting and 1. Wrong lifting 1. Incident/ injury. 1.
andUse
theofsame
adequate PPE's.
shall be checked by work 2 1L RAMS shall be Sidhesh Shrikant
installation techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting
Incharge. communicated.
1 2 1 2 capabilities (55 KG - Adult Men)
capacity, shall not put additonal load on
Painting 1. Fire Hazard 1. burn injury scaffold than indicated.
1.Fire fighting equipment's shall be kept 3 1L RAMS shall be Sidhesh Shrikant
2. Health Hazard due 2. Skin disorder, Eye ready and helper shall be trained to communicated.
whenever possible.
Legend
1 Risk LOW (L)
3
Title/
Store Shed Making
Risk Risk
NO Activities
Hazard (s)
(if xany)
Erection of 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained 3 1 L RAMS shall be Sidhesh Shrikant
load the scaffold.
and descending.
9. Advance guardrail erection technique Sidhesh Shrikant
4 scaffold.
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the RAMS shall be Sidhesh Shrikant
2. Getting hit by 2. Property platform. Place the tools in tool box & communicated.
load indicated.
9. Toe guard shall be provided to prevent
fall of material.
5 10. Alteration on scaffold to be done by
6 Handling and 1. Cut injury while 1. Bodily injury scaffolders
2 2 4 1. Handgloves only(Cotton)
under the supervision
shall of 2 1
be used for RAMS shall be Sidhesh Shrikant
storage of GI handling sheets. (Sharp edges) scaffold supervisor.
carrying sheets. communicated.
heavy winds.
7 Fixing of sheets 1. Fall from height. 1. Bodily injury. 2 2 4 1. Adequate PPE's shall be provided. 2 1 RAMS shall be Sidhesh Shrikant
2. Cut injury due to 2. Hand injury. 2. Proper and safe working platform shall communicated.
5. Safety procedures for work at height L workmen by PIC
shall be followed .
flying.
Legend
1 Risk LOW (L)
3
Title/
Store Shed Making
Risk Risk
NO Activities
Hazard (s)
(if xany)
8 Use of Drill
machine for
RAMS shall be
communicated.
Sidhesh Shrikant

HAVS.
Sheet and purlins 1. Unauthorized 1. Major Injury 3 2 6 1. All MEWPs
all drill will be operated by trained
machine. RAMS shall be Sidhesh Shrikant
installation with operation 2. Property damage and experienced operatives. communicated.
Scissor lift 2. Poor ground 3. Land 2. Site Supervisor/Foreman is to check
condition contamination SWL of basket is not being exceeded TRIC shall be
3. Over turn daily. prepared and
4. Overload 3. Ground conditions are monitored communicated to
5. Fall of men & throughout the period of the operations. workmen by PIC
material 4. All MEWPs not being used will have the
6. Contact with other ground controls set to off and the keys
Equipments removed, emergency stop button in the
7. Entrapment basket must be pushed in. Out of hours if
8. Over head required MEWP baskets will be left in the
obstructions air, ground controls set to off and the
9. Oil Leakage keys removed, and emergency stop
10. Collision with button pushed in.
structure due to 5. Operator, and all others workmen
inadvertent mounted over the scissor lift shall wear
operation safety harness.
mid-rail of the Scissor lift.
clearly protected with barriers and
signage erected.
8. Ground controls must be fully checked 3 1 L
using a MEWP.
9. Full checks must be carried out on a
daily basis, if the machine is subject to
damage, misuse or involved in any sort of
collision then the full checks must be
carried out prior to the machine being
used again.
10. When using a MEWP around
structural steelwork or any similar
entrapment hazard the operative using
the machine must be in visual and verbal
contact with a trained MEWP operative
at the level where the machine is
positioned.
11.Emergency evacuation shall be done
as per the Rescue plan incase of
equipment collapse/ Fall of man.
### part of daily check.
identified by Red colour and STOP
labelled.
Legend
1 Risk LOW (L)
3
Title/
Store Shed Making
Risk Risk
NO Activities
Hazard (s)
(if xany)
Dismantling of 1. Fall from height. 1. Personnel injury. 1. Scaffolding has to be dismantled by the RAMS shall be Sidhesh Shrikant
scaffold 2. Fall of material. 2. Property damage scaffold erector in presence of the communicated.
lowered down.
stacked properly.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Legend
Title/
Name of Team Members Rahul, Ravindra, Shrikesh, Shridhar Activity
Concreting with Boom Placer

Hazard (s)
S P RR S P RR

1 Selection of concrete pumps 1. Inadequate machine. 1. Property damage. 2 2 4 1. Pump shall be checked for valid fitness certificate. 2 1 L 1. Risk assessment and method of statement Ravindra, Shrikesh Basavaraj
2. Defective mahine 2. Personnel injury 2. Truck shall have appropriate required documents as Insurance, Third party Inspection shall be communicatde.
2 Manpower mobilization 1. Untrained/ Unlicensed operator. 1. Personnel injury. 2 2 4 1. Driver of the equipment shall be licensed with HMV. 2 1 L - Ravindra, Shrikesh Basavaraj
3. 3. Physical fitness certificate of each personnel shall be submitted to SCI.
Mobilization of machine at site 1. Personnel getting struct by truck 1. Personnel injury. 1. Personnel shall be warned for movement of vehicle both from front and back side. Risk assessment and method of statement and Ravindra, Shrikesh Basavaraj
while moving into work area. 2. Property damage. 2. Supervisor and banksman shall be available to guide the vehicle towards unloading area. lifting plan shall be communicatde and
2. Damage to existing poles and 3. Machine shall be reported for inspection into the machinery holding area before proceding recorded by work PIC
barricades at turns due to lengthy to the work location.
vehicle. 3 2 6 3 1 L (Ref - SCI/OCP/04)
1
3 Placement of Concrete boom placer. 1. Loose surface. 1. Machine settlement. 3 2 6 1. Machine shall be installed in properly compacted ground understanding the pressure of 3 1 L 1. Risk assessment and method of statement Ravindra, Shrikesh Basavaraj
2. Adjacent structures. 2. Property damage. machine on ground during operation. shall be communicatde.
3. Over head obstacles. 3. Personnel injury 2. Overhead obstacles shall be checked if required reconsideration of machine placement area 2. TRIC shall be complted and communicated
shall be done. by Work PICs
4. Maximum allowable wind speed shall be considered during operation as per manufacturer's (Ref: SCI/OCP/13 & 15)
specification.
where appropriate, sole-plates should be used under the stabiliser baseplates to spread the
loading from the machine.
Legend
Title/

Hazard (s)
S P RR S P RR
4 Pouring concrete 1. Excessive noise. 1. Deafness. 3 2 6 1. , the concrete pump operator should be supplied with appropriate ear defenders as per 3 1 L 1. Risk assessment and method of statement Ravindra, Shrikesh Basavaraj
2. Collision between pump hopper and 2. Property damage. manfacturer's recommendation. shall be communicatde.
concrete miller. 3. Skin disorder. 2. The concrete pump operator should select the position that offers the safest overall position 2. TRIC shall be complted and communicated
3. Improper controlling by remote. 4. Eye irritation. for the job. by Work PICs
4. Improper siganlling to the operator. 5. Land pollution. 3. When a remote control box is in use, any other controls on the machine must be isolated or
5. Insufficient concrete level in the 6. Electrical shock access to them by unauthorised personnel prevented. (Ref: SCI/OCP/13 & 15)
hopper. 4. Incase of operator cannot see the concrete placing gang a signaller to give appropriate
6. Contact with cement & concrete. signals to the concrete pump operator.
3. Land contamination due to concrete 5. A person shall be appointed who is competent to monitor the level of concrete in the
spillage. receiving hopper and convey signals to the concrete pump operator when the level is at its
4. Improper condition of viberator. safe minimum.
CONCRETING BY PUMP
14 1. Making pipe lines 1. Improper fixing of clamps tend to
break the pipes.
2. Property damage
1. Risk assessment and method of statement Ravindra, Shrikesh
Basavaraj
2. Improper support to pipes. 3. Pipes shall be supported with timber on every 4 meters to prevent shagging. 2. TRIC shall be complted and communicated
3. Leakage of concrete slurry. 4. Vertical routing of the pipes shall be supported firmly with a fixed structure. by Work PICs
3 2 6 3 1 L
Usage of Concrete pump 1. Defective machinery. 1. Bodily injury. 1. Concerete pump shall be inspected by authorized inspector of the project and operator 1. Risk assessment and method of statement Ravindra, Shrikesh Basavaraj
2. Oil leakage. 2. Land contamination details shall be displayed. shall be communicatde.
3. Improper condition of pipes and 2. Oil leakage shall be checked and arressted. 2. TRIC shall be complted and communicated
clamps. 3. Gloves shall be used while handling and fixing clamps to the pipes. by Work PICs
4. Hit by concrete due to accute 4. Pipes and clamps shall be stored in a proper manner to prevent from trip hazard.
pressure. 5. Proper routing shall be done for pipes, routing shall not be done on fragile surface. (Ref: SCI/OCP/13 & 15)
6. No One shall stand in front of the pipe during choking, concreting, and sponge ball passing.
2 2 4 2 1 L
Concrete pouring works 1. Falling of transit miller into pit. 1. Skin disorder. 1. Use adequate rubber handgloves. 1. Risk assessment and method of statement Ravindra, Shrikesh Basavaraj
2. Contact with cement & concrete. 2. Eye irritation. 2. Use dust mask while working aggresgate / concrete. FFP1 shall be communicatde.
3. Land contamination due to concrete 3. Land pollution. 3. Do not throw concrete waste on site. (Ref - WMP Plan) 2. TRIC shall be complted and communicated
spillage. 4. Electrical shock 4. Gum boots shall be used while working on cocerete by Work PICs
15 4. Improper condition of viberator. 5. Inspection of tools shall be done.
3 2 6 3 1 L
Legend
Title/

Hazard (s)
S P RR S P RR
5 Pipeline blockage cleaning. 1. Hit by pressurised pipelines. 1. Personnel injury 3 2 6 1. Pipes shall always be considered as pressurized 3 1 L 1. Risk assessment and method of statement Ravindra, Shrikesh Basavaraj
2. Must first release the pressure inside the pipeline as much as possible, shall be communicatde.
by reversing the pumping action. 2. TRIC shall be complted and communicated
3. Reverse the pump until the pressure is released DO NOT increase the pressure to clear the by Work PICs
blockage as an alternative to the following procedure.
4. Locate area of blockage, check the: Reducer, bends, flexible rubber hoses, outlet of pump. (Ref: SCI/OCP/13 & 15)
8. Recommence pumping operation to ensure blockage is clear, if not repeat the procedure.
12. A ball-catcher attachment must be fitted to the discharge end of the pipeline to catch the
sponge wash out ball.
6 Cleaning out the machine. 1. Spill of contaminated water on 1. Land pollution 2 2 4 1. The concrete pump must only be washed out in the designated areas. 2 1 L 1. Risk assessment and method of statement Ravindra, Shrikesh Basavaraj
ground 2. Before working in the receiving hopper, the concrete pump operator should always switch shall be communicatde.
off the engine and remove the keys. 2. TRIC shall be complted and communicated
3. vent the hydraulic pressure and ensure that the agitator control lever is in the neutral by Work PICs
position.
2. Emergency Contact Number - Incident Controller : 9663512259 Basavaraj 4. Communication flow chart Displayed at site
3. Site Safety team : 9900089250 (Vamsi Krishna) 9945540178 (Fakhruddin) 99731593804 (Vishnu Sankar) 6. Emergency escape route - Displayed at site :Follow the site access route indicated
Legend
1 Risk LOW (L)
3
jor (Reportable/Fatality) Risk D
Title/
Name of Team MembeSantosh, Ramarajan, Ramdas Dalvi Activity
Precast wall
Document 0
Name, date and DesigSteve Armstrong Last Rev As per site observation record
Risk Risk
NO Activities
Hazard (s)
(S x P) Controls/ Existing Risk Control (if(Sany)

Movement at 1. Accident due to 1. Personnel 1. Check the area suitable for vehicle access. Santosh, Nachiappan
worksite for vehicular injury. 2. Pedestrian walkway shall be provided. Ramarajan
survey activity movement. 2. Lung disorder. 3. Water sprinkling if required.
1 2. Exposure to dust 4. Use of dust protection mask if required
_
FFP1.
3 1 3 3 1 L
Manual levelling, 1. Falling into 1. Bodily injury. 1. Use proper ladder for ascending and RAMS shall be Santosh, Nachiappan
trimming and excavated pits 2. Lung disorder. descending into pits. communicated. Ramarajan
compaction 2. Exposure to dust. 2. Use dust protection mask if required. FFP1
3. Improper tools. 3. Inspect all tools before use. TRIC shall be
4. Loose soil 4. Remove all loose soil from edges of the pit, prepared and
2 collapse. No material shall be stored around 1.5M of communicated to
the edge. workmen by PIC
5. Workmen standing at the edge of the pit
shall wear harness properly hooked with the (Ref - SCI/OCP/17)
fixed barrier. (Ref - SCI/OCP/02)
2 2 4 2 1 L (Ref - SCI/OCP/03)
Concrete pouring 1. Contact with 1. Skin disorder. 1. Wheel stopper shall be provided to Transit RAMS shall be Santosh, Nachiappan
for PCC works cement & concrete. 2. Eye irritation. miller. communicated. Ramarajan
2. Land 2. Land pollution. 2. Use adequate handgloves.
contamination due 3. Use dust mask while working aggresgate / TRIC shall be
3 to concrete spillage. concrete. FFP1 prepared and
4. Do not throw concrete waste on site. (Ref communicated to
- WMP Plan) workmen by PIC
3 2 6 5. Gum boots shall be used while working on 3 1 L
cocerete (Ref - SCI/OCP/15)
Legend
1 Risk LOW (L)
3
Title/
Precast wall
Document 0
Risk Risk
NO Activities
Hazard (s)
Lifting of wall to 1. Defective 1. Personal injury. 1. Pre inspection of lifting machine and lifting 1L RAMS shall be Santosh, Nachiappan
straighten it equipment. 2. Property gears. communicated. Ramarajan
vertical with 2. Incompetent damage. 2. Operator shall be licensed for crane
Franna operator. operation. TRIC shall be
3. Improper 3. Lifting plan shall be prepared in advance prepared and
coordination. and communicated before starting the communicated to
4. Movement of activity. workmen by PIC
crane 4. PTW shall be obtained and adhered for the
5. Improper activity
signalling to the 5. Experienced rigger shall be deputed for (Ref - SCI/OCP/04)
operator the job, Signals shall be verified with the
4 6. Unauthorized 3 2 6 carne operator for same understanding 3
entry into the lifting between them.
area. 6. Crane shall be guided by banksman, area
7. Slippage of shall be barricaded and no unauthorized
container while person shall be allowed in the work area.
lifting. 7. TBT shall be done as per work plan and
communicated with lifting team.
8. Area shall be checked for stability of the
ground before setting the outriggers.
9. SWL of crane and lifiting tackles shall be
checked and verified suitable for intended
load capacity.
10. Area shall be cautioned and barricaded,
workers shall be informed for no entry into
the lifting area.
Legend
1 Risk LOW (L)
3
Title/
Precast wall
Document 0
Risk Risk
NO Activities
Hazard (s)
Forklift 1. Damaged 1. Dust allergy 3 2 6 1. Pre-inspection of machinery and 3 1 L RAMS shall be Santosh, Nachiappan
mobilization equipment 2. Lung diseases equipment before mobilization to site. communicated. Ramarajan
2. Untrained 3. Major Injury 2. Ensure the availability of TPI and other
operator 4. Property legal documents of the equipment. TRIC shall be
3. Unauthorized damage 3. Inspect all lifting equipments and tools & prepared and
operation. 5. Land pollution tackles. communicated to
4. Collision with 4. Give Instructions – Defensive driving to workmen by PIC
equipments/ men driver before site entry.
5. Poor access 5. Equipment must be positioned on firm
6. Forklift topple level ground and to be operated only by a
7. Dust generation qualified operator.
8. Oil leakage 6. Banks Man must be designated to guide
the movements of the Fork lift/ crane
7. Ensure the good condition of access
before the site entry.
8. Speed limit should 10 kmph.
9. When driving around blind corners drivers
must sound their horns.
10. Operators must be aware of other
vehicular traffic on site.
11. The forklift must always be driven with its
5 forks lowered.
Lifting and 1. Unauthorized 1. Major Injury 3 2 6 1. No unauthorized personnel are permitted RAMS shall be Santosh, Nachiappan
placement of operation 2. Property to drive any site equipments. communicated. Ramarajan
wall with forklift 2. Collapse load damage 2. Operators to check their equipment daily
3. Equipment before work commencement. TRIC shall be
failures 3. Besides the pre operational checks ensure prepared and
4. Fall of material the equipment periodical maintenance to communicated to
5. Pinch avoid mechanical failures. workmen by PIC
before the activity.
equipped with audible warning devices,
6. Site supervisor to ensure that banks man is
deployed to guide equipment movement
7. Banks man to ensure access is free from
obstruction.
8. Operators not to overload (Display SWL).
centre of gravity. 3 1 L
Legend
1 Risk LOW (L)
3
jor (Reportable/Fatality)
1. Unauthorized 1. Major Injury 3 2
Risk
6 1. No unauthorized personnel are permitted
D
RAMS shall be
VERY HIGH (VH)
Santosh, Nachiappan
Lifting and
placement of operation 2. Property to drive any site equipments. communicated. Ramarajan
wall with forklift 2. Collapse load damage 2. Operators to check their equipment daily
Title/
Name of Team 3. Equipment
Membe
failures
Santosh, Ramarajan, Ramdas Dalvi before work commencement.
3. Besides the pre operational checksActivity
ensure
PrecastTRIC shall
wall be
prepared and
4. Fall of material the equipment periodical maintenance to communicated to
Work Place location 5. Pinch Vemgal - GSK Project avoid mechanical failures. CompanyShimizu Corporation
workmen by PIC India Pvt Ltd
Approved by before the activity. Document RA/SHMZ/GSK/95 0
Name, date and DesigSteve Armstrong equipped with audible warning devices, Last Rev As per site observation record
Risk 6. Site supervisor to ensure that banks man is Risk
SL Details Hazard Outcome Rating deployed to guide equipment movement Rating Charge action
NO Activities
Hazard (s)
(S x P) 7. Controls/
Banks Existing
man to ensure accessRisk
is freeControl
from (if(Sany)
x P) Additional Risk Control
(Name (By who and
obstruction.
Involved S P RR 8. Operators not to overload (Display SWL). S P RR Provided) when)
centre of gravity. 3 1 L
10. Fork shall be inserted in precast sleeve
provided in 2 positions of the wall as the size
and thickness of the fork.
11. Operators not to over speed equipment.
12. Operators to concentrate during work
and no answering of phone call is allowed
during operation.
13. Operators to prevent sudden braking or
jerking of the equipment.
14. Don’t lift any loose materials with forklift.
17. All non off loading personnel must
remain a minimum of 3m from the
loading/offloading operation until
completion; any person entering this area
causes the operation to cease until that
6 person is removed.
IN CASE OF
EMERGENCY
:
1. Emergency contact Number - 968618938 Yokbori
Isao
9900867570/ 9632773998/
9611565234
Site Controller :1
2. Emergency Contact Number - Nachiappa
998014714 4. Communication flow chart Displayed at site
Incident Controller n
5
Department: Construction Date: 21st Mayl 2016
jmj Prepared by: Md Fakhruddin Reviewed by: Basavaraj
Legend
Title/
Name of Team Members Vinod, Santan, Ravindra, Shrikesh Activity
Staircase and Lift wall for main bldg
Name, date and Designation Steve Armstrong Last Review 21st May 2016 As per site observation record

SL NO
Hazard (s)
S P RR S P RR

SCAFFOLD MAKING FOR COLUMNS
Mobilization and handling of material 1. Defective material 1. Property damage 1. Material to be checked before installation RAMS shall be communicated. Vinod, Santan Basavaraj
2. Wrong lifting techniques 2. Back pain, sprain etc. 2. Use handgloves for handling works.
3. Loose material 3. Property damage. 3. Deploy adequate manpower for shifting of material. TRIC shall be prepared and
4. Improper stacking 4. Tapped finger 4. Training and instruction to workmen for manual lifting techniques. communicated to workmen by PIC
5. Fall of material 5. Fall of material from truck 5. Manual handing procedure shall be followed.
3 2 6 6. Material shall be stacked properly placing a timber below the stacing and height of stacking 3 1 L
shall not be more than 1.2 meters.
1
Erection of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained scaffold erectors under supervision of competent 3 1 L RAMS shall be communicated. Vinod, Santan Basavaraj, Harpal Singh
2. Fall of material. 2. Property damage. supervisor only and proper erection sequence to be followed.
3. Incorrect erection sequence. 3. Collapse of scaffold 2. Scaffold to be erected using Advanced Guardrail system. TRIC shall be prepared and
3. Use only scaffolding pipes & accessories that have already been inspected and certified. communicated to workmen by PIC
4. Scaffold shall be erected in levelled and solid surface designed to withestand the load the
scaffold (PCC recommended) (Ref - SCI/OCP/02)
5. Sole board shall be placed below the base jack of minimum width of 300 mm X 300 mm size
and of minimum 38 mm thickness.
6. Ties shall be provided to the scaffold during elevation of each lift as per standard (width X 4 on
vertical rise and and every 3rd bay horizontal way, first and last horizontal bay tie is mantory.
7. Adequate manpower shall be deployed (minimum 4 for 1 bay and multiple lifts) for erection of
scaffold.
9. Platform shall be fixed and tied properly after each lift from below.
10. Ladders shall be fixed for ascending and descending after first lift and completed and followed
by provided to the next lift accordingly.
11. Work platform shall be fixed with railings (Top rail, Mid rail, toe board) as per manufacturers
specification.
14. Scaffold is not allowed for any storage of material.
15. Material handling to the top while erection shall be done with man chain method or lifting Vinod, Santan Basavaraj, Harpal Singh
with tying by rope.
17. Ties shall be provided as per Minimum width of scaffold X4 to the height, tie shall be provided
with beam clamp to the fixed structure.
2
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffold shall not be used for storage of any material. RAMS shall be communicated. Vinod, Santan Basavaraj, Vishnu Sankar
2. Getting hit by vehicle. 2. Property damage. 2. Safe working load of the scaffold shall be displayed over the tag.
3. Fall of material. 3. Scaffold tag system to be used 3. Access points shall not be blocked. TRIC shall be prepared and
4. Use of unsafe/ incomplete scaffold 4. Alteration on scaffold shall be done by scaffolders only under scaffold supervisor. communicated to workmen by PIC
5. Any loose clamping, platform of railing shall be reported immediately to the work supervisor.
6. No other work shall be carried below the scaffold when person are working at the top. (Ref - SCI/OCP/02)
7, Scaffold shall be barricaded to prevent any person movement/ concurrent operations.
3 2 6 3 1L
3
Legend
Title/

SL NO
Hazard (s)
S P RR S P RR
Dismantling of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffolding has to be dismantled by the scaffold erector in presence of the scaffold competent RAMS shall be communicated. Vinod, Santan Basavaraj, Harpal Singh
2. Fall of material. 2. Property damage person.
3. Scaffolding removal shall be from top to bottom pane wise. communicated to workmen by PIC
4. First remove Vertical standards and then remove all horizontal members in one pane.
5. Loose scaffolding member shall be lowered down with rope and shall be removed from (Ref - SCI/OCP/02)
openings of the lift wall.
6. The area of dismantling should be restricted person standing at the collection point shall not
3 2 6 enter untill material is lowered down with rope. 3 1L
7. Reverse of Advance guardrail system shall be followed when dismantling the scaffolds.
4
REBAR WORKS FOR STAIRCASE
Spark Producing machines (Grinding 1. Sharp Object 1. Eye/ face injury 1. PTW for hot works shall be obtained for the activity. RAMS shall be communicated. Vinod, Santan Basavaraj
machine, Cutting Machine, High 2. Electricity HV. 2. Burn injury. 2. All Power handtools shall be checked and tagged prior to use at site.
speed cutter) for rebar cutting works 3. Heat 3. Fire of clothing 3. Adequate training shall be given to the operators. TRIC shall be prepared and
4. Flame/ sparks. 4. Proper housekeeping shall be done and maintained around the area where sparks are communicated to workmen by PIC
5. Adequate PPEs such as handgloves, goggles, ear plugs shall be used. (Ref - SCI/OCP/30)
5 6. Fire extinguishers ahall be kept available in work area.
7. Barrier shall be stablished to prevent other workmen exposing to sparks. (Ref - SCI/OCP/38)
3 2 6 3 1 L
Rebar bending works 1. Improper condition of machine. 1. Bodily injury. 1. Machine shall be checked by authorized electricaian and shall be tagged for fitness as per 3 1 L RAMS shall be communicated. Vinod, Santan Basavaraj
2. Hand injury due to handling/ share 2. Electric shock. monthly inspection colour code.
edges of rebars. 3. Additional loads on machine 2. Workmen shall be used adequate hand gloves during handling rebars. TRIC shall be prepared and
3. Getting caught between rebars. causing malfunctioning of 3. Proper coordination shall be maintained among the workmen during bending works. communicated to workmen by PIC
4. Over loading machine with machine. 4. Machine shall be used as per user manual prescribing qty to be put as per rebar diameter.
additional bars than prescribed. 5. Electrical cables shall be taken with proper route and damaged cables shall not be used.
5. Elecrical shock. 6. Machine shall be earthed to mitigate the risk of electric shock.
6 6. Improper usage of operating 3 2 6 7. Only skilled and experienced workmen shall operate the machine.
switches
Handling rebars (manually) to the 1. Sharp edges/ corners / projecting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L RAMS shall be communicated. Vinod, Santan Basavaraj
scaffold parts/ protruiding nails. 2. Back pain, sprain etc. 2. Deploy adequate manpower for lifting of rebars.
2. Slippery material 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. TRIC shall be prepared and
3. Loose material. 4. Manual handing procedure shall be followed. communicated to workmen by PIC
4. Over loading of scaffold due to 5. Do not lift beyond individual capabilities. (40 KG - Men)
point loading of rebars 6. No point loading shall be done during shifting of rebars to the scaffolds.
2 2 4 7. Proper coordination shall be maintained among workmen during rebar handling works.
8. Scafold shall be checked for proper railing and fall prevention measures.
7
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling works. 3 1 L TRIC shall be done and recorded by Vinod, Santan Basavaraj
2. Adequate PPE's shall be provided. work PIC.
Legend
Title/

SL NO
Hazard (s)
S P RR S P RR
Rebar binding works 1. Cut injury due to sharp edges of 1. Bodily injury, 1. Scaffold shall be prepared on each side of the staircase for rebar binding works. RAMS shall be communicated. Vinod, Santan Basavaraj
rebar. 2. Improper housekeeping. 2. Workers may not be allowed to stand over the ramp of the stairs and binding the rebar/ if
2. Slip, Trip & fall due to improper additional platform requred shall be provided, fall prevetion measures shall be taken. TRIC shall be prepared and
stacking of rebar. 3. Use adequate handgloves for handling works. communicated to workmen by PIC
3. Hit to other workmen while 4. Rebar shall be stacked properly and area shall be barricaded with a proper entry and exit
handling. procedure. (Ref - Barrier standard) (Ref - SCI/OCP/17)
4. Improper condition of tools. 5. Proper coordination shall be maintained among workmen while handling rebar or any other
5. Improper access towards work area. material.
6. Protruiding rebars. 6. All the tools shall be checked prior to use at site as per monthly colour code tag/sticker.
(SCI/OCP/06)
8 7. All the access shall be maintained clear of obstructions, material shall never be kept between
the access.
8. Protruiding rebars shall be covered with PVC caps.
3 2 6 3 1 L
Use of handtools 1. Damaged handtools 1. Bodily injury 1. All handtools shall be checked for proper condition and tagged before taking into use. TRIC shall be done and recorded by Vinod, Santan Basavaraj
2. Hit by tools. 2. Workmen shall be instructed for safe usage and storage of tools. work PIC.
9
2 2 4 2 1 L
FORMWORK FOR STAIRCASE

Use of Ply Cutting machine 1. Cut due to rotating parts. 1. Cut injury. 1. Machine shall be checked for proper condition of bady parts and guards by authorized RAMS shall be communicated. Vinod, Santan Basavaraj
2. Exposure to dust. 2. Lung disorder. electrician and shall be tagged as per monthly colour code.
3. Flying wheels. 3. HAVS. 2. Everyday before taking the machine into use Area HSE shall check the condition of fitting of TRIC shall be prepared and
4. Viberation. 4. Collapse of work platform. wheelsand guards visually. communicated to workmen by PIC
5. Improper work platform. 5. Electrical Shock 3. Dust mask FFP1 shall be used.
6. Damaged cables 4. Workmen shall use cotton hand gloves to reduce the effect of HAVS.
5. Proper working platform shall be prepared for the use of cutting machine.
10 6. Cables shall be checked for proper insulation and routing.
3 2 6 3 1 L
Form works 1. Fall of material due to improper 1. Bodily injury. 1. Scaffold shall be prepared from 2 sides of the stairs for doing the formworks activity working RAMS shall be communicated. Vinod, Santan Basavaraj
stacking of shuttering material. 2. Fatigue. platforms shall be placed accordingly.
2. Slip, trip, Fall due to improper 2. Ties shall be provided to the scaffold during elevation of each lift as per standard (width X 4 on TRIC shall be prepared and
housekeeping. vertical rise and and every 3rd bay horizontal way, first and last horizontal bay tie is mantory. communicated to workmen by PIC
3. Improper condition of handtools. 3. No one shall be allowed to move stand over the ramp of stairs.
4. Foot injury due to protruiding nails. 4. Work area shall be barricaded and kept clean all the time, onsite stacked material shall be (Ref - SCI/OCP/13)
5. Improper body posture. barricaded. (Ref - Barrier standard)
6. Flying of nail while hitting. 5. All the tools shall be checked.
7. Improper access to the work area. 6. Training shall be given to the workmen for manual handling procedures.
7. Training shall be provided to workmen regarding ergonomics.
11 8. Safety goggles shall be used by everyone all the time.
9. Power handtools shall be rubber insulated at grips and cotton gloves shall be used to reduce
HAVS effects.
2 2 4 2 1 L
WORKING INSIDE THE LIFT WALL
Legend
Title/

SL NO
Hazard (s)
S P RR S P RR
Rebar binding and formworks 1. Fall of material from height. 1. Bodily injury. 1. Scaffold shall be prepared as per above specified standards inside wall and outside lift wall for RAMS shall be communicated. Vinod, Santan Basavaraj
2. Fall of person. 2. Property damage. shuttering rebar binding and carrying.
3. Slip/ trip. 3. Unconciousness. 2. Proper access way shall be provided [Over passing scaffold platform from external wall scaffold TRIC shall be prepared and
4. Collapse of scaffold. to internal wall side, ladder from bottom of the lift and from each landing/ lift opening). communicated to workmen by PIC
5. Unauthorized opeartion due to 3. All the formwork material shall be passed from top side with rope and after deshuttering shall
confined area. be pulled back or lowered down to collect at wall openings or lift opening at mezannine floor.
6. Improper illumination 4. Access ladder shall be provided for ascending and descending inside and shall not be removed
7. Improper access inside the lift wall. in anytime.
8. Drowsiness due to confined 5. Minimum 600mm width platform shall be provided for working inside the lift area.
atmosphere 6. No lone workers shall be allowed inside.
7. Visible mesh door shall be provided with cautionery sign at lift opening levels.
8.Workmen shall be selected for working inside the lift wall and shall be trained by work PIC for all
job related hazards and control measure.
9. No loose material shall be kept on working platforms inside and outside the lift wall scaffold.
10. Proper lighting shall be provided inside the lift wall.
11. Dedicated supervision shall be provided for this activity.
4 2 8 12. Incase of sicknes or ill health worker shall come out of the liftwall. 4 1M
13. Incase of person turns unconscious shall be evacuated with possible nearest exit of any
mezennine or ground level lift opening
12
13 Concreting of lift wall and Stairs SEE for RA - RA/SHMZ/GSK/94 (Attached along with)
3 2 6 3 1L
Date / Signature : 21st May 2016 Date / Signature : 21st May 2016
2. Emergency Contact Number - Incident Controller : 9663512259 Basavaraj 4. Communication flow chart Displayed at site
Department: Elect Date: 24th May 2016
Prepared by Reviewed by: Shahid Sheikh
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeNandam, Rohit, Ramdas Dalvi Activity
Lights and DB fixing at labour cant
Document 0
Name, date and DesigSteve Armstrong Last Rev 24th May 2016 As per site observation record
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Lights and DB fixing at labour canteen

Panel Installation 1. Hit by other tools/ 1. bodily injury. 1. Panel shall be placed in a proper RAMS shall be Nandam Shrikant
machines after fixing. 2. Skin disorder. location away from any material storage communicated.
2. Improper condition 3. Proeprty damage and access.
of Panel. 2. Panel shall be checked by Authorized TRIC shall be
3. Expose to weather. electrician for standard industrial norms prepared and
4. Slip, trip due to as per shimizu inspection checklist for communicated to
inadequate cable accepted condition. (SHMZ/CL/ELC/03) workmen by PIC
routing. 3. Panel shall be weather proof and it (Ref - SCI/OCP/06)
6 5. Fall of Panel due to 2 1 2 should be checked for any loose covers 2 1 L
improper ground and leakage points.
condition. 4. Panel shall be fixed in firm ground
stability shall be ensured before use.
5. All energy sources to be clearly
identified, de enegized and locked out/
tag (LOTO) out prior to start the work.
6. No work on LIVE or Potentially LIVE
Cable laying (Un 1. Improper condition 1. Electrical shock. Equipments.
1. Cables shall be checked for proper RAMS shall be Nandam Shrikant
charged power) of cables. 2. Bodily injury. condition and tagged for proper communicated.
2. Slip, trip due to condition.
cable. 2. Cable shall be choosed as per the load TRIC shall be
3. Damage to cable of the panel and usage requirement to prepared and
7 due to lying on 2 2 4 prevent over load, over heating. 2 1 L communicated to
ground. 3. Cable routing shall be done properly workmen by PIC
above head level. (Ref - SCI/OCP/06)
indication shall be done.
Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
###Conduiting 1. Fall hazard due to
improper means of
1.. Fall hazard
2. Fall of material
2 2 4 1. Inspected ladder or scaffold shall be
used only and conduit fixing works at
TRIC shall be
prepared and
Nandam Shrikant
access for fixing height. communicated to

conduit. 2. Safety harness shall use wherever workmen by PIC
2. Slip, trip due to needed. Ref - SCI/OCP/02
improper 3. Storage area shall be barricaded.
housekeeping. 2 1 L
Lights fixing 3.
1. Improper
Improper storage.
handling 1. Damage to lights. 2 2 4 1. Shall be stored separately and TRIC shall be Nandam Shrikant
and storage. 2. Personnel injury barricaded. prepared and
2. Damage while 2. Adequate manpower shall be provided communicated to
fixing. for installation. workmen by PIC
3. Incase of damage, shall be cleaned
iemmediately. 2 1 L
Termination 1. Improper condition 1. Bodily Injury. 1. LOTO shall be obtained with prior RAMS shall be Nandam Shrikant
of tools. 2. Property work permit. communicated.
2. Loose connection. damage. 2. All tools shall be inspected before
taking into use. TRIC shall be
8 2 1 2 3. All the connection shall be done by 2 1 L prepared and
authorized electrician under the communicated to
supervision of Electrical engineer. workmen by
4. LOTO Shall be removed as per prior PICPIC(Ref -
approval and authorized presonnel only SCI/OCP/06)
Power turn on 1. Loose connection. 1. Electric Shock. 1. All the connection points shall be RAMS shall be Nandam Shrikant
2. Short circuit. 2. Burn injury. checked for any unterminated wires communicated.
3. Fire 3. Property before turning on DG.
damage. 2. All Panel and distribution boards shall TRIC shall be
be turned off. prepared and
3. After turning on DG main panel shall communicated to
be turned on and observed for proper workmen by PIC
9 3 2 6 working of MCCB, MCB, ELCB. 3 1 L (Ref - SCI/OCP/06)
4. After all connection are checked,
Distribution boards shall be checked for
proper connection of all supply points
and working condition of MCB and ELCB.
5. DG, Panel, DB shall be checked as per
the standard safety checklist after
installation.
Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Department: Const Date: 24th May 2016
Legend
1 LOW (L)
3
4
Title/
Name of Team MembeNagesh, Sidhesh, Khizar Activity
HDPE Electrofusion and butt weldin
Risk Risk
HDPE Electrofusion and butt welding and grounding

1 Mobilization
truck
of 1. Personnel getting 1. Personnel injury.
RAMS shall be
communicated.
Nagesh,
Sidhesh
Shahid Sheikh
moving into work damage. 2. Supervisor and banksman shall be available to

area. 3. Tilting of trailer. guide the vehicle towards unloading area. TRIC shall be
at turns due to
lengthy vehicle.
3 2 6 4. Driver shall be provided with Mandatory PPE
and he shall not move into work area, instruction
3 1 L workmen by PIC
3. Truck driver shall be given for the same.

Manual 1. Fall of person from 1. Personnel injury. 1. Vehicle
truck shallthe
without be provision
checked for proper
of fall stacking of
prevention RAMS shall be Nagesh, Shahid Sheikh
Unloading of height. 2. Property pipes.
system. communicated. Sidhesh
HDPE pipes 2. Fall of pipes while damage. 2. Pipes shall not be over loaded/ loaded above
unloading. the side decks of the truck, while manual TRIC shall be
3. Bodily injury due unloading person standing over the truck shall prepared and
to heavy load lifitng. have the trucks wall at both side upto 900mm communicated to
minimum to prevent fall. workmen by PIC
height and slip prevention chokes shall be
6. Vertical supports shall be provided at stacked
pipes to prevent fall of pipes after storage..
Legend
1 LOW (L)
3
4
Title/
Risk Risk
Use of excavator 1. Struck by 1. Bodily injury. 1. Permit to work shall be followed. (PTW 3 1 RAMS shall be Nagesh, Shahid Sheikh
for excavation excavator. 2. Property Procedure) communicated. Sidhesh
activity 2. Falling into damage. 2. Operator shall never leave the cabin when
excavated pits. machine is in running condition. TRIC shall be
3 2 6 heavy machines to guide the operator. (Ref - SCI/OCP/32)
3 7. Hard Barricade shall be provided for excavated
works).
8. Barricades tag shall be provided after checking L
1. Collision with 1. Fatality. 1.
of Reverse horn shall
the barricade be equiped
by scaffold in all the vehicles. 3
supervisor. 1 RAMS shall be Nagesh, Shahid Sheikh
other construction 2. Bodily injury. 2. Banks man shall be provided full time. communicated. Sidhesh
vehicle and workers. 3. Property 3. Safe walkway for the pedestrian shall be
damage. demarcated. TRIC shall be
4. Operators and drivers shall be trained for the prepared and
3 2 6 safe operation and their ID card shall be indicated communicated to
with approved for heavy machinery operation workmen by PIC
shall be separated as per traffic management plan (Ref - SCI/OCP/21)
Legend
3
4
Title/
Risk Risk
Electrofusion and 1. Defective 1. Electric shock. 1. Fusion welding machine shall be inspected by RAMS shall be Nagesh, Shahid Sheikh
butt welding equipment 2. Burn injury SCI authorized electrician and shall be tagged as communicated. Sidhesh
2. Hot surface. 3. Health injury. per monthly inspection colour code.
3. Expose of 2. Polyethylene MSDS shall be submitted and TRIC shall be
chemical. communicated to everyone. prepared and
4. Fumes 3. Rubber hand gloves shall be used for cleaning communicated to
5. Passage of electric while working with PE cleaner. workmen by PIC
current in HDPE pipe 4. During passage of electricity in no one shall
4 3 2 6 touch the the the wire/ surface of fusion.
5. Cotton hand gloves shall be used during pipe
setting and removing purpose.
6. While doing butt welding plate tempeture is 210
degree C. Worker shall take extra precaution and
use leather hand gloves all the time during this
activity.
7. Butt welding machine shall be inspected and
tagged as per monthly inspection colour code.
Use of hand tools 1. Damaged tools. 1. Bodily injury 2 2 4 1. All the tools shall be checked for proper TRIC shall be Nagesh, Shahid Sheikh
2. Improper usage of condition and taggged as per the monthly prepared and Sidhesh
tools. inspection colour code. communicated to
5 2. No make shift/ handmade tools shall be allowed workmen by PIC
to use at site.
Ascending and 1. Falling into 1. Bodily injury. designed for. ladder for ascending and descending
1. Use proper TBT shall be done Nagesh, Shahid Sheikh
descending into excavated pits into pits. and recorded Sidhesh
pits 2. Loose soil collapse 2. Remove all loose soil from edges of the pit, No
material shall be stored around 1.5M of the edge. (Ref - SCI/OCP/17)
6 3. Workmen standing at the adge of the pit shall (Ref - SCI/OCP/02)
wear harness properly hooked with the fixed (Ref - SCI/OCP/03)
barrier incase of depth more than 1.5 meters.
2 2 4 2 1 L
Pipes laying 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L RAMS shall be Nagesh, Shahid Sheikh
techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting of heavy communicated. Sidhesh
2. Slippery material etc. loads.
3. Loose material 3. Property 3. Training and instruction to workmen for manual TRIC shall be
damage. 2 2 4 lifting techniques. prepared and
4. Manual handing procedure shall be followed. communicated to
7 5. Do not lift beyond individual capabilities. workmen by PIC
if necessary.
Legend
1 LOW (L)
3
4
Title/
Pipes laying
Risk Risk
7 Activities
NO (Consequences) Control (if any) (Name (By who and
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling works. 3 1 L TRIC shall be Nagesh, Shahid Sheikh
2. Adequate PPE's shall be provided. prepared and Sidhesh
3 2 6 3. Adequate handling aids shall be provided and communicated to
used. workmen by PIC
8 Backfilling of 1. Dust generation.
2. Hit by vehicle.
1. Property
damage.
2 2 4 1. Worlk area shall be barricaded and sign board
shall be installed.
RAMS shall be
communicated.
Nagesh,
Sidhesh
Shahid Sheikh
soil
2. Personnel injury 2. Proper routing, traffic barriers and traffic sign
boards shall be installed at dumper movement TRIC shall be
area. prepared and
3. Banksman shall be deputed at excavator communicated to
working area and soil unloading area. workmen by PIC
4. No over filling of soil shall be permitted in
dumpers. Ref - SCI/OCP/32
5. Dumper back door shall be locked during filled 2 1 L
dumper movement.
IN CASE OF
EMERGENCY
Department: Const Date: 25th May 2015
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeAmar, Atul Activity
Mockup building structural works
Name, date and DesigSteve Armstrong Last Revi25th May 2016
Risk Risk
(ifxany)

Loading / 1.Improper ground 1. Crane struck in 1. Pre checks shall be done for crane. 3 1L RAMS shall be Atul, Amar Brijendra
Unloading of condition, soil 2.Ground condition checking to be done, communicated.
material by 2.hit by machinery 2.Body injury, 3. crane vehicle inspection done and
crane (columns, (crane) 3.soil third party certificate available TRIC shall be
rafter, sheeting 3.oil leak from contamination, 4. Test cirtificates of the lifting slings shall prepared and
panels ) machinery 4.Damage to the be available., communicated to
4.improper lifting slings. 5. Load chart shall be available and load workmen by PIC
sling's, 5. Crane failure indicator shall be dusplayed.
1 5. Inadequate lifting 3 1 3 6. before start the work toolbox meeting (Ref - SCI/OCP/04)
gear. conducted,
6. Over reaching of 7.loading unloading area barrication and
crane boom sign boards provided,
7. Unsuitable 8. Ensure continuous supervision ,
the work.
Material 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1L RAMS shall be Atul, Amar Brijendra
handling techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting communicated.
(manual) 2. Sharp edges/ etc. of heavy loads.
2 nails. 2 1 2 4. Manual handing procedure shall be communicated to
capabilities (55 KG - Adult Men)
6. Remove protruding nails before
handling.
Legend
1 Risk LOW (L)
3
Title/
Risk Risk
(ifxany)
Erection of 1. hit hazard 1. Crane may by hit 1. Signal man shall be available. 3 1L RAMS shall be Atul, Amar Brijendra
columns and 2. fall hazard to persons 2. Tag line shall be provided to lifting communicated.
Rafter, truss 3. Improper ground 2. littered materials materials at both end
condition fall from height and 3. Ground condition shall be checked for TRIC shall be
4.Improper lifting hit to the person stability before placing the crane. prepared and
equipment's tools. 3. crane may be 4. Competent operators to be assigned. communicated to
5. Fall of material. toppled 5.Inspection shall be carried out for all workmen by PIC
6. Over reaching of 4. lifting sling may lifitng tools and tackles, test cirtificate
crane boom. be cut shall be available. (Ref - SCI/OCP/04)
plan.
with the crane.
8. Inspected scaffolds shall be used to fix
trusses.
3 3 1 3 9. Lifting area shall be barricaded and no
unauthorized personnel shall be allowed
to enter.
10. Continue supervision shall be
provided.
11. Load chart shall be indicated.
Communicated and followed.
cabin.
Purlins 1. Fall of purlins. 1. Personnel injury suspended
1. load.shall be lifted at a time.
Only 1 purlin RAMS shall be Atul, Amar Brijendra
installation 2. Improper 2. Property damage 2. Boom lift shall not be placed below the communicated.
installation suspended load.
4 3 2 6 3. Purlin shall be fixed properly with TRIC shall be
structure members before lifting the next prepared and
purlin. communicated to
workmen by PIC
MEWP OPERATIONS
Legend
1 Risk LOW (L)
3
Title/
Risk Risk
(ifxany)
Equipment 1. Damaged 1. Major Injury 3 2 6 1. All MEWP’s shall be inspected before 3 1L RAMS shall be Atul, Amar Brijendra
mobilization equipment 2. Property damage the site entry. communicated.
2. Untrained 3. Land pollution 2. Ensure TPI shall be done for the
operator equipment. TRIC shall be
3. Unauthorized 3. Ensure the good condition of tyres, prepared and
operation. Working platform, rails, chains, communicated to
4. Collision with controlling devices etc. workmen by PIC
5. Oil leakage maintenance log book.
5. Pre-inspection of equipment to be
done before mobilization to work site.
6. Ensure all operators and staff to be
Equipment.
7. Ensure trained personal only engaged
in all work activities.
8. TP certificates for operators in shall be
submitted.
equipments.
### 11. Operators to ensure that keys of
MEWP operation 1. Unauthorized 1. Major Injury 3 2 6 equipment
1. All MEWPs arewill
notbe
leftoperated
unattended
by trained RAMS shall be Atul, Amar Brijendra
operation 2. Property damage and experienced operatives. communicated.
2. Poor ground 3. Land 2. Site Supervisor/Foreman is to check
signage erected.
using a MEWP.
used again.
Legend
MEWP operation 1. Unauthorized 1. Major Injury 3 2 6 1. All MEWPs will be operated by trained RAMS shall be
Minor (Non Reportable)
operation
2. Poor ground
2 2.3. Property
Low (Unlikely
Land
damage to Occur)
2. Site Supervisor/Foreman is to check
to < 7 B
and experienced operatives. 2 Risk Score 4 communicated. MEDIUM (M)
condition
vere(Modifiable/ Reportable)
3. Over turn
3 contamination
Medium (Occasional) SWL of basket is not being exceeded
daily.
3 Risk Score 7 TRIC
to < 9 be C
shall
prepared and
HIGH (H)
5. Fall of men4
Major (Reportable/Fatality) High (Common Occurrences) throughout the period of Risk D
4 Rating Score10 to by< PIC
16 VERY HIGH (VH)
& the operations. workmen
Equipments removed, emergency stop buttonTitle/ in the
Name of Team Membe
7. Entrapment Amar, Atul basket must be pushed in. Out of hours if
Activity
Work Place location
obstructions
9. Oil Leakage
Vemgal - GSK Project air, ground controls set to off andCompany
keys removed, and emergency stop
the Shimizu Corporation India Pvt Ltd
Approved by10. Collision with button pushed in. DocumentRA/SHMZ/GSK/99 0
inadvertent
operation
Steve Armstrong mounted over the scissor lift shallLast
safety harness.
wear Revi25th May 2016 As per site observation record
Risk mid-rail of the Scissor lift.
Risk
SL Details Hazard Outcome Rating undertaken in designated working areas, Rating Charge action
(S x P) Controls/ Existing
clearly protected with barriers andRisk Control (if
(S any)
Involved S P RR signage erected. S P RR Provided) when)
and operational prior to any operatives Atul, Amar Brijendra
using a MEWP.
used again.
positioned.
### part of daily check.
Painting 1. Fire Hazard 1. burn injury 1.Fire fighting
identified equipment's
by Red colour andshall
STOPbe kept 3 1 L RAMS shall be Atul, Amar Brijendra
2. Health Hazard due 2. Skin disorder, Eye ready and
labelled. helper shall be trained to communicated.
whenever possible.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
2. Emergency Contact Number - : 9731009837 (Ayodhya 4. Communication flow chart Displayed at site
Incident Controller Kaira)
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeSiddhesh, Nagesh Activity
CS PIPE, support, unloading, stacking &f
Risk Risk
NO Activities
Hazard (s)
(if xany)
CS PIPE, support, unloading, stacking &fabrication at fabrication yard

Mobilization of 1. Personnel getting 1. Personnel injury. 1. Banksman shall be provided for RAMS shall be Siddhesh, Shahid Sheikh
truck struct by truck while 2. Property movement of vehicle, vehicle shall be communicated. Nagesh
moving into work damage. parked to vehcile holding area for
area. 3. Tilting of trailer. inspection. TRIC shall be
2. Damage to existing 2. Inspection of the truck shall be done by prepared and
poles and barricades Mechanical inspector/ HSE Officer. communicated to
at turns due to 3. After Inspection Supervisor and workmen by PIC
lengthy vehicle. banksman shall be available to guide the
1 3. truck getting 3 2 6 vehicle towards unloading area. 3 1 L
settled into soil due 4. Proper instruction shall be given to the
to loose surface. driver by competent person. (Ref - SCI/OCP/04)
same.
6. Wooden timber shall be placed
between the pipe in each row for
sligning.
Manual 1. Fall of person from 1. Personnel injury. 1. Vehicle shall be checked for proper RAMS shall be Siddhesh, Shahid Sheikh
Unloading of height. 2. Property stacking of pipes. communicated. Nagesh
pipes (Upto 2. Fall of pipes while damage. 2. Pipes (6m X 25 to 65mm) shall not be
65mm diameter) unloading. over loaded/ loaded above the side decks TRIC shall be
3. Bodily injury due of the truck, while manual unloading prepared and
to heavy load lifitng. person standing over the truck shall have communicated to
the trucks wall at both side upto 900mm workmen by PIC
minimum to prevent fall.
2 3 2 6 3. Adequate manpower shall be deployed 3 1 L
to lift the pipes and pass to the unloading
point, shall not lift beyong individual
capabilities.
4. Adequate gloves shall be provided
(Cotton/ Leather) for all the workmen.
5. Pipes shall be stacked, not more than 4
feet height and slip prevention chokes
shall be provided at the ends.
6. Vertical supports shall be provided at
stacked pipes to prevent fall of pipes
after storage..
Legend
1 Risk LOW (L)
3
Title/
Risk Risk
NO Activities
Hazard (s)
(if xany)
1. Unloading of 1. Fall of material 1. Fatality 1. Adhere to lifting permit. 1 M RAMS shall be Siddhesh, Shahid Sheikh
Pipes (65mm to 2. Defective 2. Incident / bodily 2. Medical check for operators and driver. communicated. Nagesh
350mm) from equipment. injury 3. Competent operators to be assigned.
truck with 3. Overloading 3. Property 4. Lifting area is fully barricaded and TRIC shall be
Franna damage. warning signs are posted. prepared and
5. Job specific training to be given to all communicated to
involved in lifting activity. workmen by PIC
6. Pre inspection of lifting machine and
lifting gears.
tackles.
3 4 2 8 chart provided in the crane cabin.
10. Lifting gears to padded or protected if
4
strapped over sharp edges.
team.
suspended load.
taglines.
proper condition.
17. Pipe clamps shall be used of adequate
sizeUse
forproper access
sllinging to remove
of pipes and testthe sling. 1L RAMS shall be Siddhesh, Shahid Sheikh
Deslinging (for of slings & shackles 2. Bodily injury Follow as during
certificate of the slinging.
same shall be available. communicated. Nagesh
unloading of 2. Improper slinging 2. Use proper required PPES during in all
flange type and hooking. operations. TRIC shall be
pipes) 3. Fall from height 3. Wear hand gloves and ensure hands prepared and
during slinging. and fingers are clear of pinch points. communicated to
4 4. Pinched between 3 2 6 4. Appropriate ladder shall be used for 3 workmen by PIC
slings and load. slinging and deslinging works. (Ref - SCI/OCP/04)
5. Workmen shall not climb above the
load if truck is completely filled upto side
wall, should have the clearance of
900mm for climbing over pipes and
Slinging and 1. Improper condition 1. Fall of load. 1. Use proper access to remove the sling. 1L RAMS shall be Siddhesh, Shahid Sheikh
Deslinging (for of slings & shackles 2. Bodily injury Follow as during slinging. communicated. Nagesh
plain pipes) of clamps. operations. TRIC shall be
3. Fall from height 3. Wear hand gloves and ensure hands prepared and
4. Pinched between 6 4. Appropriate ladder shall be used for workmen by PIC
5 slings and load.
3 2
slinging and deslinging works.
3
(Ref - SCI/OCP/04)
6. Pipes clamps shall be used for hooking
of lifitng slings to the pipes.
Legend
1 Risk LOW (L)
3
Title/
Risk Risk
NO Activities
Hazard (s)
(if xany)
Unloading the load1. Pinch Hazard. 1. Personal injury 1. Workmen shall be trained to operate 3 1 L RAMS shall be Siddhesh, Shahid Sheikh
2. Fall of load due to the equipment / machinery. communicated. Nagesh
improper stacking. 2. Adequate PPE's shall be provided.
3. Over stacking of 3. Signal man to ensure that all involved TRIC shall be
6 pipes. 3 2 6 personnel keep their hands/ feet away prepared and
before raising / lowering , material/ load. communicated to
4. Packing shall be provided for each workmen by PIC
layer of stacking of pipes. (Ref - SCI/OCP/04)
5. Pipes shall not be stacked for more
HANDLING
than 4 feetAND
height BEVELLING
from ground.
Material 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1L RAMS shall be Siddhesh, Shahid Sheikh
handling techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting communicated. Nagesh
handling.
Bevelling of pipes 1. Defective bevelling 1. Bodily injury 1. Bevelling machine shall be checked for 2 1L RAMS shall be Siddhesh, Shahid Sheikh
machine. 2. Pinch hazard proper body condition as per communicated. Nagesh
2. Fall of pipes. 3. Property manufacture standard standard and
3. Caught between damage. should be tagged as per monthly TRIC shall be
rotating parts of inspection colour code. prepared and
bevelling machine. 2. Rack shall be prepared at 1 meter level communicated to
8 4. Fall of bevelling
machine while
2 2 4 for bevelling works.
3. Bevelling machine shall be mounted
workmen by PIC
replacing the pipes. over the stand for proper positioning of

machine.
4. Additional guard shall be provided
leaving 500mm from machine with GI
sheet or Ply wood to protect user to
access to the rotational parts of the
HOT WORKS
Legend
1 Risk LOW (L)
3
Title/
Risk Risk
NO Activities
Hazard (s)
(if xany)
Arc Welding 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for 1. Risk Assessment Siddhesh, Shahid Sheikh
2. Electrocution. 2. Arc eye. Hot works. shal be Nagesh
fumes. band.
9 4 2 8 provided.
4 1M
operate.
from welding area.
Spark Producing 1. Sharp Object 1. Eye/ face injury burns (Ref - SCI/OCP/30) Siddhesh, Shahid Sheikh
machines 2. Electricity HV. 2. Burn injury. 1. PTWand sparks.
shall be adhered. Nagesh
(Grinding 3. Heat 3. Fire of clothing 2. All Power handtools shall be checked (Ref - SCI/OCP/38)
### 3 2 6 are spreading. 3 1L
watch man.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Department: Cons Date: 10th Aug 2015
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeNandam, Rohit, Suheeb Activity
Manhole construction
Work Place location Vemgal - GSK Project CompanyCrown Electricals
Document 0
Name, date and DesigSteve Armstrong Last Rev 30th May 2016As per site requirements
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1 Movement at
worksite for
1. Accident due to
vehicular movement.
2. Lung disorder.
start of activity.
1 Nandam,
Rohit
Shahid Sheikh
survey activity 2. Exposure to dust. 3 1 3 2. Pedestrian access shall be separated.

required. (FFP-1) L
Unloading of 1. Wrong lifting 1. Incident/ injury. 1. Deploy adequate manpower for 2 1 L RAMS shall be Nandam, Shahid Sheikh
bricks and techniques. 2. Back pain, sprain unloading the loads. communicated. Rohit
cement bags 2. Sharp edges/ etc. 2. Training and instruction to workmen
corners / projecting 3. Property for manual lifting techniques. TRIC shall be
parts/ protruiding damage. 3. Do not lift beyond individual prepared and
nails. capabilities. communicated to
3. Slippery material 4. Worker shall not be allowed to climb workmen by PIC
2 4. Loose material 2 2 4 over the truck if trucked is full with bricks
5. Inhalation of (should have 950mm empty space for
cement worken to climb over and have a fall
6. Skin contact with prevention)
cement 5. Bricks shall be stacked in levelled
surface and shall not be stacked more
than 1.2m in height.
6.
1. Hand gloves, Nose mask,
to begoggles,
3 Driving /
operating
Only licensed
body apron
to driving
person
shall be available
/ equipment
deployed 3
for copy of
operation,
1 RAMS shall be
communicated.
Nandam,
Rohit
Shahid Sheikh
Vehicles / 2. Untrained drivers/ 2. Fatality unloading of cement bags.

license shall be displayed in Vehicle and
Equipment's operators a copy shall be submitted to SCI HSE TRIC shall be
3. Defective vehicles/ dept. prepared and
equipment's. 2. Training / refresher training to drivers/ communicated to
4. Vehicle poorly operators. workmen by PIC
maintained. 3. Vehicles shall be inspected prior to use
4. Over speed/ over 3 2 6 by operator, Monthly inspection shall be (Ref - SCI/OCP/21)
loading done as per inspection schedule.
6. Vehicle failure. KM/H) to be obeyed.
management plan.
7. No usage of mobile phone while L
Legend
1 Risk LOW (L)
3
3 Driving /
operating
Vehicles / Title/
Name of Team MembeNandam, Rohit, Suheeb
Equipment's Activity
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Fuel and oil leakage 1. Land 1. Divers and operators shall be trained 3 1 RAMS shall be Nandam, Shahid Sheikh
contamination. for working with heavy machinery. communicated. Rohit
2. Use oil dripping protection tray/sheet
during maintenance or oil leakage. TRIC shall be
3 2 6 3. Collected oil waste to be disposed prepared and
through licensed dispose off contractors communicated to
(Ref - HSE Plan main works) workmen by PIC
(Ref - SCI/OCP/46)
L
1. Bodily injury.
2. Property
(PTW Procedure)
3 1 RAMS shall be
communicated.
Nandam,
Rohit
Shahid Sheikh
the operator.
works)
be available.
7. Double railing Hard Barricade shall be L
provided for excavated pits with MS
pipes horn shall
and clamps (Refbe equiped
- HSE in all
Paln main 3 1 RAMS shall be Nandam, Shahid Sheikh
other construction 2. Bodily injury. the vehicles.
works). communicated. Rohit
4. Operators and drivers shall be trained communicated to
3 2 6 for the safe operation and their ID card workmen by PIC
shall be indicated with approved for (Ref - SCI/OCP/21)
movement area shall be separated as per L
daily PTW meeting.
Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
5 Manual levelling
and compaction,
1. Falling into
excavated pits
1. Bodily injury.
2. Lung disorder.
1. Use proper ladder fixed with stand for 2
ascending and descending into pits.
1 RAMS shall be
communicated.
Nandam,
Rohit
Shahid Sheikh
Working under 2. Exposure to dust. 2. Person entering into the pit when the
the manhole 3. Improper tools. depth of the pit exceeding 1.5 meters TRIC shall be
4. Loose soil collapse. shall wear Safety harness that should be prepared and
hooked with a lifeline at the top, 1 communicated to
person shall be deputed as an attendant workmen by PIC
at top. (Ref - SCI/OCP/03)
3. Safety harness shall be used for (Ref - SCI/OCP/17)
(FFP - 1)
7. Ladder to be inspected.
L
8. Ladder to be extended 1 meter from
6 Brick Works and 1. Contact with
Cement/ Mortar.
1. Skin disorder.
2. Bodily injury.
2 2 4 1. Use PPE
landing as Rubber gloves along with
level.
(Ref - SCI/OCP/17) Nandam,
Rohit
Shahid Sheikh
Plastering
2. Improper handling. boots etc which ever is applicable. RAMS shall be
3. Fall of block while 2. Training shall be given to the workmen communicated.
handling. for proper lifting/ handling technique.
4. Falling into pit 3. Blocks/ bricks shall be stocked in TRIC shall be
while working. proper manner not more than 4 feet in prepared and
height. communicated to
5. Adequate barricade shall be provided workmen by PIC
around the pit.
IN CASE OF
EMERGENCY
Legend
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)

9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Department: Const Date: 31st May 2016
Prepared byMd Fakhruddin Reviewed by: Ayodhya Kair
Legend
Negligible (No Lost Time) 1 Unlikely (Improbable) Score 1 to < 4 A
1 Risk LOW (L)
3
Sunaram, Mithun R, Rajendra, Title/

Name of Team Membe Manhole construction
Praveen Activity
Steve Armstrong
Name, date and Design Last Rev 31st May 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1 Movement at
worksite for
1. Accident due to
vehicular movement.
2. Lung disorder.
start of activity.
1 Sunaram,
Rajendra
Ayodhya Kaira

required. (FFP-1) L
Unloading of 1. Wrong lifting 1. Incident/ injury. 1. Deploy adequate manpower for 2 1 L RAMS shall be Sunaram, Ayodhya Kaira
bricks and techniques. 2. Back pain, sprain unloading the loads. communicated. Rajendra
cement bags 2. Sharp edges/ etc. 2. Training and instruction to workmen
corners / projecting 3. Property for manual lifting techniques. TRIC shall be
parts/ protruiding damage. 3. Do not lift beyond individual prepared and
nails. capabilities. communicated to
3. Slippery material 4. Worker shall not be allowed to climb workmen by PIC
2 4. Loose material 2 2 4 over the truck if trucked is full with bricks
5. Inhalation of (should have 950mm empty space for
cement worken to climb over and have a fall
6. Skin contact with prevention)
cement 5. Bricks shall be stacked in levelled
surface and shall not be stacked more
than 1.2m in height.
6.
1. Hand gloves, Nose mask,
to begoggles,
3 Driving /
operating
Only licensed
body apron
to driving
person
shall be available
/ equipment
deployed 3
for copy of
operation,
1 RAMS shall be
communicated.
Sunaram,
Rajendra
Ayodhya Kaira
Vehicles / 2. Untrained drivers/ 2. Fatality unloading

license ofbe
shall cement bags.in Vehicle and
displayed
management plan.
1. Fuel and oil leakage 1. Land 1. Divers
driving andbe
shall operators
reminded shall be trained 3
regularly 1 RAMS shall be Sunaram, Ayodhya Kaira
contamination. for working
during TBT andwithsigns
heavy machinery.
shall be posted for communicated. Rajendra
2.
theUse oil dripping protection tray/sheet
same.
(Ref - SCI/OCP/46)
L
Legend
1 Risk LOW (L)
3

Praveen Activity
Steve Armstrong
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Bodily injury.
2. Property
(PTW Procedure)
3 1 RAMS shall be
communicated.
Sunaram,
Rajendra
Ayodhya Kaira
the operator.
works)
be available.
pipes horn shall
- HSE in all
Paln main 3 1 RAMS shall be Sunaram, Ayodhya Kaira
works). communicated. Rajendra
traffic
1. Use management
proper ladderplan
fixeddiscussed in for 2
5 Manual levelling
and compaction,
1. Falling into
excavated pits
1. Bodily injury.
2. Lung disorder. daily PTW meeting.
ascending
with stand
1 RAMS shall be
communicated.
Sunaram,
Rajendra
Ayodhya Kaira
Working under 2. Exposure to dust. 2. Person entering into the pit when the
the manhole 3. Improper tools. depth of the pit exceeding 1.5 meters TRIC shall be
(FFP - 1)
L
landing level.
Legend
1 Risk LOW (L)
3

Praveen Activity
Steve Armstrong
Risk Risk
NO Activities
Hazard (s)
(ifxany)
6 Brick Works and 1. Contact with
Cement/ Mortar.
1. Skin disorder.
2. Bodily injury.
2 2 4 1. Use PPE as Rubber gloves along with
(Ref - SCI/OCP/17) Sunaram,
Rajendra
Ayodhya Kaira
Plastering
2. Improper handling. boots etc which ever is applicable. RAMS shall be
3. Fall of block while 2. Training shall be given to the workmen communicated.
handling. for proper lifting/ handling technique.
4. Falling into pit 3. Blocks/ bricks shall be stocked in TRIC shall be
while working. proper manner not more than 4 feet in prepared and
height. communicated to
5. Adequate barricade shall be provided workmen by PIC
around the pit.
Spark Producing 1. Sharp Object 1. Eye/ face injury 1. PTW for hot works shall be obtained RAMS shall be Sunaram, Ayodhya Kaira
machines 2. Electricity HV. 2. Burn injury. for the activity. communicated. Rajendra
(Grinding 3. Heat 3. Fire of clothing 2. All Power handtools shall be checked
machine, Cutting 4. Flame/ sparks. and tagged prior to use at site. TRIC shall be
Machine, High 5. Adjacent workers. 3. Adequate training shall be given to the prepared and
speed cutter) for operators. communicated to
rebar cutting 4. Proper housekeeping shall be done workmen by PIC
7 works and maintained around the area where
sparks are spreading. (Ref - SCI/OCP/30)
available in work area.
Rebar binding 1. Cut injury due to 1. Bodily injury, 1. Use adequate handgloves for handling TRIC shall be Sunaram, Ayodhya Kaira
works sharp edges of rebar. 2. Improper works. prepared and Rajendra
2. Slip, Trip & fall due housekeeping. 2. Rebar shall be stacked properly and communicated to
to improper stacking area shall be barricaded with a proper workmen by PIC
8 4. Improper condition handling rebar or any other material.
of tools. 4. All the tools shall be checked prior to
5. Improper access use at site as per monthly colour code
towards work area. tag/sticker. (SCI/OCP/06)
6. Protruiding rebars. 5. All the access shall be maintained clear
of obstructions, material shall never be
kept between the access.
6. Protruiding rebars shall be covered
3 2 6 with PVC caps. 3 1 L
Use of Ply Cutting 1. Cut due to rotating 1. Cut injury. 1. Machine shall be checked for proper RAMS shall be Sunaram, Ayodhya Kaira
machine parts. 2. Lung disorder. condition of bady parts and guards by communicated. Rajendra
2. Exposure to dust. 3. HAVS. authorized electrician and shall be
3. Flying wheels. 4. Collapse of work tagged as per monthly colour code. TRIC shall be
4. Viberation. platform. 2. Everyday before taking the machine prepared and
5. Improper work 5. Electrical Shock into use Area HSE shall check the communicated to
platform. condition of fitting of wheelsand guards workmen by PIC
9 6. Damaged cables visually.
Legend
1 Risk LOW (L)
3

Praveen Activity
Steve Armstrong
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Form works 1. Fall of material due 1. Bodily injury. 1. Material shall be stacked properly not RAMS shall be Sunaram, Ayodhya Kaira
to improper stacking 2. Fatigue. obove 4 ft of height on a firm level, area communicated. Rajendra
material. sign board shall be put for the material TRIC shall be
2. Slip, trip, Fall due identification. prepared and
to improper 2. Work area shall be barricaded and communicated to
housekeeping. kept clean all the time, onsite stacked workmen by PIC
### of handtools. Barrier standard) (Ref - SCI/OCP/13)
Concrete pouring 1. Contact with 1. Skin disorder. 1. Use adequate handgloves.
insulated at grips and cotton gloves shall RAMS shall be Sunaram, Ayodhya Kaira
works cement & concrete. 2. Eye irritation. 2.
beUse
useddust mask while
to reduce HAVSworking
effects. communicated. Rajendra
2. Land 2. Land pollution. aggresgate / concrete. FFP1
contamination due to 4. Electrical shock 3. Do not throw concrete waste on site. TRIC shall be
concrete spillage. (Ref - WMP Plan) prepared and
### 3. Improper condition 4. Gum boots shall be used while communicated to
of viberator. working on concerete. workmen by PIC
not be kept at the edge of the pit, (Ref - SCI/OCP/15)
3 2 6 viberator shall be tied with barricade 3 1 L
pipe or holded by a person to prevent it
Date / Signature : 31st May 2016 Date / Signature : 31st May 2016
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Department: Const Date: 3rd June 2016
Prepared byMd Fakhruddin Reviewed by: Shahid Sheik
Legend
1 Risk LOW (L)
2Risk MEDIUM (M)
3
ajor (Reportable/Fatality) D
4 VERY HIGH (VH)
Title/
Name of Team MembeSuheeb, Rohit, Nandam Activity
Document 0
Steve Armstrong
Name, date and Design Last Rev 3rd June 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Cable trunking installation

Mobilization of 1. Personnel getting 1. Personnel injury. 1. Banksman shall be provided for RAMS shall be Suheeb, Shahid Sheikh
truck struct by truck while 2. Property movement of vehicle, vehicle shall be communicated. Shahid,
moving into work damage. parked to vehcile holding area for Nandam
area. 3. Tilting of trailer.inspection. TRIC shall be
2. Damage to existing 2. Inspection of the truck shall be done prepared and
poles and barricades by Mechanical inspector/ HSE Officer. communicated to
at turns due to
1 lengthy vehicle. 3 2 6 3. After Inspection Supervisor and
banksman shall be available to guide the 3 1 L
workmen by PIC
3. truck getting vehicle towards unloading area.

Manual 1. Fall of person from
1. Personnel injury. same.
1. Vehicle shall be checked for proper RAMS shall be Suheeb, Shahid Sheikh
Unloading of height. 2. Property stacking of cable trays/ trunks. communicated. Shahid,
trays 2. Fall of materialdamage. 2. Material shall not be over loaded/ Nandam
while unloading. loaded above the side decks of the truck, TRIC shall be
3. Bodily injury due while manual unloading person standing prepared and
to heavy load lifitng. over the truck shall have the trucks wall communicated to
at both side upto 900mm minimum to workmen by PIC
2 3 2 6 prevent fall.
3. Adequate manpower shall be 3 1 L
deployed to lift the pipes and pass to the
unloading point, shall not lift beyong
individual capabilities.
5. Material shall be stacked, not more
than 4 feet height and racks shall be
Use of Spark 1. Sharp Object 1. Eye/ face injury prepared
1. PTW shallfor be
storage of material.
adhered. RAMS shall be Suheeb, Shahid Sheikh
Producing 2. Electricity HV. 2. Burn injury. 2. All Power handtools shall be checked communicated. Shahid,
machines for 3. Heat 3. Fire of clothing and tagged prior to use at site. Nandam
trays cutting 4. Flame/ sparks. 3. Adequate training shall be given to the TRIC shall be
works (Grinding 5. Adjacent workers. operators. prepared and
machine, Cutting 4. Proper housekeeping shall be done communicated to
Machine, High and maintained around the area where workmen by PIC
speed cutter) sparks are spreading.
3 3 2 6 5. Adequate PPEs such as handgloves, 3 1L (Ref - SCI/OCP/30)
6. Fire extinguishers ahall be kept (Ref - SCI/OCP/38)
watch man.
4 Laying of trays on 1. Trip due to trays

the floor laid on the floor.
1. Trip due to trays
laid on floor.
1. Trays installed on floor shall be
demarcated/ highlighted for good
RAMS shall be
communicated.
Suheeb,
Shahid,
Shahid Sheikh
2. Generation of 2. Non compliance visibility. Nandam

concrete waste from with 5S. 2. Signage shall be posted for cautionery TRIC shall be
tray supports. measures. prepared and
3. Loose material 3. Work area shall be barricaded. communicated to
spread over the floor 2 2 4 4. Stacking of cable trays on site shall be workmen by PIC
done with proper spacer from ground
and signage shall be displayed.
5. Cover shall be closed immediately
after laying cable.
6. Concrete waste shall be cleared time
to time to keep the work area clean.
Legend
1 Risk LOW (L)
3
Title/
Document 0
Steve Armstrong
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Erection of 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained RAMS shall be Suheeb, Shahid Sheikh
scaffold 2. Fall of material. 2. Property damage scaffold erectors under supervision of communicated. Shahid,
competent supervisor only. Nandam
2. Use only scaffolding pipes & TRIC shall be
accessories that have already been prepared and
inspected and certified. communicated to
3. Scaffold shall be erected in levelled workmen by PIC
and solid surface designed to withestand
the load the scaffold. (Ref - SCI/OCP/02)
thickness / Wheel shall be installed that
has been inspected.
5. Wheel shall be locked all the time
when scaffold erection is in process.
8. Advance guardrailing system shall be
followed for erection/ reverse of
advance guard railing system to be
followed for dismantling of scaffold.
completed.
scaffold.
12. No additional material shall be left
5 over the platforms.
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the RAMS shall be Suheeb, Shahid Sheikh
2. Getting hit by 2. Property platform. Place the tools in tool box & communicated. Shahid,
vehicle. damage. other items in basket. Nandam
2. Scaffolding shall be inspected every TRIC shall be
week / after any adverse weather prepared and
condition viz. heavy rain, cyclone etc., communicated to
and checklist shall be revalidated. workmen by PIC
3. Check for the latest inspection date (Ref - SCI/OCP/02)
4. Do not connect return cable of
the load indicated.
6 members are in place.
MEWP operation 1. Unauthorized 1. Major Injury 4 2 8 1. MEWPs shall be operated by trained RAMS shall be Suheeb, Shahid Sheikh
operation 2. Property damage and experienced operatives. communicated. Shahid,
2. Poor ground 3. Land 2. Site Supervisor/Foreman is to check Nandam
material 4. All MEWPs that not being used shall
6. Contact with other have the ground controls set to off and
Equipments the keys removed, emergency stop
7. Entrapment button in the basket must be pushed in.
8. Over head Out of hours if required MEWP baskets
obstructions will be left in the air, ground controls set
9. Oil Leakage to off and the keys removed, and
10. Collision with emergency stop button pushed in.
structure due to 5. Operatives, and all others travelling in
inadvertent the basket, will wear safety harnesses,
operation clipped on to the anchorage points
within the platform, at all times.
Legend
1 Risk LOW (L)
3
MEWP operation 1. Unauthorized 1. Major Injury 4 2 8 1. MEWPs shall be operated by trained RAMS shall be Suheeb, Shahid Sheikh
operation 2. Property damage and experienced operatives. Title/ communicated. Shahid,
Name of Team Membe
2. Poor groundSuheeb,
3. Land Rohit, Nandam
2. Site Supervisor/Foreman is to Activity
check Hanging support and Cable tray/trunking
Nandam
3. Over turn Vemgal - GSK Projectdaily.
Work Place location CompanyShimizu Corporation
prepared and India Pvt Ltd
Approved by 5. Fall of men & Document
throughout the period of the operations. RA/SHMZ/GSK/10
workmen by PIC 0
6. Contact with other have the ground controls set to off and Rev 3rd June 2016
Equipments Steve Armstrong
Name, date and Design the keys removed, emergency stop
Last
8. Over head
Risk Out of hours if required MEWP baskets
Risk
Description of obstructions will be left in the air, ground controls set Person In Follow up
SL Details 9. Oil Leakage Hazard Outcome Rating to off and the keys removed, and Rating Charge action
NO Activities
Hazardwith
10. Collision (s)
(Consequences) Appropriate Controls/
(S x P) emergency Existing
stop button Riskin.Control(S
pushed (ifxany)
Involved structure due to S P RR 5. Operatives, and all others travelling in S P RR Provided) when)
6. No persons are allowed to stand on
the mid-rail of the MEWP basket.
signage erected.
8. Ground controls must be fully checked 4 1 M
using a MEWP.
damage, misuse or involved in any sort
of collision then the full checks must be
used again.
positioned.
11. Emergency evacuation shall be done
stop button in side the platform as well
as along the with the lower controls and
7 part of daily check.
Installation of 1. Fall of material. 1. Personnel injury 13. Emergency
1. All the materialstop should
shall be easily
be checked RAMS shall be Suheeb, Shahid Sheikh
hanging cable 2. Property damage identified
before by Red
taking intocolour and STOP
installation process for communicated. Shahid,
trunking racks labelled.condition.
proper Nandam
2. Ground area shall be barricaded to TRIC shall be
8 3 2 6 restrict any entry where hanging racks prepared and
are to be installed. communicated to
3. Signage shall installed on ground for workmen by PIC
caution fall of material.
4. All the installation material shall be
kept securely on boom lift/ MEWP and
Cable trunk/ tray 1. Fall of person. 1. Personnel injury 1. Workmen
shall shall be trained
not be overloaded morefor the 3 1 L RAMS shall be
working
than Suheeb, Shahid Sheikh
instalaltion 2. Fall of material 2. Property damage with boomlift.
load indicated. communicated. Shahid,
2. All the materials shall be secured, No Nandam
over loading of material shall be allowed. TRIC shall be
3. Work area of boom lift shall be prepared and
barricaded and no workmen shall be communicated to
allowed to work beneath the specified workmen by PIC
activity.
9 3 2 6 4. Signage shall be provided for overhead
work / falling object
5. Cut resistant gloves shall be provided
to workmen working with cabe tray.
6. All nuts and bolts shall be checked
after installation.
7. Maximum 2 workmen shall be allowed
to work on boom lift with some material
to be installed load shall not be
increased more than indicated SWL of
Legend
1 Risk LOW (L)
3
Title/
Document 0
Steve Armstrong
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Use of Drill 1. Electric shock due 1. Shock. 1. Cables shall be checked for proper RAMS shall be Suheeb, Shahid Sheikh
machine to improper 2. Eye injury from insulation by authorized electrician. communicated. Shahid,
insulation. dust. 2. Drill machine shall be check by Nandam
### 4. Improper posture 2 2 4 prevent dust getting in contact with 2 1 L
for ergonomics.
used for drilling to reduce thesystem
effect of
###
Arc Welding 1. Fire
2. Electrocution.
1. Bodily injury.
2. Arc eye.
1. Adhere
Hot works.
to permit to work for RAMS shall be
communicated.
Suheeb,
Shahid,
Shahid Sheikh
3. Inhalation of 3. Hand injury due 2. Pre inspection by competent person Nandam

provided.
operate.
3 2 6 8. Housekeeping shall be done and all 3 1 L
from welding area.
burns and sparks.
11. Area shall be barricaded considering
the spreading of sparks.
12. Fire blanket shall be used to arrest
the sparks by spreading it over the
boomlift/ scaffold.
13. Fire extinguisher shall be kept along
PREPARED BY: with a fire watchman over the boomlift
REVIEWED BY:
when welding in process at height.
Date / Signature : 3rd June 2016 Date / Signature : 3rd June 2016
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
: Ayodhya
2. Emergency Contact Number - 9731009837 Kaira, 4. Communication flow chart Displayed at site
Incident Controller : Basavaraj
9663512259
9731593804 (Vishnu) Displayed at site
Department: Cons Date: 2nd May 2016
Prepared byMd Fakhruddi Reviewed by: Vinod
Legend

Name of Team Membe Concreting on Deck
Name, date and DesigSteve Armstrong Last Rev 3rd June 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Slab on grade
Working over 1. Fall from height. 1. Personnel injury 1. Hard barricade shall be provided at RAMS shall be Ravindra, Vinod
deck slab 2. Fall of material 2. Property damage the edge of the slab and shall be checked communicated. Shrikesh
and tagged accordingly with scaffold
inspector. TRIC shall be
2. No material shall be stacked near the prepared and
edge of the slab. communicated to
3. Proper walkway and access shall be workmen by PIC
maintained.
4. Walking platforms shall be provided
over the rebars on deck slab for walking
over rebars.
1 3 2 6 5. All the material shall be placed over 2 2 L
the deck placing
access atowooden spacer.
2 Movement at
worksite for
1. Vehicle
start of activity.
be checked prior to 3 1 TRIC shall be
prepared and
Ravindra,
Shrikesh
Vinod
survey activity 2. Exposure to dust. 2 1 2 2. Pedestrian access shall be separated. communicated to

3. Water sprinkling if required. workmen by PIC-
required. (FFP-1) L
Material handling 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L RAMS shall be Ravindra, Vinod
techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting communicated. Shrikesh
2. Sharp edges/ etc. of heavy loads.
parts/ protruiding damage. for manual lifting techniques. prepared and
nails. 4. Bodily injury 4. Manual handing procedure shall be communicated to
5. Fall of person capabilities.
6. Workmen shall stand on proper place
2 2 4 away from the edge of the truck.
maintained among the workmen for
3 lifting of Rebar.
8. 4 Workmen shall be deployed for
lifting of 12meters length rebar of
maximum 160 kgs.
9. Workmen shall hand over the rebar to
the workmen standing at the bottom and
dey shall put to rebar at the stocking
position properly.
10. Proper platforms shall be prepared
Pinch Hazard 1. Personal injury forWorkmen
1. handling of rebars
shall over the
be trained fordeck and 3
handling 1 L TRIC shall be Ravindra, Vinod
the platforms made of scaffold shall be
works. prepared and Shrikesh
3 2 6 2.
inspected
Adequatebefore
PPE'staking into
shall be use.
provided. communicated to
3. Adequate handling aids shall be workmen by PIC
provided and used.
Legend

Risk Risk
NO Activities
Hazard (s)
(ifxany)
4 Channel fixing/
Shutering
1. Fall of material due 1. Bodily injury.
TBT shall be done Ravindra,
and recorded in TRIC Shrikesh
Vinod

rebars after channel fixing for PCC.
2 2 4 6. Denailing shall be done after 2 1 L
deshuttering work.
Rebar cutting 1. Sharp Object 1. Eye/ face injury 1. PTW for hot works shall be obtained RAMS shall be Ravindra, Vinod
work 2. Electricity HV. 2. Burn injury. for the activity. communicated. Shrikesh
3. Heat 3. Fire of clothing 2. All Power handtools shall be checked
Spark Producing 4. Flame/ sparks. and tagged prior to use at site. TRIC shall be
machines 5. Adjacent workers. 3. Adequate training shall be given to the prepared and
(Grinding operators. communicated to
machine, Cutting 4. Proper housekeeping shall be done workmen by PIC
Machine, High and maintained around the area where
speed cutter) sparks are spreading. (Ref - SCI/OCP/30)
5 goggles, ear plugs shall be used. (Ref - SCI/OCP/38)
anytime to lock the power button in the
running whilst unattended. Operator to
be instructed accordingly.
Rebar binding 1. Cut injury due to 1. Bodily injury, 1. Use adequate hand gloves for RAMS shall be Ravindra, Vinod
works sharp edges of rebar. 2. Improper handling works. communicated. Shrikesh
2. Slip, Trip & fall due housekeeping. 2. Rebar shall be stacked properly and
to improper stacking area shall be barricaded with a proper TRIC shall be
of rebar. entry and exit procedure. (Ref - Barrier prepared and
3. Hit to other standard) communicated to
workmen while 3. Proper coordination shall be workmen by PIC
of tools. Rebar 4. All the tools shall be checked prior to (Ref - SCI/OCP/17)
6 power button locked tag/sticker. (SCI/OCP/06).
on allowing machine 5. All the access shall be maintained clear
to run unattended. of obstructions, material shall never be
8. 7. Guard shall be provided.
Entanglement 8. Emergency Stop button shall be
Hazard. 9. provided.
Electrical Hazard 9. Barricades & sign board shall be
3 2 6 provided for Bending machine area. 3 1 L
Legend

Risk Risk
NO Activities
Hazard (s)
(ifxany)
Concrete pouring 1. Getting hit by truck 1. Bodily injury 1. Follow RISK ASSESSMENT RAMS shall be Ravindra, Vinod
works while moving 2. Skin disorder. [RA/SHMZ/GSK/94] for concreting communicated. Shrikesh
2. Contact with 3. Eye irritation. works with pump/ boom placer.
cement & concrete. 4. Land pollution. 1. Wheel stopper shall be provided to TRIC shall be
3. Land 5. Electrical shock millers when stopped for pouring prepared and
contamination due to concrete communicated to
concrete spillage. 2. Banksman shall be provided with workmen by PIC
4. Improper condition truck.
7 of viberator. 3. Use adequate handgloves. (Ref - SCI/OCP/15)
4. Use dust mask while working
(Ref - WMP Plan)
working on concrete
8. Miller cleaning shall only be done in
Use of diesel 1. Defective 1. Bodily injury. 1. All tools shall be inspected
wash yard prepared in waste as per TRIC shall be Ravindra, Vinod
Viberator machinery 2. Land monthly
management inspection
yard. colour code. prepared and Shrikesh
2. Oil leakage contamination 2. Machine with oil leakage shall not communicated to
7 3. Concrete splash 3. Health hazards permitted to use at site. workmen by PIC
while vibrating 3. Nose mask FFP1 type shall be used by
2 2 4 person doing vibration / all personnel 2 1 L
Screed viberation 1. Loose connection / 1. Electrical shock. involved in concreting
1. All connections works. of motor
and condition TRIC shall be Ravindra, Vinod
cables. 2. Back pain. shall be checked and tagged for fit prepared and Shrikesh
2. Heavy to handle condition as per monthly inspection communicated to
8 colour code of SCI. workmen by PIC
2. Adequate manpower shall be deputed
1. Loading of 1. Fall of material 1. Fatality viberator
1. Crane andwhile
all in use.gears/ tools and
lifitng 1 M RAMS shall be Nanthagopal, Shahid Sheikh,
material on to 2. Defective 2. Incident / bodily tackles shall be checked and communicated. Siddesh Siva Reddy
required level equipment. injury certified with 3rd party certificate.
(4.5 mtr / 8 mtr) 3. Overloading 3. Property 2. Competent operators to be assigned. TRIC shall be
with Franna 4. Defective damage. 3. Lifting area is fully barricaded and prepared and
equipment. warning signs are posted. communicated to
4. Job specific training to be given to all workmen by PIC
involved in lifting activity.
lifting gears. (Ref - SCI/OCP/04)
tackles.
3 4 2 8 assigned (Supervisor, rigger,
helpers etc)
4
load and safe working
radius against load chart provided in
the crane cabin.
team.
suspended load.
taglines.
Legend

Risk Risk
NO Activities
Hazard (s)
(ifxany)
Laser screed 1. Improper condition 1. Personnel injury. 1. Only competent operator shall be RAMS shall be Ravindra, Vinod
leveller usage of machine. 2. Property damage deployed for operation of machine. communicated. Shrikesh
2. Unskilled operator. 2. Machine shall be checked for physical
3. Unauthorized condition by mechanical inspector SCI. TRIC shall be
operation. 3. Operator's details shall be displayed prepared and
9 3. Struct from with the mahine. communicated to
hydraulic boom. 4. Area shall be cordened off at the workmen by PIC
4. Struct due to reverse side of the machine.
movement of 5. Banksman shall be provided to guide
machine. the operator for movement.
2 2 4 6. Boom extedning area shall keep clear 2 1 L
Vaccume 1. Improper condition 1. Electrical shock. while
1. Pumpoperation.
shall be inspected for fit RAMS shall be Ravindra, Vinod
dewatering of pump. 2. Slip, Trip. physical condition. communicated. Shrikesh
2. Loose or damaged 3. Property damage 2. All connections shall be checked by
connections. authorized electrician. TRIC shall be
### 3. Spillage of water 3. Body earthing shall be done if prepared and
required. communicated to
4. Absorbed water shall be collected in a workmen by PIC
3 2 6 container and disposed off in concrete 3 1 L
Levelling by 1. Improper condition 1. Bodily injury. truck
1. wash yard.
Machine shall be checked for proper RAMS shall be Ravindra, Vinod
trowel of machine. 2. Electric shock guarding in rotating blades and tagged fit communicated. Shrikesh
2. Unskilled operator. as per monthly inspection colour code.
3. Unauthorized 2. Machine shall be checked by TRIC shall be
### operation.
3. Struct from blade
Electrician and mechical inspector.
3. No other person shall move In area
prepared and
communicated to
4. Struct due to where trovel in use. workmen by PIC
movement of
machine.
5. Loose/ improper 3 2 6 3 1 L
PREPARED BY: connection REVIEWED BY:
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Vinod
Date / Signature : 3rd June 2016 Date / Signature : 3rd June 2016
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Basavaraj 4. Communication flow chart Displayed at site
Department: Cons Date: 7th June 2016
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeAbhishek, Ramnivas Activity
Post Indicator Valve
Work Place location Vemgal - GSK Project CompanyMetec
Document 0
Name, date and DesigSteve Armstrong Last Rev 7th June 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Handling of Post 1. Wrong lifting 1. Incident/ injury. 1. Use handgloves for handling of 2 1 L RAMS shall be Abhishek Shahid Sheikh
valve and other techniques. 2. Back pain, sprain material. communicated.
adjoining 2. Sharp edges/ etc. 2. Deploy adequate manpower for lifting
materials corners / projecting 3. Property of heavy loads. TRIC shall be
parts/ protruiding damage. 2 2 4 3. Training and instruction to workmen prepared and
nails. for manual lifting techniques. communicated to
3. Slippery material 4. Manual handing procedure shall be workmen by PIC
1 4. Loose material followed.
capabilities.
Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Installation of 1. Falling into pit 1. Bodily injury 1. Depth Exceeding >1.5 m Fixed 2 1 L RAMS shall be Abhishek Shahid Sheikh
Post valve 2. Fall of material 2. Property Damage barricade shall be provided for fall communicated.
into pit. prevention.
3. Defective 2. Depth <1.5m shall be provided with TRIC shall be
handtools. temporary barricade with pipe and prepared and
stands along with caution sign boards. communicated to
3. All the materials shall be stacked more workmen by PIC
than 1.5m away from excavated pit.
4. Ladder access shall be provided with
fixed stands for ascending/ descending
into pits.
5. Heavy material bringing down into the
pit when depth is >1.5m shall be lowered
2 2 4 down with rope.
checked for proper condition before
taking into installation.
7. All the handtools shall be checked for
proper condition and tagged as per
monthly inspection colour code.
8. Personnel working where depth is
>1.5m shall be provided with harness.
Harness shall be anchored with rescue
lifeline and lifeline shall be tied properly
with additional stand made of MS pipes
and clamps so that i case of emergency
2 personnel can be pulled out.
Date / Signature : 7th June 2016 Date / Signature : 7th June 2016
Legend
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Department: Const Date: 9th June 2015
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeNagesh, Nandagopal, Siddhesh Activity
PVC underground piping works
Work Place location Vemgal - GSK Project CompanyMOA
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1 Movement at
worksite for
1. Accident due to
vehicular movement.
2. Lung disorder.
start of activity.
1 Nagesh,
Sidhesh
Shahid Sheikh

required. (FFP-1) L
2 Driving /
operating
1 RAMS shall be
communicated.
Nagesh,
Sidhesh
Shahid Sheikh
Vehicles / 2. Untrained drivers/ 2. Fatality license shall be displayed in Vehicle and

management plan.
1. Fuel and oil leakage 1. Land 1. Divers
driving andbe
shall operators
remindedshall be trained 3
regularly 1 RAMS shall be Nagesh, Shahid Sheikh
contamination. for working
during withsigns
TBT and heavy machinery.
shall be posted for communicated. Sidhesh
2.
theUse oil dripping protection tray/sheet
same.
(Ref - SCI/OCP/46)
L
Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Bodily injury.
2. Property
(PTW Procedure)
3 1 RAMS shall be
communicated.
Nagesh,
Sidhesh
Shahid Sheikh
the operator.
works)
be available.
pipes horn shall
- HSE in all
Paln main 3 1 RAMS shall be Nagesh, Shahid Sheikh
works). communicated. Sidhesh
traffic
1. Use management
proper ladderplan
fixeddiscussed in for 2
4 Manual levelling 1. Falling into
and compaction, excavated pits
1. Bodily injury.
2. Lung disorder. daily PTW meeting.
ascending
with stand
1 RAMS shall be
communicated.
Nagesh,
Sidhesh
Shahid Sheikh
2. Exposure to dust. 2. Person entering into the pit when the

3. Improper tools. depth of the pit exceeding 1.5 meters TRIC shall be
(FFP - 1)
L
landing level.
Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Concrete pouring 1. Falling of transit 1. Fatality 1. Transit miller shall maintain 1 .5 meter TBT shall be done Nagesh, Shahid Sheikh
works (PCC) miller into pit. 1. Skin disorder. distance from excavation edge. and recorded. Sidhesh
5 3. Land
Pipe laying 1. Slippery material 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L RAMS shall be Nagesh, Shahid Sheikh
2. Loose material 2. Back pain, sprain 2. Deploy adequate manpower for for communicated. Sidhesh
etc. activity.
3. Property 3. Training and instruction to workmen TRIC shall be
6 damage. 2 2 4 for manual lifting techniques. prepared and
4. Manual handing procedure shall be communicated to
capabilities.
Plumbing pipe joi 1. Improper storage 1. Bodily Injury. 2 2 4 1. Material shall be stacked properly not TBT shall be done Nagesh, Shahid Sheikh
of material. 2. Burn injury. obove 4 ft of height on a firm level, area and recorded. Sidhesh
2. Improper condition 3. Property shall be barricaded and demarcated and
of tools. damage. sign board shall be put for the material (Ref - SCI/OCP/33)
3. Exposure to 4. Fire identification.
chemical used for 2. Work area shall be barricaded and
joints Chemical (PVC kept clean all the time, onsite stack.
Solvent) 3. Handgloves shall be used as per
4. Injury due to recommendtaion.
heating appliances 4. All the tools shall be checked for
(PPRN machine) monthly colour code.
7 5. PPE such as Rubber gloves, and nose 2 1L
mask shall be used along with mandatory
PPE. Chemical shall be stored in
flammable category storage area,
workmen shall be trained for MSDS, to
use the chemical.
6. Adequate hand gloves shall be used
for using PPRN machine, machine shall
be checked for proper condition and tag
shall be available.
7. All sanitary material shall be kept
properly in case of any damage, the
Backfilling of 1. Defective 1. Property 2 2 4 damaged material
1. Worlk area shall shall be removed
be barricaded and Risk Assessment and Nagesh, Shahid Sheikh
soil machinery. damage. immediately.
sign board shall be installed. Method of Sidhesh
2. Fire. 2. Personnel injury 2. Proper routing, traffic barriers and statement shall be
3. Dust generation. 3. Land traffic sign boards shall be installed at communicated and
8 4. Hit by vehicle.
5. Oil leakage.
contamination.
4. Fire
recorded by work
PIC
unloading area. Ref - SCI/OCP/32
4. No over filling of soil shall be
permitted. 2 1 L
Legend
1 Risk LOW (L)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Department: Cons Date: 10th June 2015
Legend
1 Risk LOW (L)
3
4
Title/
Name of Team MembeNandam, Suheeb, Rohit Activity
MS, GI, PVC, & SS Conduit Installat
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
MS, GI, PVC, & SS Conduit Installation

1 Mobilization
truck
of 1. Personnel getting 1. Personnel
struct by truck while injury.
1. Personnel shall be warned for
movement of vehicle both from front
RAMS shall be
communicated.
Nandam, Shahid Sheikh
Suheeb, Rohit
moving into work 2. Property and back side.
area. damage. 2. Supervisor and banksman shall be TRIC shall be
2. Damage to existing 3. Tilting of trailer. available to guide the vehicle towards prepared and
poles and barricades unloading area. communicated to
at turns due to 3. Proper instruction shall be given to the workmen by PIC
lengthy vehicle. driver by competent person.
3. Truck driver 4. Driver shall be provided with
walking into site 3 2 6 Mandatory PPE and he shall not move 3 1 L (Ref - SCI/OCP/04)
without PPE. into work area, instruction shall be given
for the same.
5. Truck shall be brought to the
inspection area before going to site for
unloading.
6. Inspection of the truck shall be done
by Mechanical inspector/ HSE Officer for
safe stacking of materrial to be
unloaded.
7. Workmen shall not be allowed to
Manual 1. Fall of person from 1. Personnel 1. Vehicle shall be checked for proper RAMS shall be Nandam, Shahid Sheikh
climb over the truck without the
Unloading of height. injury. stacking of pipes. communicated. Suheeb, Rohit
provision of fall prevention system.
pipes 2. Fall of pipes while 2. Property 2. Pipes shall not be over loaded/ loaded
unloading. damage. above the side decks of the truck, while TRIC shall be
3. Bodily injury due manual unloading person standing over prepared and
to heavy load lifitng. the truck shall have the trucks wall at communicated to
both side upto 900mm minimum to workmen by PIC
prevent fall.
2 3 2 6 deployed to lift the pipes and pass to the 3 1 L
unloading point, shall not lift beyong
individual capabilities 15kg /Person.
5. Pipes shall be stacked, not more than
4 feet height and slip prevention chokes
Conduit 1. Improper stand for 1. Bodily injury after storage..
1. Pipe threading vice shall be checked TRIC shall be Nandam, Shahid Sheikh
threading installation of pipe for any physical damage. prepared and Suheeb, Rohit
threading machine. 2. Threading machine shall be installed communicated to
2. Pinch from properly on firm and secured tavble. workmen by PIC
tightening socket 3. Workmen shall take care while fixing
3 3. Slip, trip due to 2 2 4 conduit on arrestor socket for tightening. 2 1 L
improper storage of 4. Material shall be stacked above
material ground level with wooden placer,
stacking area shall be barricaded with
signs of slip,. trip hazard.
5.Rubber coated handgloves shall be
used by workmen.
INSTALLATION OF CONDUIT WITH SCAFFOLD
Legend
1 Risk LOW (L)
2Risk MEDIUM (M)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Erection of 1. Fall from height. 1. Personnel 1. Scaffold shall be erected by trained RAMS shall be Nandam, Shahid Sheikh
scaffold 2. Fall of material. injury. scaffold erectors under supervision of communicated. Suheeb, Rohit
2. Property competent supervisor only.
damage 2. Use only scaffolding pipes & TRIC shall be
has been inspected.
completed.
scaffold.
Usage of scaffold 1. Fall from height. 1. Personnel 1. No loose material shall be left on the RAMS shall be Nandam, Shahid Sheikh
2. Getting hit by injury. platform. Place the tools in tool box & communicated. Suheeb, Rohit
vehicle. 2. Property other items in basket.
damage. 2. Scaffolding shall be inspected every TRIC shall be
4. Do not connect return cable of
the load indicated.
6 members are in place.
INSTALLATION OF CONDUIT WITH BOOMLIFT (MEWP)
MEWP operation 1. Unauthorized 1. Major Injury 4 2 8 1. MEWPs shall be operated by trained RAMS shall be Nandam, Shahid Sheikh
operation 2. Property and experienced operatives. communicated. Suheeb, Rohit
2. Poor ground damage 2. Site Supervisor/Foreman is to check
condition 3. Land SWL of basket is not being exceeded TRIC shall be
3. Over turn contamination daily. prepared and
7. MEWP Operations will only be 4 1 M
Legend
Negligible (No Lost Time)1 Unlikely (Improbable) Score 1 to < 4 A 1 Risk LOW (L)
Major (Reportable/Fatality) 4 High
MEWP operation 1. Unauthorized
(Common
1. Major Injury
Occurrences) Risk 4 Rating Score10 to < 16
4 2 8 1. MEWPs shall be operated by trained RAMS shall be
D VERY HIGH (VH)
Nandam, Shahid Sheikh
operation 2. Property and experienced operatives. communicated. Suheeb, Rohit
2. Poor ground damage 2. Site Supervisor/Foreman is to Title/
check
Name of Team MembeNandam,
condition 3. Land Suheeb, Rohit
SWL of basket is not being exceeded
Activity
MS, GI,
TRIC PVC,
shall be & SS Conduit Installat
3. Over turn contamination daily. prepared and
4. Overload Vemgal - GSK Project
Work Place location CompanyCrown
3. Ground conditions are monitored Electricals
communicated to
Approved bymaterial 4. All MEWPs that not being usedDocument
shall RA/SHMZ/GSK/11 0
7. Entrapment Steve Armstrong Last Rev 10th June 2016
button in the basket must be pushed in.
Risk will be left in the air, ground controls set Risk
Description of obstructions Person In Follow up
NO Activities
Hazardwith
10. Collision (s)
(S x P) emergency Existing
stop button Riskin.Control(S
pushed (ifxany)
7. MEWP Operations will only be 4 1 M
signage erected.
using a MEWP.
used again.
positioned.
7 as per the Rescue plan incase of
INSTALLATION
equipment collapse/OF Fall
CONDUIT
of man.
Conduit 1. Fall of person. 1. Personnel injury 1. Workmen shall be trained for working 3 1 L RAMS shall be Nandam, Shahid Sheikh
installation 2. Fall of material 2. Property with boomlift/ Scaffold. communicated. Suheeb, Rohit
damage 2. All the materials shall be secured, No
over loading of material shall be allowed. TRIC shall be
3. Work area of boom lift/ Scaffold shall prepared and
be barricaded and no workmen shall be communicated to
allowed to work beneath the specified workmen by PIC
activity.
9 3 2 6 4. Signage shall be provided for overhead
work / falling object
5. Cut resistant gloves shall be provided
to workmen working with cabe tray.
6. All nuts and bolts shall be checked
after installation.
7. Maximum 2 workmen shall be allowed
to work on boom lift with some material
to be installed load shall not be
Use of Drill 1. Electric shock due 1. Shock. 1. Cables shall
increased morebethan
checked for proper
indicated SWL of RAMS shall be Nandam, Shahid Sheikh
machine for to improper 2. Eye injury from insulation by authorized electrician. communicated. Suheeb, Rohit
conduit fixing insulation. dust. 2. Drill machine shall be check by
### 4. Improper posture 2 2 4 prevent dust getting in contact with 2 1 L
for ergonomics.
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Legend
Minor (Non Reportable) 2 Low (Unlikely to Occur) 2RiskScore 4 to < 7 B MEDIUM (M)
3
Title/
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Department: Construction Date: 13th June 2015
Legend
Title/
Name of Team Members Suheeb, Rohit, Nandam Activity
Cable unloading, handling and cable laying
Work Place location Vemgal - GSK Project Company Crown Electricals
Name, date and Designation Steve Armstrong Last Review 13th June 2016
Hazard (s)
S P RR S P RR

1 Mobilization of truck 1. Personnel getting struct by truck while
moving into work area.
2. Property damage.
1. Personnel shall be warned for movement of vehicle both from front and back
side.
RAMS shall be communicated. Nandam, Suheeb, Rohit Shrikant Giri
2. Damage to existing poles and barricades 3. Tilting of trailer. 2. Supervisor and banksman shall be available to guide the vehicle towards TRIC shall be prepared and communicated to
at turns due to lengthy vehicle. unloading area. workmen by PIC
3. Truck driver walking into site without 3. Proper instruction shall be given to the driver by competent person.
PPE. 4. Driver shall be provided with Mandatory PPE and he shall not move into work
area, instruction shall be given for the same. (Ref - SCI/OCP/04)
3 2 6 6. Inspection of the truck shall be done by Mechanical inspector/ HSE Officer.
7. Wooden timber shall be placed between each cable drum to prevent slipping for
3 1 L
drum.
1. Loading and unloading of material 1. Fall of material 1. Fatality 1. Adhere to lifting permit. 1M RAMS shall be communicated. Nandam, Suheeb, Rohit Shrikant Giri
on trucks / trailers wh Franna 2. Defective equipment. 2. Incident / bodily injury 2. Medical check for operators and driver.
3. Overloading 3. Property damage. 3. Competent operators to be assigned. TRIC shall be prepared and communicated to
4. Lifting area is fully barricaded and warning signs are posted. workmen by PIC
10. Lifting gears to be padded or protected if strapped over sharp edges.
14. Crane operators shall not leave the operator cabin and shall remain at the
controls when loads are suspended.
2 4 2 8 16. Maximum load and capacity of the lifting gear shall be marked and visible. 4
17. Pipe clamps shall be used of adequate size for sllinging of pipes and test
certificate of the same shall be available.
18. Web sling shall be used of adequate capacity for unloading of cable drum.
Unloading the load Pinch Hazard 1. Personal injury 1. Workmen shall be trained to operate the equipment / machinery. 3 1 L TRIC shall be prepared and communicated to Nandam, Suheeb, Rohit Shrikant Giri
2. Adequate PPE's shall be provided. workmen by PIC
3. Signal man to ensure that all involved personnel keep their hands/ feet away
3 3 2 6
Legend
Title/
Name of Team Members Suheeb, Rohit, Nandam Activity
Name, date and Designation Steve Armstrong Last Review 13th June 2016
Hazard (s)
S P RR S P RR
Transportation of cable drums at site 1. Fall of drums while shifting, 1. Property damage 3 2 6 1. Cable shall be loaded over truck for transporation on site from store yard to site 3 1 L RAMS shall be communicated. Nandam, Suheeb, Rohit Shrikant Giri
2. Rolling of drums while shifting. 2. Personnel injury area.
2. Loading/ unloading procedure as mentioned above for cable drums shall be TRIC shall be prepared and communicated to
4 3. No over loading of trucks shall be allowed, proper cover shall be provided to edge
of drums to prevent slipping on either sides.
Manual shifting of drums 1. Fall of drums while shifting, 1. Property damage 3 2 6 1. Manual rolling of drums shall only be allowed on PCC on equal level surface. 3 1 L RAMS shall be communicated. Nandam, Suheeb, Rohit Shrikant Giri
2. Rolling of drums while shifting. 2. Personnel injury 2. 4 workmen shall be deployed for manual rolling of drums.
3. Rolling shall be done slowly and under full control and as per direction shown TRIC shall be prepared and communicated to
over drum. workmen by PIC
4. Workmen shall be deployed with whistle to caution other personnel coming near
5 the area.
5. Over all area shall be barricaded.
Cable laying on rack 1. Fall from height 1. Personnel injury. 3 2 6 1. Cable drums shall be properly mounted over the roller. 3 1 L RAMS shall be communicated. Nandam, Suheeb, Rohit Shrikant Giri
2. Strain due to excessive weight pulling. 2. Bodily injury 2. Greasing shall be done over the roller for proper rolling of cable drums.
3. Risk assessment for erection and working on scaffold and boomlift TRIC shall be prepared and communicated to
RA/SHMZ/GSK/110 shall be followed for the activity. workmen by PIC
4. Adequate manpower shall be deputed for pulling of cables.
5. Adequate numbers of scaffolds shall be erected for manual pulling cables.
6. SWL of the scaffold shall be considered for the activity.
6 7. Harness shall be used while sitting on cable rack for pulling and laying of cables.
3. Site Safety team : 9900089250 (Vamsi Krishna) 9945540178 (Fakhruddin) 9663375629(Ramdas) 6. Emergency escape route - Displayed at site :Follow the site access route indicated
Legend
1 Risk LOW (L)
3
Stainless Steel PIPE, fittings, support,
Title/
unloading, stacking & Fabrication at
Fabrication yard
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Stainless Steel PIPE, fittings, support, unloading, stacking & Fabrication at Fabrication yard
truck struct by truck while 2. Property movement of vehicle, vehicle shall be communicated. Nagesh
same.
sligning.
Unloading of height. 2. Property stacking of pipes. communicated. Nagesh
pipes (Upto 2. Fall of pipes while damage. 2. Pipes (6m X 25 to 65mm) shall not be
65mm diameter) unloading. over loaded/ loaded above the side decks TRIC shall be
2 3 2 6 3. Adequate manpower shall be deployed 3
1 L
capabilities.
after storage..
Legend
1 Risk LOW (L)
3
4 VERY HIGH (VH)
Title/
Fabrication yard
Risk Risk
NO Activities
Hazard (s)
(ifxany)
1. Unloading of 1. Fall of material 1. Fatality 1. Adhere to lifting permit. 1 M RAMS shall be Siddhesh, Shahid Sheikh
Pipes (65mm to 2. Defective 2. Incident / bodily 2. Medical check for operators and driver. communicated. Nagesh
350mm) from equipment. injury 3. Competent operators to be assigned.
truck with 3. Overloading 3. Property 4. Lifting area is fully barricaded and TRIC shall be
Franna damage. warning signs are posted. prepared and
lifting gears.
tackles.
3 4 2 8 chart provided in the crane cabin.
4
team.
suspended load.
taglines.
proper condition.
sizeUseforproper access
sllinging to remove
of pipes and testthe sling. 1L RAMS shall be Siddhesh, Shahid Sheikh
Deslinging (for of slings & shackles 2. Bodily injury Follow as during
certificate of the slinging.
same shall be available. communicated. Nagesh
flange type and hooking. operations. TRIC shall be
pipes) 3. Fall from height 3. Wear hand gloves and ensure hands prepared and
4 4. Pinched between 3 2 6 4. Appropriate ladder shall be used for 3 workmen by PIC
slings and load. slinging and deslinging works. (Ref - SCI/OCP/04)
Slinging and 1. Improper condition 1. Fall of load. 1. Use proper access to remove the sling. 1L RAMS shall be Siddhesh, Shahid Sheikh
Deslinging (for of slings & shackles 2. Bodily injury Follow as during slinging. communicated. Nagesh
plain pipes) of clamps. operations. TRIC shall be
3. Fall from height 3. Wear hand gloves and ensure hands prepared and
4. Pinched between 3 2 6 4. Appropriate ladder shall be used for workmen by PIC
5 slings and load. slinging and deslinging works.
3
(Ref - SCI/OCP/04)
Unloading the load1. Pinch Hazard. 1. Personal injury of Workmen
1. lifitng slings to the
shall pipes. to operate 3
be trained 1 L RAMS shall be Siddhesh, Shahid Sheikh
2. Fall of load due to the equipment / machinery. communicated. Nagesh
improper stacking. 2. Adequate PPE's shall be provided.
3. Over stacking of 3. Signal man to ensure that all involved TRIC shall be
6 pipes. 3 2 6 personnel keep their hands/ feet away prepared and
before raising / lowering , material/ load. communicated to
4. Packing shall be provided for each workmen by PIC
layer of stacking of pipes. (Ref - SCI/OCP/04)
than 4 feet height from ground.
Legend
1 Risk LOW (L)
3
4 VERY HIGH (VH)
Title/
Fabrication yard
Risk Risk
NO Activities
Hazard (s)
(ifxany)
HANDLING AND BEVELLING

handling techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting communicated. Nagesh
handling.
machine. 2. Pinch hazard proper body condition as per communicated. Nagesh
2. Fall of pipes. 3. Property manufacture standard standard and
machine while
workmen by PIC

machine.
HOT WORKS
Argon Welding 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for 1. Risk Assessment Siddhesh, Shahid Sheikh
2. Electrocution. 2. Arc eye. Hot works. shal be Nagesh
fumes. band.
provided.
operate.
9 4 2 8
4 1M
from welding area.
burns and sparks.
11. Gas cylinder shall be mounted over
trolley and shall be chained to prevent
fall of cylinder.
12. Gas shall not be kept on direct
exposure to sunlight on storage areas.
13. Separate area shall be prepared for
empty and full gas cylinder storage.
Legend
1 Risk LOW (L)
3
4 VERY HIGH (VH)
Title/
Fabrication yard
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Spark Producing 1. Sharp Object 1. Eye/ face injury (Ref - SCI/OCP/30) Siddhesh, Shahid Sheikh
machines 2. Electricity HV. 2. Burn injury. 1. PTW shall be adhered. Nagesh
(Grinding 3. Heat 3. Fire of clothing 2. All Power handtools shall be checked (Ref - SCI/OCP/38)
watch man.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Prepared byMd Fakhruddin Reviewed by: Shahid Sheik
Legend
egligible (No Lost Time) 1 Unlikely (Improbable) Score 1 to < 4 A
1 Risk LOW (L)
3
Akbar, Ramnivas, Abhishek, Title/

Installation of Ventillation Duct
Pommusamy
Document 1
Vamsi Krishna
Name, date and Design Last Rev 5th Aug 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)

Mobilization of 1. Personnel getting 1. Personnel injury. 1. Banksman shall be provided for RAMS shall be Akbar, Shahid Sheikh
truck struct by truck while 2. Property movement of vehicle, vehicle shall be communicated. Ramnivas
2. Damage to existing 2. Inspection of the truck shall be done prepared and
poles and barricades by Mechanical inspector/ HSE Officer. communicated to
1 lengthy vehicle. 3 2 6 banksman shall be available to guide the 3 1 L
Manual 1. Fall of person from 1. Bodily injury. same.
1. Vehicle shall be checked for proper RAMS shall be Akbar, Shahid Sheikh
Unloading of Pre height. 2. Property damage stacking of cable trays/ trunks. communicated. Ramnivas
fabricated ducts 2. Fall of material 2. Material shall not be over loaded/
while unloading. loaded above the side decks of the truck, TRIC shall be
3. Bodily injury due while manual unloading person standing prepared and
to heavy load lifitng.. over the truck shall have the trucks wall communicated to
4. Cut injury from at both side upto 900mm minimum to workmen by PIC
2 sharp edges 3 2 6 prevent fall. 3 1 L
deployed for unloading of material.
4. Rubber coated cut resistant gloves
shall be used for material handling
5. Material shall be stacked, not more
than 4 feet height at site, wooden timber
shall be placed to prevent direct contact
from soil.
Legend
1 Risk LOW (L)
3

Pommusamy
Document 1
Vamsi Krishna
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Installation of 1. Fall of material. 1. Personnel injury 1. All the material shall be checked RAMS shall be Akbar, Shahid Sheikh
hanging support 2. Hand injury while 2. Property damage before taking into installation process for communicated. Ramnivas
for the ducts handling from ground 3. Dropped object proper condition.
to scaffold 4. Manual handling 2. Ground area shall be barricaded to TRIC shall be
injury restrict any entry where hanging racks prepared and
are to be installed. communicated to
3. Signage shall installed on ground for workmen by PIC
caution fall of material.
3 3 2 6 kept securely on boom lift/ MEWP and
shall not be overloaded more than the
load indicated.
maintained for handling of ducts
manually.
6. Secure the material on scaffold after
handling and before installation to the
required location.
Use of Drill 1. Electric shock due 1. Shock. 7.
1. No loose
Cables / over
shall loading of
be checked formaterial
proper RAMS shall be Akbar, Shahid Sheikh
machine for duct to improper 2. Eye injury from shall be allowed ion scaffold.
insulation by authorized electrician. communicated. Ramnivas
supporting insulation. dust. 2. Drill machine shall be check by
installation works 2. Exposure to dust 3. Bodily injury. authorized electrician and tag shall be TRIC shall be
4. Improper posture prevent dust getting in contact with
4 while drilling. 2 2 4 eyes. 2 1 L
for ergonomics.
HAVS.
INSTALLATION OF DUCT WITH SCAFFOLD
Legend
1 Risk LOW (L)
3

Pommusamy
Document 1
Vamsi Krishna
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Erection of 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained RAMS shall be Akbar, Shahid Sheikh
scaffold 2. Fall of material. 2. Property damage scaffold erectors under supervision of communicated. Ramnivas
3. Scaffold Collapse competent supervisor only.
2. Use only scaffolding pipes & TRIC shall be
has been inspected.
completed.
scaffold.
Legend
1 Risk LOW (L)
3

Pommusamy
Document 1
Vamsi Krishna
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the RAMS shall be Akbar, Shahid Sheikh
for duct 2. Getting hit by 2. Property platform. Place the tools in tool box & communicated. Ramnivas
installation vehicle. damage. other items in basket.
2. Scaffolding shall be inspected every TRIC shall be
3 2 6 4. Do not connect return cable of 3 1L
the load indicated.
8. Worker shall come down before
6 moving the scaffold.
9. Ducts shall carried upto the platform
INSTALLATION OF DUCT WITH BOOMLIFT/ SCISSOR LIFT
level with rope or manually lifted at
lower levels.
MEWP operation 1. Unauthorized 1. Major Injury 3 2 6 1. MEWPs shall be operated by trained RAMS shall be Akbar, Shahid Sheikh
operation 2. Property damage and experienced operatives. communicated. Ramnivas
operation clipped on to the anchorage points on
Legend
1 Risk LOW (L)
3
MEWP operation 1. Unauthorized 1. Major Injury 3 2 6 1. MEWPs shall be operated by trained RAMS shall be Akbar, Shahid Sheikh
operation Akbar, Ramnivas,
2. Property damage Abhishek,
and experienced operatives. Title/ communicated. Ramnivas
Name of Team Membe
2. Poor ground 3. Land 2. Site Supervisor/Foreman is to Activity
check Installation of Ventillation Duct
condition Pommusamy
contamination SWL of basket is not being exceeded TRIC shall be
Work Place location3. Over turn
4. Overload
Vemgal - GSK Projectdaily. CompanyShimizu
Corporation
prepared and
communicated to
India Pvt Ltd
Approved by 5. Fall of men & Document
throughout the period of the operations. RA/SHMZ/GSK/11
workmen by PIC 1
6. Contact with other have the ground controls set to off and Rev 5th Aug 2016
Name, date and Design
Equipments Vamsi Krishna the keys removed, emergency stop
Last
8. Over head
Risk Out of hours if required MEWP baskets
Risk
Description of obstructions will be left in the air, ground controls set Person In Follow up
(Consequences) Appropriate Controls/ Existing Riskin.Control(S
(ifxany)
Hazardwith
10. Collision (s) (S x P) emergency stop button pushed P) Additional Risk Control (Name
operation clipped on to the anchorage points on
railing at all times.
clearly protected with barriers and 3 1 L
signage erected.
using a MEWP.
used again.
positioned.
stop button in side the platform as well
7 as along the with the lower controls and
Installation of 1. Fall of ducting mater1. Bodily injury. 3 2 6 ensure the good
1. Material working
shall be condition
kept securely of
over RAMS shall be Akbar, Shahid Sheikh
ducts 2. Property damage MEWP. communicated. Ramnivas
2. Cut resistant hand gloves shall be used
for handling/ installing ducts to prevent 3 1 L TRIC shall be
cut from sharp edges. prepared and
3. Area shall be barricaded and proper communicated to
8 signage shall be displayed NO ENTRY/
FALL OF MATERIAL.
workmen by PIC
Legend
1 Risk LOW (L)
3

Pommusamy
Document 1
Vamsi Krishna
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Air dust leakage 1. Defective machine 1. Electric shock 3 2 6 1. Machine shall be inspected with RAMS shall be Akbar, Shahid Sheikh
testing 2. Improper guarding 2. Entanglement. Shimizu Authorized inspector and tagged communicated. Ramnivas
3. Fall from height 3. Bodily injury as per the monthly inspection colour
while connecting to code. TRIC shall be
duct. 2. '0' Access (Proper guardin to all prepared and
rotating parts) shall be checked and communicated to
complied workmen by PIC
3. Proper clamping shall be done at the
connection point of the hoses and shall
be checked by PIC after fixing.
4. MEWP / Scaffold shall be used as per
9 RAMS for testing purpose.
5. Safety harness shall be used when
Fabrication of 1. Noise Pollution 1. Deafness 2 2 4 1. Area shall
working be barricaded measuring
on MEWP. RAMS shall be Akbar, Shahid Sheikh
ducts 2. Waste Generation 2. Environmental boundary of 85db. communicated. Ramnivas
3. Cut injury impact 2. Personnel entering the ducting
3. Hand/ body fabricated area shall wear ear plugs all TRIC shall be
injury the time. prepared and
3. High noise area, No unauthorized communicated to
entry sign board shall be placed. workmen by PIC
4. Proper tools shall be used for 2 1 L
fabrication and the same shall be
inspected before use and tagged as per
monthly inspection code.
5. Cut resistant gloves shall be used
ducting fabrication and handling of duct
sheets.
### 6. Cut outs of the duct material shall be
kept in container and shall be disposed
PREPARED BY: off in metal waste areaREVIEWED
as per WMP BY:SCI
GSK.
Legend
egligible (No Lost Time) 1 Unlikely (Improbable) 1 RiskScore 1 to < 4 A LOW (L)
3

Pommusamy
Document 1
Vamsi Krishna
Risk Risk
NO Activities
Hazard (s)
(ifxany)
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
:
Ayodhya
2. Emergency Contact Number - 9731009837 Kaira, 4. Communication flow chart Displayed at site
Incident Controller :
Basavaraj
9663512259
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeRamnivas, Nagesh Activity
Site Storage Structural and Erectio
Name, date and DesigSteve Armstrong Last Revi27th June 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Site Storage Structural and Erection Works - Suvidha

Truss lifting and 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1L RAMS shall be Ramnivas Shahid Sheikh
installation techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting communicated.
1 4. Loose material 2 1 2 5. Do not lift beyond individual
Erection of 1. hit hazard 1. Crane may by hit 1. Adhereshall
capacity, to lifting permit.
not put additonal load on 3 1L RAMS shall be Ramnivas Shahid Sheikh
columns and 2. fall hazard to persons 2. Medical
scaffold check
than for operators and driver.
indicated. communicated.
Rafter, truss 3. Improper ground 2. littered materials 3. Competent operators to be assigned.
condition fall from height and 4. Lifting area is fully barricaded and TRIC shall be
4.Improper lifting hit to the person warning signs are posted. prepared and
equipment's tools. 3. crane may be 5. Job specific training to be given to all communicated to
5. Fall of material. toppled involved in lifting activity. workmen by PIC
6. Over reaching of 4. lifting sling may 6. Pre inspection of lifting machine and
crane boom. be cut lifting gears. (Ref - SCI/OCP/04)
tackles.
8. Fully extend all outriggers on still plates
with all wheels above the ground.
3 3 1 3 9. Ensure competent lifting team is
cabin.
team.
suspended load.
taglines.
Legend
1 Risk LOW (L)
3
Title/
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Arc Welding 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for RAMS shall be Ramnivas Shahid Sheikh
2. Electrocution. 2. Arc eye. Hot works. communicated.
3. Inhalation of 3. Hand injury due 2. Pre inspection by competent person
2 fumes. 4 2 8 band. 4 1 M (Ref - IS 816 (1969)
provided.
operate.
from welding area.
Painting 1. Fire Hazard 1. burn injury eye offighting
1.Fire other workmen who shall
equipment's are working
be kept 3 1L RAMS shall be Ramnivas Shahid Sheikh
2. Health Hazard due 2. Skin disorder, Eye in the and
ready samehelper
area where
shall beextensive/
trained to communicated.
to skin contact or eye irritation. continious
operate. welding
Fire worksmust
watchmen are performed.
be stand at
whenever possible.
Erection of 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained 3 1 L RAMS shall be Ramnivas Shahid Sheikh
load the scaffold.
and descending.
4 scaffold.
Legend
vere(Modifiable/
Erection of
1. Fall from height. 1. Personnel injury.
1. Scaffold shall be erected by trained 3 1 L RAMS shall be
C HIGH (H)
Ramnivas Shahid Sheikh
scaffold 2. Fall
Major (Reportable/Fatality)of 4 High (Common Occurrences)
material. 2. Property
3. Incorrect erection damage.
scaffold erectors under supervision
Risk of communicated.
competent supervisor only and proper
D VERY HIGH (VH)
Guardrail system. Title/ communicated to
Name of Team Membe Ramnivas, Nagesh 3. Use only scaffolding pipes & Activity Site Storage
workmen by PICStructural and Erectio
Work Place location Vemgal - GSK Project inspected and certified. CompanyShimizu Corporation India Pvt Ltd
Approved by solid surface designed to withestandDocument
the RA/SHMZ/GSK/11 1
load the scaffold.
Name, date and Desig Steve Armstrong 3 2 6 5. After every erection of verticalLast post Revi27th June 2016
Risk properly after each lift. Risk
Description of 7. Ladders shall be fixed for ascending Person In Follow up
SL Details Hazard Outcome Rating and descending. Rating Charge action
platform Existing Risk Control (S
(ifxany)
Hazard (s) (S x P) 8. Work shall be fixed with P) Additional Risk Control (Name
Involved S P RR railings (Top rail, Mid rail, toe board) as S P RR Provided) when)
4 scaffold.
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the RAMS shall be Ramnivas Shahid Sheikh
2. Getting hit by 2. Property platform. Place the tools in tool box & communicated.
load indicated.
5 9. Toe guard shall be provided to prevent
fall of material.
6 Handling and 1. Cut injury while 1. Bodily injury 2 2 4 1. Handgloves (Cotton) shall be used for 2 1 RAMS shall be Ramnivas Shahid Sheikh
storage of GI handling sheets. (Sharp edges) carrying sheets. communicated.
to imppoper storage. personnel working proper condition and tag shall be L TRIC shall be
3. Fall from ladder in the area. available. prepared and
7 Fixing of sheets 1. Fall from height. 1. Bodily injury. 2 2 4 heavy winds.PPE's shall be provided.
1. Adequate 2 1 RAMS shall be Ramnivas Shahid Sheikh
2. Cut injury due to 2. Hand injury. 2. Proper and safe working platform shall communicated.
5. Safety procedures for work at height workmen by PIC
shall be followed .
sheet flying in wind after installation (as L
flying.
8. Hand railing shall be provided around
the edges of the roof area for fall
prevention.
9. Workmen shall wear harness while
working on roof.
10. Lifeline shall be provided for anchring
safety harness.
Legend
1 Risk LOW (L)
3
Title/
Risk Risk
NO Activities
Hazard (s)
(ifxany)
8 Use of Drill
machine for
RAMS shall be
communicated.
Ramnivas Shahid Sheikh

HAVS.
Dismantling of 1. Fall from height. 1. Personnel injury. all Scaffolding
1. drill machine.
has to be dismantled by the RAMS shall be Ramnivas Shahid Sheikh
scaffold 2. Fall of material. 2. Property damage scaffold erector in presence of the communicated.
lowered down.
stacked properly.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Legend
Title/
CS Pipe installation
SL NO
Hazard (s)
S P RR S P RR
1 Handling of pipes manually (Upto 65mm

diameter)
1. Wrong lifting techniques.
2. Slippery material
2. Back pain, sprain etc.
2. Deploy adequate manpower for lifting and carrying of loads.
2 2 4 5. Do not lift beyond individual capabilities (25 KG)
2 Handling of pipes with pallet trucks (More than 1, Improper condition of pallet. 1. Bodily Injury. 1. Pallet shall be checked for proper working working condition and any damage. Only inspected RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh
placed.
2 2 4 5. Personnel carrying the pipes shall be provided with whistle to alert personnel or vehicle 2 1L
coming in access.
MEWP OPERATIONS
3 Equipment mobilization 1. Damaged equipment
2. Untrained operator
1. Major Injury
2. Property damage
3 2 6 1. All MEWP’s shall be inspected before the site entry.
2. Ensure TPI shall be done for the equipment.
3 1L RAMS shall be communicated. Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
4 MEWP operation 1. Unauthorized operation
2. Poor ground condition
1. Major Injury
2. Property damage
3 2 6 1. All MEWPs will be operated by trained and experienced operatives.
2. Site Supervisor/Foreman is to check SWL of basket is not being exceeded daily.
RAMS shall be communicated. Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
being used again.
Fall of man.
12. Ensure the availablity of Emergency stop button in side the platform as well as along the 3 1 L
5 Lifting of pipes with Scissor lift upto 65mm dia 1. Over loading of SC lift.
2. Fall of pipes.
1. Major injury.
2. Property damage.
3 2 6 1. SWL of the SC lift shall be checked.
2. Manufacturer's standard shall be checked for lifting of load if permissible.
pipe

Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
1. Loading of material on mezannine with Franna 1. Fall of material 1. Fatality 1. Crane and all lifitng gears/ tools and tackles shall be checked and certified with 3rd party 1M RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Siva Reddy
2. Defective equipment. 2. Incident / bodily injury certificate.
4. Defective equipment. 3. Lifting area is fully barricaded and warning signs are posted. to workmen by PIC
5. Mezannine over load. 4. Job specific training to be given to all involved in lifting activity.
6. Fall of pipes from deck to floor. 5. Pre inspection of lifting machine and lifting gears.
6 4 2 8 13. Crane operators to remain at the control when loads are suspended.
4
16. Load capacity of the mezannine shall be checked before loading the pipes over.
17. Pipes shall be provided over temporary racks over the mezannine to prevent fall.
18. Stoppers shall be used for temporary stacking of pipes before installation at decks.
while removing)
2. Property damage
clamp on columns.

lift and install
2. Property damage

to workmen by PIC

9 Lifting of Pipe rack with pipe 1. Defective chain pulley. 1. Chain pulley failure 3 2 6 1. Chain pulley shall be inspected by SCI mechnical inspector and shall be tagged as per current
Risk assessment shall be communicated to
workmen and staff.
Nandagopal, Ramnivas Shahid Sheikh
E 7. Do not throw/ drag chain pulley while handling.
N
C
E
3 1L
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
10 Lifting of Pipe rack with pipe 1. Improper usage of chain pulley.
1. Material damage
2. Bodily injury
4 2 8 1. Chain pulley shall be fixed with Top beam/ rafter.
2. "O" ring base shall be prepared around the beam for hanging of chain pulley.
workmen and staff.
supervisor)
A 10. No person shall be allowed to stand below the load.
4 1M
2. Fall of person
1. Bodily injury
2. Property damage

12 Arc Welding for Pipes 1. Fire

2. Electrocution.
1. Bodily injury.
2. Arc eye.
1. Adhere to permit to work system for Hot works.
2. Pre inspection by competent person (appointed eletrician).
RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh
4 2 8 10. Fire proof gloves, full body clothing and boots shall be work to present from burns and 4 1M
sparks.
13 Spark Producing machines (Grinding machine,

Cutting Machine, High speed cutter)
1. Sharp Object
2. Electricity HV.
1. Eye/ face injury
2. Burn injury.
2. All Power handtools shall be checked and tagged prior to use at site.
(Ref - SCI/OCP/30) Nandagopal, Ramnivas Shahid Sheikh
3 2 6 6. Fire extinguishers ahall be kept available in work area along with fire watch man. 3 1L
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
14 Welding/ spark producting works at height 1. Fall from height.
2. Fire at height
1. Severe bodily injury
2. Burn
1. No flammable material/ item shall be kept on MEWP/ Scaffold.
2. Incase welding on MEWP fire watchman shall be with welder along with fire fighting
3. Fire on ground due to sparks. 3. Electrocusion arrangement. TRIC shall be prepared and communicated
4. Burn injury 4. Property damage due to fire 3. Lighter/ match shall be checked before allowing to work and shall not be allowed. to workmen by PIC
5. Electric shock 4. Body earthing of welding machine shall be provided.
5. Fire blanket shall be used to arrest/ reduce sparks falling on ground.
6. Ground area shall be barricaded and fire watchman shall be provided on ground with fire
4 2 8 fighting facilities. 4 1 M
7. Personnel on MEWP shall wear the same welding PPE as welder all the time (Except welding
screen).

1. Personnel injury
2. Property damage
Department: Construction Date: 21st June 2016
Legend
Title/
Hot and Chilled water Pipe instalation on Pipe Rack
Name, date and Designation Steve Armstrong Last Review 21st June 2016 As per site observation record
SL NO
Hazard (s)
S P RR S P RR

2. Property damage.
1. Banksman shall be provided for movement of vehicle, vehicle shall be parked to vehcile
holding area for inspection.
RAMS shall be communicated. Nagesh, Ramnivas Shahid Sheikh, Nandish
3 2 6 shall be given for the same. 3 1 L (Ref - SCI/OCP/04)
6. Wooden timber shall be placed between the pipe in each row for sligning.
system.
2 1. Unloading of Pipes from truck with Franna 1. Fall of material

1. Fatality
1. Crane and all lifitng gears/ tools and tackles shall be checked and certified with 3rd party
certificate.
RAMS shall be communicated. Nagesh, Ramnivas Shahid Sheikh, Siva Reddy
4 2 8 10. Proper communication to be maintained with operator and lifitng team. 4 1 M
3 Slinging and Deslinging (for unloading of plain

pipes)
1. Improper condition of slings & shackles
2. Improper slinging of clamps.
1. Fall of load.
2. Bodily injury
1. Use proper access to remove the sling. Follow as during slinging.
2. Use proper required PPES during in all operations.
6. Pipes clamps shall be used for hooking of lifitng slings to the pipes.
3 2 6 7. Test certificate of pipe clamp shall be available. 3 1 L
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
4 Mig Welding for Pipes 1. Fire
2. Electrocution.
1. Bodily injury.
2. Arc eye.
RAMS shall be communicated. Nagesh, Ramnivas Shahid Sheikh
4 2 8 10. Fire proof gloves, full body clothing and boots shall be work to present from burns and 4 1 M
sparks.
5 Spark Producing machines (Grinding machine, 1. Sharp Object 1. Eye/ face injury 1. PTW shall be adhered. (Ref - SCI/OCP/30) Nagesh, Ramnivas Shahid Sheikh
3 2 6 6. Fire extinguishers ahall be kept available in work area along with fire watch man. 3 1 L

2. Fire at height
2. Burn
screen).
7 1. Loading of pipes on pipe racks 1. Fall of material/ pipes

1. Fatality
1. Lifting procedure with franna will remain same in lifting to mezannine floor mentioned in
5. "U" Clamps shall be fixed with nut and bolts joining pipes and pipes rack bottom the floor.
4 2 8 4 1 M
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
8 Painting of pipes 1. Fire Hazard
2. Health Hazard due to skin contact or eye
1. burn injury
2. Skin disorder, Eye irritation.
1. Rack shall be prepared for painting with MS Pipes and clamps and the same shall be checked
to withestand the load of the pipes.
contact. 3. Land pollution. 2. Paint spill trays shall be placed below the painting area for prevention of paint spillage on TRIC shall be prepared and communicated
3. Land contamination due to paint spillage. 4. Release of VOC to the air. ground. to workmen by PIC
3. Fire fighting equipment's shall be kept ready and helper shall be trained to operate.
4. Rubber hand gloves, Nose mask FFP2 Type shall be used apart from mandatory PPE for the (Ref - SCI/OCP/31)
site.
enclosed area.
3 1 3 7. MSDS shall be communicated to workmen and the same shall be displayed at work area. 3 1 L
8. Empty paint containers shall be disposed to the waste management yard with closed lids

1. Personnel injury
2. Property damage
1. All personnel with the authority to “Stop Work” whenever hazardous conditions or
2. Provide signs, barriers are placed in a manner and at a distance sufficient to demarcate a safe TRIC shall be prepared and communicated
zone to protect personnel and the public from unanticipated pressure release or equipment to workmen by PIC
failure.
3 2 6 7. Never tighten connections that are under pressure. If a leak develops, you must depressurize 3 1 L
TESTING IN PROGRESS must be posted.
9. Testing motor/ compressor shall be tested for use and test/ calibration certificate of the same
shall be available.
Date / Signature : 21st June 2016 Date / Signature : 21st June 2016
Department: Construction Date: 2nd Aug 2016
Prepared by: Md Fakhruddin Reviewed by: A.K Shakya
Legend
Title/
Name of Team Members Ravindra, Shrikesh, Vinod, Pommusamy Activity
Deck sheet missing support fixing
SL NO
Hazard (s)
S P RR S P RR
1 Manual handling of materials 1. Wrong lifting techniques.

2. Deploy adequate manpower for lifting of heavy loads.
RAMS shall be communicated. Ravindra, Shrikesh Vinod, Pommusamy
3. Loose material 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. TRIC shall be prepared and communicated
4. Manual handing procedure shall be followed. to workmen by PIC
6. Use mechanical aids (Trolleys, roller, lifters etc) if necessary.
2 Support fixing by Using MEWP 1. Unauthorized operation

1. Major Injury
2. Property damage
1. All MEWP’s shall be inspected before the site entry.
3. Over turn 3. Land contamination 3. Ensure the good condition of tyres, Working platform, rails, chains, controlling devices etc.1. TRIC shall be prepared and communicated
4. Overload All MEWPs will be operated by trained and experienced operatives. to workmen by PIC
5. Fall of men & material 4. Site Supervisor/Foreman is to check SWL of basket is not being exceeded daily.
6. Contact with other Equipments 5. Ground conditions are monitored throughout the period of the operations.
7. Entrapment 6. All MEWPs not being used will have the ground controls set to off and the keys removed,
8. Over head obstructions emergency stop button in the basket must be pushed in. Out of hours if required MEWP
9. Oil Leakage baskets will be left in the air, ground controls set to off and the keys removed, and emergency
10. Collision with structure due to stop button pushed in.
inadvertent operation 7. Operator, and all others workmen mounted over the scissor lift shall wear safety harness.
8. No persons are allowed to stand on the mid-rail of the Scissor lift.
9. MEWP Operations will only be undertaken in designated working areas, clearly protected
with barriers and signage erected.
10. Ground controls must be fully checked and operational prior to any operatives using a
MEWP.
being used again.
13. Emergency evacuation shall be done as per the Rescue plan incase of equipment collapse/
3 2 6 Fall of man. 3 1 L
14. Ensure the availablity of Emergency stop button in side the platform as well as along the
17. Banksman shall be provided with Scissor lift when in movement
INSTALLATION OF DUCT WITH SCAFFOLD

Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Erection of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained scaffold erectors under supervision of competent RAMS shall be communicated. Akbar, Ramnivas Shahid Sheikh
2. Fall of material. 2. Property damage supervisor only.
3. Scaffold Collapse 2. Use only scaffolding pipes & accessories that have already been inspected and certified. TRIC shall be prepared and communicated
3. Scaffold shall be erected in levelled and solid surface designed to withestand the load the to workmen by PIC
scaffold.
4. Sole board shall be placed below the base jack of minimum width of 300 mm X 300 mm size (Ref - SCI/OCP/02)
and of minimum 38 mm thickness / Wheel shall be installed that has been inspected.
5. Wheel shall be locked all the time when scaffold erection is in process.
6. Adequate manpower shall be deployed (minimum 4 for 1 bay and multiple lifts) for erection
of scaffold.
8. Advance guardrailing system shall be followed for erection/ reverse of advance guard railing
system to be followed for dismantling of scaffold.
specification.
10. Platform shall be fixed and teied properly after each lift.
3 2 6 11. Ladders shall be fixed for ascending and descending after every lift is completed. 3 1L
11. No point loading is allowed at scaffold.
12. No additional material shall be left over the platforms.
13. Scaffold surrounding shall be barricaded to prevent from collision from vehicles.
5
Usage of scaffold for support installation 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the platform. Place the tools in tool box & other items in RAMS shall be communicated. Ravindra, Shrikesh Vinod, Pommusamy
2. Getting hit by vehicle. 2. Property damage. basket.
2. Scaffolding shall be inspected every week / after any adverse weather condition viz. heavy TRIC shall be prepared and communicated
rain, cyclone etc., and checklist shall be revalidated. to workmen by PIC
3. Check for the latest inspection date and tag before using the scaffold. (Ref - SCI/OCP/02)
4. Do not connect return cable of welding machine with the scaffold.
5. Do not climb up on the rails of scaffold to over reach job location.
6. Do not overload scaffold more than the load indicated.
3 2 6 7. Before climbing up check all bracing members are in place. 3 1L
8. Worker shall come down before moving the scaffold.
9. Scafold shall not be over loaded with excess material and SWL of the scaffold shall be
followed.
6
3 Arc Welding for supports 1. Fire
2. Electrocution.
1. Bodily injury.
2. Arc eye.
4 2 8 10. Fire proof gloves, full body clothing and boots shall be work to present from burns and 4 1 M
sparks.
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
1. Sharp Object
2. Electricity HV.
1. Eye/ face injury
2. Burn injury.
(Ref - SCI/OCP/30) Ravindra, Shrikesh Vinod, Pommusamy
3 2 6 6. Fire extinguishers ahall be kept available in work area along with fire watch man. 3 1 L

2. Fire at height
2. Burn
screen).
Name / Designation : Fakhruddin - Safety Officer Name / Designation : A K Shakya
Date / Signature : 2nd Aug 2016 Date / Signature : 2nd Aug 2016
2. Emergency Contact Number - Incident Controller : 9686197380 A.K Shakya 4. Communication flow chart Displayed at site
3. Site Safety team : 9980989065 (Pommusamy) 9731593804 (Vishnu Sankar) 9956640178 (Fakhruddin) 6. Emergency escape route - Displayed at site :Follow the site access route indicated
Legend
Title/ Valve Installation- Flow Switch, NRV, Pressure Guage, OS & Y, Butterfly, Pressure
Name of Team Members Abhishek, Ramnivas, Nagesh Activity Switch
Name, date and Designation Steve Armstrong Last Review 24th June 2016 As per site observation record
SL NO
Hazard (s)
S P RR S P RR
Valve Installation- Flow Switch, NRV, Pressure Guage, OS & Y, Butterfly, Pressure Switch
2 1 L RAMS shall be communicated. Abhishek, Ramnivas, Nagesh Shahid Sheikh
Use of Hole saw drill machine 1. Entanglement & Entrapment 1. Hand and body injury 1. Machinery shall be inspected for the use and operator shall be trained for all the specific 3 1 L RAMS shall be communicated. Abhishek, Ramnivas, Nagesh Shahid Sheikh
2. Striking 2. Cut injury hazards and their control measures.
3. Crushing & Pinching 3. Crushed due to entaglement 2. Guards shall not be removed from the machine in any condition while machine In use/ being TRIC shall be prepared and communicated
4. Cutting, Stabbing and puncturing used. to workmen by PIC
3. Work piece shall be clamped properly before drilling.
4. Defective tags shall be affixed with the machinery with any defect and shall be kept in
working location (Shall be kept in defective mahcinery container.
3 2 6 5. Machinery usage area shall be defined and barricaded.
6. Operator shall not wear jewellery, tuck in loose clothing and long hair shall be tie back.
7. Leather handgloves and Ear plugs shall be used along with mandatory PPE
1. Slip, trip, fall and abrasion 1. Bodily injury 1. All the material shall be kept in an arranged manner aside from access to the machine.
2. Poor housekeeping, dust on floor. 2. Dust pollution 2. Grinded waste around the drill shall be diposed off as per Waste Management Plan.
3. Uneven surface due to dust 3. Deafness 3. Workmen shall be trained to minimise the exposure to these hazards.
4. Noise Pollution 4. Body pain 4. Drill shall be regularly maintained and lubricated to reduce the noise.
5. Improper positioning of machine causing 5. Ear defenders shall be used when noise is >/= 85 DBa.
uneasy body posture 6. Machine shall be mounted over a firm platform with proper height suitable by the user.
2 2 4 2 1 L
Legend
SL NO
Hazard (s)
S P RR S P RR
INSTALLATION OF VALVES AT HEIGHT WITH SCAFFOLD

Erection of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained scaffold erectors under supervision of competent RAMS shall be communicated. Akbar, Ramnivas Shahid Sheikh
scaffold.
5. Wheel shall be locked all the time when scaffold erection is in process.
of scaffold.
specification.
5
Usage of scaffold for valve installation 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the platform. Place the tools in tool box & other items in RAMS shall be communicated. Akbar, Ramnivas Shahid Sheikh
9. Ducts shall carried upto the platform level with rope or manually lifted at lower levels.
6
2 Instalaltion of Valves 1. Falling into pit
2. Fall of fitting materials into pit.
1. Leg injury.
2. Material damage
1. All the pits exceeding >1.5m shall have fixed double railing barricade, <1.5 feet depth shall be
barricaded with MS pipes and stands.
RAMS shall be communicated. Abhishek, Ramnivas, Nagesh Shahid Sheikh
3. Improper fittings. 3. Fall causing bodily injury 2. All the material shall be kept 2m away from edge of the pit. TRIC shall be prepared and communicated
4. Slip, trip due to improper material storage 3. Materials shall be checked by quality engineer/ site engineer before installation. to workmen by PIC
4. All the nuts and bolts shall be kept in boxes with closed cover and same shall be labelled as
type of material contains.
3 2 6 5. All the pipes and fittings shall be kept in proper manner, away from walkways and edge of the 3 1 L
pit to prevent it falling into pit or people tripping/ slipping due to this.
Legend
SL NO
Hazard (s)
S P RR S P RR
Prepared by: Md Fakhruddin Reviewed by: Ayodhya Kaira
Legend
Title/
Name of Team Members Sunaram, Mithun, Rajendra, Baskar, Khizar, Ramdas Activity
Storm/ Roof Water CollectionnTank
Approved by Document N RA/SHMZ/GSK/119 0
Name, date and Designation Vamsi Krishna Last Review 29th June 2016 As per site observation record
SL NO
Hazard (s)
S P RR S P RR
Foundation for Storm water collection tank

Movement at worksite for survey activity 1. Accident due to vehicular movement. 1. Personnel injury. 1. Check the area suitable for vehicle access. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Exposure to dust 2. Lung disorder. 2. Pedestrian walkway shall be provided.
1 4. Use of dust protection mask if required FFP1.
_
3 1 3 3 1 L
Use of excavator for excavation activity 1. Struck by excavator. 1. Fatality. 1. Permit to work shall be followed. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Falling into excavated pits 2. Bodily injury. 2. Operator to lock cabin when not in attendance.
2. Property damage. 3. Excavator shall be checked properly and manufacturer standard shall be complied. TRIC shall be prepared and communicated to
4. Deploy trained banksman for the movement of heavy machines to guide the operator. workmen by PIC
5. Barricade the work area and display warning signs.
6. Instruct the workmen to maintain safe distance from excavators. (Ref - SCI/OCP/03)
7. Hard Barricade shall be provided for excavated pits. (Ref - Barrier standard - GSK Project)
2
3 2 6 3 1 L
1. Collision with other construction vehicle 1. Fatality. 1. Reverse horn shall be deployed in all the vehicles. TBT shall be done and recorded. Mithun, Rajendra, Baskar Ayodhya Kaira
and workers. 2. Bodily injury. 2. Banks man shall be provided full time.
2. Property damage. 3. Safe walkway for the pedestrian shall be demarcated. (Ref - SCI/OCP/21)
4. Operators and drivers shall be trained for the safe operation.
5. Work area and other vehicle movement area shall be separated.
3 2 6 3 1 L
Driving vehicles for soil shifting 1. Lack of knowledge and skills. 1. Loss of property / Material 1. Only licensed person to be deployed for driving / equipment operation. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Untrained drivers/ operators 2. Fatality 2.Medical check of the drivers shall be done
3. Defective vehicles/ equipments. 3. Training / refresher training to drivers/ operators. (SCI/OCP/21) TRIC shall be prepared and communicated to
4. Over speed/ over loading 4. Pre inspection of vehicle. (SCI/OCP/21) workmen by PIC
5. Drunken Driving 5. Provide speed limits signs at site (15 KM/H).
6. Provide banks man at loading/ unloading points and work area. (Ref - SCI/OCP/21)
7. To maintain separate access for vehicle way and pedestrian.
9. Obey speed limits and traffic rules strictly
11. Random checks by site secuirty while entrance at site for the influence of drink and
drugs of the operator/workmen.
3
3 2 6 3 1 L
1. Fuel and oil leakage from vehicle 1. Land contamination. 1. Pre inspection of vehicle. Daily inspection of the vehicle shall be done Mithun, Rajendra, Baskar Ayodhya Kaira
2. Adequate training and communication to be given to all drivers and operators. by operator prior to start the work.
3. Use oil dripping protection tray/sheet during maintenance or oil leakage.
4. Collected oil waste to be disposed through licensed dispose off contractors. (Ref - Waste (Ref - SCI/OCP/46)
Management Plan)
2 2 4 2 1 L
Manual levelling, trimming and 1. Falling into excavated pits 1. Bodily injury. 1. Use proper ladder for ascending and descending into pits. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
compaction 2. Exposure to dust. 2. Lung disorder. 2. Use dust protection mask if required. FFP1
3. Improper tools. 3. Land conatmination due to oil 3. Inspect all tools before use. TRIC shall be prepared and communicated to
4. Loose soil collapse. leakage. 4. Remove all loose soil from edges of the pit, No material shall be stored around 1.5M of workmen by PIC
5. Oil leakage from soil compactor. the edge.
6. Improper handling of compactors. 5. Inspection of compactor shall be done for proper condition and Oil leakage. (Ref - SCI/OCP/17)
6. 2 person shall be deployed for handling of the compactor, proper coordination shall be (Ref - SCI/OCP/02)
4 maintained. (Ref - SCI/OCP/03)
7. Workmen standing at the adge of the pit shall wear harness properly hooked with the
fixed barrier.
2 2 4 2 1 L
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Manual handling of material 1. Wrong lifting techniques. 1. Incident/ injury. 1. Use of adequate PPE's. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Sharp edges/ corners / projecting parts/ 2. Back pain, sprain etc. 2. Deploy adequate manpower for lifting of heavy loads.
protruiding nails. 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. TRIC shall be prepared and communicated to
3. Slippery material 4. Manual handing procedure shall be followed. workmen by PIC
4. Loose material 5. Do not lift beyond individual capabilities (25 KG -Per person)
5 7. Use mechanical aids (Trolleys, roller, lifters etc) if necessary.
9. Adequate handling aids shall be provided and used.
2 2 4 2 1 L
6 Channel fixing for PCC 1. Fall of material due to improper stacking
of shuttering material.
1. Bodily injury.
2. Fatigue.
1. Material shall be stacked properly not above 4 ft of height on a firm level, area shall be
barricaded and demarcated and sign board shall be put for the material identification.
RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Slip, trip, Fall due to improper 2. Work area shall be barricaded and kept clean all the time, onsite stacked material shall TRIC shall be prepared and communicated to
housekeeping. be barricaded. (Ref - Barrier standard) workmen by PIC
3. Improper condition of handtools. 3. All the tools shall be checked.
4. Falling on rebar 4. Training shall be given to the workmen for manual handling procedures. (Ref - SCI/OCP/13)
5. Rebar cap shall be provided to the rebars after channel fixing for PCC.
2 2 4 2 1 L
PCC laying 1. 1. Handling of ingredients. 1. Skin disorder. 1. Access shall be prepared for the movement of transit millers. Access shall be prepared in advance Mithun, Rajendra, Baskar Ayodhya Kaira
2. Contact with cement & concrete. 2. Eye irritation. 2. Banksman or PIC shall guide the vehicle for the access and when need to reverse. Banksman shall be provided.
3. Land contamination due to concrete 2. Land pollution. 3. Vehicle shall be checked for any oil leakage.
spillage. 4. Adequate PPE shall be provided to the Concrete miller operator. (Ref - SCI/OCP/10)
7 5. Additional conrete shall not dump anywhere inside the site premises.
3 2 6 2 1 L
REBAR WORKS
Spark Producing machines (Grinding 1. Sharp Object 1. Eye/ face injury 3 2 6 1. PTW for hot works shall be obtained for the activity. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
machine, Cutting Machine, High speed 2. Electricity HV. 2. Burn injury. 2. All Power handtools shall be checked and tagged prior to use at site.
cutter) 3. Heat 3. Fire of clothing 3. Adequate training shall be given to the operators. TRIC shall be prepared and communicated to
4. Flame/ sparks. 4. Proper housekeeping shall be done and maintained around the area where sparks are workmen by PIC
8 6. Fire extinguishers ahall be kept available in work area. (Ref - SCI/OCP/30)
(Ref - SCI/OCP/38)
3 1 L
Rebar binding works 1. Cut injury due to sharp edges of rebar. 1. Bodily injury, 1. Use adequate hand gloves for handling works. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Slip, Trip & fall due to improper stacking 2. Improper housekeeping. 2. Rebar shall be stacked properly and area shall be barricaded with a proper entry and exit
of rebar. procedure. (Ref - Barrier standard) TRIC shall be prepared and communicated to
3. Hit to other workmen while handling. 3. Proper coordination shall be maintained among workmen while handling rebar or any workmen by PIC
4. Improper condition of tools. Rebar cutting other material.
machine power button locked on allowing 4. All the tools shall be checked prior to use at site as per monthly colour code tag/sticker. (Ref - SCI/OCP/17)
machine to run unattended. (SCI/OCP/06). The rebar electric cutting disc machine power button lock must not be used
5. Improper access towards work area. at anytime to lock the power button in the 'ON' position, resulting in the machine running
6. Protruding rebar's. 8. whilst unattended. Operator to be instructed accordingly.
Entanglement Hazard. 5. All the access shall be maintained clear of obstructions, material shall never be kept
9. Electrical Hazard between the access.
9 6. Protruding rebar's shall be covered with PVC caps/ rebar caps.
3 2 6 3 1 L
Use of handtools 1. Damaged handtools 1. Bodily injury 1. All handtools shall be checked for proper condition and tagged before taking into use. TRIC shall be prepared and communicated to Mithun, Rajendra, Baskar Ayodhya Kaira
2. Hit by tools. 2. Workmen shall be instructed for safe usage and storage of tools. workmen by PIC
10
2 2 4 2 1 L
FORM WORKS
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Use of Drill machine 1. Electric shock due to improper insulation. 1. Shock. 1. Cables shall be checked for proper insulation by authorized electrician. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Exposure to dust while drilling. 2. Eye injury from dust. 2. Drill machine shall be check by authorized electrician and tag shall be available as per
3. Breakage of drilling bit while drilling. 3. Bodily injury. monthly inspection colour code. TRIC shall be prepared and communicated to
4. Improper posture while drilling. 4. HAVS 3. Safety goggles shall be used strictly to prevent dust getting in contact with eyes. workmen by PIC
5. Exposure to viberation 4. Proper posture shall be maintained for drilling works, workmen shall be trained for
ergonomics.
11 5. Adequate hand gloves (cotton) shall be used for drilling works, only rubber insulated
machine at handles shall be used for drilling to reduce the effect of HAVS.
2 2 4 2 1 L
Use of Ply Cutting machine 1. Cut due to rotating parts. 1. Cut injury. 1. Machine shall be checked for proper condition of bady parts and guards by authorized RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
3. Flying wheels. 3. HAVS. 2. Everyday before taking the machine into use Area HSE shall check the condition of fitting TRIC shall be prepared and communicated to
4. Viberation. 4. Collapse of work platform. of wheelsand guards visually. workmen by PIC
12 6. Damaged cables 4. Workmen shall use cotton hand gloves to reduce the effect of HAVS.
6. Cables shall be checked for proper insulation and routing.
3 2 6 3 1 L
13 Form works 1. Fall of material due to improper stacking
1. Bodily injury.
2. Fatigue.
1. Material shall be stacked properly not obove 4 ft of height on a firm level, area shall be
4. Foot injury due to protruiding nails. 4. Training shall be given to the workmen for manual handling procedures.
5. Improper body posture. 5. Training shall be provided to workmen regarding ergonomics. (Ref - SCI/OCP/13)
6. Flying of nail while hitting. 6. Safety goggles shall be used by everyone all the time.
7. Improper access to the work area. 7. Power handtools shall be rubber insulated at grips and cotton gloves shall be used to
reduce HAVS effects.
2 2 4 2 1 L
SCAFFOLD ERECTION
Manpower deployment (or) Selection of Untrained personnel 1. Major Injury 1. All workers/staff should be under gone Shimizu induction training. 3 1 L 1. TBT/ Task breifing shall be done and Mithun, Rajendra, Baskar Ayodhya Kaira
manpower 2.Property damage 2. Training shall be conducted on erection and dismantling of scaffolds. recorded.
3. Man force should be qualified and experienced.
4. Ensure the sequence of activity and safe measures listed in RA is understood by the
person performing the task related activity.
14 3 2 6 5. Ensure all the workers shall be undergone for the medical fitness.
6. Use of all mandatory PPE's during the erection activity.
Mobilization of material 1. Personnel getting struct by truck while 1. Personnel injury. 1. Personnel shall be warned for movement of vehicle both from front and back side. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
moving into work area. 2. Property damage. 2. Supervisor and banksman shall be available to guide the vehicle towards unloading area.
2. Damage to existing poles and barricades 3. Tilting of trailer. 3. Proper instruction shall be given to the driver by competent person. TRIC shall be prepared and communicated to
at turns due to lengthy vehicle. 4. Excavator shall be ready incase of trailer getting stucked into soil for pushing in a safe workmen by PIC
3. truck getting settled into soil due to loose manner.
surface. 5. Driver shall be provided with minimum PPE and he shall not move into work area,
4. Truck driver walking into site without PPE. 3 2 6 instruction shall be given for the same. 3 1 L
6. Truck to report to inspection area before going to site. (Ref - SCI/OCP/04)
15
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Handling/ unloading of material 1. Wrong lifting techniques 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Slippery material 2. Back pain, sprain etc. 2. Deploy adequate manpower for lifting of heavy loads.
3. Loose material 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. TRIC shall be prepared and communicated to
4. Improper stacking 4. Tapped finger 4. Manual handing procedure shall be followed. workmen by PIC
5. Fall of material 5. Fall of material from truck 5. Do not lift beyond individual capabilities (25 KG)
6. Fall from height 6. Use mechanical aids (Trolleys, roller, lifters etc) if necessary.
2 2 4 8. No workmen shall be allowed to go on top of the load without railing or harness
anchoring provision.
16 9. Truck shall report to the inspection area before going to site.
10. Unsafely stacked load shall not be allowed to unlaod.
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling works. 3 1 L TBT shall be communicated and recorded by Mithun, Rajendra, Baskar Ayodhya Kaira
2. Adequate PPE's shall be provided. work PIC
Erection of scaffold 1. Fall from height. 1. Personnel injury. 1. PCC works to be completed before scaffold erection to improve ground stability. 3 1 L RAMS shall be communicated. Mithun, Rajendra, Baskar Harpaal Singh
2. Fall of material. 2. Property damage. 2. Scaffold shall be erected by trained scaffold erectors under supervision of competent
3. Incorrect erection sequence. 3. Collapse of scaffold supervisor only and proper erection sequence to be followed. TRIC shall be prepared and communicated to
3. Scaffold to be erected using Advanced Guardrail system (Handrails shall be installed workmen by PIC
before the placement of platforms).
4. Use only scaffolding pipes & accessories that have already been inspected and certified.
5. Scaffold shall be erected in levelled and solid surface designed to withestand the load (Ref - SCI/OCP/02)
the scaffold.
6. Sole board shall be placed below the base jack of minimum width of 300 mm X 300 mm
size and of minimum 38 mm thickness.
9. Staircase shall be provided after each lift.
10. Material shall be carried through staircase, No man to man handling shall be allowed
after 2 lifts.
3 2 6 12. Work platform shall be fixed with railings (Top rail, Mid rail, toe board) as per
13. 13. No point loading is allowed at scaffold.
16. 600 mm width platform shall be provided around the columns.
17
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. Workmen and staff shall be trained for the safe working procedure for scaffolds before RAMS shall be communicated. Mithun, Rajendra, Baskar Harpaal Singh
2. Getting hit by vehicle. 2. Property damage. deputing to the activity.
3. Fall of material. 3. Scaffold tag system to be used 2. No loose material shall be left on the platform. Place the tools in tool box & other items TRIC shall be prepared and communicated to
4. Use of unsafe/ incomplete scaffold in basket. workmen by PIC
3. Scaffolding shall be inspected every week / after any adverse weather condition viz.
heavy rain, cyclone etc., and checklist shall be revalidated. (Ref - SCI/OCP/02)
5. Do not hang electrical cables on scaffolds.
3 2 6 7. Do not overload scaffold more than the load indicated. 3 1L
9. Use of full body safety harness & fasten its lanyard with the fixed line or fixed structure
or guard rail.
10. Toe guard shall be provided to prevent fall of material.
11. Alteration on scaffold to be done by scaffolders only.
18
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Dismantling of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffolding has to be dismantled by the scaffold erector in presence of the scaffold RAMS shall be communicated.
2. Fall of material. 2. Property damage competent person.
2. Display warning sign for scaffold dismantling. TRIC shall be prepared and communicated to
3. Scaffolding removal shall be from top to bottom pane wise. workmen by PIC
5. Loose scaffolding member shall be lowered down. (Ref - SCI/OCP/02)
6. The area of dismantling should be barricaded & no movement of personnel underneath
the same.
3 2 6 7. Loose member shall be segregated and stacked properly. 3 1L Mithun, Rajendra, Baskar Ayodhya Kaira
8. While erection or dismantling of scaffold the tools shall be used with proper string to
prevent fall of material.
19
SLAB SHUTTERING
20 MS Plate fixing for slab (from bottom side) 1. Fall of material.
2. Fall of person from heigh.
1. Property damage.
3 2 6 1. MS Plates shall be stacked properly on ground.
2. Proper coordination shall be maintained among workmen for handling plates.
3 1 L RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
3. Scaffold over loading. 3. Collapse of scaffold 3. Scaffold shall not be loaded more than the allowable loading limit for each bay (As per TRIC shall be prepared and communicated to
4. Fall of plates due to improper placement MOS for slab) workmen by PIC
over slab. 4. Plates shall be placed over "U" Channel and shall be checked for proper placement and
loose setting ups. (Ref: SCI/OCP/13)
21 MS Plate fixing for slab (from top side) 1. Fall of material.

2. Property damage.
3 2 6 1. Initial Plates for shuttering shall always be installed from bottom side.
2. After 3 layer of MS Plates installation (600mm X 3 = 1800mm in width) person shall get
on top and fix the plates over channels handled from bottom scaffold. TRIC shall be prepared and communicated to
3. Workmen working over the slab shuttering and at edge while fixing plates shall wear workmen by PIC
safety harness.
4. Proper anchoring points shall be prepared and inspected for use of safety harness (Ref: SCI/OCP/13)
anchoring.
5. Proper access (Temp stairs) shall be provided to workmen for ascending and descending
to the roof.
6. Each rows shall be shall be completed at a time and then move forward to work over
next row for slab.
7. External scaffold shall be completed around the slab for ascending/ descending to roof
slab.
DEPLOYEMENT AND USAGE OF CONCRETE BOOM PLACER FOR CONCRETING OF WALL AND SLAB
22 Selection of concrete pumps 1. Inadequate machine. 1. Property damage. 2 2 4 1. Pump shall be checked for valid fitness certificate. 2 1 L RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Defective mahine 2. Personnel injury 2. Truck shall have appropriate required documents as Insurance, Third party Inspection
certificate, PUC, Road tax, registration etc. TRIC shall be prepared and communicated to
3. Required length of boom and capacity shall be checked as per site conditions. workmen by PIC
23 Manpower mobilization 1. Untrained/ Unlicensed operator. 1. Personnel injury. 2 2 4 1. Driver of the equipment shall be licensed with HMV. 2 1 L - Mithun, Rajendra, Baskar Ayodhya Kaira
3. Physical fitness certificate of each personnel shall be submitted to SCI.
Mobilization of machine at site 1. Personnel getting struct by truck while 1. Personnel injury. 1. Personnel shall be warned for movement of vehicle both from front and back side. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
moving into work area. 2. Property damage. 2. Supervisor and banksman shall be available to guide the vehicle towards unloading area.
2. Damage to existing poles and barricades 3. Machine shall be reported for inspection into the machinery holding area before TRIC shall be prepared and communicated to
at turns due to lengthy vehicle. proceding to the work location. workmen by PIC
3 2 6 3 1 L
(Ref - SCI/OCP/04)
24
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
25 Placement of Concrete boom placer. 1. Loose surface. 1. Machine settlement. 3 2 6 1. Machine shall be installed in properly compacted ground understanding the pressure of 3 1 L RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Adjacent structures. 2. Property damage. machine on ground during operation.
3. Over head obstacles. 3. Personnel injury 2. Overhead obstacles shall be checked if required reconsideration of machine placement TRIC shall be prepared and communicated to
area shall be done. workmen by PIC
4. Maximum allowable wind speed shall be considered during operation as per
manufacturer's specification. (Ref: SCI/OCP/13 & 15)
where appropriate, sole-plates should be used under the stabiliser baseplates to spread
the loading from the machine.
26 Pouring concrete 1. Excessive noise. 1. Deafness. 3 2 6 1. , the concrete pump operator should be supplied with appropriate ear defenders as per 3 1 L RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Collision between pump hopper and 2. Property damage. manfacturer's recommendation.
concrete miller. 3. Skin disorder. 2. The concrete pump operator should select the position that offers the safest overall TRIC shall be prepared and communicated to
3. Improper controlling by remote. 4. Eye irritation. position for the job. workmen by PIC
5. Insufficient concrete level in the hopper. 6. Electrical shock or access to them by unauthorised personnel prevented. (Ref: SCI/OCP/13 & 15)
6. Contact with cement & concrete. 4. Incase of operator cannot see the concrete placing gang a signaller to give appropriate
3. Land contamination due to concrete signals to the concrete pump operator.
spillage. 5. A person shall be appointed who is competent to monitor the level of concrete in the
4. Improper condition of viberator. receiving hopper and convey signals to the concrete pump operator when the level is at its
safe minimum.
CONCRETING BY PUMP
27 1. Making pipe lines 1. Improper fixing of clamps tend to break
the pipes.
2. Property damage
2. Improper support to pipes. 3. Pipes shall be supported with timber on every 4 meters to prevent shagging. TRIC shall be prepared and communicated to
3. Leakage of concrete slurry. 4. Vertical routing of the pipes shall be supported firmly with a fixed structure. workmen by PIC
3 2 6 3 1 L
28 Usage of Concrete pump 1. Defective machinery.
2. Oil leakage.
1. Bodily injury.
2. Land contamination
1. Concerete pump shall be inspected by authorized inspector of the project and operator
details shall be displayed.
3. Improper condition of pipes and clamps. 2. Oil leakage shall be checked and arressted. TRIC shall be prepared and communicated to
4. Hit by concrete due to accute pressure. 3. Gloves shall be used while handling and fixing clamps to the pipes. workmen by PIC
4. Pipes and clamps shall be stored in a proper manner to prevent from trip hazard.
5. Proper routing shall be done for pipes, routing shall not be done on fragile surface. (Ref: SCI/OCP/13 & 15)
passing.
2 2 4 2 1 L
Concrete pouring works 1. Falling of transit miller into pit. 1. Skin disorder. 1. Use adequate rubber handgloves. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Contact with cement & concrete. 2. Eye irritation. 2. Use dust mask while working aggresgate / concrete. FFP1
3. Land contamination due to concrete 3. Land pollution. 3. Do not throw concrete waste on site. (Ref - WMP Plan) TRIC shall be prepared and communicated to
29 spillage. 4. Electrical shock 4. Gum boots shall be used while working on cocerete workmen by PIC
4. Improper condition of viberator. 5. Inspection of tools shall be done. (Ref: SCI/OCP/13 & 15)
3 2 6 3 1 L
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
30 Pipeline blockage cleaning. 1. Hit by pressurised pipelines. 1. Personnel injury 3 2 6 1. Pipes shall always be considered as pressurized 3 1 L RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Must first release the pressure inside the pipeline as much as possible,
by reversing the pumping action. TRIC shall be prepared and communicated to
3. Reverse the pump until the pressure is released DO NOT increase the pressure to clear workmen by PIC
pump.
procedure.
31 Cleaning out the machine. 1. Spill of contaminated water on ground 1. Land pollution 2 2 4 1. The concrete pump must only be washed out in the designated areas. 2 1 L RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Before working in the receiving hopper, the concrete pump operator should always
switch off the engine and remove the keys. TRIC shall be prepared and communicated to
3. vent the hydraulic pressure and ensure that the agitator control lever is in the neutral workmen by PIC
position. (Ref: SCI/OCP/13 & 15)
DESHUTTERING OF SLAB
32 Working inside the tank after slab
concreting
1. Impoper illumination causing slip, trip, fall 1. Bodily injury.
2. Fall of material while deshuttering
3 2 6 1. Proper illumination shall be maintained inside incase of insufficient lighting.
2. Area and access shall be kept clear all the time.
3. Fall of person while deshuttering 3. Adequate manpower shall be deputed for deshuttering works. TRIC shall be prepared and communicated to
4. Fall of person inside the pit from top. 4. Proper working platform shall be maintained for deshuttering works and later scaffold workmen by PIC
shall be removed in process maintaining reverse of advnce guardrailing system.
5. Rescue strecher shall be available incase of person fall inside the pit (rescue plan ref
number--------)
33 Removal of shuttering material from Pit 1. Fall of person while lifting the material
manually.
1. Bodily injury
2. Head injury due to fall of material
3 2 6 1. Proper illumination shall be maintained inside incase of insufficient lighting.
2. Area and access shall be kept clear all the time.
2. Fall of material. 3. Deshuttered material shall be stacked in proper manner, away from walkway and access. TRIC shall be prepared and communicated to
3. Slip, trip due while shifting of material 4. Temporary scaffold shall be prepared for removal of material from tank. workmen by PIC
5. Scaffold shall cover only 1 meter / 1.5 meter of the opening, rest of the opening over the
slab shall always be kept clear for emergency recue purposes.
6. Fixed railing barricades shall be maintained to prevent fall of person inside the tank.
7. Workmen on top of the tank recieving the material shall stand outside the railing to
prevent fall.
PC SLAB ERECTION AND INSTALLATION

Mobilization of truck/ Trailers 1. Personnel getting struct by truck while 1. Personnel injury. 1. Personnel shall be warned for movement of vehicle both from front and back side with RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira,
moving into work area. 2. Property damage. banksman.
2. Damage to existing poles and barricades 3. Tilting of trailer. 2. Vehicle shall be initially checked by the security on gate for basic documents as TRIC shall be prepared and communicated to
at turns due to lengthy vehicle. Insurance, Driving license, PUC and basic vehicle condition before taking the vehicle into workmen by PIC
3. truck getting settled into soil due to loose site.
surface. 3. Inspection of the truck shall be done by Mechanical inspector/ HSE Officer. (Ref - SCI/OCP/04)
34 4. Truck driver walking into site without PPE. 3 2 6 4. Banksman shall be available to guide the vehicle towards unloading area. 3 1 L
5. Proper instruction shall be given to the driver by competent person.
6. Driver shall be provided with mandatory PPE and he shall not move into work area,
instruction shall be given for the same.
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Crane setup 1. Toppling 1. Major Injury 3 2 6 1. Ensure access is stable and free. 3 1 L RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira, Sivareddy
2. Uneven/ soft ground 2. Property damage 2. Ensure outriggers are fully extended and resting on steel plates/wooden blocks.
3. Crane operator to check with lifting supervisor on the weights of the equipment and TRIC shall be prepared and communicated to
then with Load chart in work spot. workmen by PIC
4. Lifting supervisor to ensure that all site requirements are followed. (Ref - SCI/OCP/04)
5. Lifting supervisor to do final check with the concerned person on the weight of the
equipment.
6. Lifting supervisor to ensure that barricade is setup during Erection.
35
Lifting and placing of PC Slab 1. Defective equipment. 1. Personal injury. 1. Pre inspection of lifting machine and lifting gears. 1M RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira, Sivareddy
2. Incompetent operator. 2. Property damage. 2. Operator shall be licensed for crane operation.
3. Improper coordination. 3. Fatality. 3. Lifting plan shall be prepared in advance and communicated before starting the activity. TRIC shall be prepared and communicated to
4. Movement of crane 4. PTW shall be obtained and adhered for the activity workmen by PIC
5. Improper signalling to the operator 5. Experienced rigger shall be deputed for the job, Signals shall be verified with the carne
6. Toppling of crane due to improper lifting operator for same understanding between them.
technique / over loading. 6. Crane shall be guided by banksman, area shall be barricaded and no unauthorized (Ref - SCI/OCP/04)
7. Crane Settling. person shall be allowed in the work area.
8. Unauthorized entry into the lifting area. 7. TBT shall be done as per work plan and communicated with lifting team.
9. Swinging of load. 8. Area shall be checked for stability of the ground before setting the outriggers.
9. SWL of crane and lifiting tackles shall be checked and verified suitable for intended load
capacity.
36 4 2 8 10. Area shall be cautioned and barricaded, workers shall be informed for no entry into the 4
lifting area.
12. Tagline shall be ptovided to prevent swinging of load, rope shall be of adequate length
and 10 meter distance shall be maintained from radius of lifted load.
13. Test lift shall be done to check the stability of the load and SWL of the crane.
Grout mixing and pouring 1. Contact with eye. 1. Eye injury 1. MSDS shall be submitted, workmen indulge in the activity shall be trained in safe RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira,
2. Contact with skin. 2. Skin disorder handling and usage.
3. Injestion. 3. Health hazard. 2. Adequate PPE such as rubber gloves, Nose mask FFP1, goggles and other precautionery TRIC shall be prepared and communicated to
4. Damage grout mixing machine. 4. Electric shock. measures as per MSDS shall be taken. workmen by PIC
5. Improper insulation to ground maxing 5. Bodily injury 3. Mixing machine shall be inspected with authorized electrician and tagged as per monthly
37 machine cable. colour code.
6. Slip, trip from grout machine cable. 4. Cable shall be taken from proper route and shall not be laid on ground.
3 1 3 3 1 L
3. Site Safety team : 9900089250 (Vamsi Krishna) 9686200326 (Khizar) 9663375629 (Ramdas Dalvi) 6. Emergency escape route - Displayed at site :Follow the site access route indicated
Legend
Title/
Name of Team Members Nagesh, Ramnivas, Abhishek Activity
Concrete cutting with Groove cutting machine
SL NO
Hazard (s)
S P RR S P RR
Concrete cutting with Groove cutting machine

Mobilization of machine 1. Defective Machinery 1. Cut injury 1. 'O' access shall be maintained to all the rotating parts of the machiney (all the guards shall be 3 1 L RAMS shall be communicated. Nagesh, Ramnivas, Abhishek Shahid Sheikh
2. Bodily Injury available)
3. Electric Shick 2. Proper allignment of the cutting wheel and fitting shall be checked by mechanical inspector of TRIC shall be prepared and communicated
SCI. to workmen by PIC
3. All the cable and joints shall be checked for proper connection and insulation.
4. Body earth shall be provided with neutral connection of the machine.
5. Hydraulic oil tank shall be checked for any damage, no oil leakage shall be allowed.
6. Machine shall be checked and tagged from electrical and mechanical inspector of SCI and
3 2 6 shall be tagged as per monthly inspection colour coded stickers.
Concrete cutting works 1. High noise 1. Deafness 1. Worker and its helper shall be trained for the operation of concrete cutting activity. 3 1 L RAMS shall be communicated. Nagesh, Ramnivas, Abhishek Shahid Sheikh
2. Vibration 2. HAVS 2. Eaf muff shall be used for the workmen engaged in the activity.
3. other personnel coming in contact. 3. Bodily injury 3. Other personnel working close to concrete cutting area shall also wear ear plugs to reduce TRIC shall be prepared and communicated
4. Slip, Trip due to slurry. 4. Hinderance to pedestrians and the noise effects. to workmen by PIC
5. Walkway hinderance traffic 4. Workmen shall use leather gloves to reduce the effect of vibration.
5. Work area shall be barricaded and shall be shifted accordingly with the machine.
6. Cautionery Sign board shall be displayed with HIGH NOISE AREA indication.
7. No other workmen shall be allowed to work inside the machine barricaded area.
8. Slurr generated from cutting of concrete shall be removed at the same time to prevent
slipping hazard.
3 2 6 9. Alternate walkways shall be provided to incase of walkway blockage due to the activity.
Department: Construction Date: 04th July 2016
Prepared by: Mr. Vamsi Krishna Reviewed by: Shahid Sheikh
Legend
Title/
Name of Team Members Nanthagopal, Siddesh Activity
Shifting, Installation of Condensate Stainless Steel Piping
Name, date and Designation Steve Armstrong Last Review 04th July 2016 As per site observation record
SL NO
Hazard (s)
S P RR S P RR
1 Handling of pipes manually (Upto 50 NB) 1. Wrong lifting techniques.

2 1 L RAMS shall be communicated. Nanthagopal, Siddesh Shahid Sheikh
2 Handling of pipes with pallet trucks (More than 1, Improper condition of pallet. 1. Bodily Injury. 1. Pallet shall be checked for proper working working condition and any damage. Only inspected RAMS shall be communicated. Nanthagopal, Siddesh Shahid Sheikh
placed.
coming in access.

1. Loading of material on mezannine with Franna 1. Fall of material 1. Fatality 1. Crane and all lifitng gears/ tools and tackles shall be checked and certified with 3rd party 1M RAMS shall be communicated. Nanthagopal, Siddesh Shahid Sheikh, Siva Reddy
4
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
while removing)
2. Property damage
clamp on columns.

lift and install
2. Property damage

to workmen by PIC

workmen and staff.
Nanthagopal, Siddesh Shahid Sheikh
N
C
E
3 1L
1. Material damage
2. Bodily injury
workmen and staff.
Nanthagopal, Siddesh Shahid Sheikh
supervisor)
4 1M
2. Fall of person
1. Bodily injury
2. Property damage

Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
2. Electrocution.
1. Bodily injury.
2. Arc eye.
RAMS shall be communicated. Nanthagopal, Siddesh Shahid Sheikh
sparks.

1. Sharp Object
2. Electricity HV.
1. Eye/ face injury
2. Burn injury.
(Ref - SCI/OCP/30) Nanthagopal, Siddesh Shahid Sheikh

2. Fire at height
2. Burn
screen).
Erection of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained scaffold erectors under supervision of competent 3 1 L RAMS shall be communicated. Nanthagopal, Siddesh Khizar, Harpal
3. Incorrect erection sequence. 3. Collapse of scaffold 2. Scaffold to be erected using Advanced Guardrail system. TRIC shall be prepared and communicated
3. Use only scaffolding pipes & accessories that have already been inspected and certified. to workmen by PIC
4. Scaffold shall be erected in levelled and solid surface designed to withestand the load the (Ref - SCI/OCP/02)
scaffold.
7. Ladders shall be fixed for ascending and descending.
3 2 6 specification.
9. Advance guardrail erection technique to be used during erection.
12. Toe guard shall be provided
12
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the platform. Place the tools in tool box & other items in RAMS shall be communicated. Nanthagopal, Siddesh Khizar, Brijendra
3. Fall of material. 3. Scaffold tag system to be used 2. Scaffolding shall be inspected before usage. TRIC shall be prepared and communicated
4. Use of unsafe/ incomplete scaffold 3. Check for the latest inspection date and tag before using the scaffold. to workmen by PIC
4. Do not hang electrical cables on scaffolds. (Ref - SCI/OCP/02)
9. Toe guard shall be provided to prevent fall of material.
10. Alteration on scaffold to be done by scaffolders only under the supervision of scaffold
supervisor.
13
Dismantling of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffolding has to be dismantled by the scaffold erector in presence of the scaffold RAMS shall be communicated. Nanthagopal, Siddesh Khizar, Brijendra
2. Display warning sign for scaffold dismantling. TRIC shall be prepared and communicated
3. Scaffolding removal shall be from top to bottom pane wise. to workmen by PIC
6. The area of dismantling should be barricaded & no movement of personnel underneath the
same.
7. Loose member shall be segregated and stacked properly.
3 2 6 8. While erection or dismantling of scaffold the tools shall be used with proper string to prevent 3 1L
fall of material.
14
Argon Welding 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for Hot works. 1. Risk Assessment shal be communicated. Nanthagopal, Siddesh Shahid Sheikh
2. Electrocution. 2. Arc eye. 2. Pre inspection by competent person (appointed eletrician). 2. TBT shall be done and recorded.
3. Inhalation of hazardous fumes. 3. Hand injury due to sparks. 3. Fire extiguishers shall be available.
4. Property damage. 4. Face injury due to sparks. 4. Provide welding sheild and suitable mask to avoid inhalation of fumes. (Ref - SCI/OCP/08)
5. UV Radiation. 5. Feet injury. 5. Trained Fire watchmen shall be provided, trained and identified with arm band. (Ref - IS 816 (1969)
7. Flying particles. fumes. 7. Fire fighting equipments shall be kept ready and helper shall be trained to operate.
8. Housekeeping shall be done and all flammable material shall be removed from welding area.
10. Fire proof gloves, full body clothing and boots shall be work to present from burns and
sparks.
11. Gas cylinder shall be mounted over trolley and shall be chained to prevent fall of cylinder.
15 4 2 8 12. Gas shall not be kept on direct exposure to sunlight on storage areas. 4 1M
13. Separate area shall be prepared for empty and full gas cylinder storage.

Name / Designation : Vamsi Krishna - Asst Manager - HSE Name / Designation : Shahid Sheikh
Date / Signature : 04th July 2016 Date / Signature : 04th July 2016
:Follow the site
3. Site Safety team : 9900089250 (Vamsi Krishna) 9945540178 (Fakhruddin) 9686200326 (Khizar) 6. Emergency escape route - Displayed at site access route
indicated
Prepared by: Md Fakhruddin Reviewed by:
Legend
Vamsi Krishna, Vishnu Sankar, Nandam, Shrikanth Title/

Name of Team Members PCC for Fabbracation Yard
Giri, Activity
Risk Rating Risk

SL Description of Details Hazard Outcome (S x P) Rating Person In Charge Follow up action
Hazard (s)
(Consequences) Appropriate Controls/ Existing Risk Control (if any) (S x P) Additional Risk Control
S P RR S P RR

1. Personnel getting struct by vehicle while 1. Personnel injury. 1. Vehicle shall be guided by a banksman to reach to the designated
Mobilization of Miller moving into work area. 2 2 4 location. 2 1 L _ Ravi Kumar, Deva Arul Jose Sunil Manandhar
1
1. Falling into excavated pits 1. Bodily injury. 2 2 4 1. Use proper ladder for ascending and descending into pits. 2 1 L TBT shall be done and
2. Exposure to dust. 2. Lung disorder. 2. Use dust protection mask if required. recorded
3. Improper tools. 3. Land conatmination due to oil leakage. 3. Inspect all tools before use.
4. Loose soil collapse. 4. Remove all loose soil from edges of the pit, No material shall be (Ref - SCI/OCP/17)
5. Oil leakage from soil compactor. stored around 1.5M of the edge.
6. Improper handling of compactors. 5. Inspection of compactor shall be done for proper condition and Oil
2 Manual levelling and compaction leakage. Ravi Kumar, Deva Arul Jose Sunil Manandhar
6. 2 person shall be deployed for handling of the compactor, proper
1. 1. Handling of ingredients. 1. Skin disorder. 3 2 6 1. Access shall be prepared for the movement of transit millers. 2 1 l Access shall be prepared in
2. Contact with cement & concrete. 2. Eye irritation. 2. Banksman or PIC shall guide the vehicle for the access and when need advance
3. Land contamination due to concrete spillage. 2. Land pollution. to reverse. Banksman shall be
3. Vehicle shall be checked for any oil leakage. provided.
3 PCC 4. Adequate PPE shall be provided to the Concrete miller operator.
5. Additional conrete shall not dump anywhere inside the site premises. (Ref - SCI/OCP/10)
Ravi Kumar, Deva Arul Jose Sunil Manandhar
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Shrikanth Giri
: 3. Emergency Vehicle Number 9900867570/ 9632773998/ 9611565234
1. Emergency contact Number - Site Controller 9686189381
2. Emergency Contact Number - Incident Controller : 9731009837 4. Communication flow chart Displayed at site
3. Site Safety team : 9731593804, 9945540178, 9900089250 6. Emergency escape route - Displayed at site :Follow the site access route indicated
Prepared by: Mr. Fakhruddin Reviewed by: Shakya A
Legend
Title/
Name of Team Members Sridhar, Krishna Raj, Bharanidharan, Prabhu, Jagan Activity
Gutter Fixing Mainbuilding
SL NO
Hazard (s)
S P RR S P RR
1 Shifting of new alluminium Gutter to the roof 1.long length of gutter

2.heavy weight
1. cutting injury
fall of material 3.
2. 1. hard barrication of work area
2. Regular inspection of liftting arrangements being made
2 1 L RAMS shall be communicated. Srishar Krishna Raj
3.sharp edges property damage 4. 3. person should be inducted by gsk & shimz& intertouch TRIC shall be prepared and communicated
4.improper lifting techniques land pollution 4. to workmen by PIC
5.poor access supervision should be adequate
6.damage equipment 5. heavy weight should lift by mechanically
6. uses of basket to avoid material fall from height 7.
inspections of tools and tackles by safety person 8. quality
2 2 4 tool box talk
9. uses of proper ppes
10. providing proper restime
11. provide energy drinks
12. Work force should be experienced
1. Loading of material with Franna 1. Fall of material 1. Fatality 1. Crane and all lifitng gears/ tools and tackles shall be checked and certified with 3rd party 1M RAMS shall be communicated. Srishar Krishna Raj
4

2. Electrocution.
1. Bodily injury.
2. Arc eye.
sparks.
Legend
Title/
Name of Team Members Sridhar, Krishna Raj, Bharanidharan, Prabhu, Jagan Activity
Gutter Fixing Mainbuilding
SL NO
Hazard (s)
S P RR S P RR
1. Sharp Object
2. Electricity HV.
1. Eye/ face injury
2. Burn injury.

2. Fire at height
2. Burn
screen).
Argon Welding 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for Hot works. 1. Risk Assessment shal be communicated. Nanthagopal, Siddesh Shahid Sheikh
2. Electrocution. 2. Arc eye. 2. Pre inspection by competent person (appointed eletrician). 2. TBT shall be done and recorded.
sparks.
11. Gas cylinder shall be mounted over trolley and shall be chained to prevent fall of cylinder.
6 4 2 8
12. Gas shall not be kept on direct exposure to sunlight on storage areas.
4 1M
13. Separate area shall be prepared for empty and full gas cylinder storage.

Name / Designation : Fakhruddin - Safety Officer Name / Designation : Shakya A - Construction manager
Prepared by: Mr. Fakhruddin Reviewed by:
Legend
Negligible (No Lost Time) 1 Unlikely (Improbable) 1 1 = Risk Score < 3 A LOW (L)
Minor (Non Reportable) 2 Low (Unlikely to Occur) 2 3 = Risk Score < 6 B MEDIUM (M)
Severe(Modifiable/ Reportable) 3 Medium (Occasional) 3 6 = Risk Score < 8 C HIGH (H)
Major (Reportable/Fatality) 4 High (Common Occurrences) 4 9 < Risk Rating Score < 16 D VERY HIGH (VH)
Title/
SL NO
Hazard (s)
S P RR S P RR
Handling/ unloading of material 1. Wrong lifting techniques. 1. Incident/ injury. 1. Use of adequate PPE's. 1. Risk assessment and method of Jose Harpaal Singh, Sunil
2. Slippery material 2. Back pain, sprain etc. 2. Deploy adequate manpower for lifting of heavy loads. statement shall be communicatde. Manandhar
3. Loose material 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. 2. TBT shall be communicated and recorded
4. Manual handing procedure shall be followed. by work PIC
1
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling works. TBT shall be communicated and recorded by Jose Harpaal Singh, Sunil
2. Adequate PPE's shall be provided. work PIC Manandhar
3 2 6
2 Handling of pipes manually (Upto 50 NB) 1. Wrong lifting techniques.

2 2 4 6. Whistle shall be provided to workmen doing to pipes handling work to alert other personnel
3 Handling of pipes with pallet trucks (More than 1, Improper condition of pallet. 1. Bodily Injury. 1. Pallet shall be checked for proper working working condition and any damage. Only inspected RAMS shall be communicated. Nanthagopal, Siddesh Shahid Sheikh
placed.
coming in access.

2. Electrocution.
1. Bodily injury.
2. Arc eye.
sparks.
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
1. Sharp Object
2. Electricity HV.
1. Eye/ face injury
2. Burn injury.

2. Fire at height
2. Burn
screen).
Erection of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffold shall be erected by trained scaffold erectors under supervision of competent 3 1 L RAMS shall be communicated. Nanthagopal, Siddesh Khizar, Harpal
3. Incorrect erection sequence. 3. Collapse of scaffold 2. Scaffold to be erected using Advanced Guardrail system. TRIC shall be prepared and communicated
3. Use only scaffolding pipes & accessories that have already been inspected and certified. to workmen by PIC
4. Scaffold shall be erected in levelled and solid surface designed to withestand the load the (Ref - SCI/OCP/02)
scaffold.
7. Ladders shall be fixed for ascending and descending.
specification.
12. Toe guard shall be provided
7
Usage of scaffold 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the platform. Place the tools in tool box & other items in RAMS shall be communicated. Nanthagopal, Siddesh Khizar, Brijendra
3. Fall of material. 3. Scaffold tag system to be used 2. Scaffolding shall be inspected before usage. TRIC shall be prepared and communicated
4. Use of unsafe/ incomplete scaffold 3. Check for the latest inspection date and tag before using the scaffold. to workmen by PIC
4. Do not hang electrical cables on scaffolds. (Ref - SCI/OCP/02)
3 2 6 9. Toe guard shall be provided to prevent fall of material. 3 1L
10. Alteration on scaffold to be done by scaffolders only under the supervision of scaffold
supervisor.
8
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Dismantling of scaffold 1. Fall from height. 1. Personnel injury. 1. Scaffolding has to be dismantled by the scaffold erector in presence of the scaffold RAMS shall be communicated. Nanthagopal, Siddesh Khizar, Brijendra
2. Display warning sign for scaffold dismantling. TRIC shall be prepared and communicated
3. Scaffolding removal shall be from top to bottom pane wise. to workmen by PIC
6. The area of dismantling should be barricaded & no movement of personnel underneath the
same.
7. Loose member shall be segregated and stacked properly.
3 2 6 8. While erection or dismantling of scaffold the tools shall be used with proper string to prevent 3 1L
fall of material.
9
Name / Designation : Md Fakhruddin - Safety officer Name / Designation :
Prepared by: Md Fakhruddin Reviewed by: Krishnaraj
Legend
Title/
Name of Team Members Krishnaraj, Shridharan, Pommusamy Activity
Gutter support installation

SL NO
Hazard (s)
S P RR S P RR

1 Mobilization and handling of material 1. Defective material
2. Wrong lifting techniques
1. Property damage
1. Material to be checked before installation
2. Use handgloves for handling works.
RAMS shall be communicated. Krishnraj, Shridharan Shakya
3. Loose material 3. Property damage. 3. Deploy adequate manpower for shifting of material. TRIC shall be prepared and
4. Improper stacking 4. Tapped finger 4. Training and instruction to workmen for manual lifting techniques. communicated to workmen by PIC
5. Fall of material 5. Fall of material from truck 5. Manual handing procedure shall be followed.
3 2 6 6. Material shall be stacked properly placing a timber below the stacing and height of stacking 3 1 L
shall not be more than 1.2 meters.
2 Spark Producing machines (Grinding 1. Sharp Object

machine, Cutting Machine, High 2. Electricity HV.
1. Eye/ face injury
2. Burn injury.
(Ref - SCI/OCP/30) Krishnraj, Shridharan Shakya
speed cutter) 3. Heat 3. Fire of clothing 3. Adequate training shall be given to the operators. (Ref - SCI/OCP/38)
3 2 6 5. Adequate PPEs such as handgloves, goggles, ear plugs shall be used. 3 1L
6. Fire extinguishers ahall be kept available in work area along with fire watch man.
3 Arc Welding 1. Fire

2. Electrocution.
1. Bodily injury.
2. Arc eye.
1. Risk Assessment shal be
communicated.
Krishnraj, Shridharan Shakya
3. Inhalation of hazardous fumes. 3. Hand injury due to sparks. 3. Fire extiguishers shall be available. 2. TBT shall be done and recorded.
4. Property damage. 4. Face injury due to sparks. 4. Provide welding sheild and suitable mask to avoid inhalation of fumes.
5. UV Radiation. 5. Feet injury. 5. Trained Fire watchmen shall be provided, trained and identified with arm band. (Ref - SCI/OCP/08)
6. Burns 6. Lung disorder due to welding 6. On site safety instructions shall be provided. (Ref - IS 816 (1969)
4 2 8 9. Screening shall be used to prevent arc eye of other workmen who are working in the same area 4 1M
where extensive/ continious welding works are performed.
10. Fire proof gloves, full body clothing and boots shall be work to present from burns and sparks.
4 Application of Paint 1. Fire Hazard

2. Health Hazard due to skin contact
1. burn injury
2. Skin disorder, Eye irritation.
1. Rack shall be prepared for painting with MS Pipes and clamps and the same shall be checked to
withestand the load of the pipes.
3 1L RAMS shall be communicated. Krishnraj, Shridharan Shakya
or eye contact. 3. Land pollution. 2. Paint spill trays shall be placed below the painting area for prevention of paint spillage on TRIC shall be prepared and
3. Land contamination due to paint ground. communicated to workmen by PIC
spillage. 3. Fire fighting equipment's shall be kept ready and helper shall be trained to operate.
4. Neoprene or Nitrile rubber hand gloves, FFP2 type nose mask shall be used apart from (Ref - SCI/OCP/31)
mandatory PPE for the site.
3 1 3 7. Empty paint containers shall be disposed to the waste management yard with closed lids
medical attention
Legend
Title/
Name of Team Members Krishnaraj, Shridharan, Pommusamy Activity

SL NO
Hazard (s)
S P RR S P RR
GUTTER LIFTING WITH CRANE CRANE

5 Placement of crane 1. Crane getting settled due to loose 1. Collapse of crane.x
surface. 2. Personnel injury.
1. Area shall be checked for proper compaction before placement of crane by competent person.
2. Lifting area shall be barricaded to restrict unauthorized entry to the lifting area, continue Risk assessment and method of
2. Unauthorized entry into work area. 3. Difficult lifting. supervision shall be available, banksman shall be provided. statement and lifting plan shall be
3. Improper placement of trailer and communicatde and recorded by work
crane causing disturbance for 4 2 8 4 1 M PIC
unloading.
(Ref - SCI/OCP/04)
6 Fixing slings and tagline 1. Hand injury due to handling of

slings.
1. Hand injury
2. Slippage of slings.
1. Cotton gloves shall be used for handling of slings.
2. Web Slings shall be chocked double to the gutter to prevent slip.
Risk assessment and method of
statement and lifting plan shall be
2. Improper fastening of slings. 3. Cut injury due to pinch. 3. Workmen shall be given onsiite instruction training for slings fastening. communicatde and recorded by work
3. Getting pinched between rebar and 4. Swinging of load 4. Tagline shall be tied at both ends of the gutter to prevent swinging while lifting and moving. PIC
slings. 3 2 6 3 1 L
4. No tying of tag line. (Ref - SCI/OCP/04)
7 Lifting of frame (gutter support) 1. Defective equipment.

2. Incompetent operator.
1. Personal injury.
2. Property damage.
2. Operator shall be licensed for crane operation.
1M Risk assessment and method of
statement and lifting plan shall be
Krishnraj, Shridharan Shakya, Shivareddy
3. Improper coordination. 3. Fatality. 3. Lifting plan shall be prepared in advance and communicated before starting the activity. communicatde and recorded by work
4. Movement of crane 4. PTW shall be obtained and adhered for the activity PIC
5. Improper signalling to the operator 5. Experienced rigger shall be deputed for the job, Signals shall be verified with the carne operator
6. Toppling of crane due to improper for same understanding between them.
lifting technique / over loading. 6. Crane shall be guided by banksman, area shall be barricaded and no unauthorized person shall (Ref - SCI/OCP/04)
7. Crane Settling. be allowed in the work area.
8. Unauthorized entry into the lifting 7. TBT shall be done as per work plan and communicated with lifting team.
area. 8. Area shall be checked for stability of the ground before setting the outriggers.
9. Slippage of container while lifting. 9. SWL of crane and lifiting tackles shall be checked and verified suitable for intended load
10. Swinging of load. capacity.
10. Area shall be cautioned and barricaded, workers shall be informed for no entry into the lifting
4 2 8 area. 4
11. Excavator bucket shall be placed after semi lift under neath the container to prevent falling
back to the ground if slip occurs.
13. Tagline shall be ptovided to prevent swinging of load, rope shall be of adequate length and 10
meter distance shall be maintained from radius of lifted load.
8 Support fixing by Using MEWP 1. Unauthorized operation

1. Major Injury
2. Property damage
3. Over turn 3. Land contamination 3. Ensure the good condition of tyres, Working platform, rails, chains, controlling devices etc.1. All TRIC shall be prepared and
4. Overload MEWPs will be operated by trained and experienced operatives. communicated to workmen by PIC
8. Over head obstructions emergency stop button in the basket must be pushed in. Out of hours if required MEWP baskets
9. Oil Leakage will be left in the air, ground controls set to off and the keys removed, and emergency stop button
10. Collision with structure due to pushed in.
9. MEWP Operations will only be undertaken in designated working areas, clearly protected with
barriers and signage erected.
11. Full checks must be carried out on a daily basis, if the machine is subject to damage, misuse or
involved in any sort of collision then the full checks must be carried out prior to the machine
being used again.
3 2 6 operative using the machine must be in visual and verbal contact with a trained MEWP operative 3 1 L
at the level where the machine is positioned.
13. Emergency evacuation shall be done as per the Rescue plan incase of equipment collapse/ Fall
Legend
8 Support fixing by Using MEWP
1. Unauthorized operation
1. Major Injury
2. Property damage
2. Ensure TPI shall be done for the equipment. Title/
Name of Team Members 3. Over turn Krishnaraj, Shridharan, Pommusamy
3. Land contamination 3. Ensure the good condition of tyres, Working platform, rails, chains, controlling devices etc.1. All
Activity
TRIC shall be prepared and
4. Overload MEWPs will be operated by trained and experienced operatives. communicated to workmen by PIC
Work Place location 5. Fall of men & material
6. Contact with other Equipments
Vemgal - GSK Project 4. Site Supervisor/Foreman is to check SWL of basket is not being exceeded daily.
5. Ground conditions are monitored throughout the period of the operations.
Approved by 7. Entrapment 6. All MEWPs not being used will have the ground controls set to off and the keys Document
removed, No RA/SHMZ/GSK/124 0
Name, date and Designation
10. Collision with structure due to Steve Armstrong pushed in.
Last Review 19th July 2016 As per site observation record
Risk Rating 9. MEWP Operations will only be undertaken in designated working areas, clearly protected with Risk Rating
Description of Details Hazard Outcome (S x P) barriers and signage erected. (S x P) Person In Charge Follow up action
SL NO
Activities Involved
Hazard (s)
(Consequences) 10. Ground controlsAppropriate
must be fullyControls/
checked andExisting Risk
operational Control
prior (if any) using a MEWP.
to any operatives Additional Risk Control
S P RR 11. Full checks must be carried out on a daily basis, if the machine is subject to damage, misuse or S P RR
involved in any sort of collision then the full checks must be carried out prior to the machine
being used again.
3 2 6 operative using the machine must be in visual and verbal contact with a trained MEWP operative 3 1 L
at the level where the machine is positioned.
of man.
14. Ensure the availablity of Emergency stop button in side the platform as well as along the with
the lower controls and ensure the good working condition of emergency button before every shift
as a part of daily check.
Name / Designation : Fakhruddin - Safety Officer Name / Designation : A.K Shakya
2. Emergency Contact Number - Incident Controller : 9686197380 A.K Shakya 4. Communication flow chart Displayed at site
Department: Construction Date: 22nd July 2016
Legend
Title/
Name of Team Members Akbar, Nagesh, Ramnivas, Abhishek Activity
Dust material shifting on Cart
Name, date and Designation Steve Armstrong Last Review 22nd July 2016 As per site observation record

SL NO
Hazard (s)
S P RR S P RR
1 Manual Loading/ unloading of duct

materia over Cart
1. Wrong handling technique.
2. Sharp edges.
1. Cut injury
2. Fall of material
1. Adequate manpower shall be deputed for loading / unloading of material
2. Workmen shall use cut resistant gloves while handling the dust.
TRIC shall be communicated and
recorded to workmen by work PIC.
Nagesh, Ramnivas Shahid Sheikh
3. Overlaoding. 3. Dusts shall not be loaded upto height that cannot be unloaded easily, (upto 1.5m top height fo
the material after laoding on Cart)
4. Material shall not be protruided from Cart as being bulky as the curves has sharp edges and
2 2 4 may cut other personnel if gets scratch. 2 1 L
5. Material shall be tied with the Cart with PP rope to prevent the material falling during
transportation.
2 Transportation of duct material on

Cart
1. Sliding the Cart due to slopy
surface.
1. Bodily injury 1. 2 workmen shall be deputed for transporation of Cart.
2. Brakes shall be available with the Cart.
TRIC shall be communicated and
recorded to workmen by work PIC.
Nagesh, Ramnivas Shahid Sheikh
2. Hitting other personnel while 3. Personnel shall be provided with wistle to alert other personnel while moving the Cart.
movement. 4. Stoppers shall be provided during loading and unlaoding time to the Cart wheel.
2 2 4 2 1L
Date / Signature : 22nd July 2016 Date / Signature : 22nd July 2016
Department: Construction Date: 23rd July 2016
Prepared by: Md Fakhruddin Reviewed by: Nachiappan Nachi
Legend
Title/
Name of Team Members Santosh, Ramdas Dalvi, Khizar Kaleem, Ramarajan Activity
Safety net installation for roof
Name, date and Designation Steve Armstrong Last Review 23rd July 2016 As per site observation record
SL NO
Hazard (s)
S P RR S P RR
Safety Net installation with Boomlift
RAMS shall be communicated. Santosh, Ramarajan Nachiappan
2 Using MEWP (Boomlift) 1. Unauthorized operation

1. Major Injury
2. Property damage
RAMS shall be communicated. Santosh, Ramarajan Nachiappan
MEWP.
being used again.
3 2 6 operative using the machine must be in visual and verbal contact with a trained MEWP 3 1 L
Fall of man.
3 Safety net installation 1. Over loading of boomlift with net.

2. Entanglement of safety net.
1. Fall of person resulating in bone
fracture or serious injury.
3 2 6 1. Over a 227 kg capacity of MEWP only 2 person shall be allowed to mount over the MEWP for 3
net installation.
1 L RAMS shall be communicated. Santosh, Ramarajan Nachiappan
3. Improper fastening of nets. 2. Entanglement with MEWP while 2. Safety net shall be checked before installation for proper physical condition. TRIC shall be prepared and communicated
4. Defective safety net. lifting. 3. Safety net shall be straighten and spreaded on the floor for physical check or any potential to workmen by PIC
5. Failure of safety net. entanglement.
4. Safety net shall not be tied directly with clamps, pipes shall be taken through for fastening of
safety net rope.
5. 750mm spacing shall be maintained between each tie of the net.
6. After installation of the safety net it should be tested at site with 150kg of load dropping on
the centre of the net from 3 meter height, net shall not be drop exeeding 1/4 of the minimum
width of the net. (Ref - IS 11057 - 1984)

Name / Designation : Fakhruddin - Safety Officer Name / Designation : Nachiappan Nachi
Date / Signature : 23rd July 2016 Date / Signature : 23rd July 2016
Legend
Title/
Safety net installation for roof
Name, date and Designation Steve Armstrong Last Review 23rd July 2016 As per site observation record
SL NO
Hazard (s)
S P RR S P RR
2. Emergency Contact Number - Incident Controller : 9980147145 Nachiappan 4. Communication flow chart Displayed at site
Legend
Title/
Roof sheeting installation
SL NO
Hazard (s)
S P RR S P RR
2 2 4 1. Use of adequate PPE's.
2 1 L RAMS shall be communicated. Santosh, Ramarajan Nachiappan

1. Major Injury
2. Property damage
3. Over turn 3. Land contamination 3. Ensure the good condition of tyres, Working platform, rails, chains, controlling devices etc.1. All TRIC shall be prepared and communicated
4. Overload MEWPs will be operated by trained and experienced operatives. to workmen by PIC
involved in any sort of collision then the full checks must be carried out prior to the machine being
used again.
operative using the machine must be in visual and verbal contact with a trained MEWP operative at
the level where the machine is positioned.
of man.
3 Wire mesh & Wool insulation installation with 1. Fall of wire mesh roll.
2. Hand injury while handling the mesh
1. Bodily injury.
2. Environmental impact
3 2 6 1. Work area where wire mesh roll is being lifted shall be barricaded.
2. Only 1 wire mesh roll shall be lifted on boomlift at a time and the same shall be spreaded open
boomlift
3. Skin, body injury while handling the mesh. through worker on boomlift only over the purlins on roof. TRIC shall be prepared and communicated
4. Skin disorder/ itching due to scrached by 3. After laying 1 Roll of the mesh the shall be conencted with the other maintaining the overlap as to workmen by PIC
wool insulation. per the approved MOS for the activity.
5. Waste Generation of wool insulation 4. Insulation shall be laid over the mesh with boomlift after laying the wire mesh.
5. Full hand sleeves clothing shall be worn by the workmen to prevent getting scratched by the wire
mesh.
6. Cut resistant handgloves shall be used to prevent injury to hands/ fingers while handling and
laying.
7. Proper tools shall used for cutting the insulation.
8. Waste wools shall be collected and shifted to the waste management yard in hazardous waste
category for the disposal.
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
4 Edge barricading for sheeting roof works with 1. Fall of pipes while installation
2. Improper fixing of beam clamps
1. Serious injury incase of pipes
falling on ground/ workers.
3 3 9 1. Work area shall be barricaded and restricted for person entering under the height work zone.
2. Bomlift shall always be considered for the SWL no over laoding of pipes shall be allowed.
boomlift
3. Improper condition of railing barricades. 2. Fall of barricades. 3. Not more than 2 workmen shall be allowed over 1 boomlift with some isntallation pipes under TRIC shall be prepared and communicated
4. Gaps of railing in corner's sections. 3. Fall of person from height the SWL of the boomlift. to workmen by PIC
causing serious injury 4. Beam clamps shall be fixed firmly over the structural members shall be double checked before
clamping the pipes through.
5. Only Right Angle clamps shall be unsed for installation of railings.
6. 950mm to 1000 mm height of the top rail shall be maintained, mid rail should be 450mm i.e
centre of the bottom and top rail.
7. Horizontal pipes shall conencted with sleeve clamps.
8. All the corners shall be barricaded maintaining the edge of the pipes.
9. No gaps shall be allowed between the permanent sheet and railing shall be covered with
additional sheet and screwed accordingly.
5 Sheet lifting with Crane over roof 1. Fall of material

1. Fatality
4 2 8 1. Crane and all lifitng gears/ tools and tackles shall be checked and
certified with 3rd party certificate.
4 1 M RAMS shall be communicated. Santosh, Ramarajan Nachiappan
7. Ensure competent lifting team is assigned (Supervisor, rigger,
helpers etc)
8. Crane not to be over loaded and verify load and safe working
radius against load chart provided in the crane cabin.
10. Proper communication to be maintained with operator and lifitng
team.
13. Crane operators to remain at the control when loads are
suspended.
14. Maximum load and capacity of the lifting gear shall be marked and
visible.
15. Sheet shall be placed over the spreader bars (not more than 10 no's at a time)and shall be
creawed to prevent slipping through.
16. No sheet lifting / fixing activity shall be done when wind speed exceesing 25kmh.
6 Sheet fixing works for roof 1. Struct by sheet while unloading by crane. 1. Bodily injury.
2. Flying of sheets due to heavy wind 2. Severe bodily injury
3 3 9 1. Tagline shall be used with the load for maintaining direction of the laod while unloading on roof.
2. Personnel shall maintain 5m distance from load when moving over the roof for unlaoding with
3 2 M RAMS shall be communicated. Santosh, Ramarajan Nachiappan
3. Fall of person from height crane. TRIC shall be prepared and communicated
4. Fall of material from height. 3. After the load is stable on the unloading position worker shall access the load. to workmen by PIC
5. Improper access to the roof. 4. Stairway / proper access shall be provided for ascending/ descending over the roof.
5. Unauthorized personnel shall not be allowed over the roof.
6. Before starting the roof sheeting Edge barricading and safety net shall be installed and inspected
for safe condition.
7. Worker shall wear Innertia reels (retractable fall arresstor) attached to safety harness property
worn by the workmen.
8. Lifeline shall be provided with proper support with additional ropes from sides to prevent the
rope shagging to the other side (ref MOS the details).
9. The bottom side of the sheet fixing area shall be barricaded.
10. All the materials shall be kept secured over the roof.
11. Cable route shall be considered to prevent trip and fall.

Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Department: Cons Date: 27th July 2015
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeSiddhesh, Nagesh, Suleman Activity
ERW Pipe unloading and fabrication
Name, date and DesigSteve Armstrong Last Revi27th July 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)

truck struct by truck while 2. Property movement of vehicle, vehicle shall be communicated. Nagesh,
moving into work damage. parked to vehcile holding area for Suleman
same.
sligning.
Legend
1 Risk LOW (L)
3
Title/
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Unloading of height. 2. Property stacking of pipes. communicated. Nagesh,
pipes 2. Fall of pipes while damage. 2. Pipes (6m X 25 to 65mm) shall not be Suleman
unloading. over loaded/ loaded above the side decks TRIC shall be
2 3 2 6 3. Adequate manpower shall be deployed
3 1 L
capabilities.
HANDLING AND BEVELLING
after storage..
handling techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting communicated. Nagesh,
(manual) 2. Sharp edges/ etc. of heavy loads. Suleman
handling.
Legend
1 Risk LOW (L)
3
Title/
Risk Risk
NO Activities
Hazard (s)
(ifxany)
machine. 2. Pinch hazard proper body condition as per communicated. Nagesh,
2. Fall of pipes. 3. Property manufacture standard standard and Suleman
machine while
workmen by PIC

machine.
HOT WORKS
Arc Welding 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for 1. Risk Assessment Siddhesh, Shahid Sheikh
2. Electrocution. 2. Arc eye. Hot works. shal be Nagesh,
3. Inhalation of 3. Hand injury due 2. Pre inspection by competent person communicated. Suleman
fumes. band.
9 4 2 8 6. On site safety instructions shall be
provided.
4 1M
operate.
from welding area.
Legend
1 Risk LOW (L)
3
Title/
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Spark Producing 1. Sharp Object 1. Eye/ face injury 1. PTW shall be adhered. (Ref - SCI/OCP/30) Siddhesh, Shahid Sheikh
machines 2. Electricity HV. 2. Burn injury. 2. All Power handtools shall be checked Nagesh,
(Grinding 3. Heat 3. Fire of clothing and tagged prior to use at site. (Ref - SCI/OCP/38) Suleman
machine, Cutting 4. Flame/ sparks. 3. Adequate training shall be given to the
Machine, High 5. Adjacent workers. operators.
speed cutter) 4. Proper housekeeping shall be done and
watch man.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Department: Construction Date: 8th Aug 2016
Legend
Title/
Name of Team Members Ramnivas, Nagesh, Abhishek Activity
Hot & Chilled water pipe installation at ext piperack
Name, date and Designation Vamsi Krishna Last Review 6th Aug 2016 As per site observation record

Hazard (s)
S P RR S P RR
Hot & Chilled water pipe installation over external pipe rack
UNLOADING THE PIPES WITH FRANNA AND STORAGE AT SITE
1 Slinging and Deslinging 1. Improper condition of slings &
shackles
1. Fall of load.
2. Bodily injury
1L RAMS shall be communicated. Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
2. Improper slinging and hooking. 3. Wear hand gloves and ensure hands and fingers are clear of pinch points. TRIC shall be prepared and
3. Fall from height during slinging. 4. Appropriate ladder shall be used for slinging and deslinging works/ incase climbing communicated to workmen by PIC
4. Pinched between slings and load. 3 2 6 over the truck, trucks shall be filled till top of the side walls. Person climbing over the 3
truck shall have side walls to hook sling the load upto 900mm.
5. Ladders shall be used for ascending and descending over the trucks.
2 1. Loading and unloading of

material on trucks / trailers with
1. Fall of material
1. Fatality
1. Adhere to lifting permit.
2. Medical check for operators and driver.
1M RAMS shall be communicated. Ramnivas, Nagesh Shahid Sheikh, Siva Reddy.
Pommusamy
Franna/ Mobile Crane 3. Overloading 3. Property damage. 3. Competent operators to be assigned. TRIC shall be prepared and
4. Lifting area is fully barricaded and warning signs are posted. communicated to workmen by PIC
4 2 8 14. Crane operators to remain at the control when loads are suspended. 4
of the same shall be available./ Web sling shall be used with choke in method for
lifting of pipes. Test certificate of the web sling shall be available.
3 Shifting of material over Trailer 1. Personnel getting struct by truck 1. Personnel injury.
while moving into work area. 2. Property damage.
1. Personnel shall be warned for movement of vehicle both from front and back side.
2. Supervisor and banksman shall be available to guide the vehicle towards unloading
2. Damage to existing poles and 3. Tilting of trailer. area. TRIC shall be prepared and
barricades at turns due to lengthy 3. Proper instruction shall be given to the driver by competent person. communicated to workmen by PIC
vehicle. 4. Driver shall be provided with minimum PPE and he shall not move into work area,
3. truck getting settled into soil due instruction shall be given for the same.
to loose surface. 3 2 6 5. Truck shall be brought to the inspection area before going to site for unloading. 3 1 L (Ref - SCI/OCP/04)
4. Truck driver walking into site 6. Inspection of the truck shall be done by Mechanical inspector/ HSE Officer for safe
without PPE. storage of pipes.
prevention system.
Legend
Title/

Hazard (s)
S P RR S P RR
4 Unloading the load Pinch Hazard 1. Personal injury 1. Workmen shall be trained to operate the equipment / machinery.
3 1 L RAMS shall be communicated. Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
3. Signal man to ensure that all involved personnel keep their hands/ feet away TRIC shall be prepared and
3 2 6 before raising / lowering , material/ load. communicated to workmen by PIC
5 Installation of Pipes over the pipe

rack with Franna/ Crane
1. Sliding of pipes from end.
2. Improper stacking of pipes.
2. Property damage.
1. Lifting procedure with franna will remain same in lifting to mezannine floor
3. Over loading of pipes. 2. Stopper/ choker shall be provided on each side of the pipe to prevent sliding to TRIC shall be prepared and
4. Improper loading/ unloading of either sides. communicated to workmen by PIC
pipes 3. Only 1 layer of pipes shall be stacked over the trailer for shifting to designated
location.
4. PIpes shall be tied with rope properly to prevent slipping/ sliding to either side. (Ref - SCI/OCP/04)
3 2 6 5. Wooden spacer shall be provided below the pipes on trailer for slinging/ deslinging 3 1 L
works.
ERECTION, USAGE AND DISMANTLING OF ALUMINUM SCAFFOFD FOR NUT BOLT TIGHTENING/ WELDING WORKS OF PIPES
6 Handling of material 1. Wrong lifting techniques.
2. Deploy adequate manpower for handling metarial over decking.
2 1 L RAMS shall be communicated. Ramnivas, Nagesh Shahid sheikh,
3. Loose material. 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. TRIC shall be prepared and
4. Fall from height 4. Manual handing procedure shall be followed. communicated to workmen by PIC
5. Temporary stairs shall be used for handling over meterial, or ropes shall be used for
2 2 4 lifting the material manually up to the decks.
6. Incase of manual lifting the material with ropes personnel must wear safety harness
and hook over the lifeline provided over the decks.
7 Erection of scaffold upto 4 meter

platform height
2. Property damage
1. Scaffold shall be erected by trained scaffold erectors under supervision of
competent supervisor only.
RAMS shall be communicated. Ramnivas, Nagesh Shahid sheikh, Harpal singh
2. Use only scaffolding pipes & accessories that have already been inspected. TRIC shall be prepared and
3. Scaffold shall be erected in levelled and solid surface designed to withestand the communicated to workmen by PIC
load the scaffold.
7. Platform shall be fixed after setting up railings from bottom side using the advance
guard railing method.
9. Work platform shall be fixed with railings (Top rail, Mid rail, toe board) as per
10. SWL of the scaffold shall be indicated and no over loading of scaffold shall be
allowed..
Legend
Title/

Hazard (s)
S P RR S P RR
8 Usage of scaffold 1. Fall from height.
2. Getting hit by vehicle.
2. Property damage.
1. No loose material shall be left on the platform. Place the tools in tool box & other
items in basket.
2. Scaffolding shall be inspected before use and every adverse weather condition and TRIC shall be prepared and
followed by weekly by scaffold supervisor. communicated to workmen by PIC
protection.
9 Pipe Joint with Welding 1. Fire

2. Electrocution.
1. Bodily injury.
2. Arc eye.
3. Inhalation of hazardous fumes. 3. Hand injury due to sparks. 3. Fire extiguishers shall be available. TRIC shall be prepared and
4. Property damage. 4. Face injury due to sparks. 4. Provide welding sheild and suitable mask to avoid inhalation of fumes. communicated to workmen by PIC
5. UV Radiation. 5. Feet injury. 5. Trained Fire watchmen shall be provided, trained and identified with arm band.
8. Housekeeping shall be done and all flammable material shall be removed from (Ref - IS 816 (1969)
welding area.
4 2 8 9. Screening shall be used to prevent arc eye of other workmen who are working in 4 1M
the same area where extensive/ continious welding works are performed.
10. Fire proof gloves, full body clothing and boots shall be work to present from burns
and sparks.
10 Dismantling of scaffold 1. Fall from height.

2. Property damage
1. Scaffolding has to be dismantled by the scaffold erector in presence of competent
person for the scaffold.
3. Scaffolding removal shall be from top to bottom plane wise. communicated to workmen by PIC
4. First remove bracing and then remove all horizontal members in one plane.
3 2 6 6. The area of dismantling should be barricaded & no movement of personnel 3 1L (Ref - SCI/OCP/02)
7. Dismantled member shall be segregated and stacked properly.
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Sheikh Shahid
Legend
Title/
Name of Team Members Abhishek Basu, Nagesh, Ramnivas, Suleman Activity
Dry air/ Hot portable water/ HSD pipe installation
SL NO
Hazard (s)
S P RR S P RR

2. Property damage.
1. Banksman shall be provided for movement of vehicle, vehicle shall be parked to vehcile
holding area for inspection.
RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Nandish
3 2 6 shall be given for the same. 3 1 L (Ref - SCI/OCP/04)
6. Wooden timber shall be placed between the pipe in each row for sligning.
system.
2 Manual Unloading of pipes (Upto 50mm

diameter)
2. Fall of pipes while unloading.
2. Property damage.
1. Vehicle shall be checked for proper stacking of pipes.
2. Pipes (6m X 25 to 65mm) shall not be over loaded/ loaded above the side decks of the truck,
RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Nandish
3. Bodily injury due to heavy load lifitng. while manual unloading person standing over the truck shall have the trucks wall at both side TRIC shall be prepared and communicated
upto 900mm minimum to prevent fall. to workmen by PIC
3. Adequate manpower shall be deployed to lift the pipes and pass to the unloading point, shall
not lift beyong individual capabilities.
4. Adequate gloves shall be provided (Cotton/ Leather) for all the workmen.
3 2 6 5. Pipes shall be stacked, not more than 4 feet height and slip prevention chokes shall be 3 1 L
6. Vertical supports shall be provided at stacked pipes to prevent fall of pipes after storage..
3 1. Unloading of Pipes (50mm to 150mm) from

truck with Franna
1. Fall of material
1. Fatality
1. Adhere to lifting permit.
1M RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Siva Reddy
4 2 8 12. No one shall stand or walk under the suspended load. 4
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
4 Slinging and Deslinging (for unloading of plain
pipes)
1. Improper condition of slings & shackles
2. Improper slinging of clamps.
1. Fall of load.
2. Bodily injury
1L RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Siva Reddy
3 2 6 6. Pipes clamps shall be used for hooking of lifitng slings to the pipes. 3
5 Unloading the load 1. Pinch Hazard.

2. Fall of load due to improper stacking.
1. Personal injury 1. Workmen shall be trained to operate the equipment / machinery.
3 1 L RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Siva Reddy
3 2 6 4. Packing shall be provided for each layer of stacking of pipes. (Ref - SCI/OCP/04)
6 Handling of pipes manually (Upto 50mm

diameter)
1. Wrong lifting techniques.
7 Shifting of pipe to instalaltion area with trailer 1. Sliding of pipes from end. 1. Personnel injury. 1. Lifting procedure with franna will remain same in lifting to mezannine floor mentioned in RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh
2. Improper stacking of pipes. 2. Property damage. unloading part Point No 02.
3. Over loading of pipes. 2. Stopper/ choker shall be provided on each side of the pipe to prevent sliding to either sides. TRIC shall be prepared and communicated
4. Improper loading/ unloading of pipes 3. Only 1 layer of pipes shall be stacked over the trailer for shifting to designated location. to workmen by PIC
4. PIpes shall be tied with rope properly to prevent slipping/ sliding to either side.
3 2 6 5. Wooden spacer shall be provided below the pipes on trailer for slinging/ deslinging works.
2 1L
MEWP OPERATIONS
3 Equipment mobilization 1. Damaged equipment
2. Untrained operator
1. Major Injury
2. Property damage
3 1L RAMS shall be communicated. Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
4 MEWP operation 1. Unauthorized operation
1. Major Injury
2. Property damage
being used again.
Fall of man. 3 1 L
16. Jacks shall be placed before elevating the scissor lift for the job.
17. SWL of the scissor lift shall be indicated as per the height limit of the scissor lift.
5 Lifting of pipes with Scissor lift upto 65mm dia 1. Over loading of SC lift.
2. Fall of pipes.
1. Major injury.
2. Property damage.
3 2 6 1. SWL of the SC lift shall be checked.
2. Manufacturer's standard shall be checked for lifting of load if permissible.
pipe

13 1. Loading of material on 8 meter level
mezannine with Franna Shifting by trailer
1. Fall of material
1. Fatality
4 2 8 1. Lifting procedure with franna will remain same in lifting to mezannine floor mentioned in
4 1 M RAMS shall be communicated. Ramnivas, Nagesh Shahid Sheikh, Siva Reddy
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
while removing)
2. Property damage
clamp on columns.

lift and install
2. Property damage

to workmen by PIC
ERECTION, USAGE AND DISMANTLING OF ALUMINUM SCAFFOFD

16 Handling of material 1. Wrong lifting techniques.
2. Deploy adequate manpower for handling metarial over decking.
2 1 L RAMS shall be communicated. Ramnivas, Nagesh Shahid sheikh,
4. Fall from height 4. Manual handing procedure shall be followed. to workmen by PIC
5. Temporary stairs shall be used for handling over meterial, or ropes shall be used for lifting the
2 2 4 material manually up to the decks.
6. Incase of manual lifting the material with ropes personnel must wear safety harness and hook
over the lifeline provided over the decks.
17 Erection of scaffold upto 4 meter platform height 1. Fall from height.

2. Property damage
1. Scaffold shall be erected by trained scaffold erectors under supervision of competent
supervisor only.
2. Use only scaffolding pipes & accessories that have already been inspected. TRIC shall be prepared and communicated
scaffold.
of scaffold.
7. Platform shall be fixed after setting up railings from bottom side using the advance guard
railing method.
specification.
10. SWL of the scaffold shall be indicated and no over loading of scaffold shall be allowed..

2. Property damage.
1. No loose material shall be left on the platform. Place the tools in tool box & other items in
basket.
2. Scaffolding shall be inspected before use and every adverse weather condition and followed TRIC shall be prepared and communicated
by weekly by scaffold supervisor. to workmen by PIC
8. Adequate manpower shall be deputed for pushing/ pulling of pipes over the rack, No load
shall be given over the scaffold.
9. Safe working load of the scaffold shall be checked before deputing the workmen to work on
scaffold.
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR

workmen and staff.
N
C
E
3 1L
1. Material damage
2. Bodily injury
workmen and staff.
supervisor)
4 1M
2. Fall of person
1. Bodily injury
2. Property damage


2. Electrocution.
1. Bodily injury.
2. Arc eye.
4 2 8 area where extensive/ continious welding works are performed. 4 1M
sparks.
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
1. Sharp Object
2. Electricity HV.
1. Eye/ face injury
2. Burn injury.
(Ref - SCI/OCP/30) Nandagopal, Ramnivas Shahid Sheikh
3 2 6 5. Adequate PPEs such as handgloves, goggles, ear plugs shall be used. 3 1L
24 Use of Power Handtools for rebitting and drilling

works
1. Machine shall be checked for proper body and working condition, It should be inspected by
authorized electrician tag shall be available as per monthly inspection colour code. (Ref - HSE
1. Damaged body parts Plan)
2. Loose connection 2. Electrician shall check cable joints and plugs for any loose connections before allowing the
3. Uninsulated wires. 1. Personnel injury. machine to use at site.
JHA shall be communicated and recorded by
4. Viberation. 2. Electric Shock. 2 2 4 3. Wires shal be tagged after inspection with monthly colour code by authorized electrician. 2 1L Nachiappan Khizar kaleem
work PIC
5. Cable lying on floor. 3. Slip, Trip 4. Cotton gloves shall be used to reduce the effecr of Hand & Arm viberation Syndrome (HAVS).
6. Loose crews and nuts on floor 5. All the cables shall be hanged above head level with adequate stands or hooks and non shall
be left on the ground.
6. All the nuts, bolts and screws shall be kept in a container and shall be kept loose of floor.
7. Housekeeping shall be done during and after the work.

1. Personnel injury
2. Property damage
Prepared by: Md Fakhruddin Reviewed by: Ayodhya Kaira
Legend
Title/
Name of Team Members Sunaram, Mithun, Rajendra, Baskar, Khizar Activity
Storm/ Roof Water CollectionnTank Excavation and raft Prep

SL NO
Hazard (s)
S P RR S P RR
Foundation for Storm water collection tank

Movement at worksite for survey activity 1. Accident due to vehicular movement. 1. Personnel injury. 1. Check the area suitable for vehicle access. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Exposure to dust 2. Lung disorder. 2. Pedestrian walkway shall be provided.
1 4. Use of dust protection mask if required FFP1.
_
3 1 3 3 1 L
Use of excavator for excavation activity 1. Struck by excavator. 1. Fatality. 1. Permit to work shall be followed. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Falling into excavated pits 2. Bodily injury. 2. Operator to lock cabin when not in attendance.
2. Property damage. 3. Excavator shall be checked properly and manufacturer standard shall be complied. TRIC shall be prepared and communicated to
4. Deploy trained banksman for the movement of heavy machines to guide the operator. workmen by PIC
5. Barricade the work area and display warning signs.
6. Instruct the workmen to maintain safe distance from excavators. (Ref - SCI/OCP/03)
7. Hard Barricade shall be provided for excavated pits. (Ref - Barrier standard - GSK Project)
2
3 2 6 3 1 L
1. Collision with other construction vehicle 1. Fatality. 1. Reverse horn shall be deployed in all the vehicles. TBT shall be done and recorded. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Property damage. 3. Safe walkway for the pedestrian shall be demarcated. (Ref - SCI/OCP/21)
4. Operators and drivers shall be trained for the safe operation.
5. Work area and other vehicle movement area shall be separated.
3 2 6 3 1 L
Driving vehicles for soil shifting 1. Lack of knowledge and skills. 1. Loss of property / Material 1. Only licensed person to be deployed for driving / equipment operation. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Untrained drivers/ operators 2. Fatality 2.Medical check of the drivers shall be done
3. Defective vehicles/ equipments. 3. Training / refresher training to drivers/ operators. (SCI/OCP/21) TRIC shall be prepared and communicated to
4. Over speed/ over loading 4. Pre inspection of vehicle. (SCI/OCP/21) workmen by PIC
5. Drunken Driving 5. Provide speed limits signs at site (15 KM/H).
6. Provide banks man at loading/ unloading points and work area. (Ref - SCI/OCP/21)
7. To maintain separate access for vehicle way and pedestrian.
9. Obey speed limits and traffic rules strictly
11. Random checks by site secuirty while entrance at site for the influence of drink and
drugs of the operator/workmen.
3
3 2 6 3 1 L
1. Fuel and oil leakage from vehicle 1. Land contamination. 1. Pre inspection of vehicle. Daily inspection of the vehicle shall be done Mithun, Rajendra, Baskar Ayodhya Kaira
2. Adequate training and communication to be given to all drivers and operators. by operator prior to start the work.
3. Use oil dripping protection tray/sheet during maintenance or oil leakage.
4. Collected oil waste to be disposed through licensed dispose off contractors. (Ref - Waste (Ref - SCI/OCP/46)
Management Plan)
2 2 4 2 1 L
Legend
Title/

SL NO
Hazard (s)
S P RR S P RR
Manual levelling, trimming and 1. Falling into excavated pits 1. Bodily injury. 1. Use proper ladder for ascending and descending into pits. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
compaction 2. Exposure to dust. 2. Lung disorder. 2. Use dust protection mask if required. FFP1
3. Improper tools. 3. Land conatmination due to oil 3. Inspect all tools before use. TRIC shall be prepared and communicated to
4. Loose soil collapse. leakage. 4. Remove all loose soil from edges of the pit, No material shall be stored around 1.5M of workmen by PIC
5. Oil leakage from soil compactor. the edge.
6. Improper handling of compactors. 5. Inspection of compactor shall be done for proper condition and Oil leakage. (Ref - SCI/OCP/17)
6. 2 person shall be deployed for handling of the compactor, proper coordination shall be (Ref - SCI/OCP/02)
4 maintained. (Ref - SCI/OCP/03)
7. Workmen standing at the adge of the pit shall wear harness properly hooked with the
fixed barrier.
2 2 4 2 1 L
Manual handling of material 1. Wrong lifting techniques. 1. Incident/ injury. 1. Use of adequate PPE's. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
protruiding nails. 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. TRIC shall be prepared and communicated to
3. Slippery material 4. Manual handing procedure shall be followed. workmen by PIC
4. Loose material 5. Do not lift beyond individual capabilities (25 KG -Per person)
5 7. Use mechanical aids (Trolleys, roller, lifters etc) if necessary.
2 2 4 2 1 L
6 Channel fixing for PCC 1. Fall of material due to improper stacking
1. Bodily injury.
2. Fatigue.
1. Material shall be stacked properly not above 4 ft of height on a firm level, area shall be
4. Falling on rebar 4. Training shall be given to the workmen for manual handling procedures. (Ref - SCI/OCP/13)
5. Rebar cap shall be provided to the rebars after channel fixing for PCC.
2 2 4 2 1 L
PCC laying 1. 1. Handling of ingredients. 1. Skin disorder. 1. Access shall be prepared for the movement of transit millers. Access shall be prepared in advance Mithun, Rajendra, Baskar Ayodhya Kaira
2. Contact with cement & concrete. 2. Eye irritation. 2. Banksman or PIC shall guide the vehicle for the access and when need to reverse. Banksman shall be provided.
3. Land contamination due to concrete 2. Land pollution. 3. Vehicle shall be checked for any oil leakage.
spillage. 4. Adequate PPE shall be provided to the Concrete miller operator. (Ref - SCI/OCP/10)
7 5. Additional conrete shall not dump anywhere inside the site premises.
3 2 6 2 1 L
REBAR WORKS
Spark Producing machines (Grinding 1. Sharp Object 1. Eye/ face injury 3 2 6 1. PTW for hot works shall be obtained for the activity. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
machine, Cutting Machine, High speed 2. Electricity HV. 2. Burn injury. 2. All Power handtools shall be checked and tagged prior to use at site.
cutter) 3. Heat 3. Fire of clothing 3. Adequate training shall be given to the operators. TRIC shall be prepared and communicated to
4. Flame/ sparks. 4. Proper housekeeping shall be done and maintained around the area where sparks are workmen by PIC
8 5. Adequate PPEs such as handgloves, goggles, ear plugs shall be used. (Ref - SCI/OCP/30)
6. Fire extinguishers ahall be kept available in work area. (Ref - SCI/OCP/38)
3 1 L
Legend
Title/

SL NO
Hazard (s)
S P RR S P RR
Rebar binding works 1. Cut injury due to sharp edges of rebar. 1. Bodily injury, 1. Use adequate hand gloves for handling works. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Slip, Trip & fall due to improper stacking 2. Improper housekeeping. 2. Rebar shall be stacked properly and area shall be barricaded with a proper entry and exit
of rebar. procedure. (Ref - Barrier standard) TRIC shall be prepared and communicated to
3. Hit to other workmen while handling. 3. Proper coordination shall be maintained among workmen while handling rebar or any workmen by PIC
4. Improper condition of tools. Rebar cutting other material.
machine power button locked on allowing 4. All the tools shall be checked prior to use at site as per monthly colour code tag/sticker. (Ref - SCI/OCP/17)
machine to run unattended. (SCI/OCP/06). The rebar electric cutting disc machine power button lock must not be used
5. Improper access towards work area. at anytime to lock the power button in the 'ON' position, resulting in the machine running
6. Protruding rebar's. 8. whilst unattended. Operator to be instructed accordingly.
Entanglement Hazard. 5. All the access shall be maintained clear of obstructions, material shall never be kept
9. Electrical Hazard between the access.
9 6. Protruding rebar's shall be covered with PVC caps/ rebar caps.
3 2 6 3 1 L
Use of handtools 1. Damaged handtools 1. Bodily injury 1. All handtools shall be checked for proper condition and tagged before taking into use. TRIC shall be prepared and communicated to Mithun, Rajendra, Baskar Ayodhya Kaira
2. Hit by tools. 2. Workmen shall be instructed for safe usage and storage of tools. workmen by PIC
10
2 2 4 2 1 L
FORM WORKS
Use of Drill machine 1. Electric shock due to improper insulation. 1. Shock. 1. Cables shall be checked for proper insulation by authorized electrician. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Exposure to dust while drilling. 2. Eye injury from dust. 2. Drill machine shall be check by authorized electrician and tag shall be available as per
3. Breakage of drilling bit while drilling. 3. Bodily injury. monthly inspection colour code. TRIC shall be prepared and communicated to
4. Improper posture while drilling. 4. HAVS 3. Safety goggles shall be used strictly to prevent dust getting in contact with eyes. workmen by PIC
5. Exposure to viberation 4. Proper posture shall be maintained for drilling works, workmen shall be trained for
ergonomics.
11 5. Adequate hand gloves (cotton) shall be used for drilling works, only rubber insulated
machine at handles shall be used for drilling to reduce the effect of HAVS.
2 2 4 2 1 L
Use of Ply Cutting machine 1. Cut due to rotating parts. 1. Cut injury. 1. Machine shall be checked for proper condition of bady parts and guards by authorized RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
3. Flying wheels. 3. HAVS. 2. Everyday before taking the machine into use Area HSE shall check the condition of fitting TRIC shall be prepared and communicated to
4. Viberation. 4. Collapse of work platform. of wheelsand guards visually. workmen by PIC
12 6. Damaged cables 4. Workmen shall use cotton hand gloves to reduce the effect of HAVS.
6. Cables shall be checked for proper insulation and routing.
3 2 6 3 1 L
13 Form works 1. Fall of material due to improper stacking
1. Bodily injury.
2. Fatigue.
1. Material shall be stacked properly not obove 4 ft of height on a firm level, area shall be
4. Foot injury due to protruiding nails. 4. Training shall be given to the workmen for manual handling procedures.
5. Improper body posture. 5. Training shall be provided to workmen regarding ergonomics. (Ref - SCI/OCP/13)
6. Flying of nail while hitting. 6. Safety goggles shall be used by everyone all the time.
7. Improper access to the work area. 7. Power handtools shall be rubber insulated at grips and cotton gloves shall be used to
reduce HAVS effects.
2 2 4 2 1 L
Legend
Title/

SL NO
Hazard (s)
S P RR S P RR
14 Selection of concrete pumps 1. Inadequate machine.
2. Defective mahine
1. Property damage.
2. Personnel injury
2 2 4 1. Pump shall be checked for valid fitness certificate.
2. Truck shall have appropriate required documents as Insurance, Third party Inspection
2 1 L 1. Risk assessment and method of statement Mithun, Rajendra, Baskar
Ayodhya Kaira
15 Manpower mobilization 1. Untrained/ Unlicensed operator.

2. Physical impairement.
2. Property damage.
2 2 4 1. Driver of the equipment shall be licensed with HMV.
2. Safety induction of the concrete placing gang shall be obtained from SCI.
2 1 L - Mithun, Rajendra, Baskar Ayodhya Kaira
3. 3. Physical fitness certificate of each personnel shall be submitted to SCI.

16 Mobilization of machine at site 1. Personnel getting struct by truck while

2. Property damage.
2. Supervisor and banksman shall be available to guide the vehicle towards unloading area.
Risk assessment and method of statement
and lifting plan shall be communicatde and
Mithun, Rajendra, Baskar Ayodhya Kaira
2. Damage to existing poles and barricades 3. Machine shall be reported for inspection into the machinery holding area before recorded by work PIC
at turns due to lengthy vehicle. proceding to the work location.
3 2 6 3 1 L (Ref - SCI/OCP/04)
17 Placement of Concrete boom placer. 1. Loose surface.

2. Adjacent structures.
1. Machine settlement.
2. Property damage.
3 2 6 1. Machine shall be installed in properly compacted ground understanding the pressure of 3
machine on ground during operation.
1 L 1. Risk assessment and method of statement Mithun, Rajendra, Baskar
Ayodhya Kaira
3. Over head obstacles. 3. Personnel injury 2. Overhead obstacles shall be checked if required reconsideration of machine placement 2. TRIC shall be complted and communicated
area shall be done. by Work PICs
4. Maximum allowable wind speed shall be considered during operation as per (Ref: SCI/OCP/13 & 15)
manufacturer's specification.
where appropriate, sole-plates should be used under the stabiliser baseplates to spread
the loading from the machine.
18 Pouring concrete 1. Excessive noise.

2. Collision between pump hopper and
1. Deafness.
2. Property damage.
3 2 6 1. , the concrete pump operator should be supplied with appropriate ear defenders as per 3
manfacturer's recommendation.
1 L 1. Risk assessment and method of statement Mithun, Rajendra, Baskar
Ayodhya Kaira
concrete miller. 3. Skin disorder. 2. The concrete pump operator should select the position that offers the safest overall 2. TRIC shall be complted and communicated
3. Improper controlling by remote. 4. Eye irritation. position for the job. by Work PICs
5. Insufficient concrete level in the hopper. 6. Electrical shock or access to them by unauthorised personnel prevented. (Ref: SCI/OCP/13 & 15)
6. Contact with cement & concrete. 4. Incase of operator cannot see the concrete placing gang a signaller to give appropriate
3. Land contamination due to concrete signals to the concrete pump operator.
spillage. 5. A person shall be appointed who is competent to monitor the level of concrete in the
4. Improper condition of viberator. receiving hopper and convey signals to the concrete pump operator when the level is at its
safe minimum.
CONCRETING BY PUMP
Legend
Title/

SL NO
Hazard (s)
S P RR S P RR
19 1. Making pipe lines 1. Improper fixing of clamps tend to break
the pipes.
2. Property damage
2. Improper support to pipes. 3. Pipes shall be supported with timber on every 4 meters to prevent shagging. TRIC shall be prepared and communicated to
3. Leakage of concrete slurry. 4. Vertical routing of the pipes shall be supported firmly with a fixed structure. workmen by PIC
3 2 6 3 1 L
20 Usage of Concrete pump 1. Defective machinery.
2. Oil leakage.
1. Bodily injury.
1. Concerete pump shall be inspected by authorized inspector of the project and operator
details shall be displayed.
3. Improper condition of pipes and clamps. 2. Oil leakage shall be checked and arressted. TRIC shall be prepared and communicated to
4. Hit by concrete due to accute pressure. 3. Gloves shall be used while handling and fixing clamps to the pipes. workmen by PIC
4. Pipes and clamps shall be stored in a proper manner to prevent from trip hazard.
5. Proper routing shall be done for pipes, routing shall not be done on fragile surface. (Ref: SCI/OCP/13 & 15)
passing.
2 2 4 2 1 L
Concrete pouring works 1. Falling of transit miller into pit. 1. Skin disorder. 1. Use adequate rubber handgloves. RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Contact with cement & concrete. 2. Eye irritation. 2. Use dust mask while working aggresgate / concrete. FFP1 TRIC shall be prepared and communicated to
3. Land contamination due to concrete 3. Land pollution. 3. Do not throw concrete waste on site. (Ref - WMP Plan) workmen by PIC
21 spillage. 4. Electrical shock 4. Gum boots shall be used while working on cocerete
4. Improper condition of viberator. 5. Inspection of tools shall be done. (Ref: SCI/OCP/13 & 15)
3 2 6 3 1 L
22 Pipeline blockage cleaning. 1. Hit by pressurised pipelines. 1. Personnel injury 3 2 6 1. Pipes shall always be considered as pressurized 3 1 L RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Must first release the pressure inside the pipeline as much as possible,
by reversing the pumping action. TRIC shall be prepared and communicated to
3. Reverse the pump until the pressure is released DO NOT increase the pressure to clear workmen by PIC
pump.
procedure.
23 Cleaning out the machine. 1. Spill of contaminated water on ground 1. Land pollution 2 2 4 1. The concrete pump must only be washed out in the designated areas. 2 1 L RAMS shall be communicated. Mithun, Rajendra, Baskar Ayodhya Kaira
2. Before working in the receiving hopper, the concrete pump operator should always
switch off the engine and remove the keys. TRIC shall be prepared and communicated to
3. vent the hydraulic pressure and ensure that the agitator control lever is in the neutral workmen by PIC
position. (Ref: SCI/OCP/13 & 15)
Legend
Title/

SL NO
Hazard (s)
S P RR S P RR
3. Site Safety team : 9900089250 (Vamsi Krishna) 9686200326 (Khizar) 9663375629 (Ramdas Dalvi) 6. Emergency escape route - Displayed at site :Follow the site access route indicated
Prepared by: Md Fakhruddin Reviewed by: A K Shakya
Legend
Name of Team Members Vinod, Krishnaraj Title/ Activity Wall Girts Assembly Instalaltion
Work Place location Vemgal - GSK Project Company Metal Scope
SL NO
Hazard (s)
S P RR S P RR

1 Manual handling of material (Girts) 1. Wrong lifting techniques.
2. Sharp edges/ corners / projecting parts/
1. Deploy adequate manpower for handling the material.
2. Training and instruction to workmen for manual lifting techniques.
3 1 L RAMS shall be communicated. Vinod, Krishnaraj A. K Shakya
protruiding nails. 3. Property damage. 3. Do not lift beyond individual capabilities. TRIC shall be prepared and communicated
3. Slippery material 4. Cut resistant gloves shall be used for handling of material. to workmen by PIC
5. Material shall be stacked in proper manner, away from walkways and access roads.
2 2 4 6. Material shall not be stacked more than 4 feet in height.
7. Site specific 5S requirements shall be implemented.
USE OF FRANNA FOR INSTALLATION OF GIRTS

1. Girts installation with Franna 1. Fall of material 1. Fatality 4 2 8 1. Adhere to lifting permit. 4 1 M RAMS shall be communicated. Vinod, Krishnaraj A. K Shakya
2. Defective equipment. 2. Incident / bodily injury 2. Medical check for operators and driver.
2 13. Proper rigging of loads and use of taglines.
17. Proper lifting brackets shall be used for girt lifting and test certificate of the same shall be
available.
3 Slinging and Deslinging 1. Improper condition of slings & shackles

2. Improper slinging and hooking.
1. Fall of load.
2. Bodily injury
3 2 6 1. Use proper access to remove the sling. Follow as during slinging.
1L RAMS shall be communicated. Vinod, Krishnaraj A. K Shakya
3. Wear hand gloves and ensure hands and fingers are clear of pinch points. TRIC shall be prepared and communicated
4. Appropriate ladder shall be used for slinging and deslinging works. to workmen by PIC
5. Proper lifting brackets shall be used, Third party certificate shall be availale for the same. 3 (Ref - SCI/OCP/04)
6. Brackets shall be checked for proper fixing before lifting the load by work PIC.
4 Fixing of girts 1. Fall of material/ girts 1. Bodily injury 3 2 6 1. Boom of the franna shall be brought to the location of fixing the girt.
2. All the Nut and bolt fixing shall be done first at the bottom side of the girt
RAMS shall be communicated. Vinod, Krishnaraj A. K Shakya
3. After fixing the bottom side person shall access the upper side with boomlift/ scaffold as per TRIC shall be prepared and communicated
safe method of use indicated below. to workmen by PIC
4. Area shall be barricaded to restricted any entry below the lifting area/ girt installation area.
5. Proper cautionery sign boards shall be displayed.
Legend
SL NO
Hazard (s)
S P RR S P RR
MEWP (Boomlift) Equipment mobilization 1. Damaged equipment 1. Major Injury 3 2 6 1. All MEWP’s shall be inspected before the site entry. 3 1L RAMS shall be communicated. Vinod, Krishnaraj A. K Shakya
2. Untrained operator 2. Property damage 2. Ensure TPI shall be done for the equipment.
5
MEWP operation 1. Unauthorized operation 1. Major Injury 3 2 6 1. All MEWPs will be operated by trained and experienced operatives. RAMS shall be communicated. Vinod, Krishnaraj A. K Shakya
2. Poor ground condition 2. Property damage 2. Site Supervisor/Foreman is to check SWL of basket is not being exceeded daily.
being used again.
11.Emergency evacuation shall be done as per the Rescue plan incase of equipment collapse/ 3 1 L
Fall of man.
6
USE OF SCAFFOLD FOR INSTALLATION OF GIRTS
Legend
SL NO
Hazard (s)
S P RR S P RR
Erection of scaffold 1. Fall from height. 1. Personnel injury. 3 2 6 1. Scaffold shall be erected by trained scaffold erectors under supervision of competent 3 1 L RAMS shall be communicated. Vinod, Krishnaraj A. K Shakya
scaffold.
5. Wheel shall be locked all the time when scaffold erection is in process/ over the roof the
building wheels shall not be used, Jack shall be placed over the plywoods and level shall be
maintained by adjusting the jack as per the slope of the roof.
of scaffold.
specification.
11. Ladders shall be fixed for ascending and descending after every lift is completed.
13. Capacity of the liner sheet shall be checked before installation of scaffold.
7
Usage of scaffold for duct installation 1. Fall from height. 1. Personnel injury. 1. No loose material shall be left on the platform. Place the tools in tool box & other items in RAMS shall be communicated. Vinod, Krishnaraj A. K Shakya
9. Ducts shall carried upto the platform level with rope or manually lifted at lower levels.
10. Area shall be checked for proper fall prevention measures from the roof.
8
USE OF CHAIN PULLEY FOR INSTALLATION OF GIRTS
workmen and staff.
Vinod, Krishnaraj A. K Shakya
N
C
E
3 1L
Legend
SL NO
Hazard (s)
S P RR S P RR
1. Material damage
2. Bodily injury
workmen and staff.
Vinod, Krishnaraj A. K Shakya
supervisor)
U 7. Load shall be anchored vertically on hook angle lifting shall not be allowed.
S 8. Safety latch shall be closed after hooking the load.
A 9. Free hand movement for chain pulley shall be checked and provided for the user.
G 10. No person shall be allowed to stand below the load.
E 11. After pulling the shutteing material shall be fixed with the rebar at the required location.
12. After fixing shuttering plates shall be unhooked from the pulley.
4 1M
2. Fall of person
1. Bodily injury
2. Property damage
3 2 L RAMS shall be communicated. Vinod, Krishnaraj A. K Shakya

12 Use of Jin Wheel/ Rope pulley 1. Defective Pulley

2. Defective rope.
1. Bodily injury
2. Property damage
3 2 6 1. Jin wheel shall be checked for proper condition by mechanical inspector and the same shall
be tagged as per monthly inspection colour code.
RAMS shall be communicated. Vinod, Krishnaraj A. K Shakya
3. Fall of load 2. Ensure physically fit, qualified and instructed persons and trained in safety conditions and TRIC shall be prepared and communicated
way of work, operate the pulley. to workmen by PIC
3. Check the pulley before daily use for the proper condition.
4. Make sure the length of the rope is sufficient for intended work.
5. Ensure the carrying rope is clean and without defect
6. Make sure the load is properly seated in the hook
7. Make sure the chain safety latch or hook safety latch
work in the correct way.
8. Store pulleys always without any suspended load.
9. Remove all dust, water and impurities from the pulley before use.
10. Pulley shall be fixed on a firm structure.
11. Test certificate shall be available with the pulley and for the rope.
Spark Producing machines (Grinding machine, 1. Sharp Object 1. Eye/ face injury 1. PTW shall be adhered. (Ref - SCI/OCP/30) Vinod, Krishnaraj A. K Shakya
12 3 2 6 6. Fire extinguishers ahall be kept available in work area along with fire watch man. 3 1L
Name / Designation : Fakhruddin - Safety Officer Name / Designation : A. K. Shakya
2. Emergency Contact Number - Incident Controller : 9686197380 A. K Shakya 4. Communication flow chart Displayed at site
3. Site Safety team : 9900089250 (Vamsi Krishna) 9945540178 (Fakhruddin) 9731593804 (Vishnu) 6. Emergency escape route - Displayed at site :Follow the site access route indicated
Department: Const Date: 18th Aug 2015
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeJose, Jaswant, Nakatani, Niyas Activity
Structural Steel installation (Stadiu
Name, date and DesigVamsi Krishna Last Revi 18th Aug 2016
Risk Risk
NO Activities
Hazard (s)
(if xany)
Structural Steel installation (Stadium part)

1 Mobilization
truck
of 1. Personnel getting 1. Personnel injury.
1. Banksman shall be provided for
movement of vehicle, vehicle shall be
RAMS shall be
communicated.
Nagesh,
Ramnivas
Shahid Sheikh,
Nandish
to loose surface. 3 2 6 driver by competent person. 3 1 L (Ref - SCI/OCP/04)
4. Truck driver 5. Driver shall be provided with
walking into site Mandatory PPE as per GSK Project Rules
without PPE. and he shall not move into work area,
instruction shall be given for the same.
between the material in each row for
sligning.
7. Workmen shall not be allowed to climb
over the truck without the provision of
fall prevention system.
8. Ladder shall be usec for slinging the
Loading / 1.Improper ground 1. Crane struck in 1. Pre. checks shall be done for crane.
load 3 1L RAMS shall be Jose, Jaswant Sunil
Unloading of condition, soil 2.Ground condition checking to be done, communicated. Manandhar/
material by 2.hit by machinery 2.Body injury, 3. crane vehicle inspection done and Sivareddy/
crane (columns, (crane) 3.soil third party certificate available TRIC shall be Pommusamy
rafter, sheeting 3.oil leak from contamination, 4. Test cirtificates of the lifting slings shall prepared and
panels ) machinery 4.Damage to the be available., communicated to
4.improper lifting slings. 5. Load chart shall be available and load workmen by PIC
sling's, 5. Crane failure indicator shall be dusplayed.
2 5. Inadequate lifting
gear.
3 1 3 6. before start the work toolbox meeting
conducted,
(Ref - SCI/OCP/04)
6. Over reaching of 7.loading unloading area barrication and

crane boom sign boards provided,
7. Unsuitable 8. Ensure continuous supervision ,
the work.
Legend
1 Risk LOW (L)
3
Title/
Risk Risk
NO Activities
Hazard (s)
(if xany)
Material 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1L RAMS shall be Jose, Jaswant Sunil
handling techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting communicated. Manandhar
handling.
Erection of 1. hit hazard 1. Crane may by hit 1. Ground condition shall be checked 3 1L RAMS shall be Jose, Jaswant Sunil
columns and 2. fall hazard to persons before placement of crane. communicated. Manandhar/
Rafter, truss with 3. Improper ground 2. littered materials 2. Dedicated Signal man shall be available Sivareddy/
F15 or Mobile condition fall from height and for activity TRIC shall be Pommusamy
crane 4.Improper lifting hit to the person 3. For nstallation works in blind corners prepared and
equipment's tools. 3. crane may be additional signal man shall be deputed communicated to
5. Fall of material. toppled 4. Tag line shall be provided to lifting workmen by PIC
6. Over reaching of 4. lifting sling may materials at both ends.
crane boom. be cut 5. Ground condition shall be checked for (Ref - SCI/OCP/04)
stability before placing the crane.
6. Competent operators to be assigned,
should be licensed and certified for the
crane operation activity.
7.Inspection shall be carried out for all
lifitng tools and tackles, test certificate
shall be available, all the tools and tackles
4 3 1 3 shall be tagged as per SCI monthly
inspection colour code by lifting
supervisor.
plan and RAMS.
with the crane.
10. Lifting area shall be barricaded and no
unauthorized personnel shall be allowed
to enter.
11. Continue supervision shall be
provided for the activity.
12. Load chat/ indicator shall be checked
for maximum radius for the the
installation of load for checking of SWL of
the crane.
Purlins 1. Fall of purlins. 1. Personnel injury 1. Only 1 purlin shall
Communicated be lifted at a time.
and followed. RAMS shall be Jose, Jaswant Sunil
installation 2. Improper 2. Property damage 2. Boom lift shall not be placed below the communicated. Manandhar
5 installation 3 2 6 suspended load.
3. Purlin shall be fixed properly with TRIC shall be
structure members before lifting the next prepared and
purlin. communicated to
workmen by PIC
Legend
1 Risk LOW (L)
3
Title/
Risk Risk
NO Activities
Hazard (s)
(if xany)
MEWP OPERATIONS
Equipment 1. Damaged 1. Major Injury 3 2 6 1. All MEWP’s shall be inspected before 3 1L RAMS shall be Jose, Jaswant Sunil
mobilization equipment 2. Property damage the site entry. communicated. Manandhar
2. Untrained 3. Land pollution 2. Ensure TPI shall be done for the
operator equipment. TRIC shall be
3. Unauthorized 3. Ensure the good condition of tyres, prepared and
operation. Working platform, rails, chains, communicated to
4. Collision with controlling devices etc. workmen by PIC
5. Oil leakage maintenance log book.
5. Pre-inspection of equipment to be
done before mobilization to work site.
6. Ensure all operators and staff to be
Equipment.
7. Ensure trained personal only engaged
in all work activities.
8. TP certificates for operators in shall be
submitted.
equipments.
6 11. Operators to ensure that keys of
MEWP operation 1. Unauthorized 1. Major Injury 3 2 6 1. All MEWPs
equipment arewill
notbe
leftoperated by trained
unattended RAMS shall be Jose, Jaswant Sunil
operation 2. Property damage and experienced operatives. communicated. Manandhar
undertaken in designated working areas, 3 1 L
signage erected.
using a MEWP.
Legend
MEWP operation 1. Unauthorized 1. Major Injury 3 2 6 1. All MEWPs will be operated by trained RAMS shall be
Minor (Non Reportable)
operation
2. Poor ground
2 2.3. Property
Low (Unlikely
Land
damage to Occur)
2. Site Supervisor/Foreman is to check
to < 7 B
and experienced operatives. 2 Risk Score 4 communicated. MEDIUM (M)
condition
vere(Modifiable/ Reportable)
3. Over turn
3 contamination
Medium (Occasional) SWL of basket is not being exceeded
daily.
3 Risk Score 7 TRIC
to < 9 be C
shall
prepared and
HIGH (H)
5. Fall of men4
Major (Reportable/Fatality) High (Common Occurrences) throughout the period of Risk D
4 Rating Score10 to by< PIC
16 VERY HIGH (VH)
& the operations. workmen
Equipments removed, emergency stop buttonTitle/ in the
Name of Team Membe
7. Entrapment Jose, Jaswant, Nakatani, Niyas basket must be pushed in. Out of hours if
Activity
Work Place location
obstructions
9. Oil Leakage
Vemgal - GSK Project air, ground controls set to off andCompany
keys removed, and emergency stop
the Shimizu Corporation India Pvt Ltd
Approved by10. Collision with button pushed in. DocumentRA/SHMZ/GSK/14 0
inadvertent
operation
Vamsi Krishna mounted over the scissor lift shall
safety harness.
wear Revi 18th Aug 2016
Last As per site observation record
Risk mid-rail of the Scissor lift.
Risk
SL Details Hazard Outcome Rating undertaken in designated working areas, Rating
3 1 L Charge action
(Consequences) Appropriate Controls/ Existing Risk
andControl (S (if xany)
Hazard (s) (S x P) clearly protected with barriers P) Additional Risk Control (Name
Involved S P RR signage erected. S P RR Provided) when)
and operational prior to any operatives Jose, Jaswant Sunil
using a MEWP. Manandhar
used again.
positioned.
7 as per the Rescue plan incase of
Painting 1. Fire Hazard 1. burn injury 1.Fire fighting equipment's shall be kept 3 1 L RAMS shall be Jose, Jaswant Sunil
2. Health Hazard due 2. Skin disorder, Eye ready and helper shall be trained to communicated. Manandhar
whenever possible.
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
: 9900089250 (Vamsi Krishna) 9945540178 (Fakhruddin) 6. Emergency escape route - :Follow the site access route indicated
3. Site Safety team 9686200326 (Khizar) Displayed at site
Legend
Title/
Name of Team Members Abhishek, Ramnivas, Nagesh, Pommusamy Activity Installation of Hydrant Valves
SL NO
Hazard (s)
S P RR S P RR
Installation of Hydrant Valves


1. Sharp Object
2. Electricity HV.
1. Eye/ face injury
2. Burn injury.
(Ref - SCI/OCP/30) Abhishek, Ramnivas, Nagesh Shahid Sheikh
2 Instalaltion of Valves 1. Improper fittings. 1. Leg injury.

2. Slip, trip due to improper material storage 2. Material damage
1. Materials shall be checked by quality engineer/ site engineer before installation.
3. Fall causing bodily injury type of material contains. TRIC shall be prepared and communicated
3. All the pipes and fittings shall be kept in proper manner, away from walkways and edge of the to workmen by PIC
4. Adequate manpower shall be deputed for hadnling and fixing material.
3 2 6 3 1 L
Legend
Title/
Name of Team Members Abhishek, Ramnivas, Nagesh, Pommusamy Activity Installation of Sprinkler
SL NO
Hazard (s)
S P RR S P RR
INSTALLATION OF SPRINKLER
2 1 L TRIC shall be prepared and communicated
to workmen by PIC
Abhishek, Ramnivas, Nagesh Shahid Sheikh
3. Loose material 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques.
4. Manual handing procedure shall be followed.
2 Use of handtools for installation of sprinklers 1. Defective handtools

2. Fall of handtools while using
1. Damaged handtools
2. Fall of handtools
1. All the handtools shall be checked for proper physical condition and tagged by Site Safety
personnel for safe for use.
to workmen by PIC
Abhishek, Ramnivas, Nagesh Shahid Sheikh
2. Tagline shall be provided with handtools attched to the workmen belt to prevent falling of
2 2 4 handtools
ERECTION, USAGE AND DISMANTLING OF ALUMINUM SCAFFOFD FOR INSTALLATION OF SPRINKLERS

3 Erection of scaffold upto 4 meter platform height 1. Fall from height.
2. Property damage
1. Scaffold shall be erected by trained scaffold erectors under supervision of competent
supervisor only.
2. Use only scaffolding pipes & accessories that have already been inspected. TRIC shall be prepared and communicated
scaffold.
of scaffold.
7. Platform shall be fixed after setting up railings from bottom side using the advance guard
railing method.
8. Ladders shall be fixed for ascending and descending after every lift is completed.
3 2 6 9. Work platform shall be fixed with railings (Top rail, Mid rail, toe board) as per manufacturers 3 1L
specification.
10. SWL of the scaffold shall be indicated and no over loading of scaffold shall be allowed..

2. Property damage.
1. No loose material shall be left on the platform. Place the tools in tool box & other items in
basket.
2. Scaffolding shall be inspected before use and every adverse weather condition and followed TRIC shall be prepared and communicated
by weekly by scaffold supervisor. to workmen by PIC
8. Safety harness anchorage point shall be prepared fixing beam clamp and 12mm wire ropes
and the same shall be checked for taking the impact load for fall protection.
USE OF MEWP FOR SPRINKLER INSTALLATION

Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
1. Major Injury
2. Property damage
MEWP.
being used again.
3 2 6 operative using the machine must be in visual and verbal contact with a trained MEWP 3 1 L
Fall of man.
USE OF LADDER FOR SPRINKLER INSTALLATION

6 Use of Ladders for Sprikler installation 1. Defective ladder
2. Over reaching.
1. Fall of person
2. Bodily pain
3 2 6 1. Ensure ladder is stable. Check for overhead hazards before climbing.
2. When ascending or descending a ladder you must be facing the ladder and have three points
3. Improper ascending/ descending of contact with the ladder at all times. TRIC shall be prepared and communicated
4. Wrong method for use of ladder. 3. Do not stand on the top cap as you may lose your balance. to workmen by PIC
5. Ache in limbs due to over working/ 4. Do not over reach when using the ladder - ensure your body is centred within the foot area of
inadequate posture. the ladder. (Ref: SCI/OCP/02)
5. Do not stand on the top step.
6. Always descend the ladder prior to moving the ladder - do not ‘walk’ the ladder.
7. Never use a closed stepladder as a non-self-supporting ladder (e.g. leaning against a wall).
8. Do not climb from one ladder to another.
9. Do not use ladders as trestles as they are not designed for this type of use.
10. Have materials passed to you so that you can concentrate on maintaining your balance.
11. Be mindful of your concentration and fatigue level. Avoid becoming overconfident when
using ladders during repetitive tasks.
12. Do not use the ladder adjacent to open windows, stairwells or unprotected edges.
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Department: Construction Date: 19th Sept 2016
Legend
Title/
Name of Team Members Suheeb, Shrikant Giri, Rohit Activity
Transformer under & above ground cable laying and termination
Name, date and Designation Vamsi Krishna Last Review 19th Sept 2016 As per site observation record
SL NO
Hazard (s)
S P RR S P RR

2 1 L TRIC shall be prepared and communicated
to workmen by PIC
Suheeb, Shrikant Giri, Rohit Mahendra Pratap
3. Loose material 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques.
4. Manual handing procedure shall be followed.
2 Installation and unloading of Precast pole and

transformer with Franna
2. Incompetent operator.
1. Personal injury.
2. Property damage.
2. Operator shall be licensed for crane operation.
1L Risk assessment and method of statement Suheeb, Shrikant Giri, Rohit
and lifting plan shall be communicatde and
Mahendra Pratap ,Shivareddy
3. Improper coordination. 3. Lifting plan shall be prepared in advance and communicated before starting the activity. recorded by work PIC
4. Movement of crane 4. PTW shall be obtained and adhered for the activity
5. Improper signalling to the operator 5. Experienced rigger shall be deputed for the job, Signals shall be verified with the carne
6. Toppling of crane due to improper lifting operator for same understanding between them. (Ref - SCI/OCP/04)
technique / over loading. 6. Crane shall be guided by banksman, area shall be barricaded and no unauthorized person
7. Crane Settling. shall be allowed in the work area.
8. Unauthorized entry into the lifting area. 7. TBT shall be done as per work plan and communicated with lifting team.
9. Slippage of container while lifting. 8. Area shall be checked for stability of the ground before setting the outriggers.
10. Swinging of load. 9. SWL of crane and lifiting tackles shall be checked and verified suitable for intended load
capacity.
10. Ground condition shall be checked by for stability of crane, area of lift shall be approved by
lifting supervisor.
11. Area shall be cautioned and barricaded, workers shall be informed for no entry into the
3 2 6 lifting area. 3
12. Excavator bucket shall be placed after semi lift under neath the container to prevent falling
back to the ground if slip occurs.
14. Tagline shall be ptovided to prevent swinging of load, rope shall be of adequate length and
10 meter distance shall be maintained from radius of lifted load.
3 Cable termination and Support fixing by Using 1. Unauthorized operation

1. Major Injury
2. Property damage
RAMS shall be communicated. Suheeb, Shrikant Giri, Rohit Mahendra Pratap
MEWP
MEWP.
being used again.
3 2 6 12. When using a MEWP around structural steelwork or any similar entrapment hazard the 3 1 L
Fall of man.
Legend
3 Cable termination and Support fixing by Using 1. Unauthorized operation
1. Major Injury
2. Property damage
MEWP
3. Over turn 3. Land contamination 3. Ensure the good condition of tyres, Working platform, rails, chains, Title/
controlling devices etc.1. TRIC shall be prepared and communicated
Name of Team Members 4. Overload Suheeb, Shrikant Giri, Rohit All MEWPs will be operated by trained and experienced operatives.Activity Transformer underby&PIC
to workmen above ground cable laying and termination
Work Place location 6. Contact with other Equipments
7. Entrapment
Vemgal - GSK Project Company
5. Ground conditions are monitored throughout the period of the operations.
6. All MEWPs not being used will have the ground controls set to off and the keys removed,
Shimizu Corporation India Pvt Ltd
Approved by 8. Over head obstructions emergency stop button in the basket must be pushed in. Out of hours Document No
if required MEWP RA/SHMZ/GSK/144 0
Name, date and Designation 10. Collision with structure due to
inadvertent operation
Vamsi Krishna stop button pushed in. Last Review
7. Operator, and all others workmen mounted over the scissor lift shall wear safety harness.
19th Sept 2016 As per site observation record
Risk Rating 9. MEWP Operations will only be undertaken in designated working areas, clearly protected Risk Rating
Description of Details Hazard Outcome (S x P) with barriers and signage erected. (S x P) Person In Charge Follow up action
SL NO Activities Involved Hazard (s) (Consequences) Appropriate
10. Ground controls must be fullyControls/
checked andExisting Riskprior
operational Control (if any) using a
to any operatives Additional Risk Control (Name Provided) (By who and when)
S P RR MEWP. S P RR
being used again.
3 2 6 12. When using a MEWP around structural steelwork or any similar entrapment hazard the 3 1 L
Fall of man.
4 Use of excavator for excavation activity 1. Struck by excavator.

2. Falling into excavated pits.
1. Bodily injury.
2. Property damage.
1. Permit to work shall be followed. (PTW Procedure)
2. Operator shall never leave the cabin when machine is in running condition.
3 1 RAMS shall be communicated. Suheeb, Shrikant Giri, Rohit Mahendra Pratap
3. Incompetent operator. 3. Excavator shall be inspected prior to use by operator, Daily & Monthly inspection shall be TRIC shall be prepared and communicated
4. Excavator failure done as per inspection schedule. to workmen by PIC
4. Deploy trained banksman for the movement of heavy machines to guide the operator. (Ref - SCI/OCP/32)
5. Barricade the work area and display warning signs.(Ref - HSE Paln main works)
6. Continue supervision shall be available to alert personnel entering into machinery working
area, Banksman shall be available.
3 2 6 7. Double railing Hard Barricade shall be provided for excavated pits with MS pipes and clamps
8. Barricades tag to be attached
L
1. Collision with other construction vehicle 1. Fatality. 1. Reverse horn shall be equiped in all the vehicles. 3 1 RAMS shall be communicated. Suheeb, Shrikant Giri, Rohit Mahendra Pratap
3. Property damage. 3. Safe walkway for the pedestrian shall be demarcated. TRIC shall be prepared and communicated
4. Operators and drivers shall be trained for the safe operation and their ID card shall be to workmen by PIC
indicated with approved for heavy machinery operation copy of same shall be available at (Ref - SCI/OCP/21)
3 2 6 vehicle.
5. Work area and other vehicle movement area shall be separated as per traffic management
plan discussed in daily PTW meeting.
L
5 Manual levelling and compaction. 1. Falling into excavated pits
2. Exposure to dust.
1. Bodily injury.
2. Lung disorder.
1. Use proper ladder fixed with stand for ascending and descending into pits.
2 1 RAMS shall be communicated. Suheeb, Shrikant Giri, Rohit Mahendra Pratap
3. Improper tools. 3. Remove all loose soil from edges of the pit, No material shall be stored around 1.5M of the TRIC shall be prepared and communicated
4. Loose soil collapse. edge. to workmen by PIC
2 2 4 4. Ladder to be inspected. (Ref - SCI/OCP/03)
5. Ladder to be extended 1 meter from landing level. (Ref - SCI/OCP/17)
6. Ladder to be firmly secured.
L
Hume pipes laying 1. Wrong lifting techniques. 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L RAMS shall be communicated. Suheeb, Shrikant Giri, Rohit Mahendra Pratap
2 2 4 5. Do not lift beyond individual capabilities.
6
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling works. 3 1 L TRIC shall be prepared and communicated Suheeb, Shrikant Giri, Rohit Mahendra Pratap
2. Adequate PPE's shall be provided. to workmen by PIC
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Joint fixing 1. Contact with Cement/ Mortar. 1. Skin disorder. 2 2 4 1. Use PPE as Rubber gloves along with mandatoty PPE, full sleeves clothes etc which ever is (Ref - SCI/OCP/17) Suheeb, Shrikant Giri, Rohit Mahendra Pratap
2. Improper handling. 2. Bodily injury. applicable.
3. Falling into pit while working. 2. Adequate barricade shall be provided around the pit. TRIC shall be prepared and communicated
7 3. Proper access entry points shall be provided to workmen for entreing into drain. to workmen by PIC
2 1 L
8 Brick Works and Plastering for manhole 1. Contact with Cement/ Mortar.
2. Improper handling.
1. Skin disorder.
2. Bodily injury.
2 2 4 1. Use PPE as Rubber gloves along with mandatoty PPE, full sleeves clothes, gum boots etc
which ever is applicable.
(Ref - SCI/OCP/17) Suheeb, Shrikant Giri, Rohit Mahendra Pratap
3. Fall of block while handling. 2. Training shall be given to the workmen for proper lifting/ handling technique. RAMS shall be communicated.
4. Falling into pit while working. 3. Blocks/ bricks shall be stocked in proper manner not more than 4 feet in height.
5. Adequate barricade shall be provided around the pit. TRIC shall be prepared and communicated
to workmen by PIC
2 1 L
Termination 1. Improper condition of tools. 1. Bodily Injury. 1. Only qualified and competent persons to work on electrical equipment. RAMS shall be communicated. Suheeb, Shrikant Giri, Rohit Mahendra Pratap
2. Loose connection. 2. Property damage. 2. All work on electrical equipment only to be carried out following isolation. Incase of
termination work to be done by govt agency. Prior information of Isolation and permisiion of TRIC shall be prepared and communicated
the work to be taken, This must either be done at the local sub-station. to workmen by PICPIC(Ref - SCI/OCP/06)
3. LOTO shall be obtained with prior work permit for cable termination activity.
4. All tools shall be inspected before taking into use.
9 2 1 2 5. All the connection shall be done by authorized electrician under the supervision of Electrical 2 1 L
engineer.
6. LOTO Shall be removed as per prior approval and authorized presonnel only
10 Use of Ladders for connections/ termination

works
1. Defective ladder
2. Over reaching.
1. Fall of person
2. Bodily pain
3 2 6 1. Ensure ladder is stable. Check for overhead hazards before climbing.
2. When ascending or descending a ladder you must be facing the ladder and have three points
3 1 L RAMS shall be communicated. Suheeb, Shrikant Giri, Rohit Mahendra Pratap
3. Improper ascending/ descending of contact with the ladder at all times. TRIC shall be prepared and communicated
4. Wrong method for use of ladder. 3. Do not stand on the top cap as you may lose your balance. to workmen by PIC
5. Ache in limbs due to over working/ 4. Do not over reach when using the ladder - ensure your body is centred within the foot area of
inadequate posture. the ladder. (Ref: SCI/OCP/02)
5. Do not stand on the top step.
6. Always descend the ladder prior to moving the ladder - do not ‘walk’ the ladder.
7. Never use a closed stepladder as a non-self-supporting ladder (e.g. leaning against a wall).
8. Do not climb from one ladder to another.
9. Do not use ladders as trestles as they are not designed for this type of use.
10. Have materials passed to you so that you can concentrate on maintaining your balance.
11. Be mindful of your concentration and fatigue level. Avoid becoming overconfident when
using ladders during repetitive tasks.
12. Do not use the ladder adjacent to open windows, stairwells or unprotected edges.
CHAIN LINK FENCING

Material handling (Unloading, shifting) 1. Wrong lifting techniques. 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L RAMS shall be communicated. Suheeb, Shrikant Giri, Rohit Mahendra Pratap
protruiding nails. 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. TRIC shall be prepared and communicated
3. Slippery material 4. Manual handing procedure shall be followed. to workmen by PIC
4. Loose material 5. Do not lift beyond individual capabilities (25 KG - Men, 16KG - Women)
2 1 2 6. Remove protruing nails before handling.
11 8. Fasten the item properly or use suitable packing / containers.
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling works. 2 1 L TBT shall be communicated and recorded
Earthing (Pit making and connection) 1. Improper condition of soil cutting tool. 1. Personnel injury. 1. All the tools shall be checked for proper condition and tagged. RAMS shall be communicated. Suheeb, Shrikant Giri, Rohit Mahendra Pratap
2. Hand injury while handling using the soil 2. Slip, trip. 2. After digging pit shall be barricaded and signage shall be posted.
cutting tool. TRIC shall be prepared and communicated
12 3. Personnel getting struct of trapped due to
small pit.
2 2 4 2 1 L to workmen by PIC
(Ref - SCI/OCP/06)
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
1. Manual digging & Installation of poles 1. Fall of pipes 1. Bodily injury (Sharp edges, 2 2 4 1. Adequate PPE's shall be provided. TRIC shall be prepared and communicated Suheeb, Shrikant Giri, Rohit Mahendra Pratap
2. Damaged tools heavy 2. All the tools shall be inspected and tagged as per monthly colour code. to workmen by PIC
13 2. Property damage. 3. Poles shall be elevated manually by putting it in digged foundation hole 300mm X 200mm X
300mm size.
4. Proper coordination among workmen. 2 1 L
1. Sharp Object
2. Electricity HV.
1. Eye/ face injury
2. Burn injury.
3. Heat 3. Fire of clothing 3. Adequate training shall be given to the operators. TRIC shall be prepared and communicated
4. Flame/ sparks. 4. Proper housekeeping shall be done and maintained around the area where sparks are to workmen by PIC
5. Adjacent workers. spreading. Ref - SCI/OCP/30)
3 2 6 6. Fire extinguishers ahall be kept available in work area along with fire watch man. 3 1 L (Ref - SCI/OCP/38)
Arc Welding 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for Hot works. RAMS shall be communicated. Suheeb, Shrikant Giri, Rohit Mahendra Pratap
4. Property damage. 4. Face injury due to sparks. 4. Provide welding sheild and suitable mask to avoid inhalation of fumes. to workmen by PIC.
6. Burns 6. Lung disorder due to welding 6. On site safety instructions shall be provided. (Ref - SCI/OCP/08)
7. Flying particles. fumes. 7. Fire fighting equipments shall be kept ready and helper shall be trained to operate. (Ref - IS 816 (1969)
15 3 2 6 8. Housekeeping shall be done and all flammable material shall be removed from welding area. 3 1L
sparks.
Painting 1. Fire Hazard 1. burn injury 1.Fire fighting equipment's shall be kept ready and helper shall be trained to operate. Fire 3 1L RAMS shall be communicated. Suheeb, Shrikant Giri, Rohit Mahendra Pratap
2. Health Hazard due to skin contact or eye 2. Skin disorder, Eye irritation. watchmen must be stand at all working time
contact. 3. Land pollution. 2. adequate PPE's must be provide TRIC shall be prepared and communicated
3. Land contamination due to paint spillage. 4. Release of VOC to the air. 3. To control land pollution need to provide PVC sheet in painting area. to workmen by PIC
16 3 1 3 enclosed area. (Ref - SCI/OCP/31)
Power turn on 1. Loose connection. 1. Electric Shock. 1. All the connection points shall be checked for any unterminated wires before turning on DG. RAMS shall be communicated. Suheeb, Shrikant Giri, Rohit Mahendra Pratap
2. Short circuit. 2. Burn injury. 2. All Panel and distribution boards shall be turned off.
3. Fire 3. Property damage. 3. After turning on DG main panel shall be turned on and observed for proper working of MCCB, TRIC shall be prepared and communicated
MCB, ELCB. to workmen by PIC
4. After all connection are checked, Distribution boards shall be checked for proper connection (Ref - SCI/OCP/06)
of all supply points and working condition of MCB and ELCB.
5. DG, Panel, DB shall be checked as per the standard safety checklist after installation.
17 3 2 6 3 1 L
Name / Designation : Mehendra Pratap
Date / Signature : 19th Sept 2016 Date / Signature : 19th Sept 2016
Legend
Title/
Name of Team Members Abdul Basith, Suheeb, Rohit, Nandam Activity
HT cable laying in Hume Pipe and Cable tray
Name, date and Designation Vamsi Krishna Last Review 28th Sept 2016
Hazard (s)
S P RR S P RR

1 Mobilization
cable drum
of truck for unloading of 1. Personnel getting struct by truck while
2. Property damage.
1. Personnel shall be warned for movement of vehicle both from front and back
side.
RAMS shall be communicated. Nandam, Suheeb, Rohit Mahendra Pratap
2. Damage to existing poles and barricades 3. Tilting of trailer. 2. Supervisor and banksman shall be available to guide the vehicle towards TRIC shall be prepared and communicated to
at turns due to lengthy vehicle. unloading area. workmen by PIC
3. Truck driver walking into site without 3. Proper instruction shall be given to the driver by competent person.
PPE. 4. Driver shall be provided with Mandatory PPE and he shall not move into work
area, instruction shall be given for the same. (Ref - SCI/OCP/04)
3 2 6 6. Inspection of the truck shall be done by Mechanical inspector/ HSE Officer. 3 1 L
7. Wooden timber shall be placed between each cable drum to prevent slipping for
drum.
2 1. Loading, unloading and shifting of 1. Fall of material

Cable drum with Franna 2. Defective equipment.
2. Property damage.
4 2 8 1. Adhere to lifting permit.
4 1 M RAMS shall be communicated. Nandam, Suheeb, Rohit Mahendra Pratap
3. Overloading 3. Competent operators to be assigned. TRIC shall be prepared and communicated to

3 Unloading the load over drum stand Pinch Hazard 1. Personal injury 1. Cable drum stand shall be checked for proper condition, checked and tagged as
per monthly inspection colour code.
3 1 L TRIC shall be prepared and communicated to
workmen by PIC
Nandam, Suheeb, Rohit Mahendra Pratap
2. Workmen shall be trained to operate the equipment / machinery.

3 2 6 4. Signal man to ensure that all involved personnel keep their hands/ feet away
Legend
Title/
Hazard (s)
S P RR S P RR
4 Transportation of cable drums at site 1. Fall of drums while shifting,
2. Rolling of drums while shifting.
1. Property damage
2. Personnel injury
3 2 6 1. Cable shall be loaded over truck for transporation on site from store yard to site 3
area.
1 L RAMS shall be communicated. Nandam, Suheeb, Rohit Mahendra Pratap
2. Loading/ unloading procedure as mentioned above for cable drums shall be TRIC shall be prepared and communicated to
3. No over loading of trucks shall be allowed, proper cover shall be provided to edge
of drums to prevent slipping on either sides.
4. Incase of shifitng with franna, LIfting plan, shall be prepared, approved separately
and all the workmen with execution team shall be trained on the approved method.

2. Property damage.
3 2 6 1. No loose material shall be left on the platform. Place the tools in tool box & other 3
items in basket.
1 L RAMS shall be communicated. Nandam, Suheeb, Rohit Shahid Sheikh
2. Scaffolding shall be inspected before use and every adverse weather condition TRIC shall be prepared and communicated to
and followed by weekly by scaffold supervisor. workmen by PIC
protection.
6 Cable laying under the hume pipes 1. Improper posture for cable pulling. 1. Bad ergonomics casusing body
2. Cable outer sheath getting damaged due pain.
2 2 4 1. Adequate workmen shall be provided for pulling of the cable as per weight of
cable to be checked by SCI HSE Officer.
2 1 L TRIC shall be prepared and communicated to
workmen by PIC
Nandam, Suheeb, Rohit Mahendra Pratap
to cable pulling 2. Proper damage 2. Workmen shall be trained by SCI HSE Officer on site for adequate position/
posture for the activity to prevent physical discomfort.
3. Hume pipe edge shall be protected with gunny bags/ packing to prevent the cable
getting scratched from the edges.
4. Area shall be barricaded and sign baords shall be displayed for authorized
workmen entry. Vehicle movement shall be controlled in that area.
7 Cable laying on pipe rack 1. Fall from height

2. Strain due to excessive weight pulling.
2. Bodily injury
3 2 6 1. Cable drums shall be properly mounted over the roller.
2. Greasing shall be done over the roller for proper rolling of cable drums.
3 1 L RAMS shall be communicated. Nandam, Suheeb, Rohit Mahendra Pratap
3. Adequate manpower shall be deputed for pulling of cables. TRIC shall be prepared and communicated to
4. Adequate numbers of scaffolds shall be erected for manual pulling cables. workmen by PIC
5. Proper access shall be provided for ascending/ descending over the pipe rack
platform.
6. Railing shall be provided on pipe racks with 48mm dia MS Pipes/ 12m wire ropes
with approved clamping procedure for the fall prevention.
7. Opening gates shall be provided over the pipe rack for entry with Proper access
point on scaffold/ ladder.
8. Harness shall be used while sitting on cable rack for pulling and laying of cables.
Legend
Title/
Hazard (s)
S P RR S P RR
Department: Construction Date: 21st Sept 2016
Prepared by: Md Fakhruddin Reviewed by: A.K Shakya
Legend
Title/
Name of Team Members Sridharan, Pommusamy Activity
Deck sheet cutting (Opening)
Name, date and Designation Vamsi Krishna Last Review 21st Sept 2016
Hazard (s)
S P RR S P RR

1 Sleeve installation for railing 1. Improper allignment of the sleeves.
2. Iimproper spacing from edge for sleeve
1. Under edge railing.
2. Less spacing causing damage to
1. Minimum 50mm spacing shall be maintained from edge of the parapet casting for
installation of sleeves.
TRIC shall be communicated and recorded by
work PIC
Sridharan Krishnaraj
installation sleeve after fixing 2. Shimizu PCI shall check the the same at the time of casting concrete.
3. Workmen shall be use PVC gloves at the time of sleeve installation over
2 2 4 concreting surface. 2 1 L
2 Installation of Railing for opening 1. Handling of material

2. Improper method of installation of
2. Defective railing
1. Adequate workmen shall be provided for the handling of material to the deck slab 2
area.
1 L TRIC shall be communicated and recorded by
work PIC
railings. 2. Proper access shall be used for the same.

3. Fall of material from opening 3. Pipes shall be cut at ground level to avoid handling lengthy material to the deck
slab area.
4. 48mm dia pipes shall be used for the making the railings.
5. Railing shall be fixed with Right angle clamps only.
6. 1m height of the top rail and 0.5m height of the mid rail shall be maintained while
2 2 4 fixing the railings.
7. Proper sign boards shall be displayed indicating fall hazards in railing for the
opening.
8. Green net shall be provided at opening area to prevent any fall of material from
opening.
3 Cutting of deck sheet 1. Sharp Object

2. Electricity HV.
1. Eye/ face injury
2. Burn injury.
TRIC shall be communicated and recorded by
work PIC
3. Heat 3. Fire of clothing (Ref - SCI/OCP/30)

4. Flame/ sparks. 4. Bodily inuury.
5. Adjacent workers. 1. PTW shall be adhered. (Ref - SCI/OCP/38)
6. Fall of person from height 2. All Power handtools shall be checked and tagged prior to use at site.
3. Adequate training shall be given to the operators.
4. Proper housekeeping shall be done and maintained around the area where sparks
are spreading.
3 2 6 7. Barrier shall be stablished to prevent other workmen exposing to sparks. 3 1L
8. Workmen shall wear safety harness that to be anchored on railing while cutting
the deck sheet.
9. Bottom side of the deck sheet cutting area shall be barricaded to prevent any
personnel getting hurt by falling of material. Watchman shall be provided to alert
restrict personnel entering in that area.
10. Deck sheet shall be holded from top side and shall be removed from top side
only not allowing to fall of ground while cutting is being done.
Name / Designation : Fakhruddin - Safety Officer Name / Designation : A K Shakya
Date / Signature : 21st Sept 2016 Date / Signature : 21st Sept 2016
Legend
Title/
Name of Team Members Sridharan, Pommusamy Activity
Name, date and Designation Vamsi Krishna Last Review 21st Sept 2016
Hazard (s)
S P RR S P RR
2. Emergency Contact Number - Incident Controller 9686197380 A.K Shakya 4. Communication flow chart Displayed at site
Legend
Title/
Name of Team Members Abhishek Basu, Nagesh, Ramnivas, Khizar Kaleem Activity
Hydrotest for external fire hydrant pipes
Work Place location Vemgal - GSK Project Company METEC
SL NO
Hazard (s)
S P RR S P RR

1. Leg injury.
2. Material damage
type of material contains.
3 2 6 5. All the pipes and fittings shall be kept in proper manner, away from walkways and edge of the 3 1 L
Water filling 1. Personnel getting struct by tractor while 1. Personnel injury. 1. Personnel shall be warned for movement of vehicle both from front and back side. Risk assessment and method of statement Mithun, Rajendra, Sunaram Ayodhya Kaira
moving into work area. 2. Property damage. 2. Banksman shall be available to guide the vehicle towards unloading area. and lifting plan shall be communicatde and
2. Damage to existing poles and barricades 3. Proper instruction shall be given to the driver by competent person. recorded by work PIC
at turns due to lengthy vehicle. 4. Driver shall be provided with Mandatory PPE and he shall not move into work area,
3. Driver walking into site without PPE. instruction shall be given for the same.
5. Tractor shall be brought to the inspection area before going to site for unloading. (Ref - SCI/OCP/04)
2 3 2 6 6. Inspection of the tractor shall be done by Mechanical inspector/ HSE Officer. 3 1 L

1. Personnel injury
2. Property damage
failure.
7. Never tighten connections that are under pressure. If a leak develops, it must be depressurize
3 2 6 to a safe level and then re-tighten. 3 1 L
shall be available.
Department: Construction Date: 1st Oct 2016
Legend
Title/
Name of Team Members Ramnivas, Abhishek Basu, Nagesh, Ramdas Activity
Installation of Skid mounted Pumps
Approved by Document No RA/SHMZ/GSK/Next sheet 1
Name, date and Designation Vamsi Krishna Last Review 26th Nov 2016 As per site observation record
SL NO
Hazard (s)
S P RR S P RR
UNLOADING OF MATERIAL WITH FRANNA

1. Unloading and Installation of air separator, 1. Fall of material 1. Incident / bodily injury 1. Crane and all lifitng gears/ tools and tackles shall be checked and certified with 3rd party 1M RAMS shall be communicated. Ramnivas, Abhishek Basu Shahid Sheikh, Siva Reddy
expansion tank and pump with Franna 2. Defective equipment. 2. Property damage. certificate.
3. Overloading 2. Competent operators to be assigned. TRIC shall be prepared and communicated
4. Defective equipment. 3. Lifting plan shall be prepared and approved with lifting supervisor, the same should be to workmen by PIC
5. Mezannine over load. communicated and recorded by work PIC
6. Fall of pipes from deck to floor. 3. Lifting area is fully barricaded and warning signs are posted.
4. Job specific training to be given to all involved in lifting activity. (Ref - SCI/OCP/04)
1 4 2 8
4
1. Placement of tank, Air Separator and pump 1. Fall of person while slinging/ deslinging on 1. Bodily injury. 1. Vehicle access shall be checked for proper ground condition before taking the container to 1M Risk assessment and method of statement Ramnivas, Abhishek Basu Shahid Sheikh, Siva Reddy
over roller top of the tank 2. Property damage unloading location. and lifting plan shall be communicatde and
2. Failure of lift points. 2. Worker shall not be allowed to climb over the Tank, slinging and deslinging shall be done recorded by work PIC
3. Getting caught between load and floor from ladder.
while placement on ground 3. Load of the Tank and SWL of the crane shall be checked before lifting the load.
4. After lifting load it shall be holded in hanging position at 500 mm above ground to check the (Ref - SCI/OCP/04)
SWL and stability of the crane.
5. Proper coordination shall be maintained between the workmen placing the load and the
signal man to the crane operator to prevent to workmen getting caught between the load and
the floor.
6. Roller shall be inspected for proper functioning before taking it into use.
7. Roller shall be tagged by Mechanical inspector as per SCI inspection procedure.
8. Proper coordination shall be maintained among workmen for placement of load over roller.
2 3 2 6 9. Roller shall be lockec at the time of placement for unwanted movement of load.
10. Once load is placed properly deslinging shall be done and material shall be pulled inside
4
manually/ franna from inside of the building.
PULLING OF MATERIAL MOUNTED OVER ROLLER, MANUALLY/ MECHANICALLY

Legend
Title/
Approved by Document No RA/SHMZ/GSK/Next sheet 1
SL NO
Hazard (s)
S P RR S P RR
Pulling the load mounted over roller inside the 1. Improper condition of slings & shackles 1. Fall of load. 3 2 6 1. While manual pulling over roller, adequate number of workmen shall be deputed. 3 1 L RAMS shall be communicated. Ramnivas, Abhishek Basu Shahid Sheikh, Siva Reddy
building by manually/ franna/ JCB 2. Improper slinging of clamps. 2. Bodily injury 2. Proper coordination shall be maintained among workmen.
3. Pinched between slings and load. 3. Wheel Chokers shall be used incase of pulling/ dragging over slope areas. TRIC shall be prepared and communicated
4. to workmen by PIC
4. While pulling with Franna/JCB proper hook points shall be identified and adequate lifting
gears shall be used.
5. Proper coordination shall be maintained between signal man and operator.
6. Area shall be barricaded and no unauthorized entry shall be allowed into the pulling area.
3 7. NO PERSON SHALL STAY BETWEEN MACHINE AND LOAD WHILE PULLING.
Name / Designation : Khizar Kaleem -SR HSE OFFICER Name / Designation : Shahid Sheikh
Date / Signature : 26th Nov 2016 Date / Signature : 26th Nov 2016
Department: Construction Date: 3rd Dec 2016
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
UNLOADING OF MATERIAL WITH FRANNA

1. Unloading of pump with Franna 1. Fall of material 1. Incident / bodily injury 1. Crane and all lifitng gears/ tools and tackles shall be checked and certified with 3rd party 1M RAMS shall be communicated. Ramnivas, Abhishek Basu Shahid Sheikh, Siva Reddy
2. Defective equipment. 2. Property damage. certificate.
3. Overloading 2. Competent operators to be assigned. TRIC shall be prepared and communicated
4. Defective equipment. 3. Lifting plan shall be prepared and approved with lifting supervisor, the same should be to workmen by PIC
5. Mezannine over load. communicated and recorded by work PIC
6. Fall of pipes from deck to floor. 3. Lifting area is fully barricaded and warning signs are posted.
1 4 2 8
4
Shifting of pump on trolley 1. Fall of load. 1. Property damage 1. Trolley shall be checked by inspector for its loading capacity and proper working condition RAMS shall be communicated. Ramnivas, Abhishek Basu Shahid Sheikh,
2. Load getting hit to other facility while 2. Personnel injury 2. Trolley shall be tagged as per SCI inspection procedure.
shifting. 3. After unloading the pump it should be tied properly with rope on trolley. TRIC shall be prepared and communicated
3. Damage to trolley due to over loading of 4. Adequate number of manpower shall be deputed for handling the load. to workmen by PIC
material 5. Material shall be brought to the unloading location below the chain pulley.
2 2 2 4 6. Wheel choker shall be placed after bringing the trolley to the lifting location.

Lifting of Pipe rack with pipe 1. Defective chain pulley. 1. Chain pulley failure 3 2 6 1. Chain pulley shall be inspected by SCI mechnical inspector and shall be tagged as per current RAMS shall be communicated. Ramnivas, Abhishek Basu Shahid Sheikh,
M 2. No twisting or capsizing for double size chains. TRIC shall be prepared and communicated
A 3. Sling load shall be given from the centre of the load. to workmen by PIC
I 4. No over loading shall be done. SWL of pulley shall be indcated over the it.
3 E 7. Do not throw/ drag chain pulley while handling.
N
C
E
3 1L
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Lifting of Pipe rack with pipe 1. Improper usage of chain pulley. 1. Material damage 4 2 8 1. Chain pulley shall be fixed with Top beam/ rafter. RAMS shall be communicated. Ramnivas, Abhishek Basu Shahid Sheikh,
2. Fall of material. 2. Bodily injury 2. "O" ring base shall be prepared around the beam for hanging of chain pulley.
3. Pinch points 3. "O" ring shall be prepared with metal chain/ wire rope with clamps at ends. TRIC shall be prepared and communicated
4. Test load certifiacte shall be available of chains/ wire ropes. to workmen by PIC
5. Anchoring of chain pulley shall be done with Mobile scaffold.
supervisor)
4A 10. No person shall be allowed to stand below the load.
4 1M
2. Fall of person
1. Bodily injury
2. Property damage
3 2 L RAMS shall be communicated. Ramnivas, Abhishek Basu Shahid Sheikh,

Name / Designation : Md Fakhruddin (OFFICER- HSE) Name / Designation : Shahid Sheikh
Date / Signature : 3rd Dec 2016 Date / Signature : 3rd Dec 2016
Department: Const Date: 1st Sept 2016
Legend
Major (Reportable/Fatality) 4 Medium (Occasional) 4 D
Deva Arul Jose, Jaswant, Nakatani, Title/

Name of Team Member Slab on Grade
Niyas Activity
Document 0
Name, date and DesignVamsi Krishna Last Rev 1st Oct 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Slab on grade
1 Movement at
worksite for
1. Accident due to
vehicular movement.
2. Lung disorder.
start of activity.
Jose, Jaswant Sunil
Manandhar,
survey activity 2. Exposure to dust. 2 1 2 2. Pedestrian access shall be separated. - Nakatani
required. (FFP-1) L
1. Wrong lifting 1. Back pain, sprain 1. Use of adequate PPE's. 2 1 1. Risk assessment Jose, Jaswant Sunil
techniques. etc. 2. Deploy adequate manpower for lifting and method of Manandhar,
2. Sharp edges/ corners 2. Bodily injury of heavy loads. statement shall be Nakatani
/ projecting parts etc 3. Training and instruction to workmen communicatde.
2 2 4
for manual lifting techniques. 2. TRIC shall be done
2 Material handling 4. Manual handing procedure shall be and communicated
followed. to workmen
5. Do not lift beyond individual L
1. Pinch Hazard 1. Personal injury capabilities
1. Workmen shall be trained for handling 3 1 TBT shall be Jose, Jaswant Sunil
3 2 6 works. communicated and Manandhar,
2. Adequate PPE's shall be provided. L recorded Nakatani
3 Channel fixing 1. Fall of material due 1. Bodily
to improper stacking of 2. Fatigue.
injury. 1. Material shall be stacked properly not
TBT shall be done
and recorded in TRIC
Jose, Jaswant Sunil
Manandhar,
shuttering material. shall be barricaded and demarcated and Nakatani
2. Slip, trip, Fall due to sign board shall be put for the material (Ref - SCI/OCP/13)
improper identification.
housekeeping. 2. Work area shall be barricaded and
3. Improper condition kept clean all the time, onsite stacked
of handtools. material shall be barricaded. (Ref -
4. Falling on rebar Barrier standard)
3. All the tools shall be checked.
2 2 4 for manual handling procedures. 2 1 L
Legend

Niyas Activity
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Rebar cutting 1. Sharp Object 1. Eye/ face injury 1. PTW for hot works shall be obtained Risk assessment Jose, Jaswant Sunil
work 2. Electricity HV. 2. Burn injury. for the activity. shall be Manandhar,
3. Heat 3. Fire of clothing 2. All Power handtools shall be checked communicated and Nakatani
Spark Producing 4. Flame/ sparks. and tagged prior to use at site. recorded by area
machines 5. Adjacent workers. 3. Adequate training shall be given to the HSE.
(Grinding operators. 2. TRIC shall be done
machine, Cutting 4. Proper housekeeping shall be done and communicated
Machine, High and maintained around the area where to workmen
4 speed cutter) sparks are spreading.
6. Fire extinguishers ahall be kept (Ref - SCI/OCP/38)
3 2 6 anytime to lock the power button in the 3 1 L
Rebar binding 1. Cut injury due to 1. Bodily injury, 1. Use adequate hand gloves for TRIC shall be done Jose, Jaswant Sunil
works sharp edges of rebar. 2. Improper handling works. and communicated Manandhar,
2. Slip, Trip & fall due housekeeping. 2. Rebar shall be stacked properly and to workmen and Nakatani
to improper stacking of area shall be barricaded with a proper recorded by work
rebar. entry and exit procedure. (Ref - Barrier PIC
3. Hit to other standard)
handling. maintained among workmen while (Ref - SCI/OCP/17)
of tools. Rebar cutting 4. All the tools shall be checked prior to
5 machine power button use at site as per monthly colour code
locked on allowing tag/sticker. (SCI/OCP/06).
machine to run 5. All the access shall be maintained clear
unattended. of obstructions, material shall never be
7. Entanglement 8. Emergency Stop button shall be
Hazard. 3 2 6 provided. 3 1 L
8. Electrical Hazard 9. Barricades & sign board shall be
CONCRETING BY PUMP
provided for Bending machine area.
6 1. Making pipe 1. Improper fixing of 1. Personnel injury.
clamps tend to break 2. Property damage
1. Pipes and clamps shall be checked by
SCI comptent work Engineer for proper
1. Risk assessment Ravindra,
and method of Shrikesh
Basavaraj
lines
the pipes. fixing. statement shall be
2. Improper support to 2. Jointing of pipes shall be checked for communicatde.
pipes. proper fixing of clamps. TRIC shall be done
3. Leakage of concrete 3. Pipes shall be supported with timber and communicated
slurry. on every 4 meters to prevent shagging. to workmen and
4. Vertical routing of the pipes shall be recorded by work
3 2 6 supported firmly with a fixed structure. 3 1 L PIC
5. Leakage of slurry shall be arrested in
some collection bin.
Legend

Niyas Activity
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
7 Usage of 1. Defective machinery. 1. Bodily injury.
2. Oil leakage. 2. Land
1. Concerete pump shall be inspected by
authorized inspector of the project and
1. Risk assessment
and method of
Ravindra,
Shrikesh
Basavaraj
Concrete pump
3. Improper condition contamination operator details shall be displayed. statement shall be
of pipes and clamps. 2. Oil leakage shall be checked and communicatde.
4. Hit by concrete due arressted. 2. TRIC shall be
to accute pressure. 3. Gloves shall be used while handling complted and
and fixing clamps to the pipes. communicated by
4. Pipes and clamps shall be stored in a Work PICs
proper manner to prevent from trip
hazard. (Ref: SCI/OCP/13 &
5. Proper routing shall be done for pipes, 15)
2 2 4 routing shall not be done on fragile 2 1 L
Concrete pouring 1. Falling of transit 1. Skin disorder. 1. Use adequate rubber handgloves.
surface. 1. Risk assessment Ravindra, Basavaraj
works miller into pit. 2. Eye irritation. 2. Use dust mask while working and method of Shrikesh
2. Contact with cement 3. Land pollution. aggresgate / concrete. FFP1 statement shall be
8 & concrete.
4. Electrical shock 3. Do not throw concrete waste on site.
(Ref - WMP Plan)
communicatde.
2. TRIC shall be
due to concrete 4. Gum boots shall be used while complted and
spillage. 3 2 6 working on cocerete 3 1 L communicated by
4. Improper condition 5. Inspection of tools shall be done. Work PICs
Concrete pouring 1.
of Getting hit by truck
viberator. 1. Bodily injury 1. Wheel stopper shall be provided to TRIC shall be done Jose, Jaswant Sunil
works with while moving 2. Skin disorder. millers when stopped for pouring and communicated Manandhar,
Concrete Miller 2. Contact with cement 3. Eye irritation. concrete to workmen and Nakatani
& concrete. 4. Land pollution. 2. Banksman shall be provided with recorded by work
3. Land contamination 5. Electrical shock truck. PIC
due to concrete 3. Use adequate handgloves.
9 spillage. 4. Use dust mask while working
4. Improper condition aggresgate / concrete. FFP1 (Ref - SCI/OCP/15)
of viberator. 5. Do not throw concrete waste on site.
(Ref - WMP Plan)
working on concrete
3 2 6 8. Miller cleaning shall only be done in 3 1 L
Screed viberation 1. Loose connection / 1. Electrical shock. 1. All connections
wash yard preparedand
in condition
waste of motor TRIC shall be done Jose, Jaswant Sunil
cables. 2. Back pain. shall be checked
management and tagged for fit
yard. and communicated Manandhar,
2. Heavy to handle condition as per monthly inspection to workmen and Nakatani
### colour code of SCI. recorded by work
2. Adequate manpower shall be deputed PIC
viberator while in use.
Legend

Niyas Activity
Document 0
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Laser screed 1. Improper condition 1. Personnel injury. 1. Only competent operator shall be Risk assessment Jose, Jaswant Sunil
leveller usage of machine. 2. Property damage deployed for operation of machine. shall be Manandhar,
2. Unskilled operator. 2. Machine shall be checked for physical communicated and Nakatani
3. Unauthorized condition by mechanical inspector SCI. recorded by area
operation. 3. Operator's details shall be displayed HSE.
### 3. Struct from hydraulic with the mahine.
boom. 4. Area shall be cordened off at the TRIC shall be done
4. Struct due to reverse side of the machine. and communicated
movement of machine. 5. Banksman shall be provided to guide to workmen and
the operator for movement. recorded by work
2 2 4 6. Boom extedning area shall keep clear 2 1 L PIC
Levelling by 1. Improper condition 1. Bodily injury. while operation.
1. Machine shall be checked for proper TRIC shall be done Jose, Jaswant Sunil
trowel of machine. 2. Electric shock guarding in rotating blades and tagged fit and communicated Manandhar,
2. Unskilled operator. as per monthly inspection colour code. to workmen and Nakatani
3. Unauthorized 2. Machine shall be checked by recorded by work
### operation. Electrician and mechical inspector. PIC
3. Struct from blade 3. No other person shall move In area
4. Struct due to where trovel in use.
movement of machine. 3 2 6 3 1 L
5. Loose/ improper
Curing works 1. Trip and
connection fall due to 1. Personnel injury. 1. Distance shall be maintained from the TRIC shall be done Jose, Jaswant Sunil
water hose. 2. Property edge of the pit. and communicated Manandhar,
2. Damage to hose damage. 2. Proper routing shall be maintained to to workmen and Nakatani
when comes under the 3. Back injury. prevent tripping of person due to water recorded by work
### vehicle. hose. PIC
3. Back injury while 3. Water hose shall not be taken from
handling buckets. vehicle access.
2 2 4 4. While doing curing with bucket 2 1 L
personnel shall not lift beyond individual
PREPARED BY: capabilities. REVIEWED BY:
Date / Signature : 1st Oct 2016 Date / Signature : 1st Oct 2016
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234
Legend
Title/
Name of Team Members Abhishek Basu, Nagesh, Ramnivas, Pommusamy Activity
Unloading of Scissor lift from truck
Work Place location Vemgal - GSK Project Company Metec
Name, date and Designation Vamsi Krishna Last Review 4th Oct 2016 As per site observation record
SL NO
Hazard (s)
S P RR S P RR
Unloading of Scissor lift from truck

1 Mobilization of truck 1. Personnel getting struct by tractor while
2. Property damage.
2. Banksman shall be available to guide the vehicle towards unloading area.
1. RAMS shall be communicatde.
2. TRIC shall be done and communicated to
Abhijeet, Nagesh Shahid Sheikh
2. Damage to existing poles and barricades 3. Proper instruction shall be given to the driver by competent person. workmen
3 2 6 5. Truck shall be brought to the inspection area before going to site for unloading. 3 1 L (Ref - SCI/OCP/04)
6. Inspection of the truck and the equipment shall be done by Mechanical inspector/ HSE
Officer.
2 Unloading of Scisson lift in equal levelled Ramp 1. Defective equipment

2. Unauthorized operation
2. Property damage.
1. Machinery shall be inspected in machinery holding area by Electrical and mechanical
inspector.
1. RAMS shall be communicatde.
2. TRIC shall be done and communicated to
Abhijeet, Nagesh Shahid Sheikh
3. Hit to any object while unloading 2. Incase any defects are found equipments shall not be allowed to unload at site. workmen
3. Unequal surface causing toplling of 3. Operator shall have Scissor lift competency certificate for the operation of scissor lift.
machine 4. Truck shall be brought to the warehouse area and unloading point shall be facing towards the
elevated floor area of production building.
5. Truck shall be brought near keeping only 50mm distance from the elevated area of the
production building surface.
6. Truck surface and unloaing point shall match for same level 1200mm (Checked and verified)
3 2 6 incase of surface undualtion +/- 50 mm steel plate of 12mm shall be placed as a ramp for driving 3 1 L
out the scissor lift towrds the floor area.
7. Existing hard barricade shall be removed for unloading of scissor lift and shall be installed
back to same condition after the unloading of scissor lift.
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR

1. Unloading of Pipes (65mm to 350mm) from 1. Fall of material 1. Fatality 1. Adhere to lifting permit. RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Siva Reddy
truck with Franna 2. Defective equipment. 2. Incident / bodily injury 2. Competent operators to be assigned.
3. Overloading 3. Property damage. 3. Lifting area is fully barricaded and warning signs are posted. TRIC shall be prepared and communicated
4. Job specific training to be given to all involved in lifting activity. to workmen by PIC
7. Ensure competent lifting team is assigned (Supervisor, rigger, helpers etc) (Ref - SCI/OCP/04)
1 4 2 8 13. Crane operators to remain at the control when loads are suspended. 4 1 M
17. Ground condition shall be checked for the movement of crane and loading position for
proper compaction and levelling.
Slinging and Deslinging (for unloading of flange 1. Improper condition of slings & shackles 1. Fall of load. 1. Use proper access to remove the sling. Follow as during slinging. RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Siva Reddy
type pipes) 2. Improper slinging and hooking. 2. Bodily injury 2. Use proper required PPES during in all operations.
2 3 2 6 have the clearance of 900mm for climbing over pipes and slinging for unloading of material. 3 1 L
6. Pipes shall be stacked with below packing to insert web slings.
Slinging and Deslinging (for unloading of plain 1. Improper condition of slings & shackles 1. Fall of load. 1. Use proper access to remove the sling. Follow as during slinging. RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Siva Reddy
pipes) 2. Improper slinging of clamps. 2. Bodily injury 2. Use proper required PPES during in all operations.
3 3 2 6 6. Pipes clamps shall be used for hooking of lifitng slings to the pipes. 3 1 L
Unloading the load 1. Pinch Hazard. 1. Personal injury 1. Workmen shall be trained to operate the equipment / machinery. RAMS shall be communicated. Nandagopal, Ramnivas Shahid Sheikh, Siva Reddy
2. Fall of load due to improper stacking. 2. Adequate PPE's shall be provided.
4 3 2 6 4. Packing shall be provided for each layer of stacking of pipes. 3 1 L (Ref - SCI/OCP/04)
Legend
Title/
SL NO
Hazard (s)
S P RR S P RR
Legend
Title/
Hydrotest for external fire hydrant pipes inside building
SL NO
Hazard (s)
S P RR S P RR

1. Leg injury.
2. Material damage
3 2 6 type of material contains. 3 1 L
5. All the pipes and fittings shall be kept in proper manner, away from walkways and edge of the
2 Installation of pipes for test with MEWP 1. Loose connection.

2. Overloading on pipes joints to improper
1. Personnel Injury
2. Property damage
1. MEWP’s shall be inspected before the site entry.
supports. 3. Ensure the good condition of tyres, Working platform, rails, chains, controlling devices etc.1. TRIC shall be prepared and communicated
3. Use of defective pipes. All MEWPs will be operated by trained and experienced operatives. to workmen by PIC
4. Failure of pressure guage. 4. Site Supervisor/Foreman is to check SWL of basket is not being exceeded daily.
5. Removal of pipes due to pressure from 5. Ground conditions are monitored throughout the period of the operations.
column 6. All MEWPs not being used will have the ground controls set to off and the keys removed,
emergency stop button in the basket must be pushed in. Out of hours if required MEWP
baskets will be left in the air, ground controls set to off and the keys removed, and emergency
stop button pushed in.
7. Operator, and all others workmen mounted over the scissor lift shall wear safety harness.
MEWP.
3 2 6 being used again.
Fall of man.
ges shall be available and submitted to SCI HSE before work start.
Legend
Title/
Hydrotest for external fire hydrant pipes inside building
SL NO
Hazard (s)
S P RR S P RR
14. Ensure the availablity of Emergency stop button in side the platform as well as along the RAMS shall be communicated. Abhishek, Ramnivas, Nagesh Shahid Sheikh
every shift as a part of daily check. TRIC shall be prepared and communicated
15. Emergency stop should be easily identified by Red colour and STOP labelled. to workmen by PIC
18. Proper clamping shall be done for installation for pipes for testing purpose.
19. Clamping shall be provided in every 3 meters carried thrpough steel column.
20. Proper support shall be given to pipes at joining to the main bike considering the pressure
and load.
21. All the testing pipes and guages to be checked before taking into use, test certificate for the
hydro test machine and gua
Mobilization of tractor 1. Personnel getting struct by tractor while 1. Personnel injury. 1. Personnel shall be warned for movement of vehicle both from front and back side. Risk assessment and method of statement Mithun, Rajendra, Sunaram Ayodhya Kaira
moving into work area. 2. Property damage. 2. Banksman shall be available to guide the vehicle towards unloading area. and lifting plan shall be communicatde and
2. Damage to existing poles and barricades 3. Proper instruction shall be given to the driver by competent person. recorded by work PIC
5. Tractor shall be brought to the inspection area before going to site for unloading. (Ref - SCI/OCP/04)
3 3 2 6 6. Inspection of the tractor shall be done by Mechanical inspector/ HSE Officer. 3 1 L

1. Personnel injury
2. Property damage
failure.
7. Never tighten connections that are under pressure. If a leak develops, it must be depressurize
3 2 6 to a safe level and then re-tighten. 3 1 L
shall be available.
Legend
kz 1 Unlikely (Improbable) 1 Risk Score 1 to < 4 A LOW (L)
Title/
Name of Team Members Abdul Basith, Nagesh, Ramnivas, Ramdas Dalvi Activity
DG Chimney Assembly
Name, date and Designation Vamsi Krishna Last Review 21st Oct 2016 As per site observation record
SL NO
Hazard (s)
S P RR S P RR

Lifting and positioning for structure assemb;y on 1. Defective equipments. 1. Adhere to lifting permit. RAMS shall be communicated. Abdul Basith, Nagesh, Sivareddy, Pommusamy,
ground level 2. Overloading/ over turining 2. Competent operators to be assigned. Ramnivas Shahid Sheikh
3. Defective gears. 3. Lifting area is fully barricaded and warning signs are posted. TRIC shall be prepared and communicated
4. Loose ground condition 4. Job specific training to be given to all involved in lifting activity. to workmen by PIC
5. Fall of load. 5. Pre inspection of lifting machine and lifting gears.
6. 6. Use certified equipments and lifiting tackles.
1 3 2 6 16. Pipe clamps shall be used of adequate size for sllinging of pipes and test certificate of the 3 1 L
18. Area shall be barricaded and restricted for restriction to any unauthorized personnel entry.
19. Test load shall be done keeping at load 500mm up to the ground for checking of SWL of the
crane.
Slinging and Deslinging (for unloading of plain 1. Improper condition of slings & shackles 1. Fall of load. 1. Use proper access to remove the sling. Follow as during slinging. RAMS shall be communicated. Abdul Basith, Nagesh, Sivareddy, Pommusamy,
pipes) 2. Improper slinging of clamps. 2. Bodily injury 2. Use proper required PPES during in all operations. Ramnivas Shahid Sheikh
2 4. Pinched between slings and load. 3 2 6 4. Appropriate ladder shall be used for slinging and deslinging works.
3 1 L to workmen by PIC
(Ref - SCI/OCP/04)
1. Wrong lifting techniques. 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L 1. Risk assessment and method of Abdul Basith, Nagesh, Sivareddy, Pommusamy,
2. Sharp edges/ corners / projecting parts/ 2. Back pain, sprain etc. 2. Deploy adequate manpower for lifting of heavy loads. statement shall be communicatde. Ramnivas Shahid Sheikh
protruiding nails. 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. 2. TBT shall be communicated and recorded
3. Slippery material 4. Manual handing procedure shall be followed.
4. Loose material 5. Do not lift beyond individual capabilities
6. Proper coordination shall be maintained among the workmen for lifting of Rebar.
2 2 4 7. Workmen shall be provided with wistle and it should be used while shifting of lengthy
materials.
3 Material handling (manual)
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling works. 3 1 L TBT shall be communicated and recorded Abdul Basith, Nagesh, Sivareddy, Pommusamy,
2. Adequate handling aids shall be provided and used. Ramnivas Shahid Sheikh
3 2 6
Legend
Title/
Name of Team Members Abdul Basith, Nagesh, Ramnivas, Ramdas Dalvi Activity
DG Chimney Assembly
SL NO
Hazard (s)
S P RR S P RR
Fixing of structure manually on ground 1. Getting hit by the load while being lifted 1. Hand injury 1. Proper coordination shall be maintained by the workmen working for the assembly works and Abdul Basith, Nagesh, Sivareddy, Pommusamy,
and positioning to the installaton position. 2. Leg injury the operator of the crane for the liftign and positioning of the laod thought crane signal man for Ramnivas Shahid Sheikh
2. Getting pinched in hand or leg with lifted the assembly works.
material. 2. All the tools and tackles being used shall be inspected and tagged as per monthly inspection
3. Defective handtools. colour coding.
4. Hand injury/ bodily injury from fixing 3. Leg/ feet shall be not placed below the load while on lifting position by the crane.
4. Proper support shall be provided to the material being temporary stacked at site to prevent
the fall of material.
4 3 2 6 5. Material shall not be stacked more than 4 feet in height, the load shall be stable on firm 3 1 L
surface and spacer from ground.
6. Assembly area shall be properly barricaded and cautionery signages shall be displayed.
Arc Welding 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for Hot works. 1. Risk Assessment shal be communicated. Abdul Basith, Nagesh, Sivareddy, Pommusamy,
2. Electrocution. 2. Arc eye. 2. Pre inspection by competent person (appointed eletrician). 2. TBT shall be done and recorded. Ramnivas Shahid Sheikh
5 3 2 6 10. Fire proof gloves, full body clothing and boots shall be work to present from burns and 3 1 L
sparks.
Cutting and grinding works 1. Sharp Object 1. Eye/ face injury 1. PTW shall be adhered. (Ref - SCI/OCP/30) Abdul Basith, Nagesh, Sivareddy, Pommusamy,
2. Electricity HV. 2. Burn injury. 2. All Power handtools shall be checked and tagged prior to use at site. Ramnivas Shahid Sheikh
Spark Producing machines (Grinding machine, 3. Heat 3. Fire of clothing 3. Adequate training shall be given to the operators. (Ref - SCI/OCP/38)
Cutting Machine, High speed cutter) 4. Flame/ sparks. 4. Proper housekeeping shall be done and maintained around the area where sparks are
6 3 2 6 6. Fire extinguishers ahall be kept available in work area along with fire watch man. 3 1 L
Date / Signature : 21st Oct 2016 Date / Signature : 21st Oct 2016
Department: Construction Date: 4th Nov 2016
Legend
Title/
Name of Team Members Suleman, Nagesh, Abhishek Activity
HSD Underground piping works
Work Place location Vemgal - GSK Project Company
Name, date and Designation Vamsi Krishna Last Review 4th Nov 2016
Hazard (s)
S P RR S P RR

Use of excavator for excavation 1. Struck by excavator. 1. Bodily injury. 1. Permit to work shall be followed. (PTW Procedure) 3 1 RAMS shall be communicated. Suleman, Nagesh, Abhishek Shahid Sheikh
activity 2. Falling into excavated pits. 2. Property damage. 2. Operator shall never leave the cabin when machine is in running condition.
3. Incompetent operator. 3. Excavator shall be inspected prior to use by operator, Daily & Monthly inspection TRIC shall be prepared and communicated to
4. Excavator failure shall be done as per inspection schedule. workmen by PIC
4. Deploy trained banksman for the movement of heavy machines to guide the
operator. (Ref - SCI/OCP/32)
5. Barricade the work area and display warning signs.(Ref - HSE Paln main works)
6. Continue supervision shall be available to alert personnel entering into machinery
working area, Banksman shall be available.
3 2 6 7. Hard Barricade shall be provided for excavated pits with MS pipes and clamps
8. Barricades tag to be attached
L
1. Collision with other construction vehicle 1. Fatality. 1. Reverse horn shall be equiped in all the vehicles. 3 1 RAMS shall be communicated. Suleman, Nagesh, Abhishek Shahid Sheikh
3. Property damage. 3. Safe walkway for the pedestrian shall be demarcated. TRIC shall be prepared and communicated to
4. Operators and drivers shall be trained for the safe operation and their ID card workmen by PIC
shall be indicated with approved for heavy machinery operation copy of same shall
3 2 6 be available at vehicle.
5. Work area and other vehicle movement area shall be separated as per traffic (Ref - SCI/OCP/21)
management plan discussed in daily PTW meeting.
L
2 1. Loading, unloading and shifting of 1. Fall of material
Cable drum with Franna 2. Defective equipment.
2. Property damage.
4 1 M RAMS shall be communicated. Suleman, Nagesh, Abhishek Shahid Sheikh, Pommusamy,
Shivareddy
3. Overloading 3. Competent operators to be assigned. TRIC shall be prepared and communicated to
Legend
Title/
Hazard (s)
S P RR S P RR
Transportation of pipes in Back hoe 1. Fall of material while transportation in 1. Fall of pipes. 1. Proper coordination shall be maintianed among the workmen for loading pipes. RAMS shall be communicated. Suleman, Nagesh, Abhishek Shahid Sheikh
back hoe. 2. Hand injury while loading over 2. Bucket shall not be over loaded or over filled.
the bucket. 3. Banksman shall be provided to the backhoe during transporation time. TRIC shall be prepared and communicated to
3. Over loading of bucket 4. Pipes shall be supported by web slings/ ropes round to the bucket to prevent fall workmen by PIC
of pipes during transportation.
3 2 2 4 2 1 L
HSD & Hume pipes laying 1. Wrong lifting techniques. 1. Incident/ injury. 1. Use of adequate PPE's. RAMS shall be communicated. Suleman, Nagesh, Abhishek Shahid Sheikh
3. Loose material 3. Property damage. 3. Training and instruction to workmen for manual lifting techniques. TRIC shall be prepared and communicated to
4. Manual handing procedure shall be followed. workmen by PIC
2 2 4 5. Do not lift beyond individual capabilities. 2 1 L
6
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling works. TRIC shall be prepared and communicated to Suleman, Nagesh, Abhishek Shahid Sheikh
2. Adequate PPE's shall be provided. workmen by PIC
3 2 6 3. Adequate handling aids shall be provided and used. 3 1 L
Arc Welding 1. Fire 1. Bodily injury. 1. Adhere to permit to work system for Hot works. RAMS shall be communicated. Suleman, Nagesh, Abhishek Shahid Sheikh
3. Inhalation of hazardous fumes. 3. Hand injury due to sparks. 3. Fire extiguishers shall be available. TRIC shall be prepared and communicated to
4. Property damage. 4. Face injury due to sparks. 4. Provide welding sheild and suitable mask to avoid inhalation of fumes. workmen by PIC
6. Burns 6. Lung disorder due to welding 6. On site safety instructions shall be provided. (Ref - SCI/OCP/08)
7. Flying particles. fumes. 7. Fire fighting equipments shall be kept ready and helper shall be trained to (Ref - IS 816 (1969)
operate.
8. Housekeeping shall be done and all flammable material shall be removed from
welding area.
9. Screening shall be used to prevent arc eye of other workmen who are working in
1 4 2 8 the same area where extensive/ continious welding works are performed. 4 1 M
10. Fire proof gloves, full body clothing and boots shall be work to present from
burns and sparks.
Legend
Title/
Hazard (s)
S P RR S P RR
Wrapping coating with Acetylene 1. Improper placement of oxygen and 1. Fire 1. Adhere to permit to work system. RAMS shall be communicated. Suleman, Nagesh, Abhishek Shahid Sheikh
heating set acyteline cylinders. 2. Burn. 2. Adequate PPE shall be used such as face shield, Nose mask, leather gloves, Fire
2. leakage / cut in hoses. 3. Explosion. proof apron etc. TRIC shall be prepared and communicated to
3. Opening - up of cylinders. 3. Gas tube and cylinders regulators shall be check for any leakage. workmen by PIC
4. Fall of cylinders. 4. Transporation of cylinders should be done on trolleys and cylinders should be tied
5. Emission of hazardous fumes. with the trolley in upright position only. (Ref - SCI/OCP/08 - 09)
6. Molten splatter 5. Flash back arrestors shall be available and checked.
6. Purge regulators immediately and then turn off.
7. Never use grease or oil on oxygen line connections and copper fitting on
acetylene line.
9. Always use RED hose for acetylene and black for oxygen.
10. Always stand back from regulators while opening the cylinder.
2 4 2 8 11. Turn valve slowly to avoid bursting. 4 1 M
12. Proper housekeeping shall be done and all flammable things shall be removed
from work area.
13. Acetylene cylinder shall never be dropped.
14. Leather handgloves shall be used for wrapping and coating works over the pipe.
Spark Producing machines (Grinding 1. Sharp Object 1. Eye/ face injury RAMS shall be communicated. Suleman, Nagesh, Abhishek Shahid Sheikh
machine, Cutting Machine, High 2. Electricity HV. 2. Burn injury.
speed cutter) 3. Heat 3. Fire of clothing TRIC shall be prepared and communicated to
4. Flame/ sparks. workmen by PIC
5. Adjacent workers. 1. PTW shall be adhered.
2. All Power handtools shall be checked and tagged prior to use at site. (Ref - SCI/OCP/30)
3. Adequate training shall be given to the operators.
4. Proper housekeeping shall be done and maintained around the area where sparks (Ref - SCI/OCP/38)
3 3 2 6
are spreading.
3 1 L
Manual levelling and backfilling 1. Exposure to dust. 1. Bodily injury. 1. Use proper ladder for ascending and descending into pits. TRIC shall be prepared and communicated to Suleman, Nagesh, Abhishek Shahid Sheikh
2. Improper tools. 2. Lung disorder. 2. Use dust protection mask if required. FFP1 workmen by PIC
4 3. Loose soil collapse. 3. Inspect all tools before use.
2 2 4 2 1 L
Legend
Title/
Name of Team Members Suleman, Nagesh, Ramnivas Ramdas dalvi Activity
Unloading the boiler.
Hazard (s)
S P RR S P RR

Placement of 60 crane and trailer 1. Personnel getting struct by truck while
2. Property damage.
3 2 6 1. Personnel shall be warned for movement of vehicle both from front and back
side.
3 1 L Risk assessment and method of statement and
lifting plan shall be communicatde and recorded
2. Damges to existng poles 3. Tilting of trailer. 2. Supervisor and banksman shall be available to guide the vehicle towards by work PIC
and barricades at turns due to lengthy unloading area.
vehicle. 3. truck getting 3. Proper instruction shall be given to the driver by competent person.
settled into soil due to loose surface. 4. Excavator shall be ready incase of trailer getting stucked into soil for pushing in a (Ref - SCI/OCP/04)
4. Truck driver walking into site without safe manner.
ppe. 5. truck poorly 5. Driver shall be provided with minimum PPE and he shall not move into work area,
loaded. instruction shall be given for the same.
7. Inspection of the truck shall be done by Mechanical inspector/ HSE Officer.
1 8. Wooden timber shall be placed between the pipe in each row for sligning.
9. Workmen shall not be allowed to climb over the truck without the provision of
fall prevention system.
1. Unloading of Boiler and on Trailer 1. Fall of material 1. Fatality 4 2 8 1. Adhere to lifting permit. 4 1 M 1. Risk assessment and method of statement
with Crane. 2. Defective equipment. 2. Incident / bodily injury 2. Medical check for operators and driver. shall be communicatde.
3. Overloading 3. Property damage. 3. Competent operators to be assigned. 2. TBT shall be communicated and recorded
4. Lifting area is fully barricaded and warning signs are posted.
2 15. Safety latch shall be available and in proper condition.
of the same shall be available.
Legend
Title/
Name of Team Members Suleman, Nagesh, Ramnivas Ramdas dalvi Activity
Unloading the boiler.
Hazard (s)
S P RR S P RR
Slinging and Deslinging (for unloading 1. Improper condition of slings & shackles 1. Fall of load. 3 2 6 1. Use proper access to remove the sling. Follow as during slinging. 3 1 L TBT shall be communicated and recorded by
of boilder material ) 2. Improper slinging of clamps. 2. Bodily injury 2. Use proper required PPES during in all operations. work PIC
3. Fall from height during slinging. 3. Wear hand gloves and ensure hands and fingers are clear of pinch points.
4. Pinched between slings and load. 4. Appropriate ladder shall be used for slinging and deslinging works.
5. Workmen shall not climb above the load if truck is completely filled upto side
wall, should have the clearance of 900mm for climbing over pipes and slinging for
unloading of material.
3 6. Pipes clamps shall be used for hooking of lifitng slings to the pipes.
Unloading the Boiler. 1. Pinch Hazard. 1. Personal injury 3 2 6 1. Workmen shall be trained to operate the equipment / machinery. 3 1 L TBT shall be communicated and recorded by
2. Fall of load due to improper stacking. 2. Adequate PPE's shall be provided. work PIC
3. Over stacking of pipes. 3. Signal man to ensure that all involved personnel keep their hands/ feet away
4 4. Packing shall be provided for each layer of stacking of pipes.
Shifting the boiler through franna.

Slinging and Deslinging (for Pulling 1. Improper condition of slings & shackles 1. Fall of load. 3 2 6 1. Use proper access to remove the sling. Follow as during slinging. 3 1 L
boilder ) 2. Improper slinging of clamps. 2. Bodily injury 2. Use proper required PPES during in all operations.
3. Fall from height during slinging. 3. Wear hand gloves and ensure hands and fingers are clear of pinch points.
5. Workmen shall not climb above the load if truck is completely filled upto side
wall, should have the clearance of 900mm for climbing over pipes and slinging for
unloading of material.
1 6. Pipes clamps shall be used for hooking of lifitng slings to the pipes.
Legend
Name of Team Members Abdul Basith, Nagesh, Ramnivas, Ramdas Dalvi Title/ Activity DG Chimney Erection/ Installation
Name, date and Designation Vamsi Krishna Last Review 24th Dec 2016 As per site observation record
SL NO
Hazard (s)
S P RR S P RR
DG Chimney Erection/ Installation

1 Crane setup 1. Toppling
2. Uneven/ soft ground
1. Major Injury
2. Property damage
3 2 6 1. Ensure access is stable and free. Ground penetration test if necessary
2. Ensure outriggers are fully extended and resting on steel plates/wooden blocks.
3 1 L RAMS shall be communicated. Abdul Basith, Nagesh,
Ramnivas
Shahid Sheikh, Siva Reddy
3. Crane operator to check with lifting supervisor on the weights of the equipment and then TRIC shall be prepared and communicated
with Load chart in work spot. to workmen by PIC
equipment. - Prelift inspection checklist completion Pre-Lift Inspection
2 Slinging and Deslinging 1. Improper condition of slings & shackles

1. Fall of load.
2. Bodily injury
3 2 6 1. Use proper access / MEWP to remove the sling. Follow as during slinging.
2. Use proper required PPES during in all operations( Safety Harness.
Abdul Basith, Nagesh,
Ramnivas
3. Fall from height during slinging. 3. Damage to equipment 3. Wear hand gloves and ensure hands and fingers are clear of pinch points. to workmen by PIC
5. Dropped Objects 5. Workmen shall not climb the container without safety harness and proper anchoring Lifting equipment inspection and color
arrangement or Slinging shall be done using ladder from side by side. coding
6. Loads to be checked for potential dropped objects
3 Lifting of structure (General conditions) 1. Defective equipments.

2. Overloading/ over turining
1. Fatality
2. Competent operators to be assigned.
4 1 M RAMS shall be communicated. Abdul Basith, Nagesh,
Ramnivas
3. Defective gears. 3. Property damage. 3. Lifting area is fully barricaded and warning signs are posted. TRIC shall be prepared and communicated
6. 6. Use certified equipments and lifiting tackles.
crane.
Legend
SL NO
Hazard (s)
S P RR S P RR
4 Lifting and vertical allignment of Sturcture using 1. Defective equipments.
2 Cranes 2. Overloading/ over turining
1. Fatality
4 2 8 1. 200 Ton Crane & 60 Ton crane shall be setup at opposite of each other keeping safe distance
from boom of each other's crane.
4 1 M RAMS shall be communicated. Abdul Basith, Nagesh,
Ramnivas
3. Defective gears. 3. Property damage. 2. Slings shall be fixed at top for lift and at bottom for giving extra support to the tank for TRIC shall be prepared and communicated
4. Loose ground condition inclinding towards vertical position. to workmen by PIC
5. Fall of load. 3. Load shall be lifted by both crane at a time. Once adequate ground clearance is reached top
sling shall be raised and bottom sling shall be lowed to incline the laod vertically.
4. Once the load is vertical it should be unloaded first on ground level. (Ref - SCI/OCP/04)
5. After safe unloading slinging shall be checked once again and load shall be lifted and
unloaded at actual location over the tank foundation.
6. 1 signal man shall be deputed for giving signal to both the crane operators.
crane.
5 MEWP operation for slinging/ deslinging/ hot 1. Unauthorized operation

1. Major Injury
2. Property damage
RAMS shall be communicated. Abdul Basith, Nagesh,
Ramnivas
Shahid Sheikh,
works
9. Oil Leakage 6. No persons are allowed to stand on the mid-rail of the MEWP.
being used again.
Fall of man. 3 1 L
6 Ascending / descending over cage ladder for 1. Falling through ladder while ascending/
descending
1. Major Personnel injury 3 2 6 1. Workmen shall be trained on use of safety harness while ascending / descending over cage
ladder.
3 1 L 1. Risk Assessment shal be communicated. Abdul Basith, Nagesh,
2.TRIC shall be prepared and communicated Ramnivas
deslinging, cutting, grinding etc
2. Double lanyard harness shall be used on the method of climbing and switching the hooks one to workmen by PIC
by one, the same method shall be followed while descending the ladder as well.
3. One lanyard of the harness shall be connected to the step bar all the time while ascending/
descending.
4. Top notch of Rope for the Rope grab fall arrestor shall be tied with the top of the cage ladder,
another end of the rope shall be fixed once tower is lifted and fixed.
5. Rope grab fall arrestor and rope shal be checked and tagged as per shimizu inspection
procedure.
Legend
SL NO
Hazard (s)
S P RR S P RR
7 Arc Welding 1. Fire
2. Electrocution.
1. Bodily injury.
2. Arc eye.
3 2 6 1. Adhere to permit to work system for Hot works.
3 1 L 1. Risk Assessment shal be communicated. Abdul Basith, Nagesh,
2. TRIC shall be prepared and Ramnivas
3. Inhalation of hazardous fumes. 3. Hand injury due to sparks. 3. Fire extiguishers shall be available. communicated to workmen by PIC
sparks.
8 Gas welding/ Gas cutting,/ brazing 1. Improper placement of oxygen and

acyteline cylinders.
1. Fire
2. Burn.
4 2 8 4 1 M 1. Risk Assessment shal be communicated. Abdul Basith, Nagesh,
2. TRIC shall be prepared and Ramnivas
2. leakage / cut in hoses. 3. Explosion. communicated to workmen by PIC

3. Opening - up of cylinders.
4. Fall of cylinders. 1. Adhere to Hot work Permit to work system. (Ref - SCI/OCP/08 - 09)
5. Emission of hazardous fumes. 2. Adequate PPE shall be used such as face shield, Nose mask, leather gloves, Fire proof apron
6. Molten splatter etc.
3. Gas tube and cylinders regulators shall be check for any leakage.
4. Transporation of cylinders should be done on trolleys and cylinders should be tied with the
trolley in upright position only.
5. Flash back arrestors shall be available and checked.
6. Purge regulators immediately and then turn off.
7. Never use grease or oil on oxygen line connections and copper fitting on acetylene line.
9. Always use RED hose for acetylene and black for oxygen.
10. Always stand back from regulators while opening the cylinder.
12. Proper housekeeping shall be done and all flammable things shall be removed from work
area.
13. Acetylene cylinder shall never be dropped.
9 Cutting and grinding works 1. Sharp Object

2. Electricity HV.
1. Eye/ face injury
2. Burn injury.
3 2 6 1. PTW shall be adhered.
3 1 L RAMS shall be communicated. Abdul Basith, Nagesh,
Ramnivas
Spark Producing machines (Grinding machine, 3. Heat 3. Fire of clothing 3. Adequate training shall be given to the operators. TRIC shall be prepared and communicated
Cutting Machine, High speed cutter) 4. Flame/ sparks. 4. Proper housekeeping shall be done and maintained around the area where sparks are to workmen by PIC
5. Adjacent workers. spreading. (Ref - SCI/OCP/30)
6. Fire extinguishers ahall be kept available in work area along with fire watch man. (Ref - SCI/OCP/38)
9 Installation of pipes 1. Fall of ducting material. 1. Bodily injury.

2. Property damage
3 2 6 1. Cut resistant hand gloves shall be used for handling/ installing ducts to prevent cut from
sharp edges.
3 1 L RAMS shall be communicated. Akbar, Ramnivas Shahid Sheikh
2. Workmen shall be trained with MSDS for working with Rock wool material. TRIC shall be prepared and communicated
3. Waste wool shall be kept in a container/ box to prevent it spreading over with winds. to workmen by PIC
4. Rock wool is considred as Hazardous waste. Disposal of the same shall be done as per
hazardours waste disposal plan.
Name / Designation : Vishnu Sankar - Safety Sueprvisor Name / Designation : Shahid Sheikh
Legend
SL NO
Hazard (s)
S P RR S P RR
Legend
Title/
Name of Team Members Ramarajan, Santosh, Ramdas, Santan Activity
Wall Cladding - Energy Centre
SL NO
Hazard (s)
S P RR S P RR
Wall Cladding
2 2 4 1. Use of adequate PPE's.

1. Major Injury
2. Property damage
3. Over turn 3. Land contamination 3. Ensure the good condition of tyres, Working platform, rails, chains, controlling devices etc.1. All TRIC shall be prepared and communicated
4. Overload MEWPs will be operated by trained and experienced operatives. to workmen by PIC
involved in any sort of collision then the full checks must be carried out prior to the machine being
used again.
operative using the machine must be in visual and verbal contact with a trained MEWP operative at
of man.
3 Wire mesh & Wool insulation installation with 1. Fall of wire mesh roll.
2. Hand injury while handling the mesh
1. Bodily injury.
2. Environmental impact
3 2 6 1. Work area where wire mesh roll is being lifted shall be barricaded.
2. Only 1 wire mesh roll shall be lifted on boomlift at a time and the same shall be spreaded open
boomlift
3. Skin, body injury while handling the mesh. through worker with boomlift. TRIC shall be prepared and communicated
4. Skin disorder/ itching due to scrached by 3. After laying 1 Roll of the mesh the shall be conencted with the other maintaining the overlap as to workmen by PIC
wool insulation. per the approved MOS for the activity.
5. Waste Generation of wool insulation 4. Insulation shall be laid over the mesh with boomlift after laying the wire mesh.
5. Rubber coated/ cotton hand gloves shall be used for insulation works.
6. Waste insulation shall be collected and kept in a closed container/ plywood box to prevent it
flying with heavy winds.
7. Full hand sleeves clothing shall be worn by the workmen to prevent getting scratched by the wire
mesh.
8. Cut resistant handgloves shall be used to prevent injury to hands/ fingers while handling and
laying.
9. Proper tools shall used for cutting the insulation.
10. Waste wools shall be collected and shifted to the waste management yard in hazardous waste
category for the disposal.
Legend
Title/
Name of Team Members Ramarajan, Santosh, Ramdas, Santan Activity
Wall Cladding - Energy Centre
SL NO
Hazard (s)
S P RR S P RR
4 Cladding sheet installation with Aluminum
scaffold
1. Flying of sheets due to heavy wind
2. Fall of person from height
2. Property damage
3 2 6 1. Surface for the Scaffold shall be checked PCC shall be provided below the Aluminum Scaffold/
Incase PCC is not provided 12mm plywoods shall be used after levelling the soil properly.
3. Fall of material from height. 2. Movement of the wheels shall be done over MS Channel incase of moving over plywoods TRIC shall be prepared and communicated
4. Over loading of scaffold without PCC flooring to workmen by PIC
2. Wheel shall be locked all the time during use.
3. Person shall not stay over the scaffold during movement of scaffold.
4. Scaffold shall be checked for proper condition and inspection tag shall be displayed.
6. Cladding sheets shall kept securely fastened to prevent flying due to heavy winds.
7. Workmen shall be provided with cut resistant hand gloves.
8. No additional material shall be kept over scaffold.
9. Proper coordination shall be maintained among workmen passing the sheet from bottom side
and holding and fixing from Aluminum scaffold.
10. All the Handtools and Power tools shall be inspected as per Shimizu inspection procedure.
5 Use of MEWP above Aluminum scaffold for the 1. Fall of material.

2. Fall of person
1. Bodily injury 3 2 6 1. All the tools and tackles shall be provided with taglines, taglines shall be tied with the hadrail of
the MEWP to prevent falling of material.
installation of cladding near pipe rack area
2. Personnel shall evacuate the Aluminum scaffold while setting up MEWP at the top side of the TRIC shall be prepared and communicated
aluminum scaffold. to workmen by PIC
3. Once MEWP is brought to the actual working position personnel shall access the scaffold for
fixing the cladding sheets.

Legend
Name of Team Members Suleman, Ramnivas, Ramdas Title/ Activity HSD Tank Shifting & Instalation
SL NO
Hazard (s)
S P RR S P RR

1 Crane setup 1. Toppling
2. Uneven/ soft ground
1. Major Injury
2. Property damage
3 2 6 1. Ensure access is stable and free. Ground penetration test if necessary
2. Ensure outriggers are fully extended and resting on steel plates/wooden blocks.
3 1 L RAMS shall be communicated. Suleman, Ramnivas Shiva Reddy
3. Crane operator to check with lifting supervisor on the weights of the equipment and then TRIC shall be prepared and communicated
with Load chart in work spot. to workmen by PIC
equipment. - Prelift inspection checklist completion Pre-Lift Inspection
3 Lifting and positioning & Installation of HSD Tank 1. Defective equipments.

2. Overloading/ over turining
1. Fatality
2. Competent operators to be assigned.
4 1 M RAMS shall be communicated. Suleman, Ramnivas Shiva Reddy
3. Defective gears. 3. Property damage. 3. Lifting area is fully barricaded and warning signs are posted. TRIC shall be prepared and communicated
18. 60 Ton crane 2 nos shall be setup at opposite of each other keeping safe distance from
boom of each other's crane.
19. Slings shall be fixed at top for lift and at bottom for giving extra support to the tank for
inclinding towards vertical position.
20. Load shall be lifted by both crane at a time. Once adequate ground clearance is reached top
sling shall be raised and bottom sling shall be lowed to incline the laod vertically.
21. Once the load is vertical it should be unloaded first on ground level.
22. After safe unloading slinging shall be checked once again and load shall be lifted and
unloaded at actual location over the tank foundation.
23. 1 signal man shall be deputed for giving signal to both the crane operators.
crane.
Legend
Name of Team Members Suleman, Ramnivas, Ramdas Title/ Activity HSD Tank Shifting & Instalation
SL NO
Hazard (s)
S P RR S P RR
2 1. Improper condition of slings & shackles
1. Fall of load.
2. Bodily injury
3 2 6 1. Use proper required PPES during in all operations( Safety Harness.
2. Wear hand gloves and ensure hands and fingers are clear of pinch points.
Suleman, Ramnivas Shiva Reddy
3. Fall from height during slinging. 3. Damage to equipment 3. Appropriate ladder shall be used for slinging and deslinging works. to workmen by PIC
4. Pinched between slings and load. 4. Workmen shall not climb the container without safety harness and proper anchoring
5. Dropped Objects arrangement or Slinging shall be done using ladder from side by side. Lifting equipment inspection and color
5. Loads to be checked for potential dropped objects coding
Name / Designation : Vishnu Sankar - Safety Sueprvisor Name / Designation : Shahid Sheikh
Department: Const Date: 29th Nov 2016
Legend
3
4
Title/
HDPE Installation & Electrofusion w
Work Place location Vemgal - GSK Project Company MOA
Name, date and DesigVamsi Krishna Last Revi 29th Nov 2016
Risk Risk
HDPE Installation & Electrofusion welding

Manual handling 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. RAMS shall be Nagesh, Shahid Sheikh
of HDPE pipes techniques. 2. Back pain, sprain 2. Deploy adequate manpower for lifting of heavy communicated. Sidhesh
2. Sharp edges/ etc. loads.
corners / projecting 3. Property 2 2 4 3. Training and instruction to workmen for manual 3 1 L TRIC shall be
parts/ protruiding damage. lifting techniques. prepared and
nails. 4. Manual handing procedure shall be followed. communicated to
3. Slippery material 5. Do not lift beyond individual capabilities (25 KG - workmen by PIC
Usage of scaffold 4.
1. Loose material
Fall from height. 1. Personnel injury. Men)
1. No loose material shall be left on the platform. RAMS shall be Nagesh, Shahid Sheikh
2. Getting hit by 2. Property Place the tools in tool box & other items in basket. communicated. Sidhesh
vehicle. damage. 2. Scaffolding shall be inspected before usage.
3. Fall of material. 3. Scaffold tag 3. Check for the latest inspection date and tag TRIC shall be
4. Use of unsafe/ system to be used before using the scaffold. prepared and
incomplete scaffold 4. Do not hang electrical cables on scaffolds. communicated to
5. Do not climb up on the rails of scaffold to over workmen by PIC
3 2 6 reach job location. 3 1L (Ref - SCI/OCP/02)
6. Do not overload scaffold more than the load
indicated.
7. Before climbing up check all bracing members
are in place.
9. Toe guard shall be provided to prevent fall of
material.
2 10. Alteration on scaffold to be done by scaffolders
only under the supervision of scaffold supervisor.
Legend
1 LOW (L)
3
4
Title/
Risk Risk
MEWP operation 1. Unauthorized 1. Major Injury 3 2 6 1. All MEWPs will be operated by trained and RAMS shall be Nagesh, Shahid Sheikh
operation 2. Property damage experienced operatives. communicated. Sidhesh
2. Poor ground 3. Land 2. Site Supervisor/Foreman is to check SWL of
condition contamination basket is not being exceeded daily. TRIC shall be
3. Over turn 3. Ground conditions are monitored throughout prepared and
4. Overload the period of the operations. communicated to
5. Fall of men & 4. All MEWPs not being used will have the ground workmen by PIC
material controls set to off and the keys removed,
6. Contact with other emergency stop button in the basket must be
Equipments pushed in. Out of hours if required MEWP baskets
7. Entrapment will be left in the air, ground controls set to off and
8. Over head the keys removed, and emergency stop button
obstructions pushed in.
9. Oil Leakage 5. Operator, and all others workmen mounted
10. Collision with over the scissor lift shall wear safety harness.
structure due to 6. No persons are allowed to stand on the mid-rail
inadvertent of the Scissor lift.
operation 7. MEWP Operations will only be undertaken in
designated working areas, clearly protected with
8. Ground controls must be fully checked and 3 1 L
operational prior to any operatives using a MEWP.
9. Full checks must be carried out on a daily basis,
if the machine is subject to damage, misuse or
involved in any sort of collision then the full checks
must be carried out prior to the machine being
used again.
10. When using a MEWP around structural
steelwork or any similar entrapment hazard the
operative using the machine must be in visual and
verbal contact with a trained MEWP operative at
11.Emergency evacuation shall be done as per the
Rescue plan incase of equipment collapse/ Fall of
man.
12. Ensure the availablity of Emergency stop
button in side the platform as well as along the
with the lower controls and ensure the good
working condition of emergency button before
3 every shift as a part of daily check.
13. Emergency stop should be easily identified by
Red colour and STOP labelled.
Legend
1 LOW (L)
3
4
Title/
Risk Risk
Lifting of 40 kgs 1. Over loading of SC 1. Major injury. 3 2 6 1. SWL of the SC lift shall be checked. RAMS shall be Nagesh, Shahid Sheikh
HDPE pipes with lift. 2. Property 2. Manufacturer's standard shall be checked for communicated. Sidhesh
Scissor 2. Fall of pipes. damage. lifting of load if permissible.
3. Slip of pipes. 3. Pipes shall be clamped/ tied properly to prevent TRIC shall be
slip/ fall of pipes. 3 1 L prepared and
4. Minimum 2 person shall be provided to fix pipes communicated to
at designated location. workmen by PIC
5. Work shall be supervised of Work PIC all the
time.
4 6. Area shall be barricaded where work in
Electrofusion and 1. Defective 1. Electric shock. 1. Fusion welding machine shall be inspected by
progress. 3 1 RAMS shall be Nagesh, Shahid Sheikh
butt welding equipment 2. Burn injury SCI authorized electrician and shall be tagged as communicated. Sidhesh
2. Hot surface. 3. Health injury. per monthly inspection colour code.
3. Expose of 2. Polyethylene MSDS shall be submitted and TRIC shall be
chemical. communicated to everyone. prepared and
4. Fumes 3. Rubber hand gloves shall be used for cleaning communicated to
5. Passage of electric while working with PE cleaner. workmen by PIC
current in HDPE pipe 4. During passage of electricity in no one shall
5 3 2 6 touch the the the wire/ surface of fusion.
5. Cotton hand gloves shall be used during pipe
setting and removing purpose.
6. While doing butt welding plate tempeture is 210
degree C. Worker shall take extra precaution and
use leather hand gloves all the time during this
activity.
7. Butt welding machine shall be inspected and
tagged as per monthly inspection colour code. L
Pipes laying 1. Wrong lifting 1. Incident/ injury. 1. Use of adequate PPE's. 2 1 L RAMS shall be Nagesh, Shahid Sheikh
techniques. 2. Back pain, sprain 2. Deploy adequate manpower for placement of communicated. Sidhesh
2. Slippery material etc. 2 2 4 pipes.
3. Loose material 3. Property 3. Training and instruction to workmen for manual TRIC shall be
damage. lifting techniques. prepared and
6 4. Manual handing procedure shall be followed. communicated to
Pinch Hazard 1. Personal injury 1. Workmen shall be trained for handling works. 3 1 L workmen
TRIC shall by
be PIC Nagesh, Shahid Sheikh
2. Adequate PPE's shall be provided. prepared and Sidhesh
3 2 6 3. Adequate handling aids shall be provided and communicated to
used. workmen by PIC

Legend
1 LOW (L)
3
4
Title/
Risk Risk
Name / Designation : Vishnu Sankar - Safety Officer Name / Designation : Shahid Sheikh
IN CASE OF
EMERGENCY
Department: Const Date: 2nd Dec 2016
Prepared byMd Fakhruddin Reviewed by: Mahendra Pr
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeSuheeb, Nandam, Ramdas Activity
HT Panel unloading and Installation
Work Place location Vemgal - GSK Project CompanyArken Solutions Pvt Ltd
Document 0
Vamsi Krishna
Name, date and Design Last Rev 2nd Dec 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)

1 1. Unloading of 1. Fall of material 1. Fatality 4 2 8 1. Adhere to lifting permit. 4 1 M 1. Risk assessment Suheeb, Shiva reddy/
HT Panels with 2. Defective 2. Incident / bodily 2. Medical check for operators and driver. and method of Nandam, Pommusamy/
F15 Franna equipment. injury 3. Competent operators to be assigned. statement shall be Ramdas Mahendra
3. Overloading 3. Property 4. Lifting area is fully barricaded and communicatde. Pratap
damage. warning signs are posted. 2. TBT shall be
5. Job specific training to be given to all communicated and
involved in lifting activity. recorded
lifting gears. (Ref - SCI/OCP/04)
tackles.
suspended load.
taglines.
proper condition.
size for sllinging of pipes and test
Legend
1 Risk LOW (L)
3
Title/
Document 0
Vamsi Krishna
Risk Risk
NO Activities
Hazard (s)
(ifxany)
2 Slinging and 1. Improper condition 1. Fall of load. 3 2 6 1. Use proper access to remove the sling. 3 1 L TBT shall be Suheeb, Shiva reddy/
Deslinging of slings & shackles 2. Bodily injury Follow as during slinging. communicated and Nandam, Pommusamy/
2. Improper slinging 2. Use proper required PPES during in all recorded by work Ramdas Mahendra
of clamps. operations. PIC Pratap
3. Fall from height 3. Wear hand gloves and ensure hands
during slinging. and fingers are clear of pinch points.
7. Test certificate of pipe clamp shall be
available.
3 Unloading the HT 1. Pinch Hazard. 1. Personal injury 3 2 6 8.
1. Shall be lifted
Workmen shallone
be at a time.
trained to operate 3 1 L TBT shall be Suheeb, Shiva reddy/
Panel over roller / 2. Fall of load due to the equipment / machinery. communicated and Nandam, Pommusamy/
pipe for sliding improper stacking. 2. Adequate PPE's shall be provided. recorded by work Ramdas Mahendra
towards the 3. Over stacking of 3. Signal man to ensure that all involved PIC Pratap
installation pipes. personnel keep their hands/ feet away
loacation before raising / lowering , material/ load.
4. Packing shall be provided for each
layer of stacking of pipes.
than 4 feet height from ground..
6. Roller shall be checked and inspected
by mechanical inspector as per SCI
inspection procedure.
7. Incase of unloading over pipes pipes
shall be checked for proper condition.
Bend pipes shall not be used.
Shifting and instalaltion of Panels
Legend
1 Risk LOW (L)
3
Title/
Document 0
Vamsi Krishna
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Shifting of Panel 1. Fall of material 1. Fall of load. 3 26 1. Use proper access to remove the sling. 3 1 L RAMS shall be Suheeb, Mahendra
Over roller/ Pipes 2. Slip of load. 2. Bodily injury Follow as during slinging. communicated. Nandam, Pratap
(on floor / 2. Use proper required PPES during in all Ramdas
temporary operations. TRIC shall be
platform) 3. Wear hand gloves and ensure hands prepared and
and fingers are clear of pinch points. communicated to
4. Adequate manpower shall be deputed workmen by PIC
for shifting of load.
5. Work to be done under continue
4 supervision.
6. Temporary scaffold shall be prepared
for unlaoding of panel at certain
location.
7. Scaffold shall be prepared and
inspected by Scaffold supervisor.
8. Equal levelled surface shall be
provided over the scaffold for smooth
movement of panel mounted over roller/
pipes.
Handling of Panel 1, Improper condition 1. Bodily Injury. 1. Pallet shall be checked for proper RAMS shall be Nandagopal, Shahid Sheikh
with pallet trucks of pallet. working working condition and any communicated. Ramnivas
2. Slip and fall of damage. Only inspected pallets shall be
pipes during handling used at site. TRIC shall be
on pallet. 2. Material carrying box made of timber prepared and
5 3. Hit to other 2 2 4 shall be used to insert forks and over it 2 1L communicated to
personnel over pipe shall be placed. workmen by PIC
handling. 3. Pipe shall be tied with timber base and
fork to prevent slip or fall of pipes.
4. Personnel carrying the pipes shall be
provided with whistle to alert personnel
Cable laying (Un 1. Improper condition 1. Electrical shock. or Cables
1. vehicleshall
coming
be checked
in access.for proper Risk assessment and Suheeb, Mahendra
charged power) of cables. 2. Bodily injury. condition and tagged for proper JHA shall be Nandam, Pratap
2. Slip, trip due to condition. communicated and Ramdas
cable. 2. Cable shall be choosed as per the load recorded by work
3. Damage to cable
6 due to lying on 2 2 4 of the panel and usage requirement to
prevent over load, over heating. 2 1 L PIC
(Ref - SCI/OCP/06)
ground. 3. Cable routing shall be done properly
above head level.
Legend
1 Risk LOW (L)
3
Title/
Document 0
Vamsi Krishna
Risk Risk
NO Activities
Hazard (s)
(ifxany)
Termination 1. Improper condition 1. Bodily Injury. 1. All tools shall be inspected before RAMS shall be Suheeb, Mahendra
(Uncharged) of tools. 2. Property taking into use. communicated. Nandam, Pratap
2. Loose connection. damage. 2. All the connection shall be done by Ramdas
7 2 1 2 authorized electrician under the 2 1 L TRIC shall be
supervision of Electrical engineer. prepared and
communicated to
workmen by PIC
Name / Designation : Fakhruddin - Safety Officer Name / Designation : Mahendra Pratap
Date / Signature : 2nd Dec 2016 Date / Signature : 2nd Dec 2016
IN CASE OF
EMERGENCY
9900867570/ 9632773998/
Site Controller 9686189381 9611565234

Department: Construction Date: 8th Dec 2016
Legend
Title/
Name of Team Members Nagesh, Ramnivas,Suleman Activity
Core cutting
Work Place location Vemgal - GSK Project Company VEE Engineers
Name, date and Designation Vamsi Krishna Last Review 8th Dec 2016
Hazard (s)
S P RR S P RR

1 Core cutting works 1. Defective machine
2. Fall of concrete after cutting
1. Electric Shock
2. Bodily injury
1. Core cutting shall be checked with authorized electrician as per SCI inspection
procedure.
RAMS shall be communicated. Suleman, Ramnivas, Nagesh Shahid Sheikh
3. Slippery surface due to spill. 3. Slip. Trip, Fall 2. '0' Access requirement for the machine shall be ensured before taking it into use. TRIC shall be prepared and communicated to
4. Fall of concrete block after cutting 3. Proper cable routing shall be done, minimum 2 meters cable height shall be workmen by PIC
maintained,
4. Only authorized operator shall operate the machine.
5. Machine shall be checked for any physical damage after each use.
6. No loose clothing, or jewellery shall be allowed to wear during use of the
machine.
7. Sludge/ slurry shall be cleared after the cutting is done.
8. Ear Muff, Leather gloves, shall be used additionally apart from mandatory PPE.
9. Work area shall be barricaded and only authorized personnel shall enter the work
area.
3 2 6 10. Scaffold shall be prepared and placed below the area where core cutting would
be done. Safety net shall be tied with the scaffold for the collection of fall concrete
block (Weight of the block shall be around 1.5kg).
11. Area shall be barricaded and watchman shall be placed to watch the concrete
falling and restrict anyone coming into the vicinity.
12. Once concrete block cutting is done and it is collected over the scaffold on safety
net the same shall be removed by watchman.

2. Fall of scaffold
2. Property damage.
1. No loose material shall be left on the platform. Place the tools in tool box & other
items in basket.
2. Scaffolding shall be inspected before use and every adverse weather condition TRIC shall be prepared and communicated to
and followed by weekly by scaffold supervisor. workmen by PIC
3 2 6 5. Do not climb up on the rails of scaffold to over reach job location. 3 1L (Ref - SCI/OCP/02)
3 Covering of hole after cutting 1. Leg getting stuck in opening holes 1. Personnel injury. 1. After the cutting is done, the hole shall be covered with plywoods.
2. Stopper shall be prepared and the plywood shall be fixed properly and it should
not be removed easily TRIC shall be prepared and communicated to

3. Signage shall be pasted over the plywood for opening as no stepping over. workmen by PIC
4. Workmen shall be instructed for the safety precautions to be taken for working
2 2 4 into the area.
5. Size of the core cutting would be 100 to 150mm dia. (Ref - SCI/OCP/02)
Date / Signature : 12th Dec 2016 Date / Signature : 12th Dec 2016
Legend
Title/
Name of Team Members Nagesh, Ramnivas,Suleman Activity
Core cutting
Work Place location Vemgal - GSK Project Company VEE Engineers
Name, date and Designation Vamsi Krishna Last Review 8th Dec 2016
Hazard (s)
S P RR S P RR
2. Emergency Contact Number - Incident Controller 9686197380 A.K Shakya 4. Communication flow chart Displayed at site
Department: Const Date: 2nd Dec 2016
Prepared byMd Fakhruddin Reviewed by: Mahendra Pr
Legend
1 Risk LOW (L)
3
Title/
Name of Team MembeAbdul Basith, Suheeb, Vishnu Sankar Activity Transformer unloading and shifting
Vamsi Krishna
Name, date and Design Last Rev 9th Dec 2016
Risk Risk
NO Activities
Hazard (s)
(ifxany)

1 1. Unloading of 1. Fall of material 1. Fatality 4 2 8 1. Adhere to lifting permit. 4 1 M RAMS shall be Abdul, Suheeb Shiva reddy/
Transformer using 2. Defective 2. Incident / bodily 2. Medical check for operators and driver. communicated. Pommusamy/
30T crane equipment. injury 3. Competent operators to be assigned. Mahendra
3. Overloading 3. Property 4. Lifting area is fully barricaded and TRIC shall be Pratap
damage. warning signs are posted. prepared and
lifting gears.
tackles.
suspended load.
taglines.
proper condition.
Legend
1 Risk LOW (L)
3
Title/
Vamsi Krishna
Risk Risk
NO Activities
Hazard (s)
(ifxany)
2 Slinging and 1. Improper condition 1. Fall of load. 3 2 6 1. Use proper access to remove the sling. 3 1 L TBT shall be Abdul, Suheeb Shiva reddy/
Deslinging of slings & shackles 2. Bodily injury Follow as during slinging. communicated and Pommusamy/
2. Improper slinging 2. Use proper required PPES during in all recorded by work Mahendra
of clamps. operations. PIC Pratap
3. Fall from height 3. Wear hand gloves and ensure hands
during slinging. and fingers are clear of pinch points.
7. Test certificate of pipe clamp shall be
available.
3 Unloading the 1. Pinch Hazard. 1. Personal injury 3 2 6 8.
1. Shall be lifted
Workmen shallone
be at a time.
trained to operate 3 1 L TBT shall be Abdul, Suheeb Shiva reddy/
trasformer 2. Hit by material the equipment / machinery. communicated and Pommusamy/
while unlaoding 2. Adequate PPE's shall be provided. recorded by work Mahendra
3. Signal man to ensure that all involved PIC Pratap
personnel keep their hands/ feet away
4. After unloading is done material shall
be barricaded with MS Pipe and stands
Re Shifting and Placement

Lifting of Same as row 1 Same as row 1 3 2 6 Same as row 1 3 1 L Same as row 1 Abdul, Suheeb Mahendra
Transformer and Pratap
4 unlaoding at PCC
surface for
shifting inside the
Handling of 1. Hit to other 1. Bodily Injury. 1. Area shall be checked for proper RAMS shall be Abdul, Suheeb Mahendra
transformer personnel over 2. Property surface and movement area. Incase of communicated. Pratap
manually handling. damage. unlevelled flooring adequate measures
2. Sprain, strain while shall be taken. TRIC shall be
5 shifting the load 2 2 4 2. Adequate number of manpower shall 2 1L prepared and
manually. be deputed for handdling the laod. communicated to
3. Sliding of load due 3. Wheel stopper shall be kept incase of workmen by PIC
to uneven surface. holding the material in emergency due to
accidental sliding.
Legend
1 Risk LOW (L)
3
Title/
Vamsi Krishna
Risk Risk
NO Activities
Hazard (s)

Risk Assessment For All Activities

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12

1 Erection Activity site Office 1

PC Beam and Slab Installation 195

Site Office Structural and Erection Works

PREPARED BY: REVIEWED BY:

Name / Designation : Fakhruddin - Safety Officer Name / Designation : Brijendra Bharti

Vamsi Krishna, Pommusamy, Title/

OCCUPATIONS OF THE WORKSITES

Vamsi Krishna, Pommusamy, Title/

LOADING & UNLOADING FROM TRUCKS AND TRAILERS WITH CRANE

Vamsi Krishna, Pommusamy, Title/

1. Entry into 1. Visitor shall not enter at site before

BARRICADING AND PAINTING WORKS

Vamsi Krishna, Pommusamy, Title/

PREPARED BY: REVIEWED BY:

Name / Designation : Fakhruddin - Safety Officer Name / Designation : Brijendra Bharti

2. Emergency Contact Number - : 9731009837 4. Communication flow chart Displayed at site

Vamsi Krishna, Pommusamy, Title/

SITE CLEARING ACTIVITIES

Vamsi Krishna, Pommusamy, Title/

Vamsi Krishna, Pommusamy, Title/

Vamsi Krishna, Pommusamy, Title/

Name / Designation : Fakhruddin - Safety Officer Name / Designation : Brijendra Bharti

2. Emergency Contact Number - : 9731009837 4. Communication flow chart Displayed at site

ROCK DRILLING & BLASTING

PREPARED BY: REVIEWED BY:

Name / Designation : Fakhruddin - Safety Officer Name / Designation : Ayodhya Kaira

1. Emergency contact Number - : Yokbori Isao 3. Emergency Vehicle Number

Vamsi Krishna, Vishnu Sankar, Title/

Earthworks, Backfilling & Road Preparation

Honey combs etc. 1. Conact with First Dayanand,

Vamsi Krishna, Vishnu Sankar, Title/

Vamsi Krishna, Vishnu Sankar, Title/

Vamsi Krishna, Vishnu Sankar, Title/

PREPARED BY: REVIEWED BY:

Name / Designation : Fakhruddin - Safety Officer Name / Designation : Ayodhya Kaira

2. Emergency Contact Number - : 9731009837 4. Communication flow chart Displayed at site

Vamsi Krishna, Pommusamy, Sunil Title/

Honey combs etc. 1. Conact with First Dayanand,

Vamsi Krishna, Pommusamy, Sunil Title/

PREPARED BY: REVIEWED BY:

Name / Designation : Fakhruddin - Safety Officer Name / Designation : Brijendra Bharti

2. Emergency Contact Number - : 9731009837 4. Communication flow chart Displayed at site

Vamsi Krishna, Tushar Ghuse, Title/

Soil testing with Rig

Soil testing and

Vamsi Krishna, Tushar Ghuse, Title/

Name / Designation : Fakhruddin - Safety Officer Name / Designation : Brijendra Bharti

Vamsi Krishna, Vishnu Sankar, Title/

Plate Load testing

Vamsi Krishna, Vishnu Sankar, Title/

Vamsi Krishna, Vishnu Sankar, Title/

1. Pre inspection of vehicle. 1. Spillage shall be

Vamsi Krishna, Vishnu Sankar, Title/

Name / Designation : Fakhruddin - Safety Officer Name / Designation : Brijendra Bharti

2. Emergency Contact Number - : 9731009837 4. Communication flow chart Displayed at site

Vamsi Krishna, Fakhruddin, Khizar, Title/

Temporary Office Works

Vamsi Krishna, Fakhruddin, Khizar, Title/

Vamsi Krishna, Fakhruddin, Khizar, Title/

Vamsi Krishna, Fakhruddin, Khizar, Title/

Name / Designation : Fakhruddin - Safety Officer Name / Designation : Brijendra Bharti