Low Voltage Switchgears 2017

Low voltage switchgears
1 / RN-W
INTRODUCTION
Low voltage RN-W type switchgears are designed to power LV devices. They have a wide range of applications
in urban transformer stations, industrial sites, shopping centers and other facilities.
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CHARACTERISTICS
• Possible visual control of the condition of the cable connections without the need to open the door,
• All cable connections are made at the bottom of the switchgear,
• Small dimensions, compact design,
• Possible to meter current in outgoing circuits,
• Safe replacement of faulty switch disconnector without the need to de-energize the switchgear,
• Possible to expand the unit when it is energized,
• Connecting cables without crimping cable terminals,
• Compatible with TN–S, TN–C, TN–C–S, TT, IT type low voltage networks,
• Possibility to run the outgoing cables upwards,
• Fuse slot powered by the connector is usually installed on the housing of the power supply module.
INTERLOCK SYSTEM
High safety level achieved thanks to:

• an interlock, which allows the replacement of fuses only when they are de-energized after disconnecting the circuit,
without the need to use special grips,
• secure grounding of lower switch disconnector terminals (outflows) by applying the grounding devices,
• a switchgear at full capacity can be quickly de-energized by the quick-break switch with a visible gap,
• possibility to lock the switchgear in the open position, preventing its accidental energizing,
• an interlock between the door and the primary switch disconnector (using INP-1250 switch disconnector) allows the
door to be opened only when the switch disconnector is in the open position.
Certified by the Electrotechnical Institute.
SWITCHGEAR DESIGN
The switchgear cubicle is made from a bent zinc aluminum sheet element, fixed with rivets, which ensures
equipotential bonding.
The switchgear is configured from independent modules (power supply, outgoing, metering, etc.), which
allows the easy expansion of existing units and designing of new ones.
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ELECTRICAL EQUIPMENT
• In the power supply module the following devices can be applied:

- INP-1250 or INP-1600 switch disconnector – standard solution,
- Or other after consultation with the manufacturer,
- MCCB 630÷1600 A circuit breakers.
• In outgoing bays the following devices can be used:
- ARS 00÷3 group manufactured by Apator S.A. – standard solution,
- BTVC 00÷3 group manufactured by Pronutec – standard solution,
- NSL-E3 or NSL 00÷3 group manufactured by EFEN – standard solution,
- Or other after consultation with the manufacturer.
• The switchgear can be additionally equipped with:
- Current and voltage control metering,
- Semi-indirect system of the power meter,
- Area lighting module,
- Reactive power compensator,
- transformer no-load operation compensation capacitor.
• Busbar connections are made from flat copper bars with a cross-section adjusted to rated currents,
• In ARS, BTVC, NSL-E3, NSL type switch disconnectors, two 00 group switch disconnectors can be installed
instead of one 1÷3 group switch disconnector, without the need to change the construction of the switchgear.
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BASIC TECHNICAL DATA
Compliance with standards:

The RN-W type switchgear meets the requirements of the following standards:
• PN-EN 61439-1 – “Low Voltage Switchgear and Control gear – Part 1: Common specifications”,
• PN-EN 60439-5 – “Low Voltage Switchgear and Control gear – Part 5 : Assemblies for power
distribution in public networks”,
• PN-EN 60529 – „Degrees of protection provided by enclosures (IP code)”,
• PN-EN 50102 – „Degrees of protection against mechanical damages provided by the
enclosures of the electrical devices(IK code)”.
Electrical data
Rated voltage of the isolation 690 V
Rated connection voltage 400 V / 500 V
Rated test impulse withstand voltage 8 kV
Rated frequency 50 Hz
1)
Rated current of the switchgear 1250 A / 1600 A / 2000 A
Rated short-time withstand current up to 25 kA (1s)
Rated peak current strength up to 63 kA
Mechanical data
Width depending on the configuration

Dimensions Height from 1275 up to 2075 mm
Depth 320 / 400 mm
IP degree of protection IP2X / IP4X

IK degree of protection up to IK 10
Steel sheet construction – powder-painted or aluzinc

Surface protection Powder painted or aluzinc steel sheet covers
Front panels made from plastic
standard - RAL 7035

Paint (powder technology):
or another colour – on request
Halogen-free, self-extinguishing,
Plastic components
fire-resistant, do not contain CFC
Service conditions:
Ambient temperature 1
- Lower limit of the ambient temperature -5oC (-25oC)2)
- upper limit of the ambient temperature +40oC
- daily average ambient temperatures -5oC up to 35oC
Relative humidity up to 50% (At temperature 40oC)

Installation altitude Up to 1000 meters above sea level
Free from chemically aggressive dust,

Atmosphere in installation place
steam and gases
On the customer's request it is possible to design a switchgear adapted to other conditions.
Notice:
1)
After prior consultation with the manufacturer.
2)
Depending on applied apparatus.
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FUNCTIONAL MODULES OF THE SWITCHGEAR
Metering module Power supply module
Outgoing module
Switchgear is composed of independent elements (modules), which can be assembled in various sets. Basic
modules of the RN-W switchgear are:
• outgoing module (switch disconnector),
• power supply module,
• metering module,
• other modules, eg. area lighting, installation apparatus, automation, etc.
Solutions of particular elements performance are shown in the tables.
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OUTGOING MODULE (CONNECTING)
In the outgoing module between 5 and 12 fuse switch disconnectors of various manufacturers can be installed,
from size 1 to 3 with transformers. Outgoing modules can be combined into sets.
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Outgoing module
Number of disconnectors.
Dimensions [mm]
Module name For installation from Comments
[width x height x depth]
size 1 to 3 (size 00)
Standard design
In ARS, BTVC and NSL switch
CO-5 5 (10) 550 x 1275 x 400 (320) disconnectors it is possible to
apply two switch disconnectors
from the 00 group instead of
CO-10 10 (20) 1100 x 1275 x 400 (320) one switch disconnector
from the1÷3 group.
Special construction
CO-6 6 (12) 700 x 1275 x 400 (320)

In ARS, BTVC and NSL switch
CO-7 7 (14) 800 x 1275 x 400 (320)
disconnectors it is possible to
CO-8 8 (16) 900 x 1275 x 400 (320) apply two switch disconnectors
from the 00 group instead of
CO-9 9 (18) 1000 x 1275 x 400 (320) one switch disconnector
12 (24) 1300 x 1275 x 400 (320) from the1÷3 group.
CO-12
Power supply- the outgoing

module is adapted to the
installation of the switch
CZO-1 9 (18) 1100 x 1275 x 400 (320) disconnector NH – latr 910
type and 1÷3 group switch
disconnectors. More details are
presented in Figure 1.
Power supply- the outgoing

module is adapted to the
installation of the INP-1250
CZO-2 10 (20) 1650 x 1275 x 400 (320) switch disconnector and
outgoing 1÷3 group switch
disconnectors. More details are
presented in Figure 2.
The outgoing module
is adapted to the installation
of 2 or 3 compact circuit
breakers from 250 to 630 A.
CO-...XX 0 XXX x 1275 x 400 (320) More details are presented
in Figure 3. Module name and
dimensions depend on the type
and the number of installed
switch disconnectors.
The size of the fuse links and cables applying cable connections. V-kleme type depending on the apparatus type:
Apparatus group Current ranges of the fuse links Maximum cable cross-section
2
GR. 00 6 ÷ 160 A Up to 95 mm (depending on the apparatus type)
GR. 1 6 ÷ 250 A
240 mm2 (300 mm2 – in case of the wire with
GR. 2 63 ÷ 400 A
sectoral cross-section)
GR. 3 250 ÷ 630 A
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Example of a special design:
Figure 1 - CZO-1 Power supply-outgoing module with NH– latr 910 switch disconnector
RESERVE RESERVE
danger
hight voltage
L1, L2, L3 1 2 3 4 5 6 7 8 9
1275
NH-Latr
Reserve
Reserve
910A
NH2
NH2
NH2
NH2
NH2
NH2
NH2
10
danger
hight voltage 16
PEN
1100
Figure 2 - CZO-1 Power supply-outgoing module with switch disconnector
A A A
V
danger
hight voltage
RESERVE RESERVE
PEN
1275
danger
10
hight voltage
16
1250 A
Reserve
Reserve
NH2
NH2
NH2
NH2
NH2
NH2
NH2
NH2
danger danger
V A3
hight voltage hight voltage
3
Semi-indirect system
of the power meter 3
L1, L2, L3 1 2 3 4 5 6 7 8 9 10
550 1100
Additional equipment is marked in red.
Figure 3 – CO-3 outgoing module with circuit breakers

L1, L2, L3
danger
hight voltage
N
A A A
1 2 3
1275
MCCB MCCB MCCB

3 x MCCB 250÷630 A 250÷630 A 250÷630 A
250÷630 A
A A A
1 1 1
1 1 1
PEN
650
Additional equipment is marked in red.
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POWER SUPPLY COMPARTMENT (POWER SUPPLY MODULE)
In the power supply module, INP 1000- 1600 switch disconnector or other manufacturer's switch disconnector
(after consultation) or compact circuit breaker with rated current (630 – 1600 A) can be installed. The circuit
breaker or switch disconnector can be equipped with an engine drive. It is also possible to install ammeters,
voltmeters or a network analyser.
Power supply module
Dimensions [mm]
Module name Installed apparatus Comments
Standard design
Possible to install current

transformers, ammeters,
CZ-1 INP 1250 switch disconnector 550 x 675 x 400 (320) voltmeter and transformers
or other for semi-indirect power
metering
Drive on the door, current

Compact circuit breaker transformers cannot
CZ-4 550 x 675 x 400 (320)
630 – 1600 A be installed
Compact circuit breaker

CZ-5 550 x 800 x 400 (320) As for standard design
630-1600A*)
As for standard design,

interlocks for auxiliary
installation circuits can
CZ-6 INP 1250 switch disconnector 1100 x 1275 x 400 (320) be additionally installed.
or other*) More details are presented
in Figure 4.
Compact circuit breaker As above. More details

CZ-9 550 x 1275 x 400 (320)
630-1600A*) are presented in Figure 5.
*)
- the apparatus applied in the switchgear can be equipped with an engine drive after prior consultation with the manufacturer
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Examples of special designs:
Figure 4 – CZ-6 power supply-outgoing module with switch disconnector
A A A
V
danger
hight voltage
3
3 of the power meter
1275
1250 A
L1, L2, L3
10
16
PEN
550
Figure 5 – CZ-9 power supply-outgoing module with compact circuit breaker
A A A
V
danger
hight voltage
3
3 of the power meter
1275
MCCB
630÷1600 A
L1, L2, L3
MCCB
630÷1600 A 10
16
PEN
550
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METERING COMPARTMENT (METERING MODULE)
The metering module is used to install a power settlement meter, designed as a board making it possible to
install one to four meters. The metering system is also equipped with a metering bar, e.g. SKA, and voltage circuits
protection.
Metering module
Dimensions [mm]
Module name Installed apparatus Comments
Standard design
More details are presented

TP-1 1 or 2 electricity meters 550 x 675 x 400 (320)
in Figure 6.

TP-2 3 electricity meters 750 x 675 x 400 (320)
in Figure 7.

TP-3 3 or 4 electricity meters 1100 x 675 x 400 (320)
in Figure 8.
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Figure 6 – metering board TP – 1
Meter kWh Meter kVArh

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
danger
675
hight voltage
METERING
Voltage circuits
BOARD SKa protection Adapted
TP-1 1 2 3 4 L1 L2 L3 N 1 2 3 4 1 2 3 4 to sealing
550 k l
L1 K L
k l
L2 K L
k l
L3 K L
N
PE
Meter kWh Meter kVArh Meter kVArh

1 2 3 4 5 6 7 8 9 10 1112 1 2 3 4 5 6 7 8 9 10 1112 1 2 3 4 5 6 7 8 9 10
danger danger
675
METERING
BOARD Voltage circuits
TP-2 SKa protection Adapted
1 2 3 4 L1 L2 L3 N 1 2 3 4 1 2 3 4 to sealing (power
supply from
transformers)
750 k l
L1 K L
k l
L2 K L
k l
L3 K L
N
PE
Consumption Loss
Meter kWh Meter kVArh Meter kWh Meter kVArh
1 2 3 4 5 6 7 8 9 10 1112 1 2 3 4 5 6 7 8 9 10 1112 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
danger danger
675
METERING Voltage circuits

BOARD SKa protection Adapted
TP-3 1 2 3 4 L1 L2 L3 N 1 2 3 4 1 2 3 4 to sealing (power
supply from
transformers)
1100 k l
L1 K L
k l
L2 K L
k l
L3 K L
N
PE
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OTHER COMPARTMENTS AND ADDITIONAL ELEMENTS
In the RN-W type switchgear, other modules in cubicles with standard dimensions can be installed, such as:
• area lighting module,
• installation outgoing module,
• automation module,
• SZR system module,
• Other.
Other modules
Dimensions [mm]
Module name Equipment Comments
Standard design
Installed apparatus. More

TO Area lighting module 550 x 1275 x 400 (320)
details are presented
in Figure 9.
Two rows of modular

Circuit breaker or installation apparatus. Each row can be
TI-1 550 x 675 x 400 (320)
switch disconnector equipped with 22 units with
a width of 18 mm.
4 rows of modular
Circuit breaker or installation apparatus. Each row can be
TI-2 550 x 1275 x 400 (320)
switch disconnector equipped with 22 units with
a width of 18 mm.
The manner of how the

TA-1 550 x 675 x 400 (320) system should be made must
Automation system
TA-2 550 x 1275 x 400 (320) be consulted with the
manufacturer.
The manner of how the

Automatic system of power system should be made must
TSZR 550 x 1275 x 400 (320)
supply switching be consulted with the
manufacturer.
Other systems 550 x 675 x 400 (320) To be agreed

TX with the manufacturer
550 x 1275 x 400 (320)
Figure 9 – area lighting module TO
TL 3f Place for clock

installation
kWh S 301
B6 N
Nie dotykać!
1 02
Urządzenie elektryczne
63A Przeł. 1-0-2

(np. SS125)
AREA Power supply
1275
LIGHTING of the LV switchgear

MODULE primary busbars.
TO Contactor 63A
N
63A
550 LZ 35
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ADDITIONAL EQUIPMENT FOR RN-W TYPE SWITCHGEAR
Busbar bridge cover Cable frame
a
Cell width
Cover for leading the busbar power supply out A frame which allows conducting cables in the rooms
of the switchgear. Provides IP4 degree of without the use of cable trays. Height of cable frame “a”
protection and protects handlers against depends on the bending radius of the cables.
touching energized elements.
ADDITIONAL EQUIPMENT FOR RN-W TYPE SWITCHGEAR
RN-W type switchgears are designed for internal installation. They can be fixed directly to the concrete floor of
the facility. Regardless of the ground type, switchgears must be placed horizontally (maximum deviation in
surface profile shall be 2mm over a 1 m gauge length). The switchgear should be fixed to the ground with four
M8 bolts as shown in Figure 11. The power supply is provided at the top of the switchgear on busbars.
NOTICE: Busbar and switchgear connections must be protected from direct contact (using original cover or
one made by the installer), minimum IP20 protection degree.
Phase cables are connected directly with apparatus terminals. Assembly height is shown in Picture 12.
The apparatus is designed to connect cables up to 95 mm2 for 00 group apparatus (depending on its type)
and to connect cables with a cross-section up to 240 mm2 (300 mm2 connector with sectoral cross-section) for
1-3 group apparatus.
Figure 11 –openings arrangement in the floor for Figure 12 – height of the

RN-W type switchgear installation cable terminals
550 - 1300
4 Openings 10x15
(320)
400
L1
90
L2
L3
20
100 50
PEN
640 - 660
590 - 615
Cable duct (depth of the duct should be adapted

to the number and cross-section of the cables)
470
425
400
(320)
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2 / ZR-W
INTRODUCTION
ZR-W system switchgears are designed for energy distribution at each level, as well as control and protection of
electrical devices against short-circuit and overload effects. They can be used as primary or sectional switchgears,
or as control cabinets.
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Thanks to the configuration universality, the ZR-W switchgear can be applied to the following industrial branches:
• chemical / petrochemical,
• pharmaceutical,
• power plants and thermal-electric power stations,
• heavy industry: mines, steel plants, coking plants,
• light industry: paper, textile, production of household appliances.
As well as for infrastructure needs:

• server facilities,
• airports,
• offices,
• shopping centres,
• hospitals.
CHARACTERISTICS
• Simple assembly system, which does not require complicated manufacturing processes and tools, that
considerably shorten the production time,
• Well thought-out construction composed of repeatable elements, which enables serial production of the
switchgear 's components,
• Easy to modify (reconstructions and expansions), which makes it possible to adapt the device to changing
needs,
• Depending on the requirements, it is possible to manufacture switchgears with primary busbars located at
the top or at the back of the cubicle, which enables cables to be conducted both from the top and the
bottom side of the switchgear,
• Withdrawable module technology assures quick device replacement without the need to switch off the
whole switchgear,
• Easier service operations and maintenance, possibility to install various function modules in the cubicle,
• The switchgear has been completely examined according to the newest PN-EN 61439-1/2 standard, which
focuses on operator safety,
• 25 years of experience in designing and developing switchgears has resulted in the introduction of a wide
range of safety improvements,
• The switchgear is equipped only with high-quality materials and apparatus, which meet European
requirements.
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Compliance with standards:

The ZR-W type switchgear meets the requirements of the following standards:
• PN-EN 61439-1 – “Low Voltage Switchgear and Control gear – Part 1: Common specifications”,
• PN-EN 61439-2 – “Low Voltage Switchgear and Control gear – Part 2: Low voltage switchgear
and control gear for power distribution”,
• PN-EN 60529 – “Degrees of protection provided by enclosures (IP code)”,
• PN-EN 50102 – “Degrees of protection against mechanical damages provided by the enclosures of the
electrical devices (IK code)”.
Electrical data
Rated voltage of the isolation 690 V / 1000 V / 1500 V1)

AC up to 1500 V DC
Rated connection voltage 400 V / 500 V / 690 V / 1000 V2)

AC up to 1200 V DC
Rated test impulse withstand voltage 8 kV / 12 kV
Rated current of the switchgear from 1000 up to 6300 A
Mechanical data
Width from 400 to 1200 mm

Dimensions Height 1900 / 2200 mm
Depth 600 / 800 / 1000 mm
IP degree of protection from IP20 to IP54

Compartment division (depends on the bay type) from 2A to 4B
Zinc and galvanized steel constructions 2,5 mm

Surface protection Door covers from metal painted 1,5 / 2 mm3)
Covers from metal painted 1,5 mm
standard - RAL 7035

Paint (powder technology):
or another colour – on request
Halogen-free, self-extinguishing,
Plastic components
fire-resistant, do not contain CFC
Service conditions:
Ambient temperature
- Lower limit of the ambient temperature -5°C (- 25°C)4)
- upper limit of the ambient temperature + 40°C
- daily average ambient temperatures -5°C up to 35°C
Relative humidity up to 50% (At temperature 40°C)
Installation altitude Up to 1000 meters above sea level

steam and gases
Notice:
1)
In special design up to 1500 V AC.
2)
3)
Different construction technology, after prior consultation with the manufacturer.
4)
Depend on apparatus used.
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SWITCHGEAR CONSTRUCTION
The main mechanical construction of the switchgear is composed of:

• a structure made from zinc profiles,
• elements that divide functional compartments, such as: horizontal and vertical partitions,
• external covers (door / side and back walls / roof / floor).
Depending on the method of production, cells can be partially or entirely covered .The door, front
covers and back walls can be equipped with ventilation grilles. Inspection windows installed on the door are
made from multiple-walled glass or plastic.
Structure Internal partitions External covers
Cells are divided into three functional compartments depending on the switchgear requirements and design.
Busbar compartment
Switching compartment
Cable compartment
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BAYS SIZE
Construction dimensions
Height Width Depth

(mm) (mm) (mm)
400
500
600
700
1900 / 2200 800 600 / 800 / 1000
900
1000
1100
1200
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BUSBARS
In the ZR-W type switchgear the following types of busbar systems are applied:
• primary busbars,
• distribution busbars,
• protective earth and neutral busbars (PE+N/PEN).
Primary busbars
Primary busbars located at the top of the switchgear cubicle
Phase and neutral N primary busbars (protective earth-neutral PEN applied for 4-wire cable) are located at the
top of the switchgear in the busbar compartment. For 6300 A current, the upper busbar compartment is expanded
with an extension with primary busbars, which increases the volume of the switchgear. Protective earth primary
PE busbars (for 5-wire cable system) are located in the front at the lower part of the cubicle along its head.
Primary busbars installed at the top
Busbar Busbar
(6300 A)
Bushing isolator
PE busbars
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Busbars located at the back of the switchgear
cubicle
Phase and neutral N primary busbars (protective
Top earth neutral PEN applied for 4-wire cable) are located
busbar at the back of the switchgear in the busbar
compartment. They are led on the lower or upper part
depending on the configuration. Protective earth
primary PE busbars (for 5-wire cable system) are
Bushing
located in the front at the lower part of the cubicle
isolator
along its head.
Down
busbar
PE busbars
Distribution busbars
Top
busbar
Distribution
busbars
N and PE
Busbars adapted
busbars
(to connect to fuse disconnectors
the outgoing cables) installation
Down
busbar
PE busbars
Vertical distribution busbars are located in Busbars adapted to strip-type fuse

the busbar compartment, on the left side of the disconnectors installation
switchgear cubicle. They are used for Busbars located at the front of the switchgear
connecting fixed, plug-in and withdrawable cubicle are used for strip-type fuse disconnectors
outgoing blocks. A neutral N busbar and installation.
protective earth PE busbar (for 5-wire cable
system) or a protective earth neutral PEN (for
4-wire cable system) are then arranged
vertically in the connection compartment.
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BAYS TYPES
The ZR-W type switchgear is composed of a combination of 9 bay types:
• Bay with circuit breaker,

• Coupler bay,
• Bay with vertical fuse switch disconnectors,
• Bay with horizontal fuse switch disconnectors,
• Receiving bay
• Free installation bay,
• Cassette bay,
• Capacitor banks bay,
• Corner bay.
Bay with circuit breaker
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Technical data of the bay with circuit breaker
Power supply
Field of application Outgoing
Ventilated for IP41

Protection degree Non-ventilated for IP54
Height 1900 / 2200 mm

Bay dimensions Width 400*) / 500 / 600 / 700 / 800 / 900/ 1000 / 1100 / 1200 mm
Depth 600 / 800 / 1000 mm
Possibility to install Air circuit breaker up to 6300 A

the apparatus Compact circuit breaker up to 1600 A
Compartment division Form 2B / 3A / 4B

Bay manner of performance
Terminal:
Upper location - side / back / bottom busbar
Bay depth 600
of the primary busbar - bottom busbar system
- cable at the bottom, up to 12 cables of 240 mm2
Terminal:
Upper location - side / back / bottom busbar
Bay depth 800 / 1000 - bottom busbar system
of the primary busbar
- Cable connection from the top or bottom 12 cables 240 mm2
Terminal:
Back location - from the top / bottom busbar
of the primary busbar Bay depth pola 600 - from the top / bottom busbar system
Terminal:
Back location - side / from the top / bottom busbar
of the primary busbar Bay depth 800 / 1000 - from the top / bottom busbar system
*)
Solution applied only to bays with a back busbar system.
Minimum bay dimensions depending on installed apparatus
Bay width Bay width

Apparatus type Rated current Bay depth
(3-pole apparatus) (4-pole apparatus)
Stationary or withdrawable
compact circuit breaker Up to 1600 A 400*) / 500 mm 600 mm 600 mm
power circuit breaker Up to 1600 A 600 mm 800 mm 600 mm
Stationary power
From 2000 up to 3200 A 600*) / 700 mm 800 mm 600 mm
circuit breaker
Withdrawable power
From 2000 up to 2500 A 600*) / 700 mm 800 mm 600 mm
circuit breaker
Stationary power
4000 A 800 mm 900 mm 800 mm
circuit breaker
Withdrawable power
From 3200 up to 4000 A 800 mm 900 mm 800 mm
circuit breaker
power circuit breaker
*)
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Coupler bay
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Technical data of the Coupler bay
Field of application Coupler between sections
Ventilated for IP41

Protection degree
Non-ventilated for IP54
Height 1900 / 2200 mm

Bay dimensions Width 600*) / 700*) / 800 / 900 / 1000 / 1100 / 1200 mm
Depth 600 / 800 / 1000 mm
Possibility to install Air circuit breaker up to 6300 A

the apparatus Compact circuit breaker up to 1600 A
Compartment division Form 2B / 3A / 4B

Upper location Bay depth depends Busbar connection of two upper tracks
of the primary busbar on the power supply bay depth using a riser compartment
Back location Bay depth depends

Upper busbars connection with down busbars
of the primary busbar on the power supply bay depth
*)
Apparatus type Bay width Bay width

Rated current Bay depth
(3-pole apparatus) (4-pole apparatus)
Up to 1600 A 600 mm 700 mm 600 mm
compact circuit breaker
Up to 1600 A 700*) / 800 mm 800 mm 600 mm
Stationary power
circuit breaker
Withdrawable power
circuit breaker
Stationary power
4000 A 1100 mm 1200 mm 800 mm
circuit breaker
Withdrawable power
circuit breaker
From 5000 up to 6300 A 1200 mm -1000 mm
*)
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Bay with vertical fuse switch disconnectors
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Technical data of the bay with vertical fuse switch disconnectors
Field of application Outgoings on the fuse switch disconnectors
Ventilated for IP2X

Protection degree
Height 1900 / 2200 mm

Bay dimensions Width 400*) / 500 / 600 / 700 / 800 / 900/ 1000 / 1100 / 1200 mm
Depth 600 / 800 / 1000 mm
Possibility to install Strip-type fuse switch disconnector size 00 up to 3

the apparatus Twin switch disconnector installation (size3) 800 A / 1000 A / 1250 A
Compartment division Form 2B

Terminal:
Upper location - cables from the bottom, up to 3 cables for
Bay depth 600
of the primary busbar each switch disconnector, cable cross-sections
according to the manufacturer's catalogue
Terminal:
- cables from the bottom or top, up to 3 cables for
Back location Bay depth 600
each switch disconnector, cable cross-sections
of the primary busbar according to the manufacturer's catalogue
Terminal:
- cables from the bottom or top, up to 3 cables for
Primary busbar positions Bay depth 800 / 1000
each switch disconnector, cable cross-sections
according to the manufacturer's catalogue
*)
Bay width 400*) 500 600 700 800 900 1000 1100 1200
Number of 00 size apparatus 6 8 10 12 14 16 18 20 22
Number of 1 size apparatus 3 4 5 6 7 8 9 10 11
Number of 2 size apparatus 3 4 5 6 7 8 9 10 -
Number of 3 size apparatus 3 4 5 6 7 - - - -
*)
www.zpue.com 37
Bay with horizontal fuse switch disconnectors
38 www.zpue.com
Technical data of the bay with horizontal fuse switch disconnectors
Field of application Outgoings on the fuse switch disconnectors
Ventilated for IP2X

Protection degree
Non-ventilated for Ip54
Height 1900 / 2200 mm

Bay dimensions Width 1100 / 1200 mm
Depth 600 / 800 / 1000 mm
Possibility to install
Strip-type fuse switch disconnector size 00 up to 3
the apparatus
Compartment division Form 2B / 3B / 4B

Terminal:
Upper location - cables from the bottom, up to 3 cables for each
Bay depth 600
of the primary busbar switch disconnector, cable cross-sections according
to the manufacturer's catalogue
Terminal:
- cables from the bottom or top, up to 3 cables for each
Back location Bay depth 600
switch disconnector, cable cross-sections according
of the primary busbar to the manufacturer's catalogue
Terminal:
Bay width 1000 mm 1200 mm

Number of 00 size apparatus up to 15 up to 19
www.zpue.com 39
Receiving bay
Receiving bay technical data
Outgoings on the box fuse switch disconnectors,

Field of application compact circuit breakers or motor modules
Ventilated for IP41

Protection degree
Height 1900 / 2200 mm

Depth 600 / 800 / 1000 mm
Box fuse switch disconnectors

Possibility to install Compact circuit breakers up to 800 A
the apparatus motor power suppliers (protection/ contactor)
Modular apparatus
Terminal:
Upper location - cables from the bottom, up to 3 cables for each
Bay depth 600
Terminal:
Back location - cables from the bottom or top, up to 3 cables for each
Bay depth 600
Terminal:
40 www.zpue.com
Field of apparatus application [maximum 1900]
Field of apparatus application [maximum 1900]

300
300
150
150 150
225 225
250
275
250
162,5 150
162,5 150
G G
S S
Possibility to install the apparatus
Block height Possibility to install the apparatus in the block
Stationary compact circuit breaker up to 160 A

150 mm Box fuse switch disconnector up to 160 A
Modular apparatus
200 mm Plug compact circuit breaker up to 160 A

Stationary compact circuit breaker up to 250 A
3- pole stationary compact circuit breaker up to 630 A

250 mm 3- pole plug or withdrawable compact circuit breaker up to 400 A
3-pole box fuse switch disconnector up to 400 A
Four fuse switch disconnectors or compact circuit breakers installed vertically (current ≤ 160 A )
3- pole stationary compact circuit breaker up to 800 A
300 mm 3- pole plug or withdrawable compact circuit breaker up to 630 A
Meters for electrical energy
Various apparatus
In a cubicle with height 2200 the field for apparatus application is 1900 mm
In a cubicle with height 1900 the field for apparatus application is 1500 mm
www.zpue.com 41
Free installation bay
Free installation bay technical data
Field of application Bay for customer's specific configurations
Ventilated for IP41

Protection degree
Height 1900 / 2200 mm

Bay dimensions Width 400*) / 500 / 600 / 700 / 800 / 900 / 1000 / 1100 / 1200 mm
Depth 600 / 800 / 1000 mm
Possibility to install Bay designed to install customer's apparatus, such as: frequency changers, softstarts,
the apparatus non-typical control apparatus, etc.
Compartment division Form 2A

Terminal:
Upper location
Bay depth 600 mm - cables from the bottom, cable cross-sections according
to customer's specifications
Terminal:
Back location
Bay depth 600 mm - ables from the bottom or top, cable cross-sections according
Terminal:
Primary busbar positions Bay depth 800 / 1000 mm - ables from the bottom or top, cable cross-sections according
*)
42 www.zpue.com
Cassette bay
Cassette bay technical data
Field of application Cassette outgoings
Protection degree Ventilated for IP41
Height 1900 / 2200 mm

Depth 600 / 800 / 1000 mm
Cassettes (withdrawable module from 8M/2 to 24M/1)
Cassette type Maximum number of cassettes

Maximum current
in the cubicle
8M/2 63 A 18
8M/1 160 A 9
the apparatus
14M/1 250 A 4
20M/1 400 A 3
24M/1 630 A 2
Upper location Terminal:

Bay depth 600 mm
of the primary busbar - cables from the bottom in the cable duct
Back location Terminal:

Bay depth 600 mm
of the primary busbar - cables from the bottom or top in the cable duct
Terminal:
Primary busbar positions Bay depth 800 / 1000 mm
- cables from the bottom or top in the cable duct
www.zpue.com 43
Capacitor banks bay
Capacitor banks bay technical data

Capacitor or choke type battery with power from 160 up to 600 kvar
Field of application - From 160 kvar to 460 kvar by increments of 20 kvar
- 500 / 550 / 600 kVA by increments of 25 kvar
Protection degree Ventilated for IP31
Height 1900 / 2200 mm

Bay dimensions Width 600 / 800 / 1000 / 1200 mm
Depth 600 / 800 / 1000 mm
Battery increment size used

Non-choke-type Choke
5 kvar 10 kvar
10 kvar 15 kvar
Possibility to cover the capacitor 15 kvar 20 kvar
steps or capacitor-choke steps 20 kvar 25 kvar
30 kvar 30 kvar
40 kvar 40 kvar
50 kvar 50 kvar
60 kvar
Compartment division Form 2A
Battery connected in line Busbar terminal from switchgear primary busbars

with the main switchgear Cable connection from the top or bottom
Separate battery Cable connection from the top or bottom
Notice:
More information about capacitor banks can be found in chapter BK, BKD/(CB) – Capacitor Banks
44 www.zpue.com
Corner bay
Corner bay technical data
Field of application Bay connecting switchgear cubicles, which form a “L” shape
Ventilated for IP41

Protection degree
Height 1900 / 2200 mm

Bay dimensions Width 700 / 900 / 1100 mm
Depth 700 / 900 / 1100 mm
Busbar connection in top Top busbar 1600 / 2000 / 2500 / 3200 /4000 / 5000 / 6300 A
and back layout Down busbar 1600 / 2000 / 2500 / 3200 /4000 / 5000 / 6300 A
Compartment division Form 1

Cable connections Does not apply to
www.zpue.com 45
GENERAL CONDITIONS OF POSITIONING AND SETTING OF THE SWITCHGEAR
Instructions of positioning the switchgear
≥2000
Withdrawable
panel
in disconnected
position
≥700 ≥600 ≥600

≥700 ≥700
≥700(600)
≥500
EVACUATION DIRECTION
≥50
≥100
≥100
+1mm/1000mm
0
-1mm/1000mm
Setting:
Flooring must be leveled, and the floor unevenness cannot exceed 1 mm / 1000 mm.
The switchgear cubicle can be installed directly on the ground, duct frame or steel construction of the
facility.
46 www.zpue.com
External leads. Useable area to lead cables from the bottom side of the switchgear cubicle.
Fig. Switchgear cubicle without cable Fig. Switchgear cubicle with cable
connection compartment connection compartment
G
G
a
G a
170
170
600 330
S-100 325 800 430
S(400-1000) S(800, 1000) 1000 530
Fig. Duct width under the switchgear and holes arrangement to fix the cubicle on the duct frame required
for transport sets.
75
15
15
Transport Transport
Sk
set outline
Sk
set outline
15
15
75
L=400 75 75
L=400
75
15
Sk
Transport
15
set outline
75 75 75
a
L=(2000 - 3000)
L a
2000
1000
2200
2400
1200
2600
2800 L - length of the transport set (400 - 3000)

1200 Sk - duct width Sk =(G-100)
0,0
3000 -3,0
G - switchgear cubicle depth (600, 800, 1000)
www.zpue.com 47
Fig. Installation of the switchgear without supporting frame
On the floor On the duct
FAZ II 10/10 (Fischer)

Anchor bolt
Screw M8x20-5,8-Fe/Zn5
Washer 8 Fe/Zn5
Spring washer Z 8 Fe/Zn5
Nut M8-B-Fe/Zn5
Fastening angle 30x30x4-45
Fig. Installation of the switchgear without supporting frame
On the floor On the duct

Distance bracket
FAZ II 10/50 (Fischer)
Distance bracket
Screw M8x60-5,8-Fe/Zn5
Washer 8 Fe/Zn5
Anchor bolt
Spring washer Z 8 Fe/Zn5

Nut M8-B-Fe/Zn5
Fastening angle 30x30x4-45
48 www.zpue.com
3 / INSTAL-BLOK
INTRODUCTION
INSTAL-BLOK an indoor system of cubicles manufactured by ZPUE S.A. is a modern, modular solution based
on a framework construction with maintenance-free screw connections, which allow simple and flexible
installation of low voltage control gears, switchgears, protection devices and other accessories in order to meet
power engineering, industrial automation and other industry needs.
www.zpue.com 49
CHARACTERISTICS
• 1,5 mm steel sheet cubicle, IK 10 impact resistance ,

• Dismantled side and back walls, and the possibility to use a cubicle with front panels without a door,
• Possibility to combine cubicles in sets,
• Degree of protection from IP20 to IP66 using suitable gaskets,
• Possibility to manufacture cubicles from stainless steel (solutions for the food industry),
• Three-point locking system, which assures excellent fitting of the door to the cubicle and adequate
tightness.
The lock can be equipped with a door lock cylinder or locking padlock.
PRIMARY BUSBAR SYSTEM:
INSTAL-BLOK is adapted for busbar installation from 250 to 1600 A (or other current after prior consultation
with the manufacturer).
SWITCHGEAR PURPOSE
INSTAL-BLOK is designed as:

• industrial switchgears for demanding operation conditions (pollution, high IP),
• switchgear for office buildings, public utility facilities and others, thanks to the
possibility of installing front panels,
• altering and direct current auxiliary switchgear,
• control cabinets with installed power inverters, softstarters, etc.
50 www.zpue.com
SWITCHGEAR CONSTRUCTION
4
Width [mm]
3
1 Value Designation
6
400 04
500 05
600 06
700 07
2
800 08
3 900 09
1000 10
1100 11
7 1200 12
Height [mm]
Value Designation
1000 10
1200 12
1400 14
1600 16
1800 18
2000 20
1 – Framework Depth [mm]

2 – door
3 – side wall Value Designation
4 – back wall 400 04
5 – roof
6 – front panels 600 06
7 – plinth
800 08
1000 10
Notice:
It is possible to manufacture a cubicle with
Cubicle type is designated with the dimension code: different dimensions at the customer's request.
INSTAL-BLOK 04 - 12 - 06
Cubicle Cubicle Cubicle

width height depth
www.zpue.com 51
Compliance with the standards:

The INSTAL-BLOK type switchgear is compliant with the following standards:
• PN-EN 61439-1 - “Low Voltage Switchgear and Control gear – Part 1: Common specifications”,
• PN-EN 60529 - “Degrees of protection provided by enclosures (IP code)”,
• PN-EN 50102 - “Degrees of protection against mechanical damages provided by the
enclosures of the electrical devices (IK code)”.
Electrical data:
Rated voltage of the isolation 690 V / 1000 V AC1)

up to 1500 V DC
Rated connection voltage 400 V / 500 V / 690 V AC2)

up to 1200 V DC
Rated test impulse withstand voltage 8 kV
Rated current of the switchgear from 250 up to 1600 A3)
Mechanical data:
Width from 400 up to 1200 mm

Dimensions Height from 1000 up to 2000 mm
Depth from 400 up to 1000 mm
IP degree of protection from IP20 up to IP66

- Steel sheet construction – powder-painted or aluzinc in
special design made from 1,5 mm stainless steel
Surface protection - Powder painted or aluzinc steel sheet covers in special
design made from 1,5 mm stainless steel
- Front panels made from plastic
Paint (powder technology): standard - RAL 7035

another colour – on request
Plastic components Halogen-free, self-extinguishing, fire-resistant,

do not contain CFC
Service conditions:
Ambient temperature
- Lower limit of the ambient temperature -5°C (- 25°C)4)
- upper limit of the ambient temperature + 40°C
- daily average ambient temperatures -5°C up to 35°C
Relative humidity up to 50% (At temperature 40°C)

Installation altitude up to 1000 meters above sea level
steam and gases
Notice:
1)
2)
3)
Different construction technology, after prior consultation with the manufacturer.
4)
Depend on apparatus used.
52 www.zpue.com
POSSIBILITY TO INSTALL APPARATUS IN INSTAL-BLOK SWITCHGEAR BAYS
Because of the wide range of possible applications of the INSTAL-BLOK switchgear, the following part of the
catalogue shows only the most frequently occurring solutions.
Bays with power supply or coupling circuit breaker from 630 up to 1600 A
A A A
SKa
L1 L1’ L2 L2’ L3 L3’ N N’
PE
Power supply bay

Field of application Outgoing bay
Coupler bay
Without door IP20

degree of protection
With door up to Ip66
Height: from 1800 up to 2000 mm

Bay dimensions Width: from 500 up to 1000 mm
Depth: from 400 up to 800 mm (depending on apparatus type)
- Stationary or withdrawable power circuit breaker from 630 to 1600 A

- Stationary compactor withdrawable circuit breaker with motor
or hand drive from 630 up to 1600 A
the apparatus
- Box fuse switch disconnectors from 630 up to 1600 A
- switch disconnector with snap action drive from 630 up to 1600 A
- place for covering the metering panel

Additional apparatus - drive control automation
- overvoltage protection board, etc.
From the top side: busbartrack system / busbar/ cable

Terminal
From the bottom side:
Other Possibility to install small module apparatus
www.zpue.com 53
Power supply – receiving bays
TH-35
TH-35
TH-35
TH-35
Field of application Power supply bay - outgoing bay
Without door IP20

With door up to Ip66

Power supply:
- Stationary compact withdrawable circuit breaker with motor
or manual drive from 630 up to 1600 A
- Box fuse switch disconnectors from 630 up to 1600 A
- switch disconnector with snap action drive from 630 up to 1600 A
the apparatus
Outgoings:
- fuse switch disconnectors up to 630 A
- compact circuit breakers up to 630 A
- modular apparatus
Additional apparatus Possibility to install cable terminals in various configurations
From the top side: busbar/ cable

Terminal
From the bottom side: busbar/ cable
54 www.zpue.com
Bays with cable duct
L1 L1
L2 L2
TH-35 L3 L3
TH-35
TH-35
Cable duct
Cable duct
TH-35
TH-35
TH-35
TH-35
N N
TH-35
PE PE
Field of application Outgoing bay with cable duct
Without door IP20

With door to IP66


- box fuse switch disconnectors up to 630 A
- modular apparatus
- engine blocks (protection, contactor, relay) up to 250 A
the apparatus
- reversing engine blocks
- star-delta engine blocks
- frequency inverters
Additional apparatus Control apparatus
From the top side: cable

Terminal
From the bottom side: cable
www.zpue.com 55
Bays with swing frame
Field of application Bays for meters and control apparatus installation
Without door IP20

With door up to IP66

Apparatus installed on the mounting plate:

- fuse switch disconnectors up to 160 A
- metering and standard terminal strips
- programmable controllers
Possibility to install Apparatus installed on the swing frame:
the apparatus - full-size/full-scale electricity meter mounted on TH35 busbar
- network analyzer
- ammeter
- voltmeter
- other control apparatus
Additional apparatus Possibility to install cable terminals in various configurations

Terminal
Other Bay can be equipped with a cable duct
56 www.zpue.com
Free installation bays
+ + + + + + + + + +
ZEV
+ + + + + + + + + +
DILM
750
DM4-
340-500K
DILM
650
N N
PE PE
Field of application Bays to install various, large volume equipment
Without door IP20

With door to IP66

- frequency inverters
- softstarts
Possibility to install - large volume transformers
the apparatus - direct current batteries
- 19” (rack) apparatus, after guiderail installation

Terminal
Bay can be equipped with a cable duct

Other Bay can be equipped with an air conditioner
www.zpue.com 57
Capacitor banks bay
REGULATOR REGULATOR
Field of application Battery to compensate reactive capacitive power:

- condenser
- condenser-choke
degree of protection From IP20 up to IP54
Height: 2000 mm
Depth: from 400 up to 600 mm
- from 3 up to 6 condenser increments with rated power from 60
Possibility to install the apparatus up to 200 kvar or from 60 up to 100 kvar condenser-choke increments
- from 4 up to 12 condenser increments with rated power from 120 up to 260 kvar
or 8 condenser-choke increments with rated power up to 160 kvar

Terminal
Bays with chokes are equipped with air-conditioners adjusted to the power
Other of the installed chokes
Notice
- presented dimensions relate only to IP31 degree of protection
- higher protection degrees require bigger volume of the cubicle
- more information about capacitor banks can be found in Chapter BK, BKD/CB – Capacitor banks
58 www.zpue.com
SWITCHGEAR SETTING AND TERMIINAL ASSEMBLY
INSTAL-BLOK switchgears are designed for indoor installation. They can be set directly on the concrete ground
of the facility. Regardless of the flooring, switchgears must be placed horizontally (maximum deviation in surface
profile shall be 2 mm over a 1 m gauge length). The switchgear (a single cell) should be fixed to the ground with
four M8 bolts as shown in Figure 1. During switchgear installation, particular attention should be paid to save
enough space between the switchgear and other facility elements according to applicable regulations.
External terminals are made as:

• cables from the bottom side of the power supply bay and receiving bays from the cable duct
• busbars or cables from the top side of the power supply bay
• cables from the top side of the receiving bays
Fig. 1
Openings arrangement in the floor for switchgear installation
400 ÷ 1200
4 Openings 10x15
Cable
duct
400/600/800
75
20
100 50
Notice:
Cable duct depth should be adapted to the number and cross-section of the cables
www.zpue.com 59
SPECIAL DESIGN. SWITCHGEARS FOR UHV
LV switchgear 220 V DC
Electric diagram
Power supply Power supply Power supply
z 1BTL01 z 2BTL01 z 2BTL01
P21 P22
MA17 V MA17 V
0-250V MD 0-250V MD
F11B Q1 Q2 F11B Q2
C6/2-DC SIRCO SIRCO C6/2-DC SIRCO
315A 3p 315A 3p 315A 3p
200A, 220V DC 200A, 220V DC
Busbar Busbar Cu30x5
Cu30x5 F2B F3B F4B F5B F6B F7B F8B F2B F3B F4B F5B F6B F7B F8B
F1B FUSERBLOC FUSERBLOC FUSERBLOC FUSERBLOC FUSERBLOC FUSERBLOC F1B FUSERBLOC FUSERBLOC FUSERBLOC FUSERBLOC FUSERBLOC FUSERBLOC FUSERBLOC
FUSERBLOC 4x63A/gL32A 4x63A/gL10A 4x63A/gL10A 4x160A/gL80A 4x63A/gL10A 4x63A/gL32A 4x160A/gL80A 4x63A/gL32A 4x63A/gL10A 4x63A/gL10A 4x160A/gL80A 4x63A/gL10A 4x63A/gL32A
4x160A/gL80A
K1B K2B K3B K4B K5B K6B K7B K2B K3B K4B K5B K6B K7B K8B
R15,4P R15,4P R15,4P R15,4P R15,4P R15,4P R15,4P R15,4P R15,4P R15,4P R15,4P R15,4P R15,4P R15,4P
Outgoings Outgoings
External view of the switchgear Apparatus arrangement
+ +
LZ
FUSERBLOC
4x160A/gL80A
+ +
V + +
MD
LZ
FUSERBLOC
4x63A/gL32A
+ +
LZ
FUSERBLOC
+ +
4x63A/gL10A
LZ
SIRCO FUSERBLOC
315A 4x63A/gL10A
2200
+ +
+ +
LZ
FUSERBLOC
4x160A/gL80A
+ +
LZ
+ +
FUSERBLOC
4x63A/gL10A
LZ
FUSERBLOC
+ + 4x63A/gL32A
0
60
400 650 400
60 www.zpue.com
LV switchgear 220 V DC
Electric diagram
Power Power
supply supply
Accumulator battery 220V Power supply unit
3f-Basic 3f-Reserve
type A412/26,0 M6 ZB220DC20
X1
ST01
P4
REx-20
t ~ Q5
SIRCO Vm1 I-0-II, 63A
P23
REx-20
Power supply for KZA Power supply for KZB
contactor control U>210V contactor control U>210V
=
Reserve F18A F19A
F1
D2
P11 F2
F16B F17B
Power supply from
C6/2-DC C6/2-DC gL32A
MA17 D2 C6/2-DC
C6/2-DC the switchgear
40-0-40A gL25A
P21 T11 220 V DC ZE
P1 P2 P3 60mV A P22
MA17 REx-20 REx-20 MD-08c
MA17
0-250V
Częstochowa
T12
0-250V ZPP-1
Power supply for synoptic LEM V
V U< U> Doz.
and local signalization
Q1
Q4
COMO M2 Q2
SZR
COMO M2 COMO M2
DC22-32A,3Ph DC22-32A,3Ph
DC22-32A,3Ph
F11A F12A F13A Q3 F11B
D2 C6/2-DC C6/2-DC KZA KZB
COMO M2 C6/2-DC
gL20A DIL2AM DIL2AM
DC3-45A,3P DC22-32A,3Ph
SECTION “B” DC3-45A,3P
20A, 220V DC Busbar Cu30x5 SECTION “A” 20A, 220V DC Busbar Cu30x5
F1A F2A F3A F4A F5A F6A F7A F8A F9A F10A F14A F15A F16A F17A F1B F2B F3B F4B F5B F6B F7B F8B F9B F10B F12B F13B F14B F15B
D2 D2 C10/2-DC C10/2-DC C10/2-DC C6/2-DC C6/2-DC C6/2-DC C6/2-DC C6/2-DC C6/2-DC C10/2-DC C10/2-DC D2 D2 D2 C10/2-DC C10/2-DC C10/2-DC C6/2-DC C6/2-DC C6/2-DC C6/2-DC C6/2-DC C6/2-DC C10/2-DC C10/2-DC D2
gL16A gL16A gL16A gL16A gL16A gL16A
K1A K2A K3A K1B K2B K3B

R15,4P R15,4P R15,4P R15,4P R15,4P R15,4P
Outgoings Outgoings
Switchgear arrangement
BACK SIDE OF THE
FACADE SWING FRAME CUBICLE –MOUNTING PLATE
LZ1 W1
S1 Lamp E1
Pole 204 ZESPÓŁ ZASILANIA 220V DC
G1
XA1
Rectifier control panel ZB220DC20
V A MD-08c V 220VDC Sz.Sek.A

K1
220VDC Sz.Sek.B
P3 AK 1-6 K2
P21 P11 P22
K3
TS11
K4
Q1 Q2 Q3 Q4 K5
K6
K7
K8
F1 F2 F1A F2A F3A F1B F2B F3B F4B F5B AK 7-12 K9
220VDC Sz.Sek.A 220VDC Sz.Sek.B
K10
Q3
K11
KZA KZB K12
2220
K13
Q1 Q2 Q4 F4A F5A F6A F7A F8A F6B F7B F8B F9B F10B K14
K15
Reserve Power supply
from the K16
switchgear AK 13-17
220 V DC ZE
Częstochowa
K17
K18
DC F9A F10A F11A F12A F13A F11B
K19
AC BAT. K20
K21
Q5
Zasilanie rezer. K22
220VDC Sz.Sek.A 220VDC Sz.Sek.B
400/230VAC K23
F14A F15A F16A F17A F12B F13B F14B F15B Cu30x5 Cu30x5
Cu30x5 Cu30x5 K24
Zasilanie podst.
400/230VAC K25
Cable trays K1A
K2A
X1-sygn.
F01
F03
F02
T11
K3A
T12
K4A
K4B
K26
K27
F18A F19A F16B F17B

L1
S2 Q5 P1 P2 E2
K1B
K2B
Cable trays
K3B
Connection strips
P23
P4 KZA KZB
X2 zas.400VAC X3 obw.WY sek.A X4 obw.WY sek.B
Cable trays
800 800 800
www.zpue.com 61
Rozdzielnica nN 110 V DC
Electric diagram
QS3
NT 00
+WTZ 00
Sz.”+”
1
Sz.”-”
110V DC
5
F13 F12 F23 F22
1 3 1 3 1 3 1 3
Q2 Q21 Q22 Q3 CLS6-DC CLS6-DC
CLS6-DC CLS6-DC 1 5 1 5 1 5 1 5
C6/2 C6/2 NT 00 NT 00 NT 00 NT 00 C6/2 C6/2
2 4 2 MA17 4 +WTZ 00 +WTZ 00 +WTZ 00 2 4 2 MA17 4
+WTZ 00
0-250V 2 6 2 6 2 6 2 6 0-250V
V V
P12 P22
Q11 Q12
DIP400 DIP400
P11 1 4 3 7
DPX DPX
160 160 1 4 3 7
MD-08C P21
Voltage Voltage
MD-08c
control 110V control 110V
1 9 6 9 6 9 1 9
Battery Battery
M
5(L3) 5(L3)
41 41
Earthing meter 4(L2) 42 4(L2) 42 Earthing meter
Power supply unit Power supply unit
Power supply 3(L1) 43 T1 T2 3(L1) 43 Power supply
M
2 6
ZB110DC50 ZB110DC50 2 6
9 9
2(N) 2(N)
G1 27 G1 27
5 3 1 28 5 3 1 28
F14 F11 1(PE) (4-3,4,5-B) 1(PE) (4-3,4,5-B) F24
F21
P
CLS6 1 TYTAN TYTAN CLS6 1
C2/1 3p /25A 6 4 2 6 4 2 C2/1
Q1 1 5
3p /25A
2 NT 00 2
+WTZ 00
2 6
LZ2 3 4
1
F15 F25 1
CLS6 Thermal
CLS6
C6/1 2 probe C6/1 2
T1
1 t Battery
T1
1
9xA412/85
KTS 2 LZ 5 4 3 2 1 KTS 2
Power supply
LZ 5 4 3 2 1
400VAC
Q31 Power supply Q32
1 5 400VAC 1 5
NT 00 NT 00
+WTZ 00 +WTZ 00
2 6
W1 W2 W1 W2 2 6
F108 CLS6-DC F107 CLS6-DC F106 CLS6-DC F103 CLS6-DC F104 CLS6-DC F105 CLS6-DC F208 CLS6-DC F207 CLS6-DC F206 CLS6-DC F202 CLS6-DC F203 CLS6-DC F204 CLS6-DC F205 CLS6-DC
C10/2 C10/2 C6/2 C16/2 C16/2 C10/2 C10/2 C6/2 C10/2 C16/2 C16/2 C2/2 C4/2
1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3
2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4
Ventilator Ventilator
ZB110DC50 ZB110DC50
V V
F11 F21
P1 P2 P1 P2
T2
MD-08 DIP400 MD-08 DIP400

T1
2000
LZ LZ
0
600 750 600 60
50
62 www.zpue.com
LV switchgear 400/230 V AC
Electric diagram
P2
EX-AC6U
P1
T4-6
XP1
N
FP1.1-3 FP2
L1,L2,L3 400/230V 3 3xCLS6/B6 CLS6/B6/3 L1,L2,L3 400/230V
T1-3 L1 L2 L3 L1 L2 L3 L1
ELA-1 LGY 6mm2
150/5
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17

TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN
Q1 Q2 3p 20/63A 3p 20/63A 3p 20/63A 3p 20/63A 3p 20/63A 3p 25/63A 3p 20/63A 3p 20/63A 3p 16/63A 3p 16/63A 1p 25/63A 1p 25/63A 1p 25/63A 1p 25/63A 1p 25/63A 1p 25/63A 1p 20/63A
NZM7 NZM7
200N 200N
M SZR M KM1 KM2 KM3 KM4 KM5
Z-SCH230/40-40 Z-SCH230/40-40 Z-SCH230/40-40 Z-SCH230/40-40 Z-SCH230/40-40
(22-7-I) (22-14-I) (22-19-I) (23-7-I) (23-14-I)
LGY 6mm2 N
PE
N
PE
XZ1 1-4 XZ2 1-4 X4 1-5 X4 6-10 X4 11-15 X4 16-20 X4 21-25 X4 26-30 31-35 36-40 41-45 46-50 51-53 54-56 57-59 60-62 63-65 66-68 69-71
L1,L2,L3 400/230V L1,L2,L3 400/230V

L1 L1
L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2
LGY 6mm2 LGY 1,5mm2 LGY 10mm2
FS1 CLS6-B6 FS2 CLS6-B6
F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 F36 F37 F38
Outer lighting
TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN TYTAN
Heating
control
1p 20/63A 1p 20/63A 1p 20/63A 1p 20/63A 1p 20/63A 1p 16/63A 1p 16/63A 1p 16/63A 1p 16/63A 1p 16/63A 1p 16/63A 1p 16/63A 1p 16/63A 1p 16/63A 1p 16/63A 1p 16/63A 1p 16/63A 1p 16/63A 1p 6/63A 3p 6/63A 3p 50/63A
control
P3
EP 27 V
2
LGY 6mm2 LGY 1,5mm LGY 10mm2
N N
PE PE
X4 72-74 75-77 78-80 81-83 84-86 87-89 90-92 93-95 96-98 99-101 102-104 105-107 X4 108-110 111-113 114-116 117-119 120-122 123-125 126-127 128-132
F1 F2 F3
X3
P2
KM1 KM2 KM3
K3
P1 + + + + +
X1 X2
+ + + + +
T4 T5 T6 + + + + + + + + + +
P3 K6
HP1-3
F4 F5
XP1
R A Z
test
control fire protection S1.1 S2.1 S3.1 S4.1 S5.1
lights
1
2 01 01 01 01 01
KM4 KM5
XP2
2 2 2 2 2
4
3
4
3
4
3
4
3
4
3
FP1.1-3 FP2
Network 1 Network 2 H1 H2 H3 H4 H5 F6-10
ready Accident ready Accident
power supply 1 power supply 2 S1.2 S2.2 S3.2 S4.2 S5.2
Switch on Disable Switch on Disable

2000
CB trip CB trip
SZR F11-25
X4
Switch on Disable Switch on Disable

X6
F26-37
XZ1 XZ2
F38
Q1 Q2
T1-3
100
0
40
18 750 400 600 18
www.zpue.com 63
LV switchgear 400/230 V AC
A V A V
2x(NH00C+SLA63) 2x(NH00C+SLA63)
Cable compartment
Cable compartment
A R SIEĆ 1 SIEĆ 2
STER
0
1
STER
0
1
STER
0
1
STER
0
1
GOTOWA
TEST
AWARIA GOTOWA
ZASIL. SZR
0
AWARIA
1
STER
0
1
STER
0
1
STER
0
1
7xR 303
Metering SZR Metering 7xR 303
LAMPEK
P.P.POŻ
STER Q1 Q3 Q2 STER
0 0
1 1
ZAŁ WYŁ ZAŁ WYŁ ZAŁ WYŁ

2000
13xR 301 13xR 301
NZM-7 NZM-7 NZM-7

1x(R303+SLA16 250N 250N 250N
+S301+zegar) 6xNH00C 6xNH00C
PSO-03 PSO-03
N
L L L N L L L N
PEN PEN PEN PEN PEN PEN PEN PEN
PE
50
600 400 600 600 600 400 600
0
40
Z1 type Cubicle
Front view Back view
M250 M250 M250
S321 S311 S321.1 S311.1
S324 S314 S324.1 S314.1

S3
S325 S315
S329 S319
S326 S316
0
1 2
2000
M250
Terminal strip
Terminal strip
Terminal strip
Terminal strip
Terminal strip
850
64 www.zpue.com
Capacitors banks
4 / BK, BKD - Capacitors banks
INTRODUCTION
In an electricity system the reactive power industry influences the quality deterioration of the energy network
parameters and the increase of electricity charges. The ZPUE S.A. company has in its offer solutions for
compensation of the inductive and capacitive reactive power, such as:
• capacitor banks,
• capacitor banks with protective chokes,
• Capacitor banks (to be agreed upon with the manufacturer, after completing an analysis of the energy network
parameters of the facility).
www.zpue.com 65
REACTIVE POWER COMPENSATION IN ELECTRICITYSYSTEM
There are three distinguished stages of reactive power compensation:

1. Central compensation
The capacitor bank is installed on the main switchgear (the most frequent application).
2. Group compensation
The capacitor bank is installed on the subswitchgear or near the group of recipients
(in extensive cable network, dispersed recipients).
3. Individual compensation
Capacitors installed on single recipients (high power recipients).
MV Network
Transformer
LV main switchgear MV Network
1
M M
LV sub-switchgear
3
2
M
Capacitor banks technical data

Rated power from 40 up to 600 kvar 1)
Rated power per steps from 5 up to 60 kvar
Number of compensation levels from 4 up to 15
Capacitor bank operation rated voltage 400 V 2)
Isolation rated voltage 690 V 3)
Power frequency 50 (60) Hz
Busbar rated short-time withstand current from 40 kA
Protection degree IP3X 4)
Compatibility with current transformers xx/5
Power supply from the top or from the bottom
Notice:
1)
Possibility to connect together capacitor banks to bigger sets.
2)
Possibility to manufacture 500 V and 690 V capacitor banks.
3)
690 V capacitor bank requires 750 V isolation.
4)
Possibility to manufacture up to IP54 protection degree.
66 www.zpue.com
GENERAL PRINCIPLES OF CAPACITOR BANK SELECTION
The role of the reactive power in total power consumption is determined by two coefficients.
The first is the power coefficient cosφ, which was presented in relation (1.1)
P(kW)
cosφ= (1.1)
S(kVA)
When the cosφ is closer to one, the role of the reactive power is smaller.
Energy suppliers usually use the power coefficient tgφ in their settlement contracts.
A power coefficient tgφ was received from the relation (1.2)
Er(kvarh)
tgφ= (1.2)
Ea(kWh)
When the tgφ is closer to 0, the supply of the reactive power is smaller.
On the basis of received tgφ and required active power, the indicative power of the capacitor banks can be
calculated. The QBat capacitor banks' power is determined from the relation (1.3)
QBat= P∙(tgφ-tgφdop) (1.3)
tgφ corresponds to – power coefficient required by the power plant.
Power and energy chart

+
) Q(Er)
E opp
S( Inductive
reactive power P. - Active power [kW]
Ea - Active energy [kWh]
φ
P (Ea) Q - Reactive power [kvar]
φ Er - Reactive energy [kvarh]
Q(Er)
S (E Capacitive
opp ) reactive power S - Apparent power [kVA]
- Eopp - Apparent energy [kvah]
Attention!
In order to select capacitor banks properly, it is necessary to meter the electricity network in the facility.
Capacitor bank protection against adverse effects of higher harmonics
Applying rectifiers, power inverters and frequency inverters to modern receiving devices is very often the main
cause of voltage and current deformation, which results in a change in their sinusoidal waveform. They include
numerous harmonics , which are an undesirable phenomenon, because they reduce the lifetime of the electrical
devices. This phenomenon is particularly dangerous in relation to the capacitor bank. A condenser reactance is
reduced when the frequency is higher. In consequence, a high voltage current flows through the capacitor and
causes damage. In order to protect the capacitor banks against the adverse effects of higher harmonics, protection
chokes connected in series with capacitors are used.
The level of disturbance present in the network (the number of harmonics) is defined by THD coefficient.
Depending on the THD coefficient, the capacitor bank type is chosen.
THD ≤ 15% Capacitor bank with normal capacitors (Un Kond = 400 V)
15% ≤ THD ≤ 25% Capacitor bank with reinforced capacitor banks (Un Kond = 440 V)
25% ≤ THD ≤ 50% Capacitor bank with compensation chokes
THD > 50% Tracking compensator based on semiconductor elements
www.zpue.com 67
PODSTAWOWE DANE TECHNICZNE
Capacitor banks manufactured by ZPUE S.A. are identified by the bank type symbol and cubicle
type
Capacitor bank type
BI Inductive capacitor bank

BK Normal capacitor bank (Un Kond = 400V)
BKD7 - 240 - Z BKW Reinforced capacitor bank (Un Kond = 440V)
BKD7 Capacitor bank with chokes 7%
BKD14 Capacitor bank with chokes 14%
Capacitor Capacitor Cubicle
bank type bank power type Cubicle type
R Cubicle type RN-W

I Cubicle type INSTAL-BLOK
Z Cubicle type ZR-W
R - Cubicle type RN-W I - Cubicle type INSTAL-BLOK
Z - Cubicle type ZR-W
68 www.zpue.com
CAPACITOR BANK RANGE
Normal capacitor banks (Un capacitors 400 V)
Nominal capacitor Exemplary dimensions [mm]

Cubicle type Regulation level Number of levels
bank power [kvar] [width x height x depth]
40 R 5 5 550 x 1275 x 400

45 R 5 4 550 x 1275 x 400
50 R 5 5 550 x 1275 x 400
55 R 5 4 550 x 1275 x 400
60 R/I 5 4 550 x 1275 x 400
70 R/I 10 3 550 x 1275 x 400
80 R/I 10 4 550 x 1275 x 400
90 R/I 10 4 550 x 1275 x 400
100 R/I 10 5 550 x 1275 x 400
110 R/I 10 4 850 x 1275 x 400
120 R/I 10 5 850 x 1275 x 400
140 R/I 10 4 850 x 1275 x 400
160 R/I/Z 20 5 550 x 1950 x 400
180 I/Z 20 5 750 x 1950 x 400
200 I/Z 20 6 750 x 1950 x 400
220 I/Z 20 6 750 x 1950 x 400
240 I/Z 20 7 750 x 1950 x 400
260 I/Z 20 7 750 x 1950 x 400
280 Z 20 8 800 x 2200 x 600
300 Z 20 8 800 x 2200 x 600
320 Z 20 9 800 x 2200 x 600
340 Z 20 9 800 x 2200 x 600
360 Z 20 10 800 x 2200 x 600
380 Z 20 10 800 x 2200 x 600
400 Z 20 11 1000 x 2200 x 600
420 Z 20 11 1000 x 2200 x 600
440 Z 20 12 1200 x 2200 x 600
460 Z 20 12 1200 x 2200 x 600
500 Z 25 11 1200 x 2200 x 800
550 Z 25 12 1200 x 2200 x 800
600 Z 25 13 1200 x 2200 x 800
We can manufacture a capacitor bank with different parameters at the customer's request.
www.zpue.com 69
Reinforced capacitor banks (Un capacitors 440 V)

40 R 5 4 550 x 1275 x 400

45 R 5 4 550 x 1275 x 400
50 R 5 5 550 x 1275 x 400
55 R 5 5 550 x 1275 x 400
60 R/I 5 4 550 x 1275 x 400
70 R/I 10 4 550 x 1275 x 400
80 R/I 10 5 550 x 1275 x 400
90 R/I 10 4 550 x 1275 x 400
100 R/I 10 5 550 x 1275 x 400
110 R/I 10 5 850 x 1275 x 400
120 R/I 10 5 850 x 1275 x 400
140 R/I 20 5 850 x 1275 x 400
160 R/I/Z 20 6 550 x 1950 x 400
180 I/Z 20 6 750 x 1950 x 400
200 I/Z 20 7 750 x 1950 x 400
220 I/Z 20 8 750 x 1950 x 400
240 I/Z 20 8 750 x 1950 x 400
260 I/Z 20 9 750 x 1950 x 400
280 Z 20 9 800 x 2200 x 600
300 Z 25 8 800 x 2200 x 600
320 Z 25 9 800 x 2200 x 600
340 Z 25 9 800 x 2200 x 600
360 Z 25 10 800 x 2200 x 600
380 Z 25 10 800 x 2200 x 600
400 Z 25 11 1000 x 2200 x 600
420 Z 25 11 1000 x 2200 x 600
440 Z 25 12 1200 x 2200 x 600
460 Z 25 12 1200 x 2200 x 600
500 Z 25 13 1200 x 2200 x 800
550 Z 25 15 1200 x 2200 x 800
600 Z 25 16 1200 x 2200 x 800
70 www.zpue.com
Capacitor banks with chokes 7%

40 R 5 4 850 x 1275 x 400

45 R 5 4 850 x 1275 x 400
50 R 5 4 850 x 1275 x 400
55 R 5 5 850 x 1275 x 400
60 R/I 5 5 850 x 1275 x 400
70 I 10 4 550 x 1950 x 400
80 I 10 4 550 x 1950 x 400
90 I 10 4 550 x 1950 x 400
100 I 10 5 550 x 1950 x 400
110 I 10 5 750 x 1950 x 400
120 I 10 5 750 x 1950 x 400
140 I 20 5 750 x 1950 x 400
160 I/Z 20 5 750 x 1950 x 400
180 Z 20 5 800 x 2200 x 600
200 Z 20 6 800 x 2200 x 600
220 Z 20 7 800 x 2200 x 600
240 Z 20 7 800 x 2200 x 600
260 Z 20 8 800 x 2200 x 600
280 Z 20 9 1100 x 2200 x 600
300 Z 25 8 1100 x 2200 x 600
320 Z 25 8 1100 x 2200 x 600
340 Z 25 8 1100 x 2200 x 600
360 Z 25 9 1100 x 2200 x 600
380 Z 25 9 1200 x 2200 x 600
400 Z 25 10 2 x (1000 x 2200 x 600)
420 Z 25 10 2 x (1000 x 2200 x 600)
440 Z 25 11 2 x (1000 x 2200 x 600)
460 Z 25 11 2 x (1000 x 2200 x 600)
500 Z 25 12 2 x (1200 x 2200 x 800)
550 Z 25 13 2 x (1200 x 2200 x 800)
600 Z 25 14 2 x (1200 x 2200 x 800)
www.zpue.com 71
Capacitor banks with chokes 14%

40 R 5 4 850 x 1275 x 400

45 R 5 4 850 x 1275 x 400
50 R 5 5 850 x 1275 x 400
55 R 5 5 850 x 1275 x 400
60 R/I 5 4 850 x 1275 x 400
70 I 10 4 550 x 1950 x 400
80 I 10 5 550 x 1950 x 400
90 I 10 4 550 x 1950 x 400
100 I 10 5 550 x 1950 x 400
110 I 10 4 750 x 1950 x 400
120 I 10 5 750 x 1950 x 400
140 I 20 5 750 x 1950 x 400
160 I/Z 20 6 750 x 1950 x 400
180 Z 20 6 800 x 2200 x 600
200 Z 20 7 800 x 2200 x 600
220 Z 20 8 800 x 2200 x 600
240 Z 20 8 800 x 2200 x 600
260 Z 20 9 800 x 2200 x 600
280 Z 20 9 1100 x 2200 x 600
300 Z 25 8 1100 x 2200 x 600
320 Z 25 9 1100 x 2200 x 600
340 Z 25 9 1100 x 2200 x 600
360 Z 25 10 1100 x 2200 x 600
380 Z 25 10 1200 x 2200 x 600
400 Z 25 11 2 x (1000 x 2200 x 600)
420 Z 25 11 2 x (1000 x 2200 x 600)
440 Z 25 12 2 x (1000 x 2200 x 600)
460 Z 25 12 2 x (1000 x 2200 x 600)
500 Z 25 13 2 x (1200 x 2200 x 800)
550 Z 25 14 2 x (1200 x 2200 x 800)
600 Z 25 16 2 x (1200 x 2200 x 800)
72 www.zpue.com
5 / LV cable boxes
INTRODUCTION
ZPUE S.A. company manufactures cable boxes on the basis of its SKR type cubicles made of reinforced
fiberglass composites or metal. They are the basic elements of the LV cable electricity grid. They are used for
energy distribution, metering and protection against overload and short-circuit effects in low voltage cable grids,
depending on intended requirements. Cable boxes enable disconnection from the low voltage cable route and the
power supply to the recipient thanks to the inner supply line. They function as fittings or loop-throughs.
ZPUE S.A. has in its offer a wide variety of boxes: cable, metering, and cable-metering, which were developed in
close collaboration with the power distribution companies. Cable, metering-cable and metering boxes are
manufactured based on thermosetting and metal cubicles, which can be installed outside buildings as free-
standing with the fundament or wall-mounted, or installed in the wall of the building.
www.zpue.com 73
CHARACTERISTICS
• Modular construction, which allows the replacing of faulty parts,

• Construction, which allows for easy box expansion,
• Construction, which allows for horizontal and vertical sectioning into power distribution company
and recipients' parts,
• Optimal cubicle depth, which allows the installation of slat switch disconnectors,
• Possibility to use inspection windows and inspection doors,
• Degree of protection IP 44 / IP 54 in thermosetting cubicles with the possibility of raising to IP 66 – in metal
cubicles,
• Excellent UV resistance,
• Possibility to construct boxes based on any system and in any dimension (does not require expenditures
for purchase of moulds),
• Environmentally-friendly material,
• Effective labyrinth ventilation, which prevents condensate formation,
• High impact resistance thanks to definition of the control breaking point,
• Aluminium circuit flexibility causes deformation, not breaking of the cubicle.
74 www.zpue.com
5.1 / Cable boxes in thermosetting cubicles
Compliance with the standards:

LV switchgears and cable boxes manufactured by ZPUE S.A. comply with the provisions of directive
2006/95/WE of the European Parliament and of the Council and directive 93/68/EWG with changes. Compliance of
the abovementioned products with the directives is ensured by fulfilling the requirements of the following norms:
• PN-EN 61439-1: 2011 - “Low Voltage Switchgear and Control gear – Part 1: Common specifications”,
• PN-EN 61439-2: 2011 -“Low Voltage Switchgear and Control gear – Part 2: Low voltage switchgear and
control gear for power distribution”,
• PN-EN 61439-3:2012 – “Low Voltage Switchgear and Control gear – Part 3: Distribution boards
intended to be operated by ordinary persons (DBO)”,
• PN-EN 61439-5:2011 –“Low Voltage Switchgear and Control gear – Part 5: Assemblies for power
distribution in public networks”,
• PN-EN 60439-5:2008 – “Low Voltage Switchgear and Control gear – Part 5: Particular requirements for
assemblies for power distribution in public networks”,
• PN-EN 60529:2003P/A2:2014 – “Degrees of protection provided by enclosures (IP code)”,
• PN-EN 50102:2001 – “Degrees of protection against mechanical damages provided by the enclosures of
the electrical devices (IK code)”,
• PN-EN 50298:2002(U) – “Empty enclosures for low-voltage switchgear and control gear assemblies.
General requirements”,
• PN-EN 62208:2011E –“Empty enclosures of low-voltage switchgear and control gear assemblies.
• PN-E-05163:2002 – “Enclosed low-voltage switchgear and control gear assemblies - Guide for testing
under conditions of arcing due to internal fault”,
• PN-EN 60695-2-10:2013-12E – “Fire hazard testing – Glowing/ hot –wire based test methods”,
• PN EN 60695-2-11:2005P – “Fire hazard testing – Glowing/ hot –wire based test methods. Glow-wire
flammability test method for end-products”,
• PN EN 60695 11 10:2014 – “Fire hazard testing - Test flames — 50 W horizontal and vertical flame test
methods”,
• PN-86/E-04415(IEC 60112) – “Solid electrical insulating materials. Method for determining the
comparative and the proof tracking indices under moist conditions”,
• PN-EN 60112:2003 A1:2010 –“Method for determining the comparative and the proof tracking indices
of the solid electro-insulating materials”.
Basic technical data:

Rated voltage 230V / 400V
Rated voltage of the isolation 690V
Rated current 630A
Protection degree IP44 / IP54
Mechanical impact resistance IK 10
Device protection class Class II
Flammability class HB 40 / V0
Tracking resistance CTI 600
Standard color RAL 7035
www.zpue.com 75
EXEMPLARY SOLUTIONS ACCORDING TO ENERGA STANDARDS
P1-RS/LZR/F Catalogue number EN-5
400 250
850
1690
275
565
P1 kWh
3f
Lz1
Basic technical parameters
Lgy25
LZR Rated current up to 160 A
Rated voltage 230 / 400 V
RS
Rated voltage of the isolation 500 / 690 V

PEN
Protection degree IP 44
76 www.zpue.com
P2-RS/LZV/LZR/F Catalogue number EN-12
800 250
850
1690
275
565
P1 kWh
3f
W1
LZ1
LZR1 P2 kWh
Rated current up to 160 A
LZV
3f Rated voltage
Rated voltage of the isolation
230 / 400 V
500 / 690 V
PEN Rated frequency 50 Hz
W2
Lz2 Device protection class Class II
www.zpue.com 77
KRSN-P2/2F-NH2/2R-NH00/F Catalogue number EN-19
800 250
850
1690
275
565

reserve

78 www.zpue.com
KRSN-1/7R-NH-2/F Catalogue number EN-32
800 320
850
1750
280
620

www.zpue.com 79
EXEMPLARY SOLUTIONS ACCORDING TO ENEA STANDARDS
ZK1x-1P Catalogue number E-2
400 250
650
420
1910
275
565

80 www.zpue.com
ZK2-2P Catalogue number E-4
520 250
650
danger danger
420
danger danger
1910
275
565

www.zpue.com 81
EXEMPLARY SOLUTIONS ACCORDING TO TAURON STANDARDS
ZK1e-1P Catalogue number T-58
260 250
850
1690
275
565
the terminals
Rated current 100 / 160 A
82 www.zpue.com
ZK2a-1P Catalogue number T-1
660
260 400 320
850
1750
280
620

the
terminals Rated current up to 630 A
www.zpue.com 83
EXEMPLARY SOLUTIONS ACCORDING TO PGE STANDARDS
Zk3 RBL 2x400A+1x160A/2P KK Catalogue number PGE-66
920
260 400 260 320
850
2000
530
620

84 www.zpue.com
Zk1 RBK 160A/1P Catalogue number PGE-40
260 250
850
2110
420
274
566

www.zpue.com 85
EXEMPLARY SOLUTIONS ACCORDING TO RWE STANDARDS
Sz-1 Catalogue number R-1
260 250
850
1940
250
275
565
place
to
protect

86 www.zpue.com
ZZ-1 Catalogue number R-7
660
400 260 250
850
1940
250
275
565
place
to
protect Rated current up to 400 A
www.zpue.com 87
EXEMPLARY SOLUTIONS ACCORDING TO ZPUE S.A. STANDARDS
ZK1/3PP Catalogue number 30/10
1320
400 520 400 250
850
1690
275
565

88 www.zpue.com
SZ-2 Catalogue number R-2
520 250
850
1940
250
275
565
place place
to to
protect protect

www.zpue.com 89
ZP-1 Catalogue number 17/10
400 250
650
650

ZKPP Catalogue number AMI TAURON T-84
800 250
650
650
Communication module Hub

Electronic meter

POWER SUPPLY RECEPTION
90 www.zpue.com
ZKPP Catalogue number AMI PGE – 121
660 250
650
650
METER
power
power supply supply
hub modem

www.zpue.com 91
ZK1+1P Catalogue number 23/10
400 250
850
1690
275
565

92 www.zpue.com
RSOU STREET LIGHTING CABINETS
RSOU 1 Catalogue number 32/10
400 250
850
850
Astronomical clock
www.zpue.com 93
Switchgear String BOX - SCK
1040
520 520 250
650
650
DISCONNECTOR
ABB
1000V
94 www.zpue.com
RSOU 6 Catalogue number 36/10
800 250
850
1690
275
565

Astronomical clock Rated current up to 160 A
www.zpue.com 95
CONSTRUCTION SWITCHGEARS RB
Rb1 Catalogue number 38/10
400 250
450

slot 63A slot 63A slot 63A slot 16A slot 16A Rated frequency 50 Hz
Box lateral view
96 www.zpue.com
ATS SYSTEMS
SZR 220A Catalogue number 40/20
800 250
850
1690
275
565
Outgoing
primary power reserve

supply

www.zpue.com 97
5.2 / Cable Boxes in aluminum enclosures

Rated voltage 230 V / 400 V
Rated voltage of the isolation 1000 V
Rated current 250 - 630 A
Rated continuous current of metering element up to 100 A
Protection degree Ip44 - IP54
Number of outgoing bays Unlimited (1-...)
Number of metering bays Unlimited (1-...)
Standard boxes dimensions and weight
ZK cable boxes
Finish 120 240
Width Height Depth Weight Width Height Depth Weight
External dimensions
[mm] [mm] [mm] [kg] [mm] [mm] [mm] [kg]
ZK-1a, ZK-1b 400 660 250 11,0 400 860 250 14,5
ZK-2a 22,5 29,0
600 660 250 20,0 600 860 250
ZK-2b, ZK-2c, ZK-2d 26,5
ZK-3a 25,0 31,5
ZK-3b, ZK-3e 25,5 32,5
850 660 250 23,5 850 860 250
ZK-3c 30,5
ZK-3d 25,0 32,0
Maximum cross-sections
of the connection cables 120 mm2 240 mm2
• Cable boxes can be made in three types: free-standing, wall-mounted and built-in,
• With regard to the built-in cable box, dimensions of the niche should be enlarged by 10 mm in relation to
the box dimensions (similarly as in the picture of ZK-1 box),
• It is possible to manufacture boxes with different dimensions adjusted to the localization needs.
Standard boxes dimensions and weight
ZKP cable-metering boxes

Finish 120 240
Width Height Depth Weight Width Height Depth Weight
External dimensions
[mm] [mm] [mm] [kg] [mm] [mm] [mm] [kg]
ZKP 1/1L 400 1260 250 22,0 400 1460 250 25,5
ZKP 2/2L 600 1260 250 32,5 600 1460 250 39
ZKP 3/2L, ZKP 3/3L 850 1260 250 44,5 850 1460 250 51,5
Maximum cross-sections
of the connection cables 120 mm2 240 mm2
- Power supply According to recipient's needs According to recipient's needs
- Internal power supply line
98 www.zpue.com
Mounting
Free-standing boxes are mounted on a prefabricated concrete fundament. This fundament allows cables to be
conducted from four directions. View, dimensions and exemplary mounting instructions of the cable boxes are
presented in the pictures below.
View and dimensions of prefabricated fundaments
Fundament front Fundament front Fundament front Fundament front Fundament

view from view from view from view from lateral
the box side ZK-1 the box side ZK-2 the box side ZK-3 the box side ZK-4 view
250
400 600 850 1000
275 475 720 870 125
60
60
60
60
600
1005
1070
Exemplary solutions of cable and cable-metering boxes
Cable box ZK-1
Front view Lateral view

60
60
460 310 280 260

Polyurethane
250 foam
sealing
250 250
Holes with
expansion
860**
660*
800**
820**
800**
600*
620*
600*
bolts
Nie dotykać!
400
40
Free-standing Wall-mounted Built-in

(niche width 420)
Cable box ZK-2 Cable box ZK-3 Cable box ZK-4
660 910 1060

860**
860**
860**
660*
660*
660*
Nie dotykać! Nie dotykać! Nie dotykać!

Urządzenie elektryczne Urządzenie elektryczne Urządzenie elektryczne
600 850 1000

40
40
40
www.zpue.com 99
Cable-metering box ZKP1/1L
Front view Lateral view Schematic diagram of the box

460 310
TL
ZK
Lz
S193
660
It is possible C32
to manufacture
the box in any
configuration upon
customer request. WT
PBD
800**
600*
Nie dotykać!
PE N
400 250
40

910 310
TL TL
ZK ZK
Lz Lz
It is possible S193 S193
660
to manufacture C32 C32

the box in any
configuration upon P 30x10
customer request.
RBK RBK RBK

800**
600*
Nie dotykać!
PE N
850 250
40

910 310
TL TL TL
Lz Lz Lz
It is possible
S193 S193 S193
660
to manufacture
C32 C32 C32
the box in any
configuration upon P 40x5
customer request.
WT WT WT
800**
PBD PBD PBD

600*
Nie dotykać!
850 250 PE N
40
* - option with cable power supply maximum 120 mm2

** - option with cable power supply maximum 240 mm2
Notice: It is possible to manufacture the box in any configuration upon customer request.
100 www.zpue.com
Exemplary solutions for cable cubicles
Cable cubicle ZK-nN 1z
Electrical diagram
Metering Place for

system hub installation
6/16A N
6/16A
10/25A 1 2 3 4 5 6 7 8 9
16 A
NSGAFOU 2,5 mm 2 3
NSL 3 630A
NSL 2 400A
NSL 2 400A
NSL 2 400A
NSL 2 400A
NSL 2 400A
NSL 2 400A
NSL 2 400A
NSL 2 400A
NSL 2 400A
PEN
Power supply
View Apparatus arrangement
Place for
hub
installation
Nie dotykać! Nie dotykać!

SKa-P1 Zabezpieczenie
koncentratora
Urządzenie elektryczne Urządzenie elektryczne
Nie dotykać!
6/16A
1500
10/25A
PEN
0
40
450 1400
Uwaga:
It is possible to manufacture the box in any configuration upon customer request.
www.zpue.com 101
Cable cubicle ZK-nN 2z
Electrical diagram
Controllers:
- light dependent relay Gn. 230V
- PCm 0.3 1k
230/400V Active
- ZLA 1/6
- CPA 3.0 S191
energy
- PZS 24L B6A kWh metering system
N
1 2 SKa
S301
4G10 B6A
SLP 00
0
3xL191-1
ŁK-15
3x25A
6 x NSL 3 630A 6 x NSL 3 630A
or NSL 2 400A or NSL 2 400A
or NSL 1 250A or NSL 1 250A
Contactor
SLA 16 .../5
SLA 32 1 2 3 4 5 6 6 5 4 3 2 1
SLA 85 N
3
NSL4a 1250A
NSL4a 1250A
NSL 1000A
S191 S191 S191 S191 S191 S191
B25A B25A B25A B25A B25A B25A
LZ 35
Power supply Power supply
Viev
Nie dotykać! Nie dotykać! Nie dotykać!

Urządzenie elektryczne Urządzenie elektryczne Urządzenie elektryczne
1500
0
40
450 1150 900
Apparatus arrangement
Tl 3f
3xL191-1
Nie dotykać!
SKa-P1
3x25A
Tl 3f
NSL
SLP 00 1000 A
6 x NSL 3 6 x NSL3
CPA 3.0 or NSL 2 or NSL2
Gn.
230V 6xS191B25A SLA 63 NTSL 4a or NSL 1 or NSL1 NTSL 4a
2xS191B6A 4G10
1
0
2
1250 A 1250 A
PE
N
N
LZ 35 LZ 35
Notice:
It is possible to manufacture the box in any configuration upon customer request.
102 www.zpue.com
5.3 / Sou, RSOU - Street lighting cubicle
The cubicles are made of bent aluminum sheet, which is previously degreased, phosphated and powder-
painted in any color or material (glass fibre reinforced polyester). Cubicle made of aluminum sheet has double
roof, which prevents water vapour condensation. The construction is installed on the concrete fundament
(views and dimensions of prefabricated concrete fundaments are presented in chapter “Cable boxes in
aluminum cubicles” in 5.2 point). Lightweight construction from aluminum sheet ensures easier transport and
installation. Manufacturing technology and the advantages of the cubicles are described in chapter “Cable,
metering and cable-metering boxes in plastic cubicles”.
Examples of SOu street lighting cubicles (in aluminum cubicle)
Electrical diagram
Cable connection views Apparatus arrangement
380/220
kWh
Tl 3f
2 60W
LY 16 mm
Reg.
temp. Gn.25A
a 25 25 25 CPA 3.1 1
0
2
0
1
Nie dotykać!
ŁK15
SLA85 Urządzenie elektryczne
DE 75W
1300
SLP 00 b SLA85
Controlling Heating SLA 7
Lighting
1 2 3 Gn.
SLP 00 Gn.63A 220V
63 63 63
LZ 35 LZ 35 LZ 35
YAKY
2
4x120mm Lz - 35 Lz - 35 Lz - 35
850 250(400)
Electrical diagram Cable connection views Apparatus arrangement

380/220
kWh
4G10 + + + + + + + + + + + + + + + + + +
0 0
1 2 1
+ + + + + + + + + + + + + + + + + +
2
LY 16 mm DIL 3M DIL 3M
a a S301 Nie dotykać!

Urządzenie elektryczne Gn.25A
DIL 3M DIL 3M
1300
B6
b b
SLP 00 Controlling SLP 00
Gn.25A
1 2 3 4 5 6
Mounting strip ZM 35
25 25 25 25 25 25
YAKY
4x120mm2 Lz - 35 Lz - 35 Lz - 35 Lz - 35 Lz - 35 Lz - 35
850 250(400)
www.zpue.com 103
6 / Other low voltage products
6.1 / Electricity consumption metering boards
Solutions for metering boards presented in the catalogue can be used to the construction of new metering and
billing systems, as well as modernization of the existing solutions. Description contains solutions for metering and
billing systems for indoor installation with electronic meters (for target systems) adapted to remote data readout.
Presented materials are only a technical concept and their application requires making a technical project based
on power distribution company requirements.
Electricity consumption metering boards are divided into:

• direct metering systems
• semi-indirect metering systems
• indirect metering systems
Metering board cubicle is made of steel sheet. Metering boards are adapted to the highest class electronic
metering apparatus installation.
104 www.zpue.com
View and electric diagram of metering systems
TP 01/V (Direct metering system)

External view
Antenna Option
chokes 3x De-29
6 mm thick PVC
Board made of
Option
3x De-29
on the inside wall at the
Terminal strips installed
back of the board
675
6 mm thick PVC
Board made of
It is recommended
Electronic to install nearby
meter
230 V AC slot
Service
slot
50
550
- Bolts used for fixing the board, which are adapted to sealing
Recommended height of metering board installation 1000-1100 from the ground to the lower edge of the board
Metering system diagram
Electronic Terminal strip – meter

meter - wiring - LgY 25mm2
1 2 3 4 5 6 7 8 9 1011 Isolation voltage 750 V
Metering data transmission (according to calculations
in the project)
Terminal Terminal
strip strip
POWER SUPPLY
RECEPTION
L1
L2
L3
N
PE
www.zpue.com 105
TP 15/V (Semi-indirect metering system)
External view
Antenna chokes Option 3x De-29
6 mm thick PVC
Board made of
Option
3x De-29
675
Electronic It is recommended
meter
6 mm thick PVC
to install nearby
Board made of
230 V AC slot
Control-metering
strip
Service
slot
50
550
Electronic
Control strip – meter
meter - current circuits - DY2,5mm2
- voltage circuits - DY1,5mm2
1 2 3 4 5 6 7 8 9 11
Isolation voltage 750 V
Metering data transmission
Phoenix Contact
L1 L2 L3 N PxC SKA 05 lub
WAGO-ELWAG
1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 LPW 847-567
POWER SUPPLY
S1 S2
RECEPTION
L1 P1 P2
S1 S2
L2 P1 P2
S1 S2
L3 P1 P2
N
PE
Current circuit, voltage circuit- control strip

·current circuits (YKSY)- 2,5mm2 (according to calculations in the project)
voltage circuits (YKSY) - 1,5mm2
106 www.zpue.com
TP 213/V (Semi-indirect metering system). System to 1MVA
External view
Antenna Option
chokes 3x De-29
6 mm thick PVC
Board made of
Option
3x De-29
DCF SYNCHRONIZACJA US-150

Real-time clock
IMPULS POLARYZACJA
TYP I
T
675
T
Nr WY. 1 2 3 TYP II Nr WY. 1 2
TIME NET WY. 1 WY. 2

6 mm thick PVC
Board made of
Electronic It is recommended
meter to install nearby
230 V AC slot
Control-metering
strip
Service
slot
50
550
Electronic Real-time
Antenna
meter clock
1 2 3 4 5 6 7 8 9 11
230 V from protective circuit
via client's installation
Power supply guaranteed

by UPS (option)

- current circuits - DY2,5mm2
Phoenix Contact Isolation voltage 750 V
L1 L2 L3 N
PxC SKA 04 or
WAGO-ELWAG n N WBP 20
1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 a A
LPW 847-566 WBP 20
a n N A
POWER SUPPLY
WBP 20
a n N A
RECEPTION
S1 S2
L1 P1 P2
S1 S2
L2 P1 P2
L3 S1
P1
S2
P2
PE

- use the YKSYFty cable (cross-sections according to calculations presented in the project)
www.zpue.com 107
TP 215/V (Semi-indirect metering system). System above 1MVA
External view
6 mm thick PVC
Antenna chokes Option 3x De-29
Board made of
Option
3x De-29
Real-time clock
6 mm thick PVC
Board made of
675
DCF SYNCHRONIZACJA US-150
IMPULS POLARYZACJA
TYP I
T
T
Nr WY. 1 2 3 TYP II Nr WY. 1 2
TIME NET WY. 1 WY. 2
It is recommended
Electronic Electronic to install nearby
meter meter
230 V AC slot
Control-metering
strip
Service
slot
50
800
Electronic Electronic Real-time

Antenna
meter meter clock
1 2 3 4 5 6 7 8 911 1 2 3 4 5 6 7 8 911
230 V from protective circuit
via client's installation
Power supply guaranteed

by UPS (option)

- current circuits - DY2,5mm2
Isolation voltage 750 V
Phoenix Contact
PxC SKA 04 L1 L2 L3 N
or
WAGO-ELWAG a n N A WBP 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
LPW 847-566
n N A WBP 20
a
POWER SUPPLY
a n N A WBP 20
RECEPTION
S1 S2
L1 P1 P2
S1 S2
L2 P1 P2
S1 S2
L3 P1 P2
PE

- use the YKSYFty cable (cross-sections according to calculations presented in the project)
108 www.zpue.com
6.2 / ZELP - Distribution boards
Distribution boards ZELP type are a construction-assembly system, which enables installation of vertical
electrical lines in house-buildings and for installation of the following electrical equipment:
• wlz branch point;
• residential pre-metering protection devices;
• single phases and three-phase residential meters (optionally two-tariff meters);
• single phase and three-phase socket;
• light fixtures (overhead) and staircase light control button;
• cable distributors or connectors for telephone and residential intercom lines.
Cubicle dimensions according to customers' needs.
Exemplary views, dimensions, apparatus arrangement and electrical diagrams
80
200
250
Lz 2x(12x4)
TL3f TL3f
200
TM-Pi TM-Pi TM-Pi TM-Pi TM-Pi TM-Pi
11.0 11.0 11.0 13.0 13.0 14.0
YKY 5x6mm2
YKY 5x6mm2
YKY 5x6mm2
YKY 5x6mm2
YKY 5x6mm2
YKY 5x6mm2
425
2 x puszka hermetyczna
TL3f 1 x gn.230V hermetyczne
3x25A
600
PE
25A 25A 800

6 x TL3f TL3f TL3f TL3f TL3f TL3f TL3f
DY 6mm2
2
DY 6mm
425
TL3f
3x25A
N
30x40
30x40
600
LSH-E25/3
LSH-E25/3
LSH-E25/3
LSH-E25/3
LSH-E25/3
LSH-E25/3
300
250 250 300
LZ 35
DY 2,5mm
L1 L2 L3 N PE
6 x LSH-E25/3 L1,L2,L3
Gn.
PN1
500
220V
SPC-S
LZ 4 SPC-S 100A
600
20/280/4
20/280/4
PN1 N
100A PE
220V
300 Lz 2x(12x4)
+PE
WLZ
300 2
LZ
YKY 5x50mm
400 700
50
400
Apparatus covered by front
panel used for sealing Switch disconnector
drive PN1 in front of the front panel Power supply TG-A
80
200
200
250 250
TM-Pi TM-Pi TM-Pi TM-Pi

Lz 2x(12x4)
11.0 11.0 12.0 13.0
TL3f TL3f
YKY 5x6mm2
YKY 5x6mm2
YKY 5x6mm2
YKY 5x6mm2
2 x puszka hermetyczna
1 x gn.230V hermetyczne
600
Lz 2x(12x4)
PE
800
4 x TL3f
TL3f TL3f TL3f TL3f
400
TL3f
25A 25A
DY 6mm2
DY 6mm2
N
600
LSH-E25/3
LSH-E25/3
LSH-E25/3
LSH-E25/3
300
400
TL3f
4 x LSH-E25/3 L1,L2,L3
LZ 35
DY 2,5mm2
500
PN1
300
SPC-S SPC-S
600
100A
3x25A
3x25A
20/280/4 20/280/4
PN1 N
LZ 4 100A
PE
WLZ 500
250 250 300
LZ
220V
2
L1 L2 L3 N PE
400 500
YKY 5x50mm
+PE
Gn.
220V
panel used for sealing Switch disconnector Power supply TG
drive PN1 in front of the front panel
300 Lz 2x(12x4)
300
50
www.zpue.com 109
50
250 250 250
TV
2xLZ 4x12
TL3f TL3f TL3f TL3f
T
2xLZ 4x12
D
2xLZ 4x12
63A 63A 63A 63A
DY 6mm2
DY 6mm2
DY 6mm2
DY 6mm
TL3f TL3f
522
3x63A 3x63A
LZ 35
2
DY 2,5mm
TL3f TL3f
522
40x40
40x40
LZ 4
3x63A 3x63A
220V
250
GN.220V +PE
L1 L2 L3 N PE
350
WLZ
350
50
500
200
0
20
TM-Pi TM-Pi TM-Pi TM-Pi TM-Pi TM-Pi

11.0 11.0 11.0 13.0 13.0 14.0
2
2 x can hermetic
YKY 5x6mm
YKY 5x6mm
YKY 5x6mm
YKY 5x6mm
YKY 5x6mm
YKY 5x6mm
1 x gn.230V Hermetic
600
PE
800
6 x TL3f
TL3f TL3f TL3f TL3f TL3f TL3f
N
600
LSH-E25/3
LSH-E25/3
LSH-E25/3
LSH-E25/3
LSH-E25/3
LSH-E25/3
300
6 x LSH-E25/3
L1,L2,L3
500
PN1
100A SPC-S
600
SPC-S
20/280/4 20/280/4
PN1
100A N
PE
WLZ
300
LZ
2
YKY 5x50mm
400 700

panel used for sealing Switch disconnector Power supply TG-A
200
0
20
TM-Pi TM-Pi TM-Pi TM-Pi

11.0 11.0 12.0 13.0
2
YKY 5x6mm2
YKY 5x6mm2
YKY 5x6mm
YKY 5x6mm
2 x can hermetic
1 x gn.230V Hermetic
600
PE
800
4 x TL3f
TL3f TL3f TL3f TL3f
N
600
LSH-E25/3
LSH-E25/3
LSH-E25/3
LSH-E25/3
300
4 x LSH-E25/3
L1,L2,L3
500
PN1
100A SPC-S
600
SPC-S 20/280/4
PN1 20/280/4
100A
N
WLZ PE
300
LZ
2
YKY 5x50mm
400 500
panel used for sealing Switch disconnector Power supply TG
110 www.zpue.com
6.3 / PSU - Universal control panels
Universal control panel is used for installation of the control and control-metering apparatus, computer devices
and visualization. It is particularly suitable for technological lines automation and processing centres as a very
comfortable operator's place. Control panel is composed of three segments i.e. cable compartment, middle part for
control gear installation and upper part with installed control-metering devices. Configuration and equipment
according to customer's individual needs.
Single-door versions
Type I Type II
1350
1350
A A
600/800 540/600/800 530 600/800 540/600/800

100
100
A-A
Type III Type IV

1100
875
600/800 540/600/800 600/800 540/600/800 530

100
100
www.zpue.com 111
Double-door versions
Type I Type II
1350
1350
B B
1000/1200/1500 540/600/800 530 1000/1200/1500 540/600/800

100
B-B 100
Type III Type IV

1100
875
1000/1200/1500 540/600/800 1000/1200/1500 540/600/800 530

100
100
112 www.zpue.com
7 / Thermosetting cubicles
INTRODUCTION
In response to customers' needs in the area of delivery of high quality cable cubicles made of thermoset
fiberglass reinforced polyester SMC, the ZPUE S.A. company manufactures the best quality SKRD and SKRF type
thermosetting cubicles thanks to a modern machine park and excellent human capital. Taking careful note of the
customers' opinion of already existing technical solutions and suggestions for their potential modifications, we
have manufactured a range of cable-distribution cubicles “SKR”, adapted to the national power distribution
companies' requirements. Our company, as a leading manufacturer, constantly develops production technology,
which results in the highest quality products. All products offered have the necessary certificates.
108 www.zpue.pl
Production technology
A very important element, which guarantees the highest construction quality and the long life of the cubicle is
its material. ZPUE S.A. uses its long-standing contacts with industrial chemical manufacturers in Europe, and the
knowledge and experience of people who deal with SMC material treatment technology. The materials used in the
cubicle production process consist of a range of components fulfilling the requirements of mechanical, thermal and
UV resistance, which guarantees the long life of our cubicles.
Field of application
Thermosetting cubicles, thanks to their universality, can be widely used in the energy and telecommunication
industry. They are made of isolating and self-extinguishing material and flame retardant composite: (polyester +
fiberglass – SMC) and they are characterized by high weather conditions resistance (UV). Its modular
construction allows any combination of the cubicle with the fundament, extension or cable pocket, and for
connecting cubicles in a horizontal or vertical arrangement. Various dimensions allow selecting the cubicle
according to the customer's needs or equipment used. The specially developed internal construction of the cubicle
with additional elements integration allows quick and convenient equipment and apparatus installation inside the
cubicle. The cubicles are powder-painted in the standard colour: RAL 7035. Upon customer's request, they can be
covered with a special coating of plastic in any colour from the RAL palette.
Characteristics and advantages of “SKR” cubicles

Made of the highest quality, self-extinguishing SMC material. Excellent durability and high aesthetic finish for
many years to come. UV and changing weather conditions resistance. Very high mechanical strength. Ventilation
sufficient to drain excess humidity. Modular construction allows replacement of faulty elements and vertical or
horizontal cubicle separation. Possibility to configure any box or to develop the existing one. Possibility to equip
with slat switch disconnectors (320 mm type allows parking ). Three-point door lock made of plastic or metal.
Possibility of quick and easy door and cover removal from the fundament without using tools makes maintenance
easy for technicians. The external surface of the cubicle is ribbed which improves the aesthetics and prevents
posting.

Isolation/ protection class II
Protection degree IP44 / IP54
Impact protection degree IK 10
Flammability class HB 40 / V0
UV resistance TAK
Heat resistance 960oC
Colour RAL 7035
Operation conditions -25oC ÷ + 55oC
Rated voltage 230V / 400V / 500V
Isolation rated voltage 500V / 690V
Tracking resistance CTI 600
Rated current up to 630A
Dimensional tolerance ± 3mm
www.zpue.pl 109
Compliance with standards
Insulated cubicles type SKRD and SKRF with equipment are in compliance with following directives:
Directive of the European Parliament (No. 2014/35 / EU) directive the use of hazardous substances (RoHS 2011/65
/ EU), and Directive (No. LVD 2014/35 / EU) on the harmonization of the laws of the Member States relating to
making available on the market of equipment electrical for use within certain voltage limits and meet marketing
standards.
Products presented in this catalogue have been tested by the ILE in Warsaw and BBJ-SEP Lublin and meet the
safety requirements of the following standards:
• PN-EN 62208:2011E – “Empty enclosures of low-voltage switchgear and control gear assemblies.
• PN-EN 60529:2003P/A2:2014 – “Degrees of protection provided by enclosures (IP code)”,
• PN-EN 50102:2001 – “Degrees of protection against mechanical damages provided by the enclosures of
the electrical devices (IK code)”,
• PN EN 60695-11-10:2014-02E - -"Fire hazard testing - Test flames - Methods of Test flames 50 W horizontal
and vertical alignment of the sample".
• PN-EN 60695-2-11:2014-02 - "Fire hazard testing. Part 2-11: Test methods based on Glowing / hot-wire.
Test method glow-wire flammability of finished products "
• PN-EN 60112:2003/A1:2010 – “Method for determining the comparative and the proof tracking indices
of the solid electro-insulating materials”,
• PN-EN ISO 4892-2:2009 – “Plastics - Methods of exposure to laboratory sources of light”.
Part 2: Xenon arc lamps”.
Based on the certificates and approvals gained, our products were assigned B and CE signs, which confirms the
quality of our goods, guarantees safe usage, repeatability of parameters and customer satisfaction.
Key to cubicle symbols

SKRD / SKRF 800 800 1,2,3,4
Cable –distribution cubicle

manufactured by ZPUE S.A.
SKRD – cubicle with base
SKRF – cubicle with fundament
Width in mm
Width in mm
Height in mm
110 www.zpue.pl
SKRD CUBICLE RANGE
SKRD 260/400/1 SKRD 400/400/1 SKRD 520/400/1 SKRD 520/400/2
SKRD 660/400/1 SKRD 660/400/1 SKRD 660/400/2
SKRD 660/400/2 SKRD 800/400/1 SKRD 800/400/2
SKRD 3x26/40 SKRD 52+26/40 SKRD 26+52/40
www.zpue.pl 111
SKRD 520/600/1 SKRD 520/600/2 SKRD 660/600/1
SKRD 660/600/1 SKRD 660/600/2 SKRD 660/600/2
SKRD 800/600/1 SKRD 800/600/2 SKRD 3x26/60
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SKRD 52+26/60 SKRD 26+52/60
SKRD 520/800/1 SKRD 520/800/2 SKRD 520/800/4
SKRD 660/800/1 SKRD 660/800/1 SKRD 660/800/2
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SKRD 660/800/2 SKRD 800/800/1 SKRD 800/800/2
SKRD 800/800/3 SKRD 800/800/4 SKRD 3x26/80
SKRD 52+26/80 SKRD 26+52/80
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SKRF CUBICLE RANGE
SKRF 260/400/1 SKRF 400/400/1 SKRF 520/400/1 SKRF 520/400/2
SKRF 800/400/2 SKRF 800/400/2 SKRF 800/400/1 SKRF 3x26/40
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SKRF 52+26/40 SKRF 26+52/40 SKRF 400/500/1 SKRF 800/500/2
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SKRF 800/600/1 SKRF 800/600/2 SKRF 3x26/60
SKRF 52+26/60 SKRF 26+52/60 SKRF 260/800/1 SKRF 260/800/2
SKRF 400/800/1 SKRF 400/800/2 SKRF 520/800/1 SKRF 520/800/2 SKRF 520/800/4
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SKRF 3x26/80 SKRF 52+26/80 SKRF 26+52/80
118 www.zpue.pl
SKRF CUBICLE RANGE WITH FUNDAMENT
320mm DEEP
SKRF 260/800/1-320 SKRF 400/800/1-320 SKRF 520/800/1-320
SKRF 520/800/2-320 SKRF 660/800/1-320 SKRF 660/800/1-320
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SKRF 660/800/2-320 SKRF 660/800/2-320
SKRF 800/800/1-320 SKRF 800/800/2-320
120 www.zpue.pl
SERIES OF CUBICLES SKRD WITH BOTTOM,
DEPTH 320MM
SKRD 260/800/1-320 SKRD 400/800/1-320 SKRD 520/800/1-320
SKRD 520/800/2-320 SKRD 660/800/1-320A SKRD 660/800/1-320B
SKRD 660/800/2-320A SKRD 660/800/2-320B SKRD 800/800/1-320 SKRD 800/800/2-320
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ASSEMBLY INSTRUCTIONS OF CABLE-DISTRIBUTION CUBICLE
CDC-400/800-1 + NDC
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CUBICLE ASSEMBLY
On the mounting base, mount the left and right side walls.
Insert the M8 nut bolts into the installation holes
and screw to attach the lock elements.
On the mounting base,

mount the back wall. Place the
right and left side walls perpendicularly
to the back wall. Press and push upwards.
Mount the roof and fix

it with 4 (60 x 20) screws through
the holes in the side walls.
DOOR ASSEMBLY
On the mounting base, place 2 plinth covers,

press the sliding locks and insert the fixing elements
(these covers shall be used in the first place during assembly).
In the remaining two, press the sliding locks only.
Remove the M6 screw from the handle rotating element.

Place a metal rectangular washer between the Swivel bolt
and the handle rotating element, adjust the holes to the
joints in the lock rod, and tighten the M6 screw. Tighten
the screws on the lock element. Insert hinges into the openings
in the door.
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PLINTH ASSEMBLY
On the mounting base, place 2 plinth covers,

press the sliding locks and insert the fixing elements
(these covers shall be used in the first place during assembly).
In the remaining two, press the sliding locks only.
On the mounting base, place the plinth legs

and fix them to the grid stand using screws.
Insert the fastening angle into the appropriate place.
Place the A plinth cover as the arrows show

and lock it into place with the slide locks.
Do the same with cover B.
Rotate the plinth and fix the covers with the legs

using screws. Mount the other covers in the same
way as described above. Tighten the grid stand
so that it is parallel to the plinth legs.
124 www.zpue.pl
On the mounting base, place the plinth legs
and fix them to the grid stand using screws.
Insert the fastening angle into the appropriate place.
Put the C plinth cover as the arrows

show and follow the instructions
as in covers A and B.
CUBICLE ASSEMBLY
On the mounted plinth, place the cubicle

with the fastening angle in the back side
of the cubicle. Attach the cubicle with
a set of M8x50 screws.
Mount the door in the cubicle

by sliding and locking the hinges
(turn around their axis).
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LIST OF MATERIALS
Position Element name Number of units Catalogue number

1. Roof 1 D 400 250 000
2. Back wall 1 ST 400 800 888
3. Right side wall 1 PSB 250 800 000
4. Left side wall 1 LSB 250 800 000
5. Door 1 DR 400 800 000
6. Washer 09 4 …
7. Hinge 2 Z
8. Rods 1+1 CZ800
9. Rotating lock 1 ZOZ
10. Body of the lock with handle 1 K
11. Small nut bolt of the lock 1 …
12. Large nut bolt of the lock 1 …
13. Square washer 1 …
14. M6 Screw 1 …
1. Washer 07 8 …
16. 60x20 Screw 8 …
17. Nut bolt M8 16 …
18. Plinth leg 2 NC 250 800 000
19. Plinth cover 6 PC 400 240 000
20. Plinth cover latch 8 ZPC
21. Cable fastening angle 1 KK 400
22. grid stand 1 KU 250 400
23. Fastening element 2 …
24. M8x80 Screw 4 …
25. Washer 09 large 4 …
We reserve the rights to introduce technical modifications.
126 www.zpue.pl

Low Voltage Switchgears 2017

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Low Voltage Switchgears 2017

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Low voltage switchgears

High safety level achieved thanks to:

Certified by the Electrotechnical Institute.

• In the power supply module the following devices can be applied:

Compliance with standards:

Width depending on the configuration

IP degree of protection IP2X / IP4X

Steel sheet construction – powder-painted or aluzinc

standard - RAL 7035

Relative humidity up to 50% (At temperature 40oC)

Free from chemically aggressive dust,

On the customer's request it is possible to design a switchgear adapted to other conditions.

Metering module Power supply module

CO-6 6 (12) 700 x 1275 x 400 (320)

Power supply- the outgoing

Power supply- the outgoing

Figure 2 - CZO-1 Power supply-outgoing module with switch disconnector

Additional equipment is marked in red.

Figure 3 – CO-3 outgoing module with circuit breakers

MCCB MCCB MCCB

Additional equipment is marked in red.

Power supply module

Possible to install current

Drive on the door, current

Compact circuit breaker

As for standard design,

Compact circuit breaker As above. More details

Figure 4 – CZ-6 power supply-outgoing module with switch disconnector

Figure 5 – CZ-9 power supply-outgoing module with compact circuit breaker

More details are presented

More details are presented

More details are presented

Meter kWh Meter kVArh

Figure 7 – metering board TP – 2

Meter kWh Meter kVArh Meter kVArh

hight voltage hight voltage

Figure 8 – metering board TP – 3

hight voltage hight voltage

METERING Voltage circuits

Installed apparatus. More

Two rows of modular

The manner of how the

The manner of how the

Other systems 550 x 675 x 400 (320) To be agreed

Figure 9 – area lighting module TO

TL 3f Place for clock

63A Przeł. 1-0-2

LIGHTING of the LV switchgear

Busbar bridge cover Cable frame

ADDITIONAL EQUIPMENT FOR RN-W TYPE SWITCHGEAR

Figure 11 –openings arrangement in the floor for Figure 12 – height of the

Cable duct (depth of the duct should be adapted

As well as for infrastructure needs:

Compliance with standards:

Rated voltage of the isolation 690 V / 1000 V / 1500 V1)

Rated connection voltage 400 V / 500 V / 690 V / 1000 V2)

Width from 400 to 1200 mm

IP degree of protection from IP20 to IP54

Zinc and galvanized steel constructions 2,5 mm

standard - RAL 7035

Free from chemically aggressive dust,

On the customer's request it is possible to design a switchgear adapted to other conditions.

The main mechanical construction of the switchgear is composed of: