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7T04-CS-00-PC-003 Subcontractoring Plan & Procedure R1
7T04-CS-00-PC-003 Subcontractoring Plan & Procedure R1
REVISION INDEX
TABLE OF CONTENTS
1 INTRODUCTION....................................................................................................................... 4
2 DEFINITIONS ........................................................................................................................... 5
9 ATTACHMENTS .................................................................................................................... 11
1 INTRODUCTION
1.1 Objective
The purpose of this procedure is to furnish the basic philosophy of subcontract formation and the
letting of subcontracts (hereinafter refer to as Subcontract), and to set out the procedure required
for Subcontract for ERC Refinery Project (Project).
This Procedure shall be applied to the subcontracting required for the construction related Work
at Site during and prior to the construction phase of Works and shall covers below activities such
as:
(1) pre-qualification of the prospective bidders corresponding to the proposed Subcontract plan,
(2) preparing the inquiry documents (ITB) for the various work packages by tailoring the
standard documents,
This procedure will not be applied to the minor works such as service contracts for security,
catering, etc.
In the case of subcontracting for the reimbursement Work (In the Case of Reimbursement),
above-mentioned activities shall be altered as below;
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(6) reporting to Company the result of clarification and negotiation with Contractor’s
recommendation
As specified, in the Case of Reimbursement, Company shall be involved in some key activities
such as approval of Bidder List, receiving and unsealing of Bid document and final approval of
successful bidder.
2 DEFINITIONS
(1) “Company” means the Egyptian Refining Company (ERC)
(3) “Work” means as defined in the Contract Agreement between the Company and
Contractor.
(5) “Contract” means that agreement made between Company and Contractor for the
execution of ERC Refinery Project in Mostorod, Egypt.
(6) “Subcontract” means that agreement made between Contractor and Subcontractor for the
execution of ERC Refinery Project in Mostorod, Egypt.
3 SUBCONTRACT PACKAGES
The Work shall be divided into several subcontracting package in consideration of the contract
value, scope of works and services that could competently be performed by a competent
Subcontractors.
The overall configuration of subcontract package shall be as attached schematic drawing in the
Attachment #9.
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An inquiry letter shall be sent to the pre-qualified bidders to confirm their interest to participate
in the subcontracting of Work. (The sample format of this letter is attached in the Attachment
#1).
ITB document shall be distributed to the bidders who express its interest for the Work by return
confirmation of this inquiry letter called “Intention to Bid”.
This document shall contain cover-letter to bidders that briefly describes the Contractor’s
requirement for the bid as attached in the form of Attachment #2. This document shall detail also
those items which the bidders are required to take into account in the preparation of the bid, and
shall give also instructions as enumerated below:
Bidders shall herein be reminded that all bids are to be prepared in the English language, and any
resulting Subcontract sublets.
These documents shall be for inquiry purpose only and shall not be incorporated into the
Subcontract Documents.
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The Agreement shall, upon award of the Subcontract, detail the major elements of each
Subcontract, such as:
The document shall describe the general terms and condition of Subcontract, such as:
The technical and financial documents of the respective inquiries shall meet and satisfy the
requirements of the respective subcontract packages, and shall be comprehensive in their content
in order that all aspects of the works included therein are fully understood by the bidders.
- Having registered into the Contractor’s internal subcontracting management system which will
be controlled and monitored by other individual group apart from the project execution team.
- Technically and financially capable to meet the requirements defined in the PQ document and
its past experiences with Contractor.
The potential bidders for each subcontract packages are to be listed in the Bidder List (to be
developed later and submitted to the Company).
The latest version of the Bidder List shall be submitted to Company whenever it is revised and or
updated.
(1) All Subcontracts shall be awarded through bidding of by utilizing appropriate form under
the ordinary circumstances.
(2) All personnel involved in the bidding process for any of the Subcontracts shall act fairly
and neutrally at all times.
The code of ethics shall be strictly observed and no person shall be permitted to disclose
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to any bidder any information with regard to any part of so as to maintain bidders’
commitment for confidentiality.
(3) All correspondence, memos, notes and so forth with regard to bidding, bid clarification
and evaluation, contract negotiation, finalization of the respective Subcontractors shall be
kept in strict confidence and may be made available only to such personnel as are
permitted to participate in the bidding and subcontracting processes.
(1) Bidders shall be reminded in the Instructions to Bidders, that no deviations and
exceptions from the proposed commercial conditions shall be accepted, unless beneficial
to Contractor.
(2) Based on the time schedule for the construction works of the Project, a bidding schedule
of the respective subcontract packages shall be prepared.
Bids shall be collected in accordance with the time schedule and, as necessary, bidders
instructed to accelerate the preparation of their proposals to ensure compliance with the
schedule.
(3) The period to be given to the bidders for working on their proposals shall depend on the
nature of subcontract package, and be a minimum of one (1) week.
If a majority of the bidders request an extension to the period for bidding, due
consideration shall be given only when the bidding time schedule permits.
(4) Bids shall each be submitted in one (1) original, and no less than two (2) copies, together
in a sealed envelope.
The bids shall be opened by the approved personnel, and the respective offer prices
representing the total offer value shall be recorded.
(1) The conformity of the bid with the technical and commercial requirements shall be
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checked (eg. Perform mathematical checking) after receipt of the bids as the first step
evaluation.
(2) After necessary clarification and negotiation, complete price evaluation shall be carried
out and successful bidder shall be decided.
(3) Following document shall be submitted by bidder with its BID for the technical
evaluation.
- Manpower Mobilization Plan.
- Equipment Mobilization Plan.
- Utility Consumption Plan.
- Temporary Facility Plan.
- Site Organization Chart and Key Personnel's Function.
- Quality Control Procedure and QA/QC Manual
- Safety Plan
- Work Experience and Ongoing Work List
- Rigging Plan (If necessary for Heavy Lift)
(4) Technical and commercial bid evaluation shall be made applying Contractor’s standard
format of Attachment No.3 and No.4 respectively.
(5) Bid clarification meeting between Contractor and bidder shall be held, if required to
insure the compliance of bid requirements.
(6) Selected Subcontractor shall be notified to Company with adequate details as to the
standing of Subcontractor, relevant experience and scope of works. In case of the amount
1
of Subcontract is in excess of Two Million USD (US$ 2,000,000), Subcontractor shall be
approved by Company.
(7) Unsuccessful bidders shall be informed the bid result applying the Contractor’s standard
format of Attachment No.5.
(1) Technical and Commercial clarification shall be carried out by Contractor and shall be
reported to the Company for its approval and selection of successful bidder. But 1
negotiation with bidder shall be carried out by Company if necessary.
(2) Company shall decide to choose the preferred and/or successful bidder.
Kick-off meeting shall be held in between Contractor and Subcontractor after or before
subcontract signing for the timely commencement of subcontract work.
Out of the documents comprising the Inquiry, the following shall form no part of the Subcontract
Documents :
and, only the draft Subcontract Documents of the Inquiry Documents shall be developed to form
the final Subcontract Documents of the individual subcontract package.
All conditions and requirements duly clarified, changed, modified, deleted or added during the
contract negotiation with the successful bidder shall be incorporated into the final Subcontract
Documents. In general case they will be incorporated in the compilation of Contractor’s
officially issued Addenda to be attached in the Subcontract Documents
Care shall be taken to prevent any discrepancy or contradiction between the conditions and the
requirements of the original Inquiry Documents, and those which result from negotiations.
8 REVIEW/APPROVAL BY COMPANY
All subcontracting status shall be reported to the Company in weekly basis applying the
Contractor’s standard format of Attachment No.6.
9 ATTACHMENTS
GS Yeokjeon Tower,
537, Namdaemun-Ro 5-Ga, Joong-Gu, Seoul, 100-722, Korea
Tel : 822-728-2959 FAX : 822-728-1214
SAMPLE
To : File No. :
Fax. No.: Date :
Attn. : Job No. :
ITB No. :
We, GS Engineering & Construction Corporation (CONTRACTOR), are one of the leading engineering and
construction company in Korea. We are currently seeking eligible and qualified subcontractor to carry out the
Construction Work for Project of Co.,
Ltd. located in .
You are, therefore, kindly requested to inform us as early as possible, but not later than , , 2008 if you are
interested in participating in the foregoing Bid.
All ‘Invitation to Bid’ documents required to enable you to prepare your competitive price proposal together
with necessary technical data will be forwarded to you upon our receiving of your confirming fax message of
Intention to Bid.
Sincerely yours,
GS Yeokjeon Tower,
537, Namdaemun-Ro 5-Ga, Joong-Gu, Seoul, 100-722, Korea
Tel : 822-728-2959 FAX : 822-728-1214
To
Fax. No.:
: File No.
Date
:
:
SAMPLE
Attn. : Job No. :
ITB No. :
Dear Sir,
You are kindly invited to submit to us a proposal for the Work for Project in accordance with
the terms, conditions and the requirements given in this Invitation to Bid (ITB) package.
You are advised to peruse thoroughly and examine carefully all documents, the Annexes/Exhibits thereof, the
succeeding addenda thereto, if any, and to pay your particular attention to the “Instructions to Bidders” in which
general notes in respect of preparation and submission of your proposal are given.
You are strongly advised to visit and inspect the site and acquaint yourself with the local conditions, means of
access, availability of water, labor, materials, plant and any other matters of which may affect your bid. The
work has to be performed within and your Construction Execution Plan and Bid should reflect this fact.
Your proposal should be received by us at the address on or before the closing date as specified in the
Instructions to Bidders, and it should be in full and strict compliance with the entire requirements set out in the
ITB document.
Upon receipt of the ITB document, you are kindly requested to return us one copy of the ITB cover with your
signature right below for the confirmation of your intention to bid and comply with our ITB requirement.
In the event that you are unable to comply therewith, please notify us in accordance with aforesaid procedure,
and at the same time kindly return to us all documents along with your notifying letter.
Yours faithfully,
TECHNICAL BID EVALUATION SHEET
Attachment #3
SUMMARY
SAMPLE
ACCEPTABILITY
TOTAL POINT
* LEGEND * W.V : WEIGHT VALUE, P : POINT, : : IN ACCORDANCE WITH REQUIREMENT, N/S : NOT SPECIFIED IN PROPOSAL
Attachment #3
TECHNICAL BID EVALUATION SHEET PROJECT : DATE :
WORK TITLE : OWNER :
PROJECT NO. : SHEET : 2 OF 10
DESCRIPTION (TECHNICAL) WV BIDDER NAME P BIDDER NAME P BIDDER NAME P BIDDER NAME P
1. COMPANY PROFILE
1) TENDER GENERAL
- COVER LETTER
- FORM OF ACKNOWLEDGEMENT
-CONFIRMATION COMPLETENESS OF BID
- CONFIDENTIALITY AGREEMENT
- DAY WORK SCHEDULE
- TENDER RECEIVING DATE
2) PROJECT INTENTION
- POSITIVE
SAMPLE
- NORMAL
- LESS INTERESTING
3) PREVIOUS EXPERIENCE
- PLENTIFULLY SAME WORKS IN EGYPT
- PLENTIFULLY SAME WORKS IN OTHERS
- FIRST OPPORTUNITY
SUB TOTAL
Attachment #3
TECHNICAL BID EVALUATION SHEET PROJECT : DATE :
WORK TITLE : OWNER :
PROJECT NO. : SHEET : 4 OF 10
DESCRIPTION (TECHNICAL) WV BIDDER NAME P BIDDER NAME P BIDDER NAME P BIDDER NAME P
3. MOBILIZATION PLAN
1) DIRECT MANPOWER
-SUFFICIENT
-ADEQUATE
-INSUFFICIENT
2) LABOUR RESOURCING
-SATISFACTORY
-NORMAL
-UNSATISFACTORY
3) CONSTRUCTION EQUIPMENT SAMPLE
-SUFFICIENT
-ADEQUATE
-INSUFFICIENT
4) EQUIPMENT RESOURCING
-SATISFACTORY
-NORMAL
-UNSATISFACTORY
5) TOOL & CONSUMABLE SUPPLY PLAN
-SUFFICIENT
-ADEQUATE
-INSUFFICIENT
SUB TOTAL
* LEGEND * W.V : WEIGHT VALUE, P : POINT, : : IN ACCORDANCE WITH REQUIREMENT, N/S : NOT SPECIFIED IN PROPOSAL
Attachment #3
TECHNICAL BID EVALUATION SHEET PROJECT : DATE :
WORK TITLE : OWNER :
PROJECT NO. : SHEET : 5 OF 10
DESCRIPTION (TECHNICAL) WV BIDDER NAME P BIDDER NAME P BIDDER NAME P BIDDER NAME P
4. CONSTRUCTION SCHEDULE
SUB TOTAL
* LEGEND * W.V : WEIGHT VALUE, P : POINT, : : IN ACCORDANCE WITH REQUIREMENT, N/S : NOT SPECIFIED IN PROPOSAL
Attachment #3
TECHNICAL BID EVALUATION SHEET PROJECT : DATE :
WORK TITLE : OWNER :
PROJECT NO. : SHEET : 6 OF 10
DESCRIPTION (TECHNICAL) WV BIDDER NAME P BIDDER NAME P BIDDER NAME P BIDDER NAME P
1) ISO CETIFICATION
-APPROVAL
-UNDER PREPARATION
-NOTHING
2) SITE QC MANUAL
-WELL PREPARED
-UNDER PREPARATION
-NOT PREPARAED
3) QA / QC ORGANIZATION
-SATISFACTORY
-ACCEPTABLE
SAMPLE
-UNSATISFACTORY
4) QC OF PURCHASED ITEMS & SERVICES
-SATISFACTORY
-ACCEPTABLE
-UNSATISFACTORY
5) LEVELS OF PLANNED INSPECTION
-WELL PREPARED
-UNDER PREPARATION
-NOT PREPARAED
SUB TOTAL
Attachment #3
TECHNICAL BID EVALUATION SHEET PROJECT : DATE :
WORK TITLE : OWNER :
PROJECT NO. : SHEET : 7 OF 10
DESCRIPTION (TECHNICAL) WV BIDDER NAME P BIDDER NAME P BIDDER NAME P BIDDER NAME P
SUB TOTAL
* LEGEND * W.V : WEIGHT VALUE, P : POINT, : : IN ACCORDANCE WITH REQUIREMENT, N/S : NOT SPECIFIED IN PROPOSAL
Attachment #3
TECHNICAL BID EVALUATION SHEET PROJECT : DATE :
WORK TITLE : OWNER :
PROJECT NO. : SHEET : 8 OF 10
DESCRIPTION (TECHNICAL) WV BIDDER NAME P BIDDER NAME P BIDDER NAME P BIDDER NAME P
1) SITE OFFICES
-EXCELLENT
-GOOD
-POOR
2) FABRICATION & WORK SHOP
-EXCELLENT
-GOOD
-POOR
3) LABORATORY FACILITIES
-EXCELLENT
SAMPLE
-GOOD
-POOR
4) CAMP FACILITIES
-EXCELLENT
-GOOD
-POOR
5) UTILITIES CONSUMPTION PLAN
(ELECTRIC POWER & WATER)
-SUFFICIENT
-ADEQUATE
-INSUFFICIENT
6) OTHER (TELECOMMUNICATION SYSTEM)
-EXCELLENT
-GOOD
-POOR
SUB TOTAL
* LEGEND * W.V : WEIGHT VALUE, P : POINT, : : IN ACCORDANCE WITH REQUIREMENT, N/S : NOT SPECIFIED IN PROPOSAL
Attachment #3
TECHNICAL BID EVALUATION SHEET PROJECT : DATE :
WORK TITLE : OWNER :
PROJECT NO. : SHEET : 9 OF 10
DESCRIPTION (TECHNICAL) WV BIDDER NAME P BIDDER NAME P BIDDER NAME P BIDDER NAME P
SUB TOTAL
Attachment #3
TECHNICAL BID EVALUATION SHEET PROJECT : DATE :
WORK TITLE : OWNER :
PROJECT NO. : SHEET : 10 OF 10
DESCRIPTION (TECHNICAL) WV BIDDER NAME P BIDDER NAME P BIDDER NAME P BIDDER NAME P
9. ORGANIZATION CHART
SUB TOTAL
* LEGEND * W.V : WEIGHT VALUE, P : POINT, : : IN ACCORDANCE WITH REQUIREMENT, N/S : NOT SPECIFIED IN PROPOSAL
Attachment #4
REV. :
COMMERCIAL BID EVALUATION DATE :
PAGE : OF
·VALIDITY OF PROPOSAL
·PRICE SUMMARY
SAMPLE
-DIRECT COST
-
·TOTAL DIRECT COST (A)
-INDIRECT COST
-
·TOTAL DIRECT COST (B)
* RECOMMEND BIDDER
GS Yeokjeon Tower,
537, Namdaemun-Ro 5-Ga, Joong-Gu, Seoul, 100-722, Korea
Tel : 822-728-2959 FAX : 822-728-1214
SAMPLE
TO : DATE :
ATTN. : JOB NO. :
ITB NO. :
Dear Sir ;
We would like to express our sincere appreciation for your proposal in response
our Invitation to Bid (ITB no. ) for the subject project.
Once again, we thank you for your efforts and we look forward for out future cooperation.
SAMPLE
SUBCONTRACTING STATUS REPORT
SAMPLE
Attachment #7
GS Yeokjeon Tower,
537, Namdaemun-Ro 5-Ga, Joong-Gu, Seoul, 100-722, Korea
SAMPLE
Tel : 822-728-2959 FAX : 822-728-1214
TO : Ref. No. :
ATTN : Date :
You are hereby notified that we intend to accept your bid for construction of the
above mentioned work in the amount of : US Dollar
(USD ) (excluding V.A.T.)
We are currently preparing the Contract Agreement documents for mutual signature, and
these will be forwarded to you in due course.
In the meantime you are kindly requested to proceed with mobilization procedure in
accordance with the Form of Bid and attached Notice to Proceed.
You are required to return an acknowledged copy of this Letter of Intent and Notice to
proceed to us.
Dated this By :
By
GS Yeokjeon Tower,
537, Namdaemun-Ro 5-Ga, Joong-Gu, Seoul, 100-722, Korea
SAMPLE
Tel : 822-728-2959 FAX : 822-728-1214
NOTICE TO PROCEED
TO : Date :
Project Name :
Job No. :
Subcontract No. :
Amount of Subcontract :
SUBJECT : Work
You are hereby notified to commence work on the reference Subcontract within 5
days and shall fully complete all of the work of said Subcontract within
consecutive calendar days thereafter. Your completion date is therefore .
Dated this By :
By
NO Work Catalogy U22 U11, U12/13 U14, U23 U15 U21 U16 U80~85 U24, U25/26 U51 U31~37 Remark
DCU NHT/CCR DHT, DEU HCU VDU HPU SRU/TGTU SWS/ARU TANK Utilities
HVAC-1
6 HVAC 57,676 m2
GLOBAL COMPANY
PS-1 PS-2
7 Piping Shop Fab. 331,000 DI 301,000 DI
GLOBAL COMPANY GLOBAL COMPANY
C-1 C-2
8 Civil 60,528 m3 22,976 m3
LOCAL COMPANY LOCAL COMPANY
1
9 Steel Structure
SMP-5
Piping : 308,000 DI
10 Mechanical Erection SMP-1
SMP-2 SMP-3 GLOBAL COMPANY
P: 152,000
P: 155,000 P:233,000
GLOBAL SMP-4
LOCAL COMPANY GLOBAL COMPANY
11 Piping Field Erection COMPANY Piping : 183,000 DI
LOCAL COMPANY
12 PWHT
* P/R Modularization
* Interconnecting
IS-1 IS-2
15 Insulation 190,000 m2 113,000 m2
GLOBAL COMPANY LOCAL COMPANY
PA-1 PA-2
16 Painting 139,000 m2 153,000 m2
LOCAL COMPANY LOCAL COMPANY
FP-1 FP-2 FP-3
17 Fire Proofing 40,000 m2 30,000 m2 30,000 m2
LOCAL COMPANY LOCAL COMPANY LOCAL COMPANY
NDE-1 NDE-2 NDE-3 NDE-3
18 NDE/PMI 36,000Sht 68,000Sht 24,000Sht 28,000Sht
LOCAL GLOBAL COMPANY GLOBAL COMPANY LOCAL COMPANY
T-1
19 Tank 4,346 Ton *STORAGE TANK 26 EA, SPHERE TANK 2 EA = Total 28 EA
LOCAL COMPANY
CE-1
20 Construction Equipment Supply 45,500 Ton (Heavy 15 EA, 5,400 Ton)
GLOBAL COMPANY
CONSTRUCTION AREA PLAN FOR SUBCONTRACTING
Attachment #10
1
SUBCONTRACTING PROCESS DIAGRAM
Attachment #11