Measurements From Jan 2016

WAP F furnace
Job Started - 03.01.2016

Completed- 05.01.2016
Unit Wt
Area Measurement Quality Nos Tonnage
(kg)
S/Z hearth 8'x3'x9'' 192 6 1.15

8'x1'6''x9'' 96 6 0.58
8'x1'9''x9'' 112 6 0.67
8'x2'x9'' 128 6 0.77
40% Alumina
Heating zone hearth 8'x1'10''x9'' 117 6 0.70
8'3''x1'9''x9'' 116 6 0.69
8'3''x1'3''x9'' 83 6 0.50
6'6''x2'6''x9'' 130 6 0.78
Castable patching 1.50
Bulkhead big-2 nos 4'1''x2'3''x18''x2 392 4 1.57
Bulkhead big-2 nos 2'10''x2'x18''x2 242 4 0.97
Total 9.88
Remark
T
Soaking Pit #5
Unit Wt
Area Measurement Quality Nos Tonnage Remark
(kg)
West wall bricking

19'4''x1'2''x19.5'' F.B 521 4 2.09
including TSB
19'4''x1'2''x4.5'' Ins 120 1.8 0.22
North wall bricking

438
including TSB 16'9''x10''x26.5'' FB 4 1.75
16'9''x10''x4.5'' Ins 74 1.8 0.13
North wall above pillar 373

stiching 2'x5'x31.5'' FB 4 1.49
East wall bricking

568
including TSB 19'8''x1'1''x22.5'' FB 4 2.27
19'8''x1'1''x4.5'' Ins 114 1.8 0.20
Burner port new 3.00
Burner box Repair 200 nos bricks FB 200 4 0.80
Burner port side filling 600 nos bricks FB 600 4 2.40
North pocket 2 nos 31.5''x18''x9''x2 FB 84 4 0.34
Bridge wall 6'8''x17''x3'7'' FB 481 4 1.93
Patching castable Castable 1.5
Bulkheads-2nos FB 300 4 1.2
Fibre fixing 1
Total 20.32 T
31
27
31
176 104544
66 7290
9 97254
31.66667
WAP H2 furnace
Unit Wt
(kg)
Charging door arch 50x4=200 nos 12'' FB 39% alumina 200 5.3 1.06
bricking
2.56
Roof wall junction filling 15'x2'x18'' FB 640 4
Patching 1
Total 4.62
Remark
T
Soaking Pit #19
Job Started - 26.12.2015 168
Unit Wt
(kg)
East wall 21'x3'6''x30'' F.B 1829 4 7.32

21'x3'6''x9'' Ins 784 1.8 1.41
North wall 8'x12'9''x21'' FB 2539 4 10.15

8'x12'9''x9'' Ins 1088 1.8 1.96
South wall releaving arrh 510

stitching 14'4''x10''x3' FB 4 2.04
Patching castable Castable 3
Fibre fixing 1
Total 26.88 T
Band casting 5.25T

31
27
31
176 104544
66 7290
9 97254
Soaking Pit #8
Unit Wt
(kg)
West wall bricking
11'x2'9''x20.5'' F.B 735 4 2.94
including TSB
11'x2'9''x4.5'' Ins 161 1.8 0.29
South wall bricking

371 4
including TSB 10'x1'4''x23.5'' FB 1.49
10'x1'4''x4.5'' Ins 71 1.8 0.13
East wall bricking

898 4
including TSB 22'2''x1'8''x20.5'' FB 3.59
22'2''x1'8''x4.5'' Ins 197 1.8 0.35
North wall bricking

542 4 2.17
including TSB 14'7''x1'4''x23.5'' FB
14'7''x1'4''x4.5'' Ins 104 1.8 0.19
Burner box Repair 300 nos bricks FB 300 4 1.20
Thrust arch repair in 4

6'x1'3''x4.5''x4 160 4 0.64
pockets
Fibre fixing 1
Total 22.38 T
31
27
31
176 104544
66 7290
9 97254
31.66667
WAP C3 furnace
Unit Wt
(kg)
Inner wall 13'x15''x9'' FB 173 4 0.69

13'x2'7''x9'' Ins 358 1.8 0.64
Inner wall 27'9''x15''x9'' FB 370 4 1.48

27'9''x2'7''x9'' Ins 765 1.8 1.38
Inner wall 4'x15''x9'' FB 53 4 0.21

4'x2'7''x9'' Ins 110 1.8 0.20
Inner wall 4'4''x12''x9'' FB 46 4 0.18

4'4''x2'7''x9'' Ins 119 1.8 0.21
Inner wall 5'9''x2'8''x9'' Ins 164 1.8 0.29
Partition wall 6'4''x2'8''x13.5'' Ins 270 1.8 0.49

6'4''x16''x13.5'' FB 135 4 0.54
Hearth 5'1''x22'4''x9'' 39% alumin 908 5.8 5.27
Hearth 8'6''x5'1''x3'' FB 154 4 0.61

2'2'x9''x3'' 6 4 0.02
12'x18''x9'' 192 4 0.77
17'x18''x9'' 272 4 1.09
Castable 6.00
Total 20.09
Remark
Total rep. Wall

height 3'10''
T
Section Mill RHF-1 Repair
Completed-17.02.2016
Unit Wt
(kg)
4th skid wall charging end 26'x1'3''x18'' FB 693 4 2.77

5th skid wall nose end 16'6''x1'6''x18'' FB 528 4 2.11
4th skid block for 42'6'' length 42'6''/4.5'' Block 113 15.5 1.75
2nd Skid wall below block 10'7''x1'3''x18'' FB 282 4 1.13
2nd skid block for 10'7'' length 10'7''/4.5'' Block 28 15.5 0.43
1st Skid wall below block 11'x1'3''x18'' FB 293 4 1.17
2nd skid block for 11' length 11'/4.5'' Block 29 15.5 0.45
North wall bricking 7'5''x8'x13.5'' FB 949 4 3.80

7'5''x8'x4.5'' Ins 316 1.8 0.57
Charging side end wall 5'9''x2'11''x4.5'' FB 89.44 4 0.36

0.00
Lower zone pillar 4'10''x13.5''x13.5'' FB 87 4 0.35
Anchorage filling 3'3''x3'8''x2' FB 339 4 1.36
Slope hearth 4 segments 14'10''x5'9''x4.5'' F.B 455 4 1.82
Soaking zone roof ,wall castable 2

Patching; nose patching; Lower
zone patching
Bulk head- 7 nos 1400 4 5.6
Total 25.67
Remark
T
WAP A&B furnace
Unit Wt
(kg)
Arch of 3 doors-12'' FB 40x9 FB 360 5.3 1.91
Arch top filling 200 nos FB FB 200 4 0.80
MK-639 12nos Shape 12 9.5 0.11
5'x3'6''x13.5'' FB 53 0.21
Inner wall of "A" frce H/Z 4
Castable 2.50
A frce bulkheads 3 nos 3x200 nos FB 600 4 2.40
Total 7.94
Remark
T
Soaking Pit #1
Unit Wt
(kg)
15'x2'10''x20.5'' F.B 1033 4 4.13
15'x2'10''x4.5'' Ins 227 1.8 0.41
East Wall
2'x1'x20.5'' FB 49 4 0.19
2'x1'x4.5'' Ins 11 1.8 0.02
11'3''x4'x19.5'' FB 1040 4 4.16

11'3''x4'x4.5'' Ins 240 1.8 0.43
West wall
6'10''x2'3''x19.5'' FB 355 4 1.42
6'10''x2'3''x4.5'' Ins 82 1.8 0.15
Burner box New FB 600 4 2.40

Fibre fixing 1
Total 21.81 T
31
27
31
176 104544
66 7290
9 97254
31.66667
Section Mill RHF-2 Repair
Completed - 11.03.2016
Unit Wt
(kg)
Lower zone nurner base 18'9''x20''x23'' FB 851.9 4 3.41
Lower zone burner top bricking 18'9''x21''x23'' FB 894.4 4 3.58
Lower zone pillar beside burners 2

nos 388.4
2x2'4.5''x3'x23'' FB 4 1.55
6'7''x18''x18'' FB 210.7 4 0.84

Lower zone skid pillar
6'7''x13.5''x13.5'' FB 118.5 4 0.47
Skid wall pillar 8'x14''x18'' FB 199.1 4 0.80
Lower zone burner bricking 150x3 nos SA FB 450 4 1.80
Heating zone nose bricking NL-9 Shape 23 33 0.76

HL-6 Shape 46 12 0.55
NSL-1 Shape 23 10.3 0.24
SL-1 above nose Shape 69 10.7 0.74
Nose filling 18'x1'x15'' FB 320 4 1.28
S/Z south side lintel wall filling 150 nos brick FB 150 4 0.60
S/Z bulkhead arch 3ringsx15nos EA FB 45 4 0.18
S/Z hearth 15'x13'x6'' 90% alumina 1040 8.5 8.84

3'x3'6''x6'' 90% alumina 56 8.5 0.48
Slope hearth 3 segments 3x5'6''x4'x4.5'' F.B 352 4 1.41
H/Z ,S/zone roof ,wall Patching; castable 2.5

nose patching; Lower zone
patching
Bulk head- 7 nos 1400 4 5.6

Total 35.62
Casting
Lower zone burner & band casting 4T
Roof casting 0.875 T
S/Z lintel casting 0.5 T
Total 5.375 T
Remark
T 5.375
Soaking Pit #18
Job Started - 03.2016
Unit Wt
(kg)
one
15'x4'10''x21.33''
South wall F.B 1681 4 6.72 burner
- 3'x2'x21.33''
excluded
15'x4'10''x9'' -
Including TSB Ins 709 1.28
3'x2'x9'' 1.8
West wall 22'8''x3'9''x21 FB 2116 4 8.46

Including TSB 22'8''x3'9''x9 Ins 907 1.8 1.63
East wall bricking 14'2''x3'2''x21.33 FB 1134 4 4.54

Including TSB 14'2''x3'2''x9 Ins 479 1.8 0.86
South wall stiching 100 nos std brick FB 100 4 0.40
East wall stiching 20nos brick FB 20 4 0.08
Burner casting castable 0.88

Fibre fixing 1
Total 27.35 T
31
27
31
176 #REF!
66 7290
31.66667
0.875
Soaking Pit #2
Job Started - .03.2016
Unit Wt
(kg)
West wall 13'4''x2'x18'' F.B 569 4 2.28
13'4''x2'x4.5'' Ins 142 1.8 0.26
TSB 13'4''x4.5''x29'' TSB 23 30 0.69
North wall 6'2''x1'11''x29'' FB 406 4 1.62

Including TSB
South wall stiching 13'5''x4'7''x10'' FB 729 4 2.92
Pillar 8x9''x9''x18'' FB 96 4 0.38
Burner box 1/2 bricking 1.20

FB 300 4
Bulkhead-2nos FB 300 4 1.2
Fibre fixing 1
Total 19.94 T
31
27
31
176 104544
66 7290
9 97254
31.66667
Soaking Pit #06
Job Started - .03.2016
Unit Wt
(kg)
East wall 22'4''x3'4''x20.5'' F.B 1809 4 7.23
22'4''x3'4''x4.5'' Ins 397 1.8 0.71
TSB 22'4''x4.5''x25'' TSB 33 30 0.99
West wall 22'4''x1'4''x20.5'' FB 723 4 2.89

Including TSB 22'4''x1'4''x4.5'' Ins 159 1.8 0.29
South wall 7'2''x3'3''x20.5'' FB 566 4 2.26

7'2''x3'3''x4.5'' Ins 124 1.8 0.22
TSB 14'x4.5''x29'' TSB 24 30 0.72
North wall including TSB 4'8''x2'x20.5'' 227 0.91

FB 4
4'8''x2'x4.5'' Ins 50 1.8 0.09
Thrust arch repair in 4

569 2.28
pocket 4x6'x2'x10'' FB 4
Burner box 1/2 bricking 1.20

FB 300 4
Fibre fixing 1
Total 30.60 T
31
27
31
176 104544
66 7290
9 97254
31.66667
Soaking Pit #10
Job Started -25.03.2016
Unit Wt
(kg)
North wall 18'9''x5'7''x18'' F.B 2233 4 8.93
18'9''x5'7''x4.5'' Ins 558 1.8 1.01
TSB 18'9''x4.5''x30'' TSB 33 30 1.00
East Wall 17'7''x1'x30'' FB 625 4 2.50

Including TSB
West Wall 10 nos TSB TSB 10 30 0.30
Burner box bricking New FB 600 4 2.40
Air pipe ring repair 8ringsx20bricks FB 160 4 0.64
Fibre fixing 1
Total 26.38 T
31
27
31
176 104544
66 7290
9 97254
31.66667
Soaking Pit #9
Unit Wt
(kg)
East wall including TSB 23'5''x1'9''x20.5'' F.B 996 4 3.98
23'5''x1'9''x4.5'' Ins 219 1.8 0.39
North wall 16'7''x1'9''x20.5'' FB 705 4 2.82

Including TSB 16'7''x1'9''x4.5'' Ins 155 1.8 0.28
West Wall 20'10''x3'x20.5'' FB 1519 4 6.07

20'10''x3'x4.5'' Ins 333 1.8 0.60
South wall relieving arch

13'x5'x22.5'' FB 1733 4 6.93
repair
Fibre fixing 1
Total 30.18 T
31
27
31
176 #REF!
66 7290
31.66667
Merchant Mill RHF Capital Repair
Unit Wt
Area Measurement Quality Nos
(kg)
12.5'x9'x18''x4 - (160 9600-

Skid wall & arch - 4 nos nos 12'' EA & 120 nos FB 160-
9'' EA) 120
Skid Block (18'/4.5'')x8 Shape 384 15.5

Skid Wall Filling for 8 nos 18'x18''x18''x8 FB 4608 4
9'x7'x13.5'' F.B 1008 4

9'x7'x4.5'' Ins 336 1.8
Heating Zone north Wall including all 7'6''x10'6''x13.5'' F.B 1260 4

bulkhead 7'6''x10'6''x4.5'' Ins 420 1.8
10'6''x12'x13.5'' F.B 2016 4

10'6''x12'x4.5'' Ins 672 1.8
12'x4'x13.5'' F.B 768 4

South wall opposite to CP-1
12'x4'x4.5'' Ins 256 1.8
Hearth ZCC block 33'x39'x6'' ZCC 1287 43
Soaking zone FCB block 144 nos FCB 144 43
Back end wall 36'x4'x13.5''- F.B

1'x2'x13.5''x8 2048 4
36'x4'x4.5''- Ins
1'x2'x4.5''x8 683 1.8
Anchorage filling 33'x15''x4'6'' F.B 2640 4
S/Z CP2 Wall 15'x6'4''x13.5''- F.B

3'x15''x13.5'' 1460 4
15'x6'4''x4.5''-
3'x15''x4.5'' Ins 487 1.8
Roof bricking - total 42 layers of P13- 16 42x80 nos P13 per

layers towards s/z burners & 26 layers layers
towards nose from S/Z knuckle P13 3360 5.2
HB tiles 840 4.1
CP-3 wall 11'x6'4''x13.5''-

3'x15''x13.5'' FB 1055 4
11'x6'4''x4.5''-
3'x15''x4.5'' Ins 352 1.8
Air duct repair 400 nos ins brick 400 1.8
Castable
S/Z Dummy hearth 900 nos FB 900 4
Total
Tonnage Remark
one arch
37.07 deducted
5.95
18.43
4.03 106542 876.8889

0.60 35514 292.2963
0
5.04 119650.5 984.7778
0.76 39883.5 328.2593
8.06
1.21
3.07
0.46
55.34
6.19
20
8 nos pusher
opening
8.19 deducted 135432 1114.667
1.23 45144 371.5556

0
10.56 44347.5 365
14782.5 121.6667
5.84
CP2 dedected
CP2 dedected
0.88
17.47
3.44
4.22
CP3 deducted
0.63
0.72
24
3.6
227.02
Section Mill RHF 1 Repair
Unit Wt
Area Measurement Quality Nos
(kg)
Soaking zone hearth 13'6''x18''x6'' 39% alumina 144 5.8
S/Z roof brick NSL 1, NSL2 etc Shape 150 10.7
Pre heating zone roof brick NSL 1, NSL2 etc shape 440 10.7
Preheating zone north wall 5'x4'6''x9'' FB 240 4

5'x4'6''x4.5'' Ins 120 1.8
Pre heating zone roof wall junction south 5'x1'x9'' 53

FB
side 4
5'x1'x4.5'' Ins 27 1.8
Jam wall & H/Z wall repair 200 nos FB FB 200 4
S/Z & H/Z roof casting, grouting ,

patching castable
Bulkhead- 7nos 1400 4
Total
Tonnage Remark
0.84
1.61
4.71
0.96 106542 876.8889

0.22 35514 292.2963
0
0.21
119650.5 984.7778
0.05 39883.5 328.2593
0.80
5.00
5.60
19.99
WAP B furnace Hot job
Unit Wt
(kg)
Arch top filling 200 nos FB FB 200 4 0.80
MK-639 12nos Shape 12 9.5 0.11
Castable 2.00
Total 4.82
Remark
T
Soaking Pit #5
Job Started - 01.06 .2016
Unit Wt
(kg)
South wall 5'7''x18'10''x18.5 F.B 2168 4 8.67
5'7''x18'10''x4.5 Ins 527 1.8 0.95
TSB 18'10''x4.5''x33'' 276 4 1.10
East wall 17'7''x1'6''x18.5'' F.B 578 4 2.31

17'7''x1'6''x4.5'' Ins 141 4 0.56
TSB 17'7''x4.5''x26'' 27 30 0.81
West wall 17'1''x3'3''x18.5'' FB 1217 4 4.87

17'1''x3'3''x4.5'' Ins 296 1.8 0.53
TSB 17'1''x4.5''x24'' FB 24 30 0.73
Burner box -1/2 400 4 1.60
Air pipe 8layersx22 nos 176 4 0.70
Fibre fixing 1
Total 34.05 T
31
27
31
176 #REF!
66 7290
31.66667
Unit Wt
(kg)
South wall 15'9''x9'9''x13.5'' FB 2457 4 9.83

15'9''x9'9''x4.5'' Ins 819 1.8 1.47
Skid wall #1 &4 16'4''x1'3''x18''x2 FB 871 4 3.48
Skid block 16'4'' lengthx2 Shape 87 15.5 1.35
Skid #1 Pillar 7'x18''x18'' FB 224 4 0.90
S/Z hearth 12'4''x2'x6'' FB 175 4 0.70
slope hearth 5'6''x4'x4.5'' 117 4 0.47

18''x12''x4.5'' 8 4
Castable 2.50
Bulkhead- 6nos 1200 4 4.80
Total 25.50
Remark
1 bulkhead
included
Soaking Pit #8
Unit Wt
(kg)
North wall 14'2''x5'1''x18'' F.B 1536 4 6.15
14'2''x5'1''x4.5'' Ins 384 1.8 0.69
TSB 14'2''x4.5''x36'' TSB 30 30 0.91
Burner box -1/2 400 4 1.60
Air pipe 30 nos SA 30 4 0.12
Fibre fixing 1
Total 19.06 T
31
27
31
176 #REF!
66 7290
Soaking Pit #9
Completed-01.08.2016
Unit Wt
(kg)
North wall Releaving arch
13'7'x3'8''x15'' F.B 885 4 3.54
stitching
North wall top 13'7''x5'x18'' FB 1449 4 5.80

13'7''x5'x4.5'' Ins 362 1.8 0.65
TSB 13'7''x4.5''x30'' TSB 24 30 0.72
South wall stitching 3'x3'x9'' FB 96 4 0.38
Fibre fixing 1
Total 15.90 T
31
27
31
176 #REF!
66 7290
Unit Wt
(kg)
Pillar 8'x13.5''x13.5'' FB 144 4 0.58

8'x18''x18'' FB 256 4 1.02
9'8''x2'x18''x2 nos FB 825 4 3.30
9'8''x2'x18'' FB 412 4 1.65
S/Z hearth 13'2''x3'7''x6''x2 seg FB 671 4 2.68

5'x3'7''x6'' 127 4 0.51
slope hearth 5'x3'7''x4.5'' 96 4 0.38
H/Z bulkhead top filling 50 nos std brick 50 4 0.20
Castable 2.00
Total 17.13
A-Fce
Unit Wt
(kg)
Inner wall 12'x4'x13.5'' FB 768 4 3.07

12'x4'x4.5'' Ins 256 1.8 0.46
Discharge door arch &

88''x12''x18'' FB 156.4444 4 0.63
filling
Hearth 3-O block PCPF 434 23.29 10.11

N2 62% 1157 9.7 11.22
Bulkhead- 4nosx200 800 4 3.2
Total Castable for

A,B&C Frnce 4.50
Total 33.19
WAP A&B furnace CR
B-Fce
Unit Wt
(kg)
Hearth 25'x10'x3'' FB 888.89 4 3.56

25'x10'x6'' 90% Dense 1333 8.5 11.33
Arch top filling 25'x11''x18'' FB 488.89 4 1.96
Box filling 28'x3'x15'' FB 1493 4 5.97

28'x3'x3'' Ins 298.67 1.8 0.54
Roof P-13 FB 332 5.2 1.73

HB Tile 83 4.1 0.34
Flue wall 25'x9''x18'' 400 4 1.60
MK-639 12nos Shape 12 9.5 0.11
Flue bulkhead-3nos 2'x2'x13.5''x3 192 4 0.77
castable 10.00
Total 39.81 T
Soaking Pit #19
Unit Wt
(kg)
South wall stitching 12'9''x6'x4.5'' F.B 408 4 1.63
South wall 12'x3'6''x18'' F.B 896 4 3.58

12'x3'6''x9'' Ins 448 1.8 0.81

Fibre fixing 1
Total 10.02 T
Soaking Pit #10
Unit Wt
(kg)
West wall 18'x4'x18'' F.B 1536 4 6.14
18'x4'x4.5'' Ins 384 1.8 0.69
East wall stitching 6'x4'x4.5'' FB 128 4 0.51
Fibre fixing 1
Total 17.45 T
Soaking Pit #6
Unit Wt
(kg)
East wall 17'4''x11'x18'' F.B 4068 4 16.27
17'4''x11'x4.5'' Ins 1017 1.8 1.83
West & south wall

4'x4'x4.5''x2 nos 171 4
stitching FB 0.68
Fibre fixing 1
Total 21.78 T
Soaking Pit #5
Unit Wt
(kg)
North wall - bottom to
6'9''x38''x18'7'' F.B 5649 4 22.60
releaving arch top
North wall - releaving

18'7''x4'9''x18'' 1883 7.53
arch top to TSB FB 4
18'7''x4'9''x4.5'' Ins 471 1.8 0.85
Recuperator wall 7'x3'6''x9'' FB 261 4 1.05

7'x3'6''x4.5'' Ins 131 1.8 0.24
Recuperator roof 70nos x 24 layers FB 1700 5.3 9.01
Bulkhead 2 nos FB 300 4 1.2
Fibre fixing 1
Total 45.47 T
Job Started - .2016
Completed- .2016
Unit Wt
(kg)
Skid wall 16'x4'x18''x2 FB 2731 4 10.92
Skid block 16' length Shape 43 15.5 0.66
Pillar 7'5''x1'6''x18''x2nos FB 475 4 1.90
Nose brick NL-9 Shape 2 33 0.07

HL-6 Shape 4 12 0.05
South wall 7'5''x7'x13.5'' FB 831 4 3.32

7'5''x7'x4.5'' Ins 277 1.8 0.50
6'2''x9'6''x13.5'' FB 937 4 3.75

6'2''x9'6''x4.5'' Ins 312 1.8 0.56
S/Z hearth 10'9''x13'2''x6'' FB 1007 4 4.03
slope hearth 5'x4'x4.5''x2 nos 213 4 5.00
Castable 3.00
Total 38.56 T
Soaking Pit #8
Unit Wt
(kg)
Burner box new 1200 4 4.80
Burner port New FB 3.00
Burner port filling FB 600 4 2.40
Fibre fixing 1
Total 13.20 T
Completed- 20.10 .2016
Unit Wt
(kg)
2 bulkheds
Heating zone & Lower zone North wall FB 1503 4 6.01 included
12'3''x7'8''x13.5''
12'3''x7'8''x4.5'' Ins 501 1.8 0.90
10'x8'x13.5'' FB 1280 4 5.12

10'x8'x4.5'' Ins 427 1.8 0.77
8'4''x12'4''x13.5'' FB 1644 4 6.58

8'4''x12'4''x4.5'' Ins 548 1.8 0.99
Skid wall#3 42'7''x9''x18'' FB 681 4 2.73

Skid block 42'7'' length Shape 114 15.5 1.76
Skid wall#2 20'x9''x18'' FB 320 4 1.28

Skid wall#1 27'x9''x18'' FB 432 4 1.73

Skid wall#4 18'x2'7''x18'' FB 992 4 3.97

Pillar 2'x13.5''x13.5'' FB 36 4 0.14
S/Z hearth 12'x4'7''x6'' FB 391 4 1.56
slope hearth 8'10''x3'4''x4.5'' 157 4 0.63

4'x3'x4.5'' 64 4 0.26
Castable 3.00
Total 44.11 T
WAP F furnace - Knuckle skid change
Unit Wt
(kg)
Hearth bricking 12'x3'6''x6'' 90% 224 8.5 1.90

12'x3'6''x15'' 40% 747 4 2.99
12'x3'6''x3'' Ins 149 1.8 0.27
Slope hearth 9'x4'6''x6'' 90% 168 8.5 1.43

9'x4'6''x6'' 40% 224 4 0.90
9'x4'6''x3'' Ins 112 1.8 0.20
Bulkhead big-2 nos 4'1''x2'3''x18''x2 FB 392 4 1.57
Bulkhead small-2 nos 2'10''x2'x18''x2 FB 242 4 0.97
Discharge door arch 200 nos 9'' brick FB 400 4 1.60
Castable 2.50
Total 14.32
Remark
T
MSM-RHF
Unit Wt
(kg)
Discharge end wall 37'x3'6''x20'' FB 3070 4 12.28
Bulkhead S/Z 4'6''x2'4''x19'' FB 236 4 0.95
Castable 3.50
Total 16.72
Soaking Pit #2
Unit Wt
(kg)
South wall bottom to 19'3''x8'x40'' - 9 nos flue holes

releaving arch top 18''x9''x40''x9 FB 6820 4 27.28 excluded
South wall arch to wall

19'3''x4'9''x18'' FB 1951 4 7.80
top
19'3''x4'9''x4.5'' Ins 487.7 1.8 0.88
West wall 18'4''x4'1''x18'' FB 1597 4 6.39

18'4''x4'1''x4.5'' Ins 399.3 1.8 0.72
North wall 11'1''x2'4''x18'' FB 551.7 4 2.21

11'1''x2'4''x4.5'' Ins 137.9 1.8 0.25
18'x16'x4''-
Bottom FB 1272 4 5.09
3.14/4x5'x5'x4''
Burner box 1/2 600 4 2.40
Burner port New FB 3 3.00
Bulkhead-2 nos 300 4 1.2
Fibre fixing 1
Total 62.11 T
Soaking Pit #9
Unit Wt
(kg)
South wall pillar 9''x18''x9''x 9 nos FB 108 4 0.432
South wall 5'x19.5''x14'6'' FB 1676 4 6.70

5'x4.5''x14'6'' Ins 386.67 1.8 0.70
West wall TSB 9'5''x4.5''x22.5'' FB 94 30 2.83
18'x16'x4''-
Bottom FB 1272 4 5.09
3.14/4x5'x5'x4'' 1365
Fibre fixing 1
Total 25.34 T
Soaking Pit #4
Unit Wt
(kg)
West wall 14'6''x4'6''x18'' FB 1392 4 5.57

14'6''x4'6''x4.5'' ins 348 1.8 0.63
East wall 14'6''x9''x19.5'' FB 251.3 4 1.01

14'6''x9''x4.5'' Ins 58 1.8 0.10
Burner box new FB 1200 4 4.80
Fibre fixing 1
Total 22.30 T
Unit Wt
(kg)
Skid wall#1,#2 & #3 17'x18''x9''x3 nos FB 816 4 3.26
Skid block for #1,#2 & #3 17' lengthx3 nos Shape 135 15.5 2.09
Jam wall, roof wall junction etc filling 0.40

100 nos std 100 4
Castable 4.00
Total 15.36
Remark
T
Soaking Pit #1
Unit Wt
(kg)
West wall 17'x2'9"x19.5" FB 1080 4 4.32

17'x2'9"x4.5" ins 249.3 1.8 0.45
East Wall 17'8"x1'x19.5'' FB 408.3 4 1.63

17'8"x1'x4.5'' ins 94 1.8 0.17
South wall 6'8"x3'x19.5" FB 462.2 4 1.85

6'8"x3'x4.5" Ins 106.7 1.8 0.19
Air Pipe Repair 14x23 322 4 1.29
Burner box Repair FB 1200 4 4.80
Burner port filling 600 FB 500 4 2.00
Fibre fixing 1
Total 23.90 T
Unit Wt
(kg)
Lower Zone Pillar 7'8''x13.5''x13.5'' FB 138 4 0.55

7'8''x18''x18'' FB 245 4 0.98
9'9''x18''x1'9'' FB 364 4 1.46
9'9''x18''x1'9'' FB 364 4 1.46
slope hearth - 3 Nos 5'1''x3'9''x4.5''x3 305 4 1.22
Castable 2.00
Bulkhead Arch 2'11''x9''x1'3'' 39 4 0.16
Total 13.42 T
Soaking Pit #18
Unit Wt
(kg)
11'6''x13'9''x21''-
one burner excluded &
North wall 2'6''x3'x21''- F.B 4350 4 17.40
4 flue holes excluded
2'3''x21''x21''x4
11'6''x13'9''x9''-
2'6''x3'x9''- Ins 1000 1.80
2'3''x21''x9''x4 1.8
North wall bridge wall 14'3''x3'x37'' FB 1875 4 7.50
South wall arch repair 104 nos 12'' EA FB 208 5.3 1.10
South wall stiching 5'x4.5''x13'9'' FB 367 4 1.47
Patching castable &

burner casting Castable 2.8
Fibre fixing 1
Total 33.07 T
Unit Wt
(kg)
S/Z slope hearth 7'9''x4'x7'' FB 257 4 1.03

6'2''x3'9''x7'' 192 4 0.77
5'x3'9''x7'' 156 4 0.62
5'x6''x4.5'' 13 4 0.05
S/Z arch repair and filling 60 nos std 60 4 0.24
L/Z pillar 4'6''x18''x18'' 144 4 0.58
Castable 1.50
Total 10.39 T
MM hot repair
Unit Wt
(kg)
Wall opposite to CP-1 8'7''x3'x13.5'' FB 412 4 1.65

8'7''x3'x4.5'' Ins 137 1.8 0.25
Bulkhead repair 75 nos std 75 4 0.30
Castable 15 bags 0.38
Total 2.57 T
Soaking Pit #19
Unit Wt
(kg)
14'5''x5'x30''-
South wall pillar base to
2'4''x18''x30''x4 F.B 2065 4 8.26 4 flue holes excluded
releaving arch top
nos
South wal releaving arch 14'5''x5'8''x21''-

1833 4 Burner excluded
top to TSB 2'10''x2'10''x21'' FB 7.33
14'5''x5'8''x9''- 786
2'10''x2'10''x9'' Ins 1.8 1.41
TSB 17'1''x4.5''x31'' TSB 31 30 0.94
North wall bridge wall 2'9''x14'5''x32'' 1504 4 6.01
South wall pillar base to 14'5''x5'x30''-

2'4''x18''x30''x4 2065 4 flue holes excluded
releaving arch top
nos 4 8.26
South wal releaving arch 14'5''x5'8''x21''-

1833 Burner excluded
top to TSB 2'10''x2'10''x21'' FB 4 7.33
14'5''x5'8''x9''- Ins 786
2'10''x2'10''x9'' 1.8 1.41
TSB 17'1''x4.5''x31'' 31 30 0.93
West wall stitching 17'9''x9''x1'4'' FB 252 4 1.01
Patching castable &

burner casting Castable 3
Fibre fixing 1
Total 46.91 T
Soaking Pit #10
Unit Wt
(kg)
East Wall 17'8"x11'4''x18'' FB 4271 4 17.09
17'8"x11'4''x4.5'' ins 1036 1.8 1.87
Burner box Repair FB 600 4 2.40
Burner port filling 600 FB 500 4 2.00
Fibre fixing 1
Total 29.35 T
RHF S/P Hot Job

25.5 19.06 33.19
17.13 15.9 16.72
39.81 10.02 2.57
38.56 17.45 52.48
44.11 21.78
14.32 45.47
15.36 13.2
13.42 62.1
10.39 25.34
218.6 22.3
23.9
33.07
46.91
29.35
385.85

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WAP F furnace

Job Started - 03.01.2016

S/Z hearth 8'x3'x9'' 192 6 1.15

Castable patching 1.50

Bulkhead big-2 nos 4'1''x2'3''x18''x2 392 4 1.57

Bulkhead big-2 nos 2'10''x2'x18''x2 242 4 0.97

West wall bricking

North wall bricking

North wall above pillar 373

East wall bricking

Burner port new 3.00

Burner box Repair 200 nos bricks FB 200 4 0.80

Burner port side filling 600 nos bricks FB 600 4 2.40

North pocket 2 nos 31.5''x18''x9''x2 FB 84 4 0.34

Bridge wall 6'8''x17''x3'7'' FB 481 4 1.93

Patching castable Castable 1.5

Bulkheads-2nos FB 300 4 1.2

East wall 21'x3'6''x30'' F.B 1829 4 7.32

North wall 8'x12'9''x21'' FB 2539 4 10.15

South wall releaving arrh 510

Patching castable Castable 3

Band casting 5.25T

South wall bricking

East wall bricking

North wall bricking

Burner port new 3.00

Burner box Repair 300 nos bricks FB 300 4 1.20

Burner port side filling 600 nos bricks FB 600 4 2.40

Thrust arch repair in 4

Patching castable Castable 3

Inner wall 13'x15''x9'' FB 173 4 0.69

Inner wall 27'9''x15''x9'' FB 370 4 1.48

Inner wall 4'x15''x9'' FB 53 4 0.21

Inner wall 4'4''x12''x9'' FB 46 4 0.18

Inner wall 5'9''x2'8''x9'' Ins 164 1.8 0.29

Partition wall 6'4''x2'8''x13.5'' Ins 270 1.8 0.49

Hearth 5'1''x22'4''x9'' 39% alumin 908 5.8 5.27

Hearth 8'6''x5'1''x3'' FB 154 4 0.61

Total rep. Wall

4th skid wall charging end 26'x1'3''x18'' FB 693 4 2.77

2nd Skid wall below block 10'7''x1'3''x18'' FB 282 4 1.13

1st Skid wall below block 11'x1'3''x18'' FB 293 4 1.17

North wall bricking 7'5''x8'x13.5'' FB 949 4 3.80

Charging side end wall 5'9''x2'11''x4.5'' FB 89.44 4 0.36

Anchorage filling 3'3''x3'8''x2' FB 339 4 1.36

Slope hearth 4 segments 14'10''x5'9''x4.5'' F.B 455 4 1.82

Soaking zone roof ,wall castable 2

Bulk head- 7 nos 1400 4 5.6

Arch of 3 doors-12'' FB 40x9 FB 360 5.3 1.91

Arch top filling 200 nos FB FB 200 4 0.80

MK-639 12nos Shape 12 9.5 0.11

A frce bulkheads 3 nos 3x200 nos FB 600 4 2.40

11'3''x4'x19.5'' FB 1040 4 4.16

Burner port new 3.00

Burner box New FB 600 4 2.40

Burner port side filling 500 nos bricks FB 500 4 2.00

Patching castable Castable 2.5