1

• GROUP FRL SMC/FESTO

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• STRUCTUR ASSEMBLY
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• CARRIAGE/ROPING DEVICE ASSEMBLY

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• COLUMN ASSEMBLY
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7
 8

• CENTRAL CONVEYOR
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• PRESSURE PLATE ASSEMBLY

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• CLAMP/MOBILE CONTRAST ASSEMBLY

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Message list allarm/warning of the machine

Electrical drawing
Message code Problem solution Pag.
In Out
(A001)Door open, lack start Check that the safety guards are close and check
that the machine is restored.
motor
(A002)Arm not in phase Do the general reset or check the sensor of phase. 39B5 2
(A003) Carriage not down Do the general reset or check the sensor ok down 49B5 5
carriage.
(Carriage 1)
(A004) Prestretch carriage open Close the carter of prestretch or check the extrarun. 49B2 3
(Carriage 1)
(A005)Film broken or ended Change the film reel if the allarm still, check that 69B1 3
when the film is ended the roller don’t move and
(Carriage 1) check the analogic sensor
(A006) Arm deceleration too Correct the time of deceleration or check the 39B5 2
sensor table in phase.
long
(A007)Contrast not in position Do the general reset, check the sensor and that in 194B8
home position the contras is on the clamp.

(A008)Timeout contrast Do the general reset or check the sensor contrast 194B5 11
down. 194B6
upward/downward

(A009)Clamp not backward Do the general reset or check the sensor clamp 29B3 11
backward.

(A010)Clamp not downward Do the general reset or check the sensor clamp 29B1 11
down.

(A011)Timeout clamp Check the sensor clamp downward or clamp up 29B1 29Q4 11
and that there aren’t mechanical stop and also that 29B2 29Q5
upward/downward the solenoid valve work correctly.
(A012)Timeout clamp Check the sensor clamp backward and that there 29B3 29Q7 11
aren’t mechanical stop and that the solenoid valve
forward/backward work correctly.
(A013)Timeout welding unit Check the sensor of welding and that there aren’t 28B8 28Q6 11
mechanical stop and that the solenoid valve work
forward/backward correctly.
(A014)Cut not up Bring the cut up before to do the cut forward. 11
(A015)Welder not back Do the general reset or check the sensor welder 28B8 11
backward.
(A016)Pressure not up Do the general reset or check the extrarun 159B4 9/10
pressure up.
(A017)Timeout pressure Check the extrarun pressure up and that there 159B4 9/10
aren’t mechanical stop.
upward/downward
(A018)Lifter not down Do the general reset or check the sensor lifter 79B2
down.
(A019)Timeout lifter Check the sensor of lifter down and that there 79B2
aren’t mechanical stop and that the solenoid valve
upward/downward work correctly.
(A021)Fault inverter, Do the general reset anche check that there aren’t
overload anomalies in the circuit.
Magnetothermic
(Conveyor In/Out)
(A022)Pallet transit in infeed Evacuate the pallet in manual and do the reset of
conveyor.
(A023)Pallet transit in outfeed Evacuate the pallet in manual and do the reset of
conveyor.
(A024)Wrong pallet positioned Check that the pallet is positioned correctly and 59B4 8
that the photocell are ON. 59B6

(A025)Control rotation infeed
engaged
(A026) Control rotation outfeed
engaged
(A027)Pallet in transit
(A028)Fault inverter,
Magnetothermic (Cover)
(A029)Cover carriage not up
(A030)Cover carriage not back
(A031)Cover carriage not downw
(A032)Cover cutting not back
(A033)Cover towing pliers not
open
(A034)Cover block clamp not
close
(A035)Cover carriage out of
cutting zone
(A036)Wrong cover positioned
(A037)Arm not in fase 2
(A038)Film cover ended
(A039)Timeout cover cutting
forward/backward
(A040)Profinet comunication
error
(A041) Ethernet comunication
error
(A042) Lack date cover program
(A043)Timeout encoder roping
device
(A044)Timeout clamp TFG
upward/downward
(A045)Timeout chain TFG
upward/downward
(A046)Clamp TFG not down
(A047)Error sensor chain fase
TFG
(A048)Chain not up
(A049)Chain not down
(A050)Anomalies chain encoder
13
Check that the photocell read correctly and that is 59B3 8
ON.
Check that the photocell read correctly and that is 59B7 8
ON.
Costumer move the pallet, but the signal
‘’Conveyor run’’ is OFF.
Do the general reset and check that there aren’t
overload anomalies in the cover circuit.
Bring the cover carriage on the top before to do the 379B5 2
movement cover forward.
Do the general reset or check the sensor cover 369B6 2
back.
Do the general reset or check the sensor of cover 379B5 2
carriage down.
Do the general reset or check the sensor of cover 401B7 2
cutting back.
Do the general reset or open the towing pliers with 401Q3
manual operation.
Do the general reset or close the block clamp with 401Q1
manual operation.
Move up the carriage before to do the operation of
cutting cover.
The pallet with the product is too hign, or check the 402B2 2
photocell of forward safety cover.
Try to press the manua to move the arm in position 403B1 2
2 or check the sensor of phase 2.
Change the film reel if the problem still check the 401B5 2
sensor of end film.
Check the sensor Check the sensor of cutting 401B5 2
backward or forward or that there aren’t mechanical 401B6
stop and that the solenoid valve work correctly.
Check the profinet comunication, contact
assistence.
Check the ethernet comunication, contact
assistence.
The program haven’t the correct date to the over
cycle, correct the program.
Check the correct function and that the sensor read 191B6 4
all the pulses.
Check the sensor of clamp up/down and that there
aren’t mechanical stop and that the solenoid valve
work correctly.
Check the sensor of chain up/down and that there
aren’t mechanical stop and that the solenoid valve
work correctly.
Do the general reset or check the sensor of clamp
down.
Do the general reset or check the sensor of chain
in phase.
Move up the chain before to do the rotation of
chain.
Do the general reset or check the sensor of of
chain in phase.
Do the general reset or check the counter sensor.

(A051)Chain not in phase
(A052) Eletrical cabinet
disconnector OFF
(A053) Anomalies power supply
UPS
(A054)
(A055) Cut arm not backward
(A056) Timeout cut arm
forward/backward
(A057) Cut arm not forward
(A058) Fault inverter,
Magnetothermic wrapper
(A059) Pressure switch
(A060) Timeout encoder carriage
(Carriage 1)
(A061) Emercengy infeed barrier Check that the barrier are aligned or evacuate the
(A062) Emercengy outfeed
barrier
(A063) Encoder for cover
carriage forward/backward
(A064) Encoder for cover
carriage upward/downward
(A065) Request open door
(A066) Data error
(A067) Fault inverter,
Magnetothermic
(Roping device)
(A068) Emercengy button
pressed
(A069) No carriage available
(A070) Safety downward cover
(A071) Error position sensor
forward/backward cover
(A081) Carriage not down
(Carriage 2)
(A082) Carter prestretch open 2
(Carriage 2)
(A083) Film broken or ended
(Carriage 2)
(A084) Timeout encoder carriage Do the general reset or chek the counter sensor.
(Carriage 2)
14
Do the general reset or check the sensor chain in
phase.
The selector of eletrical cabinet is on OFF when the
display and the PLC are ON with UPS.
UPS system malfunction signal.
Do the general reset or check the sensor cut arm
backward.
Do the general reset and check the manual if with
the movement cut forward the sensor backward is
free.
Check that the sensor of position forward read.
Do the general reset and check that there aren’t
anomalies overload in the circuit of wrapper.
Check the pressure switch, regulate it on 4 Bar or 100B4 1
check that the general air develops 4 Bar.
Do the general reset or check the counter sensor . 49B6 5
pallet whit the selector of bypass on the eletrical
cabinet.
Check that the barrier are aligned or evacuate the
pallet whit the selector of bypass on the eletrical
cabinet.
Check counter sensor of the cover 369B7 2
forward/backward.
Check counter sensor of the cover 379B7 2
upward/downward.
Turn the key of request open door.
PLC lost the date, call the assistence.
Do the general reset and check that there ren’t
anomalies overload in the circuit of the roping.
Check that the emercengy buttoni s not pressed
and in case reconected.
Carriage disabled on sysdata.
Check the correct function of the photocell or
modify the deposite quote of the cover foil.
Check the counter sensor of forward/backward 369B7 2
cover.
Do the general reset or check the sensor carriage 2 169B5 7
down.
Close the prestrech carriage or check the sensor 169B2 7
carter 2 close.
Change the reel film if don’t work check that when 179B1 7
the film is finish the roller are in stop or check the
analogic sensor.
169B6 7

(A105) Warehouse coner ended
1
(A106) Warehouse coner ended
2
(A107) Warehouse coner ended
3
(A108) Warehouse coner ended
4
(A109) Lost corner head 1
(A110) Lost corner head 2
(A111) Lost corner head 3
(A112) Lost corner head 4
(A113) Y1 axis not back
(A114) Y2 axis not back
(A115) Y3 axis not back
(A116) Y4 axis not back
(A117) Y1 axis encoder fault
(A118) Y2 axis encoder fault
(A119) Y3 axis encoder fault
(A120) Y4 axis encoder fault
(A121) Timeout positioning Y axis Do the reset. Try to move forward and check if
(A122) Timeout positioning X axis
(A123)Interference
Wrapper/Coner unit
(A124) Head 1 not correctly
angled on the pallet
(A125) Head 2 not correctly
angled on the pallet
(A126) Head 3 not correctly
angled on the pallet
(A127) Head 4 not correctly
angled on the pallet
(A128) Head 1 not backward
(A129) Head 2 not backward
15
Check that the photocell is occupated or add the
new corner in the warehouse 1.
Check that the photocell is occupated or add the
new corner in the warehouse 2.
Check that the photocell is occupated or add the
new corner in the warehouse 3.
Check that the photocell is occupated or add the
new corner in the warehouse 4.
Check that the photocell of corner presence is on
with the corner attached to head 1.
Check that the photocell of corner presence is on
with the corner attached to head 2.
Check that the photocell of corner presence is on
with the corner attached to head 3.
Check that the photocell of corner presence is on
with the corner attached to head 4.
Do the general reset, or check the sensor of
position backward.
Do the general reset, or check the sensor of
position backward.
Do the general reset, or check the sensor of
position backward.
Do the general reset, or check the sensor of
position backward.
Check the correct function of the counter sensor
and the correct read of the all petals of the count.
Check the correct function of the counter sensor
and the correct read of the all petals of the count.
Check the correct function of the counter sensor
and the correct read of the all petals of the count.
Check the correct function of the counter sensor
and the correct read of the all petals of the count.
there are some mechanical stop that do not allow
the positioning of the heads.
Do the reset, check that the solenoid valve have
enough air to do forward/backward with the group
ok keep angle.
Bring the carriage in the safety quote for coner
cycle to be able to rotate the arm o move the
corner unit.
Check that the sensor is switched on when the
angle is placed onthe corner of the product.
Check that the sensor is switched on when the
angle is placed onthe corner of the product.
Check that the sensor is switched on when the
angle is placed onthe corner of the product.
Check that the sensor is switched on when the
angle is placed onthe corner of the product.
Do the general reset, check that there aren’t
mechanical stop, and that the sensor of position
backward read correctly..
Do the general reset, check that there aren’t
mechanical stop, and that the sensor of position
backward read correctly..
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(A130) Head 3 not backward
(A131) Head 4 not backward
(A132)Pressure switch corner
unit
(A133)Fault inverter,
Magnetothermic
(Corner unit)
Do the general reset, check that there aren’t
mechanical stop, and that the sensor of position
backward read correctly..
Do the general reset, check that there aren’t
mechanical stop, and that the sensor of position
backward read correctly..
Check the pressure switch, regulate on 4 Bar or
check that input air develops more than 4 Bar.
Do the general reset and check that there aren’t
anomalies or overloads on the circuit of corner unit.

(W001)Eletrical panel ventilation Eletrical panel ventilation don’t function, check the
thermic or concat the assistence.

(W002)Teleservice enabled Teleservice connected and enabled..

(W003) Connection with
teleservice stability
(W005)Forward/backward cover
encored reset in progress
The connection with remote assistence from the
selector to the eletrical cabinet has been selected.
Do the general reset or manual movement of cover
forward/backward.

(W006) Forward/backward cover Do the general reset or manual movement of cover

lenght sample required
(W009) Power supply fault UPS
(W010) Level UPS battery low
forward/backward.
Fault in UPS system.
The eletrical cabinet is without power supply, and
the battery of UPS in ON.

(W011) Ethernet comunication Check ethernet connection.

not enabled

(W012) Carriage not enabled Carriage 1 not enabled from sysdata.

(Carriage 1)

(W013) Carriage not enabled Carriage 2 not enabled from sysdata.

(Carriage 2)

(W017)Minimun storage corner The quantity of corner picies is below the minimun
threshold.Refill the magazine and check that the
1 photocell is switched ON.

(W018) Minimun storage corner The quantity of corner picies is below the minimun
threshold.Refill the magazine and check that the
2 photocell is switched ON

(W019) Minimun storage corner The quantity of corner picies is below the minimun
threshold.Refill the magazine and check that the
3 photocell is switched ON

(W020) Minimun storage corner The quantity of corner picies is below the minimun
threshold.Refill the magazine and check that the
4 photocell is switched ON

(W021) Minimun storage corner The quantity of corner picies is below the minimun
threshold.Refill the magazine and check that the
5 photocell is switched ON

(W022) Minimun storage corner The quantity of corner picies is below the minimun
threshold.Refill the magazine and check that the
6 photocell is switched ON
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(W023) Minimun storage corner The quantity of corner picies is below the minimun
threshold.Refill the magazine and check that the
7 photocell is switched ON

(W024) Minimun storage corner The quantity of corner picies is below the minimun
threshold.Refill the magazine and check that the
8 photocell is switched ON