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Experimental Study and Model Characterization of Thermoelectr - 2024 - Journal o
Experimental Study and Model Characterization of Thermoelectr - 2024 - Journal o
Experimental Study and Model Characterization of Thermoelectr - 2024 - Journal o
H I G H L I G H T S
A R T I C L E I N F O A B S T R A C T
Keywords: There is a pressing requirement to design a simple battery thermal model that balances simulation accuracy
Ternary lithium batteries regarding battery thermal characteristics and engineering application feasibility. The paper carries out the
Thermoelectric coupling characteristics experimental study and model characterization of thermoelectric coupling characteristics of ternary lithium
Experimental study
batteries with different shapes under ambient temperature conditions. The paper designs a characterization
Model characterization
method of the battery thermoelectric coupling model. It conducts experiments to analyze the battery’s charging
Thermal behavior simulation
Engineering applications and discharging characteristics and extracts essential modeling parameters. It reveals the differences in the
modeling parameters of ternary lithium batteries with different shapes and constructs the thermoelectric
coupling models of the square and 21700 cylindrical ternary lithium battery respectively. At the same time, the
paper applies the model to carry out the simulation and experimental verification of the battery thermal
behavior. The experimental data monitored by the infrared thermal imager and temperature sensors are
compared with the simulation results. The errors are less than 5 %. It can provide a reference for related re
searches and engineering applications of battery thermal behavior and thermal management.
* Corresponding author. National Key Laboratory of Automotive Chassis Integration and Bionics, Jilin University, Jilin, China.
** Corresponding author. National Key Laboratory of Automotive Chassis Integration and Bionics, Jilin University, Jilin, China.
E-mail addresses: zhangtianshi@jlu.edu.cn (T. Zhang), chenhb@jlu.edu.cn (H. Chen).
https://doi.org/10.1016/j.jpowsour.2024.234253
Received 10 January 2024; Received in revised form 15 February 2024; Accepted 20 February 2024
Available online 7 March 2024
0378-7753/© 2024 Elsevier B.V. All rights reserved.
H. Chen et al. Journal of Power Sources 601 (2024) 234253
drastic [16–18]. To guarantee the normal performance and safety of To satisfy both simulation accuracy regarding battery thermal
lithium batteries, researchers have introduced diverse thermal man characteristics and engineering application feasibility, a simpler battery
agement systems [19–22]. It is worth our attention that the realism of thermal model needs to be constructed. The paper carries out the
the simulated temperature rise characteristics and temperature field experimental study and model characterization of thermoelectric
distribution of lithium batteries serve as a crucial factor in evaluating coupling characteristics of ternary lithium batteries with different
the accuracy of the final results obtained from battery thermal man shapes under ambient temperature conditions. The paper designs a
agement strategies [17,18]. characterization method of the battery thermoelectric coupling model.
The battery thermal management studies commonly employ the It conducts experiments to analyze the battery’s charging and dis
homogeneous thermal source uncoupled model at present [23–26]. The charging characteristics and extracts essential modeling parameters. It
model simplifies the battery to a stable thermal source with uniform reveals the differences in the modeling parameters of ternary lithium
internal heat generation. Its construction idea is simple and computa batteries with different shapes and constructs the thermoelectric
tional volume is small. The fundamental idea originates from the heat coupling models of the square and 21700 cylindrical ternary lithium
generation rate equation for batteries proposed by Bernardi et al. [27]. battery respectively. At the same time, the paper applies the model to
In fact, the battery itself has various anisotropic properties. The battery carry out the simulation and experimental verification of the battery
thermal model construction is a complex task involving multi-scale, thermal behavior. The experimental data monitored by the infrared
multi-dimensional, and multi-physics fields. It accounts for spatial var thermal imager and temperature sensors are compared with the simu
iations in thermal conductivity, as well as differences in potential and lation results. The errors are less than 5 %. It can provide a reference for
temperature distributions across different dimensions [28]. While the related researches and engineering applications of battery thermal
homogeneous thermal source uncoupled model effectively captures the properties’ characterization and thermal management strategies’
temperature fluctuations of batteries in typical operating scenarios, it design.
fails to account for the interplay between electrical and thermal be
haviors. This model falls short in simulating the non-uniformity of bat 2. Model and experiment
tery potential, current density, and temperature field distribution,
resulting in compromised accuracy and reliability for subsequent bat 2.1. Model description
tery thermal designs. To address this crucial issue, a more realistic
battery thermal model must be developed. 2.1.1. Theoretical model
Newman et al. [29] developed an electrochemical thermal coupling
∂ρCp T
model for lithium batteries by incorporating the principles of porous − ∇ • (k∇T) = σ+ |∇φ+ |2 + σ − |∇φ− |2 + q̇ECh + q̇short + q̇abuse (1)
electrodes and concentrated solution theory into their construction. The ∂t
model can simulate the microscopic changes of electrochemical re ∇ • (σ + ∇φ+ ) = − (jECh − jshort ) (2)
actions inside the battery, but requires a large number of parameters of
battery material and electrochemistry. There are many testing devices ∇ • (σ − ∇φ− ) = jECh − jshort (3)
involved. The parameter acquisition procedure is complex. The
computational volume is huge. Subsequently, many scholars have Eq. (1) is the energy conservation equation [36,37]. Eq. (2) and Eq.
simplified this model [30–32]. Despite some reduction in the number of (3) are current conservation equations [38,39]. Detailed descriptions of
partial differential equations, the complexity of the model persists. each term of above equations are explained in previous literature
Therefore, it is applied universally in the simulation of battery material [40–42]. To simplify the calculation, we assume the density and specific
characteristics, and it is not suitable for researches and engineering heat capacity of the battery are homogeneous. And we don’t consider
applications of battery thermal properties’ characterization and thermal the radiant heat transfer. Density is ρ. Specific heat capacity is Cp .
management strategies’ design [33–35]. Temperature is T. Time is t. Thermal conductivity is k. Battery
2
H. Chen et al. Journal of Power Sources 601 (2024) 234253
∑
5
Y= bn (DOD)n (7) 2.2. Experimental system design
n=0
∑
5 Fig. 1 depicts the experimental system design used to measure the
U= an (DOD)n (8) charging and discharging characteristics of ternary lithium batteries in
n=0 various shapes. The experimental temperature is 25 ◦ C. The direct cur
rent power supply is used to charge the battery. Its output power is up to
DOD is the depth of discharge. The interior of the battery consists of a
3000 W, voltage range is 0~32 V, current range is 0~220 A, and reso
blend of electrolyte, negative and positive active materials, aluminum,
lution is up to 0.1 mV/0.1 mA. The charging method is constant-current
diaphragm, and copper in specific proportions. Since each layer’s
and constant-voltage. The electronic load is used to discharge the bat
thickness inside the battery is thin, the interior of the battery can be
tery. Its output power is up to 1500 W, voltage range is 0~120 V, current
considered a uniform substance. Therefore, materials’ average density
range is 0~240 A, and resolution is up to 0.1 mV/0.1 mA. The dis
and average specific heat capacity of each layer are used as the density
charging method is constant-current. The battery state of charge is 100
and specific heat capacity of the battery. They are calculated using Eq.
% initially. The battery state of charge is 20 % finally. The battery is fully
(9) and Eq. (10) respectively.
cooled down by adding a hold time of more than a half hour per charge
and discharge switch. During the experiment, various parameters such
Table 1 as battery voltage, capacity, and current are recorded. Surface temper
Complete details of the ternary lithium batteries. ature changes at different levels (upper, middle, and bottom) of the
Parameters Values battery are monitored using K-type thermocouples. The multi-circuit
Shape square cylindrical
Coordinate Table 2
Battery material properties.
Materials Density Specific heat capacity Thermal conductivity
(kg⋅m− 3) (J⋅kg− 1⋅K− 1) (W⋅m− 1⋅K− 1)
3
H. Chen et al. Journal of Power Sources 601 (2024) 234253
temperature tester captures temperature changes at predetermined sequentially, reaching an 80 % depth of discharge for each rate. Fig. 2
points on the battery surface, allowing for simultaneous acquisition, illustrates the variations in battery voltage observed during discharge at
processing, and conversion of eight-channel temperature signals. different rates.
Furthermore, an infrared thermal imager is utilized to obtain the tem Next, the current density is determined based on the dimensions of
perature field distribution on the battery surface. To ensure safety, the the pole ear’s cross-sectional area and the discharge rate. The current
battery is placed within a safety cabinet throughout the experiment. density is regarded as the independent variable, while the battery
voltage is considered the dependent variable. A linear function is fitted
3. Results and discussions to relate the battery voltage with the current density. Figs. 3 and 4
display the resulting linear functions.
3.1. Experiments and data analysis Finally, considering the inverse of slope of the linear fitting function
of the above battery voltage against current density as Y. Considering
The initial charging process involves applying a constant current of the intercept of the linear fitting function of the above battery voltage
0.5 C to the battery until it reaches the charge cutoff voltage at room against current density as U. Fitting U and Y to a polynomial function
temperature (25 ◦ C). Subsequently, the charging continues with a con against depth of discharge, as shown in Fig. 5.
stant cutoff voltage until the charging current diminishes to 0.1 A.
Following a 30-min interval, the battery undergoes the discharging
phase. Discharge rates of 0.5 C, 1 C, 1.5 C, 2 C, 2.5 C, and 3 C are applied
Fig. 2. Changes of battery voltage with depth of discharge across different discharge rates a) the square battery, b) the cylindrical battery.
4
H. Chen et al. Journal of Power Sources 601 (2024) 234253
Fig. 3. Linear fitting functions of the square battery voltage against current density.
5
H. Chen et al. Journal of Power Sources 601 (2024) 234253
Fig. 4. Linear fitting functions of the cylindrical battery voltage against current density.
6
H. Chen et al. Journal of Power Sources 601 (2024) 234253
Fig. 5. Polynomial fitting functions of U and Y against depth of discharge a) the square battery, b) the cylindrical battery.
3.2. Model characterization battery state of charge is 100 % initially. The battery state of charge is 20
% finally. Table 4 illustrates the variations in the maximum temperature
As shown in Figs. 3, Figs. 4 and 5, the modeling parameters vary with observed on the battery surface after discharging. Interestingly, when
the battery geometry characteristics even if the battery materials are increasing the number of meshes from 47829 to 178432, there is min
consistent. If the modeling parameters of the square and cylindrical imal change in the maximum temperature of the square battery surface.
batteries are mixed with each other, it will certainly cause errors and
weaken the accuracy and reliability of battery thermal behavior simu Table 4
lation. Therefore, it is of great significance to construct thermoelectric Mesh independence verification.
coupling models of ternary lithium batteries with different shapes to Shapes Number Maximum temperature of the battery surface (◦ C)
simulate the real battery temperature rise characteristics and tempera
Square 47829 51.00
ture field distribution. Based on the experimental data in Section 3.1, the
71454 51.00
modeling parameters for square and cylindrical batteries can be deter 108344 50.90
mined. The sizing of these parameters is presented in Table 3. 148528 50.90
178432 50.90
Cylindrical 40400 40.65
3.3. Model validation
63200 40.65
94667 40.55
3.3.1. Mesh independence verification 135148 40.55
The paper firstly carries out the mesh independence verification to 174265 40.55
improve the efficiency of computing. The discharge rate is 3 C. The
Table 3
Modeling parameters of the ternary lithium batteries.
Parameters Shapes n =0 n =1 n =2 n =3 n =4 n =5 R2
7
H. Chen et al. Journal of Power Sources 601 (2024) 234253
Similarly, for the cylindrical battery surface, an increase in the number 3.3.2. Simulation accuracy verification
of meshes from 40400 to 174265 results in negligible changes in the
maximum temperature. Therefore, for optimal accuracy and efficiency, 3.3.2.1. Square ternary lithium batteries. Taking the discharge condition
the number of meshes is set to 47829 for the square battery and 40400 at a 1 C rate as an example. Thermal imaging and simulations were
for the cylindrical battery. conducted to analyze the temperature field distribution on the surface of
Fig. 6. Temperature field distribution on the surface of the square battery at different depths of discharge a) 20 %, b) 40 %, c) 60 %, d) 80 %.
8
H. Chen et al. Journal of Power Sources 601 (2024) 234253
the square ternary lithium battery. The results are shown in Fig. 6. 3.3.2.2. Cylindrical ternary lithium batteries. Using a discharge rate of
Notably, the temperature field distribution observed through thermal 1 C as an example, thermal imaging and simulations were conducted to
imaging aligns closely with the simulated results. As the discharge be analyze the temperature field distribution on the surface of the cylin
gins, an increase in temperature is observed near both the positive and drical ternary lithium battery. The findings are depicted in Fig. 8.
negative electrodes, with the highest temperature recorded at the pos Notably, the temperature field distribution observed through thermal
itive electrode. Two distinct high-temperature zones, resembling semi imaging aligns closely with the simulated results. During the initial stage
circles, are formed near the positive and negative electrodes, of discharge, temperature increases near both the positive and negative
respectively. As the discharge process progresses, two high-temperature electrodes, with the highest temperature recorded at the positive elec
zones similar to semicircles gradually expand. They intersect and reunite trode. Unlike the square battery, the cylindrical battery exhibits excel
into a high-temperature zone with a circular arc as the lower edge. A lent axial thermal conductivity, resulting in a high-temperature axial
distinct temperature gradient is formed from the battery electrodes to band. The temperate band near the positive electrode is wide and fea
the bottom of the battery. tures relatively high temperatures, while the temperate band near the
In the thermal image, the highest temperature is observed at the negative electrode is narrow and has relatively lower temperatures. As
connecting terminal, surpassing the maximum temperature recorded on the discharge process progresses, the temperate band gradually expands
the battery surface. Conversely, the ambient temperature appears to be radially until it encompasses the entire battery surface. Additionally, a
lower than the minimum temperature detected on the battery surface. temperature gradient is observed between the positive and negative
Hence, thermal imaging experiments can effectively confirm the con electrodes. However, compared to the square battery, the temperature
sistency between the temperature field distribution of the battery sur gradient on the cylindrical battery surface is significantly smaller.
face and simulation results. However, for detailed verification of Fig. 7 (b) displays the monitored and analyzed temperature changes
temperature changes on the battery surface, the monitoring of temper on the surface of the cylindrical ternary lithium battery at different
ature sensors is necessary. discharge rates. Due to its smaller volume, the cylindrical battery ex
Fig. 7 (a) presents the monitored and analyzed temperature changes hibits a rapid axial heat transfer rate. Compared to the square battery,
on the surface of the square ternary lithium battery at various discharge the cylindrical battery surface demonstrates minimal differences in
rates. As the depth of discharge increases, the battery’s surface tem maximum temperature and boasts good temperature uniformity. By
perature gradually rises. Higher discharge rates result in faster tem comparing simulation data of the battery surface temperature at various
perature rise rates and higher overall temperatures. During the initial discharge rates with experimental results, it is observed that the
stage of discharge, when the battery resistance is high, the temperature maximum temperature error on the battery surface is below 0.35 ◦ C, the
rises rapidly. As the discharge process progresses, the battery’s internal minimum temperature error is below 0.36 ◦ C, and the maximum tem
resistance stabilizes, enhancing heat dissipation to the external envi perature difference error is below 0.06 ◦ C. These errors indicate an ac
ronment and causing a slower temperature rise on the battery surface. curacy within 5 %, fully validating the precision of the simulation
Comparing the simulation data with experimental results at different model.
discharge rates, the maximum temperature error on the battery surface
is below 0.82 ◦ C, the minimum temperature error is below 0.78 ◦ C, and 4. Conclusions
the maximum temperature difference error is below 0.09 ◦ C. These er
rors indicate an accuracy within 5 %, fully validating the precision of the The paper carries out the experimental study and model character
simulation model. ization of thermoelectric coupling characteristics of ternary lithium
Fig. 7. Temperature changes on the battery surface at the different discharge rates a) the square battery, b) the cylindrical battery.
9
H. Chen et al. Journal of Power Sources 601 (2024) 234253
Fig. 8. Temperature field distribution on the surface of the cylindrical battery at different depths of discharge a) 10 %, b) 20 %, c) 30 %, d) 40 %, e) 60 %.
10
H. Chen et al. Journal of Power Sources 601 (2024) 234253
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