Re92076 - 2022 02 16

RE 92076/2022-02-16
Replaces: 2021-04-23
Control devices
HM, HS5 and EO series 1x and 30
▶ The control devices for the axial piston variable pumps

A4VSO, A4VBO, A4VSG and A4CSG
▶ Open and closed circuits
Features Contents
▶ Electro-hydraulic control with proportional- and Type code for A4VSO 2
control valve Type code for A4VBO 3
▶ Digital electro-hydraulic control systems with amplifier Type code for A4VSG 4
Type code for A4CSG 5
or on-board electronics and IntraWorks freely
HM1 / HM2 – Hydraulic control, quantity-dependent 6
programmable operating software (HS5 and HS5E)
HM2C – Customer solution with proportional valve,
▶ Control of swivel angle, pressure and torque
position transducer 12
limitation (HS5P) HS5(P) – electro-hydraulic control with control valve 16
▶ Control for speed variability with HS5 and HS5E. HS5M – suitable for use under fluid 23
▶ Mechanical Vg min and Vg max limitation HS5V(P) – control with internal control
▶ Electric control for inside-reservoir installation under pressure supply for open circuit 27
fluid (HS5M, EO2M) HS5L(P) – control with internal control
▶ The special version and HS5V enable overcenter and pressure supply for A4CSG 31
decompression via the pump. HS5E(P) – control system with integrated digital
▶ HS5(E)V, HS5(E)L with internal control pressure electronics (OBE) 34
Electrical data of pilot control valve HS5E 38
supply as standard
XH4: Signals and pin assignment of the
central connector 39
HS5EV(P) – control supply with integrated digital
electronics (OBE) and internal control pressure supply 45
HS5EL(P) – control with internal control
pressure supply for A4CSG 51
HS5(E)K / EO1K / EO2K – short circuit valve 53
HS5(E)Z(P) – Zero swivel function with (de-energized)
control valve for A4VSG and A4CSG 58
EO1 / EO2 – control with proportional valve 61
EO2M – Suitable for use under fluid 70
Project planning notes 74
Installation instructions 74
Safety instructions 75
Related documentation 76
RE 92076/2022-02-16, Bosch Rexroth AG
2 HM, HS5 and EO series 1X | Control devices
Type code for A4VSO
Type code for A4VSO
01 02 03 04 05 06 07 08 09 10 11 12
A4VS(L) O / –
Hydraulic fluid
01 For details see data sheet 92050
Axial piston unit

02 Swashplate design, variable A4VS(L)1)
Operating mode
03 Pump, open circuit (see data sheet 92050) O
Size (NG)
04 Geometric displacement Vg [cm3] 40 71 125 180 250 355 500 750 1000
Control device 40 71 125 180 250 355 500 750 1000

05 Hydraulic control, depending on quantity
minimum control pressure 20 bar ● ● ● – ● – – – – HM1
minimum control pressure 50/100/125 bar ● ● ● ● ● ● ● ● ● HM2
Customer compact solution: electro-hydraulic control with
proportional valve and with AWAX - position transducer ○ ○ ● ○ ● ○ ● ○ ○ HM2C
(prepared for customer-specific control system)
Digital, electro-hydraulic control, with control valve
for electric displacement and pressure and torque limitation
with VT-HPC-1-1X with external control pressure supply. ● ● ● ● ● ● ● ● ● HS52)
For variable-speed drives (Sytronix), please order the
required SD card separately, see (data sheet 30237)
....and with pressure transducer HM20-2X/630-C-K35 ● ● ● ● ● ● ● ● ● HS5P2)
....suitable for use under fluid ● ● ● ● ● ● ● ● ● HS5M2)
....with internal control pressure supply ● ● ● ● ● ● – – – HS5V2)
....and with pressure transducer HM20-2X/630-C-K35 ● ● ● ● ● ● – – – HS5VP2)
Digital electro-hydraulic control system, with control valve
with OBE for electric displacement and pressure control ● ● ● ● ● ● ● ● ● HS5E2)
and torque limitation with external control pressure supply
....and with pressure transducer HM20-2X/630-C-K35 ● ● ● ● ● ● ● ● ● HS5EP2)
....with internal control pressure supply ● ● ● ● ● ● – – – HS5EV2)
....and with pressure transducer HM20-2X/630-C-K35 ● ● ● ● ● ● – – – HS5EVP2)
Analog, electro-hydraulic control, with proportional valve
for electric displacement control with VT 5035-1X
....minimum control pressure 20 bar ● ● ● – ● – – – – EO12)

....minimum control pressure 50/100/125 bar ● ● ● ● ● ● ● ● ● EO22)
....suitable for use under fluid ● ● ● ● ● ● ● ● ● EO2M
Series 40 71 125 180 250 355 500 750 1000

06 Series 1, index 0 ● ● – – – – – – – 10
Series 3, index 0 – – ● ● ● ● ● ● ● 30
Further details on positions 07 to 12 can be found in data sheet 92050
● = Available ○ = On request – = Not available
1) Charge pump (L) only available with NG 750 2) Operation with HF hydraulic fluids on request
Bosch Rexroth AG, RE 92076/2022-02-16

Control devices | HM, HS5 and EO series 1X 3
Type code for A4VBO
Type code for A4VBO
01 02 03 04 05 06 07 08 09 10 11 12
O / –
Rotary group version

Axial piston unit 71 125 250 450
02 Swashplate design, variable, high-pressure unit up to 450 bar
● ● ● ● A4VB
(see data sheet 92122)
Operating mode
03 Pump, open circuit O
Size (NG)
04 Geometric displacement Vg [cm3] 71 125 250 450
Control device 71 125 250 450

05 Customer compact solution: electro-hydraulic control with
proportional valve and with AWAX position transducer ○ ○ ○ ○ HM2C
for electric displacement and pressure and torque limitation with VT-HPC-1-1X with ● ● ● ● HS51)
external control pressure supply
....and with pressure transducer HM20-2X/630-C-K35 ● ● ● ● HS5P1)
....suitable for use under fluid ● ● ● ● HS5M1)
....with internal control pressure supply ● ● ● – HS5V1)
....and with pressure transducer HM20-2X/630-C-K35 ● ● ● – HS5VP1)
with OBE for electric displacement and pressure control and torque limitation with ● ● ● ● HS5E1)
....and with pressure transducer HM20-2X/630-C-K35 ● ● ● ● HS5EP1)
....with internal control pressure supply ● ● ● – HS5EV1)
....and with pressure transducer HM20-2X/630-C-K35 ● ● ● – HS5EVP1)
Series
06 Series 1, index 0 ● – – – 10
Series 3, index 0 – ● ● ● 30
For details see data sheet 92122 (A4VBO)

07 Direction of rotation
08 Sealing material
09 Drive shaft
10 Mounting flange
11 Port plate for working lines
12 Through drive
● = Available ○ = On request – = Not available ▲ = Not for new projects
1) Operation with HF hydraulic fluids on request

Type code for A4VSG
Type code for A4VSG
01 02 03 04 05 06 07 08 09 10 11 12 13 14
A4VS G / –
Hydraulic fluid
Axial piston unit

02 Swashplate design, variable A4VS
Operating mode
03 Pump, closed circuit (see data sheet 92100) G
Size (NG)
04 Geometric displacement Vg [cm3] 40 71 125 180 250 355 500 750 1000
Control device 40 71 125 180 250 355 500 750 1000

minimum control pressure 20 bar ● ● ● – ● – – – – HM1
minimum control pressure 50/100/125 bar ● ● ● ● ● ● ● ● ● HM2
proportional valve and with AWAX - position transducer ○ ○ ● ○ ● ○ ● ○ ○ HM2C
for electric displacement and pressure and torque limitation ● ● ● ● ● ● ● ● ● HS51)
with VT-HPC-1-1X with external control pressure supply
....with 2 pressure transducers HM20-2X/630-C-K35 ● ● ● ● ● ● ● ● ● HS5P1)
....with short circuit valve ● ● ● ● ● ● ● ● ● HS5K1)
....with 2 pressure transducers HM20-2X/630-C-K35 ● ● ● ● ● ● ● ● ● HS5KP1)
....suitable for use under fluid ● ● ● ● ● ● ● ● ● HS5M1)
....with zero swivel function – – – – – – ● ○ ○ HS5Z1)
....and 2 pressure transducers HM20-2X/630-C-K35 – – – – – – ● ○ ○ HS5ZP1)
with OBE for electric displacement and pressure control and ● ● ● ● ● ● ● ● ● HS5E1)
torque limitation with external control pressure supply
....with 2 pressure transducers HM20-2X/630-C-K35 ● ● ● ● ● ● ● ● ● HS5EP1)
....with short circuit valve ● ● ● ● ● ● ● ● ● HS5EK1)
....with 2 pressure transducers HM20-2X/630-C-K35 ● ● ● ● ● ● ● ● ● HS5EKP1)
....with zero swivel function – – – – – – ● ○ ○ HS5EZ1)
....and 2 pressure transducers HM20-2X/630-C-K35 – – – – – – ● ○ ○ HS5EZP1)
Analog electro-hydraulic control, with proportional valve for electric displacement control with VT 5035-1X
....minimum control pressure 20 bar ● ● ● – ● – – – – EO11)
....and with short circuit valve ● ● ● – ● – – – – EO1K1)
....minimum control pressure 50/100/125 bar ● ● ● ● ● ● ● ● ● EO21)
....and with short circuit valve ● ● ● ● ● ● ● ● ● EO2K1)
For details of positions 06 to 14 see data sheet 92100 (A4VSG)

Type code for A4CSG
Type code for A4CSG
01 02 03 04 05 06 07 08 09 10 11 12 14
A4CS G / –
Axial piston unit

01 Swashplate design, variable A4CS
Operating mode
02 Pump, closed circuit (see data sheet 92105) G
Size (NG)
03 Geometric displacement Vg [cm3] 250 355 500 750
Control device 250 355 500 750

proportional valve and with AWAX position transducer ● ○ ● ○ HM2C
for electric displacement and pressure and torque limitation with VT-HPC-1-1X
with external control pressure supply ● ● ● ● HS51)
For variable-speed drives (Sytronix), please order the required SD card separately,
see (data sheet 30237)
....with 2 pressure transducers HM20-2X/630-C-K35 ● ● ● ● HS5P1)
....with short circuit valve ● ● ● ● HS5K1)
....with 2 pressure transducers HM20-2X/630-C-K35 ● ● ● ● HS5KP1)
....with internal control pressure supply ● ● ● ● HS5L1)
....with 2 pressure transducers HM20-2X/630-C-K35 ● ● ● ● HS5LP1)
...and with zero swivel function – – ● ○ HS5Z1)
....with 2 pressure transducers HM20-2X/630-C-K35 – – ● ○ HS5ZP1)
with OBE for electric displacement and pressure control and torque limitation with ● ● ● ● HS5E1)
....with 2 pressure transducers HM20-2X/630-C-K35 ● ● ● ● HS5EP1)
....with internal control pressure supply ● ● ● ● HS5EL1)
....with 2 pressure transducers HM20-2X/630-C-K35 ● ● ● ● HS5ELP1)
....with short circuit valve ● ● ● ● HS5EK1)
....with 2 pressure transducers HM20-2X/630-C-K35 ● ● ● ● HS5EKP1)
...and with zero swivel function – – ● ○ HS5EZ1)
....with 2 pressure transducers HM20-2X/630-C-K35 – – ● ○ HS5EZP1)
Analog electro-hydraulic control, with proportional valve for electric displacement control with VT 5035-1X
....minimum control pressure 100/125 bar ● ● ● ● EO21)
....and with short circuit valve ● ● ▲ ▲ EO2K1)
For details of positions 05 to 14 see data sheet 92105 (A4CSG)

HM1 / HM2 – Hydraulic control, quantity-dependent
Type NG 40 71 125 180 250 355 500 750 1000

A4VSO, A4VSG ● ● ● – ● – – – – HM1
A4VSO, A4VSG ● ● ● ● ● ● ● ● ● HM2
The control HM1/2 sets the displacement of the pump When ordering, please state other setting requests
depending on the control fluid quantity. in plain text.
This control is used for 2-point circuit or as a base device Two versions are available:
for controls with proportional valves (additional electric Type Control pressure [bar] Sizes
feedback required), e.g. HS5, HS5E, E02, E01. HM1 from 20 40, 71, 125 and 250
(see page 7)
Spring-centering HM2 from 50/100/125 40...1000 (see page 8)
The spring-centering of the stroking cylinder is standard.
HM2: To minimize the control fluid consumption,
It is used for setting and adjustment in the depressurized
the stroking chambers are sealed in sizes 125 to 750.
neutral position, but without a defined reset during
high-pressure operation. ▼ Flow direction in closed circuit
Notes
Direction of rotation Swiveling range1)
▶ The spring feedback in the controller and pump
clockwise counter-clockwise
control spring centering are no safety devices.
B to A A to B clockwise
The controller can stick in an undefined position
A to B B to A counter-clockwise
due to internal contamination (contaminated
hydraulic fluid, abrasion or residual contamination Overcenter with A4VSO is available on request.
from system components). As a result, the flow in
▼ Flow direction in open circuit
the axial piston unit will no longer respond correctly
to the operator's specifications. Check whether Direction of rotation Swiveling range1)
the application on your machine requires additional clockwise counter-clockwise
safety measures to bring the driven consumer S to B counter-clockwise
to a safe position (immediate stop). S to B clockwise
Swivel angle limitation

Minimum and maximum swivel angle limitation
is mechanically adjustable up to 50 % Vg max.
For size 500, Vg min is adjustable up to 50 % Vg max and
Vg max up to 70 % Vg max.
Notes
Setting with A4VSO and A4VBO (open circuit):
▶ The Vg max stop is set to nominal Vg max as standard.
Please specify different values in your order
▶ The Vg minstop is set to
Vg= 0 l/min with PHD= 20 bar as standard. Other values
1) See swivel angle indicator
should be specified when placing the order.
Setting with A4VSG and A4CSG (closed circuit):
15° 0°15°
cw
▶ The Vg max stops are set on both sides to nominal ccw
Vg max.

Technical data HM1

Size NG 40 71 125 250
Control pressure (in X1, X2) pmin bar 20 20 20 20
pmax bar 100 100 100 100
Control stroke smax mm 14.2 17.1 20.7 25.9
Control area A cm2 16.6 24.6 36.3 56.7
Control volume VS max cm 3
23.6 42.1 75.2 147
Weight: approx. (A4VSO…HM1…N00) m kg 38 55 92 194
Circuit diagrams HM1

▼ Sizes 40 and 71 ▼ Sizes 125 and 250
Example: open circuit A4VSO Example: closed circuit A4VSG
B A
MB MA
X2 X1
B1 B MB
U S MS K1 K2 T R(L)
U X1 K3 K2 T R(L) X2
Ports with swivel direction

X1 Control pressure counter-clockwise
X2 Control pressure clockwise

Technical data HM2

For A4CSG with HM2, the control pressure relief valve To minimize the control fluid consumption, the stroking
(see data sheet 92105, circuit diagram for version F with chambers are sealed in sizes 125...1000 and can be bled
integrated boost pump) is not required and is replaced via the ports R2…R7.
with a threaded plug.
Size NG 40 71 125 180 250 355 500 750 1000
Control pressure (in X1, X2) pmin bar 50 50 50 100 100 100 125 125 125
pmax bar 350 350 350 350 350 350 350 350 350
Control stroke smax mm 14.2 17.1 20.7 20.7 25.9 25.9 32.6 37.0 41.4
Control area A cm2 8.1 12.6 18.1 18.1 28.3 28.3 38.2 56.8 63.6
11.4 21.5 37.5 37.5 73.2 73.2 124.5 210 263.3
Weight: approx. (A4VSO…HM2…N00) m kg 38 55 92 106 194 214 327 470 600
Circuit diagrams HM2

▼ Sizes 40 and 71 ▼ Sizes 125 to 355
Example: open circuit A4VSO Example: open circuit A4VSO
X2 X1 B1 B MB
B1 B MB
U S MS K1 K2 T R(L) U S MS X1 R5 R6R7 K1 K2 T R(L) R4 R3 R2 X2
▼ Sizes 500 to 1000

Example: closed circuit A4VSG
B A Ports
MB MA X1 Control pressure
X2 Control pressure
MX, MX1, MX2 Measuring ports control pressure
X1 R2 … R7 Air bleeding the stroking chamber

X2
E MX
MX1 MX2
U R5 R6 R7 K3 K2 T R(L) R4 R3 R2

Dimensions [mm] Control devices | HM, HS5 and EO series 1X 9
Dimensions HM1/HM2
▼ A4VSO and A4VSG, size 40 and 71
A5 Mounting face in accordance with

porting pattern DIN 24340 A6
R(L)
A2
A4
B
X2
L R
15°0°15°
A1
X1
A3
R(L)
NG A1 A2 A3 A4 A5
40 296 136 24 102 217 For detailed dimensions and technical data for the variable pump,
71 332 157 28 120 245 see data sheet 92050 (A4VSO) or 92100 (A4VSG)
Ports Standard Size pmax [bar]1) State2)

X1, X2 Control pressure DIN 3852-1 M14 × 1.5; 12 deep 100 (with HM1) O
350 (with HM2)
1) Depending on the application, momentary pressure peaks 2) O = Must be connected (plugged on delivery)
can occur. Keep this in mind when selecting measuring X = Plugged (in normal operation)
devices and fittings.

10 HM, HS5 and EO series 1X | Control devices Dimensions [mm]
Dimensions HM1/HM2
▼ A4VSO, A4VSG and A4CSG, sizes 125 to 355
R(L)
A2
A4
R7/R4
T S
A5
R2
X2
R3
A3
L R
15°0°15°
A1
A3
R(L)
R6 X1
R5
NG A1 A2 A3 A4 A5
2)
125/180 402 191 67 186.5 251 For detailed dimensions and technical data for the variable pump,
250/3552) 485 238 71 233 311 see data sheet 92050 (A4VSO), 92100 (A4VSG) or 92105 (A4CSG)

X1, X2 Control pressure DIN 3852-1 M14 x 1.5; 12 deep (NG 125 and 180) 100 (with HM1) O
M18 × 1.5; 12 deep (NG 250 and 355) 350 (with HM2) O
R2 … R7 Air bleeding the stroking chamber DIN 3852-1 M10 × 1; 8 deep 350 (only with HM2) X
can occur. Keep this in mind when selecting measuring devices X = Plugged (in normal operation)
and fittings.
2) Size 180 and 355 only with HM2

Dimensions HM2
A5
Mounting face
X1, X2 MX in accordance with porting pattern
DIN 24340 A6
MX1
A2
A4
R7/R4
T S
R2
R3
U MX2
X2
A3
A1
L R
15°0°15°
R(L)
X1
MX1
R6
R5
NG A1 A2 A3 A4 A5
500 555 283 50 274 388
For detailed dimensions and technical data for the variable pump,
750 630 320 50 304 420
see data sheet 92050 (A4VSO), 92100 (A4VSG) or 92105 (A4CSG)
1000 670 347 50 327 486
Ports Standard Size1) pmax [bar]2) State

X1, X2 Control pressure DIN 3852-1 M27 × 2; 16 deep 350 O
MX, MX1, MX2 Control pressure measuring DIN 3852-1 M14 × 1.5; 12 deep 350 X
R2 … R7 Air bleeding the stroking chamber DIN 3852-1 M14 × 1.5; 12 deep 350 X
can occur. Keep this in mind when selecting measuring X = Plugged (in normal operation)
devices and fittings.

HM2C – Customer solution with proportional valve, position transducer
Type NG 40 71 125 180 250 355 450 500 750 1000

A4VSO ○ ○ ● ○ ● ○ – ● ○ ○
A4VBO – ○ ○ – ○ – ○ – – –
HM2C
A4VSG ○ ○ ● ○ ● ○ – ● ○ ○
A4CSG – – – – ● ○ – ● ○ –
The HM2C customer solution provides the base unit, The axis module and the MLC for actuating the HM2C
sensors and actuators required for a control system. control are not included in the HM2C scope of delivery.
This means that a pump control system can be built up
by the end users themselves for electronic volume, Spring-centering
pressure and power control. Notice: No finished pump The spring-centering of the stroking cylinder is standard.
control electronics is available for the HM2C like for the It is used for setting and adjustment in the depressurized
HS5. The HM2C can be integrated freely in the control neutral position, but without a defined reset during
architecture of the plant operator machine with defined high-pressure operation.
standard interfaces. Notes
On the pump side, the base unit is equipped with: ▶ The spring feedback in the controller and pump
▶ A proportional valve (including integrated valve amplifier) control spring centering are no safety devices.
▶ Swivel angle sensor The controller can stick in an undefined position due
All components are already installed and piped up and to internal contamination (contaminated hydraulic
only have to be connected with the on-site control. fluid, abrasion or residual contamination from system
The HM2C control receives the setpoint value for the components). As a result, the flow in the axial piston
mounted proportional valve from the superordinate unit will no longer respond correctly to the operator's
control in the form of an electric current signal. specifications. Check whether the application on your
Component Designation Material machine requires additional safety measures to
number
bring the driven consumer to a safe position
Valve Sizes 40 to 180 R901438013
(immediate stop).
4WREE6V08-2X/G24K31/F1V-989
Data sheet 29061 To minimize the control fluid consumption, the stroking
Sizes 250 to 1000 R901377315 chambers are sealed in sizes 125 to 1000 and can be bled
4WREE6V16-2X/G24K31/F1V-989 via the ports R2 to R7.
Data sheet 29061
Swivel angle Standardized output signal Depending on
Minimum and maximum swivel angle limitation is
sensor 4 to 20 mA and 2 to 10 V the size
mechanically adjustable up to 50 % Vg max. For size 500,
The pump setting is recorded via the swivel angle sensor.
Vg min is adjustable up to 50 % Vg max and Vg max up to 70 %
These two parameters are therefore available to the
Vg max (75 % with A4VBO 450).
superordinate control.
Example applications: Notes
▶ The plant operator wants to retain his own machine Setting with A4VSO (open circuit):
control and integrate the pump control in it. ▶ The Vg max stop is set to nominal Vg max as standard.
This type of customer-specific solution can be set up Please specify different values in your order
with the HM2C and the Motion Logic Control (MLC) ▶ The Vg min stop is set to nominal Vg= 0 l/min with
from Bosch Rexroth, for example. Together with PHD = 20 bar as standard. Other values should be
a matching I/O axis module, a freely programmable specified when placing the order.
control is available to the user. When ordering, please state other setting requests in
plain text.

Technical data HM2C

Size NG 125 250 500
Control pressure (in P) pmin bar 100 125 150
pmax bar 350 350 350
Control stroke smax mm 20.7 25.9 32.6
Control area A cm 2
18.1 28.3 38.2
Control volume VS max cm3 37.5 73.2 124.5
Weight: approx. (A4VSO…HM2…N00) m kg 92 194 327
To ensure the functional reliability for the HM2C

proportional valve, the operating fluid must have a min.
cleanliness level of 20/18/15 as defined in ISO 4406.
Circuit diagrams HM2C

▼ Sizes 125 to 250 ▼ Size 500
Example: open circuit A4VSO HM2C Example: open circuit A4VSO HM2C
T P
T P
b a
a
b a
a b
b B A G
U
B A G
U
Mp
Sp
B1 B MB RKV MB2 P
P B1 B MB1
RKV MA
S
U S
U
U S MS M1 R5 R6 R7 K1 K2 T R(L) R4 R3 R2 M2
U S MS R5 R6 R7 K1 K2 T R(L) R4 R3 R2

Dimensions HM2C
▼ A4VSO, A4VSG and A4CSG, size 125, 250
A3
SP RKV
P
A2
R7/R4
U
B
A4
R2
M2
R3
L R
15°0°15°
A1
R(L)
R6
M1
R5
NG A1 A2 A3 A4
125 401 304 350 309 For detailed dimensions and technical data for the variable pump,
250 485 344 412 372 see data sheet 92050 (A4VSO), 92100 (A4VSG) or 92105 (A4CSG)

P, RKV Control pressure DIN 3852-1 M27 × 2 100 O
M1, M2 Control pressure measuring DIN 3852-1 M14 × 1.5 315 X
R2 … R7 Air bleeding the stroking chamber DIN 3852-1 M14 × 1.5 315 X
The RKV port must be unloaded to the reservoir.
and fittings.

Dimensions HM2C
▼ A4VSO, A4VSG and A4CSG, size 500
A3
RKV
R(L) P
MP
MB2
A2
A4
R7/R4
B
A5
R2
MA
R3 RKV
A6
R
15°0°15°
A1
L
R6
MB2
R5
A7
NG A1 A2 A3 A4 A5 A6 A7
500 555 363 520 274 388 50 392 For detailed dimensions and technical data for the
variable pump, see data sheet 92050 (A4VSO),
92100 (A4VSG) or 92105 (A4CSG)

P, RKV Control pressure DIN 3852-1 M27 × 2 100 O
M1, M2 Control pressure measuring DIN 3852-1 M14 × 1.5 315 X
R2 … R7 Air bleeding the stroking chamber DIN 3852-1 M14 × 1.5 315 X
and fittings.

HS5(P) – electro-hydraulic control with control valve
Type NG 40 71 125 180 250 355 450 500 750 1000

A4VSO, A4VSG ● ● ● ● ● ● – ● ● ●
A4CSG – – – – ● ● – ● ● – HS5(P)
A4VBO – ● ● – ● – ● – – –
For electric displacement and pressure control To minimize the control fluid consumption, the stroking
as well as torque limitation with VT-HPC-1-1X with chambers are sealed in sizes 125...1000 and can be bled
external control pressure supply via the ports R2 … R7.
The control HS5 sets the displacement of the pump with Swivel angle limitation
the mounted direct operated control valve proportional Minimum and maximum swivel angle limitation is
to the setpoint value. mechanically adjustable up to 50 % Vg max. For size 500,
The pump setting is reported by an inductive position Vg min is adjustable up to 50 % Vg max and Vg max up to 70 %
transducer. Vg max (75 % with A4VBO 450).
With HS5P, the mounted pressure transducer HM20 Notes
(see data sheet 30272) records the system pressure, Setting with A4VSO (open circuit):
with A4VSG and A4CSG, each pressure side is assigned ▶ The Vg max stop is set to nominal Vg max as standard.
a pressure transducer. Please specify different values in your order
Together with the relevant control electronics VT-HPC-1-1X ▶ The Vg min stop is set to nominal Vg= 0 l/min with
and the operating software IndraWorks, the user has PHD= 20 bar as standard. Other values should be
a precise and freely parameterizable control, which offers specified when placing the order.
a comfortable operating and diagnosis interface. Setting with A4VSG and A4CSG (closed circuit):
The digital control amplifier VT-HPC-1-1X for actuating the ▶ The Vg max stops are set on both sides to nominal Vg max.
HS5 control is not included in the scope of delivery,
When ordering, please state other setting requests in
please order separately in accordance with
plain text.
data sheet 30237.
To ensure the functional reliability for the
The programming of the digital control electronics takes
HS5(V)(L) control system, the operating fluid must have
place via the Ethernet interface of the IndraWorks
a min. cleanliness level of 18/16/13 as defined in ISO 4406.
operating software.
Machine and system dynamics must be optimized by the
Optional:
system operator using the pressure control function.
▶ HS5P with one (open circuit) or two (closed circuit)
Spring-centering
pressure transducer(s) for pressure control and
The spring-centering of the stroking cylinder is standard.
torque limitation
It is used for setting and adjustment in the depressurized
▶ Speed variation possible with SD card:
neutral position, but without a defined reset during
VT-SD-HPC-HS5n.
high-pressure operation.
For description, see data sheet 30237-Z.
Notes
The controller can stick in an undefined position
due to internal contamination (contaminated
hydraulic fluid, abrasion or residual contamination
from system components). As a result, the flow in the
axial piston unit will no longer respond correctly to
the operator's specifications. Check whether the
application on your machine requires additional
safety measures to bring the driven consumer to
a safe position (immediate stop).

Technical data HS5(P)

Size NG 40 71 125 180 250 355 450 500 750 1000
Control pressure A4VSO, A4VSG, pmin bar 100 100 100 125 125 125 – 150 150 150
(in P) A4CSG
A4VBO pmin bar – 130 130 – – – 190 – – –
pmax1) bar 350 350 350 350 350 350 350 350 350 350
Control stroke smax mm 14.2 17.1 20.7 20.7 25.9 25.9 29.34 32.6 37.0 41.4
Control area A cm 2
8.1 12.6 18.1 18.1 28.3 28.3 38.2 38.2 56.8 63.6
Control volume VS max cm3 11.4 21.5 37.5 37.5 73.2 73.2 112.1 124.5 210 263.3
Actuating time tmin2) s 0.04 0.06 0.09 0.09 0.12 0.12 0.15 0.15 0.2 0.25
Weight: approx. (A4VSO…HS5…N00) m kg 42 59 98 112 200 220 – 333 476 606
Weight (approx.) (A4VBO…HS5…N00) m kg – 65 100 – 195 – 390 – – –
Control loop performance hysteresis ≤ 0.2%
Repeat accuracy ≤ 0.2%
Linearity deviation swivel angle ≤ 1.0%
Linearity deviation pressure ≤ 1.5% of pmax3)
A4VSO – open circuit A4VSG and A4CSG – closed circuit
▼ Characteristic curve ▼ Characteristic curve
p
-α
+α
α
p
Basic setting for design without short circuit valve, Basic setting for design without short circuit valve,
de-energized proportional valve and connected control de-energized proportional valve and connected control
pressure: Vg min (see table). pressure: Vg max (see table).
▼ Flow direction S to B ▼ Flow direction
Direction Swiveling range4) Basic setting Direction of Swiveling range4) Flow Basic setting
of rotation rotation direction
clockwise counter-clockwise Vg min (counter-clockwise) clockwise B to A Vg max clockwise
clockwise
counter-clockwise clockwise Vg min (clockwise) counter-clockwise A to B
counter- clockwise A to B Vg max counter-

clockwise counter-clockwise B to A clockwise
1) Due to the permissible data of the proportional valve 4) See swivel angle indicator
2) With minimum control pressure
15° 0°15°
3) Pressure transducer value cw

ccw

Circuit diagrams HS5(P)

▼ Sizes 40 and 71
Example: A4VSO HS5P (with pressure transducer)
Clockwise rotation Counter-clockwise rotation
2 T P 2
T P
b a
b a
b a
b a B A
B A
4 4
SP SP
B1 B MB RKV RKV
(5) P B1 B MB P
(5)
I S
P U I S
P U
3
3
1
1
U S MS K1 K2 T R(L)
U S MS K1 K2 T R(L)
▼ Sizes 125 to 355

Example: A4VSO HS5P (with pressure transducer)
2 T P 2
T P a
b a
b
b a
b a B A
B A
4 4
SP SP
B1 B MB RKV RKV
(5) P B1 B MB P
(5)
I S
P U I S
P U
3
3
1
1
U S MS M1 R5 R6 R7K1 K2 T R(L) R4 R3 R2 M2
U S MS M1 R5 R6 R7K1 K2 T R(L) R4 R3 R2 M2
1 Pump with hydraulic control device 3 Inductive position transducer

A4VSO (see data sheet 92050), A4VBO (see data sheet 92122)
NG Type
2 4/4 directional control valve (see data sheet 29027)
40, 125 and 180 AWAX004D03
NG Type
71 AWAX004D02 with spacer
40 to 180 4WRPH6CA24L-2X/G24Z4/V-855
250, 355 AWAX004D02
250 and 355 4WRPH6CA40L-2X/G24Z4/V-855
with round connector 4-pin M12 × 1
4 Intermediate plate
- The RKV port must be unloaded to the reservoir.
5 Only with HS5P: Pressure transducer HM20-2X/630-C-K35
(see data sheet 30272) with intermediate flange,
with A4VSG and A4CSG, each pressure side has
1 pressure transducer assigned and mounted

▼ Sizes 500 to 1000

Example: A4VSG HS5P (with pressure transducer)
B A T P
2
b a
b a
MB1 MA1 B A
4
MP
RKV P
E
MB2 MA2
I
P
(5) S
U
I
P
U R5 R6 R7 K3 K2 T R(L) R4 R3 R2
1 Pump with hydraulic control device

A4VSG (see data sheet 92100)
NG Type
500 to 1000 4WRPH6CA40L-2X/G24Z4/V-855
3 Inductive position transducer
NG Type
500 to 1000 AWAX004D02
- The RKV port must be unloaded to the reservoir.
5 Only with HS5P: Pressure transducer HM20-2X/630-C-K35
(see data sheet 30272) with intermediate flange,
with A4VSG and A4CSG, each pressure side has
1 pressure transducer assigned and mounted
Ports
P Control pressure
SP Control pressure accumulator
RKV Control fluid return flow
M… Measuring ports control pressure
R2 … R7 Air bleeding the stroking chamber

Dimensions HS5(P)
▼ Size 40 and 71; example: A4VSO HS5P with pressure transducer in B (clockwise rotation with; counter-clockwise without HM20)
With A4VSO and A4VBO counter-clockwise and clockwise rotation, partly different components and dimensions.
With A4VSG, the dimensions "L" apply for both directions of rotation.
▼ Clockwise rotation A7 to mounting face A7L to mounting face ▼ Counter-clockwise

A4 to mounting face A4L to mounting face rotation
3 2 3
2
4
4
With pressure transducer, position 5:
RKV
Intermediate flange with through
holes (dimensions dependent on NG) RKV
1 1
A3L
for mounting bolts
A3
(for fastening threads, see relevant
pump data sheet)
A5L
A8
A8L
B A5
B
Transport lock
▼ Detail W clockwise rotation
(5)
RKV SP
Valve mounting with A4VSG
A4VSO for clockwise rotation
A4VBO for clockwise rotation
A10
A9
A6
A2
P
W
15°0°15°
LR
▼ Detail W counter-clockwise rotation

Einschraubloch M33
A1
SP RKV
A2L
R(L)
A10L
A9L
A6L
30
Valve mounting with

A4VSO for counter-clockwise rotation P
For key, see page 19 A4VBO for counter-clockwise rotation
NG A1 A2 A2L A3 A3L A4 A4L A5 A5L A6(L) A7 A7L A8 A8L A9 A9L A10(L)

40 296 110.3 104 251 232 222 229.5 108 107 48 273 253 128 94 30 0 48
71 332 105.3 107.1 268 249 249 256.5 123 122 48.4 300 280 143 109 30 0 49.6
For detailed dimensions and technical data for the variable pump, see data sheets 92050 (A4VSO), 92122(A4VBO) or 92100 (A4VSG)
Ports Standard1) Size pmax [bar]2) State3)

P Control pressure DIN 3852-1 M22 × 1.5; 14 deep 350 O
SP Control pressure accumulator DIN 3852-1 M22 × 1.5; 14 deep 350 X
RKV Control fluid return flow DIN 3852-1 M22 × 1.5; 14 deep 4 O
1) ISO 6149 with A4VBO 71 3) O = Must be connected (plugged on delivery)
2) Depending on the application, momentary pressure peaks X = Plugged (in normal operation)
can occur. Keep this in mind when selecting measuring devices
and fittings.

▼ Size 125 to 355, example A4VSO HS5P with a pressure transducer on port B
With A4VSO and A4VBO, the dimension A4 is different for clockwise and counter-clockwise rotation.
With A4VSG and A4CSG, dimension A4R (clockwise) applies for both directions of rotation.
A7 to mounting face
A4 to mounting face
3 2
P
(SP)
With pressure transducer, position 5: 4
Intermediate flange with through holes
(dimensions dependent on NG) RKV
for mounting bolts 1
A3
(for fastening threads, see respective
pump data sheet)
A8
A5
Transport lock
M12 (x1.75)
(5)
Detail W
Valve mounting with
A4VSG
SP
A4CSG
RKV

A2
W
A6
15°0°15°
LR
Einschraubloch M33
A1
A6
A2
Valve mounting with

A4VSO for counter-clockwise rotation
R(L)
P
A4VBO for counter-clockwise rotation

30
For key, see page 19
NG A1 A3 A4R A4L A5 A6 A7 A8
125/180 402 286 310 318.5 156 39 350 148 For detailed dimensions and technical data for the variable pump,
250/355 485 322 372 380.5 192 39 412 184 see data sheet 92050 (A4VSO), 92122(A4VBO), 92100 (A4VSG) or
92105 (A4CSG)

M1, M2 Control pressure measuring DIN 3852-1 M14 x 1.5; 12 deep (NG 125 and 180) 350 X
M18 × 1.5; 12 deep (NG 250 and 355) 350 X
R2 … R7 Air bleeding the stroking chamber DIN 3852-1 M10 × 1; 8 deep 350 X

and fittings.

▼ A4VSO, A4VBO, A4VSG and A4CSG, size 500 to 1000

Example A4VSG HS5P with two pressure transducers on port B
3
4 MP MB2
1
A2
(dimensions dependent on NG) 2
A4
for mounting bolts B
R7/R4 Transport lock
pump data sheet)
M14 (x2)
(5)
A
A5 to mounting face
R3 R2 MA
Valve mounting with
A4VSG
A4CSG
RKV
A1
A6
LR
15 0 15
P
R(L)
Valve mounting with
30
R6 R5
A3 to mounting face
For key, see page 19 with counter-clockwise rotation A3 = A5
NG A1 A2 A3 A4 A5 A6
500 555 363 392 274 388 50 For detailed dimensions and technical data for the
(450 with A4VBO) variable pump, see data sheet 92050 (A4VSO),
750 630 402 424 304 420 50 92122 (A4VBO), 92100 (A4VSG) or 92105 (a4CSG)
1000 670 429 490 327 486 50

P Control pressure DIN 3852-1 M27 × 2; 16 deep 350 O
RKV Control fluid return flow DIN 3852-1 M27 × 2; 16 deep 4 O
MA2, MB2, MP Control pressure measuring DIN 3852-1 M14 × 1.5; 12 deep 350 X

and fittings.

HS5M – suitable for use under fluid
Type NG 40 71 125 180 250 355 450 500 750 1000

A4VSO, A4VSG ● ● ● ● ● ● – ● ● ●
HS5M
A4VBO – ● ● – ● – ● – – –
The variant HS5M corresponds to the HS5 design, ▼ Flow direction in closed circuit
but without proportional valve, but with pilot pressure Direction of rotation Swiveling range1)
ports X1 and X2. clockwise counter-clockwise
The proportional valve can be positioned separately in the B to A A to B clockwise
system and piped up via the designated ports X1 and X2 of
the pump.
The unit can be installed in the reservoir together with the
▼ Flow direction in open circuit
directly mounted position transducer.
Approved for HLP fluids DIN 51524. Direction of rotation Swiveling range1)
Recommendation clockwise counter-clockwise
▶ Directional control valve 4WRPH6, S to B counter-clockwise
see data sheet 29027 S to B clockwise
▶ Electronics VT-HPC-1-1X see data sheet 30237
▶ For cables, see data sheet 30237-B
Technical data inductive position transducer AWAX
Temperature range -25 °C to +80 °C
Notes for AWAX004D02 and AWAX004D03
Setting with A4VSO (open circuit): Type of protection IPX7 DIN VDE 0470-EN 60529
▶ The Vg max stop is set to nominal Vg max as standard. Typical temperature 0.05% / K (based on the total output
Please specify different values in your order drift voltage swing)
▶ The Vg min stop is set to nominal Vg= 0 l/min with Vibration resistance 10 g sine; 10 g noise; 15 g shock
PHD= 20 bar as standard. Other values should be Use under fluid approved for HLPD 46
(with installed mating connector)
specified when placing the order.
Sealing material FKM
Setting with A4VSG and A4CSG (closed circuit):
▶ The Vg max stops are set on both sides to nominal Vg max.
Technical data HS5M

Size NG 40 71 125 180 250 355 450 500 750 1000
Control pressure A4VSO, A4VSG pmin bar 50 50 50 100 100 100 – 125 125 125
(in X1/X2) A4VBO pmin bar – 100 100 – – – 160 – – –
pmax1) bar 350 350 350 350 350 350 350 350 350 350
Control stroke smax mm 14.2 17.1 20.7 20.7 25.9 25.9 29.34 32.6 37.0 41.4
Control area A cm2 8.1 12.6 18.1 18.1 28.3 28.3 38.2 38.2 56.8 63.6
Control volume VS max cm3 11.4 21.5 37.5 37.5 73.2 73.2 112.1 124.5 210 263.3
Weight (approx.) (A4VS…HS5M…N00) m kg 38 55 92 106 184 214 – 327 470 600
Weight (approx.) (A4VBO…HS5M…N00) m kg – 65 100 – 195 – 390 – – –
1) See swivel angle indicator

15° 0°15°
cw
ccw

Circuit diagrams HS5M
▼ Size 40 to 1000 for A4VSO and A4VSG, size 250 to 750 for A4CSG
Example: A4VSO…HS5M, size 125 to 1000
T P
T P
b a
b a
a b a
b
B A
B A
X1 X2 X1 X2
B1 B MB
3 3
B1 B MB
S S
U U
2 2
1 1
U S MS R5 R6 R7 K1 K2 T R(L) R4 R3 R2 U S MS R5 R6 R7 K1 K2 T R(L) R4 R3 R2

A4VSO (see data sheet 92050)
2 Inductive position transducer:
NG Type
40, 125 and 180 AWAX004D03
71 AWAX004D02 with spacer
250 to 1000 AWAX004D02
3 Port plate
Ports
X1 Control pressure
X2 Control pressure
R2 … R7 Air bleeding of stroking chamber
(NG 125 to 1000)

Dimensions HS5M
▼ A4VSO, A4VSG and A4CSG, size 40, 71, 500 and 750
▼ NG 40 … 71 ▼ NG 500 … 750
3
W
3
A2
A2
A4
A4
B
A5
A5
X2
A1
L R
A1
15°0°15°
15°0°15°
A3
X1
Detail W
X1 X2
A3
NG A1 A2 A3 A4 A5
40 296 223.7 28 104 218
For detailed dimensions and technical data for the variable
71 332 243 28 120 245
pump, see data sheet 92050 (A4VSO), 92100 (A4VSG) or
500 555 363 224 205 399
92105 (A4CSG)
750 630 400 224 235 431

X1, X2 Control pressure DIN 3852-1 M14 × 1.5; 12 deep (NG 40 and 71) 350 O
M22 × 1.5; 14 deep (NG 500) 350 O
and fittings.

1
3
A2
A4
B
A5
X2
A3
L R
15°0°15°
A1
A3
R(L)
X1
NG A1 A2 A3 A4 A5
125/180 402 272 67 186.5 251 For detailed dimensions and technical data for the variable pump,
250/355 485 318.2 71 233 310.5 see data sheet 92050 (A4VSO), 92100 (A4VSG) or 92105 (A4CSG)

X1, X2 Control pressure DIN 3852-1 M14 x 1.5; 12 deep (NG 125 and 180) 350 O
M18 × 1.5; 12 deep (NG 250 and 355) 350 O
and fittings.

HS5V(P) – control with internal control pressure supply for open circuit
Type NG 40 71 125 180 250 355 450 500 750 1000

A4VSO ● ● ● ● ● ● – – – –
HS5V(P)
A4VBO – ● ● – ● – – – – –
The variant HS5V corresponds to the HS5 design, Technical data HS5V(P)
but with internal control pressure supply, Size NG 40 to 355
differential stroking pistons and depressurized Maximum working pressure A4VSO pmax1) bar 350
basic setting Vg max. This removes the need for an Nominal pressure A4VBO pnom bar 450
external control pressure supply. The control pressure
Minimum working pressure pmin bar 20
supply takes place directly from the high pressure.
Circuit diagram HS5V
With the electric motor switched off and actuator
system depressurized, the pump swivels to maximum
▼ Sizes 250 and 355
displacement (Vg max) through spring force. Example: A4VSO HS5V with preload block AGEV4-05728-AA/46
For reliable control, the system pressure must be
not included in the scope of delivery
at least 20 bar.
B 5
If the pump is to be controlled below 20 bar, a preload
P T 2
block is required for generating the required control a b
a b
power. You need to contact us for a specific application. A B
▶ Optional (HS5VP): with pressure transducer 4

T
Basic position de-energized

With a de-energized proportional valve and plugged S
U
pump outlet, the pump switches to minimum pressure
(6 to 10 bar). 3
Electronics:
1
▶ VT-HPC-1-1X, see data sheet 30237
U S MS M1 K1 K2 T R(L) M2
Swiveling range –100 % to +100 % 1 Pump with hydraulic control device

As a special feature, the pump can switch the conveying A4VSO (see data sheet 92050)
direction. This feature of switching over the neutral 2 4/4 directional control valve (see data sheet 29027)
position enables a quick pressure reduction via the pump. NG Type

40 to 180 4WRPH6CA24L-2X/G24Z4/V-855
▼ Dynamic characteristic curve for pressure reduction via 250 and 355 4WRPH6CA40L-2X/G24Z4/V-855
the pump
100
Swivel angle α [%]
NG Type
αact
50 40, 125 and 180 AWAX004D03
71 AWAX004D02 and spacer
0
250 to 355 AWAX004D02
-50 with round connector 4-pin M12 × 1
240 5 Preload block
Pressure p [bar]
pact To ensure the functional reliability for the HS5V(P)

160
pset 1
control system, the operating fluid must have a min.
80
0
Time t
1) Due to the permissible data of the proportional valve

▼ Sizes 71, 125, 250

Example: A4VBO…HS5V, sizes 71, 125, 250
P T 2
a b
a b
A B
4
XS
5
B1 B M B
S
U

A4VBO (see data sheet 92122)
NG Type
71 to 125 4WRPH6CA24L-2X/G24Z4/V-855
250 4WRPH6CA40L-2X/G24Z4/V-855
NG Type
125 AWAX004D03
71 AWAX004D02 and spacer
250 AWAX004D02
5 Pressure relief valve

Dimensions HS5V
▼ A4VSO, size 40 to 355
▼ Sizes 40 to 71 ▼ Sizes 125 to 355
A4
A4 3
4 2
1
3
2
1
A3
A3
Valve mounting with

Valve mounting with
A4VSO for clockwise rotation M2
M2
A1
A1
L R
15°0°15°
R
15° 0 15°
L
A2
A2
R(L)
M1
M1
Valve mounting with
Valve mounting with

NG A1 A2 A3 A4
40 130 104 224 281
71 148 126 244.7 309
For detailed dimensions and technical data of the variable pump,
125 177 147 271 375
see data sheet 92050 (A4VSO)
180 177 147 271 375
250/355 212 179 309 433

M1, M2 Control pressure measuring DIN 3852-1 M14 × 1.5; 12 deep (size 40 to 71) 350 X
M18 × 1.5; 12 deep (size 125 to 355)
and fittings.

Dimensions HS5V
▼ A4VBO, size 71
1 XS 2
A3
A5
Valve mounting with

A4
A6
M2
XS
A1
R
L
A2
M1 B
Valve mounting with

71 148 126 244.7 378 144.2 268.5
125
On request see data sheet 92122 (A4VBO)
250

M1, M2 Control pressure measuring DIN 3852-1 M14 × 1.5; 12 deep (size 40 to 71) 350 X
M18 × 1.5; 12 deep (size 125 to 355)
XS External accumulator port DIN 3852-1 M18 × 1.5; 12 deep 350 O
and fittings.

HS5L(P) – control with internal control pressure supply for A4CSG
Type NG 250 355 500 750

A4CSG ● ● ● ● HS5L(P)
The HS5L variant corresponds to the HS5 version Technical data HS5L(P)
but with internal control pressure supply in the Size NG 250 to 750
closed circuit. With a rotating pump and not active control Maximum working pressure pmax 1)
bar 350
(valve de-energized), the pump swivels to ‒Vg max by the Minimum working pressure pmin bar 20
boost pressure. The control pressure supply takes place Minimum required control pmin bar Double boost pressure
directly from the high pressure or boost pressure. pressure +5 bar for size 355
This removes the need for an external control pressure Circuit diagram HS5L
supply. With the electric motor switched off and actuator
system depressurized, the pump swivels to 0% swivel ▼ Sizes 500 and 750
angle through spring-centering. Example: A4CSG 500HS5L
▶ Optional (HS5LP): with two pressure transducers

B MB1 K1 MA1 A
Notes
▶ The spring feedback in the controller and pump K4
MK4
The controller can stick in an undefined position due
T P
to internal contamination (contaminated hydraulic b b a
a 2
fluid, abrasion or residual contamination from system B A
components). As a result, the flow in the axial piston Rkv

unit will no longer respond correctly to the operator's MB2 MA2
ME3
4
specifications. Check whether the application on your
machine requires additional safety measures to
bring the driven consumer to a safe position S
U
(immediate stop).
For safe control, the control pressure must be twice 3
the boost pressure (for NG 355 +5 bar). See also boost 1

pressures in data sheet 92105.
MAB U K2 K3 T R(L) R6 R7 R3 R2 E2 E1 S MS
R5 R4
To ensure the functional reliability for the HS5L(P)
1 Pump with hydraulic control device A4CSG
control system, the operating fluid must have a min. (see data sheet 92105)
cleanliness level of 18/16/13 as defined in ISO 4406. 2 4/4 directional control valve (see data sheet 29027)
Further details and information on the required NG Type
cleanliness level of the hydraulic fluid can be found 250 and 750 4WRPH6CA40L-2X/G24Z4/V-855
in the operating instructions 92076-01-B. 3 Inductive position transducer:
NG Type
250 to 750 AWAX004D02
▼ Flow direction in closed circuit
Direction of rotation Swiveling range

clockwise counter-
clockwise
B to A A to B clockwise
15° 0°15°
A to B B to A counter- cw
1) Due to the permissible data of the proportional valve, ccw
higher pressures on request clockwise

Dimensions HS5L
▼ Size 250 to 355, example A4CSG HS5LP with two pressure transducers on port B and A
Dimension A4R applies for both directions of rotation
A7 to mounting face
A4 to mounting face
3 2
P
(SP)
4
Intermediate flange with through holes RKV
(dimensions dependent on NG) 1
A3
for mounting bolts
pump data sheet)
A8
A5
M12 (x1.75)
Transport lock
(5)
Detail W
Valve mounting for

SP
clockwise rotation
RKV
A2
A6
15°0°15°
LR
Einschraubloch M33
W
A1
A6
A2
R(L)
P
NG A1 A3 A4 A5 A6 A7 A8
250/355 485 322 372 192 39 412 184 For detailed dimensions and technical data, see data sheet 92105

P Control pressure DIN 3852-1 M22 × 1.5; 14 deep 350 piped up
M1, M2 Control pressure measuring DIN 3852-1 M18 × 1.5; 12 deep 350 X

and fittings.
Dimensions HS5L
▼ A4CSG, sizes 500 to 750

Example A4CSG HS5LP with two pressure transducers on ports B and A
MB1 3
R(L)
1 MB2
MAB
P 2
A2
(5)
A4
(dimensions dependent on NG)
for mounting bolts
pump data sheet)
Transport lock
A3
R3 R2 MA2
Rkv
Valve mounting with A4CSG
Clockwise rotation
LR
15 0 15
A1
R6 R5
NG A1 A2 A3 A4
500 555 363 109 274 For detailed dimensions and technical data of the
750 On request variable pump, see data sheet 92105 (A4CSG)

P Control pressure DIN 3852-1 M27 × 2; 16 deep 350 piped up
MA2, MB2, MP Control pressure measuring DIN 3852-1 M14 × 1.5; 12 deep 350 X
and fittings.

HS5E(P) – control system with integrated digital electronics (OBE)
Type NG 40 71 125 180 250 355 450 500 750 1000

A4VSO ● ● ● ● ● ● – ● ● ●
A4VSG ● ● ● ● ● ● – ● ● ●
HS5E(P)
A4CSG – – – – ● ● – ● ● –
A4VBO – ● ● – ● – ● – – –
An axial piston variable pump with HS5E is a complete Swivel angle limitation
solution for an entire Bosch Rexroth pump control system Minimum and maximum swivel angle limitation is
for electro-hydraulic mechanically adjustable up to 50 % Vg max.
▶ Swivel angle control For size 500, Vg min is adjustable up to 50 % Vg max and
▶ Pressure control (optional HS5EP) Vg max up to 70 % Vg max.
▶ Torque limitation (optional HS5EP) Variable-speed operation
and external control pressure supply. Variable-speed operation represents an additional
function allowing the reduction of the rotational speed
The control system consists of the following components: in the partial load range. This provides advantages in the
▶ A4VSO, A4VSG, A4CSG or A4VBO axial piston variable noise behavior and total efficiency of the axial piston unit.
pump In this variable-speed operating mode, depending on the
▶ Directional control valve with On Board Electronics current operating point, the optimum drive speed for the
▶ Swivel angle sensor for detecting pump swivel angle electric motor is calculated and passed on to the
▶ Optional (HS5EP): one pressure transducer with converter. For this purpose, it is essential that the electric
A4VSO or two pressure sensors with A4VSG/A4CSG drive motor has the appropriate dynamics and is
Machine and system dynamics must be optimized by the controlled via a converter.
system operator using the pressure control function. In the condition as delivered from the factory,
the variable-speed operation is deactivated. If the
Spring-centering control system shall work in variable-speed mode,
Pump control spring centering comes standard. It is used this operating mode must be activated and parameterized
for setting and adjustment in the depressurized neutral (see data sheet 30237-Z).
position, but without a defined reset during high-pressure Notes
operation. Spring centering is not a safety device. Setting with A4VSO (open circuit):
To minimize the control fluid consumption, the stroking ▶ The Vg max stop is set to nominal Vg max as standard.
chambers are sealed in sizes 125 to 1000 and can be bled Please specify different values in your order
via the ports R2 to R7. ▶ The Vg minstop is set to
Notes Vg= 0 l/min with PHD= 20 bar as standard.
▶ The pump control spring centering is not a safety Other values should be specified when placing
device. The controller can stick in an undefined the order.
position due to internal contamination For further technical data, see table "Technical data HS5(P)"
(contaminated hydraulic fluid, abrasion or residual on page 17.
contamination from system components). As a result, To ensure the functional reliability for the
the flow in the axial piston unit will no longer HS5E(V)(L) control system, the operating fluid must
respond correctly to the operator's specifications. have a min. cleanliness level of 18/16/13 as defined
Check whether the application on your machine in ISO 4406.
requires additional safety measures to bring the Further details and information on the required
driven consumer to a safe position (immediate stop). cleanliness level of the hydraulic fluid can be found
in the operating instructions 92076-01-B.

Electrical control loop performance

Swivel angle control Pressure control1)
Linearity tolerance ≤ 1.0% ≤ 1.5% (≤ 1.0%2))
Temperature error ≤ 0.5% / 10 K ≤ 0.5% / 10 K
Hysteresis ≤ 0.2% ≤ 0.2%
Repeat accuracy ≤ 0.2% ≤ 0.2%
Connection
▶ 24 V voltage supply
▶ Ambient temperature -20 °C to +60 °C
Hydraulic fluid temperature -20 °C to +70 °C
▶ LED status indicator
▶ Interface for:
EtherNet/IP, Sercos III, EtherCAT,
ProfiNET RT connection
6 7
5 8
4 9
3 10
2
1
Example A4VS size 250

1 Proportional solenoid
2 Inductive position transducer for valve position
3 X8A actual swivel angle input
4 Reserved, X2N
5 Configurable sensor interface X2M2
(Pressure sensor input)
7 Multi-EtherNet interface X7E1
8 Multi-EtherNet interface X7E2
9 Plug-in connector XH4
10 VT-SWA-LIN-G15 swivel angle sensor
1) Without taking into account the pump pulsation

2) Using the integrated calibration function

Sectional view of A4VSO … HS5E(P) 1 Pump with hydraulic control device

A4VSO (see data sheet 92050)
2 HS5E pilot control valve
3 2 NG Type
1 40 to 180 HS5EN/6 CA 24L-2X/VH0/24MD7G
250 to 1000 HS5EN/6 CA 40L-2X/VH0/24MD7G
3 Swivel angle sensor (see data sheet 30263):
NG Type
40, 125 and 180 VT-SWA-LIN-1X/G15-1-C20
71 VT-SWA-LIN-1X/G15-2-C20
250 to 1000 VT-SWA-LIN-1X/G15-3-C20
Preferred types
R902569939 A A4VSO 125 HS5E/30R-VZB25U99
R902569940 A A4VSO 180 HS5E/30R-VZB25U99
R902569941 AH A4VSO 260 HS5E/30R-VZB25U99
R902569937 AH A4VSO 370 HS5E/30R-VZB25U99
Optional:
▶ HS5EP with one or two pressure transducer(s)
for pressure control and torque limitation
Circuit diagrams HS5EP

▼ Sizes 40 and 71
Example: A4VSO...HS5EP (with pressure transducer)
2 2
T P
T P G
G b a a
b a b
b a
B A
B A
4 4
B1 B MB SP SP
(5) RKV RKV
P B1 B MB P
(5)
I S
P U I S
P U
3
3
1
1
U S MS K1 K2 T R(L)
U S MS K1 K2 T R(L)

Circuit diagrams HS5EP
▼ Sizes 125 to 500

Example: A4VSO...HS5EP (with pressure transducer)
2
2 T P
G
T P b b a a
G
b b a a B A
B A
4
4
SP
B1 B MB RKV SP RKV
(5) B1 B MB P
P (5)
I S I S
P U P U
3 3
1 1
U S MS M1 R5 R6 R7K1 K2 T R(L) R4 R3 R2 M2 U S MS M1 R5 R6 R7K1 K2 T R(L) R4 R3 R2 M2

2 Pilot control valve HS5E
3 Swivel angle sensor VT-SWA-LIN-1X/G15-...-C20
5 Only with HS5EP: Pressure transducer HM20-2X/630-C-K35
(see data sheet 30272) with intermediate flange, with A4VSG
and A4CSG, each pressure side has 1 pressure transducer
assigned and mounted
Connection table HS5E

Ports
S Suction port
B Working port
P Control pressure
M1, M2 Control pressure measuring
R2 … R7 Air bleeding the stroking chamber
MS Suction pressure measuring
MB Measuring operating pressure
K1, K2 Flushing port
T Drain port
R(L) Fluid filling; air bleeding (drain port)
U Flushing port
B1 Additional connection

Electrical data of pilot control valve HS5E
Ambient and operating conditions

Characteristics Values
Supply voltage1) Nominal voltage UB 24 VDC
Lower limit value UB(t)min 18 VDC
Upper limit value UB(t)max 36 VDC
maximum permissible residual ripple 2.5 Vss
Power consumption maximum P 40 W
Required external fuse protection 4 A, slow-blow
AD/DA resolution Analog inputs Bit 12
Analog outputs Bit 10
Actual pressure value input XH4 PIN 10 and 11 Analog voltage V 0 to 10
(With configuration to current input, Analog current mA 0 to 20
maximum permissible input current 30 mA.)
Ambient temperature range at the pump ϑ 0 to +60 °C
Storage temperature range pump/electronics permissible +5 to +40 °C

Hydraulic fluid temperature -20 to +70 °C
Cleanliness level of hydraulic fluid according to ISO 4406 for particle 18/16/13
size 4/6/14 µm
Environmentally acceptable systems for the areas of EMC, climate, and mechanical loading
Characteristics Values
Mechanical loading: Sinus test according to DIN EN 60068-2-6 10 … 2000 Hz / maximum 10g / 10 cycles / 3 axes
Mechanical loading: Noise check according to DIN EN 60068-2-64 20 … 2000 Hz / 10g RMS / 30g peak / 30 min / 3 axes
Mechanical loading: Transport shock according to DIN EN 60068-2-27 15g / 11 ms / 3 axes
Electromagnetic compatibility (EMC)
▶ EN 61000-6-2 / EN 61000-6-3 10 kV CD/15 kV AD with BWK B
– EN 61000-4-2 ESD 2 kV with BWK B
– EN 61000-4-4 burst 0.5 kV (sym./asym.) with BWK B
– EN 61000-4-5 surge 10 Veff (150 kHz … 80 MHz)
– EN 61000-4-6 HF line-conducted with BWK A
– EN 55016-2-1 radio interference voltage 0.15 … 30 MHz, Class A, EN 55022
Maximum relative humidity (non-condensing) 95%

Design of electronics Integrated on pilot valve (OBE)
Electrical connection see following page 39
Type of protection according to EN 60529 (pump including pilot IP 65 with mounted and locked plug-in connectors
valve and sensors)
Notes
▶ The information about mechanical loading only refers
to components containing electronics, i.e. the HS5E
pilot control valve, HM20 and the VT-SWA-LIN.
1) Supply voltage is used directly for sensor connections

X2M1, X2M2, and X2N (no internal voltage limitation)

XH4: Signals and pin assignment of the central connector
XH4: Signals and pin assignment of the central connector
The following table shows the pin assignment of the ▼ XH4: Central connector
central connector 11 + PE for pilot control valve HS5E.

The "code" column refers to the cable kit that can be
ordered as optional accessories.
(For cable sets, see instruction manual 92076-01-B
chapter "Cable sets")
33
90
Pin Signal Description Signal Signal level Code

direction
1 + UB Voltage supply IN +24 V 1
2 L0 Reference potential for voltage supply - - 2
Ground Ground connection for the electronics - - Yellow/
green
3 DO Switching output 24 V, max. 1.5 A OUT Logical 24 V white
Factory setting: Error signal (Load I max ≤ 50 mA)
4 M0 Reference potential for analog signals - - yellow
5 AI 2 Analog input 2 (or digital input, configuration via IN analog +/-10V green
software) factory setting: (digital 24V)
Swivel angle setpoint value standardized
6 AO 2 Analog output 2 factory setting: Swivel angle actual OUT +/- 10V or 0…20 mA1) Violet
value standardized (Load I max ≤ 1 mA)
7 AI 1 Analog input 1 (or digital input, configuration via IN +/- 10 V or Pink
software) Factory setting: 24 V digital
Pressure setpoint value standardized
8 AO 1 Analog output 1 factory setting: Actual pressure OUT +/- 10V or 0…20 mA1) red
value standardized (Load I max ≤ 1 mA)
9 DI Digital input (use can be freely configured) IN Logical 24 V Brown
Factory setting: Error reset
10 Actual pressure Pressure sensor input: Signal level dependent on IN 0-10 V, 0-20 mA Black
value High parameter setting. (freely configurable)
11 Actual pressure Reference potential for actual pressure value High - - blue
value Low (pin 10)
n.c. gray
Notice
▶ Connect ports M0 and L0 in the control cabinet
to prevent potential shifts.
▶ Signal lines (pin 3 to 11) must be shielded.
The shielding must be connected to the control
on one side!
1) If the analog inputs AI1 and AI2 are not used, the analog
outputs AO1 and AO2 can be parameterized as current outputs
(e.g. if the setpoint value is specified via the fieldbus).

X2M1 and X2M2: Analog, configurable pressure X7E1 and X7E2: Plug-in connector assignment for
sensor interface (coding A), M12, 5-pin, socket Ethernet interface (coding D), M12, 4-pin, socket
Pin assignment of X2M1 and X2M2 Pin assignment of X7E1 and X7E2
Pin Assignment Pin Assignment
1 + 24 V voltage output 1 TxD +
(sensor supply)1) 2 RxD +
2 Sensor signal input for current 3 TxD -
(4 … 20 mA)2)
4 RxD -
3 GND
5 not assigned
4 Sensor signal input voltage
(0 … 10V) 2)
5 Negative differential amplifier
input to pin 4 (optional)
▶ Use a shielded bus cable as the data cable.

When doing this, the shield should be connected to the
connector housing.
▶ Ethernet M12 connection cable, please contact
Rexroth for the material number.
Voltage supply of the HS5E pilot control valve

Connecting the voltage supply of the HS5E pilot control
The HS5E pilot control valve is supplied with 24 V DC.
valve Recommendation.
If this system-side voltage supply is not present, you can
On the system-side, the voltage supply of the HS5E
use the T-NE30-2X/ power supply unit according to
pilot control valve should be fuse-protected using
data sheet 29929. You connect the 24 V of the power
a 4 A slow-blow fuse.
supply unit to connections 1 (+24 V) and 2 (L0)
The HS5E pilot control valve does not have an enable
of the plug-in connector.
input to block the function of the valve.
With the available connection cable, this corresponds to
In the event of a fault, the drive enable should be
the two black wires of the 1 mm² cross section 3-pole
canceled via fieldbus. All other safety-relevant intervention
cable. In this context, you must connect the wire labeled
must be carried out by the higher-level control
“1” to +24 V and the one labeled “2” to L0 (Ground).
(e.g. drive motor OFF, close isolator valves, etc.)
The yellow/green wire must be connected to ground.
Connection cable for signals
Green/yellow =
Black (2) = pin 2

Black (1) = pin 1
Connection cable for
+24 V 0 V Ground
Mating connector voltage supply
connection
on valve VT-DFPD
1) Maximum load capacity 50 mA, voltage output same as

connected voltage supply at input XH4.
2) Only one signal input per interface can be configured

LED status indicators

LED Interface Sercos EtherNET/IP EtherCAT PROFINET
1 X7E1 Activity Activity not used Activity
2 Link Link Link/Activity Link
3 Electronics- S Network status Network status Network status
4 module
Module status Module status Module status Module status
5 X7E2 Activity Activity not used Activity
6 Link Link Link/Activity Link
Indicators of status LEDs

Module status Indication Network status Indication
LED (LED 4) status LED status
Off No voltage Off No voltage
supply supply
Green/red Self-test Green Operation
flashing
Green flashing Drive ready
for operation
Green in control
Red flashing Warning
Red Fault
▶ LEDs 1, 2, 5, and 6 refer to interfaces "X7E1"

and "X7E2"
- Link: Cable is plugged in, connection has been
established (lit up permanently)
- Activity: Data has been sent/received (flashing)
Module status LEDs 3 and 4 refer to the electronics
module.
For a detailed description of the diagnosis LEDs,
refer to the functional description of the Rexroth
HydraulicDrive.

Dimensions HS5E(P)
▼ A4VSO, size 40 to 71, example: A4VSO HS5EP with pressure transducer in B (clockwise rotation with; counter-clockwise without HM20)
▼ Clockwise rotation A7 to mounting face A7L to mounting face ▼ Counter-clockwise

A4 to mounting face A4L to mounting face rotation
Rkv Rkv
A3L
A3
W
P (SP) P (SP)
A5L
A8
A8L
A5
K B K B
B ▼ Detail W clockwise rotation
Valve mounting with A4VSG

RKV SP
A10
A2
A9
A6
15°0°15°
LR
P
Einschraubloch M33
A1
▼ Detail W counter-clockwise rotation

A2L
R(L) SP RKV
30
A10
A9L
A6
Valve mounting with

P
NG A1 A2 A2L A3 A3L A4 A4L A5 A5L A6 A7 A7L A8 A8L A9 A9L A10

40 296 164 166 319.7 301 222 229.5 108 107 48 273 253 128 94 30 0 48
71 332 159.3 161 335 318 249 256.5 123 122 48.4 300 280 143 109 30 0 49.6
For detailed dimensions and technical data of the variable pump, see data sheet 92050 (A4VSO)

P, SP Control pressure DIN 3852-1 M22 × 1.5; 14 deep 350 O

1) Depending on the application, momentary pressure peaks can 2) O = Must be connected (plugged on delivery)
occur. Keep this in mind when selecting measuring devices and X= Plugged (in normal operation)
fittings.

Dimensions HS5E(P)
▼ A4VSO, sizes 125 to 355
A2
A3 A7 A7
R5
R2
Rkv
R3 R6
A4
W
P (SP)
A5
A6 R4 R7
K B
B
M2
Valve mounting with
Detail W
R
15° 0 15°
L
P SP
R(L) P Einschraubloch M22
SP
RKV
30
A8 A9
Rkv
M1 B
A1
NG A1 A2 A3 A4 A5 A6 A7 A8 A9
125 203 147 107 343 156 148 177 39 39 For detailed dimensions
180 203 147 107 354 156 148 201 39 39 and technical
data of the variable
250 248 164 124 379 192 184 242.5 39 39
pump A4VSO,
355 248 164 124 379 192 184 242.5 39 39 see data sheet 92050

M18 × 1.5; 12 deep (NG 250 and 355)
P, SP Control pressure DIN 3852-1 M22 × 1.5; 14 deep 350 O
can occur. Keep this in mind when selecting measuring devices X= Plugged (in normal operation)
and fittings.

Dimensions HS5E(P)
A2
A7 A7
A3
R(L)
MP R2 R5
MB2 R6
R3
(448)
A4
R7
A5
R4
A6
22 h9
BB
B
-0.2
MA
B1
Rkv
Valve mounting with
R
15 ~ 0 15 ~
R
L
L
30
P
A1
B
NG A1 A2 A3 A4 A5 A6 A7
500 279 122 119 400 245 205 277.5 For detailed dimensions and
750 On request technical data of the variable pump,
1000 On request see data sheet 92050 (A4VSO)

MB1 Control pressure measuring DIN 3852-1 M18 × 1.5; 12 deep 350 X
MB2, MA, MP Control pressure measuring DIN 3852-1 M14 × 1.5; 12 deep 350 X
and fittings.

HS5EV(P) – control supply with integrated digital electronics (OBE) and internal control pressure supply
HS5EV(P) – control supply with integrated digital electronics (OBE) and internal control
pressure supply
Type NG 40 71 125 180 250 355 500 750 1000

A4VSO ● ● ● ● ● ● – – –
HS5EV(P)
A4VBO – ● ● – ● – – – –
An axial piston variable pump with HS5E control system ▼ Dynamic characteristic curve for pressure reduction
via the pump
is a complete solution for an entire Bosch Rexroth
pump control system for an electro-hydraulic 100
Swivel angle α [%]

▶ Swivel angle control αact
50
▶ pressure control (optional HS5EVP)
▶ torque limitation (optional HS5EVP) 0
with internal control pressure supply.
-50
The control system consists of the following components: 240
Pressure p [bar]
▶ A4VSO or A4VBO axial piston variable pump pact
160
▶ Directional control valve with On Board Electronics pset1
▶ Swivel angle sensor for detecting pump swivel angle 80

▶ Optional (HS5EVP): one pressure transducer with
0
A4VSO and A4VBO Time t
Technical data: Working pressure HS5E control system
system operator using the pressure control function.
In contrast to the HS5E control system, the HS5EV control Size NG 40 to 355
system eliminates the need for an external control Maximum working pressure A4VSO pmax 1)
bar 350
pressure supply. The control pressure supply takes place Nominal pressure A4VBO pnom bar 450
directly from the high pressure. Minimum working pressure pmin bar 20
With the electric motor switched off and actuator Electrical control loop performance
system depressurized, the pump swivels to maximum Swivel angle control Pressure control1)
displacement (Vg max) through spring force. Linearity tolerance ≤ 1.0% ≤ 1.5% (≤ 1.0%2))
For reliable control, the system pressure must be Temperature error ≤ 0.5% / 10 K ≤ 0.5% / 10 K
at least 20 bar.
Hysteresis ≤ 0.2% ≤ 0.2%
If the pump is to be controlled below 20 bar, a preload
Repeat accuracy ≤ 0.2% ≤ 0.2%
block is required for generating the required control
power. You need to contact us for a specific application.
Notes
Property, basic position de-energized ▶ Information on electrical data and ambient and
With the proportional valve de-energized, the pump operating conditions of the pilot control valve
outlet plugged and the axial piston unit rotating, as well as further information on the central
a minimum pressure (approx. 6 to 10 bar) settles. connector can be found on page 38 and 39.
To ensure the functional reliability for the HS5EV(P)
Swiveling range –100 % to +100 % control system, the operating fluid must have a min.
As a special feature, the pump can switch the conveying cleanliness level of 18/16/13 as defined in ISO 4406.
direction. This feature of switching over the neutral Further details and information on the required
position enables a quick pressure reduction via the pump. cleanliness level of the hydraulic fluid can be found

with consideration of the pump pulsation
2) Using the integrated calibration function

Connection Sectional view of A4VSO…HS5EV(P)

▶ 24 V voltage supply
▶ Ambient temperature -20 °C to +60 °C
Hydraulic fluid temperature -20 °C to +70 °C 3 2
▶ LED status indicator 1
▶ Interface for:
EtherNet/IP, Sercos III, EtherCAT,
ProfiNET RT connection
For further technical information see HS5E
6 7
5 8
4 9
3 10
2
1
Example: A4VSO size 250, clockwise rotation

1 Pump A4VSO with hydraulic control device
1 Proportional solenoid 2 HS5E pilot control valve
2 Inductive position transducer for valve position NG Type
3 X8A actual swivel angle input 40 to 180 HS5EN/6 CA 24L-2X/VH0/24MD7G
4 reserved, X2N 250 and 355 HS5EN/6 CA 40L-2X/VH0/24MD7G
6 Configurable sensor interface X2M1 NG Type
(Pressure sensor input) 40, 125 and 180 VT-SWA-LIN-1X/G15-1-C20
7 Multi-EtherNet interface X7E1 71 VT-SWA-LIN-1X/G15-2-C20
8 Multi-EtherNet interface X7E2 250 to 1000 VT-SWA-LIN-1X/G15-3-C20
9 Plug-in connector XH4 with round connector 4-pin M12 × 1
10 VT-SWA-LIN-G15 swivel angle sensor
Preferred types
R902564081 A A4VSO 40 HS5EV/10R-PZB13N00
R902569938 A A4VSO 71 HS5EV/10R-PZB13N00
Optional:
▶ HS5EVP with a pressure transducer for pressure
control and torque limitation

System circuit diagram HS5EVP Circuit diagram HS5EVP

▼ A4VSO, size 40 to 355 ▼ Sizes 40 to 355
Example: A4VSO 250HS5EVP with preload block AGEV Example: A4VSO...HS5EVP (with pressure transducer)
not included in the

Consumer
scope of delivery
B 2
P T
G
a a b b
2 A B
P T
G
a a b b 4
T A B
(5) B1 B MB
I 4
P
(5) I S
P U
S
U
3
3
1
1
Ports
S Suction port
B Working port 2 Pilot control valve HS5E
M1, M2 Control pressure measuring 3 Swivel angle sensor VT-SWA-LIN-1X/G15-...-C20
MS Suction pressure measuring 4 Intermediate plate
5 Only with HS5EVP: Pressure transducer HM20-2X/630-C-K35
K1, K2 Flushing port
(see data sheet 30272) with intermediate flange.
T Drain port
R(L) Fluid filling; air bleeding (drain port)
U Flushing port

Circuit diagram HS5EVP

▼ Sizes 71 to 250
Example: A4VBO...HS5EVP (with pressure transducer)
P T
G
a b
2
a b
A B
4
(5) B1 B MB
I S
P U
U S MS M K1 K2 T R(L)
1 Pump A4VBO with hydraulic control device

NG Type
250 HS5EN/6 CA 40L-2X/VH0/24MD7G
NG Type
40, 125 VT-SWA-LIN-1X/G15-1-C20
4 Pressure relief valve
5 Only with HS5EVP: Pressure transducer HM20-2X/630-C-K35
(see data sheet 30272) with intermediate flange

Dimensions HS5EVP
▼ A4VSO, sizes 40 to 355, clockwise rotation
A4 A5
A3
B
Valve mounting with

M2 A4VSO for counter-clockwise rotation
B1
A2
R
15° 0 15°
L
A6
R(L)
A1
M1 B
40 144 282 293.5 130 104 120
71 166 252 309 148 126 122.5
For detailed dimensions and technical data
125 203 251 343 177 147 142.5
of the variable pump A4VSO,
180 203 250 343 177 147 150
see data sheet 92050
250 248 248 379 213 179 174
355 248 248 379 213 179 178

M1, M2 Control pressure measuring DIN 3852-1 M14 × 1.5; 12 deep (NG 40 to 180) 350 X
M18 × 1.5; 12 deep (NG 250 and 355)
and fittings.

Dimensions HS5EVP
▼ A4VBO, size 71, clockwise rotation
A5 A6
R(L)
A3
A4
K1
B
K2
B1
A2
R
L
U
M B
A1
71 166 approx. 252 approx. 320 309 148 126
125
On request see data sheet 92122 (A4VBO)
250

M Control pressure measuring DIN 3852-1 M14 × 1.5; 12 deep (size 40 to 71) 350 X
M18 × 1.5; 12 deep (size 125 to 355)
and fittings.

HS5EL(P) – control with internal control pressure supply for A4CSG
Type NG 250 355 500 750

A4CSG ● ● ● ● HS5EL(P)
The HS5EL(P) variant corresponds to the HS5E version Circuit diagram HS5EL
but with internal control pressure supply. With a rotating
pump and not active control (valve de-energized), ▼ Sizes 500 to 750
Example: A4CSG 500 HS5EL
the pump swivels to ‒Vg max by the boost pressure.
The control pressure supply takes place directly from B MB1 K1 MA1 A
the high pressure or boost pressure. This removes the
need for an external control pressure supply. K4
With the electric motor switched off and actuator system
MK4
depressurized, the pump swivels to 0 swivel angle through
spring-centering. T P
2
G
b b a
a
Notes B A
Rkv
control spring centering are no safety devices. ME3 4
The controller can stick in an undefined position due to
internal contamination (contaminated hydraulic fluid,
S
abrasion or residual contamination from system U
components). As a result, the flow in the

3
axial piston unit will no longer respond correctly to the
operator's specifications. Check whether the 1
application on your machine requires additional MAB U K2 K3 T R(L) R6 R7 R3 R2 E2 E1 S MS

safety measures to bring the driven consumer to a safe R5 R4
position (immediate stop). 1 Pump with hydraulic control device

A4CSG (see data sheet 92105)
For safe control, the control pressure must be twice the
boost pressure (for NG 355 +5 bar). See also boost
NG Type
pressures in data sheet 92105.
system operator using the pressure control function. 3 Swivel angle sensor (see data sheet 30263):
▶ Optional (HS5ELP): two pressure transducers with NG Type

A4CSG 250 to 750 VT-SWA-LIN-1X/G15-3-C20
To ensure the functional reliability for the HS5EL(P) 4 Intermediate plate
▼ Flow direction in closed circuit
Further details and information on the required Direction of rotation Swiveling range
cleanliness level of the hydraulic fluid can be found clockwise counter-clockwise
in the operating instructions 92076-01-B. B to A A to B clockwise
Technical data HS5EL
Size NG 250 to 750
Maximum working pressure pmax1) bar 350
Minimum working pressure pmin bar 20
Minimum required pmin bar Double boost pressure
control pressure (+5 bar with NG 355)

Dimensions HS5EL
▼ A4CSG, sizes 250 to 750, clockwise rotation
A4
B
M2
Valve mounting with

A3
A4CSG for counter-clockwise rotation

Rkv
15° 0 15°
R
L
R(L)
A2
A1 M1
NG A1 A2 A3 A4
250 248 242.5 242.5 approx. 390
For detailed dimensions and technical
355 248 242.5 242.5 approx. 390
data of the variable pump A4CSG,
500 279 278 278 approx. 448
see data sheet 92105
750 279 278 278 approx. 485

M1, M2 Control pressure measuring DIN 3852-1 M18 × 1.5; 12 deep (NG 250 and 355) 350 X
MA2, MP M14 × 1.5; 12 deep (NG 500) 350 X
and fittings.

HS5(E)K / EO1K / EO2K – short circuit valve
Type NG 40 71 125 180 250 355 500 750 1000

A4VSG ● ● ● ● ● ● ● ● ●
HS5(E)K
A4CSG – – – – ● ● ● ● –
A4VSG ● ● ● – ● – – – – EO1K
● ● ● ● ● ● ◊2) ◊2) ◊2)
EO2K
A4CSG – – – – ● ● ◊2) ◊2) –
A 4/2-way shut-off valve is installed between the ● = short circuit valve (4/2-way shut-off valve)
proportional or control valve and the control device. Type Z4WE6E68-3X/EG24N9Z4/V1) (see data sheet 23193,
Notes please observe performance limits).
▶ The short circuit switching is used for setting
◊ = short circuit valve (4/2-way shut-off valve)
and adjustment in depressurized neutral position,
but with no defined reset during high-pressure Type Z4WEH10E68-4X/6EG24N9ETZ4/B10D31)
operation (see data sheet 24753).
The controller can stick in an undefined position due to
internal contamination (contaminated hydraulic fluid,
abrasion or residual contamination from system
components). As a result, the flow in the
axial piston unit will no longer respond correctly to the
operator's specifications. Check whether the
safety measures to bring the driven consumer to a safe
position (immediate stop).
▶ With a de-energized short circuit valve,
the proportional valve has no function due to the
interrupted connection, i.e. the control does not
follow the setpoint value.
Detailed information on EO1 and EO2 control is
available from page 61.
To ensure the functional reliability for the HS5(V)(L)(P)
Further details and information on the required
cleanliness level of the hydraulic fluid can be found
1) With plug-in connector according to DIN EN 175301-803 / ISO 4400

Cable gland M16 × 1.5 for cable diameters 4.5 to 10 mm
2) For circuit diagram and dimensions, see page 57

Circuit diagrams
▼ Sizes 125 to 355 ▼ Sizes 500 to 1000

Example: open circuit A4VSO EO2K Example: closed circuit A4VSG HS5KP
T P
b a
b a
b a
B A
B A
MB1 MA1
SP MP
B1 B MB RKV RKV P
P E
MB2 MA2
I
P
S
U S
I U
P
U S MS M1 R5 R6 R7 K1 K2 T R(L) R4 R3 R2 M2 U R5 R6 R7 K3 K2 T R(L) R4 R3 R2
▼ Sizes 40 to 355
Example: closed circuit A4VSG 125HS5EKP
T P
G
b b a a
B A
B A
MB1 MA1
RKV SP
P
I
P
I
P S
U
U M1 R5 R6 R7 K3 K2 T R(L) R4 R3 R2 M2
E2
E1
ME3 E
ME
T3
MB2 MA2
K4 MK4
T1
K1

Dimensions
▼ HS5K, size 40 to 355 ▼ HS5K, sizes 500 to 1000
A3 to mounting face
A8 to mounting face
P
50
50
A2
▼ EO1K, sizes 125 and 250

▼ EO1K, size 40 and 71 EO2K, size 40 to 355
A4 to mounting face
A7 to mounting face
50
P
A6
A5
P
R(L)
50
NG A2 A3 A4 A5 A6 A7 A8
40 301 296 324 298 246 295 –
71 311 323 351 314 265 322 –
125 / 180 336 381 – 331 298 379 –
250 / 355 365.5 443 – 365 345 443 –
500 – – – – – – 551
750 – -– – – -– – 583
1000 – – – – – – 649

Dimensions A4VSG
▼ HS5EK, sizes 40 to 355 ▼ HS5EK, sizes 500 to 1000
A1
A2
RKV
P
B
B
A
On request
A
A3
15°0°15°
LR
Einschraubloch M33
R(L)
NG A1 A2 A3
40
On request
71
125 / 180 175.5 403.4 approx. 263
250 / 355
500
On request
750
1000

Circuit diagram EO2K Dimensions EO2K
▼ Sizes 500 to 1000 ▼ Sizes 500 to 1000

Example: closed circuit A4VSG EO2K
50
b a
b a
B A
A3
MB1 MA1
A2
MB3 MA3
RKV MP
E P
MB2
MA2
S
U
B
A4 to mounting face
U R5 R6 R7 K2 K3 T R(L) R4 R3 R2 NG A2 A3 A4
500 386 392 609
750 417 427 641
1000 439 456 707

HS5(E)Z(P) – Zero swivel function with (de-energized) control valve for A4VSG and A4CSG
Type NG 40 71 125 180 250 355 500 750 1000

A4VSG – – – – – – ● ○ ○
HS5(E)Z(P)
A4CSG – – – – – – ● ○ –
If the activation valve (4) is de-energized, the zero swivel Actuating times zero swivel
function starts when the control pressure is applied. The maximum swivel time is <1 second.
As a result, the HS5(E) control valve (2) is switched The actuating time of the zero swivel function depends
inoperative, and at the same time the swivel angle on the operating point and applies under the following
control of the zero swivel function takes over. boundary conditions:
In the closed circuit, the HS5(E) control system swivels ▶ Compliance with control pressure specifications.
to swivel angle α = –100% due to its design. The control ▶ To ensure the actuating time, an optimum temperature
position of the zero swivel function, on the other hand, range with an operating viscosity of νopt 16…36 mm²/s
is in the central position at 0% swivel angle. is required (see data sheet 92100 and 92105).
Notes
▶ The pump control zero swivel function is not a safety Accuracy zero swivel
device. The controller can stick in an undefined Achievable accuracy of the neutral position: 0% +/- 2%
position due to internal contamination referred to 100% of the swivel angle signal Boundary
(contaminated hydraulic fluid, abrasion or residual conditions:
contamination from system components). As a result, ▶ To ensure accuracy, an optimum temperature range
the flow in the axial piston unit will no longer with an operating viscosity of νopt 16…36 mm²/s
respond correctly to the operator's specifications. is required (see data sheet 92100 and 92105).
Check whether the application on your machine ▶ The required control pressure is at least 150 bar.
requires additional safety measures to bring the The applied control pressure has a direct influence
driven consumer to a safe position (immediate stop). on the accuracy of the zero swivel function.
Therefore, it is recommended to specify the control
Technical data hydraulic HS5(E)Z
pressure available in the system when ordering.
Size 500 When determining the control pressure at port P of the
Control pressure at port P unit, the relationship from the "Control fluid supply
Minimum pmin bar 150 at port P" characteristic curve must be taken into account.
Maximum pmax bar 350
Control fluid return flow RKV1) pmax bar <4 The value refers to the calibrated swivel angle zero point
Minimum required qVmin l/min 50 during the final inspection on the test rig.
control fluid supply
Attention
Technical data electric HS5(E)Z ▶ Through the calibration function of the swivel angle
Size 500 zero point, it is not guaranteed in a closed loop
Electric switching signal V 24 pump, that the pressure in A and B will be equal at
for the activation of 0% swivel angle.
the zero swivel function
If this is desired, the swivel angle zero point has to be
readjusted manually on the pump itself.
▼ Characteristic curve of control fluid supply at port P ▶ The zero swivel function only applies to the operation
50 as a pump with load-free neutral position.
45
Flow in P [l/min]
40
35
30
25
20
150 175 200 225 250 275 300 325 1) The RKV port must be unloaded to the reservoir.
Control pressure in P [bar]
Circuit diagram HS5Z Circuit diagram HS5EZ
▼ Example A4CSG size 500 ▼ Example A4CSG size 500
B MB1 K1 MA1 A B MB1 K1 MA1 A
5 5
K4 2 K4 2
MK4 X MK4 X
4 4
P P
Mp Mp
MA2 MA2
ME3 Rkv ME3 Rkv
MB2 MB2
S S
U U
3 3
1 1
MAB U K2 T R(L) R6 R4 R2 E2 E1 S MS MAB U K2 T R(L) R6 R4 R2 E2 E1 S MS

K3 R5 R7 R3 K3 R5 R7 R3
1 Pump with hydraulic control device A4CSG 1 Pump with hydraulic control device A4CSG
(see data sheet 92105) (see data sheet 92105)
2 4/4 directional control valve (see data sheet 29027) 2 HS5E pilot control valve
NG Type NG Type
500 4WRPH6CA40L-2X/G24Z4/V-855 500 HS5EN/6 CA 40L-2X/VH0/24MD7G
3 Inductive position transducer: 3 Swivel angle sensor (see data sheet 30263):
NG Type NG Type
500 AWAX004D02 500 VT-SWA-LIN-1X/G15-3-C20
with round connector 4-pin M12 × 1 with round connector 4-pin M12 × 1
4 Valve (drawn de-energized) for the activation of the 4 Valve (drawn de-energized) for the activation of the
zero swivel function zero swivel function
5 DRG control valve 5 DRG control valve
▼ Flow direction in closed circuit ▼ Flow direction in closed circuit
Direction Swiveling range Direction Swiveling range

of rotation of rotation
clockwise counter-clockwise clockwise counter-clockwise
B to A A to B clockwise B to A A to B clockwise
15° 0°15°
15° 0°15°
cw cw
A to B B to A counter- ccw A to B B to A counter- ccw CCW
clockwise clockwise

Dimensions HS5Z and HS5EZ
▼ A4VSG and A4CSG, size 500 HS5Z ▼ A4VSG and A4CSG, size 500 HS5EZ
P
MB2
A1
A1
MB2
B B
A2 A2
MA2
MA2 X
Rkv MP Rkv MP
NG A1 A2
500 (HS5Z) 419 253
500 (HS5EZ) approx. 448 321 see data sheet 92050 (A4VSO) or 92100 (A4VSG)

MA2, MB2, MP Control pressure measuring port DIN 3852-1 M14 × 1.5; 12 deep 350 X
X Pilot pressure port DIN 3852-1 M14 × 1.5; 12 deep 350 X
and fittings.

EO1 / EO2 – control with proportional valve
Type NG 40 71 125 180 250 355 500 750 1000

A4VSO, A4VSG ● ● ● – ● – – – – EO1
● ● ● ● ● ● ● ● ●
EO2
A4CSG – – – – ● ● ● ● –
For electric displacement control with VT-5035-1X Notes

The control EO1/2 sets the displacement of the pump Setting with A4VSO (open circuit):
with the mounted direct operated proportional directional ▶ The Vg max stop is set to nominal Vg max as standard.
valve proportional to the setpoint value. Please specify different values in your order
The pump setting is reported by an inductive position ▶ The Vg min stop is set to Vg = 0 l/min with PHD = 20 bar
transducer. as standard. Other values should be specified
when placing the order.
Spring-centering Setting with A4VSG and A4CSG (closed circuit):
The spring-centering of the hydraulic stroking cylinder ▶ The Vg max stops are set on both sides to nominal Vg max.
is standard. It is used for setting and adjustment in the
When ordering, please state other setting requests in
depressurized neutral position, but without a defined
plain text.
reset during high-pressure operation.
Notes Electric amplifier
▶ The spring feedback in the controller and pump The electric amplifier VT 5035-1X for controlling the pump
control spring centering are no safety devices. swivel angle is not included in the EO scope of delivery,
The controller can stick in an undefined position please order separately in accordance with
due to internal contamination (contaminated data sheet 29955.
hydraulic fluid, abrasion or residual contamination
from system components). As a result, the flow in Two versions are available:
the axial piston unit will no longer respond correctly
Type Control pressure [bar] Sizes
to the operator's specifications. Check whether the
EO1 from 20 40, 71, 125 and 250
(see from page 62)
safety measures to bring the driven consumer to
EO2 from 50/100/125 40...1000 (see from page 64)
a safe position (immediate stop).

Minimum and maximum swivel angle limitation
is mechanically adjustable up to 50 % Vg max.
For size 500, Vg min is adjustable up to 50 % Vg max and
Vg max up to 70 % Vg max.

A4VSO – open circuit A4VSG and A4CSG – closed circuit
▼ Characteristic curve ▼ Characteristic curve
U
+
Umax
U
Umax
Vg Vg
– +
Vg max Vg max
Vg
Vg max
U
–
Umax
▼ Flow direction S to B ▼ Flow direction
Direction of Swiveling range1) Actuation of solenoid Direction of Swiveling range1) Flow Actuation of
rotation rotation direction solenoid
clockwise counter-clockwise a clockwise B to A b
clockwise
counter- clockwise b counter-clockwise A to B a
clockwise clockwise A to B b
counter-
Overcenter is available on request. clockwise counter-clockwise B to A a
Technical data EO1

Size NG 40 71 125 250
Control pressure (in P) pmin bar 20 20 20 20
pmax bar 100 100 100 100
Control stroke smax mm 14.2 17.1 20.7 25.9
Control area A cm 2
16.6 24.6 36.6 56.7
Control volume VS max cm3 23.6 42.1 75.2 147
Setting time 2)
tmin s 0.12 0.20 0.22 0.40
Weight: approx. (A4VSO…EO1…N00) m kg 42 59 98 200
Maximum hysteresis ∆ Vg 3)
≤ ±2% of Vg max
Minimum repeatability3) ≤ ±1.5% of Vg max
Linearity deviation3) ≤ 2.5% of Vg max
1) Cf. Swivel angle indicator 2) With 50 bar control pressure

3) Values are valid for a constant operating temperature of 50 °C
15° 0°15°
cw
ccw

Circuit diagrams EO1

The control fluid to be supplied externally on port P is
drained internally via the drain port R(L) of the pump.

Example: closed circuit A4VSG Example: open circuit A4VSO
B A
2
MB MA b a
2 4
b a
E B1 B MB SP
RKV
P
S
S U
U
3 3
1.1 1.2
U K2 K3 T R(L) P

1.1 A4VSG (see data sheet 92100)
1.2 A4VSO (see data sheet 92050)
2 4/3-way proportional valve (see data sheet 29055)
NG Type1)
40 and 71 4WRA6V15-2X/G24N9K4/V-589
125 and 250 4WRA6V30-2X/G24N9K4/V-589
3 Inductive position transducer AWXX004D021)
4 Flow control plate
Ports
P Control pressure
M1, M2 Measuring ports control pressure
1) Solenoids with plug-in connector according to DIN EN 175.301-

803 / ISO 4400
Cable gland M16 × 1.5 for cable diameters 4.5 to 10 mm

Dimensions EO1
1.1
2
A2
A5
B
A3
A4
P
L R
15°0°15°
A1
R(L)
NG A1 A2 A3 A4 A5
40 296 246 279 178 135 For detailed dimensions and technical data for the variable pump,
71 332 265 306 205 152 see data sheet 92050 (A4VSO) or 92100 (A4VSG)

and fittings.

A4
3 2
R(L)
RKV
1.1
A2
A7
A5
P(SP)
R7/R4 B
R2
M2 SP RKV
R3
A6
L R
15°0°15°
A1
R(L) A6
R6
M1 P
R5
A8
NG A1 A2 A4 A5 A6 A7 A8
125 402 298 312 156 39 148 352 For detailed dimensions and technical data for the variable pump,
250 485 345 372 192 39 184 412 see data sheet 92050 (A4VSO) or 92100 (A4VSG)

M1, M2 Control pressure measuring DIN 3852-1 M14 × 1.5; 12 deep (NG 125) 100 X
M18 × 1.5; 12 deep (NG 250) 100 X
1) Depending on the application, momentary pressure peaks 2) O= Must be connected (plugged on delivery)
and fittings.

Technical data EO2

Size NG 40 71 125 180 250 355 500 750 1000
Control pressure (in P) pmin bar 50 50 50 100 100 100 125 125 125
pmax1) bar 315 315 315 315 315 315 315 315 315
Control area A cm 2
8.1 12.6 18.1 18.1 28.3 28.3 38.2 56.8 63.6
Control volume VS max cm3 11.4 21.5 37.5 37.5 73.2 73.2 124.5 210 263.3
Setting time 2)
tmin s 0.1 0.12 0.2 0.2 0.25 0.25 0.3 3) 3)
Weight: approx. (A4VSO…EO2…N00) m kg 42 59 98 122 200 220 338 481 611

Maximum hysteresis ∆Vg4) ≤ ±2% of Vg max
Minimum repeatability4) ≤ ±1.5% of Vg max
Linearity deviation4) ≤ 2.5% of Vg max

2) With minimum control pressure
3) Values are valid for a constant operating temperature of 50 °C
4) On request

Circuit diagrams EO2 – size 40 to 355 Circuit diagram EO2 – size 500 to 1000
The control fluid to be supplied externally on port P is The control fluid to be supplied externally on port P is
drained internally via the drain port R(L) of the pump. drained via the port RKV to be connected externally to
For A4CSG with EO2, the control pressure relief valve the reservoir.
is not required and is replaced with a threaded plug. For A4CSG with EO2, the control pressure relief valve
To minimize the control fluid consumption, the stroking is not required and is replaced with a threaded plug.
chambers are sealed in sizes 125...355 and can be bled To minimize the control fluid consumption, the stroking
via the ports R2 to R7. chambers are sealed and can be bled via the ports R2 to R7.

Example: open circuit A4VSO Example: closed circuit A4VSG
2
2
b a
b a
4
B A
SP 5
B1 B MB RKV
P MB1 MA1
MB3 MA3
RKV MP
S
MB2 P
U
E 4
MA2
3
S
1.1 U
U S MS K1 K2 T R(L) 3
1.2
▼ Sizes 125 to 355
U R5 R6 R7 K2 K3 T R(L)R4 R3 R2
Example: open circuit A4VSO
2 1 Pump with hydraulic control device

b a 1.1 A4VSO (see data sheet 92050)
1.2 A4VSG (see data sheet 92100)
4 2 4/3-way proportional valve (see data sheet 29055 or 29061)
SP
B1 B MB RKV NG Type1)
P
40 and 71 4WRA6V15-2X/G24N9K4/V-589
125 to 355 4WRA6V30-2X/G24N9K4/V-589
S
U 500 to 1000 4WRE10E25-2X/24K4/V-93
3 4 Intermediate plate
5 Flow control plate
1.1
U S MS M1R5 R6 R7 K1 K2 T R(L) R4 R3 R2 M2
1) Solenoids with plug-in connector according to

DIN EN 175.301-803 / ISO 4400 Cable gland M16 × 1.5 for
cable diameters 4.5 to 10 mm

Dimensions EO2
▼ A4VSO, A4VSG and A4CSG, size 40 to 355
A7 to mounting face
A4 to mounting face
2
3
RKV
1.1
A3
A2
4
A8
A5
P
R7/R4 B
Detail W
R2 M2
R3
RKV SP
RKV
A10
A9
A9
L R
W
15°0°15°
A1
A6
A6
R(L)
P
R6 P
R5 M1
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
40 296 248 246 222 108 43 273 128 35 53 For detailed dimensions and technical data
71 332 264 265 249 123 48 300 143 30 48 for the variable pump, see data sheet 92050
(A4VSO), 92100 (A4VSG) or 92105
125/180 402 281 298 310 156 39 350 148 0 39
(A4CSG)
250/355 485 317 345 372 192 39 412 184 0 39

RKV Control fluid return flow DIN 3852-1 M22 × 1.5; 14 deep 4 X
M18 × 1.5; 12 deep (NG 250 and 355) 315 X
R2 … R7 Air bleeding the stroking chamber DIN 3852-1 M10 × 1; 8 deep (NG 125 to 355) 315 X
and fittings.

A2
3 P, RKV
MP
5
1.2
A3
4 2
A4
R7/R4
A5
R2
MA2
R3
MA3
RKV
P
A6
L R
15°0°15°
A1
R(L)
R6 MB3
MB2
R5
500 555 559 392 274 388 50
750 630 591 427 304 420 50
see data sheet 92050 (A4VSO), 92100 (A4VSG) or 92105 (A4CSG)
1000 670 657 456 327 486 50

MP, MA2, MB2 Control pressure measuring DIN 3852-1 M14 × 1.5; 12 deep 315 X
MA3, MB3 Control pressure measuring DIN 3852-1 G 1/4 in 315 X
and fittings.

EO2M – Suitable for use under fluid
Type NG 40 71 125 180 250 355 500 750 1000

A4VSO ● ● ● ● ● ● ● ● ● EO2M
The EO2M variant corresponds to the EO2 version, directly mounted position transducer.
but without proportional valve, but with pilot pressure Approved for HLP fluids DIN 51524.
ports X1 and X2. With the separately placed valve (type see page 67) and
The proportional valve can be positioned separately in the a separate VT3025-1x amplifier according to data
system and piped up via the designated ports X1 and X2 of sheet 29955, an analog EO pump control system can be
the pump. installed.
The unit can be installed in the reservoir together with the
Technical data EO2M

Size NG 40 71 125 180 250 355 500 750 1000
Control pressure (in X1, X2) pmin bar 50 50 50 100 100 100 125 125 125
pmax1) bar 315 315 315 315 315 315 315 315 315
Control area A cm2 8.1 12.6 18.1 18.1 28.3 28.3 38.2 56.8 63.6
11.4 21.5 37.5 37.5 73.2 73.2 124.5 210 263.3
Weight approx. (A4VSO…EO2M…N00) m kg 42 59 98 122 200 220 338 481 611

Circuit diagrams EO2M – size 40 to 355 Circuit diagram EO2M – size 500 to 1000
To minimize the control fluid consumption, the stroking To minimize the control fluid consumption,
chambers are sealed in sizes 125...355 and can be bled the stroking chambers are sealed and can be bled via
via the ports R2 to R7. the ports R2 to R7.

Example: open circuit A4VSO Example: closed circuit A4VSO
3
X2 X1
3
B1 B MB X2
X1
B1 B MB MX
2 MB1 MA
S 2
U
S
U
1 1
U S MS K1 K2 T R(L)
U S MS R5 R6 R7 K1 K2 T R(L) R4 R3 R2
▼ Sizes 125 to 355 1 Pump with hydraulic control device

Example: open circuit A4VSO (see data sheet 92050)
3
B1 B MB
2
S
U
U S MS X1 R5 R7 K1 K2 T R(L) R4 R2 X2
R6 R3

Dimensions EO2M
▼ A4VSO, size 40 to 355
Size Size
125 to 355 40 to 71
2
X1; X2 2
1 1
3
A1
X1; X2
3
A6
A1
A5
B B
X2 A6
X2
A4
15° 0 15°
R
A2
A2
A3
L
A3
R(L) X1
R(L)
B
B
X1
A5
40/71 264.5 332 28 – 119.5 79 For detailed dimensions and technical data
125/180 298 402 67 67 47.5 186.5 for the variable pump, see data sheet 92050
(A4VSO)
250/355 345 485 71 71 62.5 233

X1, X2 Pilot pressure DIN 3852-1 M14 x 1.5; 12 deep (NG 40 and 180) 315 O
M18 × 1.5; 12 deep (NG 250 and 355) 315 O
and fittings.

2 MX
1
A1
A6
A5 B
MA B1
X2
A4
A2
15° 0 15°
R
L
A3
R(L)
X1
B
MB1
500 392 555 50 50 109 274 For detailed dimensions and technical data for the variable pump,
750 427 630 50 50 119 304 see data sheet 92050 (A4VSO)

X1, X2 Pilot pressure DIN 3852-1 M27 × 2; 16 deep 315 O
MA, MB1, MX Control pressure measuring DIN 3852-1 M14 × 1.5; 12 deep (NG 500) 315 X
and fittings.

Project planning notes
Project planning notes
▶ The control devices HM, HS5 and EO are designed measures to ensure that other components or
for use in the open circuit (A4VSO, A4VBO) or closed operators (e.g. with a pacemaker) are not affected
circuit (A4VSG, A4CSG) depending on the pump. by this potentiality.
▶ Project planning, installation and commissioning of ▶ Pressure controllers are not safeguards against
the axial piston units requires the involvement of pressure overload. Be sure to add a pressure relief
skilled personnel. valve to the hydraulic system.
▶ Before using the axial piston unit, please read the ▶ For drives that are operated for a long period of time
corresponding instruction manual completely and with constant rotational speed, the natural frequency
thoroughly. If necessary, this can be requested from of the hydraulic system can be stimulated by the
Bosch Rexroth. excitation frequency of the pump (rotational speed
▶ Before finalizing your design, request a binding frequency x 9). This can be prevented with suitably
installation drawing. If you need a 3D installation designed hydraulic lines.
model, please consult the responsible contact person ▶ For controllers requiring external pilot pressure,
at Bosch Rexroth. sufficient control fluid must be provided to the
▶ The specified data and notes contained herein associated ports to ensure the required pilot pressures
must be observed. for the respective controller function. These controllers
More information on the products can be found are subject to leakage due to their design. An increase
in the data sheets listed on page 1. in control fluid demand has to be anticipated over the
▶ Depending on the operating conditions of the total operating time. The design of the control fluid
axial piston unit (working pressure, fluid temperature), supply must thus be sufficiently large. If the control
the characteristic curve may shift. fluid is too low, the respective controller function may
▶ The characteristic curve may also shift due to the be impaired and undesired system behavior may result.
dither frequency or control electronics. ▶ Please note the details regarding the tightening torques
▶ Preservation: Our axial piston units are supplied of port threads and other threaded joints in the
as standard with preservation protection for instruction manual.
a maximum of 12 months. If longer preservation ▶ The ports and fastening threads are designed for the
protection is required (maximum 24 months), pmax permissible pressures of the respective ports,
please specify this in plain text when placing your see the connection tables. The machine or system
order. The preservation periods apply under optimal manufacturer must ensure that the connecting
storage conditions, details of which can be found in elements and lines correspond to the specified
the data sheet 90312 or the instruction manual. application conditions (pressure, flow, hydraulic fluid,
▶ Not all configuration variants of the product are temperature) with the necessary safety factors.
approved for use in safety functions according ▶ The working ports and function ports are only intended
to ISO 13849. Please consult the proper contact to accommodate hydraulic lines.
at Bosch Rexroth if you require reliability parameters
(e.g. MTTFd) for functional safety. Installation instructions
▶ Depending on the type of control used,
electromagnetic effects can be produced when using The installation instructions for the relevant variable
solenoids. Use of the recommended direct current pump apply:
(DC) on the electromagnet does not produce any ▶ A4VSO, data sheet 92050
electromagnetic interference (EMI) nor is the ▶ A4VBO, data sheet 92122
electromagnet influenced by EMI. A possible ▶ A4VSG, data sheet 92100
electromagnetic interference (EMI) exists if the ▶ A4CSG, data sheet 92105
solenoid is supplied with modulated direct current Only the controls HM1, HM2, EO2M and HS5M are
(e.g. PWM signal). The machine manufacturer should suitable for use under fluid.
conduct appropriate tests and take appropriate

Safety instructions
Safety instructions
▶ During and shortly after operation, there is a risk

of burning on the axial piston unit and especially on
the solenoids. Take the appropriate safety measures
(e.g. by wearing protective clothing).
▶ Moving parts in control equipment (e.g. valve spools)
can, under certain circumstances, get stuck in position
as a result of contamination (e.g. contaminated
hydraulic fluid, abrasion, or residual dirt from
components). As a result, the hydraulic fluid flow and
the build-up of torque in the axial piston unit can no
longer respond correctly to the operator’s
specifications. Even the use of various filter elements
(external or internal flow filtration) will not rule out
a fault but merely reduce the risk. The machine/system
manufacturer should test whether additional measures
are required on the machine for the relevant
application in order to bring the driven consumer into
a safe position (e.g. safe stop) and make sure any
measures are properly implemented.

Related documentation
Related documentation
Product-specific documentation
Document type Title Document number
Data sheet Axial piston variable pump A4VSO series 1x and 3x 92050
Axial piston variable pump A4VSG series 1x and 3x 92100
Axial piston variable pump A4CSG series 3x 92105
Axial piston variable pump A4VBO series 1x and 3x 92122
Instruction manuals Axial piston variable pump A4VSO series 1x and 3x 92050-01-B
Axial piston variable pump A4VSG series 1x and 3x 92100-01-B
Axial piston variable pump A4CSG series 3x 92105-01-B
Axial piston variable pump A4VBO series 1x and 3x 92122-01-B
Control system HS5E(V)(L) for 92076-01-B
Axial piston variable pump A4VSO, A4VBO, A4VSG and A4CSG
VT-HPC-1-1X Digital control electronics for axial piston pumps 30237-B
Documentation for control valves and control electronics

Control Title Document number
HM2C 4/2 and 4/3 proportional directional valves direct operated, with electric 29061
position feedback, without/with integrated electronics (OBE)
HS5.../HS5M/HS5V/HS5L Pressure transducer for hydraulic applications; type HM20 30272
Digital control electronics for axial piston pumps; type VT-HPC 30237
Directional control valves, direct operated, without electric position feedback; 29027
type 4WRPH
HS5E../HS5EV/HS5EL Swivel angle sensor; type ASSEMBLY KIT VT-SWA-LIN 30263
Compact power supply units VT-NE30, unit series 2X, VT-NE31, unit series 1X 29929
Directional spool valves, direct operated, with solenoid actuation; type Z4WE 23193
4/2 and 4/3 directional shut-off valves, internally pilot operated, 24753
externally pilot operated; type Z4WEH and Z4WH
Electric amplifier for 1/8 flow adjuster with 29955
proportional valves; type VT 5035
Electric amplifiers; type VT-VSPA1-5..-1X/V0/RTP 29055
Plug-in connectors and wiring harnesses for valves and sensors 08006
in hydraulic systems
Rexroth HydraulicDrive; HDx-20 pump control 30237–Z
Documentation for hydraulic fluids

Document type Title Document number
Data sheet Hydraulic fluids based on mineral oils and related hydrocarbons 90220
Environmentally acceptable hydraulic fluids 90221
Bosch Rexroth Fluid Rating List for Rexroth hydraulic components 90245
(pumps and motors)
Bosch Rexroth AG © Bosch Rexroth AG 1993. All rights reserved, also regarding any disposal,
An den Kelterwiesen 14 exploitation, reproduction, editing, distribution, as well as in the event of
72160 Horb a.N. applications for industrial property rights. The data specified within only
Germany serves to describe the product. No statements concerning a certain
Tel. +49 7451 92-0 condition or suitability for a certain application can be derived from our
sales.industry.horb@boschrexroth.de information. The information given does not release the user from the
www.boschrexroth.com obligation of own judgment and verification.. It must be remembered that
our products are subject to a natural process of wear and aging.

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RE 92076/2022-02-16

▶ The control devices for the axial piston variable pumps

Type code for A4VSO

Axial piston unit

Control device 40 71 125 180 250 355 500 750 1000

....minimum control pressure 20 bar ● ● ● – ● – – – – EO12)

Series 40 71 125 180 250 355 500 750 1000

● = Available ○ = On request – = Not available

Bosch Rexroth AG, RE 92076/2022-02-16

Type code for A4VBO

Rotary group version

Control device 71 125 250 450

For details see data sheet 92122 (A4VBO)

● = Available ○ = On request – = Not available ▲ = Not for new projects

1) Operation with HF hydraulic fluids on request